Y T

LE ER
LEARNING RESOURCES MANAGEMENT AND DEVELOPMENT SECTION
SA P
R RO
FO P
T E NT
NO NM

SELF-LEARNING KIT
R
VE
GO

INDUSTRIAL ARTS
SHIELDED METAL ARC WELDING NC II
ENGLISH AT METRIC
METAL CLEANING AND SURFACING TOOLS
DALAWANG SISTEMA NG PANUKAT

WRITER: ANTONIO LUCKY M. ANTONIO

LAYOUT ARTIST: MICHAEL M. BONGCO
EVALUATOR: MARY ANN S. VALDEZ
EVALUATOR: EMELITA G. PAGUIO
GRADE 12
4
 Book Record
School: _____________________________________________________________
District: _____________________________________________________________
Division: ____________________________________________________________
Region: _____________________________________________________________
Date received by school: _______________________________________________

Issued to Date Date

(Name of Teacher) Issued Condition Returned Condition

To the Teacher
Write your name clearly under the column “Issued to.” Use the following letters
in recording the condition of the book:
A New Book
B Used Book in Good Condition
C Used Book in Fair Condition
D Used Book in Poor Condition
 Metal Cleaning and Surfacing Tools

SELF-LEARNING KIT
INDUSTRIAL ARTS
SHIELDED METAL ARC WELDING NCII
METAL CLEANING AND SURFACING TOOLS

3
 This Self-Learning Kit was conceptualized and developed by the
LEARNING RESOURCES MANAGEMENT AND DEVELOPMENT SECTION (LRMDS)
SCHOOLS DIVISION OF BATAAN

ROMEO M. ALIP, PhD, CESO V

Schools Division Superintendent

ROLAND M. FRONDA, EdD, CESE

Assistant Schools Division Superintendent

MILAGROS M. PEÑAFLOR, PhD

Chief Education Supervisor, CID

EDGAR E. GARCIA
Education Program Supervisor, LRMDS
ROSITA P. SERRANO JOAN T. BRIZ RICHARD M. ALBORO
Librarian II Project Development Officer II Information Technology Officer II

MARLON Q. DIEGO OMAR S. MANALANSAN KENNETH G. DOCTOLERO JOVANNI B. BELMONTE

Lead Illustrator Lead Book Designer Lead Book Designer Lead Illustrator
Learning Resource Evaluators
EMELITA G. PAGUIO
ANNE MARIE R. SEÑORA-BONIFACIO, EdD
DONNA T. SANTOS-VILLANUEVA, MAEd
CATHREN DANICA E. RICAPLAZA
MARIO E. DOJILLO JR.
MARY ANN S. VALDEZ

COPYRIGHT NOTICE
Section 9 of Presidential Decree No. 49 provides:

No copy shall subsist in any work of the Government of the Philippines. However, prior approval of the government agency or
office wherein the work is created shall be necessary for exploitation of such work for profit. Such agency or office may, among other
things, impose as a condition the payment of royalties...

A “Work of the Government of the Philippines” is a work created by any officer or employee of the Philippine Government or
any of its subdivisions and instrumentalities, including government owned or controlled corporations as a part of his regularly prescribed
official duties.

Notwithstanding the foregoing provisions, the Government is not precluded from receiving and holding copyright transferred to
it by assignment, bequests or otherwise; nor shall publication or republication by the Government in a public document of any work in
which copyright is subsisting be taken to cause any abridgment or annulment of the copyright or to authorize any use of appropriation
of such work without the consent of the copyright proprietor.

This Self-Learning Kit was conceptualized and developed by the Learning Resources Management and Development Section
of the Department of Education Region III – Schools Division of Bataan. It can be reproduced, used, copied, printed or reprinted for
educational purposes use only, but the source must be clearly acknowledged. This storybook can also be modified for the purpose of
translation into another language or dialect, but the original work must be documented. Derivatives of the work including creating an
edited version, an enhancement or a supplementary work are permitted provided all original works are credited and the copyright is
attributed. No work may be derived from this material for commercial purposes or profit.

PRINTING AND REPRODUCTION MADE POSSIBLE THROUGH THE

SPECIAL EDUCATION FUND (SEF) OF THE PROVINCIAL GOVERNMENT OF BATAAN
AND THE DEDICATED LEADERSHIP OF
HON. GOVERNOR ALBERT RAYMOND S. GARCIA
 Metal Cleaning and Surfacing Tools

PREFACE

This Self-Learning Kit (SLK) will help you to understand and become knowledgeable
in preparation of weld materials, clean surfaces and edges. This material is designed for
grade 11 and 12 students who need background and ideas on how to perform the job.

For you to start, remember to do the following tips to successfully achieve

the objects of this Self-Learning Kit: keep this material in good condition and neat
all the time; do not write any unnecessary things on its pages; use separate paper
as your answer sheet; read and follow the instructions carefully; answer the given
task before you start the lesson; take note and record points of clarification;
try to achieve at least an 80% level of the proficiency in every activity; work
diligently and honestly; answer the activities thoroughly and find out the
given description in the progress chart after having self-check of the activities.

Dealing with welding materials, clean surfaces and edges is important because
effectively cleaning a surface prior to any type of welding will ensure that any joints you
create are solid and based on a firm platform. To achieve the learning outcomes (Prepare
tools and materials) for cleaning the surface and edges of weld, this Self-Learning Kit mainly
focus on the tools and equipment needed in accordance with the job requirements.

5
Self-Learning Kit in Shielded Metal Arc Welding

OBJECTIVES

At the end of the lesson, with at least 80% level of proficiency you should be able

to:

1. identify the appropriate Personal Protective Equipment, tools and equipment

use for cleaning and surfacing the metal and be able to:
2. differentiate the uses and the functions of metal cleaning and surfacing tools
and equipment by classifiying them according to their categories; and
3. show appreciation of the functions of Personal Protective Equipment (PPE),
tools and equipment in metal surfacing using statement analysis.

LEARNING COMPETENCIES

1. LO3. Clean surfaces and edges.

3.1 Clean surfaces and edges based on the job requirements.

3.2 Use correct tools and equipment for cleaning surfaces and edges in
accordance with the job requirements.
3.3 Use appropriate Personal Protective Equipment (PPE). TLE_IAAW9-12WM-Ie-3

6
 Metal Cleaning and Surfacing Tools

WHAT DO YOU KNOW?

Before we proceed, let us check if you can identify the different kind of tools and
equipment for cleaning and surfacing the edges. Write your answer on separate paper.

1.____________________________

2. __________________________________________

3. ___________________________

4. ___________________________________________

5. _____________________________

Excellent! You did a great job!

7
Self-Learning Kit in Shielded Metal Arc Welding

WHAT YOU NEED TO KNOW?

Do you know what are the different tools and equipment in cleaning the sur-

face and edges and the appropriate Personal Protective Equipment you need to

use? Well that’s what you’re going to learn in this material.

So, let us start!

CLEAN SURFACES AND EDGES

According to K to 12 Basic Education Program Learning Materials for grade 11

/ 12, Technical, Vocational & Livelihood, TVL – Shielded Metal Arc Welding there are

several tools and equipment you can use for cleaning and surfacing the metal before

welding and used appropriate Personal Protective Equipment.

What happens if the surface needs to be welded though, should you be as

careful with the initial preparation? Actually, you need to be even more diligent when

there are signs of surface corrosion. More so if you need to cut metal away to weld

healthy metal plates in place. By carefully preparing the surface beforehand, The

importance of cleaning the surface and edges before welding is the secret of any

successful welder.

8
 Metal Cleaning and Surfacing Tools
A. Here are the tools and equipment we can use for the job.

• Chipping Hammer

We can use this tool to remove the unnecessary

metal parts in the material before weld, this tool
used also to remove welding slag from a weld
and welding spatter from along side welds.

• Steel brush or Wire brush

This manual wire brush is primarily an

abrasive implement, used for cleaning rust
and removing paint from the metal. It is also
used to clean surfaces of the metal before
welding and to create a better conductive
area for attaching electrical connections

• Power Wire Brush

A power wire brush is a tool consisting of a brush

whose bristles are made of wire, most often steel wire.
The wire brush is primarily an abrasive implement,
used for cleaning rust and removing paint. It is also
used to clean surfaces and edges of the metal.

9
Self-Learning Kit in Shielded Metal Arc Welding

• Grinding Disc

Diamond wheels are grinding wheels with

industrial diamonds bonded to the periphery. They
are used for grinding extremely hard materials such
as carbide cutting tips, gemstones or concrete.

• Polishing Disc

Polishing and buffing are finishing processes

for smoothing a workpiece’s surface using an
abrasive and a work wheel or a leather strop.

• File

A file is a tool used to remove fine amounts

of material from a workpiece. It is common in
woodworking, metalworking, and other similar
trade and hobby tasks.

10
 Metal Cleaning and Surfacing Tools

B. Here is the appropriate Personal Protective Equipment (PPE) for the job

• Working Gloves

Work gloves are personal protective equipment

worn during work projects that cover and protect
the hands from the wrist to the fingers. Work gloves
are meant to save the user’s hands and fingers
from unnecessary wounds such as cuts, blisters,
splinters, skin punctures or heat and chemical burns.

• Safety Goggles

Goggles, or safety glasses, are forms of protective

eyewear that usually enclose or protect the area
surrounding the eye in order to prevent particulates,
water or chemicals from striking the eyes

• Safety Cover All

Protective coveralls were created to ensure
a high level of protection during work activities.
They cover or replace personal clothing and
their main purpose is to protect the worker from
chemical, biological, mechanical, thermal,
electromagnetic and electrical hazards.

• Safety Face Shield

A face shield is a device used to protect

wearer’s entire face (or part of it) from hazards.

11
Self-Learning Kit in Shielded Metal Arc Welding

WHAT HAVE YOU LEARNED?

REMEMBER

Effectively cleaning a surface prior to any type of welding will en-

sure any joints you create are solid and based on a firm platform. You

need to clean any rough edges away, remove rust and general de-
tritus, and give your weld the maximum chance of success. Spend a lit-
tle time preparing the surface area and you will spare a heap of wast-
ed time later should the joint fail. Careful preparation helps to produce
sound welds. Bear that in mind and everything should work out well.

What’s up? Have you really learned something from what you have read?

Alright! Let us now see if you really understandood your lesson today. Are you
ready for the next activity?

Great!

Since you are now ready. start now doing the activities on the succeeding pages.
Good luck!

12
 Metal Cleaning and Surfacing Tools

ACTIVITY 1

Instructions: Identify the different kinds of tools and equipment and Personal

Protective equipment by writing their names on your paper.

1. ____________________

2. ____________________

3. ____________________

4. ____________________

5. ____________________

13
Self-Learning Kit in Shielded Metal Arc Welding

Instructions: Identify the different kinds of tools and equipment and Personal

Protective equipment by writing their names on your paper.

6. ____________________

7. ____________________

8. ____________________

9. ____________________

10. ____________________

14
 Metal Cleaning and Surfacing Tools

ACTIVITY 2

Instruction: Classify the following names of tools and equipment and Personal
Protective Equipment according to their categories.Place them in the appropriate
column where they belong. Write your answers on your answer sheet.

• Chipping hammer • File

• Cover all • Face Shield

• Steel brush or wire brush • Polishing Disc

• Goggles • Power Wire brush

• Gloves • Grinding Disc

Tools and Equipment Personal Protective Equipment

1. 6.

2. 7.

3. 8.

4. 9.

5. 10.

15
Self-Learning Kit in Shielded Metal Arc Welding

ACTIVITY 3

Instructions: TRUE or FALSE, Write TRUE is the statement is correct and FALSE if the
statement is incorrect then write the correct answer. Write them on your paper.

__________1. Chipping Hammer is used for Polishing and buffing are finishing processes
for smoothing a workpiece’s surface using an abrasive and a work
wheel or a leather strop.
__________2. Grinding Disc are used for grinding extremely hard materials such as
carbide cutting tips, gemstones or concrete.
__________3. Polishing Disc is the tool used to remove the unnecessary metal parts
in the material before weld, this tool used also to remove welding slag
from a weld and welding spatter from along side welds.
__________4. File is used to remove fine amounts of material from a workpiece. It is
common in woodworking, metalworking, and other similar trade and
hobby tasks.
__________5. Steel brush or Wire Brush is a manual and primarily an abrasive implement,
used for cleaning rust and removing paint from the metal.
__________6. Power Wire Brush is a power a tool consisting of a brush whose bristles
are made of wire most often steel wire.
__________7. Safety Cover all is a shield is a device used to protect wearer’s entire
face (or part of it) from hazards.
__________8. Safety Goggles it cover and protect the hands from the wrist to the
fingers. Work gloves are meant to save the user’s hands and fingers
from unnecessary wounds such as cuts, blisters, splinters, skin punctures
or heat and chemical burns.
__________9. Gloves are forms of protective eyewear that usually enclose or protect
the area surrounding the eye in order to prevent particulates, water or
chemicals from striking the eyes.
__________10.Safety Face Shield is a device used to protect wearer’s entire face (or
part of it) from hazards.

Congratulations! You did a great job!

That means you already learned the tools and equipment in cleaning and
surfacing the metal and the appropriate PPE for the job. Now it’s your time to relax
and be ready for the next Self-Learning Kit.

16
17
What do you know?
1. Chipping Hammer
2. Steel Brush or Wire Brush
3. Grinding Disc
4. Power Wire Brush
5. Polishing Disc
Activity No. 1
1. Grinding Disc
2. Polishing Disc
3. Chipping Hummer
4. Power Wire Brush
5. Steel Brush or Wire Brush
6. File
7. Face Shield
8. Goggles
9. Gloves
10. Cover all or Over All
Activity No. 2
Tools and Equipment Personal Protective Equipment
1. Chipping Hammer 6. Cover all
2. File 7. Face Shield
3. Steel Brush or Wire Brush 8. Goggles
4. Polishing Disc 9. Gloves
5. Power Wire Brush 10. Grinding Disc
Activity No. 3
1. False – Polishing Disc 6. True
2. True 7. False, Face shield
3. False, Chipping Hammer 8. True
4. True 9. False, Goggles
5. True 10. True
ANSWER KEY
Metal Cleaning and Surfacing Tools
Self-Learning Kit in Shielded Metal Arc Welding

SELF-ASSESSMENT

FIRST TRY SECOND TRY THIRD TRY

SCORE: SCORE: SCORE:

RUBRICS OF LEARNING

SCORE SCORE SCORE DESCRIPTORS

1-5 1 - 10 1 - 15

4-5 9 -10 13-15 Excellent!

3 6-8 9-12 Good

2 4-5 5-8 Fair

1 1 -3 1-4 Start Again

18
 Metal Cleaning and Surfacing Tools

ACKNOWLEDGEMENT

I would like to express my special thanks to LRMDS Bataan for giving me the
opportunity to create this Self - Learning Kit. This has been a wonderful exper-
ince to be the part of your great team that creates learning materiials for the
good of our students. i wish that this learning materials may serve as a tool to
achieve greater learning for our students not only today but in the future as welll.

REFERENCES

IMAGES
Abrasive wheels, Grinding wheels, January 5, 2010, www.ereplacementparts.com/
repair-center/article/2600/Abrasives_Cutting_Wheels_and_Grinding_Wheels.html

Brass Wire Brush Trio - 1/4 Shank for Power Drill, www.walmart.com/ip/Brass-Wire-Brush-
Trio-1-4-Shank-for-Power-Drill/260766659

SIlverline, Welders chipping hammer, www.toolstation.com/welders-chipping-

hammer/p28521

Forney, Forney 70505 Wire Scratch Brush, Carbon Steel with Wood Shoe handle, www.
amazon.com/Forney-70505-Scratch-4-Inch-014-Inch/dp/B000BQSBUE

https://www.amazon.com/Carbon-Steel-Grinder-Round-Metal/dp/B07B7BJD23
Source: Elaine Karen, DELUXE COTTON STRING KNIT WORK GLOVES, www.amazon.
com/DELUXE-COTTON-STRING-KNIT-GLOVES/dp/B0733TDC86

Complete Bird Control, PPE – Safety Googles, completebirdcontrol.co.uk/shop/

bird-control/ppe-equipment/ppe-equipment-coveralls-gloves-masks/ppe-safety-
googles/

Pioneer, HI-VIS COTTON SAFETY COVERALL, https://safetysuppliescanada.com/

february-promotion/hi-vis-cotton-safety-coverall-reg-tall-csa-class-1-3-pioneer/

Blastrite,File,www.blastrite.co.za/APBlog/?The-Importance-of-Surface-Preparation-
for-Welding&bId=9589

3M, 3M 90028-80025 Face Shield, www.amazon.com/3M-90028-Face-Shield/dp/

B000BO6RIE

Welding School,www.weldingschool.com/articles/cleaning-base-metals-for-better-
welds/

19
 METAL CLEANING AND SURFACING TOOLS
Why is it important to learn the tools and equipment fo cleaning and
surfacing of the metal? As a Welder is it helpful for my future success?

Choosing the appropriate tools and equipment can make a huge difference to
the success of any surface preparation and welding operation. No matter the material
or the style of welding, it is important to work using clean base metals. These impurities
include grease, rust, paint, dirt, plastic, and other contaminants and other forms of
corrosion can make the task of welding more difficult as well as produce weaker welds.

Taking the extra time to clean a base metal surface is recommended to

create the strongest, most durable weld possible. Welders should become familiar
with the cleaning requirements of different metal and job in their choosen field.

C O N T E NT DE VE LO P E RS
WRITER: ANTONIO LUCKY M. ANTONIO finished his Bachelor of Science in Industrial
Technology major in Welding and Fabrication at Bataan Peninsula State University
in March 2014. Finished Professional Education Course at Tomas Del Rosario College
in December 2017. Finished Trainer Methodology at MISA Manila International Skills
Academy in July 2018. Currently a Senior High School Teacher II SMAW, at present. He
is the LRMDS Coordinator at the said school.

LAYOUT ARTIST: MICHAEL M. BONGCO, L.P.T Finished his baccalaureate course at

Bataan Peninsula State University-Main Campus with the degree of Bachelor of
Science in Industrial Education major in Technical Drafting. He is currently teaching
Empowerment Technologies and media and information letiracy at Lamao National
High School. A lay out artist of LRMDS - Bataan. pass the licensure examination for
Teachers (LET) in March 2019.

EVALUATOR: EMELITA G. PAGUIO Graduated with the degree Bachelor of Secondary

Education, major in English at Tomas del Rosario College. She has 33 units in MAEd-
Educational Management and complete academic requirements in MAEd-Language
Education. She taught for three years in private schools in Balanga City and 13 years
in Nagbalayong NHS in Morong. Presently, she serves as Assistant School Principal II of
Senior High School in E.C. Bernabe NHS, Bagac, Bataan.

EVALUATOR: MARY ANN S. VALDEZ She is a graduate of Bachelor of Secondary

Education major in Mathematics at Bataan Polytechnic State College, year 2002. She
earned her units in Master of Arts in Education major in Mathematics at Bataan Peninsula
State University - Main Campus and is currently taking up Master of Arts in Education
major in Educational Management at Gordon College – Institute of Graduate Studies
in Olongapo City. She is presently a teacher at Nagbalayong National High School
and is a Learning Resource Evaluator for LRMDS-Bataan.

SCHOOLS DIVISION OF BATAAN

LEARNING RESOURCES MANAGEMENT AND DEVELOPMENT SECTION (LRMDS)
Bataan Provincial Capitol Compound, Balanga City 2100