MOLD STANDARD NUMBER A00/1.0 TITLE. Table of Contents Le eenes Mold Standard Design Manual — Injection Molds ‘The purpose of this manual is to provide toolmakers and other vendors the means to review the standards that are required to meet our specifications The manual is divided into (10) sections for ease of use. The Design Manual Index below indicates the areas covered in this manual. DESIGN MANUAL INDEX: Topics Section ‘A’ —— Table of Contents. Section ‘B Mold Material Specifications Section ‘C’ ——— Mold Designs - General Standards Section ‘D’ —-— Runner and Gate Systems Section Ejection Systems Section ‘F' —— Cooling Systems Section ‘G'———Slide Actions Section ‘H' —— Miscellaneous Items Section Injection Mold Press Specifications Section ‘J'——— Injection Mold ReferenceMOLD STANDARD NUMBER: B 00/1.0 ISSUE DATE 123003 TITLE: Material for injection Molds | p.:504 8/30/05, 14/08 Note: All inserts to be stamped or engraved with material and hardness. Description Material (unless noted otherwise) Baffles Brass Cavity Machined in Solid Plates P-20 29.36 NAK-55_ 37-42 420 SS (Pre-hard) 28-32 ULTRACHEM 38-42 Cavity or Core inserts / Sub Inserts P.20 29:36 H-13 48-52 ST 56-58 420 SS 48-52 NAK-55 37-42 420 H (Pre-hard) 28-32 ULTRACHEM 38-42 MM 30 30 ©) MM 40 40 Core Pin Slide w/Shut Off (nitrided) HA43 44-46 Core Pin Static *C'Core Pin (Commercial) 48-50 Core Pin Static Special HA13 50-52 Core Pin Static with Shut-Off “C' Core Pin (Commercial) 44-48 Core Pin Static with Shut-Off H-43 50-52 Core Pin with Moving Sleeve “EX’E.J. Pin (Commercial) _30-40Re Nitride Surface 65-74 Core Pin w/ Moving Sleeve and Shut-Off “EX’E.J. Pin (Commercial) 30-40Re Nitride Surface 65-74 Core Pin For Cooling Pin (DME) Moldstar 150 95-98 Rb Core Pin For Cooling Pin (PCS) Mao 36-42 Core Retainer Plate mold with Sleeve E.J. C.RS. Dowel, Tubular ‘Commercial Ejector Bar (Nitrided) HA13 46-48 Ejector Blade M2 58-60 Ejector Blade A2 58-60 Ejector Blade Holder Comm EJ/Ret. Pin Ejector Pin *EX' EJ. Pin (Commercial) 30-40 Re Nitride Surface 65-74 Ejector Pin, Special Be Cu Commercial 38-42 Ejector Pin, Stepped H43 46-48 @ Ejector Sleeve, Standard Commercial 65-74 Ejector Sleeve, Special H43 42-44Re Extension, Ejector Sleeve CRS. Nitride Surface 65-74O @ MOLD STANDARD NUMBER: B00/1.1 TITLE : Material for Injection Molds 8/30/05 Description Material Hdn RIC Ejector Spacer Steel Tubing Early Return Bar P-20 29-32 Early Return Cam H-13 50-52 Early Return Guide H-13 50-52 Fountain, Water Brass Tube Lift Slide (Progressive Uniliter) Core Blade H13 38-42 Nitride Surface 65-74 Core Blade Ampeo-21 U-Coupling H13 40-44 (Surface 65-70) T-Gibs H43 38-42 (Surface 60-65) ORD ot 54-56 Leader Pin Commercial Special St 58-60 Locating Ring, Standard Commercial Special 1020 Locating Ring Adaptor 4020 Lock, Taper Pin Commercial 58-60 ‘Taper Bushing Commercial 50-52 Lock, Parting Line Wedge (Hot Half) A2 58-60 en ae es HA3 50-52 Lock, Parting Line Wedge (Ejector Haif) A-2 50-52 5 wf + - H-13 40-52MOLD STANDARD NUMBER: 8B 00/1.2 B ISSUE DATE 12/30/03 TITLE : Material for Injection Molds Revised 8/30.05 Description Material Hdn RIC Mold Base (Unless Other Specified) Bottom Ciamp Plate Comm. #1 or 1030 Ejector Box Rails ‘Comm. #1 or 1030 Ejector Plate ‘Comm. #1 or 1030 Ejector Retainer Plate ‘Comm. #1 or 1030 Holder Block Comm. #1 or 1030 Insert Retainer Plate, (3) Plate Mold Comm. #1 or 1030 Runner Plate, (3) Plate Mold ‘Comm. #1 or 1030 Spacer Block ‘Comm. #1 or 1030 Stop Pin ‘Comm. #1 or 1040 ‘Sprue Stripper Plate, (3) Plate Mold. Comm. #1 or 1030 Support Pillar ‘Comm. #1 or 1040 Support Plate ‘Comm. #1 or 1030 Pipe Plug Comm. (Brass) Channel ‘Comm. (Brass) Poppet Valve, Air Ejection Comm. Or A-2 56-58 Body Comm, Or A-2 56-58 Puller Straps (Three Plate Mold) P-20 20-36 Puller Bushings H-13 50-52 Puller Bushing Washers Comm. Hardened Washer Probe, DME/Fast Heat/incoe 420 SS 50-52 Heater Spacer CRS. Tubing Retainer Plate 1020 Wire Retainer Piate 1020 Slide, Small H43 40-42 . r P-20 29-36 o 9 Mao 40 Slide Carrier P20 29:36 Slide Cam Pin /Angle Pin EX- Pin 30-40Re Nitride Surface 65-74 Slide Cam Pull & Lock (1/4" max travel) P-20 29-36 RRC cLMncTanen cae i) 54.56 Slide Nose Block / Slide Face P20 29-36 Slide Retainer (Gib) O41 54-56 Slide Heel Block H-413 50-52 Slide Wear Plate Air Hardening Tool Steel 58-60 aera HB 50-52 eee ee On 54-56 ede Lamina Bronze Slide Lock Wear Plate H-A13 40-42 as oO 54-56Description Sprue Bushing Standard ‘Sprue Spacer Sprue Spacer, Special Sprue Special ‘Sprue Sub, Insulated Runner ‘Sprue Sub, Three-Plate Mold Sprue PVC Molds ‘Sprue DME/Incoe Hot Tip Stripper Bushing Primary Three-Plate Mold ‘Sub Sprue ‘Sucker Pin, Sub Sprue Stripper Ring Vent Pin Vent inserts aGitaduatad MOLD STANDARD NUMBER: 8B 00/1.3 ISSUE DATE 12/30/03 ‘TITLE : Material for Injection Molds Revised 8/30. Material Hdn RIC Commercial Steel Tubing 1030 HA3 50-52 H43 50-52 H-13 50-52 420 SS 50-52 Commercial H43 50-52 H43 50-52 "EX" Ejector Pin (Commercial) 66-74 A2 54.56 "C" Core Pin (Commercial) 30-36 Porcerax 35-38 P-20 29-38MOLD STANDARD NUMBER C00/0.0 @ o= TITLE: Index- Injection Mold Design| | 'SSJEane = General Standards “griosarrioe, sresros. 10/2 Table of Contents Sheet Numbers Description C00/1.0-C00/1.5 Basic Mold Design Notations C01/1.0 Sample - Mold Design Specification Sheet C03/1.0 Initial Mold Design Submission Requirements 04/1.0 Final Mold Design Submission Requirements C05/1.0-C05/1.2 ‘Sample - Mold Design Check List C06/1.0 Allowable Mold Cavity Tolerances c09/1.0 Conventional Mold Base Design 09/11 ‘Three Plate Mold Base Design C09/1.1.1 Puller Strap Design — Three Plate Mold © C09/1.1.2 ‘Shoulder Bolt Design —Three Plate Mold C09/1.1.3 ‘Shoulder Bolt Travel Extension — Three Plate Mold C10/1.0 Guided Ejection Design- B Series Mold Bases C10/1.1 Guided Ejection Design — A Series Mold Bases C11/1.0 ‘Scrap Relief at Leader Pins C12/1.0 Parting Line Relief for Cavities Machined in Solid C13/1.0 Mold Clamp Siot Design C14/1.0-C14/1.1 Lifting Holes Design C15/1.0 ‘Shipping Strap Design C16/1.0 Parting Line Vent Design (Depths) C1644 Runner Vent Design (Depths) C17/1.0 Core Pin Vent Design c17/1.41 Ejector Pin Vent C17/1.2 Ejector Sleeve / Core Pin Vent 17/13 ‘Sub-Insert Vent C17/14 Pressure Pads for Full Parting Line Venting C17/15 Porcerax Insert Vent 18/10 ‘Standard KO Pattern C18/1.1 ‘Standard KO Pattern =150 < 500 ton 18/12 ‘Standard KO Pattern =500ton < 1000 ton 18/13 Standard KO Patem => 1000 ton 19/10 Mold Identification and Information Stamp c19/4.1 Insert / Part Identification C20/1.0 ‘Standoff Feet @MOLD STANDARD NUMBER: C 00/ 1.0 ISSUE DATE 12/8/05 evised 12/5/05, 2/29/08) TITLE: Basic Mold Design Notations THE FOLLOWING SHOULD BE INCORPORATED INTO MOLD DESIGNS IF APPLICABLE: 4. Indicate plastic material, shrinkage used, overall mold dimensions, and weight in title block. 2. Mold identification stamping to be located top of mold / offset pin side and to include: (Note that plaques, if used, are only considered a redundant item to the stamped identification) - Mold Number consisting of Toy and Too! number. - Country of Origin. - Year Built = Property of “Mattel. Inc.” - Mold Weight - Vendor Name Also stamp mold number on operator side of mold towards top of mold on both the fixed and on the moving half of the mold. 3. “Top of Mold” to be stamped with minimum of 14” high letters, located top/center of mold on “A” & “B" plate. 4. View identification to be noted as follows: ~ Plan View of Hot Half - Plan View of Ejector Half - Sectional Cut Identification “SECTION A-A’, ETC. e In plan view of ejector side identify: - KO holes with "KO" in each location. = Support pillars with “SP" in each location. ~ Guided ejection with “GE” in each location. - Offset Leader Pin, Guided Ejection Pin, and Retum Pin with “Off-set note”. 2 |. Show press tie bars with press tonnage identified and HydaJaw Clamp locations on both plan views. Normally press with smallest tie bar spacing within the selected press category is shown. ~_ .. Mold should be designed to fit press specified as well as al-larger tonnage presses. If for any reason mold will not fit a larger tonnage press it should be clearly noted on the drawing.© MOLD STANDARD NUMBER: C00/1.1 ISSUE DATE 12/8/05 TITLE : Basic Mold Design Notations Revised 12/5/05, 5/17/06, 2/26/08 8. When considering press sizing the following must be items reviewed: = Clamp tonnage - Mold Dimensions including shut height - Clamp Stroke - Ejection Stroke = Injection Capacity 9. Minimum required clearance between mold base and machine tie bars is: = <500tons - 1/8" / side - =>500tons - 1/4” / side One inch clearance is preferred whenever possible. For Mabamex tools refer to minimum. width within selected press category (refer to standard | 01 /1.0). 10. Maximum length of mold to be such that all cavity and core inserts as well as slide heel locks are located over machine platen. Overhanging of press platens by mold base is allowable only with approval from FP Tooling Engineer. Whenever a mold overhangs the machine platen the platen must be shown in the assembly drawing plan views. 14. Section view cuts to be shown in ejector side plan view. 12. Show parting line vents on cavity side plan view. Provide vents per Mattel standard: C 16/1.0&C 16/ 1.1). 13.-Show section view of guided ejection, retum pins, and ejector retum springs, KO counter bores and KO adapters. 14, Show ting holes as required and note: -3/ 4" 10 NC x 1-3/8" deep tap for molds up to 2 % tons. Refer to standard (C 14 / 1.0) for required sizes for safe loads. NOTE: ALL LIFTING BOLT THREADS TO BE “UNC” 15. Lifting holes must be located over molds center of gravity so that mold hangs vertically when hoisted. 16. Lifting holes must have clearance for hoist rings (refer to standard C14/ 1.0 & 1.1). 17. Provide base and pocket dimensions in Inches or Inches and Metric. 18. Dimension cavity location unless part is centrally located in cavity block.MOLD STANDARD NUMBER: C00/ 1.2 JSSUE DATE 12/6/05 TITLE: Basic Mold Design Notations | Revised 12/5/05, 1/26/08, 10/1/12 19, Waterline Description: -7/16" diameter waterline with 1 / 4" NPT pipe tap, or optional size. ~14/16" diameter for pipe clearance, or optional size. -1-1/8" diameter x 1-1/8" deep counterbore, or optional size for “352 viffy-Tite Quick water connectors”. (Refer to standard F 01/1.0 & F01/ 1.1) 20, Number all W/L inlets and outlets. Indicale flow path with arrowheads or isometric. diagrams when necessary. Avoid waterline Inlet and outlet in Hydra Jaw clamp areas. (Refer to standard F 00 /1.2) 21. Waterlines located in bottom clamp plate should be shown in a separate view from the ejector plan view when necessary to clearly shown water lines pattem, 22. Avoid waterlines on top of mold. If waterlines are necessary on top of mold, a runoff channel is required to eliminate seepage into the cavities. 23. Unless noted otherwise by the Fisher Price Tooling Engineer, waterline manifold requirements are as follows (Refer to standard F11 / 1.0 note #1): = Ona per mold-half basis, five or more waterline circuits require a water manifold. ex: - fixed side of mold has (4) waterline circuits- waterline manifold is not required. - moving side of mold has (5) waterline circuits- waterline manifold is, required. 24, Knockout holes /hydraulic ejection mounting info: * Counterbore for Alba KO couplings per (refer to standard E 16 / 1.0). ‘Tap 7/8"-9 thread in ejector retainer plate per (refer to standard E 12 / 1.0). * KO adapters (refer to standard E16/1.2). 28. Sprue bushing spherical radius is 1 /2” 26. Recess type clamp slots to be used on all Fisher Price molds unless flanged clamp plates are required when external waterline manifolds are used. (refer to standard C 13/ 1.0). 27. Sprue Bushing “O" Diameter is typically 5/32-inch Dia. for molds which run in presses up to and including 120 tons and 7/32" Dia. for molds over 120tons. Nylons molds to have a 5/32-inch “O” Dia. for all tools.MOLD STANDARD NUMBER: C00/1.3 ISSUE DATE 12/8/05| TITLE : Basic Mold Design Revised 12/5/05, Notations Aaa _|| 28. Ejector plate retum springs required on all molds 500 ton and below for both the Mabamex and Montoi plants. (refer to standard E 14 / 1.0) 29. Maximum spring deflection (medium duty die spring) allowed is 40 % 30. Molds over 35” long require additional retum pins and stop pins. 31. All tools to be designed with guided ejector system unless otherwise noted in the Mold Design Specification sheet. Molds under 16” in length may be designed with (2) Ejector Guide Pins and Bushings if needed because of space requirements. (Four bushings are preferred). 32. Stamp (or install brass plate in a recess) the electrical wiring diagram for all hot runner molds or heated sprues with more than two zones. Diagram to be located on operator side of mold in a location unobstructed by the machine tie bars. Diagram to be orientated by stamping both “TOP” and “Operator Side”. 33. Add “stand-offs” on both sides of the parting line to protect any components that extend beyond the bottom of the mold base. Note stand-offs to be designed so that each mold haf is able to stand upright independently. 34, Leader Pin scrap slot description: - 1/8" deep x 15 degrees deep x width of leader pin (4 places). (refer to standard C 11/ 1.0) 35. Offset leader pin to be located at top end of mold. 36. Chamfer one comer of the mold at offset leader pin. (refer to standard C 09/ 1.0) 37. Leader Pin must enter Bushing before tallest core enters opposite side of mold. 38. Pry bar slots to be located in at parting line in four comers and sized as noted: (refer to standard C 09 / 1.0) : Molds up to 11.0" wide - .56" X 4Sdegrees X .25 deep Molds up to 13.5" wide -.88" X 45degrees X .25 deep Molds up to 24.0" wide - 1.00" X 45degrees X .25 deep Molds up to 35.0" wide - 1.75" X 45degrees X .25 deep Molds over 35.0" wide - 2.25° X 45degrees X .25 deep 39. Runners, other then to cross, are not to be located over insert split lines. Install runner blocks when necessary.MOLD STANDARD NUMBER: C 00/ 1.4 TSSUE DATE 12/8105 TITLE : Basic Mold Design Notations) Revised 12/5/05, 6/23/06, 2/26/08 40. All shut-off angles to be a minimum of 5 degrees. 41. Integral, taper or wedge locks required between cavity and cores except when noted otherwise on Mold Design Specification sheet. Integral comer locks are preferred. (refer to standard H 02 / 1.0) 42. Minimum diameter of ejector pins is 1/8". Smaller ejectors must have prior approval by Tooling Engineer. 43. All Ejectors must be flush to .002” below the insert surface. 44, Ejector pins are not to be located on inserts split lines. If required in that location a bushing must be used. 45. Fingemail ejectors can only be used with prior approval of the Tooling Engineer. If fingernail ejectors are used the ejector retum pins must be spring loaded forward so that the ejector plate is retumed before the fingemail ejectors contact the parting line. (refer to standard E20/ 1.1) 46. All ejector pins and sleeves must be DME or equivalent standard. Use of Progressive thin wall sleeves is acceptable when standard sleeves are not an option. 47. Non-standard sleeves are to be used only with the prior approval of the Tooling Engineer. If non-standard sleeves are used tool shop is to provide an extra / spare set of special sleeves. 48. Minimum distance between the edge of an ejector and any other insert or hole is. 49. Venting inserts located on parting line should be designed to be removal from the face of the mold whenever possible for ease of cleaning venting channels. (refer to standard C 17 / 1.3) 50. Grease fittings are required to the Ejector Guide Bushings on all molds designed for 700-ton press and over. (refer to standard C 10 / 1.0) 51. Fitted comers required on all inserts. 52. All mold bases designed to run PVC should be Electroless Nickel Plated or SS to avoid corrosion.MOLD STANDARD NUMBER: C00/1.5 TSSUE DATE 1218708 Revised 6/23/06, 2/26/08, 10/1/12 TITLE : Basic Mold Design Notations) 53. All slide components must be constructed to allow removal of slide while mold is in the press. 54. Shims are not allowed on new tools. 55, All mold components must be engraved with detail number, material, and hardness. 56. Final approved mold designs must reflect approved mold flow runner and gating geometry. 57. All air, water, and hydraulic fittings must use NPT threads. 58. All fasteners (bolts) to be Socket Head Cap Screws unless specified otherwise in this manual. 59. All mold base plates to be aligned by dowels. 60.) “B” Plate must have a “Rotary Ground — Blanchard” surface on the support pillar side. “Rotary Ground — Blanchard” is a North American mold building industry term meaning the surface must be flat and free of all fly cutter marks.Goos MOLD STANDARD NUMBER: €01/1.0 ISSUE DATE her Price TITLE : Mold Design Specification Sheet| 42/8/03, 1/4/08 TIGHER PRICE INJECTION NOLD DESIGN SPECIFICATIONS. Ta a CC aan |—___ nar none ———h aT An ME Ra, | ST RSET TET eine ARTO SAL SBET oe 3 vena omorroaine 201 i = | i DaOUNES PRESS Paes SECT Ss] fbenserrrecoronerme -eme7 S18 ot IT RY AVS SEE Satan [reruns necuna s-] i oust rve Se TOBE Svar = SECTOR SIE OR Penang, SO SOUD GSONETHY GAA PROVIEED Paras noone Teg ARO aeRO Jr rice mone te aero at. Sa: gn Cay, wee place once fa pr sind 18.0. aS}Updated 1/4/08 MOLD STANDARD NUMBER: C 03/ 1.0 7) F ISSUE DATE TITLE: Initial Mold Design Submission danerog Preliminary mold assembly design requires Fisher Price approval and "MUST" follow the quotation layout specifications with notes in ENGLISH and dimensions in U.S. inch sizes. The drawings submitted must show the following: 1. Mold base width (including ear plates if required for waterline manifolds) x length x shut height and plate thickness. 2. Sub-inserts (including runner bars), core pins and sleeves. 3, Insert sizes and locations. 4, Waterline patterns. 5. Ejector pin locations. 6. Runners and gate locations and sizes. 7. Support pillar sizes and locations. 8, Guided ejector system. 8. Knockout hole locations. 10. Liffing holes — to be installed on all 4 sides of mold plates. 11. Runner pattems are to be per specification sheet. The runner pattem willbe finalized as @ soon as the mold flow analysis is available, 12, Press tie bars and Alba clamp locations to be located on both plan views. 13. Mold drawings must be identified by Fisher Price toy number, mold number, and part description. 14. Bil of materials (as complete as possible). 15, Non-Standard components must be called out. 16. Section lines showing were section views are taken. 17. Views must be complete enough so that interlocks, changes in parting-lines, sub-inserts, ejection, waterline system, etc are clearly understandable. ‘Special mold preliminary designs, (Hot Runner, 3-Plate, DME Cool One, Stripper Plate, etc.) must show specialized components: Hot Tip Probes Manifold Gate bushings Runner removal straps Power and thermocouple pockets Extra return pins Stripper bolts Gears . Cams 10. Slides @ 11. Pull bars or mold strap locks, etc. WONOMAEN>@ O MOLD STANDARD NUMBER : C 04/ 1.0 ISSUE DATE 12/08/03 Updated vais | TITLE : Final Mold Design Submission Final designs submitted for mold build approval must include (in addition to alll items on the initial design submission) the following items: 1. Complete bill of materials. 2. All components must be listed and materials identified, with hardness listed on key components. 3. Allnon-standard items, screws, bolts, extra pins or springs, etc. 4. Sprue bushing keyed to prevent rotation. 6. On 3-plate or other complicated molds with a large number of components, indicate the detail number next to the component shown in the plan view. 6. Section taken through all slides showing the slide face, slide carrier, cam locks, interlocks, gibs and wear plates. 7. Section view through all subinserts. (Only one view required if inserts are duplicates). 8. Mold design must clearly indicate that all shutoff angles are 5 degrees or greater either by a section taken through the shutoff (preferred) or indicated on the plan view so that itis clearly ‘comprehendible. 9. Section view through waterline baffle or bubbler. 10. All vents shown on runners and inserts. 11. Details view of Gates. 12. Final Release geometry must be incorporated. 13. Approved Moldflow analysis runner and gating geometry. 14. Upon completion of mold debug mold drawings must be updated to any modification made during debug and submitted to F.P. Tooling Engineering.@ TITLE : Mold Design Check List a © ie pus mite gS MOLD STANDARD NUMBER: COS /1.0 ; TSSUE DATE 12/8/03, Revised 9/1/05, 1/4/08, 10/1/12 Page TofSffa4| MOLD STANDARD NUMBER: C05 /1.1 aC iad ISSUE DATE 12/8/03 TITLE: Mold Design Check List | Revised 9/1/05, 1/4/08 ‘CAVITY ARRANGEMENT AS PER WOLD SPEC" SHEET? ‘GAVITY AND CORE REFLECT MOST CURRENT PART GEOMETRY? ‘GAVITY AND CORE GEOMETRY PROPERLY MIRRORED? ist I PER MOLD SPEC SHEET? ‘SUB INSERTS - BaCu INSERTS AS PER MOLD SPEC" SHEET? ‘GAVITIES CORES INTERLOCKED F a ” CORES POSITIVELY RETAINED TO PREVENT URING FIL? INSERT SIZE SUFFICIENT TO WITHSTAND INJECTION PRESSURE? FITTED CORNERS ON INSERT BLOCKS? ‘SPRUE DOES NQT EXCEED 3° MAX. LENGTH z 35 SPRUE BUSHING AS PER MOLD DESIGNSTD.DueHa-43- Tt “OR, ELECTRIC SPRUE (OME or INCOE) ‘AL SHUTOFES HAVE Min ANGLET "RUNNER, GATE DESIGN / SIZE PER MOLD FLOW AW ROMER, GATE DESI NER TOME AGRA NOON EDT TOCATION CORRECT? "RUNNER PULLERS IF SUS-GATE ON FREDSIDE. [EJEGTOR PIN IF SUB-GATED ON MOVING SIDE ROUND RUNNER /FAN GATE DESI ESIGN STD. D103 ROUND RUNNER / SUB-GATE DESIGN PER MOLD DESIGN STD. 1071.0 ROUND RUNNER /TRAPEZOIDAL GATE PER MOLD DESIGN STO.D 10/17 TRAPEZOIDAL RUNNER / GATE (TYP.) PER MOLD DESIGN STD. 101.2 [7 HEATERS SPECIFIED? DME “G* SERIES CONNECTORS SPECIFIED? (PREFER INTERNAL MOUNTING OF CONNECTORS MONTERREY -1, 5,6, 12 ZONE CONNECTORS. EX 1 OR G ZONE CONNECTORS (OR MULTIPLES OF} x HOT RUNNERS HAVE ELECTRICAL DIAGRAMS ENGRAVED ON SIDE OF MOLOT ‘GATE DESIGN PER MOLD DESIGN STD. 0 02/1. (FLAT SURFACE w/ RING of GATE INTO RECESS) Lcooune: WATERLINE! ‘SUFFICIENT QUANTITY AND LOCATION TO EFFECTIVELY COOL PART? LL ‘CONNECTORS RECESSED PER MOLD DESIGN STD. €01/1.0 rr ERED & "I ‘MAX. (6) BAFFLES PER WATERLINE CIRCUIT. Wi STRUCTED BY TIE B Wi 'UNOBSTRUCTED BY HYDRA.JAW CLANPST ALL 716" DIAMETER (Minimum? ‘ALL WATERLINE CONNECTORS SPECD AS JiFFY-TITE DME JP352 ‘Bau / AMCOLOY CORE PINS INDICATED FOR ALL SCREW BOSSES7 Wi a XIMITY OF CORE PIN? BAFFLES INDICATED AS 1/0" DIAMETER > WATERLINE DIAMETER PER MOLD DESIGN STO. F 0471.3) IF WATER 70. EACH SIDE. NO WL's ON TOP OF MOLDS Wi ‘SPRUE EEVES < 12" or Nt iu VOID NON-STANDARD SLEEVES) EJECTION: EJECTOR PINS - SUFFICI ‘EJECTPART? EJECTOR PINS UNDER RUN! iLLER? ‘NO EJECTORS LOCATED ON SPLIT LINES OF INSERTS? (TOURED EJECT. KEYED! ‘AIR POPPETS INDICATED’ IN MOLDS VERIFY THAT MOUNTING I Page 2of 3& MOLD STANDARD NUMBER: C05 /1.2 OF @ Saul TITLE : Mold Design Check List [SUFFICIENT TRAVEL TO CLEAR PART?. ‘CAM PINS SUFFICIENT LENGTH AND DIAMETER? ‘CAM PIN ANGLE BETWEEN 10°. 25° PER MATTEL STD. G.01/1.1 HEEL BLOCK F» ‘GANFEEL BLOCK BE ACCESS! IN FROM FACE OF MOLD? IS HEEL BLOCK SUFFICIENTLY REINFORCED? HARDENED WEAR PLATE? ISSUE DATE 12/8/03 Revised 9/1/05, 1/4/08 ‘SUFFICIENT GREASE GROOVES IN WEAR PLATE? HARDENED GIBS INDICATED? INTERNAL or EXTERNAL SPRINGS TO RETURN SLIDE? ‘DOWEL PINS INDICATED IN SLIDE FACE? MOLD DESIGN MEETS ALL PROTECTION REQUIREMENTS PER MOLD DESIGN STD. 6 00.4 ‘ARE EJECTOR PINS LOCATED UNDER SLIDE? IF "YES", ARE THIN SWITCHES" INDICATED UNDER EJECTOR PLATES? —_EF-*YES", ARE THIN SWITCHES" INDICATED UNDER EJECTOR PLATES? | ‘AND [ OR, ARE THERE SENSORS (PROXIMITY SWITCHES) ON THE SUDET. "AND /OR, IS THERE AN EARLY RETURN SYSTEM INDICATED? ‘CYLINDER or EXTERNAL LIMIT SWITCHES (PREFERRED BY MMEX}) Page 3 of 3MOLD STANDARD NUMBER: C 06/ 1.0 ISSUE DATE TITLE : Mold Cavity Tolerances 42/9/03 LDING TOLE! LY AND DO Tol IN NOT APPLY TO MOLD CONSTRUCTION. DIMENSIONAL TOLERANCES FOR MOLD CAVITIES SHALL BE ARRIVED AT AS FOLLOWS: (1) UP TO AND INCLUDING + .015" USE 40% OF TOLERANCE. + .002" ON PART DRAWING USE + .0008" ON TOOL + .005" ON PART DRAWING USE +.002"ON TOOL &. .010" ON PART DRAWING USE + .004” ON TOOL + 1/64” ON PART DRAWING USE + .006" ON TOOL (2) THE MAXIMUM TOLERANCE TO BE USED ON ANY DIMENSION NOT COVERED IN (1) SHALL BE +.010”. (3) TOLERANCE ON ANGLES SHALL BE 50% OF THAT SHOWN ON PART DRAWINGS. 4 1/2? ON PART DRAWING USE + 1/4° ON TOOL 4 5° ONPART DRAWING USE + 2 1/2°ON TOOL THE A30VE TOLERANCES DO NOT APPLY TO FLATNESS, PARALLELISM AND CONCENTRICITY. THESE CONSIDERATONS HAVE TO BE EVALUATED ON AN INDIVIDUAL BASIS. NOTE: ‘USE HIGH SIDE OF TOLERANCE TO REMOVE STEEL.MOLD STANDARD NUMBER C 09/1.0 ISSUE DATE] TITLE: CONVENTIONAL MOLD BASE | ~"y57 gy xa ae P (ory) Fi en oan Wy NUZZALZ LL 74 OX WK HIN SS DD, ID. SZ USS. SSNS KKK IN WEL ALL 2M ExTRA STOP ELECTOR PLN ‘owen PLES 2) om PN (NOTEYB) (WoT #12) SECT A-A SECT 8-8 “~~~ 'B" Series Base Shown Sey WS 4. ‘Aor B' series mold bases are acceptable. 2. Inserts to be .030" above face of 'A or B' plate. 3. Inserts to be fitted 1/3 of thickness from P/L on four sides then relieved. 4. Add retum pins to mold if required because of length, thickness, or any other feature that requires extra support. ‘Add additional stop pins as required. Stop pins required under or near all return pins. Use a minimum 1 3/6" ejector plate & 5/6" retainer plate for molds 17 7/8" long & over. ‘Add lift holes four places in each half per std. C 14/ 1.0.7 ‘Add four guide pins and bushings to ejector system per std. C 10 1.0-1.1.7 ‘Add extra screws to ejector plate assembly as required. 10. For sprue bushing specifications see std. D 06 / 1.0-1.3. ~ 11. For sprue puller specifications see std. D 11 / 1.0-1.1.7 112. Support rails to be bolted or welded to bottom clamp plate. 13. Refer to std. B 00/1.0-1.3 for material listing. 14, List all plates and components on bill of material. Seroe@ MOLD STANDARD NUMBER C 09/11 ISSUE DATE 177/04 TITLE: THREE PLATE MOLD BASE| Revised 8/30/06, 12/8/05, ‘5/2108, 2/26/08, 10/1112 SHOULDER BOLTS between A Plate & Runner Plate PRIMARY SPRUE. BUSHING and between A Plate ond B Plate (NOTE 8 2) OTE E 9 COMPRESSION SPRINGS CNOTE #7) PRIMARY. SPRUE STRIPPER BUSHING OTE #4) SUB SPRUE SUCKER PIN OFFSET - (NOTE # 6) SHOULDER BOLT DESIGN FOR RUINER STRIPPER PLATE RETENTION (NOTE F 2) SUB. SPRUE STRIPPER BUSHING PLZ SPRCE EJECTION Ale (see note #5) |__ PL#i SUB SPRUE. BUSHING |___ PLH3. MOLD IN CLOSED POSITION SUPPORT PLATE SCRAP ANS scr MOLD IN OPEN POSITION a NOTE: 41. Design shown is typical three plate mold design . Altemate designs require approval by Fisher Price Tooling Engineer. 2. Preferred method of plate movement is Shoulder Bolts (refer to Standard C 09//1.1.2- 1.1.3), any alternate ‘method must be approved bt FP Tooling Engineer. 3. If puller straps are used, were feasible, recess Puller Staps below mold surface. 4. Refer to Section "D" for three plate mold runner standards. 5. Primary sprue bushing may be a commercial bushing or a Hot Tip bushing with a stripper bushing may be used. Refer to Standards D 06. 6. For air assist election of sprue see Standards D 06 / 1. 7. Preferred location for sucker pin s offset to sprue - see Standard D 07 /1.0- 4.1. 8. Compression springs are used for sequencing of plate openings.MOLD STANDARD NUMBER c09/1.1.1 S ISSUED 8/10/05 Time; Puller Strap Design REUED, 8/40/05 Three Plate Mold 2/26/08, 10/1/12 MINIMUM OF 1X BOLT SHOULDER DI | ww . \ RECESS STRAPS WHENEVER \, POSSIBLE fS \ i~ SHOULDER BOLT PULLER STRAP WASHER NOTES: — BUSHING 1D PULLER STRAPS ARE AN ALTERNATE DESIGN FOR THREE PLATE MOLDS. 2) DIMENSIONS OF STRAPS AND BUSHINGS AS VELL AS BOLT SIZE SHOULD BE DETERMINED BY MOLD SIZE 23) STRAPS MUST BE LOCATED WHERE THEY VILL NOT INTERFERE VITH PARTS OR RUNNER FALLING FROM MOLD, 4 STRAP MAXIMUM HEIGHT OF FULLY OPENED MOLD ON THE OPERATOR SIDE OF THE MOLD (REFER TO STANDARD cis '5) REFER TO STANDARD B 00/10-13 FOR MATERIALS,MOLD STANDARD NUMBER CO9/1.1.2 Shoulder Bolt Design | — ISSUED 8/15/05 TITLE: Three Plate Molo Revised 1/26/06, K a4 SEE NOTE #2 NOTES: 1D SHOULDER BOLTS ARE THE PREFERRED DESIGN FOR THREE PLATE MOLDS. 2) WHENEVER POSSIBLE DRILL CLEARANCE HOLE THROUGH MOLD BASE SO THAT SHIULDER BOLTS CAN BE REMOVED WITHOUT HAVING TO DISASSEMBLE MOLD. 3) SHOULDER BOLTS MUST BE LOCATED SO THAT THEY DO NOT INTERFERE WITH PARTS AND RUNNER FALLING FROM MOLD. 4) STAMP WAXIMUM HEIGHT OF FULLY OPENED MOLD ON THE OPERATOR SIDE OF THE MOLD (REFER TO STANDARD (19/1.@ Guan WOLD STANDARD NUNBER c09/1.1.3 Shoulder Bolt Travel Extensions] Issuen 8/16/05 TITLE: Three Plate Mold byob at el TRAVEL EXTENSION fas SEE NOTE #3 1D SHOULDER BOLTS ARE THE PREFERRED DESIGN FOR THREE PLATE MOLDS. 2) WAKE TRAVEL EXTENDERS FROM P-20 TL STEEL Rac © 29- 36, ‘D WHENEVER POSSIBLE DRILL CLEARANCE KILE THROUGH MOLD BASE SO THAT SHOULDER BOLTS CAN BE REMOVED WITHOUT FAVING TO DISASSEMBLE ¥OLD. 4) SHOULDER BOLTS MUST BE LOCATED SO THAT THEY OO NOT INTERFERE. WITH PARTS AND RUNNER FALLING FROM MOLD. ‘D> STAMP MAXIMUM HEIGHT OF FULLY OPENED MOLD ON THE OPERATOR SIDE OF TEH MOLD (REFER TO STANDARD C19 / iDwo MOLD STANDARD NUMBER C 10/1.0 "GUIDED EJECTION REVISED DATE TITLE: +B" SERES MOLD an enor GREASE GROOVES REQUIRED IN GUIDE PIN INNS SS RP | 4 ISLIP FIT: oe ! Wy vf ae A 3 1 8 yi} \/ 1! 5 1 i t 8 | GIE | | /\ ' 3 We fo | 8 PE cteet|rcrag +4 j I “06 Min eee PRESS FIT) Ptepet 744: "ZERK” GREASE FITTINGS REQUIRED FOR 700 TON AND LARGER MOLDS WITH GREASE GROOVES LOCATED ON GUIDE BUSHINGS. NOTES: 1) PREFERRED DESIGN FOR "B” SERIES MOLD BASES 2) FOR MATERIAL SEE STANDARD # BOO / 1.0— 1.3 3) GUIDE PIN DIAMETER TO BE ONE STANDARD SIZE REDUCED FROM LEADER PIN DIA. (I.E. LEADER PIN 1.25 Dia, EJECTOR GUIDE PIN. 1.00 Dia.) 4) GREASE FITTINGS TO BE BALL CHECK TYPE, #/8” PIPE TAP, STRAIGHT ALEMITE #1610BL, KLEENSEL 5000 OR EQUIVALENT. STYLE.® MOLD STANDARD NUMBER = C 10/1.1 GUIDED EIECTION Sree TITLE: "SERIES MOLDS REVISED DATE} 2 Cae PUTE, — PRESS FIT LEADER PIN. GREASE GROOVES REQUIRED IN GUDDE PIN. SUP FIT 1 GUIDED EJECTION BUSHING EJECTOR |e RETAINER PLATE ae PLATE i. PRESS FIT fa |—=}-sup rr NOTES: 1. PREFERRED DESIGN FOR "A" SERIES MOLD BASES. 2. FOR MATERIAL SEE STANDARD B00 / 1.0- 1.3 3. INSTALLATION OF EJECTOR GUIDE PINS FROM SUPPORT PLATE PERMITS REMOVAL ‘ACCESS TO 4. GUIDE PIN DIAMETER TO BE ONE STANDARD SIZE REDUCED FROM LEADER PIN DIAMETER. (I.E. LEADER PIN 1.25 Dia, EJECTOR GUIDE PIN 1.00 Dia.)O 6 Guce MOLD STANDARD NUMBER CC -11/1.0 ISSUE 1/27/04 Wee's TITLE: LEADER PIN CLEAN OUT Revised 5/2/06, 1/17/08 15° E A-A LEADER PIN CLEAN OUT IS REQUIRED UNDER EACH PIN.® MOLD STANDARD NUMBER C 12/1.0 E REVISED DATE RELIEF FOR CAVITY CUT OLID TITLE: INS * SEE CALCULATION BELOW (3/4” MINIMUM) (MINIMUM WIDTH OF SHUTOFF AREA) 1/32" HIGH WIDTH OF PL VENTS NOTE: TO CALCULATE THE MINIMUM WIDTH OF SHUT OFF AREA REQUIRED AROUND PARTING LINE USE THE FOLLOWING FORMULA: MAXIMUM MACHINE CLAMP TONNAGE. MINIMUM WIDTH= Rea iee ‘TONS/SQ * FACTOR X (LINEAR * OF PARTING LINE- TOTAL WIDTH OF PL VENTS) * CLAMP TONS/SQ. INCH FACTOR: 3.25 FOR STEELS 25/35 ROC C 4.00 FOR STEELS >35 ROC CMOLD STANDARD NUMBER C 13/1.0 ISSUED 1/27/04 TITLE: CLAMP SLOTS Revised 6/19/06, 1/26/08 TOP * NS | | OM. "4" DMA” oe | { ; } } ! | = f7> Wm ¢ gH i @ a | g i 1 OM."C" t T_! Ic i Tome" & | 1 | mae WA ome | en a 2.00" FLANGE PLATES TO PROTECT WATERLINE FITTINGS WHEN MANIFOLDS ARE SPECFED. Press Size_ Dimension Tonnage | _A (see note #5) B | O76 A | 0.75 19) | 20790 NOTES: 1. ALL INJECTION MOLDS MUST HAVE THE DIMENSION FROM PLATEN TO CLAMP SLOTS AS SPECIFIED. 2. CLAMP SLOTS ALONG ENTIRE LENGTH ON EJECTOR SIDE OF MOLD. ‘3. MAXIMIZE LENGTH OF CLAMP SLOTS ON FIXED SIDE EXCEPT WHERE IT WOULD INTERFERE WITH LEADER PINS OR LIFTING HOLES. 4. FLANGE VERSES MACHINED CLAMP SLOTS TO BE DETERMINED BY TOOLING ENGINEER. 5. 1.50” IS THE MINIMUM DIMENSION BETWEEN THE BOTTOM OF THE MOLD AND THE BOTTOM OF ‘THE EJECTOR PLATE WHERE ALBA CONNECTORS ARE USED. (REFER to STANDARD £15 / 1.0)MOLD STANDARD NUMBER Cc 14/1.0 @ TIT LIFT HOLES — SAFE LOAD O1zTi2004 REVISED 8/30/05 -+H0) 4p. Z 1. ALL LIFTING HOLES TO BE UNC THREAD. 2. WHEN POSSIBLE LIFTING HOLES TO BE LOCATED AT CENTER OF GRAVITY FOR EACH MOLD HALF SO THAT MOLD HANGS VERTICAL WHEN HOISTED. 3. MINIMUM CLEARANCE DIAMETER REQUIRED AROUND LIFTING HOLE TO ALLOW FOR FREE ROTATION OF SAFTEY HOIST RING. (REFER TO C14 / 1.1). ‘SAFE LOAD | MIN. CLEARANCE ne DIMENSIONS a ARQUND HOLE i 1/2"=13 NC X 1°DEEP 1 3.63 awe 2 | 5/8"=11 NC x1 1/8 DEEP 2 3.63 3_[3/4"=10 NCX1 3/8 DEEP 2-172 3.63 4 1"-B8NC X 1 5/8 DEEP 4-1/2 $1350 5 | 1-1/4"-2NC x 1-7/8 DEEP 7-1/2 6.50 6 | 1=1/2"6NC X 2-1/4 DEEP 10-172 8.00 7 2°=4=1/2NC X 3 DEEP 19 70.00PAGE K-27 INSTALLATION AND ») ORDERING INFORMATION | ( Safety Hoist Rings MATERIAL: Alloy steel (certified heat treatment), black oxide. SAFETY FACTOR: 5 times rated load in any direction. RANGE OF MOVEMENT: 360° swivel; 180° pivot. INSTALLATION DATA: Tap workpiece for hoist ring bolt with axis vertical to mounting surface. Work surface should be flat and smooth to provide full 360° flush seating for the bushing flange. For installation in ferrous materials, the screw should be tightened to the full torque loading recommended in column TL below, +25%—0. (SAFETY NOTE: Some loosening may develop after prolonged serv- ice in @ permanent installation. it is advisable to periodically re- tighten the mounting bolt to maintain the specified torque value.) For maximum safety with soft metal workpieces such as aluminum, use extra length bolts with minimum effective thread engagement of 2 times thread diameter. The use of free fit spacers between the bush- ing flange and mourting surface is not recommended as this will re- duce the safe load rating on angularly applied loads. Hoist ring must be free to swivel 360” and pivot 180° at all times. NOTE: Additional hoist ring sizes and bolt lengths (including metric versions) are also available on request. SAFETY HOISTRINGS (Includes bolt and retaining ring) aren E H ™ came A D | erccme ‘nao Bic F/G |ossiee | J | K | L | foor | wack fiwser | 2 | ads on | eo tao ie a shnoore —| 7000] vm [im | me [| ve [owas] 2 11 | | we | | oe sunoom —[as0| a [an [te [a | a fant wan] one fam | | Be Sunoooe [4000] A [am | ie | | 1 fenton | ome fe | me | oo [ema a aa fe |e | a | 10 snnooos —[ieom | 19 [4% [1%] 1] am fou a | am] 9 fave | a0 | Tm annoon—[reooo] tm [6 [ee [oe] 1m [anf aver| on oman [me | om] am, "Flcommended Torve Load «2% 0 —— = | FOR METRIC SAFETY HOIST REPLACEMENT BOLT KITS feo Includes bolt and retaining ring QUANTITY DISCOUNTS (CATALOG sep veep ‘iscounts; ‘current Net coupe | us) sce |e We | soe |e Ciscaums ply 1 caren Na nT SHOE | TT | coma TORE sionn2 | SHnOoe | 161% [a ose | NOTE: igs and, ep.camant ‘SHn0008 vetanz [% 813% [14] Paes Oates snnonca tty acount, Dire ses ma =o veto [1 — 2 be combined. * SHWOODS — pga [Mette T SaRonoT ra an ae ~sucos YEAN2¥ [17 post mariad win we cetnlo owe sures 501099 Less 1% fective Tread Preston ‘into ange ott mute ih aero we ‘wormore "Discount quoted “ae esspoeton of twee bot aimee onrequest ‘recommended lr use nih ster meals, |@ MOLD STANDARD NUMBER = C 14/1.1 FT Hi TSSUE DATE TITLE: UFTING HOLE LOCATION & CLEARANCE | REMseD1N7ns UIRED CLEARANCE AROUND LIFTING HOLES REFER TO STD. c14/1.0 SEE NOTE #2 IFTING HOLES Ie \—\ 4 REFER TO STANDARD C14 / 1.0 FOR LFTING HOLE SPECIFCATIONS aND CLEARANCE REQUIED AROUND LIFTING 2 WHEN EXTERNAL ACCESSORIES INTERFERE WITH LIFTING RINGS ADDITIONALLIFTING HOLES MUST BE ADDED TO LOM THE MOLD To BE LFTED BY. CHAINS SO THAT ACCESSIRES DO NOT HAVE TO BE REMOVED IN ORDER TO HOIST MOLD INTO OR OUT OF THE PRESS. ‘3 LIFTING HOLES TO BE LOCATED AT CENTER OF GRAVITY FOR EACH HALF OF MOLD AND ALSO COMPLETE MOLD SO THAT THEY HANG VERITCALLY WHEN HOISTED.MOLD STANDARD NUMBER C 15/1.0 TITLE: TSSUEDATE SHIPPING STRAP FOR MOLDS REUSED TO SUIT en Oma 1) Oe .56 DIA THRU HOLE \ ‘BREAK ALL CORNERS FOR 1/2 - 13 SHS et 50 (2 PLACES) EEL | NOTES: 1. MOLDS <500 TONS REQUIRE ONE SHIPPING STRAP. 2. MOLDS =>500 TONS REQUIRE TWO SHIPPING STRAPS. ‘3. STRAPS AND STRAP BOLTS MUST NOT INTERFERE WITH PRESS TIE BARS 4. RECESSING SHIPPING STRAPS INTO MOLD BASE SO THAT ‘THEY DO NOT INTERFER WITH PRESS TIE BARS IS ‘ACCEPTABLE IF IT DOES NOT WEAKEN MOLD BASE. 5. WHEN NOT IN USE STRAPS SHOULD BE ABLE TO PIVOT 80 DEGREES AROUND ONE BOLT. MOLD TO HAVE A TAPPED HOLE TO ACCEPT THE BOLT IN THAT POSITION. 6, STRAP TO BE PAINTED YELLOW. 7. MATERIAL ~ CRS. First Strap PERFERRED LOCATION WHEN ROOM IS AVAILABLE BETWEEN PRESS TIE BARS AND SHIPPING STRAPS. O fo Second Strap (if Requi 77 First Strap Oh ALTERNATE LOCATION TO AVOID INTERFERENCE BETWEEN SHIPPING ‘STRAPS AND TIE BARS. © THO Second Strap (tf Required) ee Strap in stored position when not being used. =! ia ed q See Note #5. Le!MOLD STANDARD NUMBER C 15/1.1 INCOE TOPLESS GATE BUSHIN TITLE: WITH FXTRA STOCK FOR ile pare CONTOURED SURFACES | 9/12/05 WATERLINES TO BE WITHIN (3) TIMES WATERLINE DIAMETER TO GATE. NOTES: 1. GATE INSERT MUST BE KEYED 2. USE COMMERCIALLY MADE INSERTS (INCOE).Teieaied | MOLD STANDARD NUMBER —-C:16/1.0 TITLE: PL VENTS FOR MOLDED PART | Hed 7. ONE VENT REQUIRED PER LINEAR INCH OF PARTING LINE. TSSUE-DATE Revissd 225, 3/47/08 $4.50 Min, — 4-41 MATERIAL Xx | (ABS) ators 001 TO .0015 ACETAL 001 TO .0015 CELLULOSE ACETATE -001 TO .0015 l ao) a CHLROSE MEME PROPOUME —_| 001 TO .0015 AORYUC 001 70.0015 N i x] haw (CAB) causeaczore erneone | .0005 TO 0015 iD || EVA) enmnpewexccme | .0005 70.0015 a i NYLON 0005; ema. 070 POLYCARBONATE 002 TD UA POLYETHYLENE .0005 10.001 POLYPROPYLENE 0005 70.001 POLYSTYRENE 0005 70.001 (GAN) srrmecmowmae | .0005 10.001 X ae URETHANE 0005 d YG Uy WNYL — FLEXIBLE | .0005 at G VINYL — RIGD 0005 10.0015 5 PE (FOAMED) “004 z HIS (FOAMED) 004 2 [RECOMMENDED VENT LOCATIONS: NOTES: 1) VENTS SHOULD BE GROUND WHENEVER POSSIBLE. AND SHOULD BE .31 WIDE’. 2) PROJECTED AREA OF VENTS MUST BE SUBTRACTED FROM MOLD SHUT OFF AREA (REFER TO STD. C12/1.0 & 1.1) 3) ALL VENTS MUST BE CHANNELED TO THE ATMOSPHERE.MOLD STANDARD NUMBER Cc 16/1.1 ISSUE DATE TITLE: RUNNER VENTS 1/28/04 p SS 6 N a PART 2 5 z = x 1/32°MINX RUNNER WOTH, . Rog VENTTO ATMOSPHERE. 57 MATERIAL x © (ABS) aneorsmoe 001 T0 .002 ACETAL 001 10.002 CELLULOSE ACETATE 001 TO .002 cauuuose xtae ProPeANE | 001 TO .002 ACRYLIC 001 TO .0025 (CAB) ceumoseaczae aurare | 007 TO .0025 (EVA) enme wen acct | 001 TO .0025 NYLON 0005 To .001 POLYCARBONATE .002 TO .003 POLYETHYLENE .0005 0 .0015, —> |_POLYPROPYLENE 0005 70.0015. _|,s@!mm POLYSTYRENE 0005 70 .0015 (GAN) sree acenownmaz | 0005 70 .0015 TPE 0005 70 .0015 URETHANE 0005 70 .0015 VINYL — FLEXIBLE 0005 T0 .0015 VINYL — RIGID 0005 0.0015 PE (FOAMED) .008 HIS (FOAMED) 008@ a> © MOLD STANDARD NUMBER C17/1.0 . VENT PIN FOR CAVITIES TITLE: & BLIND HOLES ISSUE DATE 1/28/04 REVISED 1/17/08 1/64" FLAT (8) PLACES 1/64 DEEP 3/4 0F PIN DA ALTERNATE METHOD OF VENTING TO ‘ATNOSPHERE NOTE — MOVING VENTS (I.E. EJECTOR PINS) ARE ALWAYS PERFERRED OVER FIXED VENTS WHENEVER POSSIBLE. s10.C 16/10Geso MOLD STANDARD NUMBER C.17/1.1 ISSUE DATI TITLE: VENTS ON EJECTOR PINS 3/30/04 ; -—1_- VENT DEPTH PER MOLD STD. C16/1.0 TP. 3 PLACES & GRIND (3)PLACES. 120° APART .015 DEEP. NOTE: 4. EJECTOR (MOVING) VENTS ARE PREFERRED OVER STATIONARY VENT INSERTS. 2. FOR USE ON APPLICATIONS WITH RIGID CONCENTRICITY REQUIREMENTS.