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Guideline For Sapphire Plus Systems R2
Guideline For Sapphire Plus Systems R2
Rev. 2
with
3M Novec™1230 Fire Protection Fluid
C6 Fluoroketone
- Design Guideline -
Note: This guideline has been prepared with the best information available at the time of publication.
Changes in standards mentioned or technical changes may apply without further notice.
Revision
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Rev. 2
1) General Information
Novec™1230 has been developed as an alternative to Halon 1301, production of which ceased at the end of
1993, under the agreed adjustments made to the Montreal Protocol in November 1992.
Novec™1230 contains no Bromine or Chlorine and has therefore an Ozone depleting potential (ODP) of zero.
Sapphire Plus systems utilize one or more storage containers arranged to provide the protected area with a pre-
determined quantity of gas.
Sapphire Plus containers are designed to hold Novec™1230 in liquid form and Nitrogen, which is used to super-
pressurize the container to 70 bar (1015 psi) 20°C.
Handling and installation of Sapphire Plus equipment should only be carried out by persons experienced in
dealing with this type of equipment.
2) Properties of Novec™1230
Under normal conditions Novec™1230 is a colourless and low odour fluid with a density around 11 times greater
than air. It has negligible vapour pressure and is super-pressurized with Nitrogen to 70 bar (1015 psi) when used
in the Johnson Controls Sapphire Plus suppression systems. It contains no particulates or oily residues and is
produced under ISO 9001 guidelines to strict manufacturing specifications ensuring product purity.
Present understanding of Novec™1230 is that firefighting is through heat absorption and chemical means.
Novec™1230 decomposes at temperatures in excess of 500°C and it is therefore important to avoid applications
involving hazards where continuously hot surfaces are involved. Upon exposure to the flame Novec™1230 will
decompose to form halogen acids (HF). Their presence will be readily detected by a sharp, pungent odor before
maximum hazardous exposure levels are reached. It has been concluded from fire toxicity studies that
decomposition products from the fire itself especially carbon monoxide, smoke, oxygen depletion and heat may
create a greater hazard.
3) Approvals
The Sapphire Plus system approvals and listings include, but are not limited to:
UL (Underwriters Laboratories) Inc. Listed.
Underwriters Laboratories of Canada (ULC).
FM Approved.
EN 12094 (CE).
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4) Safety of Novec™1230
5) Environmental Comparison1)
All containers must be the same Different container sizes and different
size and the same fill density. fill densities are acceptable.
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7) Hazard Analysis
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8) System Design
2) For design concentrations for any other class B fuel see design standards or contact Tyco Technical
Service.
3) Fire class C:
Europe: fires involving flammable gases
US (NFPA): fires involving energized electrical equipment.
4) This concentration applies to IT/machinery rooms, electric control and distribution rooms and cable
floors only.
Important!
The above design concentrations are not applicable (and are not to be used) for Marine applications.
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At elevations above sea level, Novec™1230 has a greater specific volume because of the reduced atmospheric
pressure. A system designed for sea level conditions will therefore develop an actual higher concentration at
levels above sea level and an actual lower concentration at levels below sea level.
EN 15004 and ISO 14520, §7.7: The design quantity of the extinguishant shall be adjusted to compensate only
for ambient pressures that vary more than 11 % (equivalent to approximately 1000 m of elevation change) from
standard sea level pressure (1,013 bar absolute).
If hazard altitude is not listed in the table, find the altitude next lower than the hazard altitude and determine the
correction factor.
Calculation method: h < 1000 m: altitude correction factor = 1
ℎ 5,255
h ≥ 1000 m: 𝐾H = (1 − )
44331
Where h = altitude (m).
NFPA 2001, §A.5.5.3.3: Although adjustments are required for barometric pressures equivalent to 3000 ft
(915 m) or more above or below sea level, adjustments can be made for any ambient pressure condition.
Calculation method: h < 5500 ft: altitude correction factor = (-0.000036 x h) + 1
h ≥ 5500 ft: altitude correction factor = (-0.000030 x h) + 0.96
Where h = altitude (feet).
Q V CF CAlt
Where Q = Agent quantity required to achieve design concentration [kg]
V = Hazard volume [m³]
CF = Flooding factor [kg/m³] (see Table 1)
CAlt = Altitude correction factor
Example:
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Dead volume results from pipe sections where Novec™1230 agent remains after the system discharge. This
agent is not available to achieve the design concentration.
The Novec™1230 quantity in the dead volume must be stored additionally to the design quantity.
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May-2018
Rev. 2
Dead Volume
Manifold Manifold End and Each 'Dead
Size Each Main
Selector Valve End' Selector
Container
Manifold End Valve*
DN 65 0.82 L 0.95 L 1.20 L
DN 80 1.28 L 2.13 L 1.88 L
DN 100 2.22 L 3.69 L 3.27 L
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Note: The examples shown above are 'worst case' - the containers for the smallest hazard are installed
furthest away from the container manifold end and the smallest hazard is connected to the first
selector valve.
Manifold Manifold End Each Each 'Dead Manifold End Each Each 'Dead
Size and Selector Container End' and Selector Container End'
Valve not Selector Valve not Selector
Manifold End Discharging Valve* Manifold End Discharging Valve*
DN 65 0.82 L 0.95 L 1.20 L 1.32 kg 1.52 kg 1.92 kg
DN 80 1.28 L 2.13 L 1.88 L 2.04 kg 3.41 kg 3.01 kg
DN 100 2.22 L 3.69 L 3.27 L 3.56 kg 5.90 kg 5.23 kg
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Example:
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How to calculate?
1. Calculate the resulting flooding factor
2. Read resulting achieved concentration from the flooding factor table (at max. hazard temperature)
agent supplied(kg)
1. Resulting Flooding Factor: FFResulting
altitude corr. factor hazard volume (m³)
612 kg
1. Resulting Flooding Factor: FF Resulting = = 0.854 kg/m³
0.83 x 864 m³
2. Read resulting achieved concentration from the flooding factor table (at max. hazard temperature)
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Containers are fitted with a label which provides handling, maintenance and recharge instructions.
All containers are designed for vertical mounting only.
Each assembly may be provided with a range of Novec™1230 fills to suit the design requirements.
After filling, the containers are super-pressurized with dry nitrogen to 70 bar (+5% at a temperature of 20°C).
Table 3a: Sapphire Plus containers manufactured in accordance with ISO 9809-2 and are
stamped TPED or DOT/TPED
Table 3b: Sapphire Plus containers manufactured in accordance with IS:7285 (Pt 2) under BIS
and CCoE approval (PESO)
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Example: Determine an appropriate TPED container and the number of containers for +50°C
Minimum storage quantity 'Main only' = 595 kg Novec™1230.
Minimum storage quantity 'Main and Reserve' = 612 kg Novec™1230
Note: The container fill density affects the pressure available throughout the discharge and therefore the
hydraulic flow calculation result. Depending on the flow conditions and pressure drop in the distribution
pipe system a high fill density may result in hydraulic errors.
Above examples:
Main only: 3 x 180 L container recommended - each filled with 199 kg Novec™1230.
Main and Reserve: 3 x 180 L container recommended - each filled with 204 kg Novec™1230.
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Standard
Coverage
Max. 96 m²
Extended
Coverage
Max. 167 m²
Available nozzle sizes: 15/20/25/32/40/50 mm (1/2", 3/4”, 1”, 1¼”, 1½”, 2”).
Estimated maximum agent quantity for a 50 mm nozzle (sched. 40 pipe): approx. 25 kg/s
Note: Depending on the pressure drop in the distribution pipe system the maximum acceptable flow rate
may be 30 to 40 kg/s.
Nozzles should be located no more than 300 mm below the ceiling.
360° nozzles should be located as close to the center of the hazard as possible.
180° nozzles should be located on the longer side wall, max. 300 mm away from the wall.
Nozzles should be as equally spaced as possible.
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Note: The maximum discharge time for a Sapphire Plus system is 10 seconds.
Hazard height = 4.0 m - Maximum protection height = 4.3 m > 1 nozzle layer
Agent flow rate = 59.5 kg/s - Maximum nozzle flow rate approx. 25 kg/s 1) > minimum 3 nozzles
Hazard floor area = 216 m² - Maximum coverage area per nozzle = 167 m² > minimum 2 nozzles
1) Note: Depending on the pressure drop in the distribution pipe system the maximum acceptable flow rate
may be 30 to 40 kg/s.
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30-70% 90-65%
Minimum length of 10 x nominal
pipe diameter around a tee
70-30% 10-35%
Correct Incorrect
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Use table 4 to estimate the pipe size according to the agent flow rate.
Table 4:
Estimated sizes:
Manifold (schedule 80): DN 65 based on estimation table, but must be minimum DN 80 if the
container size is > 45 L. For manifold details see component section in the 'Design Manual'.
Main distribution pipe = 65 mm (2 1/2") for both, schedule 40 and schedule 80 pipes.
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9) Pressure Venting
The designer of a fire suppression system should be aware, that the discharge of any gaseous extinguishing
agent into an enclosure will change the pressure within that enclosure, which could affect the structural integrity
of the enclosure.
NFPA 2001 § 5.3.6
The protected enclosure shall have the structural strength and integrity necessary to contain the agent
discharge. If the developed pressures present a threat to the structural strength of the enclosure, venting shall
be provided to prevent excessive pressures.
For pressure relief vent area or equivalent leakage area, see 5.1.2.2(28)
Fire Industry Association (FIA) UK: FIA Guidance on Pressure Venting Issue 2 March 2012.
"The US based Fire Suppression Systems Association (FSSA) have issued a “Guide to Estimating Enclosure
Pressure and Pressure Relief Vent Area for Applications Using Clean Agent Fire Extinguishing Systems”.
This guidance has been based upon experimental data attained via collaboration with various industry
participants, including a number of multinational organisations.
The FSSA work is by far the most in-depth investigation to-date, on the estimation of enclosure pressure and
total vent area requirements."
The following input parameters are required to use the calculation methodology:
• Extinguishing agent
• Protected enclosure volume
• Extinguishing system discharge time
• Extinguishing concentration
• Relative humidity of enclosure.
1. If the enclosure strength is known it is possible to calculate the required total vent area.
2. If the total vent area is known then it is possible to calculate the expected pressure excursion following
an extinguishing system discharge.
CAUTION: The magnitude of both +veEPL and –veEPL for each extinguishant have limits of applicability.
The calculation methodology is based on experimental data and therefore the prediction of the
calculation tool must remain within the data envelope investigated. Calculations based on
parameters outside the limits of applicability will not be accurate and it is strongly advised that
such calculations are treated accordingly.
If the relative humidity level is not known, 50% is the recommended value to use.
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("Johnson Controls - Fire Suppression Products - Pressure Vent Area Calculation Issue 18")
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+vePE
-vePE
("Johnson Controls - Fire Suppression Products - Pressure Vent Area Calculation Issue 18")
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