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Part Wise Rejection PPM GRAPH TREND
Part Wise Rejection PPM GRAPH TREND
Part Wise Rejection PPM GRAPH TREND
1800 Internal PPM Target Vs Actual Trend Jan 2021 To Dec 2021
1600
1400
1200
1000
800 700 700 700 700 700 700 700 700 700 700 700 700
600
400
200
295 Target P.P.M
0
Jan/21 Feb/21 Mar/21 Apr/21 May/21 Jun/21 Jul/21 Aug/21 Sep/21 Oct/21 Nov/21 Dec/21
Prepared by Approved by
2000
1800 Internal PPM Target Vs Actual Trend Jan 2020 To Dec 2020
1600
1400
1200
1000 1000 1000 1000 1000 1000
1000 900 900 900 900 900 900
894 845
800 777
600
685 686
506 547 557 471
400 371
200 Target P.P.M
0
Jan/20 Feb/20 Mar/20 Apr/20 May/20 Jun/20 Jul/20 Aug/20 Sep/20 Oct/20 Nov/20 Dec/20
Prepared by Approved by
5000 Internal PPM Target Vs Actual Trend Apr 2018 to March 2019
4500
4000
3400 3400
3500 3200 3200 3200 3200 3200 3200 3200 Target P.P.M
3000 3400 3301
2500 2800 2900
2700 2601 2501 2501 2501
2000 1600 1600 1600
1500
1448
1000
910
500
547
0
Apr/18 May/18 Jun/18 Jul/18 Aug/18 Sep/18 Oct/18 Nov/18 Dec/18 Jan/19 Feb/19 Mar/19
Prepared by Approved by
P.P.M
1600
910
Mar/19
5000 Internal PPM Target Vs Actual Trend Apr 2019 to March 2020
4500
4000
3500 Target P.P.M
3000
2500
20001600 1600
1500 1200 1200 1200 1200 1200
1000 1000 1000 1000 1000
1000
932 959 833
500 723 667 659 667
558 486 506 547 504
0
Apr/19 May/19 June -19 Jul/19 Aug/19 Sep/19 Oct/19 Nov/19 Dec/19 Jan/20 Feb/20 Mar/20
Prepared by Approved by
P.P.M
0 1000
7 504
20 Mar/20
2000
1800 Internal PPM Target Vs Actual Trend Jan 2020 To Dec 2020
1600
1400
1200
1000 1000 1000 1000 1000 1000
1000 900 900 900 900 900 900
894 845
800 777 695
600
685 686
506 547 557 471
400 371
200 Target P.P.M
0
Jan/20 Feb/20 Mar/20 Apr/20 May/20 Jun/20 Jul/20 Aug/20 Sep/20 Oct/20 Nov/20 Dec/20
Prepared by Approved by
SEI PART WISE PPM
S.No Part Name Part No Rejectiion Qty
1 INLUT-NUT 22080503PL1P
2 PIN-BALANCER P801020000006000P 22
3 CONTROL-SHAFT 24990018DR1P
4 CONTROL-SHAFT P80430010018000A 65
5 CONTROL-SHAFT 24300018HT2P
6 CONTROL-SHAFT( M) 225100018GR1P 40
7 SHAFT A31600030000
8 CONTROL SHAFT (R) 22510018GR1P
9 CONTROL SHAFT P5 21972018ML1P 4
10 ADAPTOR (SUCTION) 181551S0D7C 1
11 ADAPTOR(RETURN) 181552S0D7B 1
12 CONTROL SHAFT 24852118000P
13 CONTROL SHAFT 24852018CL2P
14 PH.HEAD SCREW M5X0.8 M182 00 06 00 00
15 BOLT CASE M6 143012S061C
16 BOLT CASE M5 100245S061C
17 CONTROL SHAFT PULSAR P6 23740018GR3P 28
18 CONTROL SHAFT PULSAR P5 23740018G3P
19 CONTROL SHAFT P5 P80351300018000
20 CONTROL SHAFT P5 P801047000018000 6
21 HOLDING NUT A34200030000
22 SPACER A12800110000
23 SPACER A50500070000 14
24 SPACER A67800100000
25 SPACER 24080105TUIP 7
26 head top bhagwan
27 NUT STR. LOCK 32 OCTAGON NUT
28 SHAFT A86000030000
29 HOLLOW DOWEL P801137000005000B 34
30 PH. SCREW P801137000006000B
31 Mounting Screw
32 Core Stator P80110500201000 41
P801121000101000 42
263
695 711
636
600
528
458 465 476
400
93472 86000
48000 39400
26500
10000 1000 2100 10000 11000
ER T T T ) T ) N) N) T T T ER ER ER ER p
AF AF AF M AF (R P5 AF AF 0.
8 6 5 P6 P5 TP
5
TP
5
NU to CK
NC SH SH SH T( SH FT FT TIO UR SH SH 5X SE
M EM R R
AF AF AC AC AC AC ad LO
- - - AF A A C ET A AS SA SA G SP SP SP SP R.
OL OL OL SH SH SH
(S
U (R OL O L M C C UL UL SH SH IN he T
TR TR TR L- OL OL R OR TR TR RE
W LT LT TP TP OL OL LD TS
N N N O TR TR TO PT ON ON SC BO BO AF AF TR TR HO NU
CO CO CO NT
R N N A P A C C D S H SH N N
CO CO CO AD AD EA OL OL CO CO
.H TR TR
PH N N
CO CO
Production PPM
1200
1000
800
636
606 600
528
398 400
85500 200
67650
26500
11000
0
ER ER ER ER to
p CK AF
T EL W ew or
AC AC AC AC LO W RE cr at
SP SP SP SP ad SH DO C S St
he TR. . S
ng re
TS OW PH nti Co
NU LL ou
HO M
5000 Internal PPM Target Vs Actual Trend Jan 2019 to Oct 2019
4500
4000
3500 Target P.P.M
3000
2500
20001600 1600 1600 1600 1600
1500 1200 1200 1200 1200 1200 1200 1200
1448 1084 932 959
1000 910
723 667
558 486
500
0
Jan/19 Feb/19 Mar/19 Apr/19 May/19 June -19 Jul/19 Aug/19 Sep/19 Oct/19 Nov/19 Dec/19
Prepared by Approved by
5000 Internal PPM Target Vs Actual Trend Jan 2019 to May 2019
4500
4000
3500 Target P.P.M
3000
2500
20001600 1600 1600 1600 1600
1500 1200 1200 1200 1200 1200 1200 1200
1448 1084 932 959
1000 910
500
0
Jan/19 Feb/19 Mar/19 Apr/19 May/19 June -19 Jul/19 Aug/19 Sep/19 Oct/19 Nov/19 Dec/19
Prepared by Approved by
SEI PART WISE PPM
S.No Part Name Part No Rejectiion Qty
1 INLUT-NUT 22080503PL1P 20
2 PIN-BALANCER P801020000006000P 60
3 CONTROL-SHAFT 24990018DR1P 10
4 CONTROL-SHAFT P80430010018000A 20
5 CONTROL-SHAFT 24300018HT2P 15
6 CONTROL-SHAFT( M) 225100018GR1P 35
7 SHAFT A31600030000 12
8 CONTROL SHAFT (R) 22510018GR1P
9 CONTROL SHAFT P5 21972018ML1P 19
10 ADAPTOR (SUCTION) 181551S0D7C 4
11 ADAPTOR(RETURN) 181552S0D7B 12
12 CONTROL SHAFT 24852118000P
13 CONTROL SHAFT 24852018CL2P 20
14 PH.HEAD SCREW M5X0.8 M182 00 06 00 00
15 BOLT CASE M6 143012S061C 6
16 BOLT CASE M5 100245S061C 10
17 CONTROL SHAFT PULSAR P6 23740018GR3P 4
18 CONTROL SHAFT PULSAR P5 23740018G3P 20
19 CONTROL SHAFT P5 P80351300018000
20 CONTROL SHAFT P5 P801047000018000 22
21 HOLDING NUT A34200030000 19
22 SPACER A12800110000
23 SPACER A50500070000 25
24 SPACER A67800100000
25 SPACER 24080105TUIP 30
26 head top bhagwan
27 NUT STR. LOCK 32 OCTAGON NUT
28 SHAFT A86000030000
29 HOLLOW DOWEL P801137000005000B 12
30 PH. SCREW P801137000006000B
31 Mounting Screw
32 Core Stator
375
562572
8000
20000
2667
2308
1900 1863
1669 1714 1600
1500
65000
1000 45000
0 30000 826
750 667 24200 27000
815
2000010000 667
5992 538
7000 100001500 1500 8000150002500 10200 556 13000
273
R T T T ) T ) P5 ON) RN) AFT AFT .8 6 5 P6 P5 P5 P5 T p K
CE AF AF HAF T( M HAF (R ER CER CER CER to OC
T T I X0 E
M
E
M R R T T N U AC d L
SH -S
H
-S AF S F F T
ET
U S H S H 5 S S A A F F G SP SP
A
SP
A
SP
A a . S
-
OL R OL ROL -S H
A HA S UC OL R OL
M CA CA
S S A
UL PUL L S H L S H LDIN
A
he S TR
R L SH L S ( R (R R E W LT L T P
T T T T
NT ONT R OL O RO OR TO O N N SC
R
BO BO FT F T T R O TR O HO NU
CO C T N TR NT APT DAP C CO D HA S HA N N HO
N O S O O
CO CO C AD A H EA O L O L C C
. R R
PH N T ONT
C O C
8200
7200
6200
5200
4200
3200
2308 2200
1863
45000 1200
788
00 556 13000 645815222
200
R R R R
to
p K T EL W w or
A CE ACE ACE ACE d LOC HAF W CRE S cre S tat
SP SP SP SP a . S O
he S TR D .S g re
T OW PH ntin Co
LL ou Production
NU
HO M
PPM
SEI PART WISE PPM
S.No Part Name Part No Rejectiion Qty
1 INLUT-NUT 22080503PL1P 20
2 PIN-BALANCER P801020000006000P 60
3 CONTROL-SHAFT 24990018DR1P 12
4 CONTROL-SHAFT P80430010018000A 20
5 CONTROL-SHAFT 24300018HT2P 15
6 CONTROL-SHAFT( M) 225100018GR1P 35
7 SHAFT A31600030000 12
8 CONTROL SHAFT (R) 22510018GR1P
9 CONTROL SHAFT P5 21972018ML1P 19
10 ADAPTOR (SUCTION) 181551S0D7C 20
11 ADAPTOR(RETURN) 181552S0D7B 12
12 CONTROL SHAFT 24852118000P
13 CONTROL SHAFT 24852018CL2P 20
14 PH.HEAD SCREW M5X0.8 M182 00 06 00 00
15 BOLT CASE M6 143012S061C 10
16 BOLT CASE M5 100245S061C 10
17 CONTROL SHAFT PULSAR P6 23740018GR3P
18 CONTROL SHAFT PULSAR P5 23740018G3P 20
19 CONTROL SHAFT P5 P80351300018000
20 CONTROL SHAFT P5 P801047000018000 21
21 HOLDING NUT A34200030000 19
22 SPACER A12800110000
23 SPACER A50500070000 25
24 SPACER A67800100000
25 SPACER 24080105TUIP 30
26 head top bhagwan
27 NUT STR. LOCK 32 OCTAGON NUT
28 SHAFT A86000030000
29 HOLLOW DOWEL P801137000005000B 18
30 PH. SCREW P801137000006000B
31 Mounting Screw
32 Core Stator
398
603540
12500
7500
50000
12000
10000
8000
6000
4000
2222 2000
1827
50000
1181
00 500 13500 650015240
0 0
R R R R
to
p K T EL W w or
A CE ACE ACE ACE d LOC HAF W CRE S cre S tat
SP SP SP SP a . S O
he S TR D .S g re
T OW PH ntin Co
LL ou Production
NU
HO M
PPM
SEI PART WISE PPM Sep/19
700000
S.No Part Name
INLUT-NUT
Part No
22080503PL1P
Rejectiion Qty Production
20 25000
PPM PPM
1 800
2 PIN-BALANCER P801020000006000P 65 250000 260
600000
8000
Production
3 CONTROL-SHAFT 24990018DR1P 12 6000 2000
4 CONTROL-SHAFT P80430010018000A 20 20000 1000
6667
5 CONTROL-SHAFT 24300018HT2P 15 10000 1500 500000
6 CONTROL-SHAFT( M) 225100018GR1P 40 70000 571
7 SHAFT A31600030000 12 7000 1714
8 CONTROL SHAFT (R) 22510018GR1P #DIV/0! 400000
9 CONTROL SHAFT P5 21972018ML1P 19 10000 1900
10 ADAPTOR (SUCTION) 181551S0D7C 10 1500 6667
11 ADAPTOR(RETURN) 181552S0D7B 12 1500 8000 300000
12 CONTROL SHAFT 24852118000P #DIV/0!
250000
13 CONTROL SHAFT 24852018CL2P 20 30000 667
14 PH.HEAD SCREW M5X0.8 M182 00 06 00 00 #DIV/0! 200000
2250 2222
15 BOLT CASE M6 143012S061C 18 8000 2250 2000 1900
1714
16 BOLT CASE M5 100245S061C 10 15000 667 1500 1442
17 CONTROL SHAFT PULSAR P6 23740018GR3P 2500 0 100000 1000
800 826 778
18 CONTROL SHAFT PULSAR P5 23740018G3P 20 24200 826 70000 667 667
571 50050000
19 CONTROL SHAFT P5 P80351300018000 #DIV/0! 260 30000 27000
25000 20000 24200
6000 10000 7000 10000 1500 1500 8000 15000 0 10400 13500
20 CONTROL SHAFT P5 P801047000018000 21 27000 778 0 2500
T R T T T ) T ) 5 ) ) T T .. 6 5 .. .. 5 5 T R R R R p
HOLDING NUT A34200030000 15 10400 U E F F F F R
T P TIO
N N F F 5. S. S. P TP NU AC
E E E E to CK
21 1442
T-N NC -SHA -SHA -SHA T(
M
HA F T( F UR HA HA M SE M SE M PUL UL AFT F AC PAC PAC d LO
A F S A A T S S P A G P P a .
SPACER A12800110000 LU L L L L A
SH SH UC (R
E
OL OL RE
W CA T CA FT FT SH L SH LDIN
S S S S he TR
22 #DIV/0! IN BA TRO TRO TRO L-SH (S LT TS
IN- N N N O ROL R OL O R TOR NTR NTR SC O O L
SHA SHA ROL RO HO U
P P D B B N
23 SPACER A50500070000 25 50000 500 CO CO CO NT
R
NT ON
T T
AP ADA CO CO EA OL OL NT ONT
CO .H TR NTR CO
SPACER A67800100000 CO C AD PH N C
24 #DIV/0! CO CO
25 SPACER 24080105TUIP 30 13500 2222
26 head top bhagwan #DIV/0!
27 NUT STR. LOCK 32 OCTAGON NUT #DIV/0!
28 SHAFT A86000030000 6000 0
29 HOLLOW DOWEL P801137000005000B 18 15234 1182
30 PH. SCREW P801137000006000B #DIV/0!
31 Mounting Screw #DIV/0!
32 Core Stator #DIV/0!
402 602834
8000
7000
6000
5000
4000
3000
2000
1182
1000
00 0 6000 15234
0
to
p CK FT EL W ew ato
r
. LO SHA O W CRE Scr St
ST
R D .S g re
W PH tin Co
UT LLO oun
HO M
SEI PART WISE PPM
S.No Part Name Part No Rejectiion Qty
1 INLUT-NUT 22080503PL1P 20
2 PIN-BALANCER P801020000006000P 23
3 CONTROL-SHAFT 24990018DR1P 12
4 CONTROL-SHAFT P80430010018000A 11
5 CONTROL-SHAFT 24300018HT2P 9
6 CONTROL-SHAFT( M) 225100018GR1P 13
7 SHAFT A31600030000 12
8 CONTROL SHAFT (R) 22510018GR1P
9 CONTROL SHAFT P5 21972018ML1P 19
10 ADAPTOR (SUCTION) 181551S0D7C 13
11 ADAPTOR(RETURN) 181552S0D7B 11
12 CONTROL SHAFT 24852118000P
13 CONTROL SHAFT 24852018CL2P
14 PH.HEAD SCREW M5X0.8 M182 00 06 00 00
15 BOLT CASE M6 143012S061C
16 BOLT CASE M5 100245S061C
17 CONTROL SHAFT PULSAR P6 23740018GR3P
18 CONTROL SHAFT PULSAR P5 23740018G3P 10
19 CONTROL SHAFT P5 P80351300018000
20 CONTROL SHAFT P5 P801047000018000 21
21 HOLDING NUT A34200030000 15
22 SPACER A12800110000
23 SPACER A50500070000 11
24 SPACER A67800100000
25 SPACER 24080105TUIP 15
26 head top bhagwan
27 NUT STR. LOCK 32 OCTAGON NUT
28 SHAFT A86000030000
29 HOLLOW DOWEL P801137000005000B 18
30 PH. SCREW P801137000006000B
31 Mounting Screw
32 Core Stator 8
241
409120
8667
7333 7333
6000
9000
8000
7000
6000
5000
4000
3000
2000
1442 1333
1111 1200
44020 1000
00 13500 15000 6000
250
0
R R R R
to
p K T EL W w or
A CE ACE ACE ACE d LOC HAF W CRE S cre S tat
SP SP SP SP a . S O
he S TR D .S g re
T OW PH ntin Co
LL ou Production
NU
HO M
PPM
12523 40
14669 47
12352 23
21103 11
11990 5
8549 24
35622 50
51879 51
48485 48
66745 12
50550 30
46483 39
380950 380
998
5000 Internal PPM Target Vs Actual Trend Jan 2019 to Dec 2019
4500
4000
3500 Target P.P.M
3000
2500
20001600 1600 1600 1600 1600
1500 1200 1200 1200 1200 1200
1448 1084 932 959 1000 1000
1000 910
723 667 659
558 486
500 833
667
0
Jan/19 Feb/19 Mar/19 Apr/19 May/19 June -19 Jul/19 Aug/19 Sep/19 Oct/19 Nov/19 Dec/19
Prepared by Approved by
Jan/19 484855 702 1448
Feb/19 644030 698 1084
Mar/19 550600 501 910 800000
1448
Apr/19 646110 602 932
700000
May/19 631075 605 959 644030 64
Jun/19 618194 345 558 600000 55060
1084
Jul/19 691845 336 486
Aug/19 555955 402 723 500000484855 910
Sep/19 602834 402 667 400000
Oct/19 603540 398 659
Nov/19 562572 375 667 300000
Dec/19 409120 241 589
200000
100000
0
Jan/19 A
800000 1600
1448
691845
700000 1400
644030 646110
631075
618194 603540
602834
600000 550600 555955 562572 1200
1084
500000484855 910 932
959 1000
409120 Column D
400000 723 800
667 659 667 Column E
558 589 Column F
300000 600
486
200000 400
100000 200
0 0
Jan/19 Apr/19 Jul/19 Oct/19
DOC.No:-SEI/PROD/F-12 DOC.No:-SEI/PROD/F-12
SEI ROUTE CARD Rev.No:-00 SEI ROUTE CARD Rev.No:-00
Eff.date:-01.01.20 Eff.date:-01.01.20
Part Name:- ……………………………………………………….. Date:- ……………………………………………………….. Part Name:- ……………………………………………………….. Date:- ………………………………………………………..
Part No:- …………………………………………………………… R/M Grade:- ………………………………………………………… Part No:- …………………………………………………………… R/M Grade:- ……………………………………………………………
Lot.No/Bill No/Heat
…………………………………………………………………………………………………………………………………………………………………………………
No:- Lot.No/Bill No/Heat
…………………………………………………………………………………………………………………………………………………………………………
No:-
S.No Operation M/C No Date Shift Operator Qty. Rej. Checked by Next S.No Operation M/C No Date Shift Operator Qty. Rej. Checked by Next Operation
No Name Operation No Name
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
Packing………………………….. Packing…………………………..
Remarks:- Remarks:-
DOC.No:-SEI/PROD/F-12 DOC.No:-SEI/PROD/F-12
SEI ROUTE CARD Rev.No:-00 SEI ROUTE CARD Rev.No:-00
Eff.date:-01.01.20 Eff.date:-01.01.20
Part Name:-
………………………………………...……………………………………………………..
Date:-
……………………………………………….…………………………………..
Part Name:-…………………………………...………………………………………………………..
Date:- …………...……………...…………………………………………………..
Lot.No/Bill No/Heat
…………………………………………………………………………………………………………………………………………………………………………………
No:- Lot.No/Bill No/Heat
…………………………………………………………………………………………………………………………………………………………………………
No:-
S.No Operation M/C No Date Shift Operator Qty. Rej. Checked by Next S.No Operation M/C No Date Shift Operator Qty. Rej. Checked by Next Operation
No Name Operation No Name
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
Packing………………………….. Packing…………………………..
Remarks:- Remarks:-
SEI
Date
SEI PVT
01/05/2020
02/05/2020
03/05/2020
04/05/2020
05/05/2020
06/05/2020
07/05/2020
08/05/2020
09/05/2020
10/05/2020
11/05/2020
12/05/2020
13/05/2020
14/05/2020
15/05/2020
16/05/2020
17/05/2020
18/05/2020
19/05/2020
20/05/2020
21/05/2020
22/05/2020
23/05/2020
24/05/2020
25/05/2020
26/05/2020
27/05/2020
28/05/2020
29/05/2020
30/05/2020
31/05/2020
Total 0 0 0
01/06/2020
02/06/2020
03/06/2020
04/06/2020
05/06/2020
06/06/2020
07/06/2020
08/06/2020
09/06/2020
10/06/2020
11/06/2020
12/06/2020
13/06/2020
14/06/2020
15/06/2020
16/06/2020
17/06/2020
18/06/2020
19/06/2020
20/06/2020
21/06/2020
22/06/2020
23/06/2020
24/06/2020
25/06/2020
26/06/2020
27/06/2020
28/06/2020
29/06/2020
30/06/2020
Total 0 0 0
01/07/2020
02/07/2020
03/07/2020
04/07/2020
05/07/2020
06/07/2020
07/07/2020
08/07/2020
09/07/2020
10/07/2020
11/07/2020
12/07/2020
13/07/2020
14/07/2020
15/07/2020
16/07/2020
17/07/2020
18/07/2020
19/07/2020
20/07/2020
21/07/2020
22/07/2020
23/07/2020
24/07/2020
25/07/2020
26/07/2020
27/07/2020
28/07/2020
29/07/2020
30/07/2020
31/07/2020
Total 0 0 0
PROCESS WISE PRODUCTION SHEET
PROCESS STATION
01/06/2020
0 0 0 0
01/08/2020
0 0 0 0
Sep/20
ODUCTION SHEET
umber M374 00 18 00 00
PROCESS STATION
01/06/2020
0 0 0 0
01/08/2020
0 0 0 0
Sep/20
00 00