Vuhonghai Kttc2 62xe2

Mini-Project: Construction Technology II
NATIONAL UNIVERSITY OF CIVIL ENGINEERING

DEPARTMENT OF CONSTRUCTION TECHNOLOGY AND MANAGEMENT
MINI-PROJETC: CONSTRUCTION TECHNOLOGY II

Content: Design construction method for prefabricated
one-storey workshop
Lecturer: Le Hong Ha
Student: Vu Hong Hai
Class: 62XE2
Student ID: 67462
2021
STUDENT: VU HONG HAI – CLASS: 62XE2 1

Contents
I. Legal foudation:.........................................................................................................4
1. Law....................................................................................................................... 4
2. Decrees and circulars............................................................................................4
3. Standards:.............................................................................................................4
II. Project data...............................................................................................................4
1. Building descripton...............................................................................................4
2. Building Data........................................................................................................7
III. Calculation of lifting equiment................................................................................9
1. Columns hanging and tying equipments...............................................................9
2. Crane beams hanging and tying equipments.......................................................11
3. Roof truss and roof monitor hanging and tying equipments...............................12
4. Roof panel hanging and tying equipments..........................................................14
5. Wall panel hanging and tying equipments..........................................................15
IV. Crane selection for erection of building component..............................................16
1. Calculating lifting and installing data of column................................................16
2. Calculating lifting and installing data of crane beam..........................................18
3. Calculating lifting and installing data of wall panel............................................21
4. Calculating lifting and installing data of roof truss and roof monitor.................22
5. Calculating lifting and installing data of roof panel............................................26
V. Crane selection.......................................................................................................29
VI. Erection method....................................................................................................29
1. Column installation.............................................................................................29
1.1. Crane position..............................................................................................29
1.2. Construction method....................................................................................29
2. Crane runway beam installation..........................................................................31
2.1. Crane position..............................................................................................31
3. Roof frame and opening window concrete middle span.....................................32
3.1. Roof frame installation plan.........................................................................32
4. Roof panels installation.......................................................................................32

4.1. Crane positions:...........................................................................................32

5. Wall panel installation........................................................................................33
5.1. Crane positions:...........................................................................................33
VII. Create construction schedule...............................................................................33
1. Crane moving path..............................................................................................33
2. Hiring time of crane............................................................................................33
VIII. Health and safety regulation in constructing prefabicated elements...................33
List of figures:
Figure 1: Cross-section of building...............................................................................6
Figure 2: Building struture plan....................................................................................7
Figure 3: Friction belt for column...............................................................................10
Figure 4: Tying equipment of runway beam...............................................................13
Figure 5: Tying equipment of roof truss and roof monitor..........................................14
Figure 6:Tying equipment of roof rafter......................................................................15
Figure 7: Roof panel hanging equipment....................................................................16
Figure 8: Wall panel tying equipment.........................................................................17
Figure 9: Edge columns erection.................................................................................19
Figure 10: Middle columns erection............................................................................20
Figure 11: Middle runway beam erection....................................................................22
Figure 12: Edge runway beam erection.......................................................................23
Figure 13: Wall panels erection...................................................................................25
Figure 14: Roof truss and roof monitor erection.........................................................27
Figure 15: Roof rafter erection....................................................................................29
Figure 16: Roof panel erection without flying jib.......................................................30
Figure 17: Roof panel erection with flying jib............................................................32
Figure 18: Erection roof panel without flying jib........................................................34
Figure 19: Roof panel erection with flying jib............................................................36
Figure 20: Working radius of crane.............................................................................38
Figure 21: Storage columns and crane positions.........................................................39
Figure 22: Temporary fixed column............................................................................41
Figure 23: Column erection.........................................................................................42
Figure 25: Arrange runway beams plan and crane positions.......................................44
Figure 26: Runway beams erection.............................................................................45
Figure 27: Arrange truss and roof panel plan and crane position................................47
Figure 28: Roof truss and panel erection.....................................................................48
Figure 29: Roof truss erection.....................................................................................49

Figure 30: Roof panel erection....................................................................................49

Figure 32: Crane position............................................................................................51
Figure 33: Wall panel erection....................................................................................52
Figure 34: Moving path of crane.................................................................................55
Figure 35: Procedure diagram and labor diagram for construction.............................56
List of table:
Table 1: Building Data..................................................................................................9
Table 2: Parameters of members.................................................................................10
Table 3: Crane selection..............................................................................................36
Table 4: Labor demand for construction.....................................................................52
Table 5: Labor demand for each axis..........................................................................53

I. Legal basis and reference document:

1. Reference Vietnamese standard
- TCVN 9115:2012: Precast reinforced concrete structures – Practices for
erection and acceptance
- TCVN 5574:2018: Design of reinforced concrete structures
2. Reference document for calculating

- Design construction method for precast one-story industrial house – Nguyen
Dinh Tham, Ta Thanh Binh. Construction publishing company (2010)
- Erection of civil and industrial construction – Le Van Kiem. Construction
publishing company (2010)
- Create plan, organization and lead construction – Nguyen Dinh Tham, Nguyen
Ngoc Thanh. Science and technology publishing company (2006)

II. Project data

1. Building descripton
One-storey industrial building with spans and frames constructed by assembly
method from a range of different structure members including concrete columns, roof
and wall panels, crane runway beams, concrete roof frames, and opening windows.
These components have already been fabricated in factories, then delivered to
construction site for installing.
Length of building: L  126m , so there should be one settlement joint
Width of building: B  48m
Figure 1: Cross-section of building

Figure 2: Building struture plan

2. Building Data
Table 1: Building Data
General Number of storeys 1
Information
Number of spans 2
Number of columns A,B,C,D 21
Concrete column Edge column H(m) 11,0
h(m) 8,0
P(T) 4,3
Middle column H(m) 12,5
h(m) 9,8
P(T) 5,7
Runway beam L(m) 6
H(m) 0,6
P(T) 3
Roof rafter L(m) 15
H(m) 2,2
P(T) 5,1
Roof truss L(m) 18
H(m) 3
P(T) 2,4
Roof monitor L(m) 12
H(m) 3,2
P(T) 1,6
Roof Panel BxH(m) 3x6
P(T) 2,4
Wall Panel BxH(m) 1,2x6
P(T) 1,2

Table 2: Parameters of members

No. Member Shape-Dimension Unit Nu Q Total
m Q
1 C1 PC 46 5,7 250,8
2 C2 PC 46 4,3 189,2
3 RB PC 105 3 315
4 RoofB PC 44 5,1 224,4
5 RoofT PC 22 2,4 52,8
6 RoofM PC 22 0,5 11
7 RoofP PC 336 2,4 806,4
8 WP PC 345 1,2 414
III. Calculation of lifting equiment

1. Columns hanging and tying equipments
Cause columns are heavy and have brackets and the center of column is above
the column bracket, so the most suitable tying equipment is friction belt

Figure 3: Friction belt for column

1-Spreader bar; 2- Lifting cable; 3- U-shaped steel; 4- Buffers
+) Middle columns
Ptt  1,1 p  1,1 5, 7  6, 27 (T)
The tension force is calculated by the formula:

k  Ptt 6  6, 27
S   18,81
m  n  cos  1 2  cos 00 (T)
Where: k – safety factor (with the inertia force k=6)
m - Ratio related to the difference in the value of tensile force within the
two branches of cable, m=1
n – The number of cable’s branches
 - The inclined angle between cable and the vertical direction
 Select cable 6  37 1 , with diameter D  19,5 (mm), tensile strength
170kg/cm2, failure force F  19650 (kg)
The parameter of cable:
- Cable weight:   1,33 (kg/m)
- Length of each steel cable: lcable  1,5  3, 4  4,9 (m)

q fb  30
- Weight of frictional belt: (kg)
qeqm    lcable  q fb  2  1, 33  4,9  30  43, 034

(kg)
+) Edge columns
Ptt  1,1 p  1,1 4,3  4, 73 (kg)

k  Ptt 6  4, 73
S   14,19
m  n  cos  1 2  cos 0 (T)
m - Ratio related to the difference in the value of tensile force within the
two branches of cable, m=1

 Select cable 6  37  1 , with diameter D  17,5 (mm), tensile strength
- Cable weight:   1, 06 (kg/m)
- Length of each steel cable: lcable  1,5  5, 2  6, 7 (m)
q fb  30
- Weight of frictional belt: (kg)
qeqm    lcable  q fb  2 1, 06  6, 7  30  44, 204

(kg)
2. Crane beams hanging and tying equipments

Cause crane beams don’t have the bracket, so they could not be hanging by
friction belt. Thus, we can use the hanging equipment with semi-auto lock. The
hanging points are far form two end of crane beam a distance equal with 0,1L. The
inclined angle between branches and the horizontal direction is not smaller than 45 0, to
ensure that the axial force in crane beam will not large.

Figure 4: Tying equipment of runway beam

1-Clamp; 2- Lifting cable; 3- Semi-auto lock
Ptt  1,1 p  1,1 3  3,3 (T)

k  Ptt 6  3,3
S   14, 00
m  n  cos  1 2  0,707 (T)
m - Ratio related to the difference in the value of tensile force within
the two branches of cable, m=1
 Select cable 6  37  1 , with diameter D  17,5 (mm), tensile strength
2, 4
lcable  0, 6  2   4, 6
- Length of each steel cable: cos 450 (m)

qavr    lcable  2  4, 6  1, 06  9, 752 (kg)
3. Roof truss and roof monitor hanging and tying

equipments
The roof truss and roof monitor are needed to be assembled first, and then they
will be transported by spreader bars
+) D1 and CT1
Figure 5: Tying equipment of roof truss and roof monitor

Ptt  1,1 p  1,1 (0,5  2, 4)  3,19 (T)

k  Ptt 6  3,19
S   6, 70
m  n  cos  0, 75  4  cos180 (T)
the two branches of cable, m=0,75

 Select cable 6  37  1 , with diameter D  13 (mm), tensile strength 140kg/cm2,
failure force F  7200 (kg) and qavr  1, 09 (T)
- Length of each steel cable: lcable  4, 72 (m)
qeqm    lcable  qeq  4  0,59  4, 72  1090  1101,14

(kg)
+) D2
Figure 6:Tying equipment of roof rafter

Ptt  1,1 p  1,1 5,1  5, 61 (T)

k  Ptt 6  5, 61
S   12,59
m  n  cos  0, 75  4  cos 27 0 (T)

 Select cable cable 6  37 1 , with diameter D  22 (mm), tensile strength
- Length of each steel cable: lcable  3500 (m)
qavr    lcable  qeq  4  3,5 1, 06  1090  1104,84

(kg)
4. Roof panel hanging and tying equipments

The roof panel will be transported by cable with self-balacing ring
Figure 7: Roof panel hanging equipment

Ptt  1,1 p  1,1 2, 4  2, 64
(T)
k  Ptt 6  2, 64
S   7, 46
m  n  cos  0, 75  4  cos 450 (T)

failure force F  7720 (kg)
- Length of each steel cable: lcable  3,8 (m)
qavr    lcable  4  3,8  0,59  8,968 (kg)
5. Wall panel hanging and tying equipments
Figure 8: Wall panel tying equipment

Wall panel will be tranported by cable with two branches
Ptt  1,1 p  1,1 1, 2  1,32 (T)

k  Ptt 6 1,32
S   5, 6
m  n  cos  1 2  cos 450 (T)


failure force F  5700 (kg)
- Length of each steel cable: lcable  3, 4 (m)
qavr    lcable  2  3, 4  0, 41  2, 788 (kg)
IV. Crane selection for erection of building

component
Selecting crane base on the following parameters:
H rq
- Height of hook
Lrq
- Length of boom
Qrq
- Lifting capacity
Rrq
- Working radius
1. Calculating lifting and installing data of column

Assembling column without obstacle  Select the boom with  max  75o
( sin 75  0,966;cos 75  0, 259; tg 75  3, 732 )

o o o
Using geometric method, having the diagram that used to choose the crane
parameters:

Figure 9: Edge columns erection

+) Edge column:
Require height:
H rq  H L  a  hck  htb  0  0,5  11  1,5  13
(m)
With: H L - Height to install element H L  (m)

a - Height of lifting element a  0,5 (m)
hck - Height of element hck  11 (m)
htb - Height of lifting cable htb  1,5 (m)
Require length of boom:

H rq  hc 13  1,5
Lrq  o
  11,9
sin 75 sin 75o (m)
With: hc - level of the slewing ring of the crane ( from the ground surface ) hc =
1,5 (m)
Required working radius:
Rrq  Lmin  cos 75o  1,5  11,9  cos 75o  1, 5  4, 6
(m)
Required lifting capacity:
41, 024
Qrq  qc  qtb  4,3   4,34
1000 (T)
+) Middle column:

Figure 10: Middle columns erection

Require height:
H rq  H L  a  hck  htb  0  0,5  12,5  1,5  14,5
(m)
With: H L - Height to install element H L  0 (m)

hck - Height of element hck  12,5 (m)
htb - Height of lifting cable htb  1,5 (m)

H rq  hc 14,5  1,5
Lrq  o
  13, 45
sin 75 sin 75o (m)
1,5 (m)
Rrq  Lmin  cos 75o  1,5  13, 45  cos 75o  1,5  4,98
(m)
44, 204
Qrq  qc  qtb  5, 7   5, 744
1000 (T)
2. Calculating lifting and installing data of runway

beam
Assembling crane beam without obstacle  Select the boom with  max  75o
( sin 75  0,966; cos 75  0, 259; tg 75  3, 732 )

o o o
parameters:

Figure 11: Middle runway beam erection

+) Middle span:
Require height:
H rq  H L  a  hck  htb  8,85  0,5  0, 6  2, 4  12,35
(m)
With: H L - Height to install element H L  8,85 (m)

hck - Height of element hck  0, 6 (m)

htb - Height of lifting cable htb  2, 4 (m)

H rq  hc 12,35  1, 5
Lrq  o
  11, 23
sin 75 sin 75o (m)
1,5 (m)
Rrq  Lmin  cos 75o  1,5  12, 78  cos 75o  1,5  4, 4
(m)
9, 752
Qrq  qcb  qtb  3   3, 009
1000 (T)
+) Edge span:

Figure 12: Edge runway beam erection

Require height:
H rq  H L  a  hck  htb  7, 05  0,5  0, 6  2, 4  10,55
(m)
With: H L - Height to install element H L  7, 05 (m)


H rq  hc 10,55  1,5
Lrq  o
  9,36
sin 75 sin 75o (m)

1,5 (m)
Rrq  Lmin  cos 75o  1,5  10,922  cos 75o  1,5  3,92
(m)
9, 752
Qrq  qcb  qtb  3   3, 009
1000 (T)
3. Calculating lifting and installing data of wall

panel
Assembling wall beam without obstacle  Select the boom with  max  75o
( sin 75  0,966; cos 75  0, 259; tg 75  3, 732 )

o o o
parameters:

Figure 13: Wall panels erection

Require height:
H rq  H L  a  hck  htb  11,955  0, 5  0, 6  2, 4  16,355
(m)


H rq  hc 16,355  1,5
Lrq  o
  15,37
sin 75 sin 75o (m)

1,5 (m)
Rrq  Lmin  cos 75o  1,5  15,37  cos 75o  1,5  5, 48
(m)
2, 05
Qrq  qwp  qtb  1, 2   1, 2
1000 (T)
4. Calculating lifting and installing data of roof truss

and roof monitor
Assembling roof truss and roof monitor without obstacle  Select the boom
with  max  75o
( sin 75  0,966; cos 75  0, 259; tg 75  3, 732 )

o o o

Figure 14: Roof truss and roof monitor erection

parameters:
+) Roof truss D1 and roof monitor CT1:
Require height:
H rq  H L  a  hck  htb  hcable  11,55  0,5  5, 6  3, 2  20,85
(m)



H rq  hc 20,85  1,5
Lrq  o
  20, 03
sin 75 sin 75o (m)
1,5 (m)
Rrq  Lmin  cos 75o  1,5  20, 03  cos 75o  1,5  6, 68
(m)
Qrq  qrt  qtb  2, 4  0,5  1,104  4, 004
(T)
+) Edge roof rafter:

Figure 15: Roof rafter erection

Require height:
H rq  H L  a  hck  htb  10, 05  2, 2  0,5  5, 2  17,95
(m)
With: H L - Height to install element H L  10, 05 (m)


H rq  hc 17,95  1,5
Lrq  o
  17, 03
sin 75 sin 75o (m)

1,5 (m)
Rrq  Lmin  cos 75o  1, 5  17, 03  cos 75o  1,5  5,91
(m)
Qrq  qrt  qtb  5, 61  1,104  6, 714
5. Calculating lifting and installing data of roof

panel
parameters:
+) Roof panel middle span:
*) Without flying jib: H L  17,15 (m)

Figure 16: Roof panel erection without flying jib

Require height:
H rq  H L  a  hck  htb  17,15  0,5  0,3  2, 4  20,35
(m)
With: H L - Height to install element

The touching height of jib length

H ch  H L  a  hck  17,15  0,5  0,3  17,95 (m)
The maximum jib angle:

H ch  hc 17, 95  1,5
atw  arctg 3  arctg 3  56, 080
eb 23

H ch  hc eb 17,95  1,5 23
Lmin  0
 0
 0
  28,78
 sin 56, 08 cos 56, 08 sin 56, 08 cos 56, 080 (m)
Rrq  Lmin  cos 56, 24 0  1,5  29,14  cos 56, 24 0  1,5  17, 49
(m)
4
Qrq  q pm  qtb  2, 4   2, 404
1000 (T)
* With flying jib:
Figure 17: Roof panel erection with flying jib

( sin 75  0,966; cos 75  0, 259; tg 75  3, 732 )

o o o
parameters:
Require height:
H rq  H L  a  hck  htb  17,15  0,5  0,3  2, 4  20,35
(m)


H ch  H L  a  hck  17,15  0,5  0,3  17,95 (m)
Pre-select l ' = 5 (m)
H ch  hc 17,95  1,5
a  arctg 3  arctg 3  71o
e  b  l cos  2  3  5cos 30

H ch  hc e  b  l cos  17,95  1,5 2  3  5cos 30
Lmin      19, 45
 sin 71o cos 71o sin 71o cos 71o (m)
Rrq  Lmin cos 71, 22o  1, 5  l cos   19, 45 cos 71o  1,5  5 cos 30 o  12,16
(m)
4
Qrq  q pm  qtb  2, 4   2, 404
1000 (T)
+) Roof panel edge span:
*) Without flying jib: H L  12,85 (m)

Figure 18: Erection roof panel without flying jib

Require height:
H rq  H L  a  hck  htb  12,85  0,5  0, 3  2, 4  16, 05
(m)



H ch  H L  a  hck  12,85  0,5  0,3  13, 65 (m)
The maximum jib angle:
H ch  hc 13, 65  1,5
atw  arctg 3  arctg 3  53,58o
eb 23

H ch  hc eb 13, 65  1, 5 23
Lmin      23,89

o o o
sin 53,58 cos 53, 58 sin 53,58 cos 53, 58 o (m)
Rrq  Lmin  cos 53, 58o  1,5  23,89  cos 53,58o  1,5  15, 68
(m)
4
Qrq  q pm  qtb  2, 4   2, 404
1000 (T)
* With flying jib:
( sin 75  0,966; cos 75  0, 259; tg 75  3, 732 )

o o o
parameters:
Pre-select l ' = 5 (m)
H ch  hc 13,65  1,5
a  arctg 3  arctg 3  69,310
e  b  l cos  2  3  5cos 30

H ch  hc e  b  l cos  13, 65  1,5 2  3  5cos 30
Lmin  o
    15, 2
 sin 69, 31 cos 69,31o sin 69, 31o cos 69,31o (m)
Rrq  Lmin cos 69,31o  Rc  l cos   15, 2 cos 69,31o  1,5  5 cos 30 o  11, 2
(m)

4
Qrq  q pm  qtb  2, 4   2, 404
1000 (T)
Figure 19: Roof panel erection with flying jib
V. Crane selection

Table 3: Crane selection

Requirement 1st plan 2nd plan
Or Member Qrq Rrq H rq Lmin Crane Qrq Rrq H rq Lmin Crane Qrq Rrq H rq Lmin
(T) (m) (m) (m) type (T) (m) (m) (m) type (T) (m) (m) (m)
MKG- KX-
1 Edge column 4,34 4,6 13 11,92 5 7,5 17 18,5 6 12 15 20
16 5361
Middle MKG- KX-
2 5,744 4,98 14,5 13,45 6 7 17,5 18,5 6 12 15 20
column 16 5361
E-
Runway beam MKG-
3 3,009 3,92 10,55 9,37 3,5 8,5 17,5 18,5 10011 4 10 23,5 25
edge span 16
D
E-
Runway beam MKG-
4 3,009 4,4 12,35 11,23 3,5 8,5 17,5 18,5 10011 4 10 23,5 25
middle span 16
D
Roof truss and MKG- KX-
5 4,004 6,68 20,85 20,03 5 10,5 21 23,5 6 12 21,5 25
roof monitor 25BR 5361
MKG- KX-
6 Roof rafter 6,71 5,91 17,95 17,03 7 9 21,8 23,5 7 10 22 25
25BR 5361
Roof panel
edge span MKG- KX-
7 2,404 11,2 16,05 15,2 3 16 22 23,5 3 14 24,6 25
(with flying 25BR 5361
jib)
Roof panel
middle span MKG- KX-
8 2,404 12,29 20,35 19,45 3 16 22 23,5 3 14 24,6 25
(with flying 25BR 5361
jib)
16,35 MKG- KX-
9 Wall Panel 1,2 5,48 15,37 3 14 19 23,5 1,75 15 20,5 25
5 25BR 4361
VI. Erection method

Determine crane position based on lifting parameters of crane and construction
site.
- From crane operating diagram => Rmin ( minium radius for lifting elements)
and Rmax
- Determine moving diagram of crane.
- Determine working range of crane.
1. Column installation
Crane MKG-16 for middle and edge column respectively: Rmin  4,32 (m) and
Rmax  7,5 (m)
1.1. Crane position
Figure 20: Working radius of crane

Figure 21: Storage columns and crane positions

For axis A,D, in each position of crane, 2 columns will be erection (At the
settlement joint, the number of columns could be erection is 3), so, the number of
position is:
22
n  11
2 (position)
For axis B,C, in each position of crane, 2 columns will be erection (At the
position is:
22
n  11
2 (position)
So, the total position that the crane could stand is :
 n  11 4  44 (position)
1.2. Construction method
+) Preparation
- Transporting pre cast concrete columns from factory to the construction site.
Then, using the mobile crane in order to arrange columns on the ground .
- On the surface of foundation, mark the center line of columns and prepare
wooden wedges, bracing cable as well.
- Checking the dimension of column (if necessary) check the bolts (the quality
and quantity) and we also need to check the position that will be connection between
elements.
- Checking the equipment such as: cable (to ensure that no wire is damaged),
friction belt, tools for temporary bracing (wedges,…).
- Preparing the required mixed concrete follow the design.
+) Installation method
- Put the hanging tools into the columns and pouring a blinding motar on the
bottom of socket.
- Hanging lifting system into the crane hook to lift the columns above the
ground.
+) Installation columns by drag method:

- The cable crane lifts the column head upwards, base of column drags on the
ground to move to the foundation (When the installation is held in full force) until the
column moves into vertical position on the bank of the foundation pit..
- Then the cable lifted the column to the ground 0,5 m away, and then spin the
machine put on the centre foundations column gradually. Release the cable slowly
adjust the column to the basin.
- After installation column to the foundations to check the position of the base
column, stabilize the column and then removal hooks.
- Check of the position base of column to the centre line of column and on the
surface of the foundations should coincide. Should be adjusted by horizontal beam
while hanging columns. When placing the column in the basin move the base of
column by closing the wedge in the base of column.
+) Temporary fixed:
Figure 22: Temporary fixed column

- The temporary fixed of the column aims to bring the crane installation.
- After adjusting the column to the correct design position, the temporary fixed
column shall be adjusted according by regulations: using wooden wedges (solid and
dry wood) to close the base column (the foot of the base column and foundations
basin), wedge length of 30 cm, the protrusion of the foundations 12 cm, should
installation by slope of the foundations basin.
+) Use the cable stayed
Cable stayed have adjusted turnbuckle, one end is attached to the iron grips
tightly to the pole, one is tied to the adjacent foundations and the other . Cable stayed
adjust the verticality of the column by changing the length of the cord.
+) Permanent fixed
Figure 23: Column erection

Check the column position again before pouring the concrete to the column to
fix it permanently.
+) Pouring concrete base column
Finally, cleaning the bottom of column and fix theme to the foundation by using
fast setting motar.
Grade concrete wadding base column >20% Grade concrete column.
Fixing process includes 2 phases:
- Phase 1: Pour mortar right beneath the wooden wedges.
- Phase 2: After concrete mortar reaches 80% strength, remove wooden wedges
and fill the foundation socket with mortar.
2. Crane runway beam installation

Crane MKG-10 for middle and edge runway beam respectively: Rmin  5, 4 (m)
and Rmax  6 (m)
2.1. Crane position

Figure 25: Arrange runway beams plan and crane positions

For axis A,D, in each position of crane, 2 columns will be erection (At the
position is:
21
n  11
2 (position)
For axis B,C, in each position of crane, 2 columns will be erection (At the
position is:
21 2
n  11
4 (position)
 n  11 2  11 2  44 (position)

Figure 26: Runway beams erection

+) Prepation
- Transporting crane runway beam to the marked position before.
- Check the dimension of crane runway beams, bolts that will be used to connect
crane runway beams together (ensure the quality and quantity).
- Check the hanging equipment, may be strengthening (if necessary) even
replacing.
- Check the bracket’s lever by using theodolites and spirit lever,mark the center
line of crane runway beam, check the distance between the two next columns.
- Prepare the steel plate, tools for working with bolts.
- Holding lifting system onto exact position.
+) Installation
- Hanging lifting system into the crane hook and then lifting crane runway beam
up, worker must use cable or rope to control, and adjust crane runway beam moving
into position on racket.
- Two workers will standing on scaffold (which is nearly top of column) to
adjust crane runway beam into the exacted position. If the crane runway beam doesn’t
reach the required lever, we can use steel plate to support.
- Finally, processing to welding and put bolts into holes.
+) Beam fixed
- If the position of the beams achieves the tolerances within the allowable limits.
Proceed with two-step beams:
- Pre-welding (welded) joints if bonded joints, or catching half of the bolts
bonded in pillars head restraints with beams head.
- After the last inspection has reached the design requirements, the welding is
done by welding the joints in the column shoulder support, welding steel connecting
the two ends of the column and grouting joints.
3. Roof truss, rafter and roof monitor installation

3.1. Roof truss, beam and roof monitor installation plan
Crane MKG-25BR for roof truss, roof monitor respectively:
Rmin  4 (m) and Rmax  11 (m)
Crane MKG-25BR for roof rafter, respectively: Rmin  4 (m) and Rmax  9 (m)
Figure 27: Arrange truss and roof panel plan and crane position

+) Preparation
- After fixing the column permanently, process to mark the center line for
assembling exactly and quickly.
- Use the steel hanging equipment with 4 hooking points at nodes on top chord
of the prefabricated concrete trusses. Need to streng then at nodes to avoid local
damages during constructing.
+) Installation
Figure 28: Roof truss and panel erection

Figure 29: Roof truss erection
Figure 30: Roof panel erection

- During lifting the roof trusses, it is necessesary that two workers standing on
ground with ropes connected with roof truss function as controllers in adjusting the
roof truss into the exact position. Beside, one worker will hold the rope that connected
with roof bracing bar. He wll assembly the bracing bar when roof is placed into
position.
- Lifting and temporany bracing: Fixing temporarily middle trusses and outside
trusses by three points, using bracing bar at to chorod, especrally, the first two trusses
will be fixed temporanly by turnbuckles at three points: two point at edge and one
point at center.
- Checking and adjusting.
- Fixing permanently.
4. Roof panels installation

Crane MKG25BG with Rmin  7 (m) and Rmax  14 (m) for edge span with flying
jib sand Rmax  16 (m) for middle span with flying jib
4.1. Crane positions:

+) Preparation
- After permanent fixing the roof frame, use self-balancing ring to hang the roof
panels.
+) Installation
- Installing direction: from lower to higher postions on the roof frame. (with
opening window, the roof panels are installed from only 1 direction)
- Pay attention for the precision while installing to avoid lacking space for the
highest roof panels.
- Check and permanently fix the roof panels.
5. Wall panel installation

Crane MKG-25BR with length of boom 23,5m move along and outside the
house: Rmin  7,5 (m) and Rmax  14 (m)
5.1. Crane positions:
Figure 32: Crane position

For axis A,E in each position of crane, 4 wall panels will be erection, so, the
number of position is:
21
n 6
4 (position)
 n  6  2  12 (position)
+) Preparation
- After constructing tie beams and brick wall with the height of 40cm from the
foundation surface, workers start installing the wall panels.
+) Installation:
Figure 33: Wall panel erection

- Direction: from lower to higher positions.
- Check and adjust before permanently fixing.
VII. Create construction schedule

1. Selection crane
MKG-16/18,5m for column erection
MKG-10/18 for runway beam erection
MKG-25BR/28,5 for roof truss, roof monitor and roof rafter erection
MKG-25BR/23.5 for roof panel erection
KX-4361/25 for wall panel erection
2. Crane using time

Table 4: Labor demand for construction
Vietnamese database 1776 Total

No. Element Quantity
Man- Machine
Code Machine Man-day
day shifts
1 Side column 46 AG.41141 0,07 1,17 7 78

Middle
2 46 AG.41141 0,09 1,58 7 78
column
Crane
3 126 AG.41321 0,13 1,14 21 144
runway beam
Truss and
4 22 AI.61122 0,3 5,2 6 132
monitor
5 Truss beam 44 AG.41321 0,13 1,04 9 60
6 Roof panel 336 AG.41521 0,019 0,10 7 34
7 Wall panel 345 AG.41511 0,018 0,09 7 31

Table 5: Labor demand for each axis

Task
Task duration
Requirement Selected duration (include
(day) time for
Number
installing
Task Pos of
machine bracing
system,
Machin Man- Machine Worker
connection)
e shifts day shifts crew
(day)

Axis
3 27 1 1 9 3 4
A
Axis
3 36 1 1 12 3 4
Installing B
column Axis
3 36 1 1 12 3 4
C
Axis
3 27 1 1 9 3 4
D
Axis
3 24 1 1 8 3 5
A
Installing Axis
6 48 1 1 8 6 10
crane B
runway Axis
6 48 1 1 8 6 10
beam C
Axis
3 24 1 1 8 4 5
D
Installing Span
3 24 1 1 8 3 4
roof truss, AB
beam, Span
roof 7 115 1 1 17 7 9
BC
monitor
and roof Span 3 24 1 1 8 3 4
panel CD
Axis
Installing 4 16 1 1 4 4 5
A
wall
panel
Axis
4 16 1 1 4 4 5
D
3. Moving path of mobile crane and procedure diagram,

resouces diagram
Figure 34: Moving path of crane

Figure 35: Procedure diagram and labor diagram for construction
VIII. Health and safety regulation in

constructing prefabicated elements
- Since constructing prefabricated elements usually takes place at great height,
labours should have a good health, have no dizziness or headache. Before assigning
new tasks for labour at great high, technical staffs/engineers must carefully educate
labours in safety techniques.
- Labours working at height must be provided with special clothes, rough surface
shoes, gloves and safety belts. Safety belts and chains must be able to handle static
load of 300kg. Hooking safety belts into unstable and temporary changeable structures
is completely forbidden.
- After lifting the element up to 0,5m, safeness of hanging equipment must be

checked for 1 to 2 minutes
- Standing under being lifted elements is forbidden.
- Standing on top of lifted elements is forbidden.
- Labours wait for being lifted elements outside of the working radius of the
mobile crane.
- Constructing area must be isolated from any civil roads. There must be sign
boards at day and red lights at night.
- Electric line cannot go through constructing area. If it is impossible to avoid,
electric line must be underground.
- Elements can be released after being temporary supported and stability of
elements is ensured.
- Working platforms for constructing connections must be stable and safe and
have 1m fence. The gap between working platforms to elements must bellow 10cm.
- Working platforms must be usually monitored and repaired.
- Walking on top chord and flange of trusses, beams and braces is forbidden.
- There must be temporary solution for preventing lightning for construction
being assembled at height. Common solution is metal lightning rods connecting to
earth with temporary conductors.

Vuhonghai Kttc2 62xe2

Uploaded by

Copyright:

Available Formats

You might also like

Vuhonghai Kttc2 62xe2

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Vuhonghai Kttc2 62xe2

Uploaded by

Copyright:

Available Formats

Mini-Project: Construction Technology II

NATIONAL UNIVERSITY OF CIVIL ENGINEERING

MINI-PROJETC: CONSTRUCTION TECHNOLOGY II

STUDENT: VU HONG HAI – CLASS: 62XE2 1

STUDENT: VU HONG HAI – CLASS: 62XE2 2

4.1. Crane positions:...........................................................................................32

STUDENT: VU HONG HAI – CLASS: 62XE2 3

Figure 30: Roof panel erection....................................................................................49

STUDENT: VU HONG HAI – CLASS: 62XE2 4

I. Legal basis and reference document:

2. Reference document for calculating

STUDENT: VU HONG HAI – CLASS: 62XE2 5

II. Project data

Figure 1: Cross-section of building

STUDENT: VU HONG HAI – CLASS: 62XE2 6

Figure 2: Building struture plan

STUDENT: VU HONG HAI – CLASS: 62XE2 7

STUDENT: VU HONG HAI – CLASS: 62XE2 8

Table 2: Parameters of members

4 RoofB PC 44 5,1 224,4

5 RoofT PC 22 2,4 52,8

7 RoofP PC 336 2,4 806,4

8 WP PC 345 1,2 414

III. Calculation of lifting equiment

STUDENT: VU HONG HAI – CLASS: 62XE2 9

Figure 3: Friction belt for column

The tension force is calculated by the formula:

n – The number of cable’s branches

 - The inclined angle between cable and the vertical direction

 Select cable 6  37 1 , with diameter D  19,5 (mm), tensile strength

170kg/cm2, failure force F  19650 (kg)

The parameter of cable:

- Cable weight:   1,33 (kg/m)

- Length of each steel cable: lcable  1,5  3, 4  4,9 (m)

STUDENT: VU HONG HAI – CLASS: 62XE2 10

qeqm    lcable  q fb  2  1, 33  4,9  30  43, 034

Ptt  1,1 p  1,1 4,3  4, 73 (kg)

The tension force is calculated by the formula:

n – The number of cable’s branches

 - The inclined angle between cable and the vertical direction

STUDENT: VU HONG HAI – CLASS: 62XE2 11

 Select cable 6  37  1 , with diameter D  17,5 (mm), tensile strength

160kg/cm2, failure force F  14600 (kg)

The parameter of cable:

- Cable weight:   1, 06 (kg/m)

- Length of each steel cable: lcable  1,5  5, 2  6, 7 (m)

qeqm    lcable  q fb  2 1, 06  6, 7  30  44, 204

2. Crane beams hanging and tying equipments

STUDENT: VU HONG HAI – CLASS: 62XE2 12

Figure 4: Tying equipment of runway beam

The tension force is calculated by the formula:

n – The number of cable’s branches

 - The inclined angle between cable and the vertical direction

 Select cable 6  37  1 , with diameter D  17,5 (mm), tensile strength

160kg/cm2, failure force F  14600 (kg)

The parameter of cable:

- Cable weight:   1, 06 (kg/m)