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PCM-Manual 0507
PCM-Manual 0507
Manual
CM3 EHS Control Module
IO 8/8/4 IO-Module
RK 16/8 Relay Module
BI Bus Interface
Author: H. Vögler
Issue: 05/2007
- subject to modification -
Contents
1 Overview .................................................................................................... 1
1.1 Assembly .................................................................................................................. 1
1 Overview
The system consists of three components:
1.1 Assembly
The modules BI, CM3 and IO are installed in a narrow, compact top-hat rail housing (22.5x105x115,
WxHxD). They are interconnected via a connector system in the top-hat rail and can be removed from
the system independently or re-applied without interfering with the function of the overall system. The
RK 16/8 module is installed in a flat top-hat rail housing (102x126x30) connected to the local bus by
means of a prefabricated connetcion cable.
The local bus connects all modules to a 24V supply voltage, a serial databus and a mutual digital
control line. Up to 50 CM3 modules, 10 IO and 20 RK modules can be connected to a fieldbus
interface. In doing so the IO modules must be aligned to the left of the fieldbus interface and the CM3
and RK modules to the right of the fieldbus interface.
2.1 Operation
The EHS control module has several operating and display elements that enable manual on-site opera-
tion of the actuator.
switch „local - remote“ In position “local” the drive can be operated by means of the „close-0-
open“ switch. In position „remote” the can be operated using the digital
control inputs or the local serial bus.
button „close - 0 - open“ This button is used to operate the drive while the operating mode is
„local“. If the operation mode is “remote” pressing this button will indi-
cate the device and software version on the BI display.
Furthermore, operation of the local-remote switch causes temporary display of the module address on
the fieldbus interface. In addition, these control elements are also used for the parameterisation of the
local bus (see also 5.1.2).
Three LED (red, yellow, green) signalise the operating status of the actuator and the control
module.
LED red LED green meaning
on off Drive in closed position
on blinking 1/s Drive in closed position, open command received
off blinking 1/s Drive is opening, closed position left
off on Drive in open position
blinking 1/s on Drive in open position, close command received
blinking 1/s off Drive is closing, open position left
blinking 2/s on / off Not closed within supervision time
on / off blinking 2/s Not opened within supervision time
blinking 2/s blinking 2/s No valid position on module start up
blinking 4/s blinking 4/s Illegal feed back
For drive type no. 10 only:
blinking 1/2s off Command close, opened manually, open position not reached
blinking 1/2s on Command close, opened manually completely
The yellow LED serves to display the operating status of the control module.
LED yellow meaning
on No 230VAC power supply or fuse blown
off Power supply OK, no (valid) data on local bus
blinking Power supply OK, valid data on local bus but module is not addressed
flickering, Power supply OK, data exchange OK
dim
ATTENTION: It is absolutely necessary to adapt the control function to the type of actuator as
otherwise correct function of the actuator is not guaranteed and the actuator or the
control module can be damaged as the case may be.
Switch
Typ Type of actuator Operation mode Runtime
1 2 3 4
0 EHS double acting open / close 4s..260s 0 0 0 0
1 EHS double acting step open / close 4s..260s 1 0 0 0
2 EHS double acting open / step close 4s..260s 0 1 0 0
3 MOV open / close 4s..260s 1 1 0 0
4 EHS single acting, spring close open / close 4s..260s 0 0 1 0
5 EHS single acting, spring open open / close 4s..260s 1 0 1 0
6 EHS double acting % 4s..260s 0 1 1 0
7 EHS double acting %Pos 4s..260s 1 1 1 0
8 EHS single acting, spring close % 4s..260s 0 0 0 1
9 EHS single acting, spring open % 4s..260s 1 0 0 1
10 EHS single acting, spring close with handwheel open / close 4s..260s 0 1 0 1
11 EHS double acting with separated hydraulic unit open / close 4s..260s 1 1 0 1
12# EHS spring close, hydraulic override open / close 4s..260s 0 0 1 1
13.. not used
#
only for firmware version V2.0or higher Switch position 0= OFF, 1= ON
not indicated as a fault. The actuator may be closed by the CM3 by electrically opening the manual
valve again.
60
Move the actuator from the closed position to the open position by selecting the “local” 40
20
4
operation mode and pushing the command key in the direction of “open”.
Once the actuator has opened completely, push the command key again in the direction of “open“
and hold depressed. Now slowly reduce the operating time until the red LED also turns on. If both
LED are turned on, the time has been adjusted correctly.
Safety Advice: Always plug in red connector to connect AC supply voltage last and
always pull it off to disconnect AC supply voltage first! (see also 8.4)
Bus connector
1 Data A io Local data bus, rs485
2 Data B io Local data bus, rs485
3 lamp test i Lamp test input, 24V = lamps on
4 0VDC i Local power supply
5 +24VDC i Local power supply
ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This may cause the destruction of all connected
modules.
*The current consumption of the feedback modules in the EHS, for example OC3 and the
currents emitted via the mimic diagram outputs X1, Pin1 and Pin2, must be added to the
current consumption of the module.
The miniature fuses for AC power supply are accessible at the lower side of the casing.
To exchange the fuses the casing has to be removed from the hat-rail. The fuse holder
can be opened by means of a screw driver.
3.1 Displays
The module has a total of 20 LED at its disposal to display the input or output status.
8 green LED indicate the status of the individual measured values.
green LED input signal meaning
on >=3.8mA and <=20.2 mA valid measurement
blinking fast > 20.2mA above range or short circuit
blinking slowly >0.2 mA and <3.8mA below range
off <=0.2mA not used or wire broken
Furthermore, the LED are used to display any error status. In this connection the 4 lower and 4 upper
green LED flash alternately whilst the yellow LED indicate the error number from 1..8.
LED Error status Comment
1. address changed the address of the module was changed
2-7. still free
8. module offline There is no data connection to the BI module
Alteration to the module address initially brings about the output of the “address altered“ error message.
This error message also brings about the display of the module address on the fieldbus interface. The
new module address is not accepted until the module has been re-started.
address
address S1 S2 S3 S4 tance of a quadruple switch. The switch is to be
51 0 0 0 0 found behind a transparent cover flap.
52 1 0 0 0 The address range of the IO modules starts at 51
53 0 1 0 0 and finishes at 60.
54 1 1 0 0 The range beginning with setting 0101 is also mapped to the
55 0 0 1 0 addresses 51 to 56. In this case the state of the digital input
56 1 0 1 0 is hold for at least 0,9s. By this means even very short
57 0 1 1 0 events can be detected securely (Version B.6 and higher).
58 1 1 1 0
59 0 0 0 1
60 1 0 0 1 0= OFF, 1= ON
51 0 1 0 1
52 1 1 0 1
53 0 0 1 1
54 1 0 1 1
55 0 1 1 1
56 1 1 1 1
Bus connector
1 Data A io Local data bus, rs485
2 Data B io Local data bus, rs485
3 Lamp test i Lamp test input, 24V = lamps on
4 0VDC i Local power supply
5 +24VDC i Local power supply
ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This may cause the destruction of all connected
modules.
Analogue inputs
range 0 (4) .. 20mA
resolution 12 Bit, 0 = 0mA, 4000 = 20mA, 4096 = 20,48mA
precision 0,4% of full range, typ. 0,2%
filter Median / low pass app. 100ms
shunt resistance 100 Ohm
overload protection self resetting fuse 30 - 50mA per input (max. 30V)
Digital inputs
threshold app. 9,5V
input current app. 5mA
low pass filter app. 10ms
Digital outputs
output voltage 24VDC
output current, on max. 200mA per output, max. 400mA totally
output current, off <1mA
4.1 Indication
The module is equipped with 24 LED for indication of the input and output state. An addi-
tional yellow LED is used for status display.
- 16 green LED indicate the state of the digital inputs
- 8 yellow LED indicate the state of the digital outputs
The status LED indicates the data traffic on the local bus, a fuse fail and also assists the user during
set-up of the module.
LED yellow meaning
on fuse fail, voltage drop on fuse > 100VAC
off no fuse fail, no data on the loval bus
blinking no fuse fail, valid data on local bus but module is not addressed
flickering no fuse fail, communication on local bus is running
4.2 Operation
A push button is used to show and to set-up the module address. This function is only available in con-
junction with a BI module with software version 2.1 or higher. To set up the address the BI must run in
set-up mode (see also 5.1.2).
If BI is running in normal operation mode the pus button is used to indicate the RK address. If the but-
ton is pressed for more than 3s the software version of the RK is indicated instead of the address.
4.3 Jumper B1
If the jumper B1 is plugged on (default) the common 0V of both input groups are connected. In this case
only pin 9 of terminal X1 or X2 must be connected to 0V. If both input groups are connected to inde-
pendent supply voltages the jumper must be removed.
terminal X2:
1 digital input 9 i 24V DC
2 digital input 10 i 24V DC
... ... i
8 digital input 16 i 24V DC
9 common 0V for 9-16 i common 0V
terminal X3:
1 relay output 1 o normally open
2 relay output 2 o normally open
… … o
8 relay output 8 o normally open
9 common terminal o
5 Fieldbus interface BI
The fieldbus interface serves to connect the control and IO modules to a superimposed
control system via a fieldbus. Furthermore, the module provides two control inputs and
a collective alarm output. The module and the local bus are supplied with 24VDC.
Two 7-segment displays and two push-buttons serve to parameterise the module and
display system status.
5.1 Operation
Parameterisation of the module is carried out with the assistance of the “set“ and “prgm“ push-buttons.
The push-buttons are only accessible if the transparent lid on the module is opened. Display of the cho-
sen parameters is by means of two 7-segment displays.
Modbus only
4 Selection of parity none / odd / even
, ,
If the Profibus is chosen during step 3, step 4 is not applicable.
Automatic baud rate setting is generally used for the Profibus protocol. When the last parameter is en-
tered the module changes to normal operation.
face are pressed simultaneously. This operation mode is shown as SU on the display. To leave this
mode just press both push buttons once more.
The CM3 module to be programmed is now switched to “remote“ operation mode. The lowest
available address on the local bus is now displayed by operating the command key in any direction.
An available address is an address to which a CM3 module does not respond. The two program-
ming functions “delete“ and “accept“ are now available.
New modules are programmed in turn from left to right. Once programming has been completed the
fieldbus interface must be set to normal operation mode. For this both keys are again pressed simulta-
neously.
PLEASE NOTE: The module address determines which register / data word is used by this actuator in
the data model of the fieldbus connection. If the address is not allocated as arranged,
the wrong valve will be activated. If possible, addressing should be carried out in such
a way that the address complies with the slot, i.e. that the 7th module, for example, is
given address no. 7.
5.1.2.1 Deleting the module address
If the command key is pushed in the direction of “open“ and the operation mode then switched to local
while the command key is depressed, the module address is set to (FFh) 255. The module is then no
longer visible for the fieldbus interface.
button of the CM3 is pressed. Now the address may be increased by pressing the BI´s “Set” button or
decreased again by pressing the “Prgm” button. Only unused addresses are selected by the BI. This
set-up, that means the number of address gaps, is also used for further addressing of the CM3 modules
until the BI´s “set-up mode” is left. (Remark: This function is only available for BI firmware version V1.6
or higher).
at the 7-segments display of the BI module. This indication is turned off a few seconds after the actua-
tor comes to a standstill. (Remark: This function is only available for BI firmware version V1.6 or
higher).
Display of control inputs 1 and 2
If control input 1 or 2 is set, “E1“ or “E2“ output will appear on the display.
Normal operation
If status display is not necessary, the display will switch to PE.
(program execution).
Display LEDs
LED Modbus RTU Profibus DP
TxD red Transmit Data Error
RxD green Receive Data Data exchange
24V yellow supply voltage DC
From BI V2.2 the number of drives running at the same time can also be adjusted. Instead of leaving
the set-up mode the number of drives is displayed in the lower digit while the upper digit shows a “n.”.
The number can be changed using the “Set” button. Pressing the “Prgm” button will store the selected
number and leave the set-up mode.
PLEASE NOTE: The BI firmware secures that the last address of a succeeding group is always
higher than the last address of the preceding one. If this condition is not fulfilled the
firmware will adjust the addresses automatically.
Upper terminals
X3 (grey) pluggable
5 E2 0V i Control input 2
6 E2 24V i Control input 2, opto
7 E1 0V i Control input 1
8 E1 24V i Control input 1, opto
X4 (black) pluggable
9 0V i DC power supply, max. 6A
10 24VDC i DC power supply, max. 6A
11 Alarm o Alarm output, opens in case of error
12 Alarm o Alarm output, opens in case of error
Bus connector
1 Data A io Local data bus, rs485
2 Data B io Local data bus, rs485
3 Lamp test i Lamp test input, 24V = lamps on
4 0VDC i Local power supply
5 +24VDC i Local power supply
ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This leads to the destruction of all connected
modules.
2. Setting the most significant bit of the command byte to indicate a new command. The CM3 will react
on this command immediately. The bit should be kept high for at least 1s and should be reset after-
wards. This procedure is recommended because of the faster reaction.
Beside resetting error conditions restarting a command may be useful in certain applications like actua-
tors that may be operated manually by handwheel (override). If such a drive is closed by command and
opened manually afterwards a repeated close command will close it again.
example:
send close command 128+101=229, actuator starts running, wait 1s, send close command 101
actuator is closed
actuator is opened manually
send close command 128+101=229 once more , actuator starts running, wait 1s, send close
command 101
actuator is closed again
Pay attention to this safety advice during any kind of work on the pluggable screw
terminals!
8.5 Accessories
For the proper installation of PCM systems the following accessories are required.
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braun
2
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3 elb 3
the common 0V directly, 4 grü
n+g
4
5 5
connect pin 5 to 24V fused
up to 4A.
Article-No: 9319710190
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Article-No: 9319710180