Foreword 1

We take pleasure in releasing this Spare Parts Catalogue for the new Royal Enfield LS410 Engines.

This Catalogue has been specially designed for identification of correct part number to help in ordering Spare Parts and Special Tools from the company.

Royal Enfield Spare Parts are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only Royal
Enfield Genuine Spares.

The illustration of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and relative
location in its respective assembly.

Due to continuous improvements in the motorcycle, the part nos. and / or illustrations are subject to change without prior notice. However the changes will
be intimated through technical Service Bulletin subsequently and periodically which must be updated by you in the catalogue at your end.

The part numbers and description were correct at the time of printing. While extreme care is taken in publishing this catalogue. We shall not be held
responsible for any errors/omissions or wrong interpretations and consequent loss of any nature due to any of the above.

For enquiry, suggestions or feedback please write to us at

SERVICE HEADQUARTERS :

ROYAL ENFIELD
(A Unit of Eicher Motors Limited)
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com
E-mail : customerservice@royalenfield.com

“ © Copyright 2016, Royal Enfield (A Unit of Eicher Motors Limited). All Rights Reserved. No part of this Spare Parts Catalogue shall be
copied, distributed or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains
the sole owner of this manual .”

Part No. 888439 / Version 1.0 / Aug. 2016

00-00 General Information 2

For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index.
Kindly follow the below tips on usage of this catalogue

 ILLUSTRATION
Illustration given in this catalogue helps in identifying the shape of the part in its relative assembly.

01 - 25 Cylinder Barrel
Group No.
Alpha-Numeric Key
No. for assy.

A1
Key Nos.
5, 6, 7, 8,
9 & 10

Key No. Which make

up the assy.

Numeric Key No.

00-00 General Information 3

 PART NUMBER LIST

1 2 3 4 5

KEY
Part Numbers DESCRIPTION QTY. REMARKS
No.

1. KEY NUMBER (KEY NO.)

The numeric key number is provided to serve as the identification of the part with its part number.

Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key
numbers of individual items or group number which make up such assembly / kit are given in illustration.
00-00 General Information 4

2. PART NUMBER

The Part number of the individual item, kit OR the assembly is given in this column for unique identification. The parts for which part
numbers are not given, are not individually serviced.

3. DESCRIPTION
The description of the part assigned to the individual item kit / assembly is mentioned in this column.

4. QUANTITY
The number of individual items, kits or assemblies required for one vehicle is mentioned here.

6. REMARKS
Special instruction if any, are provided in this column.
Contents 5

Group No. Description Page No.

01 - 00 Engine Kits 9
01 - 10 Engine 13
01 - 15 Cylinder Head Cover 15
01 - 20 Cylinder Head 17
01 - 25 Cylinder Barrel 21
01 - 30 Cam Chain 23
01 - 35 Crank Train 25
01 - 40 E Start System 27
01 - 45 Cover LH 29
01 - 50 Crankcase LH 31
01 - 55 Crankcase RH 35
01 - 60 Cover RH 37
02 - 00 Clutch 41
03 - 00 Transmission 43
04 - 00 Carburetor 47
05 - 00 Oil Cooler 51
06 - 00 Special Tool 53
07 - 00 Part Number Index 54
00-10 Group Index - Pictorial 6

01 - 00 Engine Kits 01 - 00 Engine Kits 01 - 10 Engine

Page Page Page
8 10 12

01 - 15 Cylinder Head Cover 01 - 20 Cylinder Head 01 - 25 Cylinder Barrel

Page Page Page
14 16 20

01 - 30 Cam Chain 01 - 35 Crank Train 01 - 40 E Start System

Page Page Page
22 24 26
00-10 Group Index - Pictorial 7

01 - 45 Cover LH 01 - 50 Crankcase LH 01 - 55 Crankcase RH

Page Page Page
28 28 34

01 - 60 Cover RH 02 - 00 Clutch 03 - 00 Transmission

Page Page Page
36 41 42

04 - 00 Carburetor 05 - 00 Oil Cooler 06 - 00 Special Tool

Page Page Page
46 50 52
01 - 00 Engine Kits 8

3 3
8 8

10 10
10 10 12
15 13
16 16 12 16
15 17 13 17
888446 16 888527 16 888447 888448 16
17 17
6 2
5 7
7
6 7
2 2 8 7
11 8 7 6
6 5 14
4 13 15
5 3
2 4
3 14
18 12

888449 888450 20 19 888451 888452

24
25 11 10

23 10

26 11
21
6 10
5
22 6 7
21 8
888453 888454 888455 18 17 888472 9
10 8
1 9 11
1 12
13 4
3 2

4
4 13

888473 888456 888457 888458 10

01 - 00 Engine Kits 9

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
1 888446 ‘O’ Rings & Washers Kit - Cylinder head cover 1
2 888527 Rocker shaft Kit LS 410 engine 1
3 888447 Adjuster Screws & Nuts Kit - Tappet 1
4 888448 Plug & Washer kit - Rocker Shaft 1
5 888449 Screws Kit - Cylinder head cover 1
6 888450 Valves, seals, & Cotters Kit - Cylinder head 1
7 888451 Valve springs & Retainers Kit 1
8 888452 Adaptor Intake Kit - Cylinder head 1
9 888453 Exhaust pipe fixing Studs & Nuts kit 1
10 888454 Damper Pad Kit - Cylinder Head & Barrel 1
11 888455 Bolts & Washers Kit - Cylinder Head 1
12 888472 Cylinder Barrel With Piston, Circlip, Piston pin, Rings & Damper pad 1
13 888473 Cylinder barrel Gasket kit 1
14 888456 Cam chain, sprocket, Guide pad, lock washer & bolts kit 1
15 888457 Decompressor Kit Assy 1
16 888458 Gasket, O ring & Washer kit Cover LH 1
01 - 00 Engine Kits 10

7
6

9 14 13 16
11

888459 3 12 888474 888460 888461

36 37 38 39
38 39
26
27
37 38 37 38 39 14
8
19 13 6 6
4 19

888462 888463 888464 888465 22 12

2 14
10 11
6 78
11 4
9 12
2 2 21 19
1 6
8 7
29
9 37 30 33 34
33
31 32
2
11 35 37 35 36 35 35
888466 888467 888468 888469

6
17 5 7
4
12

3 8
2
11
888508 888470 888471 1
01 - 00 Engine Kits 11

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
17 888459 Screws Kit - Cover LH 1
18 888474 Starter Clutch Assembly 1 Consists of big gear with bush, one way clutch & Ring assy in rotor
19 888460 Oil Strainer Kit 1
20 888461 Drain plug washers kit 1
21 888462 Crankcase fasteners kit 1
22 888463 Crankcase LH oil seal & ‘O’ ring kit 1
23 888464 Oil Filter Kit 1
24 888465 Gasket & seals kit Cover RH 1
25 888466 Fasteners Kit Cover RH 1
26 888467 Clutch Friction, steel plates & springs kit 1
27 888468 Gears Thrust washers Bush & Circlips kit 1
28 888469 Star index & stopper kit 1
29 888508 Carburator Jet Kit 1
30 888470 Oil Cooler with Pipe Assy 1
31 888471 Gasket & Union Bolt Kit 1
01 - 10 Engine 12

2
01 - 10 Engine 13

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
1 890001 Engine Assembly 1
2 888516 Crankcase set Assembly 1
01 - 15 Cylinder Head Cover 14

A1
2
Key Nos.
5 6
3, 8, 10, 16

A2 4 6 7 7

Key Nos. 3 7
8
3, 8, 10, 15,
2 6
16 & 17 2
10
A3
11
Key Nos.
12 & 13 1

A4 10
Key Nos.
2 12
16 & 17
13
A5 14
18
Key Nos.
12 15
2, 5, 6, 7,
13
11 & 18 14
16

15 17

16

17
01 - 15 Cylinder Head Cover 15

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888446 ‘O’ Rings & Washers Kit - Cylinder head cover 1
A2 888527 Rocker shaft Kit LS 410 engine 1
A3 888447 Adjuster Screws & Nuts Kit - Tappet 1
A4 888448 Plug & Washer kit - Rocker Shaft 1
A5 888449 Screws Kit - Cylinder head cover 1
1 574554/c Cover - Tappet Inlet 1
2 574032/b Hex Flange Bolt-M6 X 21 6
3 574189/a ‘O’ Ring - Camshaft Hole 1
4 574188/b Plug - Camshaft Hole 1
5 574190/b Hex Flange Bolt - M6 X 16 1
6 574196/b Hex Flange Bolt - M6 X 55 3
7 574195/b Hex Flange Bolt - M6 X 60 5
8 574197/a Gasket Washer – 6.2 X 14 X 1 2
9 574555/c Cover - Tappet Exhaust 1
10 574556/a O Ring - Tappet 2
11 574366/b Hex Flange Bolt - M6 X 40 1
12 574184/b Nut - Tappet Adjusting 2
13 574183/a Screws Tappet Adjusting 2
14 574182/c Arm comp valve Rocker 2
15 574185/b Shaft Valve Rocker Arm 2
16 144846/a Copper Washer 2
17 574186/c Plug - Rocker Shaft 2
18 572019/a Hex Flange Bolt - M6 X 45 1
01 - 20 Cylinder Head 16

A1
24
Key Nos.
10
4, 8,
19 & 20
A2 25
Key Nos. 11
3, 5, 6 & 7 1 8
9 10
A3 23
8 7
Key Nos.
12, 13, 11 6
7
14 & 15
6 14
5 26
A4 13
15
5 2 4
Key Nos.
4 3
21 & 22
3
14
A5
12
Key Nos.
23, 24, 25,
21
26 & 27 22

A5
18
Key Nos. 17
20 19
10, 11,
17 & 18
01 - 20 Cylinder Head 17

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888450 Valves, seals, & Cotters Kit - Cylinder head 1
A2 888451 Valve springs & Retainers Kit 1
A3 888452 Adaptor Intake Kit - Cylinder head 1
A4 888453 Exhaust pipe fixing Studs & Nuts kit 1
A5 888454 Damper Pad Kit - Cylinder Head & Barrel 1
A6 888455 Bolts & Washers Kit - Cylinder Head 1
1 888517 Cylinder Head & Cover Box Assembly 1
2 574187/a Hollow Dowel (Od 9X12), Cover cylinder 2
3 574146/b Seat Valve Spring 2
4 574147/a Seal Valve Stem 2
5 574148/b Spring Valve Inner 2
6 574149/b Spring Valve Outer 2
7 574150/b Retainer Valve Spring 2
8 574151/b Cotter Valve 4
9 574158/a Spark Plug 1
10 574155/b Bolt Cylinder Head M10 X 170 4
11 574156/b Washer Cyl Head Bolt 4
12 574386/a ‘O’ Ring - Adaptor 1
13 574515/a Adaptor Carb to Cyl Head 1
14 586032/A Washer 2
15 571206/a Socket Head Screw M6 X 25 2
16 574546/b Cover- Cam Center 1
17 574190/b Hex Flange Bolt - M6 X 16 2
18 574041/b Hex Flange Bolt - M6 X 30 2
01 - 20 Cylinder Head 18

A1
24
Key Nos.
10
4, 8,
19 & 20
A2 25
Key Nos. 11
3, 5, 6 & 7 1 8
9 10
A3 23
8 7
Key Nos.
12, 13, 11 6
7
14 & 15
6 14
5 26
A4 13
15
5 2 4
Key Nos.
4 3
21 & 22
3
14
A5
12
Key Nos.
23, 24, 25,
21
26 & 27 22

A5
18
Key Nos. 17
20 19
10, 11,
17 & 18
01 - 20 Cylinder Head 19

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
19 574145/c Valve Exhaust 1
20 574144/b Valve Inlet 1
21 573931/a Stud Exhaust 2
22 586005/a Nut M8 X 1.25 2
23 574425/a Damper Pad - Cylinder Head Front 1
24 574340/a Damper Pad RH - Cylinder Head 2
25 574424/a Damper Pad - Cylinder Head Back 1
26 574379/a Damper Pad LH - Cylinder Head 2
01 - 25 Cylinder Barrel 20

A2
Key Nos.
1&4
1

2
2

A1

4 10
6

5
6
7
8
9
01 - 25 Cylinder Barrel 21

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888472 Cylinder Barrel With Piston, Circlip, Piston pin, Rings & Damper pad 1
A2 888473 Cylinder barrel Gasket kit 1
1 574154/b Gasket - Cylinder Head MLS 1
2 574035/a Hollow Dowel (OD 13X18) - Cylinder Barrel 2
3 574126/a Hex Flange Nut – M6 X 1, Cylinder Barrel 2
4 574125/c Gasket - Cylinder Barrel 1
5 574136/a Pin Piston 1
6 574137/a Circlip - Piston Pin 2
7 574133/b Ring – Piston 1 st
1
8 574134/b Ring – Piston 2 nd
1 TO BE ordered ONLY together even for replacement of any one of the rings

9 574135/b Ring – Piston oil 1

10 574339/a Damper Pads Cylinder barrel 2
01 - 30 Cam Chain 22

A1
10
Key Nos. 6
8, 9, 10, 11, 8
12 & 13
4 11
9
A2
Key Nos. 3 12
7
2, 3 & 4 2
1 13
15 16
14

18
17
01 - 30 Cam Chain 23

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888456 Cam chain, sprocket, Guide pad, lock washer & bolts kit 1
A2 888457 Decompressor Kit Assy 1
1 574167/a Pin, Control Arm Pivot 1
2 574371/a Pin Assy Decomp 1
3 574166/c Arm, Decompression Control 1
4 574168/b Spring, Control Arm 1
5 574162/a Cam Shaft Assy 1
6 574175/a Pin, Camshaft Sprocket 1
7 574178/b ‘C’ Ring, Camshaft 1
8 574177/a Lock Washer, Camshaft Sprocket 1
9 574176/b Bolt – M6 X 12, Camshaft Sprocket 2
10 574174/b Sprocket- cam shaft 1 To be Ordered & replaced ONLY with Key 11
11 574179/A Cam Chain 1 To be Ordered & replaced ONLY with Key 10
12 574127/a Guide pad 1
To be Ordered and replaced ONLY as a set
13 574021/a Tensioner Pad 1
14 574129/c Gasket - Chain Tensioner 1
15 574128/a Auto Chain Tensioner Assy 1
16 570132/a Hex. Socket Head. Cap Screw, M6 X 25 2
17 574023/b Bolt Stepped M6 X 14, Cam Chain Tensioner 1
18 574022/b Washer - 6 X 18 X 1, Cam chain Tensioner Bolt 1
01 - 35 Crank Train 24

10
7
6

9
8

2
3
4

5
01 - 35 Crank Train 25

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
1 888518 Crank Shaft with Balancer Shaft Assembly 1
2 574120/b Washer 10.5 X 28 X 2.5, Crank Balancer 1
3 574121/b Washer Belleville, Crank Balancer Lock 1
4 574122/b Hex Flange Bolt - M10 X 20 1
5 574608/a Sprocket – Oil pump Driven 1
6 574609/a Chain oil pump 1 To be Ordered and changed ONLY as a set
7 574607/a Sprocket – Oil pump Drive 1
8 574101/b Nut- LH- M18, Oil Pump Drive Gear 1
9 574100/b Washer, Oil Pump sprocket Lock 1
10 574098/c Washer-22 X 42 X1.5, Primary Drive Gear Thrust 1
01 - 40 E Start System 26

8 6

5 2

A1

4
9

1
01 - 40 E Start System 27

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888474 Starter Clutch Assembly 1
1 574045/d Gear, Starter Idle No.2 1
2 574046/a Spacer - Idler Gear 2
3 574043/C Gear, Starter Idle No.1 (Double Gear) 1
4 574044/b Shaft Starter Idle Gear No.2 1
5 574042/b Shaft Starter Idle Gear No.1 1
6 580795/a ‘O’ Ring Starter Motor 1
7 574039/b Starter Motor Assy 1
8 574041/b Hex Flange Bolt - M6 X 30 2
9 574108/b Hex Soc. Head Screw - M6 X 20 6
01 - 45 Cover LH 28

A2 A3
Key Nos. Key Nos.
4, 10 & 13 3, 6, 7, 9 & 12

7
3

8
A1
6

13
5 9
4

2
1
10 12
3
11
01 - 45 Cover LH 29

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 574381/a Magneto Assembly 1
A2 888458 Gasket, O ring & Washer kit Cover LH 1
A3 888459 Screws Kit - Cover LH 1
1 890012 Cover LH 1
2 574035/a Hollow Dowel - OD13 X 18, Cover LH 1
3 574319/b Hex Flange Bolt M6 X 35 8
4 144846/a Copper Washer, Oil Check Plug 1
5 574066/b Plug, Oil Check– M14 X 12 1
6 574315/b Hex Socket Head Screw M5 X 30 3
7 574317/b Hex Socket Head Screw M5 X 15 2
8 574316/a Clamp Starter Wire 1
9 574505/b Hex Flange Bolt M6 X 55 3
10 574358/b O Ring 1
11 574543/c Cover Crankshaft Center 1
12 574359/b Hex Socket Head Screw M6 X 14 2
13 574318/b Gasket, Cover LH 1
01 - 50 Crankcase LH 30

A3 36 37 38
39
Key Nos. 24
22
21
13 & 14
23
25
A4 20 38 39
Key Nos.
11 & 16 17
19

A5 26
27 37
Key Nos. 28 38 37 38 39
15 16
36, 37, 29
38 & 39 5
4 30 34
A6 86 31
7 32
9
Key Nos. 24
8, 13, 19, 19 14
15 16 18 13
26 & 27 17 35
16 12 33
15
9 11
10

A2
3

2
1

A1
01 - 50 Crankcase LH 31

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 574381/a Magneto Assembly 1
A2 888474 Starter Clutch Assembly 1
A3 888460 Oil Strainer Kit 1
A4 888461 Drain plug washers kit 1
A5 888462 Crankcase fasteners kit 1
A6 888463 Crankcase LH oil seal & ‘O’ ring kit 1
1 574111/a Hex Flange Nut - M12 X 1.25P X 11(W), Magneto 1
2 574110/a Key Woodruff 1
3 574108/b Hex Soc. Head Screw - M6 X 20 6
4 574190/b Hex Flange Bolt - M6 X 16 Gear Position Switch 2
5 574024/d Terminal Gear Position Switch 1
6 574026/b Pin, Gear Position 1
7 574027/b Spring, Gear Position Pin 1
8 572371/a Oil Seal, Gear Shift Shaft 1
9 574032/b Hex Flange Bolt - M6 X 20, Oil Strainer Cover 2
10 574033/b Plug M14 X 12, Oil Drain 1
11 144846/a Copper Washer Drain plug 1
12 574030/d Cover, Strainer 1
13 574031/a O-Ring, Oil Strainer Cover 1
14 574029/a Strainer Comp. Engine Oil 1
15 574019/c Hex Flange Bolt M8 X 12, Oil Gallery 3
16 574020/a Gasket Washer - 8.2 X 16 X 1, Oil Gallery Bolt 3
17 574018/b Hex Soc. Head Screw - M6 X 12 2
18 574016/a Jet Comp, Starter Clutch Oil 1
01 - 50 Crankcase LH 32

A3 36 37 38
39
Key Nos. 24
22
21
13 & 14
23
25
A4 20 38 39
Key Nos.
11 & 16 17
19

A5 26
27 37
Key Nos. 28 38 37 38 39
15 16
36, 37, 29
38 & 39 5
4 30 34
A6 86 31
7 32
9
Key Nos. 24
8, 13, 19, 19 14
15 16 18 13
26 & 27 17 35
16 12 33
15
9 11
10

A2
3

2
1

A1
01 - 50 Crankcase LH 33

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
19 574017/a O-Ring - 4 X 1.2, Oil Jet 2
20 574015/a Jet Comp, Piston Oil 1
21 574005/a Bearing (#6204),Crank Balancer 1
22 574008/a Bearing (#6203LU),COUNTER SHAFT,LH 1
23 574036/c Stud M6 X 37, Cylinder Barrel 2
24 574035/a Hollow Dowel - Od13 X 18, Crankcase Lh 3
25 574007/a Bearing (#6305LU), Drive shaft LH 1
26 574011/a Oil Seal, Drive Shaft 1
27 574264/a O-Ring, Spacer Engine Sprocket 1
28 574263/b Spacer, Engine Sprocket 1
29 574265/d Sprocket Comp - Final Drive Engine 15T (#525) 1
30 574266/b Tab Washer M20, Engine Sprocket Lock 1
31 574267/c Nut M20, Engine Sprocket 1
32 574012/a Retainer, Drive Shaft Oil Seal 1
33 574013/a Bolt M6 X 10, Drive Shaft Oil Seal Retainer 2
34 574320/c Sprocket Cover 1
35 574319/b Hex Flange Bolt - M6 X 35 2
36 574367/b Hex Flange Bolt - M8 X 100 1
37 574037/a Hex Flange Bolt- M8 X 70 3
38 574504/b Hex Flange Bolt – M6 X 60 8
39 574038/b Hex Flange Bolt - M6 X 85 6
01 - 55 Crankcase RH 34

16 17
8
9
18
15 19

14 13 A1

13

11
12
11 21
10 20
18
19
22

3
23
9 8 6 24
5
3 4
3 2
1
8 2
01 - 55 Crankcase RH 35

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
1 574311/a Circlip Oil Pump Shaft 1
2 574065/b Washer 8 X 16 X 0.5 Oil pump sprocket 2
3 574041/b Hex Flanged Bolt – M6 X 30 4
4 574056/a Pump Assy, Oil 1
5 574057/a Gasket 1
6 574070/b Stopper, Gear Shift Arm 1
7 574053/a Bearing -#16005 , Gear Shift Drum RH 1
8 574018/b Hex socket head screw - M6 X 12 3
9 574009/b Retainer, Counter Shaft Bearing 3
10 574262/b Circlip 17 X 1, Kick Idle Gear. 1
11 574257/c Washer - 17 X 28 X 1, Kick Idle Gear Thrust 2
12 574500/a Spacer Drive Shaft 1
13 574035/a Hollow Dowel (Od13X18), Cover-RH 2
14 574051/a Bearing - 6304, Counter Shaft RH 1
15 574052/a Bearing - 6203, Drive Shaft RH 1
16 574050/a Bearing - 6306, Crankshaft RH 1
17 574005/a Bearing - 6204,Crank Balancer 1
18 574055/a Oil jet 2
19 574017/a O-Ring - 4 X 1.2, Oil Jet 2
20 144846/a Copper Washer Drain plug 1
21 574066/b Plug oil check M14 1
22 574607/a Sprocket – Oil pump Drive 1
23 574609/a Chain oil pump 1 To be individually ordered and changed only as a set
24 574608/a Sprocket – Oil pump Driven 1
01 - 60 Cover RH 36

A1
Key Nos.
4&6 1

A2
Key Nos. 18
6, 12, 14,
19 & 22 13 17
12
11 16
15
A3
9 10 14
Key Nos. 11
3
2, 8, 9 & 11 2 11

8
9
7
6
5 19
4
2

3
2 11
22
1 21
2 11 23
24 20
01 - 60 Cover RH 37

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888464 Oil Filter Kit 1
A2 888465 Gasket & seals kit Cover RH 1
A3 888466 Fasteners Kit Cover RH 1
1 890024 Cover RH Assembly 1
2 574041/b Hex Flanged Bolt M6 X 1 X 30 5
3 574035/a Hollow Dowel (OD13X18), Cover-RH 2
4 574297/b Oil Filter 1
5 574299/b Spring Oil Filter 1
6 574301/b O Ring Oil Filter 1
7 574300/c Cap Oil Filter 1
8 572017/a Hex Flange Bolt - M6 X 70 1
9 574032/b Hex Flanged Bolt M6 X 1 X 20 3
10 574295/a Bracket, Clutch Release 1
11 574307/b Hex Flange Bolt - M6 X 37 8
12 574305/a O Ring Oil Filler 1
13 574304/c Plug Oil Filler 1
14 570407 Seal Clutch Release 1
15 574289/b Washer Clutch Release 1
16 574291/b Spring Clutch Release 1
17 574599/a Hex flange bolt M6 X 7 1
18 574397/a Shaft Clutch 1
19 574306/b Gasket Cover RH 1
20 574018/b Hex Socket Head Screw M6 X 12 1
21 574285/a Plate Retainer 1
01 - 60 Cover RH 38

A1
Key Nos.
4&6 1

A2
Key Nos. 18
6, 12, 14,
19 & 22 13 17
12
11 16
15
A3
9 10 14
Key Nos. 11
3
2, 8, 9 & 11 2 11

8
9
7
6
5 19
4
2

3
2 11
22
1 21
2 11 23
24 20
01 - 60 Cover RH 39

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
22 574284/a Oil Seal Crankshaft RH 1
23 574283/a Jet, Crank Shaft RH 1
24 574278/a Lens Oil Level Check 1
02 - 00 Clutch 40

A1
6
Key Nos. 5
2, 3, 7,
4
8 & 10

7
3

2 8

9
10
11
12
13
14

15
16
17
02 - 00 Clutch 41

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888467 Clutch Friction, steel plates & springs kit 1
1 888532 Clutch assembly & Gear, Primary drive 1
2 574441/a Plate Clutch 6
3 574440/a Friction Plate 6
4 574442/a Wheel Clutch 1
5 574445/a Thrust Washer 1
6 574435/a Housing Assembly 1
7 574439/a Belleville Spring (Jadder spring) 1
8 574438/a Plain Washer (Jadder washer) 1
9 574437/a Hub Clutch W ith Ring 1
10 574443/a Compression Spring 6
11 574444/a Holder Clutch 1
12 574445/a Hex Bolt M6 6
13 574273/b Washer, Clutch Sleeve Hub Lock 1
14 574274/a Nut M20 - Clutch Sleeve Hub 1
15 574447/a Bearing Cup 1
16 574448/a Bearing 17X35X10 1
17 574294/b Pin, Clutch Release 1
03 - 00 Transmission 42

A1 A2
15
Key Nos. Key Nos. 16
13
1, 2, 4, 6, 7, 8, 10, 11, 14, 29, 30, 31, 32, 13
12 6
19, 21, 33, 35, 36 & 37 33 & 34
7 6
9 11 8
10

5 7 8
6
3 4 1
6 17
2 6
1 18
19
20 26
21

22 27
23
25 28
24 29
30

33 34
32
31
40 35
36
37
41 35
35 37
39 38
03 - 00 Transmission 43

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888468 Gears Thrust washers Bush & Circlips kit 1
A2 888469 Star index & stopper kit 1
1 574257/c Washer - 17 X 28 X 1, Drive Shaft thrust 2
2 574255/a Bush, 1st Driven Gear 1
3 574614/a Gear, 1st Driven 1
4 574256/b Washer - 20 X 30 X 1, 1st Driven Gear thrust 1
5 574253/f Gear, 5th Driven 1
6 574236/b Circlip 25 X 1.2, 5th Drive Gear 5
7 574249/b Washer, 3rd & 4th Driven Gear 2
8 574248/b Bush, 3rd & 4th Driven Gear 2
9 574252/d Gear, 4th Driven 1
10 574251/b Washer, thrust Washer Lock 1
11 574250/b Washer,3rd & 4th Driven Gear thrust 1
12 574247/d Gear, 3rd Driven 1
13 574246/e Wheel, Sliding Dog 1
14 574245/a Bush, 2nd Driven Gear 1
15 574244/e Gear, 2nd Driven 1
16 574242/C Shaft Comp, Drive 1
17 574238/d Gear, 2nd Driven 1
18 574237/d Gear, 3rd & 4th Drive 1
19 574235/b Washer - 25 X 34 X 1, 5th Drive Gear thrust 1
20 574233/d Gear, 5th Drive 1
21 574234/a Bush, 5th Drive Gear 1
22 574615/a Shaft Comp, Counter 1
03 - 00 Transmission 44

A1 A2
15
Key Nos. Key Nos. 16
13
1, 2, 4, 6, 7, 8, 10, 11, 14, 29, 30, 31, 32, 13
12 6
19, 21, 33, 35, 36 & 37 33 & 34
7 6
9 11 8
10

5 7 8
6
3 4 1
6 17
2 6
1 18
19
20 26
21

22 27
23
25 28
24 29
30

33 34
32
31
40 35
36
37
41 35
35 37
39 38
03 - 00 Transmission 45

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
23 574272/c Spacer primary drive 1
24 574226/d Fork, Gear Shift No.1 1
25 574225/b Shaft, Gear Shift Fork 2
26 574227/d Fork, Gear Shift No.2 1
27 574228/d Fork, Gear Shift No.3 1
28 574221/c Cam Comp, Gear Shift 1
29 574223/c Star Index, Gear Shift Cam 1
30 574224/b Stepped Bolt Hex Soc. Hd , Star Index 1
31 574076/b Bolt Stepped, Gear Shift Cam Stopper 1
32 574071/a Arm Stopper Comp, Gear Shift Cam 1
33 574022/b Washer - 6 X 18 X 1, Tensioner Bolt 1
34 574075/c Spring, Gear Shift Cam Stopper 1
35 574215/b Circlip-14 X 1, Gear Shift Shaft 3
36 574219/a Washer 14 X 25 X 0.8, Gear Shift Shaft Thrust 1
37 574214/b Shim, Gear Shift Shaft 2
38 574216/b Spring, Gear Shift Shaft Return 1
39 574210/a Shaft Comp, Gear Shift 1
40 574217/b Plate, Gear Shift Cam Drive 1
41 574218/b Spring, Gear Shift Cam Drive Plate 1
04 - 00 Carburetor 46

A1 19
2 20
Key Nos. 18
17
21, 22, 23, 24, 25 3

A2 16

20
Key Nos.
41, 42 4 25
21 22 23 24
A3
12 26
Key Nos. 29 27
15
17, 18 & 40 28
14 32 30
A4 5 13
1
Key Nos. 6
31
7 33
26, 27, 28 8
9 36
34
10
35

37

38

39
38
11 38

17
38
42 41
40
04 - 00 Carburetor 47

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888217 Mixture (Pilot) screw repair kit 1
A2 888218 Drain Screw Repair Kit 1
A3 888219 Drain & Vent pipe kit 1
A4 888220 Idle screw repair Kit 1
1 574341/a UCD 33 Carburetor Complete Assy 1
2 570919/a Screw (Diaphragm Cover) 4
3 570900/a Diaphragm Cover Top 1
4 570902/a Spring (CO) (PV) Diaphragm 1
5 570904/a Holder (JN) 1
6 570905/a Spring (JN) 1
7 570908/a Washer (PV) 1
8 570906/a E-Ring (JN) 1
9 570907/a Ring (Shim) 1
10 570910/a Jet Needle (JN) 1
11 888221 Piston Valve & Diaphragm Kit 1
12 570922/a O-Ring (TPS) 1
13 570921/a Throttle Position Sensor (TPS) 1
14 570924/a Screw (TPS) Mtg. 1
15 570931/a Plunger Assembly Choke 1
16 570940/a O-Ring Plunger Assy Choke (Starter Plunger) 1
17 570925/a Clip (Air Vent Hose) 2
18 570926/a Hose (Air Vent) 1
19 570920/a Bracket (Throttle Cable) 1
20 570923/a Screw Bracket (Throttle Cable) 2
04 - 00 Carburetor 48

A1 19
2 20
Key Nos. 18
17
21, 22, 23, 24, 25 3

A2 16

20
Key Nos.
41, 42 4 25
21 22 23 24
A3
12 26
Key Nos. 29 27
15
17, 18 & 40 28
14 32 30
A4 5 13
1
Key Nos. 6
31
7 33
26, 27, 28 8
9 36
34
10
35

37

38

39
38
11 38

17
38
42 41
40
04 - 00 Carburetor 49

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
21 500870 O-Ring (Pilot Screw) Front 1
22 500869 Washer (Pilot Screw) 1
23 500862 Spring (Co) (Pilot Screw) 1
24 570930/a Adjuster (Pilot Screw) 1
25 570846/a O-Ring (Ps Head) 1
26 570929/a Spring (Idle Adjuster) 1
27 500856/a Packing (Idle Screw) 1
28 570928/a Adjuster (Idle Screw) 1
29 574625/a Needle Jet (NJ) P-0M 1
30 570917/a Jet Holder (JH) 1
31 574626/a Main Jet (MJ-125) 1
32 570932/a Pilot Jet (PJ) -15 1
33 570912/a Needle Assembly 1
34 570914/a Pin (Float) 1
35 500847 Screw (Float) 1
36 570915/a Float Assembly 1
37 570913/a O-Ring (FCB) Float Chamber 1
38 570918/a Screw Assembly (FCB) Bowl Mounting 4
39 570934/a Float Body Assembly 1
40 570927/a Hose (Drain) 1
41 570845/a O-Ring (Drain) 1
42 570933/a Drain Screw 1
05 - 00 Oil Cooler 50

A1
Key Nos.
3, 4, 5, 6,
7&8 6 7

A2
Key Nos.
5
1&2
4 4

3 8

1 2

1
05 - 00 Oil Cooler 51

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
A1 888470 Oil Cooler with Pipe Assy 1
A2 888471 Gasket & Union Bolt Kit 1
1 574325/b Copper Washer 4
2 574327/a Bolt - Union Crankcase 2
3 574323/b Pipe Comp Engine Oil No 1 1
4 574126/a Hexagonal Nut M6 4
5 574298/b O Ring Oil Cooler 2
6 574322/a Oil Cooler 1
7 570132/a Hex.Socket Head Cap Screw M6 X 25 4
8 574324/b Pipe Comp Engine Oil No 2 1
06 - 00 Special Tool 52

1 2 3

4 5 6

7 8
06 - 00 Special Tool 53

KEY PART NO. DESCRIPTION QTY. REMARKS

No.
1 ST-27527-2 Tappet Adjusting Tool 1
2 ST-27528-2 Valve Spring Compressor 1
3 ST-27529-2 Piston Support Plate 1
4 ST-27530-2 Magneto Rotor Puller 1
5 ST-27531-2 Cluch Locking Plate 1
6 ST-27532-2 Piston Circlip Installer 1
7 ST-27533-2 Crank Gears locking Tool 1
8 ST-27534-2 Magneto rotor & FD sproket locking Tool 1
07 - 00 Part Number Index 54

Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No.
500847 49 35 888453 17 A4 888466 11 25 888532 41 1
500862 49 23 888454 9 10 888466 37 A3 890001 13 1
500869 49 22 888454 17 A5 888467 11 26 890012 29 1
500870 49 21 888455 9 11 888467 41 A1 890024 37 1
570407 37 14 888455 17 A6 888468 11 27 144846/a 15 16
888217 47 A1 888456 9 14 888468 43 A1 144846/a 29 4
888218 47 A2 888456 23 A1 888469 11 28 144846/a 31 11
888219 47 A3 888457 9 15 888469 43 A2 144846/a 35 20
888220 47 A4 888457 23 A2 888470 11 30 500856/a 49 27
888221 47 11 888458 9 16 888470 51 A1 570132/a 23 16
888446 9 1 888458 29 A2 888471 11 31 570132/a 51 7
888446 15 A1 888459 11 17 888471 51 A2 570845/a 49 41
888447 9 3 888459 29 A3 888472 9 12 570846/a 49 25
888447 15 A3 888460 11 19 888472 21 A1 570900/a 47 3
888448 9 4 888460 31 A3 888473 9 13 570902/a 47 4
888448 15 A4 888461 11 20 888473 21 A2 570904/a 47 5
888449 9 5 888461 31 A4 888474 11 18 570905/a 47 6
888449 15 A5 888462 11 21 888474 27 A1 570906/a 47 8
888450 9 6 888462 31 A5 888474 31 A2 570907/a 47 9
888450 17 A1 888463 11 22 888508 11 29 570908/a 47 7
888451 9 7 888463 31 A6 888516 13 2 570910/a 47 10
888451 17 A2 888464 11 23 888517 17 1 570912/a 49 33
888452 9 8 888464 37 A1 888518 25 1 570913/a 49 37
888452 17 A3 888465 11 24 888527 9 2 570914/a 49 34
888453 9 9 888465 37 A2 888527 15 A2 570915/a 49 36
07 - 00 Part Number Index 55

Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No.
570917/a 49 30 574005/a 35 17 574031/a 31 13 574052/a 35 15
570918/a 49 38 574007/a 33 25 574032/b 15 2 574053/a 35 7
570919/a 47 2 574008/a 33 22 574032/b 31 9 574055/a 35 18
570920/a 47 19 574009/b 35 9 574032/b 37 9 574056/a 35 4
570921/a 47 13 574011/a 33 26 574033/b 31 10 574057/a 35 5
570922/a 47 12 574012/a 33 32 574035/a 21 2 574065/b 35 2
570923/a 47 20 574013/a 33 33 574035/a 29 2 574066/b 29 5
570924/a 47 14 574015/a 33 20 574035/a 33 24 574066/b 35 21
570925/a 47 17 574016/a 31 18 574035/a 35 13 574070/b 35 6
570926/a 47 18 574017/a 33 19 574035/a 37 3 574071/a 45 32
570927/a 49 40 574017/a 35 19 574036/c 33 23 574075/c 45 34
570928/a 49 28 574018/b 31 17 574037/a 33 37 574076/b 45 31
570929/a 49 26 574018/b 35 8 574038/b 33 39 574098/c 25 10
570930/a 49 24 574018/b 37 20 574039/b 27 7 574100/b 25 9
570931/a 47 15 574019/c 31 15 574041/b 17 18 574101/b 25 8
570932/a 49 32 574020/a 31 16 574041/b 27 8 574108/b 27 9
570933/a 49 42 574021/a 23 13 574041/b 35 3 574108/b 31 3
570934/a 49 39 574022/b 23 18 574041/b 37 2 574110/a 31 2
570940/a 47 16 574022/b 45 33 574042/b 27 5 574111/a 31 1
571206/a 17 15 574023/b 23 17 574043/C 27 3 574120/b 25 2
572017/a 37 8 574024/d 31 5 574044/b 27 4 574121/b 25 3
572019/a 15 18 574026/b 31 6 574045/d 27 1 574122/b 25 4
572371/a 31 8 574027/b 31 7 574046/a 27 2 574125/c 21 4
573931/a 19 21 574029/a 31 14 574050/a 35 16 574126/a 21 3
574005/a 33 21 574030/d 31 12 574051/a 35 14 574126/a 51 4
07 - 00 Part Number Index 56

Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No.
574127/a 23 12 574175/a 23 6 574219/a 45 36 574255/a 43 2
574128/a 23 15 574176/b 23 9 574221/c 45 28 574256/b 43 4
574129/c 23 14 574177/a 23 8 574223/c 45 29 574257/c 35 11
574133/b 21 7 574178/b 23 7 574224/b 45 30 574257/c 43 1
574134/b 21 8 574179/A 23 11 574225/b 45 25 574262/b 35 10
574135/b 21 9 574182/c 15 14 574226/d 45 24 574263/b 33 28
574136/a 21 5 574183/a 15 13 574227/d 45 26 574264/a 33 27
574137/a 21 6 574184/b 15 12 574228/d 45 27 574265/d 33 29
574144/b 19 20 574185/b 15 15 574233/d 43 20 574266/b 33 30
574145/c 19 19 574186/c 15 17 574234/a 43 21 574267/c 33 31
574146/b 17 3 574187/a 17 2 574235/b 43 19 574272/c 45 23
574147/a 17 4 574188/b 15 4 574236/b 43 6 574273/b 41 13
574148/b 17 5 574189/a 15 3 574237/d 43 18 574274/a 41 14
574149/b 17 6 574190/b 15 5 574238/d 43 17 574278/a 39 24
574150/b 17 7 574190/b 17 17 574242/C 43 16 574283/a 39 23
574151/b 17 8 574190/b 31 4 574244/e 43 15 574284/a 39 22
574154/b 21 1 574195/b 15 7 574245/a 43 14 574285/a 37 21
574155/b 17 10 574196/b 15 6 574246/e 43 13 574289/b 37 15
574156/b 17 11 574197/a 15 8 574247/d 43 12 574291/b 37 16
574158/a 17 9 574210/a 45 39 574248/b 43 8 574294/b 41 17
574162/a 23 5 574214/b 45 37 574249/b 43 7 574295/a 37 10
574166/c 23 3 574215/b 45 35 574250/b 43 11 574297/b 37 4
574167/a 23 1 574216/b 45 38 574251/b 43 10 574298/b 51 5
574168/b 23 4 574217/b 45 40 574252/d 43 9 574299/b 37 5
574174/b 23 10 574218/b 45 41 574253/f 43 5 574300/c 37 7
07 - 00 Part Number Index 57

Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No.
574301/b 37 6 574371/a 23 2 574543/c 29 11 ST-27533-2 53 7
574304/c 37 13 574379/a 19 26 574546/b 17 16 ST-27534-2 53 8
574305/a 37 12 574381/a 29 A1 574554/c 15 1
574306/b 37 19 574381/a 31 A1 574555/c 15 9
574307/b 37 11 574386/a 17 12 574556/a 15 10
574311/a 35 1 574397/a 37 18 574599/a 37 17
574315/b 29 6 574424/a 19 25 574607/a 25 7
574316/a 29 8 574425/a 19 23 574607/a 35 22
574317/b 29 7 574435/a 41 6 574608/a 25 5
574318/b 29 13 574437/a 41 9 574608/a 35 24
574319/b 29 3 574438/a 41 8 574609/a 25 6
574319/b 33 35 574439/a 41 7 574609/a 35 23
574320/c 33 34 574440/a 41 3 574614/a 43 3
574322/a 51 6 574441/a 41 2 574615/a 43 22
574323/b 51 3 574442/a 41 4 574625/a 49 29
574324/b 51 8 574443/a 41 10 574626/a 49 31
574325/b 51 1 574444/a 41 11 580795/a 27 6
574327/a 51 2 574445/a 41 5 586005/a 19 22
574339/a 21 10 574445/a 41 12 586032/A 17 14
574340/a 19 24 574447/a 41 15 ST-27527-2 53 1
574341/a 47 1 574448/a 41 16 ST-27528-2 53 2
574358/b 29 10 574500/a 35 12 ST-27529-2 53 3
574359/b 29 12 574504/b 33 38 ST-27530-2 53 4
574366/b 15 11 574505/b 29 9 ST-27531-2 53 5
574367/b 33 36 574515/a 17 13 ST-27532-2 53 6