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SAMPLE MastercamX9 Art TrainingTutorial
SAMPLE MastercamX9 Art TrainingTutorial
SAMPLE MastercamX9 Art TrainingTutorial
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Art Training Tutorial
Call 1-800-529-5517 or
Visit www.emastercam.com or
Software: Mastercam X9
Author: Mariana Lendel
ISBN: 978-1-77146-358-4
Revision Date: July 16, 2015
Notice
In-House Solutions Inc. reserves the right to make improvements to this manual at any time and without
notice.
Disclaimer Of All Warranties And Liability
In-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual or
with respect to the software described in this manual, its quality, performance, merchantability, or
fitness for any particular purpose. In-House Solutions Inc. manual is sold or licensed "as is." The entire risk
as to its quality and performance is with the buyer. Should the manual prove defective following its
purchase, the buyer (and not In-House Solutions Inc., its distributer, or its retailer) assumes the entire
cost of all necessary servicing, repair, of correction and any incidental or consequential damages. In no
event will In-House Solutions Inc. be liable for direct, indirect, or consequential damages resulting from
any defect in the manual, even if In-House Solutions Inc. has been advised of the possibility of such
damages. Some jurisdictions do not allow the exclusion or limitation of implied warranties or liability for
incidental or consequential damages, so the above limitation or exclusion may not apply to you.
Copyrights
This manual is protected under International copyright laws. All rights are reserved. This document may
not, in whole or part, be copied, photographed, reproduced, translated or reduced to any electronic
medium or machine readable form without prior consent, in writing, from In-House Solutions Inc.
Trademarks
Mastercam is a registered trademark of CNC Software, Inc.
Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation;
N-See is a registered trademark of Microcompatibles, Inc.; Windows 7 and Windows 8 are registered
trademarks of Microsoft Corporation.
MASTERCAM SHORTCUTS MASTERCAM QUICK REFERENCE CARD
MASTERCAM SHORTCUTS
Copy to clipboard Ctrl+C Redo an event that has been undone Ctrl+Y
CUSTOMIZE MASTERCAM
Create Your Own Keyboard Shortcuts Choose Load Workspace to hide or display
toolbars.
Choose Settings >Customize>Key Mapping. Customize the right-click menu
Select the Category. Choose Settings > Customize > Context Menu tab
Select the Category and then the function that you
Select a Mastercam function and under Press new want to add.
shortcut key enter the key combinations you want Once you click on the Add button the function will
to assign to it. be added to the Right mouse button menu.
Change Toolbar Layouts
Choose Settings > Customize.
Set the Workspace and then choose the Category.
Select a Mastercam function and add it to the
Toolbar.
Mastercam Community
eMastercam is the one-stop web resource for Mastercam users. People from all over the world visit the site
whether they are teaching, learning or working with Mastercam daily. Members can post questions, comments
or share projects and success stories. Visit eMastercam.com and sign up for your free account today!
www.emastercam.com/qrc
ART TRAINING TUTORIAL PROJECTS
Tutorials
Tutorial #1 - Art Library graphic, Organic & Texture Surfaces, Machine the Art Base ........................... 9
Tutorial #2 - Mold Creation; Machine the Art Base ..............................................................................79
Tutorial #3 - Create & Modify Organic Surfaces, Machine the Art Base .............................................117
Tutorial #4 - Import a BMP using Rast2Vec & Create Organic Surfaces, Machine the Art Base .........183
Tutorial #5 - Create a Ring using Wrap Simulation; Machine using Rotary Axis Substitution ........... 241
GEOMETRY CREATION
Please refer to the Getting Started section to set up the graphics user interface.
ART
Start Art.
ART
Browse Classic Design Library.
Select Open.
When the Redefine Keys dialog box appears, leave the default settings and click OK.
Click to place the image anywhere in the graphics window. The exact placement is not important at this time.
In this step you will create a point, then use Xform Move to Origin to center the image in the graphics window.
CREATE
Bounding Box.
Figure: 3.1.1
XFORM
Move to Origin.
[Select the point to translate from]: Select the center point you just created as shown in Figure: 3.2.1.
Figure: 3.2.1
XFORM
Scale.
[Scale: select entities to scale]: Click on the graphics window and drag a window around the whole
image.
Once the whole drawing is selected, press Enter on your keyboard to confirm your selection.
When the Scale dialog box appears, choose Move, ensure Factor is set with an inputed value of 3.0 and check
the Fit box as shown in Figure: 4.0.1.
Figure: 4.0.1
Select the Clear Colors icon to see the geometry in the original color.
CREATE
Ellipse.
Select the Origin as the base point as shown.
Enter an A radius of 3.0"in the Ellipse dialog box as shown in Figure: 6.0.1.
Enter a B radius of 2.0" in the Ellipse dialog box.
Figure: 6.0.1
This rectangle will be used to create a rectangular surface which all the other surfaces are based from.
Step Preview:
CREATE
Rectangle.
ART
Start Art.
ART
New Art Base Surface.
Rectangular.
When the Rectangular dialog box appears select the button to pick the "Lower Left Point" as shown in
Figure: 8.0.1.
Figure: 8.0.1
Figure: 8.0.2
Select this button to select the "Upper Right Point" as shown in Figure: 8.0.3.
Figure: 8.0.3
Figure: 8.0.4
Figure: 8.0.5
NOTE: Resolution defines the number of grid points displayed per inch or millimeter. It controls how sharp the
model appears.
Figure: 8.0.6
NOTE: The outline of the Seahorse might not appear on your screen. The surface will cover it.
Organic Surface is a relief surface which is defined as a point grid. It will grow and scale in an organic way automatically.
The surface requires closed chains on which you apply cross sections.
Step Preview:
Open the Art Manager by selecting the Art tab at the bottom of the Toolpaths Manager.
The new Art Base Surface #1 should be listed in the Art Manager as shown in Figure: 10.0.1.
Figure: 10.0.1
NOTE: If you need to modify the ABS, double click on it in the Art Manager.
FILE
Save As.
Pick a location to save the file.
Enter the name "Tutorial #1".
Select the Save button.
In Mastercam, you select a Machine Definition before creating any toolpaths. The Machine Definition is a model of your
machine’s capabilities and features. It acts like a template for setting up your machine. The machine definition ties
together three main components: the schematic model of your machine components, the control definition that models
your control’s capabilities and the post processor that will generate the required machine code (G-Code).
Step Preview:
NOTE: For the purpose of this tutorial, we will be using the Default milling machine. If a Machine Group is
already selected in the Toolpaths Manager, do not select a new one.
To replace the current machine:
Expand the Properties and select the Files tab.
Click on the Replace button and select the desired machine from the CNC_Machines folder.
MACHINE TYPE
Mill.
Default.
Select the plus sign in front of Properties in the Toolpaths Manager to expand the Toolpath Group Properties.
Figure: 17.0.1
Figure: 17.0.2
NOTE: The Stock model that you create can be displayed with the part geometry when viewing the file or the
toolpaths, during backplot, or while verifying toolpaths. In the graphics, the plus shows you were the stock
origin is. The default position is in the middle of the stock.
A Roughing toolpath quickly removes the bulk of the material from the part. It generally uses a large tool to remove the
material.
Step Preview:
ART
If a prompt appears, Enter new NC name, select the OK button to accept the default.
18.1 Select a 1/4" Bull Endmill from the Library and set the tool parameters
When the Toolpath parameters appear click on the Select library tool button as shown in Figure: 18.1.1.
Figure: 18.1.1
Select the None button and then under Tool Types choose the Bull Endmill icon as shown in Figure: 18.1.2.
Under tool diameter pick Equal and input a value of 0.25.
Figure: 18.1.2
Pick the OK button to exit the Tool List Filter dialog box.
In the Tool Selection dialog box you will now only see 1/4" Bull Endmills.
Select the 1/4" Bull Endmill with a corner rad. of 0.03125 and then select the OK button to exit.
Figure: 18.1.3
The Feed rate, Plunge rate, Retract rate and Spindle speed are based on the systems default settings. You
may change these values as per your part material and tools.
In the Comment field, enter a comment to help identify the toolpath in the Toolpaths Manager such as the
one shown.
Select the Art Base Surface Machining Parameters tab and make the necessary changes as shown in
Figure: 18.2.1.
Figure: 18.2.1
Use clearance only at the start and end of operation: if this option is selected the cutter will rapid to the
clearance plane only at the start and end of the toolpath.
Select the Art Base Surface Toolpath Parameters tab. Ensure the Cutting method is set to Rectangular Spiral
Roughing and change the Stepover Percent to 50.0 as shown in Figure: 18.3.1.
Make sure there is 0.02 Stock to leave in Z as well.
Figure: 18.3.1
Cutting Method: provides method for your application or design. When programming a toolpath, choose a
cutting method that will produce the most effective and efficient material removal process for your Art
model.
Rectangular Spiral Roughing: optimized for rouging but can be used to finish. Cuts a rectangular spiral
keeping the tool in constant contact with the material.
Stepover Percent: Sets the distance the cutter will overlap each pass of the cutter relative to the size of the
tool. The Stepover percent and Stepover distance values are associative; changing one value changes the
other.
Stock to leave in Z: Defines the amount of stock in the Z axis that remains on the part when the operation is
finished.
Verify shows the path the tools take to cut the part with material removal. This display lets you spot errors in the program
before you machine the part. As you verify toolpaths, Mastercam displays additional information such as the X, Y, and Z
coordinates, the path length , the minimum and maximum coordinates and the cycle time. It also shows any collisions
between the workpiece and the tool.
In the Toolpaths Manager ensure the operations are selected. If the operations are not selected choose the
Select all operations icon.
Choose the Verify Selected operations icon from the Toolpaths manager.
Select the Verify tab and ensure that the following settings are enabled.
To view the toolpath, select the Home tab and ensure the following options are selected.
Right click in the graphics window, then select Isometric followed by Fit to see the part in the
original position if needed.
Select the Play Simulation button in the VCR bar to run Verify.
In this step we will copy the roughing operation, select a different tool, change the parameters and create a finish
operation.
Select the roughing operation, while holding the right mouse button down drag the operation down below the
insert arrow as shown in Figure: 20.0.1.
Figure: 20.0.1
Release the right mouse button and choose the option Copy After as shown in Figure: 20.0.2.
Figure: 20.0.2
In this step you will change the tool, and cut parameters to create a finish operation.
Step Preview:
21.1 Select a 1/16" Ball Endmill from the Library and set the tool parameters
When the Toolpath parameters appear click on the Select library tool button as shown in Figure: 21.1.1.
Figure: 21.1.1
In the Tool Selection dialog box click on Filter as shown in Figure: 21.1.2.
Figure: 21.1.2
Select the None button and then under Tool Types choose the Endmill2 Sphere icon.
Under tool diameter pick Equal and input a value of 0.0625 as shown in Figure: 21.1.3.
Figure: 21.1.3
Pick the OK button to exit the Tool List Filter dialog box.
In the Tool Selection dialog box you will now only see a 1/16" Ball Endmill.
Select the 1/16" Ball Endmill and then pick the OK button to exit.
Figure: 21.1.4
NOTE: The Art Base Surface Machining Parameters are the same because we copied the 1st toolpath.
Select the Art Base Surface Toolpath Parameters tab. Ensure the Cutting method is set to Rectangular Spiral
Roughing and change the Stepover Percent to 20.0 as shown in Figure: 21.2.1.
Make sure there is 0.0 Stock to leave in Z as well.
Figure: 21.2.1
Pick the Regenerate all dirty operations icon to generate the operation.
To Verify the toolpaths see page 67 to review these procedures.
NOTE: To select both operations, hold down the Shift key while select them.
A G
About Graphics Views (Gview) ..................... 325 Graphic Area ..................................................... 4
Add ............................................................... 332 Graphical User Interface ................................... 4
Add Cut ......................................................... 332 H
Add Cut Trim ................................................. 332 Hide The 2D Geometry ................................... 53
Alternate Gray Scale ..................................... 338
I
Application Styles ......................................... 332
Art Base Surface ........................................... 326 Import Art Options ....................................... 334
Art Base Surface Toolpath Parameters ........... 66 Incline Surface .............................................. 328
Art Filter .......................................................... 87 Inverse .......................................................... 332
Art Manager ................................................. 341 L
Art Managers .................................................... 7 Linear black/white conversion ..................... 187
Art Mirror/Rotate ........................................... 85 Load/Store Cross sections ............................ 331
Art Model ...................................................... 326 M
Art Model Resolution ................................... 333 Machine Definition ......................................... 55
Art Resolution ................................................. 83 Mask ............................................................. 332
Axis Substitution ........................................... 306 Mathematical Luminescence ........................ 337
B Menu ................................................................ 4
Blend ............................................................. 332 Move to Origin .............................................. 198
Blend Edge .................................................... 332 MRU Toolbar ..................................................... 4
Border and Plane Surface ............................. 327 N
Bounding Box ................................................ 193 Negative ........................................................ 339
Browse Classic Design Library ....................... 340 O
C Organic Surface ......................................30, 326
Celtic Weave Surface .................................... 328 Origin ................................................................ 4
Create A New Art Base Surface ...................... 25 P
Create a Polar Line ........................................ 271
Parallel - Spiral Contained ............................ 101
Create A Rectangle ......................................... 24
Pattern on Contour ....................................... 329
Create A Textured Surface .............................. 45
Post processing ............................................... 77
Create An Art Swept Surface ........................ 278
Post The File ................................................... 77
Create the Text ............................................. 251
Cross Section ................................................ 331 Q
Custom Colour Weighting ............................. 338 Quick Mask Splines ...............................190, 192
Custom texture ............................................. 330 Quick Mask Toolbar .......................................... 4
Cutting Method .............................................. 66 R
Cylinder Milling Spiral ................................... 308 Rast2Vec Converter ...................................... 187
D Raster to Vector ............................................ 186
Depth Cuts .................................................... 229 Rectangular Spiral Roughing ...................66, 171
Downloading Mastercam Art Files ................... 2 Relief Surfaces .............................................. 326
E Ribbon Bar ........................................................ 4
Rotary Axis parameters ................................ 306
Ellipse .............................................................. 22
Ellipse Surface ............................................... 328 S
F Scale ............................................................4 , 17
Scale C-section .............................................. 212
Filter Colors ................................................... 335
Setting The Grid ................................................ 5
Function prompt ............................................... 4
Shift The Art Model Below Z Zero ................... 51