Technology that makes its mark

Hydro Pneumatic Pressure Boosting Systems

KSB India – Commercial Building Services – Mr. Vikas Ikhankar
Topics…

 Conventional method for flow controls

 Flow Control where it required?
 KSB moviBOOST & features
 Scope of Supply other options
 References
 Flow Variation

• Flow Control Methods

– Changing Slips/ Poles
– Throttling
– Using bypass line
– Parallel Pumping
– Speed Adjustment

Best Solution!
Parallel Pumping +
Speed Adjustment

X
Flow Control without Energy Saving
P
Flow Control with Energy Saving
Variable flow demand - moviBOOST is the right Choice….

 These systems are popularly known as PBU / HYNP / Hydro pneumatic systems

Booster
system
Any pump application with Right
changing demand / flow solution
 Factories
Variable speed pumping
Where is it required?
Hotel & hospital Building Water supply

 Applications

Irrigation Water supply

IT parks / Airports
Features of moviBOOST …
mB controller can operate 1-6 pumps. The controller controls the starts and stops of the pumpset as a
function of pressure/flow.
 Even distribution of operating hours among the pumps connected.
 Automatic pump changeover as a function of Number of Start stop & operating hours.
 Automatic pump changeover in the case of a pump fault.
 Pump start--up and shutdown in response to service demand.
 Jockey / Stand by pump operation.
 Alarm log of last 24 alarms raised.
 A log of automatic to manual changeover of last 10 changeovers.
 Low / High pressure action.
 Adaptive settings of set points 6 nos. available.
 Dry run sensing using float switch.
 Dry run sensing based on current with VFD only.
 Optional dry run sensing by current based in VT can be offered in Auto/ Manual mode.
 moviBOOST USP

High efficiency & reliable pumps. Siemens / reputed Electrical components.

Asbestos free Control transformer

Anti vibration
Siemens / Danfoss Drive
mounted pumps

Cataphoresis coated
headers & Base frame Input choke for VFD

Wika / Danfoss – pressure transmitter. Options for various accessories

Made in KSB India German Technology Supported by KSB’s wide service network
 moviBOOST Materials & Makes
Impeller / Stage
casing / Diffuser :
SS 304 Controller - KSB
Make

Pump casing : Cast Iron / SS 304

VFD - Siemens /
Danfoss

NRV : CI / SS 304

Electricals -
Siemens / Reputed

Ball valve : Brass plated / SS 304

B/F valve : CI / SS 304

Headers : MS CED coated

/ SS 304 ( Other materials can be available on
Base frame : MS Pr Transmitter - request )
CED coated Danfoss / Wika /
Reputed
moviBOOST Nomenclature

mB VPt 3 VCF 15B 08 + 7.5kW/IE2/2P/00

mB – moviBOOST system
VPt – Control panel configuration
3 – Total Number of pumps

VCF – Pump type with MOC

15 – Flow in m3/hr
B – Design version
08 – No. stages in the pumps

7.5kW/IE2/2P – Motor details

00 – MOC for manifolds and valves

00 – MS CED coated exe.
01 – SS 304 exe.
02 – SS 316 exe.
 moviBOOST Variants
moviBOOST VPt
 moviBOOST Kt
– Cascade Control

 moviBOOST Vt
– One Flying VFD

moviBOOST Kt  moviBOOST VPt

– VFD for each Pump
moviBOOST Vt
 moviBOOST Kt NO VFD H

Pressure-dependent cascade
operation Hysteresis =
Setpoint
=

 Cascade control

System requirement Pump operation at capacity

as % flow capacity Kt
of one pump 1 2 3
50 100 off off
100 100 off off
125 100 100 off
200 100 100 off
275 100 100 100
0/1
• Direct start and stop of 2 to 6 pumps as a function of pressure signal from Pressure Switch or Pressure Transmitter
• Intelligent change of pump sequence for long pump life
• In event of a pump failure the systems bypasses the faulty pump and works on the remaining pumps
 moviBOOST Vt ONE VFD / SYSTEM H

One pump with continuous speed control

Setpoint

 One speed-controlled pump

System requirement Pump operation at capacity

as % flow capacity Vt
of one pump 1 2 3
50 50 off off
100 100 off off
125 25 100 off
200 100 100 off
0/1 275 75 100 100
Pump sequence is changed based on operating hours

• Output automatically matched to demand, thanks to continuous speed controlled base load pump.
• Intelligent change of pump sequence for long pump life
• In event of VFD failure the system is switched to cascade mode.
 H
moviBOOST VPt ONE VFD / PUMP

All pumps with continuous speed control

Setpoint

 Each pump speed-controlled

 Soft start/Stop of each pump

System requirement Pump operation at capacity

as % flow capacity VPt
of one pump 1 2 3
50 50 off off
100 100 off off
150 75 75 off
200 100 100 off
240 80 80 80
0/1 Pump sequence is changed based on operating hours

• Pressure is kept constant by infinitely variable speed adjustment.

• Intelligent change of pump sequence for long pump life
• In event of VFD failure the systems can bypass the faulty VFD / pump and work with remaining VFD / pumps
 moviBOOST Scope of supply
KSB Std Scope Accessories

Pr sensor
Isolation & Pr Gauge
valves

Accumulator
Tank
NRV NRV NRV

Pump Pump Pump

Any other items not
mentioned in scope

Isolation
valves Control
Dry Run System
Protection

Skid mounted
 moviBOOST systems can also be supplied with

Multistage vertical / Hori. pumps End Suction pumps

Submersible pumps
 Major success stories

Airports Metro Rail Stations Hotels IT Parks

• All Metros cities
• Kolkata Metro • Hotel HHI • Reliance IT Park
• Kolkata • Chennai Metro • Flotel • Manytha Tech Park
• Delhi • Hyderabad Metro • Novotel • Mantri Web city
• Mumbai • Hotel Taj
• Chennai • Hotel IBIS
• Hotel Sheraton

High Raise Buildings Hospitals Townships Luxurious Projects

• Kingfisher Tower • Kiran Hospital • IJM Infra  Lodha World Crest

• Mantri Pinnacle • Manipal Hospital • Pearl City  Konark Exotica
• Abhilasha Sky • Anami Hospital • MGF Villa  Signature Homes
• Lodha World One • Annai Avenue
• Skylark Apartments • PPR Housing
• Green Ville
• Golf City
Our satisfied customers
• A large moviBOOST
system despatched from our
KSB Sinnar factory
• mB VPt5 VCF 90B 03 +
18.5kW/IE3/2P/00
• A moviBOOST system with
Pilot / Jockey pump
• A moviBOOST system with
manifold in SS 304
• moviBOOST system with
multistage high pressure
MOVI pump
40 bar system
• moviBOOST system with
submersible bore well
pumps
• moviBOOST system with
End Suction Pumps
• moviBOOST system with
End Suction Pumps
• (Complete system in SS)
moviBOOST Dual

KSB moviBOOST Dual Variants

1. Single Phase (KT 2)

a) With Minilec sensor
b) With two Pressure Switches
c) With KSB Controller
2. Three Phase (KT 2)
3. Available up to 0.50HP to 4.0HP
moviBOOST Dual
 Features of moviBOOST Dual

 Two KHM horizontal multi stage non self-priming pumps are used.
 System operates automatically as function of pressure.
 Two pressure switches are provided for cut-in and cut-out of pumps within
prescribed pressure range.
 Headers are CED coated which offers high corrosion resistance.
 Pressure gauge is provided so that the actual pressure of the system is known.
 Overload protection is provided for motor.
 Dry run protection is provided with help of float switch.
 System supplied completely assembled form.
 Buzzer is provided in case of overload trip and no water.
 Indication for each pump ON/OFF is provided.
 Indication of power ON/OFF is provided
Thank You.

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