Mark Andy 2200 PM Evaluation Checklist

General Information
Date: 21/12/2020 Work Order: 73476 Technician: Everardo Servin Model: 2200-10F ATO: 12 Contract Level:
Customer: CCL PUERTO Rico Location: Sabana Grande Customer Contact: Angel Velez Visit Number: 1

PM Maintenance Matrix / Instruction

Item Review Checks Report Clean Up Parts Quote
Review Press Condition, end to end assessment, notes identified in space below 
Confirm Press Configuration using the Configuration Specific Press Checklist (below) 
Complete General Press Checks as defined regardless of press configuration  
Complete Configuration Specific Checks in accordance w/ defined requirements listed below  
Perform any immediate minor adjustments (when applicable) note in spaces provided  
Record Status Condition for each check, use PM Status Key below as guidance on status  
Any Items identified as Yellow or Red Status, require photo or detailed explanation  
Clean Up press from PM activity, leave press ready to run condition  
Create detailed recommendation based on evaluation results  
Review Report with Customer for Sign off  
MA Parts Department will follow up with Customer on Quote from Recommended Parts List  

PM Status Key
Status Color Code Description
 Green No Findings, No Activity Required
 Yellow  Parts / Repair recommended. Initial wear, non-critical damage, potential to reduce press performance if not addressed in future
 Red  Parts / Repair required, failure of part(s), excessive damage, excessive wear, press performance hindered, unsafe condition found
  Yellow – Green  A Yellow Condition was found, but Mark Andy Technician was able to correct onsite during visit
  Red – Green  A Red Condition was found, but Mark Andy Technician was able to correct onsite during visit.

General Press Checks

Item Inspection Details Status Comments
General Appearance • Press appears to be maintained and ongoing daily and weekly pm
and Upkeep checks complete
• Sheet metal present, guards present
• Press is clean and well lubricated

Control Panels • Function Check

• Visual Inspection

Air Leak • Pneumatic system and core holders for air leaks

Guard Jog Function • Jog operation works properly when guards are open

Guarding • Guarding Present on all stations and function check

• For guards with interlocks in station, confirm that when interlock is
removed press stops
E-Stops • All E Stops function check (entire press)

Gear Boxes • Oil Level is full and lubrication points are greased
• No Leaking Seals
• Gear alignment and excessive side to side play not present
Main Drive Line • Inspect main drive line ensure set screws are tight and there is no
play in the shaft between each module / station

Motion Alarm • Motion Alarm “sounds” before press runs

Loss of Air Pressure • When air pressure is lost press stops if equipped with pressure
switch

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 1 of 11 REV -, 11/10/17
General Press Checks
Item Inspection Details Status Comments
Safety Warning Labels • Present throughout the press

Idler Rolls • No damage, or excessive wear

• No journal damage
• Spin freely and are tight in frame

Accessory Outlets • Check all accessory outlets work switched and unswitched

Configuration Specific Press Checks

Select Press Configuration Options on the press, this will reflect requirements in the below inspection table.

UNWIND WEB CLEANER ACA RD SCORER

WEB GUIDE CORONA TREATER SHEETING STA. OTHER 1
ROLL LIFT / ROLL LOADER DELAM / RELAM HOIST OTHER 2
INFEED NIP ROLL STATIC BAR BST CAMERA
PRINT STATION LAMINATOR CK RAZOR SLITTER
DOCTOR BLADE HOT FOIL RAIL REWIND
INK DRAWER HOT FOIL DIECUT CONVEYOR
WEB TURN BAR STORK RSI HYDRO JACKS
HOT AIR WWU PNEUMATIC EXIT NIP ROLL
UV WWU MAG. PARTICLE MASTER PULLEY
COLD FOIL VERT. DIECUT FRONT DOORS

Req Item Inspection Details Status Comments

Unwind ✓ Dancer no side to side movement
✓ Dancer functioning
✓ Arm Linkage and air cylinder proper mounting / clevis tightened
✓ Web guide splice clamps guide stays stable during registry.
Unwind ✓ Check bearing and proper operation of inflate / deflate
✓ Alignment
✓ Core holders no leaks
✓ Tape dispenser present not damage and correctly aligned
✓ Check clutch function
Roll Lift / Roll ✓ Check for smooth travel up and down
Loader ✓ No Damage
Web Guide ✓ During web check verify operates, moves back and forth with
sensor covered
Web Guide ✓ Confirm Servo Center
✓ Confirm operation
Infeed Pacing ✓ Operation of Nip Roll Throw On / Throw Off
✓ No End Play
✓ Check condition
Print Station ✓ Ink Carriage and slide bar for smooth operation (all print stations)
✓ Anilox Rolls check condition, bearings, and gears
✓ Check Plate Roll pint fit, proper key size and adjust housing as
necessary
✓ Impression adjust screws check that nylon tip set screws just
contact ink and impression adjust screws
✓ Impression Roll drive gear for key, hex head, bolt, and fender
washer
✓ Impression Roll, no excessive gear backlash, side to side play
✓ Ink station lock function works properly
✓ Plate Roll Cylinder throw off cylinder is secure and snap rings
installed
✓ CT Motor function check with plate roll throw off
✓ Line Shaft for tightness
✓ Registry motors and station to meter output drive gear rotation
view from front of press, if applicable
✓ Counter clockwise = advance
✓ Clockwise = retard

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 2 of 11 REV -, 11/10/17
 Configuration Specific Press Checks
Req Item Inspection Details Status Comments
Doctor Blades ✓ Perform a visual inspection

Ink Drawer ✓ Operation and correct installation

Web Turn Bar ✓ Check air leaks

✓ Hole screws present
✓ Turn bar finish, no burrs or scratches
Hot Air ✓ Dryer Manifolds and Hoses are routed properly no blockage or
damage / pinch points
✓ Master Station OIT to turn on and off house blowers confirm OIT

UV ✓ Cassettes present and no damage, not loose

Cold Foil ✓ Perform visual inspection

✓ Check power, inflate cores
Web Cleaner ✓ Power up
✓ Confirm no damage present, controls function
Corona ✓ Power up and visual check
Treater ✓ Ensure hoses are not damaged, pinched, or blocked
Delam/Relam ✓ Check nips
✓ Web path
✓ Non Stick Coated idlers no damage or excessive wear
Static Bars ✓ Perform visual inspection

Laminator ✓ Air up check for tension with hand verify it increases

✓ inflate core
✓ Check for run out visually, no wobble
✓ Ironing Roll and bearing block is supplied with hold down
assembly
✓ Metal top cover is present
Hot Foil Rail ✓ Visual Inspection

Hot Foil ✓ Visual Inspection

Diecut
Stork RSI ✓ Visual Inspection
✓
WWU ✓ inflate/deflate
Pneumatic ✓ check tension w/o web
✓ visual runout of cores
✓ tension on core holder and capstan idler is even
✓ Rider Roll present, check for presence and function
WWU Mag ✓ inflate/deflate
Particle ✓ tension w/o web
✓ visual runout of cores
✓ Core does not have damage
✓ tension on core holder and capstan idler is even
✓ Rider Roll present, check for presence and function
Die cut ✓ Base Rolls do not have excessive backlash, side to side play
✓ No damage to base rolls
✓ Bearer Wipers installed properly between support roll and base
roll
✓ Die Cut frame slot, no damage, or excessive wear, ensure that die
blocks fit and do not have excessive slop
ACA ✓ Check ACA for wear and damage
✓ Bearing Blocks, no damage and or excessive wear
Sheeting ✓ Visual Inspection

Hoist ✓ Sticker verification “max load 300”

✓ Visual inspection
✓ Verify Hoist Motor function up / down

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 3 of 11 REV -, 11/10/17
 Configuration Specific Press Checks
Req Item Inspection Details Status Comments
BST Camera ✓ Visual Inspection of Unit

CK Slitter ✓ Visual Inspection

✓ Verify the blades engage / disengage to roll
Rewind ✓ Check roll dia. function calculates properly (when applicable)
✓ No pulsing
✓ OIT function
Conveyor ✓ Visual Inspection
✓ Guarding present (when applicable)
✓ Air Bar Present
✓ interlock
✓ verifies conveyor runs no surges (tested without web)
✓ If remote option verify in operation
Hydro Jacks ✓ Visual inspections
✓ Install quick disconnects on hydro-jack
✓ install and load under pressure

Exit Nip Roll ✓ Proper operation

✓ No wear points / damage present
✓ No Air Leaks
✓ No Side to Side Play
Master Pulley ✓ Check Pulleys for Alignment with straight edge
✓ Check Belt Tension finger check for slight deflection only
✓ No belt damage or wear points
Front Doors ✓ Move freely
✓ Verify safety switch functions

RD Scorer ✓ Verify movement back and forth

✓ Ensure that blades fully engage
✓ Base Roll Condition

Other 1

Other 2

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 4 of 11 REV -, 11/10/17
GENRAL INSPECTION PHOTO EVIDENCE TAKE PICTURE OF CONCERN ITEMS IN SPACE BELOW
X General Appearance X Control Panels X Air Leaks X Guarding X Gear Boxes

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 5 of 11 REV -, 11/10/17
GENRAL INSPECTION PHOTO EVIDENCE TAKE PICTURE OF CONCERN ITEMS IN SPACE BELOW
X Main Drive Line X Safety Labels X Idler Rolls X Accessory Outlets

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 6 of 11 REV -, 11/10/17
CONFIGURATION PHOTO EVIDENCE TAKE PICTURES OF SELECTED ITEMS BELOW
Unwind Web Guide Roll Lift / Loader Infeed Pacing Print Stations
Doctor Blades Ink Drawer Web Turn Bar

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 7 of 11 REV -, 11/10/17
CONFIGURATION PHOTO EVIDENCE TAKE PICTURES OF SELECTED ITEMS BELOW
Hot Air UV Cold Foil Web Cleaner Corona Treater
Delam / Relam Static Bar Lamnator Hot Foil Rail Hot Foil Diecut

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 8 of 11 REV -, 11/10/17
CONFIGURATION PHOTO EVIDENCE TAKE PICTURES OF SELECTED ITEMS BELOW
Stork RSI WWU Pneumatic WWU Mag. Particle Die Cut ACA
Sheeting Hoist BST Camera CK Razor

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 9 of 11 REV -, 11/10/17
CONFIGURATION PHOTO EVIDENCE TAKE PICTURES OF SELECTED ITEMS BELOW
Rewind Conveyor Hydro Jacks Exit Nip Roll Master Pulley
Front Doors RD Scorer Other 1 Other 2

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 10 of 11 REV -, 11/10/17
Roll Sizes / Run Out (when deemed required)
Roll 1 2 3 4 5 6
Dia. Run Out Dia. Run Out Dia. Run Out Dia. Run Out Dia. Run Out Dia. Run Out
Impression 2.9011 2.9011 2.9012 2.9012 2.9013 2.9013
Base
Pacing

Roll 7 8 9 10 11 12
Dia. Run Out Dia. Run Out Dia. Run Out Dia. Run Out Dia. Run Out Dia. Run Out
Impression

Technician Final Review Checklist

Item Checks Record Clean Up Cust Status
Review
Completed all applicable checks, any exceptions noted in space below  Complete

Any items that were found to be yellow or red conditions notes & pics taken  Complete

Note below if a Follow Up Visit is required in box below  Complete

Press and General area cleaned up from any work performed, press free of contaminates  Complete

All tools, cleaning agents, greases, fluids & other MA Service equipment removed from press  Complete

Review report with customer, if there are any questions or concerns, indicate in space provided   Complete

Obtain Customer signature and Customer Email as evidence of review   Complete

Press complete on form, this will auto email, customer, service support, and MA Parts Department  Complete

Customer Questions, Concerns, Technicians Final Review Notes

Sign Off
Follow Up Visit Required Yes No Total Man Hours for PM Visit Press Hour Meter Reading

Mark Andy Tech. Sign Off: Mark Andy Tech. Name (printed): Everardo Servin

Customer Rep. Signature: Customer Rep. Name (printed): Angel Velez

Customer Email: avelez2@cclind.com

*if customer would like an emailed copy of this report, please provide email address in the space provided

Owner: Manager of Technical Service MAI Service / PM QF519-022

Approved: 11/10/17 Page 11 of 11 REV -, 11/10/17
MA Parts Order Instruction Matrix
Items to Complete Parts List No Charge Emergency RFQ
Add any parts, by part #, description to be included in the Parts Quote to Customer 
NOTE: OEM parts / components may not always be offered
When possible, or needed, please take photos in the spaces provided below   
Note NO CHARGE due to Technician Error, MA handling damage, or Warranty consideration, Check NC column
Note EMERGENCY NEED by Checking NDA (next day air)  
Completed Form auto email will be generated to the Parts Department for Quote creation & Customer .  
General Information
Date: 21/12/2020 Work Order: 73476 Technician: Everardo Servin Model: 2200-10F ATO: 12 Contract Level:
Customer: CCL PUERTO Rico Location: Sabana Grande Customer Contact: Angel Velez Visit Number: 1

# Picture Location / Area Part Number Description / Notes Qty Req NDA NC
1 gear box screw for register 4

2 gear box gear for register 1

3 gear box gear for register 1

4 lock lock for oil 4

5 Die Cut 1 and 2 coupling 2

6 station PAD BBR 6

7 impresión roll station 6 and4 gear for impresión roll 2

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40

Owner: Manager of Technical Service MAI Service / PM QF519-036

Approved: 6/11/18 Page 1 of 3 REV -, 6/11/18
Replacement Part Photos
1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20

Owner: Manager of Technical Service MAI Service / PM QF519-036

Approved: 6/11/18 Page 2 of 3 REV -, 6/11/18
Replacement Part Photos
21 22 23 24

25 26 27 28

29 30 31 32

33 34 55 36

37 38 39 40

Owner: Manager of Technical Service MAI Service / PM QF519-036

Approved: 6/11/18 Page 3 of 3 REV -, 6/11/18