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Manalo - Feeder and Storage Silos1
Manalo - Feeder and Storage Silos1
Manalo - Feeder and Storage Silos1
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TMEC 4-1
CONTENTS:
I. Introduction
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II. History
III. Types and Application of Feeders and Storage Silos
IV. Mechanism of Feeders and Storage Silos
I. Introduction s
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Feeders are machineries used in assembly and manufacturing applications to move
or transport materials or products to a designated storage or to other processing
equipment. A feeder is a piece of material handling equipment used to regulate the flow
of a bulk material from a bin or hopper .Feeder is essentially a conveyor used for short
distances where a constant rate of dispersal is required. There are many types of feeders to
suit many different industries; ranging from mining, to pharmaceuticals, to agriculture.
Feeders are often used in conjunction with other types of material handling equipment, like
conveyors, crushers, dryers, grinders , blenders, and mixers .Silo is a structure for storing bulk
almaterials.
II. History
Archaeological ruins and ancient texts show that silos were used in ancient Greece
as far back as the late 8th century BC, as well as the 5 th Millennium B.C site of Tel Tsaf
in the southern Levant. The term silo is derived from the Greek σιρός (siros), "pit for holding
grain". The silo pit, as it has been termed, has been a favorite way of storing grain from
time immemorial in Asia. In Turkey and Persia, insurance agents bought stores wheat or
barley whilst comparatively cheap, and store it in hidden pits against seasons of dearth. In
Malta a relatively large stock of wheat was preserved in some hundreds of pits (silos) cut in
the rock. A single silo stored from 60 to 80 tons of wheat, which, with proper precautions,
kept in good condition for four years or more .The first modern silo, a wooden and upright
one filled with grain, was invented and built in 1873 by Fred Hatch of McHenry County,
Illinois, USA .
VOLUMETRIC FEEDERS
•
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Discharge rate is controlled by feeder speed based on prior calibration.
GRAVIMETRIC FEEDERS
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• Feeder speed based on direct material weight measurement to result in a precisely
controlled discharge rate. DAS
• Delivery rate is controlled by adjusting the rate at which the materials is introduced
into the machine.
• They are especially suitable for a broad rang of bulk materials, are being able to
accommodate a range of particle sizes, and are being particularly suitable for abrasive
materials.
ROTARY FEEDERS
• Rotary table feeders are used for the volumetric feeding of fine bulk materials solids
which have reasonably good flow ability.
They are suitable to install under storage unit outlet of larger diameter to prevent
clogging by the sluggish material.
VIBRATORY FEEDERS
• Vibratory feeders are used extensively in controlling the discharge of bulk materials
from storing units and stockpiles and directing these materials onto the conveyor belts.
•
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They are especially suitable for a broad range of bulk materials, are being are able to
accommodate range of particle sizes, and are being particularly suitable for
abrasive materials.
SCREW FEEDERS
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Used for bulk materials, in which a rotating helicoid screw moves the material
forward, toward and into a process unit.
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Very similar to screw conveyors in their basic structure, both which are based on the
principles of the Archimedean screw.
• Capable of delivering dense slurries and dry granular products with great accuracy
at a range of operational speeds.
• Drives is controlled by servo motors capable of precise stop-start and speed control.
APRON FEEDERS
• Machines that resemble short conveyor belts, and are also known as plate feeders
• They are constructed from heavy, durable materials like steel to withstand the load of
the materials fed on it.
CHAIN FEEDERS
The chain arrangement is driven by a motor, and the material suspended on the
pendants are conveyed.
ROLLER FEEDERS
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Material is fed into a hopper at an uncontrolled rate where it is agitated by guiding
vanes so it keeps a consistent density
• The material passes between two steel rollers, which compresses the material into a
thin uniform ribbon.
BOWL FEEDERS s
• Used to feed parts an assembly line or piece of manufacturing equipment
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Individual components exit the feeders at specific intervals and enter the next step in
the assembly process
• Each bowl feeder uses special sensors to spot jams or parts that maybe misaligned
STORAGE SILOS
• A “SILO” came from a Greek word “SIROS” which means a “pit for holding grain”
• Silo is a structure for storing bulk materials. They are used in a agriculture to store
grain or fermented feed known as silage.
• Silos are more commonly used for bulk storage of grain, coal, cement, carbon black,
woodchips, food products and sawdust.
TYPES OF SILOS
TOWER SILOS
• Silos storing grain, cements and woodchips are typically unloaded with air slides or
augers can be unloaded into rail cars, trucks or conveyors
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An advantage of tower silos is that the materials tends to pack well due to its own
weight, except in the top few feet.
BUNKER SILOS
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Bunker silos are trenches, usually with concrete walls, that are filled and packed with
tractors and loaders
• The filled trench is covered with a plastic tarp to make it air tight
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These silos are usually unloaded with a tractor and loader
• They are inexpensive and especially well suited to very large operations
BAG SILOS
• Bag silos are heavy plastic tubes, usually around 2.4 to 3.6 m in diameter, and of
variable length as required for the amount of material to be stored
• They can be used as a temporary measure when growth or harvest conditions require
more space
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BOWL FEEDERS
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CHAIN FEEDERS
GRAVIMETRIC FEEDERS
APRON FEEDERS
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TOWER SILOS
ROTARY FEEDERS
SCREW FEEDERS
BAG SILOS