Part F

THE SINGARENI COLLIERIES COMPANY LTD
(A Government Company)
SINGARENI THERMAL POWER PROJECT

STAGE-II (1x800 MW)
TECHNICAL SPECIFICATION
FOR
EPC PACKAGE
PART – F
(MANDATORY SPARES)
SECTION – VI
BIDDING DOCUMENT NO.: CW-CM-9755-C-O-M-002
THE SINGARENI COLLIERIES COMPANY LTD
(A Government Company)
SINGARENI THERMAL POWER PROJECT

STAGE-II (1x800 MW)
TECHNICAL SPECIFICATION
FOR
EPC PACKAGE
PART – F
(MANDATORY SPARES)
SECTION - VI
BIDDING DOCUMENT NO.: CW-CM-9755-C-O-M-002
(This document is meant for the exclusive purpose of bidding against this Package and shall not be
transferred, reproduced or otherwise used for purposes other than that for which it is specifically issued).
INDEX ED
SINGARENI THERMAL POWER PROJECT STAGE -II (1X800 MW)

SECTION-VI
TECHNICAL SPECIFICATIONS
FOR
EPC PACKAGE
PART -A
SUB-SECTION TITLE
I INTENT OF SPECIFICATION
I-A PROVENNESS
I-B PROJECT INFORMATION
IIA SCOPE OF SUPPLY & SERVICES

IIA-01 STEAM GENERATOR AND AUXILIARIES INCLUDING ESP
IIA-02 SELECTIVE CATALYTIC REDUCTION SYSTEM
IIA-02A HYBRID (SNCR+SCR) SYSTEM
IIA-03 FLUE GAS DESULPHURISATION SYSTEM
IIA-04 STEAM TURBINE AND AUXILIARIES
IIA-05 POWER CYCLE PIPING
IIA-06 LOW PRESSURE PIPING
IIA-07 WATER SYSTEM
IIA-08 PLANT UTILITIES
IIA-09 FUEL OIL SYSTEM
IIA-10 LIMESTONE HANDLING SYSTEM
IIA-11 GYPSUM HANDLING PLANT
IIA-12 COAL HANDLING PLANT
IIA-13 ASH HANDLING SYSTEM
IIA-14 MILL REJECT HANDLING SYSTEM
IIA-15 LP DOSING AND OXYGENATED TREATMENT SYSTEM
IIA-16 ELEVATORS ,CRANES & HOIST
IIA-17 CHEMICAL LAB EQUIPMENT
IIB ELECTRICAL SYSTEM / EQUIPMENTS
IIC CONTROL AND INSTRUMENTATION

APPENDIX - I TO PART A
1 GENERAL REQUIREMENTS
2 CONTRACT QUANTITIES FOR DDCMIS
ANNEXURES TO CONTRACT QUANTITIES FOR DDCMIS
I. DDCMIS CONTRACT QUANTITIES FOR BOP
TECHNICAL
SINGARENI TPP PAGE
BID DOC. NO.: SPECIFICATIONS
STAGE-II (1X800 MW) INDEX 1 OF 8
EPC PACKAGE CW-CM-9755-C-O-M-002 SECTION – VI, PART-A
INDEX ED
II. HMI CONTRACT QUANTITIES
APPENDIX - A
APPENDIX - B
APPENDIX - C
III. FG GUIDELINES
3 CONTRACT QUANTITIES OTHER THAN DDCMIS
APPENDIX - II TO PART A
APPENDIX - III TO PART A
APPENDIX – IV TO PART-A
IID CIVIL WORKS
III TERMINAL POINTS & EXCLUSIONS
IV FUNCTIONAL GUARANTEES
V ESSENTIAL DATA
VI MANDATORY SPARES
TECHNICAL
SINGARENI TPP PAGE
INDEX ED
PART -B (MECHANICAL) (BOOK 1 OF 5)

A -01 OPERATING CAPABILITY OF THE PLANT
A -02 EQUIPMENT SIZING CRITERIA
A -03 STEAM GENERATOR AND AUXILIARIES INCLUDING ESP
A -04 SELECTIVE CATALYTIC REDUCTION SYSTEM
A -04A HYBRID (SCR+SNCR) SYSTEM
A -05 FLUE GAS DESULPHURISATION SYSTEM
A -06 NOT USED
A -07 LAYOUT REQUIREMENTS
A -08 STEAM TURBINE & AUXILIARIES SYSTEM
A -09 POWER CYCLE PIPING
A -10 LOW PRESSURE PIPING
A -11 NOT USED
A -12 SURFACE PREPARATION & PAINTING
A -13 THERMAL INSULATION
A -14 WATER SYSTEM
A -14A WATER SYSTEM
A -15 NOT USED
A -16 COMPRESSED AIR SYSTEM
A -17 AIR CONDITIONING
A -18 FIRE PROTECTION AND DETECTION SYSTEM
A -19 NOT USED
A -20 CHEMICAL LAB EQUIPMENT
A -21 FUEL OIL UNLOADING SYSTEM
A -22 LIMESTONE HANDLING SYSTEM
A -23 COAL HANDLING PLANT (CHP)

A -24 ASH HANDLING PLANT (AHP)
A -25 MILL REJECT HANDLING SYSTEM
A -26 NOT USED
A -27 LP DOSING AND OXYGENATED TREATMENT SYSTEM
A -28 SERVICE ELEVATORS CRANE, HOIST & MONORAIL
A -29 PRE-COMMISSIONING & COMMISSIONING ACTIVITIES
A -30 VENTILATION SYSTEM

A – 31 NOT USED
TECHNICAL
SINGARENI TPP PAGE
INDEX ED
PART – B (ELECTRICAL) (BOOK 2 OF 5)

B–0 GENERAL ELECTRICAL SPECIFICATION
B – 01 GENERATOR AND AUXILIARIES
B – 02 ESP ELECTRICAL
B – 03 BUSDUCTS
B – 04 TRANSFORMERS/REACTOR AND ASSOCIATED MAINTENANCE, MONITORING
& TESTING EQUIPMENTS
B – 05 (A) HT SWITCHGEAR 33KV / 11KV / 6.6KV / 3.3KV
B – 05(B) HT SWITCHGEAR PROTECTIONS, CONTROL AND METERING
B – 06 LT SWITCHGEARS & LT BUSDUCTS
B – 07 MOTORS
B – 08 DG SET
B – 09 CABLING, EARTHING AND LIGHTNING PROTECTION
B – 10 STATION LIGHTING
B – 11 FIRE PROOF CABLE PENETRATION SEALING SYSTEM
B – 12 ELEVATORS (ELECTRICALS)
B – 13 SUBSTATION AUTOMATION SYSTEM
B – 14 SWITCHYARD
B – 15 BATTERY
B – 16 BATTERY CHARGER
B – 17 ELECTRICAL ACTUATORS
B – 18 CONSTRUCTION POWER
B – 19 HT POWER CABLES
B – 20 LT POWER CABLES
B – 21 LT CONTROL CABLES
B – 22 NOT USED
B – 23 VFD
B-24 NOT USED
B-25 GENERATOR CIRCUIT BREAKER
B-26 NOT USED
B-27 VFD FOR CEP
B-28 ROOFTOP SOLOR PV
TECHNICAL
SINGARENI TPP PAGE
INDEX ED
PART – B (CONTROL AND INSTRUMENTATION SYSTEM) (BOOK 3 OF 5)

III C – 01 BASIC DESIGN CRITERIA
III C – 02 DISTRIBUTED DIGITAL CONTROL, MONITORING & INFORMATION SYSTEM
(DDCMIS)
ANNEXURE TO DDCMIS
IIIC – 02A SG C&I CONTROL SYSTEM
IIIC – 02B TG C&I CONTROL SYSTEM
IIIC – 02C HART SYSTEM
IIIC – 02D SOE
IIIC – 02E STATION LAN
IIIC – 02F MASTER & SLAVE CLOCK
IIIC – 02G HMI HARDWARE
IIIC – 02H SPECIAL REQUIREMENTS
IIIC – 02J SECURITY POLICIES AND PROCEDURES
III C - 03 MAIN EQUIPMENT RELATED CONTROL AND INSTRUMENTATION SYSTEM
III C – 04 MEASURING INSTRUMENTS (PRIMARY AND SECONDARY)
III C – 05 ELECTRICAL POWER SUPPLY SYSTEM
III C – 06 PROCESS CONNECTION AND PIPING
III C – 07 INSTRUMENTATION AND POWER SUPPLY CABLES
III C – 08 CONTROL VALVES AND ACTUATORS
III C – 09 AUXILIARY PLANT CONTROL
III C – 10 TYPE TEST REQUIREMENTS
III C – 11 NOT USED
III C – 12 CONTROL DESK , PANELS AND FURNITURE
III C – 13 STEAM AND WATER ANALYSIS SYSTEM (SWAS)
III C – 14 PUBLIC ADDRESS SYSTEM
III C – 15 CLOSED CIRCUIT TELEVISION SYSTEM (CCTV)
III C – 16 NOT USED
IIIC- 17 NOT USED
PART – B (CIVIL WORKS) (BOOK 4 OF 5)

III D – 01 CIVIL WORKS
TECHNICAL
SINGARENI TPP PAGE
INDEX ED
PART – B (QUALITY ASSURANCE) (BOOK 5 OF 5)
QUALITY ASSURANCE (MECHNICAL)
QM – 01 STEAM GENERATOR AND AUXILIARIES
QM – 02 ELECTROSTATIC PRECIPITATOR
QM – 03 FGD SYSTEM
QM – 04 LOW PRESSURE PIPING
QM – 05 POWER CYCLE PIPING
QM – 06 AUXILIARY BOILER
QM – 07 STEAM TURBINE & AUXILIARIES
QM – 08 CONDENSATE EXTRACTION PUMPS
QM – 09 POWER CYCLE HEATERS & DEAERATOR
QM – 10 BOILER FEED PUMPS
QM – 11 HYDROGEN GENERATION PLANT

QM – 12 EQUIPMENT COOLING WATER SYSTEM
QM – 13 EOT CRANES AND HOISTS
QM – 14 AIR CONDITIONING & VENTILATION SYSTEM
QM – 15 LIMESTONE AND GYPSUM HANDLING SYSTEM
QM – 16 ASH HANDLING PLANT
QM – 17 COAL HANDLING PLANT
QM – 18 COMPRESSED AIR SYSTEM
QM – 19 COOLING TOWER
QM – 20 FIRE PROTECTION SYSTEM
QM – 21 PT PLANT
QM – 22 CW SYSTEM EQUIPMENT
QM – 23 MILL REJECT HANDLING SYSTEM

QM – 24 FUEL OIL HANDLING SYSTEM
TECHNICAL
SINGARENI TPP PAGE
INDEX ED
QUALITY ASSURANCE (ELECTRICAL SYSTEMS)
QE - 01 GENERATOR AND AUXILARIES
QE - 02 ELECTRICAL ACTUATORS
QE - 03 DC SYSTEM
QE - 04 CABLING, EARTHING, LIGHTNING AND PROTECTION
QE - 05 ESP
QE - 06 AUXILIARY TRANSFORMER
QE - 07 H.T. CABLE
QE - 08 H.T.SWITCHGEAR
QE - 09 MEDIUM VOLTAGE BUS DUCTS
QE – 10 L.T. POWER CABLE
QE - 11 CONTROL CABLE
QE - 12 L.T. SWITCHGEAR
QE - 13 MOTORS
QE - 14 SERVICE ELEVATOR
QE - 15 STATION LIGHTING
QE - 16 SWITCHYARD
QE – 17 132KV CABLES
QE - 18 DIESEL GENERATOR SET
QE – 19 CONSTRUCTION POWER SUBSTATION
QE - 20 VFD MODULES
QE – 21 SHUNT REACTOR
QE - 22 UNIT AND STATION TRANSFORMER
QE – 23 SOLAR ROOF TOP
TECHNICAL
SINGARENI TPP PAGE
INDEX ED
QUALITY ASSURANCE (C & I )
QI – 01 SG RELATED SPECIFIC INSTRUMENTATION AND CONTROL
QI – 02 TG RELATED SPECIFIC INSTRUMENTATION AND CONTROL
QI – 03 MEASURING INSTRUMENTS (PRIMARY & SECONDARY)
QI – 04 DDCMIS
QI – 05 PROCESS CONNECTION & PIPING
QI – 06 INSTRUMENTATION CABLE
QI – 07 CONTROL VALVE ACTUATORS & ACCESSORIES
QI – 08 ELECTRICAL ACTUATOR WITH INTEGRAL STARTER

CONTROL DESK, LVS PANEL, PLC PANEL, SMOKE DETECTOR, FIRE
QI – 09
ALARM & CONTROL SYSTEM
QI – 10 STEAM WATER AND ANALYSIS SYSTEM
QI – 11 PUBLIC ADDRESS SYSTEM-IP
QUALITY ASSURANCE (CIVIL )
QC – 01 CIVIL WORKS
PART – C GENERAL TECHNICAL REQUIREMENTS
PART – D ERECTION CONDITIONS OF CONTRACT
PART – E TENDER DRAWINGS
PART – F MANDATORY SPARES
TECHNICAL
SINGARENI TPP PAGE
PART-F
MANDATORY SPARES
EPC PACKAGE FOR TECHNICAL SPECIFICATION

SINGARENI TPP, STAGE-II (1X800 MW) SECTION-VI, PART-F
BID DOC. NO.: CW-CM-9755-C-O-M-002
PART - F
CHAPTER TITLE
1 SG AND AUXILIARIES
2 STEAM TURBINE GENERATOR
3 WS – COOLING TOWER
4 WS – COOLING WATER
5 WS – DM & PT
6 PLANT UTILITY
7 COAL HANDLING PLANT
8 ASH HANDLING PLANT
9 FUEL OIL
10 MILL REJECT
11 PIPING
12 CHIMNEY ELEVATOR
13 ELECTRICAL
14 DDCMIS

CHAPTER-01
SG & AUXILIARIES

CLAUSE NO. LIST OF MANDATORY SPARES FOR SG & AUXILIARIES
SI. NO. PARTICULARS QUANTITY

1.00.00 STEAM GENERATOR & AUXILIARIES
1.01.00 PRESSURE PARTS
A. Economiser
1. Economiser coils* 10% of each size, type
of coil of one unit
* the coils and panels are to be fabricated and supplied in dismantled condition
2. Straight Tube 2000 Mtr. of each size,
type, thickness &
material
3. Coil end bends 80 Nos. of each size,
type, thickness, radius &
material.
4. Coil Saddle Clamp/Alignment band 100 nos
B. Water Wall / Evaporator

1. Straight tube/Spiral tube 1500 m of each type,
thickness, size and
material.
2. Bends for Burner elevation 30 Nos. for each size,
type, thickness, radius
and material
3. Screen water wall tube (if applicable) 350 m of each size,
type, thickness and
material
4. Bends for s-panel 100 Nos. for each size,
and material
5. Forged Elbow 100 nos each type
C. Low Temperature Super Heater (LTSH)

1. Straight tube of 8-10 m length 1000 mtr. of each size,
thickness, types &
material
2. Bends 80 Nos. of each size,
and material. 80 Nos
supply tubes,
bends/offset
3. Coil Saddle Clamp/alignment band 100 nos
D. Low Temperature Reheater (LTRH)

thickness, types &
material
and material. 80 Nos
SINGARENI TPP TECHNICAL MANDATORY SPARES

BID DOC. NO.: PAGE
STAGE-II (1X800 MW) SPECIFICATIONS CHAPTER -01
EPC PACKAGE CW-CM-9755-C-O-M-002 1 OF 38
SECTION – VI, PART-F SG & AUXILIARIES

supply tubes,
bends/offset
3. Coil saddle clamp/alignment Band 100 nos
E. Intermediate Temperature Superheater (ITSH) / Platen

Super Heater
1. Straight tube of 8-10 m length 350 m of each size,
thickness, type &
material
2. Straight tube above roof 125 m of each size,
thickness, type &
material
3. Bends 50 nos. of each size,
thickness, radius, type
and material
4. Bends which are integral part of header 40 Nos. of each size,
and material
5. Male & Female couplings spacers and alignment bends 2 Sets**
F. High Temperature Superheater(HTSH)/ Final
Superheater
thickness, type &
material
thickness, type &
material
3. Bends 50 nos. of each size,
thickness, type, radius &
material
and material
5. Male & Female couplings spacers and alignments bends 2 sets
6. Dissimilar metal weld joint spot pcs. 50 Nos. of each size,
material
G. Reheater
thickness, type &
material
thickness, type &
material
material (including offset
bend)

BID DOC. NO.: PAGE

and material
5. Male & Female couplings spacer and alignments bends 2 sets**
6. Dissimilar joint spot pcs. 50 Nos. of each size,
material
H. Boiler roof and steam cooled wall

thickness, type &
material
material (including offset
bend)
1.02.00 Spares for Header
A. Water wall Header
1. Hand hole plate with cap 2 nos. of each type
2. Yoke plate with fasteners 2 sets* of each type
B. Spares for Superheater Header
3. Hand hole plate with cap 3 Nos. of each type
4. Radiographic plug 4 nos. (wherever
applicable)
C. Spares for Reheater Header
5. Hand hole plate assembly 3 nos. of each type
6. Radiographic plug 4 nos. (wherever
applicable)
1.03.00 Superheater / Reheater
Attemperation System
1. Desuperheater liner 3 set of each type
1.04.00 Steam Generator startup re-circulation pump (for once
through boiler)
1. Complete Pump & Motor Assembly 2 Nos.
2. Journal bearing 6 sets *
3. Thrust bearing 6 sets *
4. Casing wear rings 6 sets *
5. Impeller wear rings 6 sets *
6. Set of gaskets (All gaskets including heat exchanger) 6 sets*
7. Set of 'O' rings 6 sets *
8. Gland packings 6 sets *
9. Motor heat exchanger 2 set
10. Flow switch 4 sets *
11. Thermocouples 2 sets*
* One set means one complete replacement for one equipment.

BID DOC. NO.: PAGE

1.05.00 Fans
A. ID Fans
1. Fan rotor assembly (excluding servo motor and blade) 2 nos.
2. ID fan motor complete 1 No.
3. ID fan motor bearing 1 sets
4. Fan bearings 4 sets
5. Spares for blade bearing Assembly
5.1 Bearings 6 sets
5.2 'O' rings 6 sets
5.3 Bushes 6 sets
5.4 Metallic rings 4 sets
5.5 Intermediate piece (if applicable) 4 sets
6. Lube Oil / Hydraulic Oil system
6.1 Pump assembly 4 nos. of each type
6.2 Motor 1 No of each type and
rating
6.3 Pressure regulator 6 nos.
6.4 Filters 8 nos.
6.5 Coupling between oil pump & motor 4 nos.
6.6 Pump Mechanical Seal 6 Nos.
7. Fan Blades 4 sets
8. Coupling between Fan & Motor 3 sets.
9. Hydraulic servomotor 2 nos.
10.ID fan impeller liner 4 sets
11. ID fan casing liner 3 sets
B. FD Fans
1. Fan rotor assembly (excluding servomotor & blades) 1 no.
3.1 Bearings 3 sets
3.3 Bushes 3 sets
3.5 Intermediate piece (if applicable) 2 set
4.2 Motor assembly 1 No. of each type and
rating
4.4 Filters 8 nos.

BID DOC. NO.: PAGE

6. Coupling between Fan & Motor 3 sets
8. FD fan motor complete 1no
9. FD fan motor bearings 1 set
C. PA Fan
1. Fan rotor assembly (excluding servomotor & blade) 2 no.
2. Fan Bearings 3 sets
3. Coupling between fan & motor 3 nos.
4. Fan blades 3 sets
5.1 Bushes 2 sets
5.2 Bearings 3 sets
5.5 Intermediate piece (if applicable) 2 set
6. Lube Oil / Hydraulic Oil System
6.2 Motor 1 No. of each type and
rating.
6.4 Filters 6 nos.
6.5 Pump & motor coupling 4 nos.
7. Hydraulic Servomotor 2 nos.
8. PA fan motor complete 01
9. PA fan motor bearing 1set
Note : In Clause 1.05.00 (A), (B) & (C) above, one set means
one complete replacement for one fan
D. Scanner Air Fan
1. Fan assembly (excluding fan body) 2 Nos. of each type
2. Motor for AC scanner air fan 1 no
3. Motor for DC scanner air fan 1 no
1.06.00 Coal Pulverizers
1. Grinding elements
1.1 Rollers/tyres/grinding balls. 2 sets
1.2 Bull ring segments/ bowl / rings 2 sets
Note : One set of grinding element at (1.1) & (1.2) above is defined as under :
1 Set = (Grinding elements needed for complete replacement of one mill) X A
Where
A= [8000 x N)/GWL, rounded off to nearest higher whole number.]
GWL = Guaranteed wear life of grinding element (1.1) & (1.2) as offered by the bidder.
N = Number of mills installed for one Steam generator unit.

BID DOC. NO.: PAGE

2. Gear box internals (except bearings & seals) 3 sets *
3. Complete Gear Box 3 sets *
4. Bearings for mills 3 sets *
5. Seals & rings for gear box 3 sets *
6. Seals & rings for mills 3 sets *
7. Liners with brackets & fasteners 4 sets*
8. Discharge valve assembly 4 sets *
9. Multiport outlet & liners 4 sets
10. Mill main shaft/yoke 3 no.
11. Journal & Spring 4 nos.
12. Hydraulic loading cylinder 4 nos.
13. Filter Cartridges 8 nos.
14. Actuators (pneumatic/hydraulic) (complete) 2 no. of each type
15. Actuators (pneumatic/hydraulic) spare kits 2 set of each type *
16. Mill Bottom 2 no.
17. Bowl hub assembly/Ring seat 2 nos.
18. Lube Oil System
18.1 Pump & Motor coupling 6 nos.
18.2 Pump assembly 4 nos
18.4 Filters 12 Nos.
18.5 Pressure regulator 5 Nos.
19. Oil cooler assembly for coal mills 3 Nos.
20. Bearings for gear box 3 sets *
21. Coupling between mill and motor 6 Nos.
22. Mill motor complete 1 no
22. Mill motor bearing 1 set
23. Mill lube oil motor 02 nos
24. VFD assembly for dynamic classifier 4 sets
* One set means one complete replacement of one mill
1.07.00 Feeders
1. Belt 10 sets *
2. Belt drive reducer 3 nos.
3. Clean out conveyor reducer 3 nos.
4. Counter assembly (complete) 3 nos.
5. Head pulley assembly (complete) 3 nos.
6. Weight sensing system
6.1 Weighing roll 3 nos.
6.2 Weighing spare roller assembly 3 nos.
6.3 Drag link assembly 3 nos.
7. Tension roll 3 nos.
8. Worm 3 nos.
9. Worm wheel 3 nos.

BID DOC. NO.: PAGE

10. Feeder gate 4 nos.
11. Mill feeder motor 1 no of each type
12. Mill feeder COC motor ( if applicable) 1 no
1.08.00 A) Coal Burners/Coal Pipe Bends (for tangential firing)

1. Coal compartment assembly 3 sets**
2. Inter air compartments 1/2 set**
3. Oil compartments/oil nozzle tips 1/2 set**
4. End air compartment 1/2 set**l
5. Coal nozzle castings 1 set**
6. Adjustable coal nozzle tips 1 set**
7. Coal pipe bends with liners 50% of population for
each type size, thickness
& radius for one unit.
8. Coal pipe couplings 50 nos. of each type &
size
9. Coal pipe coupling gasket 60 nos. of each type &
size
** One set means one complete replacement for a unit
1.08.00 B) Coal Burners/Coal Pipe Bends (for front / rear wall firing)
1. Complete Coal compartment assembly 3 sets**
2. Adjustable coal nozzle tips 1 set**
3. Coal pipe bends with liners 50% of population for
each type size, thickness
& radius for one unit.
4. Coal pipe couplings 50 nos. of each type &
size
5. Coal pipe coupling gasket 60 nos. of each type &
size
** One set means one complete replacement for a unit
1.09.00 Seal Air Fan
1. Fan assembly (excluding fan body) 3 nos.
2. Bearings & seals 4 sets *
3. Seal air fan motor 1 no
4. Seal air fan motor bearing 1 set
* One set means complete replacement of one fan
1.10.00 A) Regenerative Air Preheater (Primary & Secondary APH)
1. Support Bearing 2 Nos. each for Primary

& Secondary APH
2. Guide Bearing 3 nos. each for Primary
& Secondary APH
3. Lubricating system of support & Guide Brg
3.1 Pump assembly 3 nos. each for PAPH &
SAPH

BID DOC. NO.: PAGE

3.2 Pressure regulator 3 nos. each for PAPH &
SAPH
3.3 Filters 6 nos. each for PAPH &
SAPH
3.4 Pump Motor coupling 4 nos each for PAPH &
SAPH
4. Radial seals 6 sets* each for PAPH &
SAPH
5. Axial Seals 4 sets* each for PAPH &
SAPH
6. Circumferential or bypass seals 3 sets* each for PAPH &
SAPH
7. Rotor post seals 4 sets* each for PAPH &
SAPH
8. Air Motor 3 nos. each for PAPH &
SAPH
8.1 Bearings & seals for air motor 3 sets*
9. Complete Speed reducer 2 sets* each for PAPH &
SAPH
9.1 Speed reducer Gears, pinions & shaft 2 sets* each for PAPH &
SAPH
9.2 Speed reducer Bearings 2 sets *
9.3 Speed reducer Seals & gaskets 3 sets* each for PAPH &
SAPH
9.4 Speed reducer Clutch assembly 3 nos. each for PAPH &
SAPH
10. Fluid coupling 4 nos. each for PAPH &
SAPH
11. Other couplings with inserts & fasteners 3 nos. each for PAPH &
SAPH
12. Solenoid valves 4 nos. of each for PAPH
& SAPH
13. Spare for cleaning device
13.1 Worm & worm wheel for gear reducer 1 set* each for PAPH &
SAPH
13.2 Coupling 1 set* each for PAPH &
SAPH
13.3 Bearing & seals for spec reducer 1 set* each for PAPH &
SAPH
13.4 Bearing for cleaning device 1 sets* each for PAPH &
SAPH
14. Spare kit for rotor stoppage alarm 2 Set
15. Spare kit for fire sensing device. 2 Set
16. Bushings for worm gear reducer 2 set*
17. Actuators (pneumatic/hydraulic) two of each type
18. Cold & hot end baskets 1 set each type and
size*
19. Rack & pinion assembly 1 set* each for PAPH &
SAPH
20. Motor Bearing 2 sets each type for
PAPH & SAPH

BID DOC. NO.: PAGE

21. Complete drive unit 2 no. of each for PAPH
& SAPH
22. Air pre heater motor 1no of each type and
rating
23. Air pre heater guide bearing and support bearing lube oil 1no of each type and
pump motor rating
24. Air pre heater blower motor 1no of each type and
rating
* One set means one complete replacement each for Primary & Secondary APH.
OR
1.10.00 (B) Regenerative Air Preheater –Trisector type
1. Support Bearing 2 nos.

2. Guide Bearing 3 nos.
3. Lubricating system of support & Guide Brg
Pump assembly 3 nos
Pump Motor 2 nos.
Pressure regulator 3 nos.
Filters 4 nos.
Pump Motor coupling 3 nos
Radial seals 4 sets*
Axial Seals 2 sets*
Circumferential or bypass seals 2 sets*
Rotor post seals 3 sets*
Air Motor 3 nos
Bearings & seals for air motor 3 sets*
Complete Speed reducer 3 sets*
Speed reducer Gears, pinions & shaft 2 set*
Speed reducer Bearings 3 set *
Speed reducer Seals & gaskets 3 sets*
Speed reducer Clutch assembly 3 nos.
Fluid coupling 4 nos
Other couplings with inserts & fasteners 3 nos.
Solenoid valves 4 nos. of each type
Spare for cleaning device
Worm & worm wheel for gear reducer 2 set*
Coupling 3 set
Bearing & seals for spec reducer 2 set*
Bearing for cleaning device 3 sets*
Spare kit for rotor stoppage alarm 2 Set
Spare kit for fire sensing device. 2 Set
Bushings for worm gear reducer 2 set*
Actuators (pneumatic/hydraulic) Two of each type
Cold & hot end baskets 1 set each type and

BID DOC. NO.: PAGE

size*
Rack & pinion assy 1 set
APH Main drive Motor complete 2 nos.
Air pre heater guide bearing and support bearing lube oil pump 1 no of each type and
motor (if Applicable) rating
* One set means one complete replacement of one APH.
1.11.00 Fuel Oil System
A Heavy Fuel Oil System
1. Fuel oil guns 2 sets**
2. Oil gun nozzle (with back plate, mixing plate and cap nut) 2 sets**
3. Oil gun flexible hoses(including for guide pipe, airline) 2 sets**
4. Complete Pump & Motor Assy. 1 No.
5. Spares for Heavy Oil Pump
5.1 Complete cartridge assembly 1 sets*
5.2 Bearings including that of motor 2 sets*
5.3 Mechanical seals 2 sets*
5.4 Set of ‘O’ ring & seals 4 sets*
5.5 Set of all types of bushes & sleeves 2 sets*
5.6 Set of gaskets 4 sets*
6. Heavy oil pump relief valve complete with accessories 1 no.
7. Spares for oil pump relief valve
7.1 Valve spindle & disc 2 no.
7.2 Set of gasket 4 sets*
7.3 Sealing ring 2 sets*
7.4 Springs 2 set*
8. Burner isolation valves 24 nos. or 10%
whichever is less
8.1 Gaskets for above valves 4 sets
8.2 Gland packings for above valves 4 sets
9. Heavy oil pressure control valve 2 no.
10. Heavy oil main trip valve complete 2 no
11. Atomising steam pressure reducing valve 2 no.
12. Heavy oil temperature control valve 2 no.
13. Valves (Gate/ Globe/ Check/Plug/ Ball valves) (each type & 1 No. where total
size) quantity of particular
type and size of valve is
less than or equal to 10.
(b) 2 Nos. where total
quantity of a particular
type & size of valve is
less than 40 but more
than 10
14. Steam traps 1 Lot comprising 5% of
total number of each
type & size of trap (in
case of fractional
quantity lower whole
quantity shall be taken
min.qty)

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15. Actuators (pneumatic / hydraulic) for heavy oil temperature 2 no.
control valves
16. Actuators (pneumatic / hydraulic) for atomizing steam 2 no.
pressure reducing valve and
* One set means one complete replacement of one pump

** One set means one complete replacement of one Unit
B Light Fuel Oil System

1. Light Oil gun 1 Set
2. Oil gun nozzle (with back plate, mixing plate & cap nut) 2 sets**
3. Oil gun flexible hoses (including for guide pipe, air line) 4 sets**
4. Complete Pump & Motor Assembly 2 No.
5. Light Oil pump
5.1 Complete cartridge assembly 1 sets*
5.2 Bearings including that of motor 2 sets*
5.3 Mech. Seals 2 sets*
5.4 Set of ‘O’ rings & seals 4 sets*
5.5 Set of all types of bushes & sleeves 2 sets*
5.6 Set of gaskets 4 sets*
6. LDO pump relief valve complete accessories 2 no.
7. Spares for LDO pump relief valve
7.1 Valve spindle & disc 2 no.
7.2 Set of gasket 4 sets*
7.3 Sealing ring 2 set*
7.4 Springs 2 set*
8. Burner isolation valve 24 nos. or 20% which is
less
8.1 Gaskets for above valves 4 sets
8.2 Gland packing for above valves 4 sets
9. Light oil pressure control valve 1 no
10. Light oil main trip valve 1 no
11. Valves (each type & size) 1 No. where total
quantity of particular
type and size of valve is
less than or equal to 10.
(b) 2 Nos. where total
type & size of valve is
less than 40 but more
than 10
* One set means one complete replacement of one pump
** One set means one complete replacement of one Unit
1.12.00 HEA Ignitors
1. HEA retractor 4 sets *
2. HEA spark rod 4 sets *
3. HEA spark tip 16 sets *
4. HEA exciter 8 nos. of each type and
rating

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5. Solenoid valves 8 nos. of each type and
rating
6. Limit switch 8 nos. of each type and
rating
7. Solenoid valve coil 16 nos. of each type and
rating
8. HEA spark gap 16 nos.
9. HEA Transformer 16 nos.
10. HEA rectifier 16 nos.
11. HEA inductor 16 nos.
12. Resistor 16 nos. of each type and
rating
13. Capacitor 16 nos. of each type and
rating
* One set means one complete replacement of one HEA Ignitor.
1.13.00 Soot Blowers
1. Complete assembly of water wall deslagger with motor 4 nos.
1a Motor for water wall deslagger 4 (one no of each type)
2. Complete valve assembly for water wall deslagger. 4 nos.
3. Complete valve assembly for long retractable soot blower. 4 nos.
3 a) Motor for long retractable soot blower 1 nos.
4. Reduction gear box & motor for air preheater soot blower 4 nos. of each type (If
oscillation separate type & rating of
SB are envisaged for
primary & secondary
APH, then 2 Nos. of
each type.)
5. Complete valve assembly for air preheater soot blower 4 no. of each type (If
separate type & rating of
SB are envisaged for
primary & secondary
APH, then 2 Nos. of
each type.)
6. Bearings & oil seals for
6.1 Long retractable soot blower 3 sets*
6.2 Water wall deslagger 3 sets*
7. Complete steam safety valve assembly 1 no.
8. Steam control valve assembly 2 nos. of each type
8.1 Stem & disc. Assembly for above 2 sets*
8.2 Gaskets 4 sets*
8.3 Gland packings 4 sets*
8.4 Seat rings 4 sets*
9. Long retractable soot blower assemblies complete with 2 nos. of each type ( 1
motor no. motor)
10. Sweep action/ swing arm/Long retractable non rotating 3 nos. each for PAPH
blower for Air Preheater and SAPH or
3 nos. for Tri-sector APH
11. Limit switches 4 nos. of each type &
ratings.

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12. Complete power pack assembly for Long Retractable soot (Two no. for rotary +
blower Two no. for transverse)
13. Spare set of rotary & transverse chain for long retractable 2 nos. of each type and
soot blowers size
14. Spares for rack gear assembly
14.1 Set of Gears & shaft (Spur & worm) 4 sets
14.2 Rack & pinion 4 sets
15. Thermocouples for temp probes 4 nos. of each type &
size.
* One set means one complete replacement of one
valve/Equipment.
16. LRSB lance tube (SS) 10 nos.
1.14.00 VALVES
A. Spares for Steam Separator Safety valves
1. Complete separator safety valve assy 1 Nos. of each type
2. Upper adjusting ring 3 nos. of each type
3. Lower adjusting ring 2 nos. of each type
4. Locking pin set 3 nos. of each type
5. Safety valve disc 3 nos. of each type
6. Safety valve stem 2 nos. of each type
7. Valve spindle 2 nos. of each type
8. Guide 2 nos. of each type
B. Spares for SH Safety Valves
1. Complete SH safety valve assy 1 Nos. of each type
2. Disc 3 nos. of each type
3. Valve spindle 2 nos. of each type
4. Set of washers 2 nos. of each type
5. Guide 2 nos. of each type
6. Set of locking pins 3 nos. of each type
C. Spares for Hot RH safety Valves
1. Complete RH safety valve assy 1 Nos. of each type
2. Disc 3 Nos. of each type
3. Upper adjusting ring 2 Nos. of each type
4. Lower adjusting ring 3 Nos. of each type
5. Valve spindle 1 no. of each type
6. Set of washers 1 no. of each type
7. Set of pins 3 Nos. of each type
8. Guide 2 no. of each type
D. Spares for Cold RH safety Valves
1. Complete cold RH safety valve assy 1 Nos. of each type
2. Disc 3 Nos. of each type
3. Upper adjusting ring 2 Nos. of each type
4. Lower adjusting ring 2 Nos. of each type
5. Valve spindle 2 no. of each type
6. Locking Pin set 3 no. of each type
7. Guide 2 sets of each type

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8. Set of washers 2 set. Of each type
E-1. Spares for Electromatic Relief Valves
1. Complete Electromatic relief valve 1 Nos. of each type
2. Spares for above:
2.1 Disc for main valve 3 Nos. of each type
2.2 Spring for main valve 2 Nos. of each type
2.3 Seal rings for main valve 4 nos. of each type
2.4 Seal bushing for main valve 4 nos. of each type
2.5 Disc and stem assembly for pilot valve 3 Nos. of each type
2.6 Bushing for pilot valve 4 nos. of each type
2.7 Spring for pilot valve 4 nos. of each type
2.8 Seal ring 4 nos. of each type
3. Isolation valve for ERV 2 Nos. of each type
E-2. Spares for Electromatic Ball Valves
1. Complete Electromatic ball valve 3 Nos. of each type
2.1 Ball and seat assembly 3 Nos. of each type
2.2 Gasket 2 Nos. of each type
2.3 Packing Gland Flange 2 nos. of each type
2.4 Packing ring 3 nos. of each type
F. Spares for Superheater spray control Valves
1. Complete superheater spray control valve 3 Nos. of each type
2.1 Gland packing set 4 nos. of each type
2.2 Pressure seal gasket 3 nos. of each type
2.3 Stem 2 nos. of each type
2.4 Plug valve 2 nos. of each type
G. Spares for Reheater spray control Valves
1. Complete Reheater spray control valve 3 Nos. of each type
2.1 Gland packing set 4 nos. of each type
2.2 Pressure seal gasket 4 nos. of each type
2.3 Stem 2 no. of each type
2.4 Plug valve 3 nos. of each type
1.15.00 Superheater Spray Block Valve Spares
1. Gland packing set 4 sets of each type*
2. Pressure seal gasket 4 nos. of each type
3. Stem 2 nos. of each type
4. Valve plug 3 nos. of each type
Note: 1 set means complete replacement for one valve
1.16.00 Reheater Spray Block Valve Spares

1. Gland packing set 4 sets of each type*
2. Pressure seal gasket 4 nos. of each type
3. Stem 2 nos. of each type
4. Valve plug 3 nos. of each type

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1.17.00 Spares for boiler main steam stop valve
1. Boiler main stop valve assy 2 Nos.
2. Set of gland packings 6 sets*
3. Pressure seal gaskets 6 nos.
4. Stem 2 nos. of each type for
main valve & 2 nos. of
each type for integral
bypass valve.
5. Disc 3 nos.
6. Seat rings 3 nos.
7. Fasteners 2 sets.
1.18.00 Boiler Feed Check Valve
1. Body seat rings 2 nos.
2. Flap 2 nos.
3. Pressure seal ring 3 nos.
4. Gland packings 4 sets*
5. Fasteners 2 set*
1.19.00 Start up vent valve
1. Stem 1 no.
2. Disc 3 nos.
3. Body seat rings 6 sets*
4. Gland packings 6 sets*
5. Pressure seal rings 3nos.
6. Fasteners 2 set*
1.20.00 Auxiliary Steam Pressure Reducing & Desuperheating
System
A. High Capacity PRDS System (MS)
1. Steam pressure reducing cum desuperheating valves 2 no
1.1 Stem 2 no.
1.2 Disc 3 nos.
1.3 Body seat rings 4 nos. for each type,
size and rating of valves
1.4 Gland packings 4 nos. for each type,
size and rating of valves
1.5 Pressure seal ring 6 nos.
1.6 Gasket 4 nos.
B. Low Capacity PRDS System (CRH)
1. Steam pressure reducing valve 2 no
1.1 Stem 2 no.
1.2 Disc 3 no.
1.3 Body seat rings 2 nos. for each type/size
1.4 Gland packings 4 nos. for each size,
type & rating of valves
1.5 Pressure seal ring 5 nos.

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1.6 Gaskets 2 nos.
1.20.00 A Valve trim set for all control valves supplied under this
package (except for SH/RH spray, HCPRDS & LCPRDS CV
for which spares are covered under separate clause)
Valve trim (including cage, plug, stem, seat rings, 1 set for each type of
guide bushings etc.) control valve.
1.21.00 Auxiliary Boiler

1. Water wall tubes and types 5% of population of all
sizes
2. Super heater tubes 5% of population
3. Economiser 5% of population
4. BFP
4.1 BFP-Pump bearing 1 set
4.2 BFP-Motor bearing 1 set
5. FD Fan
5.1 FD fan - Fan bearing 1 set
5.2 FD fan - Motor bearing 1 set
6. Valves 10% of population
7. Power and Control Fuse 20% of installed capacity
8. Oil gun with diffuser 1 set
9. Oil hose pipe 1 set
10. Oil gun tips 1 set
11. HEA Ignitor 1 set
12. HP dosing pump bearing 1 set
13. Control valve (feed water) spares- Stem, disc, body seat 1 no. each
rings
14. Control valve (steam) spares stem, disc, body seat rings 1 no. each
15. Oil system solenoid valves 20% of population
1.22.00 FGD System

1.22.01 Booster Fans (if applicable)
1. Fan rotor assembly (excluding servo motor and blade) 2 nos.
2. Booster fan motor complete 1 no.
3. Booster fan motor bearing 1 set
5.1 Bearings 6 sets
5.3 Bushes 6 sets
5.5 Intermediate piece (if applicable) 4 sets
6.2 Motor 1 No of each type and
rating

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6.4 Filters 8 nos.
8. Coupling between Fan & Motor 3 sets.
10. Booster fan impeller liner 4 sets
11. Booster fan casing liner 3 sets
1.22.02 Gates in Flue Gas System
1 set of each
1. Seals
type (Set eans
complete
replacement for
one gate)
2. Actuator 1 no. of each type
1.22.03 Absorber
1. Liner Material 5% coverage of each

material and thickness
for one Unit/Absorber
2. Absorber Spray/Oxidation nozzles 10% of each type
3. Absorber Mist Eliminator Washing Nozzles 10% of each type
4. Absorber Mist Eliminator 5% of each type

1.22.04 Oxidation Air Compressor
1. Impeller Assembly 1 no.
2. Bearings 1 no. of each type

3. Motor
1 no. of each type
1.22.05 Agitators
(For Absorber Oxidation Tank, Mill Separator Tank,
Limestone Slurry Preparation Tank and any other tank
provided with agitators)
1. Impeller Assembly 1 no. of each type
2. Bearing Assembly 2 no. of each type
3. Motor 1 no. of each type

4. Belt and Pulley (If applicable) 2 no. of each type
5. Gear Box Assembly (If Applicable) 1 no. of each type

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1.22.06 Slurry Pumps
(Absorber Slurry Recirculation Pump, Gypsum Bleed Pumps,
Mill Circuit Pump, Limestone Supply Pumps and any other
slurry pumps)
1. Impeller Assembly 1 no. of each type
2. Casing Liners 2 no. of each type
3. Seals 4 set of each type

4. Bearings 2 no. of each type

6. Motor-Pump Coupling 1 no. of each type
1.22.07 Hydro-cyclones
(Mill , Gypsum Primary Dewatering, Secondary Waste Water
and any other Hydrocyclone)
1. Hydro-cyclone Isolation Valve 10% of each type OR

1 no. whichever is
higher
2. Hydro-Cyclone 10% of each type OR

1 no. whichever is
higher
3. Hydro-Cyclone rubber lining 10% of each type OR

1 no. whichever is
higher
1.22.08 Feeders
1. Belt 4 sets *
2. Belt drive motor 1 nos.
3. Belt drive reducer 2 nos.
4. Speed Reducer Assembly 1 set*
5. Weighing Instruments 1 set*

6. Feeder weighing roll 1 no.
7. Gravimetric feeder gate actuator assembly 1 no.
8. Counter assembly of feeder complete 1 no.
9. Feeder head pulley assembly 1 no.
10. Inlet span roller assembly 6 no.

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1.22.09 Limestone Mills
1. Mill Wear Parts (Liners) & Grinding element 1 sets
Note : One set of Mill Wear Parts (Liners) above is defined as

under :
1 Set = (Grinding elements needed for complete
replacement of one mill) X (8000 x 1) / GWL, rounded off to
nearest higher whole number.
Where :
GWL =Guaranteed wear life of Mill Wear Parts as offered by
the bidder.
2. Mill Motor 1 no.

3. Auxiliary Motor 1 no.
4. Gear box internals (including Bearings and 2 sets *

Seals)
5. Complete Gear Box 1 sets *
6. Mill motor Bearings 1 sets *

7. Lube Oil / Grease System
7.2 Motor 1 nos. of each type
7.3 Pressure regulator 1 nos. of each type
7.4 Filters 2 nos. of each type
7.5 Pump & Motor coupling 1 nos. of each type

1.22.10 Slurry Valves 2 no. of each type and
size
1.22.11 Slurry Line Bends 2 no. of each type and
size
1.22.12 Vacuum Belt Filter
1. Filter Cloth 2 sets

2. Belt (if applicable) 1 sets
3. Vacuum Box Seals 2 sets

4. Drive Motor (if applicable) 1 no.
1.22.13 Vacuum Breaker Valves
1. Valve Assembly 1 no.
2. Actuator 1 no.

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1.22.14 Sump Pumps
1. Complete Impeller Assembly 1 no. of each type
2. Casing Liners 1 set* of each type
3. Bearing 2 set*
5. Pump discharge valve assembly 1 no. of each type

1.22.15 Horizontal Centrifugal Pumps
3. Bearing 2 set*

1.23.00 Goods cum passenger elevator for FGD (if
applicable)
23.1 Over current relay 2 Nos. of each type
23.2 Auxiliary relays 3 Nos. of each type
23.3 Friction block 2 Nos.
23.4 Guide roller of each type 20% of total population
or 3 Nos. of each type
whichever is high
23.5 Contactors of each type 2 Nos.
23.6 Control transformer 1 No. of each type
23.7 Time device 2 Nos. of each type
23.8 Rectifiers 2 Nos. of each type
23.9 Resistor 3 Nos. of each type
23.10 Fuses of each rating 20% of the total
population
23.11 Limit switches of each type 3 Nos.
23.12 Push button 3 Nos. of each type
23.13 Contact device (if applicable) 3 Nos. of each type
23.14 Brake motor 2 Nos. of each type
23.15 Transmitters (if applicable) 2 Nos. of each type
23.16 Switches of each type (if applicable) 3 Nos.
23.17 Receiver 2 Nos. of each type
23.18 Bearings of each type & size 2 Nos.
23.19 Roller of each type 3 Nos.
23.20 Worm gear spares
a) ‘O’ rings 3 Sets
b) Sealing ring of each type 3 Sets
23.21 Spares for brake
a) Fan 2 Nos. of each type

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b) Magnetic coil 3 Nos. of each type
c) Brake disc 2 Sets
d) Brake pad 2 Sets
23.22 Bushing (for door front) 2 Sets
23.23 Pinion 2 Nos. of each type
1.24.00 SCR System

1.24.01 Soot Blower/ Sonic Horn Assy
Complete Assembly 2 no. per Unit
1.24.02 Catalyst
Catalyst Module Total no equivalent to
(to be supplied in a suitable packing so that it is not affected 1 Layer for each unit
by outside environmental conditions during storage) and to be supplied
matching 75%
guaranteed life of
running catalyst.
1.24.03 Dilution Air Blower
3. Bearing 1 set*
1.24.04 Ammonia ForwardingPump
3. Bearing 1 set*
1.24.05
Catalyst Module Seals 100% for each unit
1.24.06
Ammonia injection Nozzles 25% for each unit
1.24.07 Valves 10% of each type and
size (minimum 01 no of
each type and size)
1.24.08 Ammonia unloading System
1.24.08.01 Complete compressor assembly 1 no
1.24.08.02 Complete vaporizer assembly 1 no
1.24.08.03 Disposal pump assembly 1 no
1.24.09 Injection Grid assembly pipes 10 % quantity of each
type and size for each
unit
1.24.10 Flow guide vanes/straightener/splitters 10% quantity of each
shape and size for each
unit

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1.24.11 Static Flow Mixer( Guide vane/splitter/liner) 10% quantity of each
shape and size for each
unit
1.24.12 Cyclone Separator 10% quantity of
replaceable parts (guide
vanes/liners)
1.24.13 Coating Material (if any) 50 % of the quantity
being used in one unit.
2.00.00 CONTROL AND INSTRUMENTATION (APPLICABLE FOR
STEAM GENERATOR AND AUXILIARIES INCLUDING FUEL
OIL PRESSURISATION AND HEATING SYSTEM, auxiliary
boiler, DOZING System Etc.)
2.01.00 DISTRIBUTED DIGITAL CONTROL MONITORING AND

INFORMATION SYSTEM (DDCMIS) (See General Clause also)
(for all systems including Auxiliary Boiler, FOPH, Dosing System,
ECW, CHP, FGD, NOx, Limestone & Gypsum Handling system
etc.)
1.0 HMI Devices
(A) Work station/PC station/servers
(i)OWS with licensed software 2 nos. of each type
and model
(ii)LVS workstation with licensed software 2 nos. of each type
and model
(iii) PC Stations with licensed software 1 nos. of each type
and model
(iv)Server/Information Workstation with licensed software 1 no. of each type and
(as applicable) model
(v)Programmer cum documentation station along with 1 no. of each type and
licensed software model
(vi) Keyboard 2 nos. of each type
and model
(vii) Mouse 4 nos. of each type
and model
(B) Printers (B)
(i) Color laser printer (A4)
(ii) Print head assembly for A4 color laser printer
(C) Network Components (C)
(i) Switch/repeaters/hubs/firewalls for DDCMIS.
(ii) Wireless equipment like power supplies ,modems,
electronic modules, media converter(if
applicable),connectors patch card, antenna etc.
(iii) Any other device/equipment not covered 2 nos. of each type
under above items but required to make system and model
complete.
(D) Miscellaneous items
(i) Hard disk drive unit of each type as offered in main 4 nos. (to be divided
offer complete with disks and other accessories based on main
population)

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(ii) Bulk Storage drive unit 2 nos. of each type
and model
(iii) Graphic processors modules/Card for work 2 nos. of each type
station/server and model
(E) GIU 1 no. of each type and
model
(F) Other HMIPIS devices required for Unified HMIPIS which 10% of each type and
are not covered in above items like protocol converters, model
stations with software, gateway etc
(G) Any other device/items for HMIPIS system which are not 1 no of each type and
covered in above items but are required to make the model
system complete.
2. Cables and Connectors.
(i) Prefab interconnecting cables with connectors 2 no. of each type and
length.
(ii) System bus cable with connectors 2 no. of each type and
length.
(iii) I/O bus cable with connectors for remote I/O units 2 no. of each type and
length.
(iv) Loose Connectors 5 nos. (sets) of each
type
3. Power Supply Modules & Power Packs for control system 20% or 4 nos. of each
type model and rating,
whichever is more.10%
of each type, model
and rating
4. Electronic modules of each type and model for control 20% or 2 Nos of each
system, Data communication system, Master and Slave type, model and rating
Clock etc. (This shall include all type of cards like I/O cards, whichever is more
Remote I/O cards, communication/Interface cards, subject to maximum of
controller cards, CPU module or Card, logic cards, etc.) 20 Nos of each type.
5. Bus coupler/Interface hardware / other communication 20% of each type and
devices. model or minimum 2
nos whichever is
more.
6. Relays 10% of each type and
model or minimum 2
nos whichever is more
7. Batteries used for battery backup of RAMs(If applicable) 10% of each type and
model or minimum 2
nos whichever is more
8. Fuses 200 % of each type
and rating
9. Cooling fans for Power supply and cabinets Cooling fans 10 % of each type and
for Power supply and cabinets. model
10 Intelligent mini UPS for workstation server, PCs, LVS, L3 1 no. of each size and
switch. rating

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2.02.00 OTHER RELATED CONTROL AND INSTRUMENTATION
SYSTEMS / EQUIPMENTS
Other SG related sub-systems
1. Flame Monitoring System
1.1 Complete Flame Scanner Assembly including scanner head 20 % or 4 nos.,
assembly, scanner housing, and fiber optic cables. whichever is more
1.2 Flame Scanner Lens( Applicable for Discrete scanners only) 100%
1.3 Electronic cards for scanners 10% or 2 nos. of each
type whichever is more.
1.4 Power Supply Modules 20% or 2 nos. of each
2. Coal Feeders
2.1 Motion monitor 10% or 2 nos. whichever
is more.
2.2 Speed pick-up 10% or 2 nos. whichever
is more.
2.3 Torque switch( If applicable ) 10% or 2 nos. whichever
is more.
2.4 Load Cell 10% or 2 nos.
whichever is more.
2.5 Electronic cards & Power Supply cards 10% or 2 nos. of each
2.6 Clutch (if applicable) 10% or 2 nos. whichever
is more.
2.7 Local indication lamps 200 %
2.8 Panel meters (If applicable) 10% or 2 nos. whichever
is more.
2.9 Limit switch assembly for coal-on-belt, no coal flow, shear 10% or 2 nos. of each
pin failure, etc. type whichever is more
2.10 Coupling (eddy current type etc., VFD as applicable) 10% or 2 nos. whichever
is more.
2.11 Relay/Contactor of each type make and model and rating 10% or 1 nos. whichever
is more.
3. Electromatic Safety Valves Pressure switches and solenoid 10% or 2 nos. of each
Valves. type whichever is more.
4. Furnace Temperature Probes Thermocouple 2 Nos.
5. Acoustic Pyrometers
5.1 Signal Processor and interface modules 20% or 2 nos. of each
type and model
whichever is more
5.2 Sensors and Transceivers 20% or 2 nos. of each
type and model which is
more.
5.3 All Electronic Cards including Power Packs 20% or 2 nos. of each
more.
5.4 Seal kit for Sound Generator 20% or 2 nos. of each
more.
6. Furnace and Flame viewing system LOT
6.1 Flame Cameras 10% or 2 nos.,
whichever is more

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6.2 Electronic Modules 10% or 2 nos. of each
type whichever is more
6.3 Filter 500%
7. Conductivity type level monitoring system (for driplegs)
7.1 Electrodes 50% of population
7.2 Electronic Cards 20% or 2 nos. of each
type and model
whichever is more.
7.3 Lamps/LEDs of display units 100%
8. Mill and Air heater Fire detection system.
8.1 Thermocouple 10%
8.2 Process actuator switches 10%
9. Acoustic steam Leak Detection system (ASLD) (if LOT
applicable)
(i) Processor and Interface modules 10% or 1 no. of each
type and model,
whichever is more
(ii) Sensors and Transceivers 10% or 1 no. of each
type and model,
whichever is more
10. level monitoring system for Coal bunker, fly ash silo and
ESP hopper (first field)
a) Acoustic 3D Level scanner 10% . of each type,

make and model or 1
no. whichever is more
b) Local indicator 2 nos. per unit
11. Any other instruments (If applicable) 10% or 1 no. whichever
is more
12. Any other control system (If applicable) 10% or 1 no. whichever
is more
2.03.00 MEASURING INSTRUMENTS (for all systems supplied under this package including
Auxiliary Boiler, FOPH, Dosing System, ECW, Air compressor system,CHP, FGD, NOx,
Skids, Limestone & Gypsum Handling system etc.)
1. Electronic Transmitters
1.1 Transmitters of all types, ranges and model no. (for the 10% or 1 no. of each
measurement of Pressure, differential pressure flow, level, type and model, which
etc.) ever is more
1.2 Level Transmitters (Ultrasonic/ radar type) 50% of each type and
length, including sensors
2. Temperature elements
2.1 RTD’s * of each type and length(with head assembly, 10% or 2 nos. of each
terminal block & nipple) type and length,
whichever is more
2.2 Thermocouples of each type like K-type, R-type, metal etc.* 10% or 2 nos. of each
(with head assembly, terminal block & nipple) type and length which
ever is more
2.3 Thermowell for application like mill outlet temperature and 10% or 2 nos. of each
SH/RH/Eco/ flue gas temp. in furnace type and length
whichever is more
2.4 Temperature transmitters 10% of each type and

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model
3. Local Indicators like temperature gauges, pressure gauges, 5% or 1 no. of each
differential pressure gauges, flow gauges, flow meters etc., make, model and type
whichever is more (to be
divided to various ranges
in proportion to main of
all make, model, type
population)
4. Process Actuated Switch Devices Includes all types of 5% or 1 no. of each type
Pressure, differential pressure, flow, temperature, and model whichever is
differential temperature, level switch Devices more
5. PD Type Flow Transmitters 1 no. of each type and
model
6. Any other instrument (If applicable) 10 % or 1 no. of each
type and model
whichever is more
7. Analyzers (Flue gas and Steam water) 2 Nos of each type

complete with
accessories
2.04.00 POWER SUPPLY SYSTEM
(24 V DC power supply system) (To be provided for each system)
for mandatory spares of this system, these refer Cl,No. 3.02.00 of
Chapter -07 mandatory spares DDCMIS, Part-F
1. Silicon controlled thyristors, diodes, power transistors 100%( 1 Lot)
2. Capacitors 1 set
3. Fuse free Circuit breakers 5% or 1 no. of each type
and rating, whichever is
more
4. Electronic modules of all types. 20% or 2 nos. of each
type and model,
whichever is more
5. Cooling Fans 10% or 2 nos. of each
type, whichever is more.
6. Indication Lamps 100%
7. Lamp holders with series resistor, if any 20%
8. Digital / analog panel meters / indicators 10%
9. Relays of all types including overload relays 20%
2.05.00 PROCESS CONNECTION PIPING (FOR IMPULSE LOT
PIPING/TUBING, SAMPLING PIPING / TUBING AND AIR
SUPPLY PIPING AS APPLICABLE)
1. Valves of all types and models 10% or 1 no. of each
type, class, size and
model whichever is
more.
2. 2 way, 3way, 5way valve manifolds 10% or 1 no. of each
model whichever is
more.

BID DOC. NO.: PAGE

3. Fittings 10% or 1 packet of each
model whichever is
more.
4. Purge meters 5% of each model or 1
no. whichever is more.
5. Filter regulators 20% of each model or 2
nos. whichever is more.
2.06.00 INSTRUMENTATION CABLE, INTERNAL WIRING &
ELECTRICAL FIELD
1. Pre fabricated cable of each type. 10% of installed quantity
2. Pre fabricated cable connector of each type 10% or 1 no. of each
type and model,
whichever is more.
3. Other cables (Instrumentation and Control cable) 5% or 500 mtrs
whichever is more for
each type, pair and size
of actual supplied
quantity
2.07.01 CONTROL VALVES, ACTUATORS & ACCESSORIES
(Following items shall be provided under this clause for all
modulating control valves being supplied under this
package even if one or more of these items are also
specified elsewhere under mandatory spares)
1 Pneumatic and electro-hydraulic actuator assembly 10% or 1 no. of each
type, model and rating,
whichever is more.
2 Diaphragms, O’ rings, seals etc. of all types make etc. 100%
3 Pressure Gauges of all types, make, rating etc. 10% or 2 nos. of each
4 Solenoid valves (if applicable) 10% or 2 nos. of each
5 Positioner units /smart positioners (complete unit)& accessories 10% or 1 no. of each
(link assembly) type whichever is more
6 Pneumatic air-filter/Regulator of each type, make rating etc. 10% or 2 Nos.,
whichever is more
7 Air lock relays 10% or 2 nos. of each
2.07.02 PNEUMATICALLY OPERATED ISOLATION / BLOCK
VALVES, ACTUATORS & ACCESSORIES ( For all
ON/OFF valves supplied under this package even if one
or more of these items are also specified elsewhere under
mandatory spares)
1. Pneumatic actuator assembly 10% or 1 no. of each
type, model and
rating, whichever is
more.
2. Diaphragms, O’ rings, seals etc. of all types make etc. 100%

BID DOC. NO.: PAGE

3. Limit switches (complete unit)& accessories (link assembly) 10% or 2 Nos.,
whichever is more
4. Pneumatic air-filter/Regulator of each type, make rating etc. 10% or 2 Nos.,
whichever is more
2.08.00 MICROPROCESSOR BASED / PLC BASED /ELECTRONIC

BASED CONTROL PANEL (IF APPLICABLE)
1. Fully programmed controllers and electronic module of each 10% or 1 no. whichever
type (as applicable) is more
2. Power supply Module (If applicable) 10% or 1 no. whichever
is more
2.09.00 Any other special item supplied by bidder 10% or 1 no. whichever
is more
2.10 Electrical Actuators
1 no. of each type and
1 Actuators rating
2 Power unit for modulating actuator 2 nos. of each type
3 DC-DC unit / Power Units 2 nos. of each type
4 Electronic cards 2 nos. of each type
5 Position feed back transmitters 2 nos. of each type
6 Control Unit 2 nos. of each type
7 Torque And limit switch assembly of each unit 2 nos. of each type
3.0 Elevator
A Goods Elevator 1 Lot (The lot price
quoted will apply without
any change,to the
applicable items only (In
the list of items specified
below)as applicable for
the particular vendor
finally selected during
execution)
1 Friction block 2
2 Guide roller of each type 1 Lot comprising 20% of
total population or 3 nos.
of type whichever is
higher
3 Contactors of each type 2 Nos
4 Control transformer 1 No. of each type

5 Time device 2 Nos. of each type
6 Rectifiers 2 Nos. of each type
7 Overcurrent relay 3 Nos. of each type
8 Auxiliary relay 3 Nos. of each type
9 Resistor 3 Nos. of each type

BID DOC. NO.: PAGE

10 Fuses of each rating 1 Lot comprising 20% of
the total population
11 Limit switches of each type 3 Nos. of each type
12 Push button Complete set of
replacement for one
elevator
13 Contact device ( if applicable) 3 Nos. of each type
14 Brake motor 3 Nos. of each type
15 Transmitters 2 Nos. of each type
16 Switches of each type 3 Nos
17 Receiver 2 Nos. of each type
18 Bearings of each type & size 2 Nos.
19 Roller of each type 3 Nos.
20 Worm gear spares
a 'O' rings 3 Sets
b Sealing ring of each type 3 Sets
21 Spares for brake
a Fan 2 Nos. of each type
b Magnetic coil 3 Nos. of each type
c Brake disc 2 Sets
d Brake pad 2 Sets

22 Bushing( for door front) 2 Sets
23 Pinion 2 Sets
24 Lift Main drive motor 01 no of each type
25 Door opening motor 01 no of each type
26 Landing door complete 01 no.
27 Car door complete 01 no

28 VFD drive 01 no of each type
B Passenger Elevator 1 Lot (The lot price
quoted will apply without
any change,to the
applicable items only (In
the list of items specified
below)as applicable for
the particular vendor
finally selected during
execution)
1 Friction block 2 Nos. of each type
2 Guide roller of each type 1 Lot comprising 20% of
total population or 3 nos.
of type whichever is
higher

BID DOC. NO.: PAGE

3 Contactors of each type 2 nos
4 Control transformer 2 Nos. of each type

5 Time device 2 Nos. of each type
6 Rectifiers 2 Nos. of each type
7 Overcurrent relay 3 Nos. of each type
8 Auxiliary relay 3 Nos. of each type
9 Resistor( if applicable) 3 Nos. of each type

10 Fuses of each rating 1 Lot comprising 20% of
the total population
11 Limit switches of each type 3 nos
12 Push button Complete set of
replacement for one
elevator
13 Contact device ( if applicable) 3 Nos. of each type
14 Brake motor 2 Nos. of each type
15 Transmitters 2 Nos. of each type
16 Switches of each type 3
17 Receiver 2 Nos. of each type
18 Bearings of each type & size 2 Nos
19 Roller of each type 3 Nos
20 Worm gear spares of each type
a 'O' rings 4 Sets
b Sealing ring of each type 4 Sets
21 Spares for brake for each type
a Fan 2 Nos.
b Magnetic coil 3 Nos.
c Brake disc 2 Sets
d Brake pad 2 Sets
22 Bushing( for door front) 2 Sets of each type
23 Pinion 2 Nos. of each type
24 Lift Main drive motor 01 no of each type
25 Door opening motor 01 no of each type
26 Landing door complete 01 no.

28 VFD drive 01 no of each type
**One set means one complete replacement for a unit.
*One set means one complete replacement for an equipment.

BID DOC. NO.: PAGE

4.0 EQUIPMENT COOLING SYSTEM,CHEMICAL DOZING,
PLATE TYPE EXCHANGER
A DMCW Pumps
i Impeller 1 No.
ii Shafts 1 No
iii Shaft Sleeve 2 Nos
iv Casing wearing rings (if applicable) 2 Sets
v Impeller wearing rings (If applicable) 2 Sets
vi Bearings for the pumps 2 Sets of each type
vii Motor and motor bearings 1 Set of each type
viii Thrust Bearings (if applicable) 2 Sets of each type &
size
ix Sleeve nuts and O-rings 1 Sets of each type &
size
x Gland & Gland Packing (if applicable) 2 Sets of each type &
size
xi Fastners 1 Set of each type and
size
xii Complete Coupling(Pump & Motor) 1 Set of each type and
size
xiii Mechanical seals (if applicable) 1 Set of each type and
size
B Plate Type Heat Exchangers
i Gaskets 1 Lot comprising 30% of

total requirement of each
type & size
ii Fastners 1 Lot comprising 10%
each type
iii Plates 1 Lot comprising 20%
of each type

BID DOC. NO.: PAGE
5.01.0 Electrostatic precipitator (ESP)
1 Support insulator 8 nos. Of each

type & rating
2 Shaft insulator 12 Nos. of each
type & rating
3 Emitting electrodes
(a) Helical wire type 10% of the

installed quantity
in one ESP
(b) Wire pipe in rigid frame 20% of the
installed quantity
in one ESP
(c) Mast type 4% of the installed
quantity in one
ESP
4 Collecting electrode 2% of the installed
quantity in one
ESP
5 Inner arm assembly 60 nos. each for
collecting &
emitting system.
6 Outer arm assembly 30 nos. each for
collecting &
emitting system.
7 Plain bearing 50 nos. of each
type & size.
8 Shock bar/anvil 60 nos. of each
type & size.
9 Shock Bar Guide 100 nos of each
type and size
10 Big Pin Wheel and Small pin wheel 10 nos each type
and size
11 Rappers
(a) For electric rappers
(i) Assembled rapper/drop rods 60 nos. of each

type & size.
(ii) Coil assembly along with sleeve 10 nos.
(iii) Casing 10 nos.
(iv) Gaskets & packing 30 nos. of each

type & size.

BID DOC. NO.: PAGE
(b) For tumbling rappers
(i) Hammers 50 nos. of each

type & size.
(ii) Bearing components 10 nos.
(iii) Shafts 10 nos.
(iv) Gear motors 8 nos.of each type

& rating
10 Gaskets( Two set means one complete replacement for two TR sets, 2 set
one ESP)
11 Control system
(a) Push buttons for
(i) TR set controller 20 nos. Of each

type & rating
(ii) Others 10 nos. Of each
type & rating
(b) Indicator lamps 20 nos. Of each
type & rating
(i) Control fuse 20 nos. Of each
type & rating
(c) Power fuse 20 nos. Of each
type & rating
(d) Thyristor fuse 4 nos. Of each
type & rating
(e) Thyristor of transformer controller rectifier 8 nos. Of each
type & rating
12 Ash level indicator for ESP 20 nos. Of each
type & rating
13 Opacity monitor 4 Nos.
14 Power supply modules for remote control unit of opacity monitor 4 nos. Of each
type, make &
model.
15 Transformer rectifier set (Complete) 2 no.
16 Control system
(a) Transformer-rectifier set controller 4 Nos.

BID DOC. NO.: PAGE
(b) Rapper controller complete 2 Nos.
(c) Communication controller complete 1 no.
(d) Disconnecting Switch assembly 3 nos.
5.02.0 Passenger Elevator for ESP Rapper Panel room on Roof (If
applicable)
Friction block 4 nos. of each
type
Guide roller of each type 40% of total
population or 3
nos. whichever is
higher
Contactors 4 nos. of each
type and rating
Bushing (for door front) 4 sets* of each
type
Pinion 4 nos. of each
type
Worm gear spares of each type
‘O’ rings 8 sets *
Sealing ring of each type 8 sets *
Time device/Timer card(as applicable) 4 nos. of each

type and rating
Rectifiers 4 nos. of each
type and rating
Resistor (if applicable) 6 nos. of each
type and rating
Fuses/MCB/Switches (as applicable) 4 nos. of each
type & rating
Limit switches 6 nos. of each
type and rating
Push button Complete
replacement of
two elevator
Contact device (if applicable) 6 nos. of each
type and rating
Brake motor/ magnet(as applicable) 2 no. of each type
and rating
Bearings 2 nos. of each
type & size

BID DOC. NO.: PAGE
Magnetic coil 6 nos.
Floor indicator Display unit 2 no. of each type
Over current relay 6 nos. of each

type & size
Control Transducers 2 no. of each type
& size
Roller 6 nos. of each
type & size
Brake Disk and Pad 2 no. of each type
& size
Lift Main drive motor 01 no of each
type
Door opening motor 01 no of each
type
Landing door complete 01 no.
Car door complete 01 no
VFD drive 01 no of each

type
5.03.0 Passenger Elevator for ESP Control Room
Friction block 4 nos. of each

type
Guide roller of each type 40% of total
population or 3
nos. whichever is
higher
Contactors 4 nos. of each
type and rating
Bushing (for door front) 4 sets* of each
type
Pinion 4 nos. of each
type
Worm gear spares of each type
‘O’ rings 8 sets *
Sealing ring of each type 8 sets *

BID DOC. NO.: PAGE
Time device/Timer card(as applicable) 4 nos. of each

type and rating
Rectifiers 4 nos. of each
type and rating
9. Resistor (if applicable) 6 nos. of each
type and rating
10. Fuses/MCB/Switches (as applicable) 4 nos. of each
type & rating
11. Limit switches 6 nos. of each
type and rating
12. Push button complete
replacement of
two elevator
13. Contact device (if applicable) 6 nos. of each
type and rating
14. Brake motor/ magnet(as applicable) 2 nos. of each
type and rating
15. Bearings 4 nos. of each
type & size
16. Magnetic coil 6 nos.
17. Floor indicator Display unit 2 no. of each type
18. Lift Main drive motor 01 no of each

type
19. Door opening motor 01 no of each
type
20.Landing door complete 01 no.
22. VFD drive 01 no of each

type
* One set means one complete replacement for an equipment

BID DOC. NO.: PAGE
MANDATORY SPARES FOR CHIMNEY ELEVATOR

(Qty. indicated are for one (1) No. Chimney Elevator)
A. BRAKE ASSEMBLY Qty.
1. Brake Assembly complete 1 No.
B. GEAR ASSEMBLY
2. Gear Assembly complete 1 No.
C. DOOR FRONT
3. Bearing 3 Nos.
4. Roller 3 Nos.
5. Bushing (if applicable) 2 Nos.
D. LIMIT CAMS
6. Sensor 3 Nos.
7. Switch arm 3 Nos.
E. CAB
8. Guide roller 100% of the total ones

installed each type or min. 1
no. whichever is higher
9. Switch 3 Nos.
F. SLIDING DOOR
10. Rollers (if applicable) 4 Nos. each type
G. MACHINERY
11. Guide roller 2 Nos.
12. Pinion 2 Nos.

BID DOC. NO.: PAGE
13. Rubber inserts (if applicable) 12 Nos.
14. Groove ring (if applicable) 6 Nos.
15. Brake motor 1 No.
H. CABLE TROLLEY BEARING

(if applicable)
16. Bearing 3 Nos. of each type
I. ELECTRICAL EQUIPMENTS
17. Contactors 1 No. of each type
18. Auxiliary transformer 1 No.
19. Relays 1 No. of each type & rating
20. Switch 2 Nos. each type
21. Rectifier 3 Nos.
22. Limit switch 3 Nos. each type
23. Transmitter (if applicable) 1 No. if applicable
24. Receiver (if applicable) 1 No. if applicable
25. Battery charger 1 No.
26. Push Buttons 3 Nos. of each type
27. Timers 2 Nos. of each type & rating
28. Main drive motor 1 Set

with control system

BID DOC. NO.: PAGE
CHAPTER-02
STEAM TURBINE GENERATOR

CLAUSE NO.
MANDATORY SPARES FOR STEAM TURBINE & AUXILIARY
LIST OF TG MANDATORY SPARES
A. GROUP-A: MANDATORY SPARES
S. NO. ITEM DESCRIPTION QUANTITY

1 Complete assembly of HPT module (Includes inner bladed casing and 1 No.
bladed rotor including all internals in assembled condition and fitted
in outer casing) along with Breach nuts (if applicable).
Or
If design is such that stationery Blading is provided in diaphragms,
then full set of bladed diaphragms /Carriers and nozzle Sets required
for all stationary stages of HP turbine, along with Bladed HP Rotor
with applicable finned gland seals, Diaphragm Seal packings & outer
casing if applicable i.e., complete HP turbine assembly
2 Complete assembly of IPT module (inner bladed casing and bladed 1 No.
rotor including all internals in assembled condition) along with full
set of both ends of stationery gland seal segments (Finned).
Or
If stationery Blading provided in the form of diaphragms, then full
set of bladed diaphragms / carriers and nozzle Set required for all
stages of IP turbine and 1 assembled IP Rotor with applicable finned
gland seals, Diaphragm packings.
3. LP Turbine bladed rotor assembly Please see note in
the description
Note:
a) If configuration has one LP Rotor OR two LP rotors which are
identical, then one LP Rotor only is required.
b) If the configuration has two LP rotors but not identical then
one each of both non identical LP rotors are required, i.e
two LP Rotors
4 LP turbine rotor last stage moving blades along with fastening Please see note in
material( Clamping pieces , Rivets, snubbers, shrouds etc. whichever the description
are applicable)
Note:
a) If configuration has one LP Rotor, two sets each of both
sides is required(Total=4 sets)
b) If configuration has two LP Rotors ( Identical or non
identical) then one set each of both sides of both the LP
Rotors are required( Total=4 sets).
MANDATORY SPARES
SINGARENI TPP TECHNICAL CHAPTER-02
BID DOC. NO.: PAGE
STAGE-II (1X800 MW) SPECIFICATIONS
CW-CM-9755-C-O-M-002 STEAM TURBINE & 1 OF 30
EPC PACKAGE SECTION – VI, PART-F
AUXILIARY
CLAUSE NO.
5 Drive Turbine bladed rotor for TDBFP 1 No.

6 Aux oil pump complete assembly for Main Turbine along with 1 No.
complete coupling
7 Main oil pump complete assy (Turbine Driven). (If turbine driven 1 No.
MOP is not there then no requirement ).
8 AC jacking oil pump complete assembly for Main Turbine along with 1 No.
complete coupling
9 DC jacking oil pump assembly for Main Turbine along with complete 1 No.
coupling
10 EOP along with motor for Main Turbine lubricating system along 1 No.
with complete coupling
11 BFP Booster Pump
11 (a) Turbine Driven BFP booster pump complete assembly. including 1 no.
casing , rotor assembly along with bearings , complete coupling and
seal assembly
11(b) Motor Driven BFP booster pump complete assembly. including 1 No
casing , rotor assembly along with bearings, complete coupling and
seal assembly
12 BFP
12(a) Turbine Driven BFP cartridge complete assembly which includes DE, 2 Nos.
NDE bearing assembly, seals assembly, shaft, impellers, inlet ring
sections, diffusers along with gaskets , O-rings , soft parts etc
required for complete assembly replacement in barrel.
12(b) Motor Driven BFP cartridge complete assembly which includes DE, 1 No.
NDE bearing assembly, seals assembly, shaft, impellers, inlet ring
sections, diffusers along with gaskets , O-rings , soft parts etc
required for complete assembly replacement for replacement in
barrel.
12 (c) Complete Gear box assy. between BFP Drive Turbine & Booster 1 No.
pump including complete coupling
13 CEP complete with bowl assembly, discharge head (excluding 1 No.
canister and base)but including complete coupling
14 Main Turbine Condenser Vacuum Pump complete assembly 1 No.
including complete coupling
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
B. Group-B: Mandatory Spares:
I. TG Items
1 Complete set of all bearings including thrust bearings for complete 1 Set
turbine rotor system (Complete set of bearing assembly including ( Requirement for
torous / spherical pieces , cylindrical / spherical supports matched one Unit)
with spherical / tourus pieces , intermediate pieces & all other
fixing/assembly materials required to complete one bearing
assembly
2 High Pressure (HP) rotor seals including seals of balancing drum( if 1 Set( Requirement
applicable). (Complete set of interstage seals of all the stages of for one Unit)
moving blades of HP rotor including , fins , caulking wire , etc)
3 Assembly of HP casing seals including seals of balancing drum( if 1 Set( Requirement
applicable) (1 set should comprise of sealing fins, segments, fitted for one Unit)
keys, pins, caulking material, springs of interstage sealing of all the
stationary rows along with inserts , threaded rings , angle rings of
HP inlet assembly etc)
4 HP shaft Gland sealing (Complete set for replacement of front & 2 sets
rear sealing both rotating / stationary components) It should
( Requirement for
include segments, sealing fins ,caulking wire ,springs and fixing
two Unit)
material etc)
5 Assembly of IP casing Seals (1 set should consist of seal fins, 1 Set( Requirement
segments, fitted keys, caulking material , pins, springs, cap screws for one Unit)
for interstage sealing’s of all the stationary rows along with
threaded rings , inserts , angle rings of IP inlet assembly)
6 IP rotor seals (1 set should consist of seal fins , caulking material , 1 Set( Requirement
for all the interstage sealings of the rotating stages) for one Unit)
7 IP shaft Gland seals (Complete set for replacement of front & rear 2 Sets
sealing which includes seal segments, seal fins, caulking material,
( Requirement for
springs, fitted keys, screws, corresponding to both rotating /
two Unit)
stationary component)
8 LP Turbine rotor seals (Complete set of interstage seals of all the 1 Set( Requirement
stages of moving blades of LP rotor containg sealing fins, caulking for one Unit)
wire etc),
9 L P shaft Gland seals (Complete set for replacement of front & rear 2 Sets
with fixing material which includes seal segments, seal fins, caulking
( Requirement for
material, ,fitted keys, pins, springs, screws corresponding to both
two Unit)
rotating & stationary components)
10 LP Casing stationery seals (1 set should comprise of segments, 1 Set( Requirement
sealing fins ,springs fitted keys, pins, caulking material for for one Unit)
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
interstage sealing of stationary rows )
11 MS and HRH strainers elements 1 Sets

( Requirement for
one Unit)
12 Turning Gear assembly complete (including gear internal with 1 Set( Requirement
shafts, bearing, bushes, lock washers, oil seals, "O" rings, housing). for one Unit)
If hydraulically operated
Turning gear assembly complete (includes all nozzle segments &

moving blades / rotor assembly. and complete set of sealing strips
with caulking material )
13 Emergency stop valve (Set of all internals required to complete one 1 No.
valve assembly excluding body)
14 Emergency stop valve servomotor complete assembly 1 No.

15 IP stop valve (Set of all internals required to complete one valve 1 No
assembly excluding body)
16 IP stop valve servomotor complete assembly 1 No
17 HP control valve (Set of all internals required to complete one valve 1 No of each type.
assembly except valve body)
(If Valves are
similar then only
one No)
18 HP control valve servomotor complete assembly 1 No. of each type
(If servomotors are
similar then only
one No)
19 IP control valve (Set of all internals required to complete one valve 1 No of each type
(If Valves are
similar then only
one No)
20 IP control valve servomotor complete assembly 1 No of each type
(If servomotors are
similar then only
one No)
21 LP Bypass control valve (Set of all internals required to complete 1 No.
one valve assembly except valve body)
22 LP Bypass control valve servomotor complete assembly 1 No.
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
23 LP Bypass stop valve (Set of internals required to form one valve 1 No.
24 LP Bypass stop valve servomotor complete assembly 1 No.
25 Water Injection valve for LP bypass system complete assembly 2 No.

26 HP Bypass Valve complete assembly 1 No.
27 HP Bypass Valve servomotor complete assembly 1 No.

Spray water injection valve for HP Bypass system complete
28 2 No.
assembly
10% or 1 no of
each type model
Electrohydraulic actuator assembly for HP and LP bypass system :
and ratings
whichever is more
Seal kit for Electrohydraulic actuators for HP and LP bypass system 200%
Seal kit for HP/LP bypass servo/proportional valve and blocking unit 200%
Control fluid pump including motor and complete coupling (Set

1Set( Requirement
29 comprising of pump or pumps required to meet the 100%
for one Unit)
requirement of one TG unit including stand by )
1 Set( Requirement
30 Turbine Cylinders drain valves (complete replacement for an unit)
for one Unit)
31 Tube nest assembly of Vacuum pump cooler 1 No.
1 Set
32 Deaerator safety relief valves (Requirement for
one Unit)
33 Vacuum breaker valve complete assembly along with actuator 1 No.
Electro-hydraulic convertor assembly of Main turbine Governing One no of each
34
system type
All bellows/
Extraction bellow/ Compensator assemblies for all the Turbine
35 Compensators
extraction lines.
required for 1 unit
All
Bellow/Compensator assemblies for COP/CAP pipelines( From IP bellows/compensat
36
turbine outlet to LP Turbine inlet) ors required for 1
Unit.
Bellow/Compensator assemblies for LP cylinder/cyliders exhaust All bellows/
37
connecting with gland Box ( Both front and Rear)IS APPLICABLE Compensators
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
required for 1 unit
II. CONDENSATE EXTRACTION PUMP
1. Complete thrust Bearing assembly including bearing housing, 1 Set(

thrust bearing, carrier, journal bearing, cooling coil & thrust collar Requirement for
,thrust pads etc) one Pump)
2 Thrust pads of thrust bearing 1 Set(
Requirement for
one Pump)
3 Set of impellers & shafts 1 Set(
Requirement for
one Pump)
III. BOILER FEED PUMP
1 Turbine Driven Boiler Feed Pump
1.1 Complete Thrust bearing assembly with housing ,carrier & thrust 1 Set(
collar & Thrust Pads etc Requirement for
one Pump)
1.2 Journal bearing / bearing liners 1 Set(
Requirement for
one Pump)
1.3 Set of thrust pads of thrust bearing 1 Set(
Requirement for
one Pump)
1.4 BFP shaft 1 No.
1.5 Recirculation control valve complete assemblies 2 Set(
Requirement for
two Unit
2 Motor Driven Boiler Feed Pump
2.1 Complete Thrust bearing assembly with housing ,carrier & thrust 1 Set(
collar & thrust pads etc. Requirement for
one Pump)
2.2 Journal bearing / bearing liners 1 Set(
Requirement for
one Pump)
Requirement for
one Pump)
2.4 BFP shaft 1 No.
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
2.5 Recirculation control valve complete assemblies 1 Set(

Requirement for
one Unit )
IV. BOILER FEED BOOSTER PUMP
1 Turbine Driven Boiler Feed Booster Pump
1.1 Thrust bearing with housing, carrier & thrust collar & pads etc. 1 Set(
Requirement for
one Pump)
1.2 Journal bearings / bearing liners 1 Set(
Requirement for
one Pump)
Requirement for
one Pump)
1.4 Boiler Feed Booster pump shaft 1 No.
2 Motor Driven Boiler Feed Booster Pump
2.1 Thrust bearing with Housing , carrier & thrust collar & pads etc. 1 Set(
Requirement for
one Pump)
2.2 Journal bearings / bearing liners 1 Set(
Requirement for
one Pump)
Requirement for
one Pump)
2.4 Boiler Feed Booster pump shaft 1 No.
V. DRIVE TURBINE OF BFP
1 Emergency Stop valve assembly without outer body 1 No
2 Emergency stop valve servomotor assembly 1 No
3 HP/Main control valves (Set of all internals required to complete 1 No of each type
one valve assembly except valve body)
( If valves are
similar then only
one no)
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
4 HP / Main Control valve Servomotor assembly 1 No of each type

( If servomotors
are same then
only one no)
5 LP / Auxiliary Control valve complete assembly 1 no
6 LP / Auxiliary control valve servomotor complete assembly 1 No
7 One set of Journal bearings and Thrust bearing (complete assembly) 1 Set(
with carrier ,Collar and pads Requirement for
one Pump)
8 Auxiliary oil pump complete assembly including complete coupling 1 No
9 Emergency oil pump complete assembly including complete 1 No

coupling
10 Electrohydraulic convertor assembly for governing system of 1 no of each type.
TDBFP,s
VI Drip Pump ( If applicable)
1. Complete drip pump assembly with coupling sets ( Without Motor) 1 no
2. Complete Bearing assembly including bearing housing, thrust I set

bearing, carrier, journal bearing, cooling coil & thrust collar ,thrust
pads etc)
(Requirement for
one pump)
VII ACW and ECW system
1 DMCW pump complete assembly with coupling 1 No
2 ACW pump complete assembly with coupling 1 No
VIII MD BFP Hydraulic coupling
1 Aux. lube oil pump assembly 1 No
2 Gear driven lube oil pump &/ working oil pump assembly 1 No each
IX Main Condenser( If Air cooled)
1 Complete fan assembly( including shafts, blades, bearings , hub , 5 fan assemblies
couplings , support etc)
MANDATORY SPARES
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AUXILIARY
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C. Group C: Mandatory Spares

1 MAIN TURBINE
i.) HP outer & inner casing fasteners & fixing material 100 % of each type
&size( Requirement
for one Unit
ii.) HP/IP shaft coupling bolts, nuts, lock washers, pins, screws, 1 Set( Requirement
spacer ,guard etc. for one Unit
iii.) IP outer & inner casing fasteners & fixing material 100 % of each type
&size( Requirement
for one Unit
iv.) IP/LP shaft coupling bolts, nuts, lock washers, pins, screws, 1 Set( Requirement
spacer ,guard etc for one Unit
v.) LP/LP shaft coupling bolts, nuts, lock washers, pins, 1 set ( Requirement
screws,spacer, coupling guards ( applicable if 2 LP’s are there in for one Unit
one unit)
vi.) LP outer & inner casing fasteners & fixing materials 100 % of each type &
size( Requirement for
( If two LPs are there then for both LPs are required)
one Unit
vii.) a)LP turbine atmospheric diaphragm (Complete set for 1 No
replacement of one diaphragm assembly) with studs
b)LP diaphragm sheets
5Nos.
viii.) LP/Generator shaft coupling bolts, nuts, lock washers, pins, 1 Set( Requirement
screws, spacer, coupling guards for one Unit
ix.) Complete set of fitted keys and packers (Radial & Axial) of 2 Sets( Requirement
Turbine Sets which includes pedestal to base plate, pedestal to for two Units)
casing, casing to casing, casing to supports axial keys / radial
keys / palm packers / lubrite plates
x.) Jacking oil hoses for all TG bearings 2 Sets( Requirement
for two Unit)
1 Set( Requirement
xi.) NRV's on Jacking oil line to bearings
for one Unit)
Duplex lube oil filter AND Control Fluid regeneration system
filters (Complete set consisting of cartridges / filter elements / 2 Sets( Requirement
xii.)
dry filter / fine mech. filter / fuller earth filter, gaskets, ‘O’ rings for two Unit)
except housing) for lube oil and for all control Fluid systems
Turbine gland steam supply valve complete assembly
xiii.) 1 No
MANDATORY SPARES
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xiv.) Turbine gland steam leak-off valve complete assembly 1 No
NRV’s on CRH line (Complete set consisting of disc, shaft, gasket, 1 Set( Requirement
xv.)
gland packings, lever arm, stopper, hinge) for one Unit)
NRV’s on extraction lines (Complete set of internals required to 1 Set of each type &
xvi.) form the valve assembly except for outer casing & soft parts like size( Requirement for
gaskets , gland packings) one Unit)
1 Set of each type &
xvii.) Butterfly valves for gland steam seal system size( Requirement for
one Unit)
1 No. valve with 1 Set
of spray nozzles(
xviii.) LP exhaust hood spray control valve plus spray nozzles
Requirement for one
Unit)
xix.) Vapour extractor for lube oil with motor 1 No
xx.) Control fluid vapour exhauster with motor 1 No
xxi.) 2 Sets, to be supplied

in running metre(
Sealing strips for oil guard rings of Turbine pedestals
Requirement for two
Unit)
xxii.) Basket strainer/ Filter for Lube oil / Control Fluid system in tank 2 sets ( Requirement
– if applicable for two Units
xxiii.) Duplex filter for Jacking oil system consisting of filter elements / 2 Sets( Requirement
cartridges, O-rings, gaskets except housing for two Units)
xxiv.) Jacking oil pump pressure relief valve 2 Nos.
xxv.) Jacking oil header pressure regulating valve 2 Nos.
High density balancing weights for HP/IP/LP turbines for all 20 Nos. for each type,
xxvi.)
balancing planes size
xxvii.) Valve seat for HPSV,HPCV, HPBYPASS VALVE, 1 No. of each type
xxviii.) HPSV, IPSV spindle with cone 1 No. of each
Governing System Spares ( High pressure governing system) for
2
Main turbine, LP bypass, HP Bypass
Coupling assembly between valve & servomotor for HPSV, HPCV, 1 No for each valve
i.
HPBYPASS VALVE,
MANDATORY SPARES
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AUXILIARY
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Soft packing like gaskets, gland packing, O rings for HPSV, HPCV, 2 Sets for each valve
ii. HPBYPASS VALVE, HPBYPASS SPRAY VALVE, IPSV, IPCV, LPBYPASS
SV, LPBYPASS CV
Servomotor spindle with piston for servomotors of HPSV, HPCV,
iii. 1 Set of each
HPBYPASS VALVE, LPBYPASS SV, LPBYPASS CV
3 VACUUM PUMP FOR MAIN TURBINE CONDENSER
Complete rotating assembly with Impeller, rotor, shaft and
i. 1 No
Coupling
1 Sets( Requirement
ii. Radial bearing and Thrust bearing
for one pump)
iii. 2 Sets( Requirement
Complete set of soft parts like gaskets, o-rings etc. for cooler
for two pump)
4 CONDENSATE EXTRACTION PUMP
i. Bowl assembly wear rings, Impeller neck rings, casing wear ring 2 Set( Requirement
for all stages for two pump)
ii. Coupling between motor and pump with bolts bush locking pin 1 Set( Requirement
etc. for one pump)
iii. Suction strainer 1 Set( Requirement
for one Unit)
iv. Set of line rubber / carbon bearings. for column pipe / riser pipe 2 Sets( Requirement
/ bowl assembly for two pumps)
iv. Set of shaft couplings 1 Set( Requirement
for one pump)
v. Set of sleeves, guide bushes 2 Set( Requirement
for two pump)
vi. Mech. seal complete assembly 2 Sets( Requirement
for two pump)
vii. CEP recirculation valve trim which includes spindle with cone, 1 Set( Requirement
seat ring, guide bush, cage for one pump)
viii. CEP recirculation valve soft parts i.e. gland packing, seals, O- 3 Sets( Requirement
rings, gaskets etc. for three pump)
5 Shell side safety relief valve for the following :
i. All HP heaters 1 Set( Requirement

for one Unit
ii. All LP heaters 1 Set ( Requirement
for one Unit
MANDATORY SPARES
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6 Tube side sentinel/Relief valve for the following:

i. All HP heaters 1 Set( Requirement
for one Unit
ii. All LP heaters 1Set ( Requirement
for one Unit
7 Tube plugs for all HP heater 30 Nos. of each type
8 Tube plugs for all LP heater 20 Nos. of each type
9 Tube plugs for Gland steam condenser 10 Nos.
10 Trays and nozzle assembly for Deaerator (set of spray nozzles 50% each required for
and trays including fixing material) one unit
11 TD BOILER FEED PUMP (BFP)
11a TURBINE DRIVEN BOILER FEED PUMP (BFP)
i. Complete set of wear ring / neck rings (Rotating and stationary) 2 Set( Requirement for
two pump)
ii. Balancing drum and balancing drum bush & nut 2 Nos. each
iii. Mech. Seal (both DE/NDE) complete assembly. 2 Sets ( Requirement
for two pump)
iv. Complete set of soft parts i.e., O-rings, gaskets for BFP except for 4 Sets( Requirement
mechanical seal required for assembly of cartridge & assembly of for four pump)
cartridge in barrel
v. Set of filter elements / cartridges, O-rings, gaskets for Duplex 2 Sets each(
Lube oil filter Requirement for two
pump)
vi. Complete coupling assembly. between BFP to Turbine, Turbine to 1 No. each
Gear box, Gear box to Booster pump,
vii. Rotary & Stationary faces of mechanical seal (DE & NDE) 4 Nos. each(
Requirement for four
pump)
viii. Complete set of soft parts for mechanical seal including O-rings , 8 Sets ( Requirement
gaskets (DE & NDE) for eight pumps)
11b TD BFP Recirculation Valve spares
i. Valve stem with plug assembly. 2 No.
ii. Seat ring / valve seat 2 No.
iii. Stack / Cage assembly. 2 No.
iv. Set of soft parts which includes gaskets, O-rings, tech ring, gland 8 Sets( Requirement
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
packing for eight pump)

12 MOTOR DRIVEN BOILER FEED PUMP (BFP) / BFP RECIRCULATION
VALVE
i. Complete set of wear ring / neck rings (Rotating and stationary) 2 Sets( Requirement
for two pump)
ii. Balancing drum and balancing drum bush & nut 2 Nos. each
iii. Mech. Seal (both DE/NDE) complete assembly. 2 Sets for each(
Requirement for two
pump)
iv. Complete set of soft parts i.e., O-rings, gaskets for BFP except for 4 Sets( Requirement
mechanical seal required for assembly of cartridge & assembly of for four pump)
cartridge in barrel
v. Set of filter elements / cartridges, O-rings, gaskets for Duplex 2 Sets each(
Lube oil filter for both MDBFP & TDBFP Requirement for two
pump)
vi. Complete coupling assembly. between BFP to Hydraulic coupling 1 No. each
, Hydraulic coupling to Motor, Motor to booster pump
vii. Rotary & Stationary faces of mechanical seal (DE & NDE) 4 Nos. each
viii. Complete set of soft parts for mechanical seal including O-rings , 8 Sets ( Requirement
gaskets (DE & NDE) for eight pump)
13 MDBFP Recirculation Valve spares
i. Valve stem with plug assembly. 2 Nos.
ii. Seat ring / valve seat 2 Nos.
iii. Stack / Cage assembly. 2 Nos.
iv. Set of soft parts which includes gaskets, O-rings, tech ring , gland 8 Sets( Requirement
packing for eight pump)
14 BOOSTER PUMP FOR BOILER FEED PUMP
14.1 TURBINE DRIVEN BOOSTER PUMP FOR BOILER FEED PUMP
14.1.1 Wear rings, Neck rings (rotating and stationary) 2 Sets( Requirement
for two pump)
14.1.2 Mechanical seal (Both DE /NDE) 2 Sets for each DE &
NDE( Requirement for
two pump)
14.1.3 Rotary & stationary faces of mechanical seal (DE & NDE) 4 Sets for each(
pump)
MANDATORY SPARES
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AUXILIARY
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14.1.4 Complete set of soft parts which includes O-rings, gaskets for 8 Sets( Requirement
mechanical seal for eight pump)
14.2 MOTOR DRIVEN BOOSTER PUMP FOR BOILER FEED PUMP
14.2.1 Wear rings, Neck rings (rotating and stationary) 2 Set( Requirement for
two pump)
14.2.2 Mechanical seal (Both DE /NDE) 2 Sets for each DE &
NDE( Requirement for
two pump)
14.2.3 Rotary & stationary faces of mechanical seal (DE & NDE) 4 Sets for each(
pump)
14.2.4 Complete set of soft parts which includes O-rings, gaskets for 8 Sets( Requirement
mechanical seal for eight pump)
15 DRIVE TURBINE FOR BFP and Gear Box between Turbine &
Booster Pump
15.1 One set of emergency over speed governor assembly 1 Set( Requirement for
one turbine)
15.2 Jacking oil pump complete assembly. 1 No
15.3 Jacking oil pump relief valve / Jacking oil header regulating valve 1 No. each
15.4 Vapour Extractor Fan with motor for lube oil 1 No
15.5 Set of drive & driven gears for Gear Box 1 Set( Requirement for
one turbine)
15.6 Set of journal & Thrust bearings. for Gear box 1 Set( Requirement for
one turbine)
15.7 Set of filter elements / cartridges, O-rings, gaskets for Governing 2 Sets( Requirement
system of TDBFP for two turbines )
16 EOT CRANES for Main TG Hall and for BFP,s(If applicable)
16.1 Mechanical :
(a) Bearings for long travel wheels 1 Set( Requirement for
one Crane)
(b) Bearings for cross travel wheels 1 Set( Requirement for
one Crane)
(c) Bearings for Gear Boxes for each type of Hoist & travel (Main and 1 Set( Requirement for
aux hoist, LT and CT travel)) one Crane)
(d) Brake Liner for all the brakes ( main and aux hoist ,LT and Ct 2 Sets( Requirement
travel)) for two Crane)
MANDATORY SPARES
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(e) Hydraulic thruster for all Brakes (Main and aux hoist, CT and LT 1 Set( Requirement for
travel) one Crane)
(f) Oil Seals (both main and aux hoist , CT and LT motion) 2 Sets( Requirement
for two Crane)
(g) Brake springs for all brakes (both main and aux hoist, LT and Ct 1 Set( Requirement for
travel) one Crane)
(h) Wire Rope for Aux. hoist 1 No each
For BFP hall wire rope for main hoist to be given 1No each
17 ACW & ECW SYSTEM
a) Auxiliary Cooling Water Pumps and DMCW Pumps
(i) Shaft Sleeve ( DE & NDE) 2 Sets for each type of
pump
(ii) Casing & impeller Wearing Ring 2 Sets for each type of
pump
(iii) Bearings for Pumps 2 Sets for each type of

pump
(v) Thrust Bearings 2 Sets for each type of
pump
(vi) Sleeve nuts and O-rings 2 Sets for each type of
pump
(vii) Gland Packing (DE & NDE) if applicable 4 Sets for each type of
pump
(viii) Fasteners 1 Set for each type of
pump
(ix) Complete Coupling ( Pump & Motor) 1 Set for each type of
pump
(x) Mechanical seal (both DE and NDE) if applicable 2 Sets each of DE &
NDE for each type of
pump
xi Rotary & stationary faces for mech. seal (DE & NDE) 4 Sets each of DE &
NDE for each type of
pump
Xii Set of soft parts for mech. seal (O-rings , gaskets) 8 Sets for each type of
pump
MANDATORY SPARES
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b) Plate Type Heat Exchangers
(i) Plates 20% of each type or

minimum 03 nos.
whichever is higher(
Requirement for one
PHE)
18 Low Pressure Piping
Valves of all sizes 5% of the total

population of each type,
(Population= All Units)
size and class OR
minimum 2 nos. of each
type size & class
whichever is more
Note If there is only one valve only of particular type, size, class then
only one required..
19 Power Cycle Piping
1) Gaskets( pressure seal/Spiral wound/serrated etc) gaskets of all 100% of each type, size
the gate valves of sizes above 15 NB & class for one unit
2) Spare sets of gland packings of all the gate valves for all sizes 100% of each type, size
& class for one unit
3) Spare gaskets (pressure seal/Spiral wound/serrated etc) for all 100% of each type, size
the globe valves for sizes above 15 NB & class for one unit
4) Spare sets of gland packings for all the Globe valves for all sizes 100% of each type, size
& class for one unit
5) Spare Gaskets( pressure seal/Spiral wound/serrated etc) for NRV 50% of each type, size &
of all sizes class for one unit
6) Complete gate valves assembly up to the size of 50 NB 50% of each type, size &
class for one unit
7) Complete angle valves upto the inlet size of 65 NB 50% of each type, size &
class for one unit
8) Complete Globe valves upto the size of 50 NB 50% of each type, size &
class for one unit
9) Spring hangers assembly(Variable spring & constant spring 5% of total population
hangers) of one (1) unit for each
type & stiffness or min.
one (1) No.
MANDATORY SPARES
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10) Trim assembly for heater drip line control valves which shall 1 set ( Requirement for
include spindle with plug, cage assembly, seat (if applicable), one Unit)
guide bushes
11) Trim assembly for angle valves up to inlet size 65 NB which shall 1 set ( Requirement for
include stem with plug, cage assembly, guide bushes & seat one Unit)
ring(if replaceable)
20 Steam traps and Y-Strainers
a Steam trap & Y strainers up to 25 NB 10 nos. of each type ,
size & class
b Steam trap & Y strainer above 25 NB & up to 50 NB 5 nos. of each type , size
& class
c Steam trap & Y strainer above 50 NB 2 nos. of each type size
& class
21 Other Valves (PCP)
(1) Each type, size and class, Rating for 250 3 nos. each
NB & below but above 50 NB
(2) Each type, size and Class above 250 NB 2 no. each
22 LP dosing System
1 No. for each type of
(1.) Drive shaft cum worm
pump per unit.
3 Nos. for each type of
(2.) Drive worm wheel
pump per unit.
(3.) Connecting rod plate
pump per unit.
(4.) Cross head guide bush
pump per unit.
(5.) Plunger
pump per unit.
(6.) Plug
pump per unit.
(7.) Oil seal
pump per unit.
(8.) Washer
pump per unit.
(9.) Gland nut 2 Nos. for each type of
pump per unit.
MANDATORY SPARES
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ELECTRICAL
PART
A:
S.no. Item Description Quantity
I Generator & Auxiliaries
1 Turbo generator rotor complete 1 set
2 Complete generator stator 1 set
3 Generator Rotor fan/ compressor blades assembly(Fixed blades
mounted on carrier & moving blades ) 1 set
4 NGT for Generator 1 No.
5 Brushless Excitation system (if applicable)
a Thyristor assembly with semiconductor fuses 100% for one
channel
b Exciter complete assembly including PMG , Main exciter & rotating
diode wheel etc. 1 no
II. Gas System
1 Refrigeration type hydrogen drier assembly Complete 1 set
III. Seal Oil System
1 Complete motor and Pump assembly for AC seal oil pump 1 no. of each
type
2 Motor pump set for DC seal oil pump 1 set
3 Vacuum pump assembly 1 set
IV Stator Water Cooling System
1 Stator water pump motor assly 1 set
V Motors
1 Condensate Extraction Pump motor 1 no.
2 Boiler Feed Pump motor (BFP) 1 no.
3 ACW Pumps and DMCW Pumps motor 1 no. each
4 Vacuum pump motor 1 no.
5 Plant air compressor motor 1 no.
6 Instrument air compressor motor 1 no.
PART B:
1 Generator bearings for TE and EE 1set (complete with torous,
intermediate pieces and all other fixing/assembly/ insulating material 1 set
required to complete one TG unit except housing)
2 Oil guard rings spare for TE and EE bearings 1 set
3 Stator winding bars and connections (one set comprising of two bars
of each variant) 1 set
4 Hydrogen Seal Assly 1 set
5 Tube bundle for Hydrogen cooler 1 set
6 Brushless Excitation system (if applicable)
a Relays 1 no. of each
type
MANDATORY SPARES
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b Electronic modules of automatic voltage regulator 1 no. of each

type
25% of one
c Rotating Diode assembly with heat sinks, RC network and fuses
unit
d DC field breaker 1 no.
e Over voltage suppressor (Thyristor based) 1 set
7 Static excitation system (if applicable)
a Static rectifier element with heat sink and fuse 100% of one
assembly bridge
b Relays 1 no. of each
type
c Electronic modules of automatic voltage regulator 1 no. of each
type
d Excitation Transformer 1 no.
e Complete DC field breaker 1 no.
f Field flashing breaker 1 no.
g Over voltage suppressor (Thyristor based) 1 set
II Seal Oil System
1 Differential pressure regulator 1 no.
2 Pressure equalizing valve (if applicable) 1 no.
III Motors
1 no of each
1 All DC Motor ≥ 14 Kw type & rating
2 Cooling water booster pump motor 1 no.
3 ECW pump motor for TG auxiliaries 1 no.
IV Electrical Actuators
1 no. of each
1 Actuators type and rating
2 nos. of each
2 Power unit for modulating actuator type
2 nos. of each
3 DC-DC unit / Power Units type
2 nos. of each
4 Electronic cards type
2 nos. of each
5 Position feed back transmitters type
2 nos. of each
6 Control Unit type
2 nos. of each
7 Torque And limit switch assembly of each unit type
PART C:

1 Gaskets of all types (one set should include all types and sizes of
gaskets for one generator, hydrogen seals for TG and EE hydrogen 1 set
coolers)
5 Teflon Hoses with connectors 25% of the no. (for stator water cooling 3 nos. of each
system) type.
MANDATORY SPARES
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6 Generator phase and neutral bushings complete for one machine 1 set
8 Brush- holder for exciter for rotor winding E/F sensing (if applicable)
for one machine 1 set
9 Brush Gear assembly complete with brushes for slip ring (if applicable) 1 set
10 Brush- holder assembly for shaft earthing 2 nos.
11 Static excitation system (if applicable)
a Shunt trip and closing coil for field circuit breaker 2 set
b Initial excitation diode 2 set
c Thyristor cooling fan 1 set complete
for one unit
d Control transformers of each type/rating 1 set
II. Gas System
1 Diaphragm valve 1 no. of each
type
1 no. of each
2 Gas valves of all type & sizes
type & size
3 Valves for H2 & CO2 manifolds 10 nos.
4 Safety valve 1 no.
5 H2 gas regulator from cylinder to manifold 10 nos.
6 CO2 gas regulator from cylinder to manifold 3 nos.
7 Temperature and Pressure switches 1 no. of each
type
III. Seal Oil System
1 Float valve 1 no. of each
type
2 Non-return valve 1 no. of each
type
3 Filter elements 1 no.
4 Vacuum pressure gauge 1 no. (if
applicable)
5 Differential pressure gauge 3 nos.
8 Filter elements 1 set
9 Ferro-dynamic indicator 1 set
10 Level signalling device 1 set
11 Insulators for stator water header 1 set
Seal oil DPR and
VI EOT crane for Turbine hall
1 Solenoid Coils for Brakes 2 sets
2 MCBs/MCCBS/Fuse links for the whole crane 1 set
3 1 set of each
type, size &
Contactors and overload Relays rating
4 1 set of each
type, size &
Motors of the EOT rating
5 Timers of each type,size & rating 1 set
6 Limit Switches for
a Main Hoist 1 set
b Aux. Hoist 1 set
MANDATORY SPARES
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c Cross Traverse 1 set

d Long Travel 1 set
7 Carbon brushes & brush holders 1 set
8 Master Controller for Aux. Hoist, 1 set
1 No of each
9 Resistance Box type.
VII EOT crane for Turbine hall (VFD drive)
1 set of each
type, size &
3 Contactos and overload Relays for Motors of the EOT rating
4 Timers of each type, size & rating 1 set
a Main Hoist 1 set
b Aux. Hoist 1 set
c Cross Travel 1 set
d Long Travel 1 set
6 Master Controller for Aux. Hoist 1 set each
1 no. of each
7 Drive for MH,AH,CT&LT type& rating
VIII HYDROGEN GENERATION PLANT
1 Motor for compressor 1 no
IX Motors
1 Control fluid pump motor 1 no.
2 Control fluid recirculation pump motor 1 no.
3 Control fluid leakage oil pump motor 1 no.
4 Control fluid oil vapour exhaustor motor 1 no.
5 AC AOP motor for main turbine 1 no.
6 AC AOP motor for TDBFP 1 no.
7 AC JOP motor for main turbine 1 no.
8 AC JOP motor for TDBFP 1 no.
9 MDBFP lub oil pump motor 1 no.
10 MOT centifuge motor 1 no.
11 MOT oil vapour exhaustor motor 1 no.
12 TDBFP centifuge motor 1 no.
13 TDBFP oil vapour exhaustor motor 1 no.
14 TDBFP transfer oil pump motor 1 no.
15 Plant air compressor motor lub oil pump motor 1 no.
Note:
1. Complete rotor assembly & Complete Generator stator is optional.
MANDATORY SPARES
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CONTROL & INSTRUMENTATION SPARES-TG RELATED

Group-B: Mandatory Spares
I EHC & Hydraulic System RELATED INSTRUMENTATION
1. a. Electro-Hydraulic Converter/Servo unit/ proportional valve 1 Set

for main turbine
b. Blocking unit for main turbine (as applicable)
c. Position feedback transmitter of EHC & Position feedback
transmitter of Stop Valves & Control Valves for main
turbine (as applicable)

for LPBP
b. Blocking unit for LPBP (as applicable)
c. Position feedback transmitter for LPBP
d. Positioner for LPBP

for HPBP
b. Blocking unit for HPBP (as applicable)
c. Position feedback transmitter for HPBP
d. Poitioner for HPBP
4 2 complete sets
High pressure hoses for HPBP, High Pressure LPBP etc

for BFP Drive Turbine
b. Blocking unit for BFP Drive Turbine (as applicable)
c. Position feedback transmitter of EHC & Position feedback
transmitter of Stop Valves & Control Valves for BFP Drive
Turbine (as applicable)
NOTE:
All the governing spares are meant for EHC type governing system,
in case of HP governing being offered, its equivalent spares should
be offered
II MICROPROCESSOR BASED / PLC BASED / ELECTRONIC

BASED CONTROL (IF APPLICABLE)
a) Fully programmed Controller & electronic modules of each 10 % or 1 No.,
type (as applicable) whichever is more.
b) Power Supply module (If applicable) 10 % or 1 No.,
whichever is more.
III DISTRIBUTED DIGITAL CONTROL MONITORING AND
INFORMATION SYSTEM (DDCMIS)
1.
HMI DEVICES
MANDATORY SPARES
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A) Work station/PC station/servers

(i)
OWS with licensed software 2 nos. of each type
and model
(ii)
LVS workstation with licensed software 2 nos. of each type
and model
( iii)
PC Stations with licensed software 1 nos. of each type
and model
(iv)
Server/Information Workstation with licensed software (as 1 no. of each type
applicable) and model
(v)
Programmer cum documentation station along with licensed 1 no. of each type
software and model
(vi)
Keyboard 2 nos. of each type
and model
(vii)
Mouse 4 nos. of each type
and model
B)
Printers
(i)
Color laser printer (A4) 1 no
(ii)
Print head assembly for A4 color laser printer 2 nos of each type
and model
2 (a) Power Supply Modules & Power Packs for control system (If 20% or 4 Nos of
applicable) each type, model
and rating whichever
is more.
(b) Intelligent UPS for OWS/LVS WS/Server 1 No. of each type

and rating
3 Electronic modules of each type and model for DDCMIS control 20% or 2 Nos of
system and its data communication system. (This shall include all each type, model
type of cards like I/O cards, Remote I/O cards, and rating whichever
communication/Interface cards, controller cards, CPU module or is more subject to
Card, logic cards, etc.) maximum of 20 nos
of each type.
4 Bus coupler/Interface hardware / other communication devices. 20% of each type

and model or
minimum 2 nos
whichever is more.
5 Graphical interface units (if applicable) 1 No. of each type

and model
MANDATORY SPARES
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6 Batteries used for battery backup of RAMs. (if applicable) 10 % of each type
and model or
minimum 2 nos
whichever is more.
IV OTHER TG AND TD BFP RELATED SUB-SYSTEMS
Turbine Supervisory System for both TG & TD-BFP
(a) Power Supply assemblies of all types 20% or 4 Nos. of

each type
whichever is more
(b) Electronic Cards/PCB's/interface units etc. of all types used in TSS 10% or 2 Nos. of
each type whichever
is more.
© Probe with extension cable(If provided) 10% or 2 Nos of

each type whichever
is more
V. MEASURING INSTRUMENTS
1 Electronic Transmitters
(i) Transmitters of all type, range and model no. (for the measurement 10% or minimum 1
of Pressure, differential pressure flow, level, etc.) No. whichever is
more
(ii) Interface modules at field [between field transmitters & DDCMIS] 10% of each type
like Zener barrier, power supply isolator, isolator (as applicable) etc.
2 Temperature elements
(i) RTD's 10% of each type

and length or
minimum 1 No.
whichever is more
(ii) Thermocouples 10% of each type

and length or
minimum 1 No.
whichever is more
(iii) Thermo well for above applications 10% of each type

and length or
minimum 1 No.
whichever is more
(iv) Temperature Transmitters 10% or minimum 2

nos whichever is
more
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
VI POWER SUPPLY SYSTEM
24 V DC power supply system
(i) Rectifier Modules 10% of each

size/rating
(ii) Controller Module 10% of each type

and model
VII PNEUMATIC CONTROL VALVES, ACTUATORS &

ACCESSORIES
1 Pneumatic Control Valve actuator assembly 10% or 1 Nos. of

each type, model
and rating,
whichever is more.
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
Group-C: Mandatory Spares
I. DISTRIBUTED DIGITAL CONTROL MONITORING AND

INFORMATION SYSTEM (DDCMIS)
1 HMIPIS Devices 1 no.
A) Misleneious items
(i) Hard disk drive unit of each type as offered in main offer complete 4 nos. (to be divided
with disks and other accessories based on main
population)
(ii) Bulk Storage drive unit 2 nos. of each type

and model
(iii) Graphic processors modules/Card for work station/server 2 nos. of each type
and model
B) Network Components
(i) Switch/repeaters/hubs/firewalls for DDCMIS. 2 nos. of each type

and model
(ii) Wireless equipment like power supplies ,modems, electronic 2 nos. of each type
modules, media converter(if applicable),connectors patch card, and model
antenna etc.
(iii) Any other device/equipment not covered under above items but 2 nos. of each type
required to make system complete. and model
C) Other HMIPIS devices required for Unified HMIPIS which are not 10% of each type
covered in above items like protocol converters, stations with and model
software, gateway etc
D) Any other device/items for HMIPIS system which are not covered in 1 no of each type
above items but are required to make the system complete. and model
2. Relays 10 % of each type

and model or
minimum 2 nos
whichever is more
3. Fuses 200% of each type

and rating
(i) Prefab interconnecting cables with connectors 1 no. of each type

and length.
(ii) System bus cable with connectors 1 no. of each type

and length.
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
(iii) I/O bus cable with connectors for remote I/O units 1 no. of each type
and length.
(iv) Loose connectors 5 nos (sets) of each

type
5. Cooling fans for power supply and cabinets. 10 % of each type

and model.
II OTHER TG RELATED SUB-SYSTEMS
a) Turbine Supervisory System of Main and BFP turbines
i) Sensors of all types, range, model etc. for vibration, eccentricity, 10% or 2 nos. of
proximity, differential expansion, axial shift, each type whichever
is more. (1 LOT)
If prefab cable or
prefab extension
cable is used same
should be supplied
in proportion.
ii) Probe driver unit (If applicable) 10% or 2 nos. of

each type whichever
is more. (1 LOT)
b) Load Transducers, frequency transducers & any other 10 % or 1 no. of

transducers (as applicable) each type and
model whichever is
more.
c) Auto Synchroniser 10 % or 1 no. of

each type and
model whichever is
more.
d) (i) Solenoid valves in the Electrohydraulic governing & 10 % or 1 no. of

protection circuit of main turbines, BFP turbines, HPBP & each type and
LPBP model whichever is
more.
(ii) Solenoid valves to be used in extraction NRVs (as
applicable)
e) Any other special items supplied by bidder like Speed sensors, 10 % or 1 no. of
extension cable, drivers, modules used in over speed each type and
protection/ monitoring (as applicable) for main turbines & BFP model whichever is
turbines ; Reverse rotation unit for main turbines, BFP turbines, more.
Pumps (as applicable), etc.
III POWER SUPPLY SYSTEM
24 V DC power supply system
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
a) Capacitors and diodes 1 set.
b) Fuse free Circuit breakers 5% or 1 no. of each

type and rating,
whichever is more (1
LOT)
c) Cooling Fans 10% or 2 no’s. Of

each type,
whichever is more (1
LOT)
d). AC/DC isolators, contactors, timers, relays 10% of each type

and rating
e) Fuses of each type and rating 200%
Relays of all types including overload relays

f) 10%
PROCESS CONNECTION PIPING (FOR IMPULSE
IV
PIPING/TUBING, SAMPLING PIPING/TUBING AND AIR SUPPLY
PIPING)
a) Valves of all types 10%
b) 2 way, 3way, 5way valve manifolds 10% of each type,

class, size and
model
c) Fittings 10%
d) Purge meters 5% of each model
e) Filter regulators 20% of each model
V INSTRUMENTATION CABLE, INTERNAL WIRING
a) Pre-fabricated cable of each type (other than DDCMIS application) 10% of installed
(if applicable) quantity.
b) Pre-fabricated cable connector (other than DDCMIS application) (if 10% of each type
applicable) and model
Other cables (Instrumentation and Control cable) 5% or 500 mtrs
c)
whichever is more
for each type, pair
and size of actual
supplied quantity.
VI PNEUMATIC CONTROL VALVES, ACTUATORS &
ACCESSORIES
a) Should be included in mechanical portion of mandatory spares
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
b) Diaphragms, O' rings, seals etc. 100% of all types,

make etc.
c) Pressure Gauges of all types, make, rating etc.(if applicable) 10% or 2 nos. of
each type whichever
is more.
d) Solenoid valves (if applicable) 10% or 2 nos. of

each type whichever
is more.
e) Control valve positioners/smart positioners and its accessories 10% or 2 nos. of

each type, model
and rating,
whichever is more.
f) E/P converters 10% or 2 nos. of

each type, model
and rating,
whichever is more.
GENERAL NOTE:
1. Set for the particular equipment, would include all components required to
replace the item, for example a set of bearing shall include all hardware
normally required while replacing the bearings. It is further, intended that
the assembly / sub-assembly which have different orientation (like left hand
or right hand, top or bottom), different direction of rotation or mirror image
positioning or any other reasons which result in maintaining two different
sets of the spares to be used for the subject assembly / sub-assembly,
these shall be considered as different types of assembly/sub-assembly.
2. Wherever the quantities have been indicated for each type, size, thickness,
material, radius, range etc. these shall cover all the items supplied and
installed and the break up for these shall be furnished in the bid.
3. In case spares indicated in the list are not applicable to the particular design
offered by the bidder, the bidder should offer spares applicable to offered
design with quantities generally in line with the approach followed in the
above list.
5. Interchangeability and Packings:
All spares supplied under this contract shall be strictly interchangeable with
parts for which they are intended for replacements. These spares should
include all mounted accessories like components, boards, add or items,
fitting, connectors etc. and be complete in all respects so that the
replacement of the main items by these spares does not require any
additional item. The vendors must conform the pair to pair compatibility of
each electrical spares modules with the modules should be supplied in the
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CLAUSE NO.
original package. All electronic modules should be pre set and/or

preprogrammed for ready use at site. Alternatively, suitable instruction
sheet indicating the details of required PCB jumper position, BCD which is
setting, EPROM/PROM listing etc should be packed along with each
module. Also a caution mark sign should be put on all such module which
needs pre setting/pre programming before putting them in to service. The
spare shall be treated and properly packed for long term storage
6. Identification:
Each spare shall be clearly marked and labeled on the outside of the
packing with its description. When more than one spare part is packed in
single case, a general description of the contents shall be shown on the
outside of such case and a detailed list enclosed. All cases, containers and
other packages must be suitably marked and numbered for the purpose of
identification.
Control & Instrumentation Mandatory Spares for specific sub-systems such

as hydrogen generation plant and Condensate Polishing Unit (if applicable),
the spares shall be governed by the spares indicated against the
corresponding specific clauses only. For all remaining systems /
equipments offered under the present scope of work, the spares shall be
offered in totality as per the complete C&I items supplied in accordance with
the applicable clauses of C&I items.
MANDATORY SPARES
BID DOC. NO.: PAGE
AUXILIARY
CHAPTER-03
WS-COOLING TOWER

CLAUSE NO.
LIST OF MANDATORY SPARES FOR COOLING TOWER
NO DESCRIPTION QUANTITY
A) MECHANICAL /ELECTRICAL (Drive) ITEMS (Induced Draught Cooling Tower)
1) Drive Shaft assembly complete with balanced 3 Sets

couplings with all the fasteners
2) Complete fan and hub assembly matched and 2 Set

balanced
3) Complete gear box 3 No.
4) Set of gear box internals 3 Sets
5) Bearings for gear box 3 Sets
6) Oil seals & ‘O’ rings for gear box 6 Sets
7) Set of gaskets for gear box 3 Sets
8) Coupling (Gearbox end) along with all fasteners 3 Sets
9) Coupling (motor end) along with all fasteners 3 Sets
10) Spare bolts, nuts, bushes, shims (as applicable) etc. 6 Sets
for couplings
11) Butterfly valve complete assembly for cell isolation 3 No.
12) Spare for Butterfly valves for each size
a) Valve discs. 1 No.
b) Shaft 1 No.
c) Bearing bushes 1 Set
d) Seals 1 Set
e) Gear box units for valve 1 Set
f) Gear box internals with shaft 1 Set

BID DOC. NO.: PAGE
STAGE-II (1X800 MW) SPECIFICATIONS CHAPTER - 3
SECTION – VI, PART-F WS-COOLING TOWER
CLAUSE NO.
g) Bearing & ‘O’rings for gear box unit of Valves 1 Set
13) Tower Internals :
a) Water spray nozzle 10% of total population of one

tower
b)Fills (other than concrete fills) 10% of total population of one

tower
c) Drift eliminator 10% of total population of one

tower
d)Internal distribution pipes, end caps and couplings 5% of total population of one
tower
(B) CONTROL & INSTRUMENTATION ITEMS
(B-1) Measuring Instruments

1) Temperature elements
(i) RTD's* 10% **

(With head assembly, terminal block and nipple)
(ii) Thermowell 10% **
Note
** (to be divided into various insertion lengths in proportion to main population)
(iii) Temperature transmitter 10%. of each type and model or 1 no

whichever is more.
2) All types of local Indicators 10%. of each type and model.

BID DOC. NO.: PAGE
CLAUSE NO.
3) Process Actuated Switch Devices : 10% of each type and model.

(Includes all types of Pressure, differential pressure, flow,
temperature, differential temperature, level switch
Devices).
4) Vibration Monitoring System

(i)Sensors of all types, make, range, etc. 10% or 2 nos. whichever is more.
(ii)Power Supply Module Cards 10% or 2 nos. whichever is more
(iii)Driver / Interface Cards & all other electronic cards. 10% or 2 nos. of each type
whichever is more.
(iv)Indicators of all type including local as well as remote 5% or 1 no. whichever is more
mounted
v) Pre-fab Sensor Cable & Connectors of all types, makes, 10% of total installed quantity
range
5) Any other instruments not indicated in the tender P&ID but 10% or 2 nos. whichever is more.
required for control, monitoring and operation of the
equipment/plant/systems.
(B-2) Process Connection Piping (For Impulse Piping/Tubing and Air Supply Piping as
Applicable)
1) Valves 10% or 1 no of each type, class,
size and model whichever is
more.
2) Fittings 10% or 1 no of each type, class,
more.
3) Manifolds 2 way, 3way, 5way valve manifolds. 10% or 1 no of each type, class,
more.
Note :
1. Wherever quantity has been specified as percentage (%), the quantity of mandatory spares to be
provided by contractor shall be the specified percentage (%) of the total population of the plant. In
case the quantity so calculated happens to be a fraction, the same shall be rounded off to next higher
whole number.
2. Wherever the quantities have been indicated for each type, size, thickness, material, radius, range
etc., these shall cover all the items supplied and installed and the breakup for these shall be
furnished in the bid
In case spares indicated in the list are not applicable to the particular design offered by the bidder,
the bidder should offer spares applicable to offered design with quantities generally in line with the
approach followed in the above list.

BID DOC. NO.: PAGE
CHAPTER-04
WS-COOLING WATER

CLAUSE NO.
LIST OF MANDATORY SPARES FOR COOLING WATER
No. Description Quantity
1.00.00 CW pumps and Auxiliary water System
A) Mechanical Items
1) i) Spares for CW pump (Vertical Wet pit or Volute type)
Shaft sleeves 2 Sets
Bearing of pumps (all bearings) including thrust bearing as applicable. 1 Set
Bearing of motor (all bearings including thrust bearing as applicable) 1 Set
Wearing rings or equivalent for impeller (if applicable) 1 Set
Wearing rings or equivalent for Casing/ Bowl (if applicable) 1 Set
Impeller Shaft and Line shafts with fasteners (as applicable) 1 Set
All shaft Couplings with fasteners (as applicable) 1 Set
Coupling between pump and motor & coupling Guards 1 Set
Bushes for the all Couplings as applicable 1 Set
Mechanical seal or gland packing as applicable for the pumps 1 Set
Thrust bearings Pads 2 Sets
All Gaskets 1 Set
Impeller with impeller nut 1 Set
Oil Seal Ring (if applicable) 2 Sets
Deflectors (if applicable) 2 Sets
ii) Spares for electro hydraulic actuators
Complete actuator excluding the oil tank, accumulator 1 no

cylinders,counterweight and powerpack.
Complete power pack 1 set

BID DOC. NO.: PAGE
SECTION – VI, PART-F WS-COOLING WATER
CLAUSE NO.
2) Spares for vertical pumps (for each type and size )
Shaft sleeves 2 Sets
Bearing of pumps (all bearings) including thrust bearing as applicable. 1 Set
Bearing of motor (all bearings including thrust bearing as applicable) 1 Set
Wearing rings or equivalent for impeller (if applicable) 1 Set
Wearing rings or equivalent for Casing/ Bowl (if applicable) 1 Set
Impeller Shaft and Line shafts with fasteners (as applicable) 1 Set
Coupling between pump and motor & coupling Guards 1 Set
Bushes for the all Couplings as applicable 1 Set
Gland packing 1 Set
Thrust bearings Pads (if applicable) 2 Sets
All Gaskets 1 Set
Impeller with impeller nut 1 Set
3) Spares for horizontal pumps (for each type and size)
Impeller with nuts 1 no
Shafts with fasteners 1 set
Shaft Sleeves 2 Sets
All Gaskets 1 Set
Wearing rings – Impeller as applicable 1 Set
Wearing Rings – Casing as applicable 1 Set
Bearings for the pump and Drives 2 Sets
Thrust bearings if applicable 1 Set

BID DOC. NO.: PAGE
CLAUSE NO.
Pump & Drive Coupling with all fasteners & coupling Guards 1 Set
Pin and Bushes for the all Couplings as applicable 1 Set
Gland Packing 1 Set
4) Submersible pumps)
Impeller 1 set
Pump shaft 1 Set
(B) CONTROL & INSTRUMENTATION ITEMS FOR CW

PUMPS
S. NO. ITEM. QUANTITY
I. MEASURING INSTRUMENTS
1 Transmitters
(i) Transmitters of all types and model no. (for the 10 % or 1 no. of each type
measurement of Pressure, differential pressure and model whichever is
flow, level, etc.) including local indication ( if more.
applicable)
2 Temperature Elements
i) Temperature Transmitter 10 % or 1 no. of each type

and modeL whichever is
more.
ii) RTD’s 1 no. of each type
iii) Thermo well 1 no. of each type

* ( with head assembly, terminal block and nipple) ** ( to be divided into various
lengths in proportion to main
population).
3 All types of Local Gauges 1 no. of each make, model
and type (to be divided to
various ranges in proportion
to main of all make, model,
type population)
4 Flow Switch 1 no. of each type and model

BID DOC. NO.: PAGE
CLAUSE NO.
5 Reverse Rotation Indicators including proximity 1 no.

sensors
6 Position Transmitters for Butterfly valves 1 no.
7 Solenoid Valves for Hydraulic Actuators of Butterfly 1 no.

Valves
8 Limit switches 1 no. of each type
II. Process Connection Piping (For Impulse Piping/Tubing and Air Supply
Piping as Applicable)
1) Valves 10% or 1 no. of each type,

class, size and model
whichever is more.
2) 2 way, 3way, 5way valve manifolds. 10% or 1 no. of each type,
whichever is more.
3) Fittings 10% or 1 no. of each type,
whichever is more.
III. INSTRUMENTATION CABLE
(i) Prefab cable 1 No of each type and length

BID DOC. NO.: PAGE
CHAPTER-05
WS-DM & PT

CLAUSE NO.
LIST OF MANDATORY SPARES FOR DM & PT
PT Plant
I - MECHANICAL
1) CLARIFIER : PT-CW & Waste water RO System (for Each system)
Sl. No. Name of Items Unit Qty
1) Turbine drive motor Set 1
2) Rake (Scrapper) drive motor Set 1
3) Turbine drive shaft assembly Set 1
4) Rake (Scrapper) drive shaft assembly Set 1
5) Oil seal for gear box Set 4
6) Worm wheel Set 1
7) Worm shaft Set 1
8) All Bearings required for motors, Turbine drive, and Rack drive Set 1
Note: One set consists of quantity required for complete replacement for one clarifier or
motor as the case may be
2) Lime Slurry Transfer Pumps, Lime Dosing Pumps
1) Lime Dosing Pump Unit No 1
2) Lime Slurry Transfer Pump Unit No 1
3) Coupling between Pump & motor, bushes, pins with all fasteners & Set 1
coupling Guards ( for each type of pump)
4) Gland , Packing & Gland Assembly Set 1
Note : One set consists of quantity required for complete replacement for one pump
3) Alum Dosing Pumps : PT – CW
1) Alum Dosing Pump Unit No 1

BID DOC. NO.: PAGE
SECTION – VI, PART-F WS-DM & PT
CLAUSE NO.
4) Absorbant circulation Pumps – CW & PT Chlorine Leak Absorption system (each)
Sl. No. Name of Items Unit QTY
1) Impeller Set 1
2) Wearing rings – Impeller (if applicable) Set 2
3) Wearing rings – Casing (if applicable) Set 2
4) Shaft Set 1
5) Shaft Sleeves Set 2
6) Mechanical Seal Set 1
7) Coupling between Pump & motor, bushes, pins with all Set 1
fasteners & coupling Guards
8) Pump bearings Set 1
5) Vertical Sump Pumps – Sludge disposal pumps (PT & RO )(for each system)
Sl. No. Name of Items Unit QUANTITY
1) Complete Casing including suction (if applicable) bell Set 1
2) Impeller Set 1
5) Impeller Shaft, line shaft and head shaft Set 1
7) Stuffing box Set 1
fasteners & coupling Guards.

BID DOC. NO.: PAGE
CLAUSE NO.
9) Line Shaft Couplings (if applicable) Set 1
10) Impeller, Line and Head shaft bearings (as applicable) Set 1
6) Agitators
1) Agitator Assembly with Gear Box – Lime Slaking Tank Set 1
2) Agitator Assembly with Gear Box – Lime Preparation Tank – PT Set 1

System
3) Agitator Assembly with Gear Box – Alum Preparation Tank Set 1
4) Agitator Assembly with Gear Box – Coagulant aid Tank – CSSP Set 1
System
5) Agitator Assembly with Gear Box – Flash Mixer Set 1
6) Agitator Assembly with Gear Box – Flocculation Tank Set 1
7) Valves
1) Manual Plug Valve Set 5% or min

1 no
of
each
type
& size
2) Motor operated Plug Valve (without motor actuator) Set -do-
3) Check Valves /Non-return Valve Set -do-
4) Manual Ball Valve Set -do-

BID DOC. NO.: PAGE
CLAUSE NO.
5) Motor operated Ball Valve (without motor actuator) Set -do-
6) Manual Globe Valve Set -do-
7) Manual Diaphragm Valve Set -do-
8) Motor operated Diaphragm Valve (without motor actuator) Set -do-
9) Diaphragm for the above Diaphragm Valves Set -do-
10) Manual Butterfly Valve Set -do-
11) Motor operated Butterfly Valve (without motor actuator) Set -do-
12) Manual Gate Valve Set -do-
13) Motor operated Gate Valve (without motor actuator) Set -do-
Note : One set consists of quantity required for complete replacement for one valve of
each type/ size/Rating.
10) Air Blowers for Sludge pit
1 Impeller with shaft Set 1
2 All Bearings (Blower & Motor) Set 1
3 Oil seals Set 1
4 Gears Set 1
5 Filters Nos 2
Note : One set consists of quantity required for complete replacement for one blower

BID DOC. NO.: PAGE
CLAUSE NO.
11) Electrically Operated Hoists (For each type & capacity)
1 Bearings Set 1
2 Rope guide Set 1
3 Brake lining Set 1
4 Wire rope full length Set 1
Note : One set consists of quantity required for complete replacement for one hoist of
each type & capacity
12) Vertical (wet pit) Pumps- Coal decanted water, storm water transfer pump, make up
water pump(PT), Make up water pump (Ash), Filter water transfer pump, Any other
pump
1) Impeller with nuts & washers Set 1 set of

each type
2) Bearings for Line, Head and Impeller shafts Set -do-
3) Thrust Bearings of pump & drive Set -do-
4) Wearing rings – Impeller (if applicable) Set -do-
5) Wearing rings – Casing (if applicable) Set -do-
6) Gland, packing & gland assembly Set -do-
7) Impeller Shaft, line shaft and head shaft Set -do-
8) Shaft Sleeves Set -do-
9) Stuffing box Set -do-
10) Pump & Drive Coupling, bushes, pins with all fasteners & Set -do-
coupling guards (as applicable)
11) All Gaskets Set -do-
12) Motor Bearings Set -do-
13) Line Shaft Couplings (if applicable) Set -do-

BID DOC. NO.: PAGE
CLAUSE NO.
13) Horizontal Centrifugal Pumps –CW Makeup Pumps, service water pump, HVAC
cum compressor Make up pump, Waste water RO input pump Chlorine Water
Booster Pumps – CW System, PT System, Any other pump
Name of Items Unit QTY
Impeller for each type Set 1
Wearing rings – Impeller for each type (if applicable) Set 1
Wearing rings – Casing for each type (if applicable) Set 1
Shaft for each type Set 1
Shaft Sleeves for each type Set 1
Stuffing box for each type Set 1
Coupling between Pump & motor, bushes, pins with all fasteners & Set 1
coupling Guards
Pump bearings for each type Set 1
Gland , Packing & Gland Assembly for each type Set 1
CONTROL & INSTRUMENTATION-PT PLANT

Sl. No. ITEM QUANTITY
1.00.00 MEASURING INSTRUMENTS
1) Electronic Transmitters
(i) Transmitters of all types and model. (for the measurement 10 % or 1 no. of
of Pressure, differential pressure, flow, level, etc.) including each type and model
local indication ( if applicable) whichever is more
(i) Temperature Transmitter 10 % or 1 no. of
each type and model
whichever is more
(ii) RTD's* 1 no. of each type
(iii) Thermo well 1 no. of each type

BID DOC. NO.: PAGE
CLAUSE NO.

* (With head assembly, terminal block and nipple) ** (to be divided into
various insertion
lengths in proportion
to main population)
3) Local Indicators (Non-Electrical type) -As applicable for the
package as per the following items
(i) Temperature gauges 1 no. of each range
and type
(ii) Pressure gauges 1 no. of each range
and type
(iii) Differential Pressure Gauges, 1 no. of each range
and type
(iv) Level gauges 1 no. of each range
and type
(v) Flow gauges excluding Rota meters 1 no. of each range
and type
(vi) All types of Rota meters 1 no. of each range
and type
4) Process Actuated Switch Devices -As applicable for this
package, as per the following items
(i) Temperature switches 1 no. of each range
and type
(ii) Pressure switches 1 no. of each range
and type
(iii) Differential Pressure switches 1 no. of each range
and type
(iv) level switches 1 no. of each range
and type
(v) Flow switches 1 no. of each range
and type
5) Solenoid Valves 10 % or 1 no. of
each type and model
whichever is more
6) Limit Switches (for Pneumatic Valves and Manual valves) 2 no. of each type
7) ANALYSERS
1) PH Analyzer
(a) Flow Through type cell and Electrode
1 no of each type
(b) Electronic Transmitter unity without sensor
1 no of each type
(c) Pre-fabricated cable with connector 1 set

BID DOC. NO.: PAGE
CLAUSE NO.
2) Conductivity Analyzer
1 no of each type
1 no of each type
(b) Electronic Transmitter unity without sensor 1 set
(c) Pre-fabricated cable with connector
3) Turbidity Analyzer
1 no of each type
1 no of each type
4) Residual Chlorine Analyzer
1 no of each type
(a) Sensor
1 no of each type
(b) Transmitter 1 set
(d) All Chemical Reagents for 12 month operation

(Supply to be staggered as per the shelf life)
2.00.00 PROCESS CONNECTION PIPING (FOR IMPULSE PIPING/TUBING, SAMPLING
PIPING/TUBING AND AIR SUPPLY PIPING AS APPLICABLE)
1) 2 way, 3way, 5way valve manifolds 1 no. of each type,
class, size and
model

BID DOC. NO.: PAGE
CLAUSE NO.
DEMINERALISATION PLANT
1) ACTIVATED CARBON FILTER
1) Strainers for activated (of DM No / Min.50 nos or 1 Set whichever is
Stream) carbon filters or Header Set more
lateral
2) Activated Carbon filter media (for % 110% of One AC filter
both DM stream & alkali filter
application)
Note: One set consists of quantity required for complete replacement for one AC filter
of each type /application as the case may be.
2) CATION EXCHANGERS
1) Middle collector assembly for each No 1 Nos for each DM Stream
stream of MSRL
2) Strong Acid Cation resin --- One (1) full charge of One (1) cation
vessel plus 10%
3) Weak Acid Cation resin --- One (1) full charge of One (1) cation
vessel plus 10%
4) Strainers for Strong Acid Cation No / Min.50 nos or 1 Set whichever is
Exchanger or Header lateral Set more
5) Strainers for Weak Acid Cation No / Min.50 nos or 1 Set whichever is
Exchanger or Header lateral (if Set more
applicable)
3) ANION EXCHANGERS
1) Middle collector assembly. for each No 1 No. for each DM Stream

stream of MSRL
2) Strong Base Anion resin --- One (1) full charge of One (1) Anion
vessel plus 10%
3) Weak Base Anion resin --- One (1) full charge of One (1) Anion
vessel plus 10%

BID DOC. NO.: PAGE
CLAUSE NO.
3) ANION EXCHANGERS
4) Strainers for Strong Base Anion No /Set 50 Nos. or 1 Set as the case may be.
Exchanger or Header lateral
5) Strainers for Weak Base Anion No /Set 50 Nos. or 1 Set as the case may be.
Exchanger or Header lateral (if
applicable)
4) MIXED BED EXCHANGERS

1) Middle collector assembly for No 1 Nos for each DM Stream
Mixed Bed
2) Strong Acid Cation resin --- One (1) full charge of One (1) Mixed
bed vessel plus 10%
3) Strong Base Anion resin --- One (1) full charge of One (1) Mixed
bed vessel plus 10%
4) Strainers for MB exchanger or No / Min. 50 nos or 1 Set whichever is
Header lateral Set more
5) VALVES (DM & RO PLANT)
1) Manual Diaphragm valves and LOT 10% of total population or minimum

Pneumatic operated diaphragm 1 number whichever is higher for
valves with actuators each type / size/rating.
2) Diaphragm for above valves LOT 20% of total population or minimum

2 number whichever is higher for
each type / size/rating
3) Butterfly Valves (manual and LOT 5% of total population or minimum 1

pneumatic operated valves with number which ever is higher for
actuators ) each type and size.

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5) VALVES (DM & RO PLANT)
4) Other types (other than Butterfly & LOT 5% of total population or minimum 1
diaphragm type) valves (manual number which ever is higher for
and pneumatic operated valves each type / size/rating
with actuators )
5) Check Valves /Non-return Valve LOT 5% of total population or minimum 1

number which ever is higher for
each type / size/rating
6) Horizontal Centrifugal Pumps – DM Makeup Pumps , Degassed water pump,

Condensate Transfer pumps, Any other pump
1) Impeller Set 1
4) Shaft Set 1
7) Pump & Drive Coupling, bushes, pins with all fasteners & Set 1
coupling Guards
9) Motor Bearings Set 1

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7) DEGASSER BLOWERS , MIXED BED BLOWERS

1) Impeller with lock nuts & washers Set 1
2) Shaft Set 1
3) Bearings of Blowers Set 1
4) Suction filter Assembly Set 2
Note : One set consists of quantity required for complete replacement for one blower of each
type /Rating
8) Agitators
1) Agitator Assembly with Gear Box – Alkali Preparation Tank Set 1
2) Agitator Assembly with Gear Box – Alkali Day Tank Set 1
3) Agitator Assembly with Gear Box – Lime Tank near N.Pit Set 1
4) Agitator Assembly with Gear Box – Brine Preparation tank Set 1
9) DOSING EJECTORS
Sl. Name of Items Unit QUANTITY
No
For Acid application For Alkali application
1) Complete Ejector Assembly Set 1 1
Note : One set consists of quantity required for complete replacement for one ejector of of
each type & capacity
CONTROL & INSTRUMENTATION-DM PLANT

(i) Transmitters of all types and model. (for the 10 % or 1 no. of each type and
measurement of Pressure, differential pressure, model whichever is more
flow, level, etc.) including local indication ( if
applicable)
(i) Temperature Transmitter 10 % or 1 no. of each type and
model whichever is more

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(iii) Thermo well 1 no. of each type
* (With head assembly, terminal block and ** (to be divided into various
nipple) insertion lengths in proportion to
main population)
3) Local Indicators (Non-Electrical type) -As
applicable for the package as per the following
items
(i) Temperature gauges 1 no. of each range and type
(ii) Pressure gauges 1 no. of each range and type
(iii) Differential Pressure Gauges, 1 no. of each range and type
(iv) Level gauges 1 no. of each range and type
(v) Flow gauges excluding Rota meters 1 no. of each range and type
(vi) All types of Rota meters 1 no. of each range and type
4) Process Actuated Switch Devices -As
applicable for this package, as per the following
items
(i) Temperature switches 1 no. of each range and type
(ii) Pressure switches 1 no. of each range and type
(iii) Differential Pressure switches 1 no. of each range and type
(iv) Level switches 1 no. of each range and type
(v) Flow switches 1 no. of each range and type
5) Solenoid Valves 10 % or 1 no. of each type and
model whichever is more
6) Limit Switches (for Pneumatic Valves and 2 no. of each type
Manual valves)
7) ANALYSERS
i) PH Analyzer
(a) Flow Through type cell and Electrode 1 no of each type
(b) Electronic Transmitter unit without 1 no of each type
sensor
ii) Conductivity Analyzer

1 no of each type
(b) Electronic Transmitter unit without

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sensor
iii) Silica Analyzer

(a) Main PCB assembly 1 no of each type
(b) Power supply Cards(if applicable) 1 no of each type
(c) Rubber Tubes & Capillary Tubes 1 set
(d) Pre-fabricated cable with connector 1 set
(e) Solenoid Valves 1 set
(f) All Chemical Reagents for 12 month 1 set
operation(Supply to be staggered as per

the shelf life)
iv) Sodium Analyzer

(c) Rubber Tubes & Capillary Tubes 1 set
(d) Pre-fabricated cable with connector 1 set
(e) Solenoid Valves 1 set

1 set
(f) All Chemical Reagents for 12 month
operation(Supply to be staggered as per the
shelf life)
1) 2 way, 3way, 5way valve manifolds 1 no. of each type, class, size
and model
2) Filter regulator 1 no. of each type, class, size

and model
3.00.00 CONTROL VALVES, ACTUATORS AND ACCESSORIES

Control valve Smart Positioner Unit 1 No. of each type

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Reverse Osmosis System
1) Coagulant Unloading cum Transfer Pumps

Sl. No. Name of Items Unit QTY.
1) Impeller with nuts & other accessories Set 1
2) Wearing rings (Impeller & Casing ; as applicable) Set 1
3) Shaft Set 1
5) Coupling between Pump & motor, bushes, pins Set 1
with all fasteners & coupling Guards
2) Coagulant Aid ,Coagulant Dosing Pumps

1) Diaphragm Set 2
2) Oil seals of gear box Set 1
3) Connecting Rod with nuts & blots Set 1
4) Worm & worm wheel Set 1
5) All pump Bearings including Cross head guide Bearings Set 1
3) UF (Ultrafiltration ) Plant – Membranes [For RO (DM) & RO (Waste water)]

1) UF Membranes LOT 10% of total installed membranes in all
streams / trains
4) UF permeate Transfer Pumps, High Pressure feed Pumps RO (Waste water)

3) Shaft Set 1

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4) UF permeate Transfer Pumps, High Pressure feed Pumps RO (Waste water)

fasteners & coupling Guards as applicable.
7) Gland Assembly or Mechanical Seal as applicable Set 1
5) Cartridge Filtration Units RO (Waste water)

1) Cartridge Filters Elements LOT 30% of total installed membranes in all
the three streams/trains
6) RO (Reverses Osmosis) Plant – Membranes RO (Waste water)

1) RO Membranes LOT 10% of total installed membranes in all
streams / trains
7) Agitators
1) Agitator Assembly – for all chemical tanks as applicable (RO ) Set 1
8) Chemical Cleaning System (RO Plant )

1) Mixer (Agitator) of Chemical Tanks No 1
2) Chemical Cleaning Pump No 1
3) Cartridge Filter Element Set 1

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CONTROL & INSTRUMENTATION (RO SYSTEM)

(i) Transmitters of all types and model. (for the measurement of 10 % or 1 no. of each
Pressure, differential pressure, flow, level, etc.) including local type and model
indication ( if applicable) whichever is more
2) Local Indicators (Non-Electrical type) -As applicable for the
package as per the following items
(i) Level gauges 1 no. of each range and
type
(ii) Flow gauges excluding Rota meters 1 no. of each range and
type
(iii) All types of Rota meters 1 no. of each range and
type
3) Solenoid Valves 10 % or 1 no. of each
type and model
whichever is more
4) Limit Switches (for Pneumatic Valves and Manual valves) 2 no. of each type
5) ANALYSERS -As applicable for the package as per the

following items
1) PH Analyzer
1 no of each type
1 no of each type

Residual Chlorine Analyzer
3) (a) Sensor
(b) Transmitter 1 no of each type
(c) Pre-fabricated cable with connector 1 no of each type
(d) All Chemical Reagents for 12 month 1 set
operation (Supply to be staggered as per the shelf 1 set
life)

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CONTROL & INSTRUMENTATION (RO SYSTEM)


1)
2 way, 3way, 5way valve manifolds 1 no. of each type, class,
size and model
2)
Filter regulator( if applicable) 1 no. of each type, class,
size and model
9) Chemical Cleaning System (UF membranes) RO (Waste water)

1) Mixer (Agitator) of Chemical Tanks No 1
2) Chemical Cleaning Pump No 1
3) Cartridge Filter Element Set 1
10) Flushing Cleaning System (RO Plant )

1) Flushing Pump No 1
B) – CHEMICAL STORAGE & DOSING SYSTEM
B- 1) Anti-Scalant Dosing Pumps, Anti-Oxidant Dosing Pumps

1) Dosing Pump unit of each type / size No 1
B-2) Acid Unloading cum Transfer Pumps , Alkali Unloading , Alkali Transfer cum re-
circulation Pumps Pumps
3) Shaft Set 1

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B-2) Acid Unloading cum Transfer Pumps , Alkali Unloading , Alkali Transfer cum re-
circulation Pumps Pumps
5) Coupling between Pump & motor, bushes, pins Set 1
with all fasteners & coupling Guards as
applicable.
B- 3) Alkali Dosing Pumps, Acid Dosing Pumps
1) Dosing Pump unit of each type / size No 1
C) Valves For RO & UF The mandatory spares shall be as indicated under DM plant
Condenser Polishing Unit
A) Screens and Nozzles for Under Drain System
a) Activated Carbon filter 15% of AC filter vessel
b) Polisher Service Vessel 100% of one vessel
B) Under Drain System screens, nozzles/ headeral

lateral /any other type used for
a) Cation Regeneration Unit 1 Set
b) Anion Regeneration Unit 1 Set
c) Mixed Resin Storage Unit whichever applicable 1 Set
C) All Resins (Cation, Anion & Inert resins) One full charge required
for one Service vessel

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CONTROL & INSTRUMENTATION –CPU

(i) Transmitters of all types and model. (for the 10 % or 1 no. of each type
measurement of Pressure, differential pressure, and model whichever is
flow, level, etc.) including local indication ( if more
applicable)
(i) Temperature Transmitter 10 % or 1 no. of each type
and model whichever is
more
(iii) Thermo well** 1 no. of each type
* (With head assembly, terminal block and nipple) ** (to be divided into various
insertion lengths in
proportion to main
population)
3) Local Indicators (Non-Electrical type) - As applicable
for the package as per the following items
(i) Temperature gauges 1 no. of each range and type
(ii) Pressure gauges 1 no. of each range and type
(iii) Differential Pressure Gauges, 1 no. of each range and type
(iv) Level gauges 1 no. of each range and type
(v) Flow gauges excluding Rota meters 1 no. of each range and type
(vi) All types of Rota meters 1 no. of each range and type
4) Process Actuated Switch Devices -As applicable for

this package, as per the following items
(i) Temperature switches 1 no. of each range and type
(ii) Pressure switches 1 no. of each range and type
(iii) Differential Pressure switches 1 no. of each range and type
(iv) level switches 1 no. of each range and type
(v) Flow switches 1 no. of each range and type
5) Solenoid Valves 10 % or 1 no. of each type
and model whichever is

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more
6) Limit Switches (for Pneumatic Valves and Manual 2 no. of each type
valves)
7) ANALYSERS
1) PH Analyzer
(b) Electronic Transmitter unity without 1 no of each type

sensor
(b) Electronic Transmitter unity without 1 no of each type

sensor
3) Sodium Analyzer
1 set
(c) Rubber Tubes & Capillary Tubes
1 set
(d) Pre-fabricated cable with connector
1 set
(e) Solenoid Valves
1 set
(f) All Chemical Reagents for 12 month
operation (Supply to be staggered as per
the shelf life)

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2.00.00 PROCESS CONNECTION PIPING (FOR IMPULSE PIPING/TUBING,
SAMPLING PIPING/TUBING AND AIR SUPPLY PIPING AS
APPLICABLE)
1) 2 way, 3way, 5way valve manifolds 1 no. of each type, class,
size and model
2) Filter regulator(if applicable) 1 no. of each type, class,

size and model
3.00.00 CONTROL VALVES, ACTUATORS AND ACCESSORIES

1) Control valve Positioner Unit 1 No. of each type

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CHAPTER-06
PLANT UTILITY

CLAUSE NO. LIST OF MANDATORY SPARES FOR PLANT UTILITY
1.00.00 Compressed Air System:
1.01.00 Oil free Screw Air Compressor (As applicable)

H. P. Stage
1.01.01 Complete HP Stage assembly consisting of high pressure 1 Set of each
element, Bearing for male and female rotors (drive end), type/rating
Bearing for male and female rotors (non-drive end), Timing
gears, Graphite ring shaft for compressor chamber seals or
white metal labyrinth, suction valve, discharge valve,
packing set, Axial thrust bearing, Labyrinth oil seal or radial
seals or double acting seals for drive shafts.
L. P. Stage 1 Set of each

1.01.02 Complete LP Stage assembly consisting of high pressure type/rating
element, Bearing for male and female rotors (drive
end),Bearing for male and female rotors (non-drive end),
Timing gears, Graphite ring shaft for compressor chamber
seals or white metal labyrinth, suction valve, discharge
valve, packing set, Axial thrust bearing, Labyrinth oil seal or
radial seals or double acting seals for drive shafts.
Motor Bearings 2 Sets

1.01.03
LP stage Gear and Pinion 1 Set
1.01.04
HP stage Gear and Pinion 1 Set
1.01.05
Air Intake Filter Element With Gaskets 4 Sets
1.01.06
Oil Filter Element With Gaskets & Seals 4 Sets
1.01.07
Safety Valve Springs and Gaskets for HP stage 1 Set
1.01.08
Safety Valve Springs and Gaskets for LP stage 1 Set
1.01.09
Valves (within the compressor house with actuators 2 nos of each
1.01.10 type/ratings/ size.
Oil Pump/Motor
1.01.11
Oil Pump and Motor complete assembly 1 Set
1.01.11.1
Pump impeller/rotor with shaft 1 Set
1.01.11.2

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STAGE-II (1X800 MW) SPECIFICATIONS CHPTER - 6
SECTION – VI, PART-F PLANT UTILITY
Set of bearings 2 Set

1.01.11.3
Set of Seals 2 Set
1.01.11.4
Drain / Moisture Trap 2 Set of each
1.01.12 type/size.
Oil Cooler Gaskets & Seals 2 sets
1.01.13
Centrifugal Compressor (as applicable)
1.02.00
Pinion Shaft Journal Bearing Assembly 2 Sets
1.02.01
Thrust Bearing Assembly 2 Sets
1.02.02
Shaft Seals for Air-Oil (All stages) 2 Sets
1.02.03
Gasket / O rings 3 Sets each
1.02.04 type/size
Air Filter Elements 4 Sets each
1.02.05 type/size
Lub Oil System
1.02.06
Main oil pump complete 1 No
1.02.06.1
Aux. oil pump complete 1 No
1.02.06.2
Complete coupling for Main & Aux. 1 No
1.02.06.3 oil pump , spacer
Cartridge filter elements with gaskets and seals 4 Sets
1.02.06.4
Motor Bearings 2 sets
1.02.06.5
Drain / Moisture Trap 2 Set of each
1.02.07 type/size.
Oil Cooler Gaskets & Seals 2 sets
1.02.08
AIR DRYING PLANT (Twin tower type) FOR IA SYSTEM (As applicable)
1.03.00
Pre filter element(Ceramic candle or as applicable) 2 sets
1.03.01
After filter element(Ceramic candle or as applicable) 2 sets
1.03.02

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Heater element(if applicable) 1 sets

1.03.03
Blower bearing(if applicable) 1 sets
1.03.04
Blower motor bearing(if applicable) 2 sets
1.03.05
Valves & Valve Actuators (pneumatic/hydraulic) 2 sets
1.03.06
Heater coil for temperature stabilization (for HOC type)(as 2 sets
1.03.07 applicable)
MEASURING INSTRUMENTS
1.04.00
(i) Transmitters of all types, ranges and model no. (for the 10% or 1 No. of
measurement of Pressure, differential pressure flow, each type and
level, etc.) model, whichever is
more
(i) RTD’s* of each type and length 10% or 2 Nos. of

each type and
length Which ever
is more
ii) Thermocouples of each type like K-type, R-type, metal 10% or 2 Nos. of
etc. and length * each type and
length Which ever
is more
(iii) Thermowell for application like mill outlet temperature 10% or 2 Nos. of
and SH/RH/Eco/ true gas temp. in furnace each type and
length Which ever
is more
(iv) Temperature transmitters 10% of each type
and length
whichever is more
3 Local Indicators like temperature gauges, pressure 5% or 1 No. of

gauges, differential pressure gauges, flow gauges flow each make, model
meters etc., and type whichever
is more (to be
divided to various
ranges in
proportion to main
of all make,

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4 Process Actuated Switch Devices Includes all types of 5% or 1 No. of

Pressure, differential pressure, flow, temperature, each type and
differential temperature, level switch Devices model whichever is
more
5 Dew Point meters 5% or 1 No. of
each type and
model whichever is
more
MICROPROCESSOR BASED/PLC BASED CONTROL/ELECTRONIC BASED CONTRAL
1.05.00 PANEL (IF APPLICABLE)
Fully programmed controller of electronic modules of each 10% or 1 no.

1
type (as applicable) whichever is more
10% or 1 no.
2 Power supply module (if applicable)
whichever is more
1.06.00 Rotary drum type Air drying plant for Instrument Air
system (As applicable)
Drive assembly consisting of motor, gear boxes, drive shaft & 1 set
coupling
1 no.
1.07.00 a) Plant air compressor motor
b) Instrument air compressor motor

1 no.

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2.00.00 FIRE DETECTION AND PROTECTION SYSTEM
1.0 NOT USED
2.0 FIRE HOSES WITH COUPLINGS
2.1 7.5m long fire hoses (internal) with end 10% of population
connectors
2.2 15m long fire hoses (internal) with end 10% of population
connectors
2.3 15m long fire hoses (external) with end 10% of population
connectors
3.0 BRANCH PIPES WITH NOZZLES
3.1 Nozzles with branch pipes & quick coupling ends 10% of population
(internal)
3.2 Nozzles with branch pipes & quick coupling ends 10% of population
(external)
4.0 DELUGE VALVE ASSEMBLIES
4.1 Complete deluge valve assembly along with internals and accessories
4.1.1 150 NB 10% of population (Min 1 Set)
4.2 Clapper assembly complete (consisting of clapper seat rubber, screws, etc.)

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4.3 Solenoid coils
5.0 ALARM VALVE ASSEMBLIES (if applicable)
5.1 Complete alarm valve assembly along with

internals and accessories
5.1.1 150 NB 10% of population (min 1 Set)
6.0 VALVES (GATE/GLOBE/BUTTERFLY/NRV)
6.1 Complete valves 5% of population of each type &

size
6.2 Reduction gear operator(Gate/Globe/Butterfly) 10% of population of each type

& size
6.3 Flap/door with pin(NRV) 10% of population of the each

type & size
6.4 Disc( butterfly/globe) 5% of population of each type &

size
6.5 Gate(Gate valve) 5% of population of each type &

size
6.6 Stem(all types) 5% of population of each type &

size
6.7 Seal rings(all types) 10% of population of each type

& size
6.8 Flap rings(NRV) 10% of population of each type

& size

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6.9 Gaskets 10% of population of each type

& size
6.10 Bearing(Butterfly valve) 10% of population of each type

& size
6.11 Motorized actuator of butterfly valve 300 NB 1 No.
7.0 BASKET STRAINERS / Y-TYPE STRAINERS for HVW/MVW /SPRINKLER

SYSTEM
7.1 Strainer elements with o-rings and stiffeners.
7.1.1 Basket strainer 20% of population of each type

& size
7.1.2 Y- Type strainer 20% of population of each type

& size
8.0 MVW SPRAY SYSTEM
8.1 Spray Nozzles 5% of population
8.2 QB Detectors 5% of population
9.0 HVW SPRAY SYSTEM
9.1 Spray nozzles 5% of population
9.2 QB Detectors 5% of population
10.0 SPRINKLER SYSTEM
10.1 Quartz bulb sprinkler 5% of population
11.0 HYDRANT VALVE
11.1 Hydrant valve complete (internal) single headed 20% of population

with instantaneous female coupling
11.2 Hydrant valve complete (external) single headed 20% of population

with instantaneous female coupling
11.3 Water monitor sets with nozzle branch pipe etc. 5% of population
11.4 Spindle with nuts of Hydrant valve 10% of population

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11.5 Bonnet, gland nut, rubber assembly of hydrant 10% of population

valve
11.6 Seat, check nut, washer assembly of hydrant 10% of population

valve
11.7 Rubber washer for female coupling 10% of population
11.8 Instantaneous female coupling assembly 10% of population

complete for hydrant valve
11.9 Lock pin assembly for hydrant valve 10% of population
12.0 FIRE DETECTORS
12.1 Photo-electric type detector(Addressable) 5% of population
12.2 Multisensor detectors (Addressable) 5% of population
12.3 In Indicators assembly for smoke detectors 5% of population

provided in false ceiling (Response indicator)
12.4 LHS cable for coal conveyors 5% of population
12.5 LHS cable for cable galleries 5% of population
12.6 Manual pull stations 10% of each type
13.0 INFRA RED DETECTORS
13.1 IRD unit with local control unit, purging unit, other 5% of each type
accessories (for complete replacement)
14.0 PORTABLE EXTINGUISHERS
14.1 Water type 10% of each type
14.2 Foam Type 10% of each type
14.3 CO2 Type 10% of each type
14.4 Dry Chemical Type 10% of each type

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15.0 MOBILE EXTINGUISHERS
15.1 Foam type 10% of each type
15.2 CO2 Type 10% of each type
15.3 Dry Chemical Type 10% of each type
16.0 INERT GAS EXTINGUISHING SYSTEM
16.1 Nozzles 2 Nos. of each size/type
16.2 Automatic & Manual release system 1 No. of each size/type
16.3 Cylinder valve with safety pressure relief device 1 No. of each size/type
16.4 Flexible hoses(if applicable) 5 Nos. of each size/type
16.5 Solenoid coils 2 Nos. of each size/type
17.0 FOAM SYSTEM
17.1 Impeller for foam conc. pump 1 No. of each size/type
17.2 Shaft for foam conc. pump 1 No. of each size/type
17.3 Foam hose 2 Nos.
17.4 Isolating valves, bypass valves 1 No. of each size/type
17.5 Sealing kit for hydraulically operated valves, 2 Sets of each size/type
pressure control valve
17.6 Y type strainer element 1 No. of each size/type
18.0 FIRE ALARM PANEL & REPEATER FIRE ALARM PANEL
18.1 Fuses 100% of population
18.2 Indicating lamps 100% of population
18.3 Push Button 10 Nos. of each type and rating
18.4 Power supply modules 10% or 1 No. of each type &

rating whichever is more

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18.5 Control modules, loop cards modules, isolator 10% or 1 No. of each type,
cards whichever is more.
18.6 LCD display of each type unit of panel 1 No.
18.7 Cartridges for printers 2 Nos.
18.8 Interface unit / modules for non-addressable 10% or 1 No. of each type
devices, auxiliary / output relay modules, control whichever is more.
modules, supervisory control modules and any
other electronic modules
18.9 LED’s of each type 100% of population.
18.9.1 Power supervision relay 4 Nos. of each type.
18.10 Fire screen / alarm buzzer 1 No. of each type
19.0 ELECTRICAL
19.1 Electrical Actuator 10% or 1 No. of each type,

model and rating whichever is
more.
20.0 CONTROL AND INSTRUMENTATION
20.1 MEASURING INSTRUMENTS
20.1.1 All types of Local indicators 2 Nos. of each make, model and
type
20.1.2 Process Actuated Switch Devices : 2 Nos. of each type and model
(All types of Pressure, diff. pressure, flow,

temperature, level switch devices).
20.1.3 All type of Electronic Transmitters and Ultrasonic 10% or 1 No. of each type and
Transmitters including sensors. model whichever is more.
20.1.4 Limit switches for isolation valves 2 Nos. of each type
20.2 PROCESS CONNECTION PIPING (For Impulse Piping / Tubing and Air Supply
20.2.1 Valves 1 No. of each type, class, size

and model.

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20.2.2 2 way, 3 way, 5 way valve manifolds 1 No. of each type, class, size
and model.
20.2.3 Fittings 5% or 1 No. of each type, class,

more.
20.3 CABLES
20.3.1 Pre fabricated cable of each type. 1 No. of each type, size and
model.
20.3.2 Pre fabricated cable connector 1 No. of each type and model.
20.3.3 Other cables (including core cable, short term fire 5% of each type, pair/ core and
proof cable, fibre optic cables, etc.) size of actual installed quantity.
20.4 PLC CONTROL SYSTEM (If applicable)
20.4.1 Power Supply Unit 1 No. of each type and model,
20.4.2 Electronic modules(I/O modules, communication 10% or 1 No. of each type and
modules and any other module used in the model, whichever is more.
system)
20.4.3 Central Processor Unit 1 No. of each type and model
20.4.4 Interconnecting Cables 10% of each type & size
20.4.5 Cooling Fan in PLC system / cabinet 2 Nos.
20.4.6 Indication lamps of all types 100%
20.4.7 Graphical Interface Unit 1 No.
20.5 24V – DC POWER SUPPLY SYSTEM
20.5.1 CTs, CVTs, VTs, chokes, AC/DC isolators, 5% or 2 Nos. of each type and
contactors, timers, relays rating whichever is more.
20.5.2 Fuses of each type and rating 200%
20.5.3 Fuse free Circuit breakers 5% or 5 Nos. of each type and

rating whichever is more.
20.5.4 Electronic modules of all types One No. of each type

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20.5.5 Indication lamps 100%
20.5.6 Cooling Fans 1 No. of each type
20.5.7 Indicators 1 No of each type and rating
20.5.8 Relays of all types including overload relays 2 Nos. of each type and rating
20.5.9 Batteries 5% or 2 nos. of each type &

rating whichever is more

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3.00.00 AIR CONDITINING AND VENTIALTION SYSTEM
1.0 Screw Compressor Chilling Machine for each type/rating / model(If supplied
for the project)
1.1 Oil filter – O ring 1 Set
1.2 Refrigerant filter 1 Set
1.3 Master solenoid valve 1 No.
1.4 Master solenoid valve coil 1 Set
2.0 Centrifugal Compressors for each type/rating / model (if supplied for the
project)
2.1 Thrust Bearing 1 Set
2.2 Journal Bearings 1 Set
2.3 Thrust collar 1 Set
2.4 Oil slinger 1 Set
2.5 Interstage spacer 1 Set
2.6 Impeller 1 Set of each stage
2.7 Seals and Seal assembly 1 Set
2.8 “O” rings 1 Set
2.9 All gaskets 1 Set
2.10 Lever 1 Set
2.11 Vane Plate 1 Set
3.0 Air handling unit (for each model)
3.1 V-belts for AHU Blower 2 Sets
3.2 AHU Blower bearing 1 Set
3.3 Blower motor bearing 1 Set
3.4 Filters at suction and discharge of all AHUs 25% of installed

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population
4.0 Cooling Tower (for each model)
4.1 Nozzles for cooling towers 20 Nos.
4.2 Float valve assembly 1 No.
4.3 Fan Bearings 1 Set
4.4 Motor bearings 1 Set
5.0 Air Washer Units
5.1 Supply Air fans
5.1.1 V-belts for Supply air fans 2 Sets
5.1.2 Supply air fan bearings 1 Set
5.2 Air Washer pump
5.2.1 Impeller for Pump I no of each type.
5.2.2 Pump Shaft I no of each type
5.2.3 Pump Bearing 1 Set
5.2.4 Shaft Sleeves 1 Set
5.2.5 Gland Packings for pumps 2 Sets
5.2.6 Spray nozzles 5% of total population or

100 numbers whichever
is higher.
5.2.7 Air Washer Pump inlet water strainer 1 No.
5.2.8 Brass suction screen/strainer for air washer tank 1 Set
6.0 Unitary air filtration unit
6.1 Supply Air fans
6.1.1 V-belts for supply air fans 2 Sets
6.1.2 Supply air fan bearings 1 Set

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6.2 UAF Pump
6.2.1 Pump bearings 1 Set
6.2.2 Impeller for pump 1 no.
6.2.3 Pump Shaft 1 no.
6.2.4 Shaft sleeves 1 Set
6.2.5 Gland Packings for pumps 1 Set
6.2.6 Nylon Filter 1 Set
6.2.7 Spray nozzles 5% of total population or

50 Numbers whichever
is higher.
6.2.8 Water strainer 1 No.
6.2.9 Brass suction screen/strainer for unitary air filtration 1 Set

tank.
7.0 Electrical Actuators
7.1 Actuators 10% or 1 No. of each

whichever is more.
8.0 Control & Instrumentation
i) Air-Conditioning System
8.1 Electronic Transmitters
8.1.1 Transmitters of all types and model no. (for the 5% or 1 No. of each type
measurement of Pressure, differential pressure flow, and model whichever is
level, temperature etc.) more. (to be divided into
various ranges in
proportion to main
population)
8.2 Temperature elements
8.2.1 RTD's* 5% or 1 No. which ever

is more **

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8.2.2 Thermo well 5% or 1 No. which ever

is more **
* (With head assembly, terminal block and nipple)
** (to be divided into
various insertion lengths
in proportion to main
population)
8.3 All types of Local Indicators 5% or 1 No. of each

make, model and type
whichever is more (to be
divided to various ranges
in proportion to main
population of all make,
model and type)
8.4 Process Actuated Switch Devices Includes all types of 5% or 1No. of each type
Pressure, differential pressure, flow, temperature, and and model whichever is
differential temperature, level switch Devices. more.
8.5 Relative Humidity Sensors 2 Nos.
8.6 Geyserstat 2 Nos.
8.7 Local Humidity/Temperature indicators 2 Nos. each
9.0 Process Connection Piping (for Impulse Piping /

Tubing, Sampling Piping / Tubing and Air Supply
9.1 Valves 10% or 1 No. of each

model whichever is
more.
9.2 2 way, 3way, 5way valve manifolds 10% or 1 No. of each

model whichever is
more.
9.3 Fittings 10% or 1 No. of each

model whichever is
more.

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(II) Ventilation System
10.0 Measuring Instruments

2 Nos. (1 No. for
10.1 Pressure Gauge centrifugal pumps
for air washer unit and 1
No. for
centrifugal pumps of
UAF units).
Level transmitter 2 Nos.
10.2
Pressure transmitter 2 Nos. (1 No. for air
10.3 washer units
and 1 No. for UAF units)
PROCESS CONNECTION PIPING (FOR IMPULSE
11.0 PIPING/TUBING, SAMPLING
PIPING/TUBING AND AIR SUPPLY PIPING AS
APPLICABLE)
Valves 1 no. of each type, class,
11.1 size and model
2 way valve manifold 1 no. of each type, class,
11.2 size and model
Fittings 1 no. of each type, class,
11.3 size and model

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CHAPTER-07
COAL HANDLING PLANT

CLAUSE NO.
LIST OF MANDATORY SPARES FOR COAL HANDLING PLANT
Item Description Quantity Unit

as per
Specs
1 MECHANICAL
A) IDLERS
1 i) 35o troughing idlers complete with base frame and 100 Nos.
mounting brackets, etc.
ii) Rolls for (i) above 300 Nos.
2 i) Troughing idlers complete with base frame and 10 Nos.
mounting brackets, etc. (for belt feeders)
ii) Rolls for (i) above 30 Nos. of each
type
3 i) 35o impact idlers complete with mounting brackets 100 Nos.
and base frame etc.
4 35o troughing training idlers complete with base 10 % of total
frame and brackets, etc. (if used) installed
quantity
5 Transition idler complete as in (1) above 5 Nos.
6 Flat return idlers complete with mounting brackets, 100 Nos.
etc.
7 Flat Return Idlers complete with mounting 10 Nos.
brackets, etc. (for belt feeders)
8 Flat return trainer complete with mounting 10 Nos.
brackets, etc.
9 Belt cleaning spiral rubber disc return idler 10 Nos.
complete with mounting brackets, etc.
10 i) Two roll 10o troughing return idler assy. 40 Nos.
11 SS Idlers 2 Sets of each
type
B) CONVEYOR GEAR BOXES (including boom conveyor & belt
feeders)
i) Oil seals 2 Sets of each
type and
rating
ii) Bearings 1 Set of each
type and
rating
iii) Hold back device 2 Nos. of each
type and
rating
iv) Cooling fan with cover 2 Nos. of each
type and
rating
v) Complete gear box assembly with hold back device 1 Set of each
type and
rating
C) CONVEYOR DRIVE AND CONVEYOR BELT
a) Gear coupling

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SECTION – VI, PART-F COAL HANDLING PLANT
CLAUSE NO.
i) Gear Coupling 2 No. of each

type
ii) Bolts for gear coupling 2 Sets of each
size
iii) Seal kit for gear coupling (o-ring) 2 Sets of each
type
b) Fluid coupling
i) Fluid coupling complete 1 No. of each
type & size
ii) Multi Disc assembly (for fluid coupling), if 4 Nos. of each
applicable type & size
iii) Resilient Drive plate Assly., if applicable 1 No. of each
type & size
iv) Bearings 1 No. of each
type & size
v) Seal kit for fluid coupling 2 Sets for
each size
vi) Fusible plug 10 Nos. of each
size
vii) Complete actuator and engaging assembly 1 Set of each
(including motor, gear box etc.) type
viii Water pump motor (individual or group) 1 Set of each
type
ix) Oil filters 5 Sets of each
type
x) Oil/ cooler valves (if applicable) 2 Nos. of each
type
c) Belting
Conveyor Belt
i) Main Conveyors 1 drum length
of 250 m of
each type,
size & rating
ii) Boom conveyor, belt feeder and bunker seal belt 1 complete
length of
each
D) PULLEYS
i) Pulleys complete with shaft excluding bearing & 1 No. of each
plummer blocks (complete with lagging) type & size
in pulley
drum and
shaft Ø
ii) Plummer block complete with bearings & sleeves 2 Nos. each
type & size
E) IN LINE MAGNETIC SEPARATORS
i) Cleated conveyor belt 1 Set
ii) Motor, gear box drive assembly complete 1 Set
iii) Pulleys with Plummer blocks and bearings 1 Sets of each
size & type
F) COAL CRUSHER
i) Plummer Block assembly complete including 1 Sets
bearing, lock nut, lock washer etc.(DE+NDE)

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ii) Shaft seal 4 sets

iii) Hammer sets 5 Sets or 375
Nos.
whichever is
more (1 set
means
hammers
required for
one crusher)
iv) Rotor assembly complete consisting of rotor shaft 1 set
& keys, End discs, Centre discs, distance rings,
suspension bars, disc clamping nuts and shaft
extension etc. but without hammers, bearings and
pillow blocks as applicable
v) Cage bars, if applicable 4 sets
vi) Breaker plate 4 sets
vii) Liners 2 sets
viii) Suspension bars 4 sets
ix) Kick-off plate 4 sets
xii) Fluid coupling
a) Fluid coupling complete 1 set
c) Seal kit (sealing rings) 2 sets
d) Fusible plugs 8 nos.
e) Oil pump motor set (if applicable) 1 set of each
type
f) Water pump motor set (if applicable) 1 set of each
type
g) Oil filter 3 sets
h) Complete actuator and engaging assembly 1 set
(including motor, gear box etc.)
I) Cooler assembly (if applicable) 1 no.
j) Oil Cooler valves 2 nos. of each
type
k) Gear Coupling of crusher drive along with bolts and 2 sets
sealing kit.
G) VIBRATING SCREENING FEEDER
I) Bearings 2 no. of each
type and
size
ii) Seals 2 no. of each
size
iii) Liners 1 set
iv) Screen plates 4 sets
v) Complete vibrating assembly consisting of all 1 set of each
rotating parts including drive & driven unbalanced type and
shafts including bearings, casing, spring, vibrating rating and
blocks, main shaft, sheave & unbalanced weights direction
as applicable.
vi) Hoses (if applicable) 2 Sets

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vii) Drive unit assembly (including electric 1 set

motor,hydraulic pump, hydraulic motor, flexible
shaft, gear box, as applicable)
viii) Base springs, rubber pads 2 sets of each
type & size
ix) V belts 4 sets of each
type & size
H) ELECTRIC HOISTS
I) Brake linings 2 sets of each
type
ii) Rope guide & rope tightner 1 no. of each
type
iii) Limit switch 2 nos. of each
type & size
iv) Gear box/gear set 2 sets of each
type
v) Motor/geared motor 1 no of each
type & rating
vi) Drum bearing 1 set of each
type & rating
I) FLAP GATES (INCLUDING THAT OF TRIPPERS)
i) Limit switch 8 nos. of each
type & rating
ii) Actuator (complete with motor, gear box,limit 1 no. of each
switches etc.) type & rating
iii) Oil seals of Actuator 2 nos. of each
type & rating
iv) Flap Gate Shaft 1 No. of each
type & rating
v) Pressure nut 12 nos. of each
type & size
J) SUMP PUMP
i) Complete pump assembly with pump, motor, 1 Set
coupling base etc.
ii) Impeller with key & nut 2 Sets of each
size & type
iii) Oil seal 2 Nos. of each
size
iv) Coupling bolt with bushes 2 Sets of each
type
v) Pump shaft 2 Nos. of each
size
vi) Shaft sleeve 2 Sets of each
size
vii) Bearing bush 2 Sets of each
size
viii) Set of bearings 2 Sets
K) DUST SUPPRESSION & SERVICE WATER SYSTEM
(a) Pump impeller with key and nut 1 Set of each

type and

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size
(b) Pump Shaft 1 No. of each

type and
size
(c) Bearings 1 Set of each
type and
size
(d) Wearing rings 2 Sets of each
type and
size
(e) Shaft sleeve 2 Sets of each
type and
size
(f) Bushing 2 Sets of each
type and
size
(g) Coupling bolts & nuts (with bushes) 1 Set of each
type & size
(h) Spray nozzles 50 Nos. of each
type and
size
(i) Spray nozzles (for plain water dust suppression) 25 Nos. of each
type and
size
(j) Solenoid valves 5 % of each
type & size
(k) Globe valve / Plug valves 10 % of each
type & size
(l) Gate valve 2 Nos. of each
size
m) Strainers 1 No. of each
type
n) Compressor
(i) Air filter element 8 Nos.
(ii) Oil filter 6 Nos.
(iii) Discharge check valve 3 Nos.
(iv) Oil Pump Parts (including distance ring, eccentric 2 Sets
rings, Pump element, Pin, Key O, Ring) as
applicable)
(v) Inlet valve assembly 2 Nos.
(vi) Electronic regulator 3 Nos.
L) VENTILATION SYSTEM
(i) V-Belt 1 Set of each
type
(ii) Pre-filter element of pressurizing fans 2 Sets of each
type
(iii) Foundation Rubber pads 1 Set of each
type and
size
(iv) Bearings 1 Set of each
type and
size

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(v) Plummer Blocks 1 Set of each

type and
size
M) TRAVELLING TRIPPER
(i) Complete drive assembly including gearbox, 1 Set
coupling, brake etc.
(iii) Bearings for reducer 2 Sets
(iv) Drive axle with wheels, plummer blocks, bearings 1 Set
etc.
(v) Oil Seals Nos. of each 2
size
(vi) Non-drive axle with wheels plummer blocks, 1 Set of each
bearings etc. type
(vii) Chain assembly with sprockets 1 Set of each
type & size
(viii) Festoon Roller assembly for flexible cable 4 Nos.
(ix) Pulleys and Plummer block bearings 1 No. of each
type
(x) Plummer block with bearing for cable reel drums 1 Set of each
type
N) REVERSIBLE STACKER/RECLAIMER (Including boom conveyor & Intermediate conveyor)
1 Fluid coupling (complete) 1 No. of each

type
2 Fluid coupling spares
i) Fusible plug 4 Sets of each
type of
coupling
ii) Oil seals 4 Sets of each
type of
coupling
iii) Bearings 2 Sets of each
type
3 Couplings consisting input and output halves (for 1 No. of each
travel drive) type
4 Bearings excluding slewing bearings 1 No. of each
type
5.1 Hydraulic pump & hydraulic motor drive for luffing 1 Set of each
system type
5.2 Hydraulic pump & hydraulic motor drive for slew 1 Set of each
mechanism type
5.3 Hydraulic pump & hydraulic motor drive for bucket 1 Set of each
wheel mechanism type
6 Hydraulic cylinder 1 No. of each
type
7 Repair kit for hydraulic cylinder including oil seals 2 Sets for
etc. each type of
cylinder
8 Grease pump 1 No. of each
type
9 Hoses 2 Sets of each
type and
size

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10 Solenoid valves with coils 2 No. of each

type
11 Slew gearbox 1 No. of each
type and
size
12 Gearbox of bucket wheel 1 No. of each
type and
size
13 i) Carbon brushes for current collector of cable 2 Sets for
reeling drum each drum
ii) Plummer blocks and bearings of (CRD) 1 Set of each
type
14 Traverse drive assembly consisting of reducer, 1 No. of each
couplings, brake assy. etc. type and
direction
15 Brake shoes 4 sets for
each type of
brake
17 Complete bucket with liner etc 1 Bucket
18 Drive assembly of cable reel drive consisting of 1 Set of each
motor, gearbox, coupling, brake etc. as applicable type
19 Chain & chain sprockets 1 Set of each

type
20 Cable guide assembly 1 Set of each
type
21 Various plummer block used in Stacker reclaimer 1 No. of each
type & size
22 Plummer block with bearing for cable reel drums 1 Set of each
type
23 Seal kit for thrustor assembly 1 Set of each
type
24 Thrustor cylinder assembly 1 Set of each
type
O) ELEVATOR
a) Brake
1 Tool to brake 1 No.
2 Fan 1 No.
3 Magnet coil with housing pads 2 Nos.
4 Brake pads 6 Nos.
5 Adjusting sleeve 2 Nos.
6 Fixed brake disc 2 Nos.
b) Worm Gear
1 Worm Gear 1 No.
2 O' Ring 2 Nos. of each
type
3 Sealing ring 2 Nos. of each
type
c) Door Front
1 Bearing 2 Nos.
2 Roller 3 Nos.
3 Bushing 2 Nos.

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d) Limit Cams
1 Sensor 1 No.
2 Switch 2 Nos.
3 Switch arm 2 Nos.
e) CAD
1 Guide Roller 0.5 of the total
ones
installed
each type or
minimum 1
no.
whichever is
higher
2 Switch 1 No.
f) Sliding Door
1 Rollers 4 Nos. of each
type
g) Machinery
1 Guide roller 2 Nos.
2 Pinion 1 No.
3 Rubber inserts 6 Nos.
4 Grove ring 6 Nos.
5 Brake motor 1 No.
h) Cable trolley
1 Ball bearing 2 Nos. of each
type
P) DUST EXTRACTION SYSTEM
1 Plummer Blocks 2 Sets of each
type
2 Bearing of fans & motor 1 Set of each
type
3 Pulley 2 Nos. of each
type
4 Belts 2 Sets of each
size
5 Motor terminal blocks with studs for all motors 1 Set of each
rating and
type of
motor
6 Spray nozzle 10 Nos. of each
type
7 Solenoid valve with coil 2 Nos. of each
type
Q) SIDE ARM CHARGER
1. Gear box spares
i) Gear Internal 1 Set of each
type
ii) Oil Seal 1 Set of each
type
iii) Bearing 1 Set of each
type
2. Carriage Wheels

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CLAUSE NO.
a) Bearing 1 Set of each

size and
type
c) Plummer Block 1 Set of each
type and
size
3. Coupling 1 Set of each
type
4. Travel Wheel Assembly 1 No.
5. Bearing 1 No. of each
type
6 Motors
a) Motor including slip ring motor 1 Set of each
type & size
b) Bearings 1 Set of each
type & size
c) Oil Seal 1 Set of each
type & size
7 Brakes
a) Complete assembly 1 No. of each
type & size
b) Linings & springs 1 Set of each
type & size
8 Couplings
type & size
b) Pins, bushes and nuts 1 Set of each
type & size
9 Hyraulic Power Pack
i) Hydraulic pump with electric motor, coupling, 1 Set of each
valves & servo motor (mounted on pump) etc. type and
rating
ii) Solenoid Valves complete with coils 1 Set of each
type & size
iii) Filter element (1 No. Pressure filter + 1 No. Return 4 Sets of each
Filter) type
iv) Hydraulic Hoses 1 Sets
v) Hydraulic Motor 1 No. of each
type
vii) Hydraulic cylinder 1 No. of each
type
viii) Oil cooling fan with motor 2 Sets of each
type
ix) Oil filling motor 1 No. of each
type
x) Servo motor 1 No. of each
type
R) WAGON TIPPLER AND ACCESSORIES
1 Speed Reducers
a) Internals complete including input and output shafts 1 Set of each
and gears etc. type & rating
2 Brakes

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CLAUSE NO.
type & size

b) Lining & springs 1 Set of each
type & size
3 Couplings
type & size
b) Pins, bushes and nuts 1 Set of each
type & size
4 Hydraulic Power Pack
a) Hydraulic Pump with electric motor, coupling, valves 1 Set of each
(mounted on pump) etc. type & size
b) Hydraulic Motor 1 No. of each
type & size
c) Valves 1 No. of each
type & size
d O.P. coolers 1 No.
e) Filter Elements 10 Nos. of each
type
f) Pressure Switch 1 No. of each
type
g) Temperature Switch 1 No. of each
type
5 Bearings (not covered separately) 1 Set of each
type & size
6 Limit Switches 2 Nos. of each
type
7 Cylinder Manifold block with all valves mounted on it 1 Set
8 Hydraulic cylinder with piston 1 Set of each

type & size
9 Seals of hydraulic cylinder and pumps etc. 2 Sets of each
type
10 Hydraulic hoses 2 Sets
11 Rod end bearings with housing 1 Set for all
four clamps
12 Pressure Switches 1 No.
13 Common manifold block complete with all vales 1 No.
mounted on it
14 Main Pivot bearing 1 No.
15 Pinion support & bearing 1 No. of each
type
16 Pinion 2 Nos.
17 Latch (Pinion & rack segment locking device) 1 No.
S) APRON
FEEDER
1 Head Pulley complete with shaft 1 No.
2 Tail pulley complete with shaft 1 No.
3 Drive Motor 1 No. of each
type & size
4 Gear Box 1 No. of each
type and
size &

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CLAUSE NO.
direction
5 Complete internals of gear box including input and 1 Set of each

output shafts type & size
6 Reduction Gears 1 Set of each
type&size
7 Fluid coupling, flexible coupling etc. 1 No. of each
type&size
8 Traction rollers 20 % of
population
9 Carrying idlers 20 % of
population
10 Return Rollers 20 % of
population
11 Sprocket segments 2 Sets of each
type & size
12 Link chain 20 % of each
type & size
13 Pans (flights) 10 %
16 Plummer Blocks 1 No. of each
type & size
17 Bearings 1 Set of each
type & size
18 Hydraulic Cylinders 1 Set of each
type
19 Hydraulic Cylinder seal kit 2 Set of each
type
II "ELECTRICAL
"
A) CONVEYORS
(Including Boom Conveyor/Belt feeders)
1 Drive motor 1 No. of each
type and
rating
2 Belt sway switches 5 % of each
type
3 Pull cord switches 5 % of each
type
4 Zero speed switches 15 % of each
type
5 Chute block switches 15 % of each
type
6 Position switches for trippers, paddle feeders 10 % of each
type
7 Sensor/probe for Zero speed switches 20 % (min. 1
No.) of each
type and
speed range
8 Micro/limit switch of pull cord switch, Belt Sway 20 % (min. 1
Switches, Chute Block switches No.) of each
type
9 Motor terminal block with studs for all motors 1 Set for each
type and
rating of

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motor
B) CRUSHING
EQUIPMENT
1 Motor of crusher 1 No.
2a) Set of pressure, temperature flow switches, zero 2 Nos. of each
speed/under speed switches, limit switches etc.) type and
rating
2b) Temperature Transmitter 10% of each type
3 Motor terminal block with studs for all motors 1 Set of each
rating and
type of
motor
C) MAGNETIC SEPARATORS
1 Rectifier with surge absorber 1 Set
2 Rectifier transformer 1 No.
3 Auxiliary and power relays 2 Nos. of each
type
4 Control Transformers 1 No. of each
type
5 Ammeter 2 Nos. of each
type
6 Under current relay 1 No. of each
type
7 Isolating switch 1 No. of each
type
8 Motor terminal block with studs for all motors 1 Set for each
rating and
type of
motor
b) SUSPENDED MAGNET
1 Rectifier with surge absorber 1 Set
2 Rectifier transformer 1 No
3 Auxiliary and power relays 2 No. of each
type
4 Control transformers 1 No. of each
type
5 Ammeter 2 No. of each
type
6 Under current relay 1 No. of each
type
7 Isolating switch 1 No. of each
type
D) TRAVELLING TRIPPER
1 Drive Motor 1 No.
2 Brake assembly for traverse drive complete 2 Sets
3 Set of limit switches 2 Nos. of each
type
4 Cable tension switches with lead 2 Sets of each
type
5 Infra red anti-collision device 1 Set

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6 Any other type of motor (flap gate motor) 1 No. of each

type and
rating
rating and
type of
motor
8 Festoon roller assembly 2 Sets
E) METAL DETECTOR
1 Cards 1 Set
complete
2 Relays 2 Nos. of each
type
2 Coils of metal detector 2 Sets
3 Cables for search coils 1 Set
F) BELT WEIGHER
1 Set of cards 2 Nos. of each
type
2 Load cells 2 Nos. of each
type
3 Display unit 2 Nos. of each
type
4 Speed sensor 1 No. of each
type
5 Cables for load cells & speed sensor 2 Sets
6 Transducer, if applicable 2 Nos. of each
type
G) STACKER RECLAIMER
1 Motor 1 No. of each
type and
rating
2 Proximity detectors 5 % of total
population
min. 1 No.
3 Level switches 5 % of total
population
min. 1 No.
4 Rotation digit emitters (Flashing Beacon) 5 % of total
population
min. 1 No.
5 Limit Switch 5 % of total
population
min. 1 No.
6 Pressure switch 5 % of total
population
min. 1 No.
7 Temperature switch 5 % of total
population
min. 1 No.
8 Cable tension switches with loads 2 Sets of each
type
9 Flow switches 2 Nos. of each
type

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10 Flexible trailing Cable (Power & Control) 1 Length of

each size &
rating
LT Drive for Stacker Reclaimer
11 Transducers of VFD panels 2 Nos. of each
type
12 Complete converter and inverter unit consisting of 1 Set of each
Thyristors of Thyristor/Main control Transistor (main type
current carrying components)
13 Potentiometers of Thyristor/equivalent panel 10 Nos. of each
type
14 Set of cards of Thyristor/Power Board Gate Drive 2 Sets
Board complete
15 All type of electronics modules 10 % or 1 No.
(whichever
is more) of
each type
and model
16 Input and output chokes 1 Set
rating and
type of
motor
18 Coupling relays 10 Nos. of each
type
Slew Drive
19 Transducers VFD panel 2 Nos. of each
type
20 Complete converter and inverter unit consisting of 1 Set of each
Thyristors of Thyristor/Main control Transistor (main type
current carrying components)
21 Potentiometers of thyristor/equivalent panel 10 Nos. each
type
22 Set of cards of thyristor/Power Board Gate Drive 2 Sets
Board complete
23 All type of electronics modules 10 % or 1 No.
(whichever
is more) of
each type
and model
24 Input and output chokes 1 Set
25 Coupling relays 10 Nos. of each
type
rating and
type of
motor
H) AUXILIARY TRANSFORMERS (DRY)
i) HT Bushing 3 Nos. of each
type & rating
ii) LT Bushing 3 Nos. of each
type & rating

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iii) Neutral bushing 1 No. of each

type & rating
iv) Neutral CT 1 No. of each
type & rating
v) Winding temp. indicator with alarm & trip contacts 1 No. of each
type
I) HT LOAD BREAK SWITCH AND JUNCTION BOX
i) Trip coil 1 No.
ii) Support Insulators 1 Set
J) BUS DUCT
(i) Support Insulators 3 Nos. for

each type &
rating
(ii) Flexible terminal connectors for switchgear end with 1 Set of each
fasteners rating
(iii) Flexible terminal contactors for transformer end with 1 Set of each
fasteners type
(iv) Enclosure expansion bellows (if applicable) 1 Set of each
type
K) L.T. SWITCHGEAR / MCCs / DISTRIBUTION BOARDS
a) Circuit Breaker Components
(i) Spring charging motor 2 Nos. of each
type
(ii) Primary disconnect (power) 1 No. of each
type
(iii) Auxiliary contact set 2 Sets of each
type / rating
of breaker
(iv) Limit switch 5 Nos. of each
type
(v) Arc chutes for each rating 1 Sets
(vi) Moving contacts of each rating 1 Set
(vii) Fixed contact of each rating 1 Sets
(viii) Arcing contact of each type 1 Sets
(ix) Closing coils for each type 5 Nos.
(x) Tripping coils for each type 5 Nos.
(xi) Closing & tripping springs 5 Nos. of each
type
xii) Releases 2 Nos. of each
type
(xiii) Carbon brushes for spring charging motor 5 Sets of each
type
(xiv) Over current devices 1 No. of each
type and
rating
(xv) All type of protection/aux/relay, timers 1 No. of each
type and
rating
(xvi) Coupling relays 10 Nos. of each
type and
rating

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b) LT Panel Components
(iii) Bi-metallic overload relay 2 Nos. of each
type and
rating
c) Instrument Transformers
(i) Current transformers 1 Nos. of each
type & rating
(ii) Voltage transformers 1 No. of each
type & rating
d) Control supply transformers 1 No. of each
type & rating
L) CONTROL PANEL
(Wagon Tippler Control Desk, Stacker/Reclaimer
Control desk, metal detector, magnetic separator,
coal sampling system, belt weigher, hoists, dust
suppression system, sump pumps, fluid couplings
etc.)
(i) Control supply transformers 1 No. of each
type & rating
(vii) Control switches 1 No. of each
type
(viii) Selector switches 1 No. of each
type
(ix) Push button (complete with contact elements) 1 No. of each
type &
colour
(x) Auxiliary contactors and bimetallic overload relay 1 Complete
set for panel set
(xi) Control fuse base with carrier complete set for panel 1 Complete
set
Note : Spares already covered under respective equipment spares
shall not be duplicate under control panel spares
M) PLC (STACKER / RECLAIMER & WAGON TIPPLER)
i) PLC cards (Processor, memory and all cards other 1 No. of each
than I/O cards) type
ii) Stabilizer 1 No. of each
type
iii) Power Pack 1 No. of each
type
iv) I/O cards 1 Nos. of each
type & rating
v) Fuses & fused terminals 10 Nos. of each
type & rating
vi) Set of cards for UPS 1 Set
vii) Modems 1 No. of each
type
viii) Optical fibre cable 10 %

BID DOC. NO.: PAGE
CLAUSE NO.
N) SUMP PUMP
ii) Level switch 1 Set of each
type
O) VENTILATION SYSTEM
1 Electric motor 1 No. of each
type & rating
P) ELEVATORS
(i) Contactors 4 Nos. of each
type
(ii) Auxiliary Transformer, control transformer 1 No. of each
type & rating
(iii) Relays 4 Nos. of each
type & rating
(vi) Rectifier 10 Nos.
(vii) Limit switch 4 Nos. of each
type
(viii) Battery Charger 1 No. of each
type
(ix) Tone frequency transmitter 1 Set of each
type
(x) Tone frequency receiver 1 Set of each
type
TOTAL MANDATORY SPARES
Note :
1. Unless stated otherwise a ‘set’ means items or sub-items required for each type/size range
of the assembly/ sub-assembly, required for replacement in one main equipment. It is
further intended that the assembly/ sub-assembly which have different orientation( like left
hand or right hand, top or bottom), different direction of rotation or morrior image positioning
or any other reasons which result in maintaining two different sets of the spares to be used
for the subject assembly/ sub-assembly, these shall be considered as different types of
assembly/ sub-assembly.
2. Wherever quantity has been specified as percentage(%), the quantity of mandatory spares
to be provided by contractor shall be the specified percentage(%) of the total population of
the plant. In case the quality so calculated happens to be a fraction, the same shall be
rounded off to next higher whole number.
3. Whenever the quantities have been indicated for each type, size, thickness, material,
radius, range etc., these shall cover all the items supplied and installed and the breakup for
these shall be furnished in the bid.
4. In case spares indicated in the list are not applicable to the particular design offered by the
bidder, the bidder should offer spares applicable to offered design with quantities generally
in line with the approach followed in the above list.
5. Price of each and every item is to be given separately.

BID DOC. NO.: PAGE
CHAPTER-08
ASH HANDLING PLANT

CLAUSE NO. LIST OF MANDATORY SPARES FOR ASH HANDLING PLANT
S NO ITEM DESCRIPTION QUANTITY

1.00.00 BOTTOM ASH SYSTEM
(JET PUMPS SYSTEM)
1.01.00 Bottom Ash Hopper
Bottom Ash Hopper Refractory Wall Cooling Assembly
1.01.01 including cooling pipes, pipe fittings, nozzles 2 sets
1.01.02 Bottom Ash Hopper Liners 2 Sets
1.02.00 Hopper Discharge Gate
1.02.01 Gate Wear Liners 2 Sets
1.02.02 Gate and Shaft Assembly including pneumatic cylinder 2 Sets
1.02.03 Gate Housing Liners 2 Sets
1.02.04 Roller & Roller shaft assembly 2Sets
1.02.05 Hydraulic pump & motor for discharge gates 1 Sets
Ash Crusher/Clinker Grinder (NEAR WATER IMPOUNDED
1.03.00 HOPPER/SCC)
1.03.01 Complete Ash Crusher Assembly 2Nos.
1.03.02 Ash Crusher Liners 2 Sets
1.03.03 Ash Crusher Gear Box 2 Sets
1.03.04 Ash Crusher Rolls (Drive roll & driven rolls) 2 Sets
1.03.05 Bearing for Crusher Motor along with the housing 2 Sets
1.03.06 Lantern Rings 2 Sets
1.03.07 Wearing Rings 2 Sets
1.03.08 Motor for ash crusher 1 No.
1.03.09 Drive fluid coupling 2 Sets
1.04.00 Jet Pumps
1.04.01 Nozzle Assembly (nozzle along with nozzle tip) 4 Nos.
1.04.02 Complete jet pump assembly 2 Nos.
1.04.03 Jet pump discharge section 2 Nos
BOTTOM ASH SYSTEM (SCRAPPER CONVEYOR
2.00.00 SYSTEM) (if Applicable)
2.01.00 Bottom Ash hopper
2.01.01 Bottom Ash hopper Gate liners 2 Sets
2.01.02 Quenching Nozzle Assembly including Nozzle tip. 2 Sets
Inspection Window assembly including glass panel gaskets
2.01.03 etc 2 Sets
2.02.00 Submerged Scrapper Conveyors
one (1) nos. complete chain
lengths in case bidder is
providing two working
conveyors for eachunit and
Two nos complete chain
lengths in case bidder is
providing one working
2.02.01 Scrapper Conveyor Chains conveyor per unit.
2.02.02 Scrapper bars complete with fixing lugs etc. 1 Sets
Guide Pulley Assembly Complete with shaft, bearing,
2.02.03 mounting plate etc 1 Sets

BID DOC. NO.: PAGE
SECTION – VI, PART-F ASH HANDLING PLANT

2.02.04 Drive End Sprocket 1 Sets
2.02.05 Tail End Take-up Sheaves 1 Sets
2.02.06 Sprocket segments 1 Set
2.02.07 Fluid Coupling
2 Nos. for 100% cap
conveyor or 10 Nos.
for 50% cap.
a) Fusible plugs Conveyors
1 No. for 100% cap
Conveyor or 2 Nos. for
b) Reselience plate 50% cap conveyors
1 Nos. for 100% cap
conveyor or 4 Nos. for
50% capacity
c) Flexible coupling conveyors
Hydraulic Drive for Scrapper Chain
Hydraulic Pump & Electric motor set with coupling, valves
2.02.08 mounted on pump etc 1 sets of each type
2.02.09 Hydraulic Motor and gear box set with coupling etc 1 nos. of each type
1 nos. of each type
2.02.10 Filter elements and size
1 nos. of each type
2.02.11 Coupling and size.
2.02.12 Return Line Filter elements 1 nos. of each type
1 nos. of each type
2.02.13 Check Valves and size
1 nos. of each type
2.02.14 Directional Valves /DC Valve and size
1 nos. of each type
2.02.15 Solenoid for Directional Valve and size
1 nos. of each type
2.02.16 Pressure Reducing Valve and size
1 nos. of each type
2.02.17 Flow Control Valve and size
1 nos. of each type
2.02.19 Pressure Relief Valve and size
2.02.20 Proportional valve size
2.02.21 Pressure Gauges range
2.02.22 Gauge Adapter size

BID DOC. NO.: PAGE

2.02.23 Bladder and Seal Kit for Tank 1 nos.
2.02.24 Flange Ball Valve size
2.02.25 Pressure Switch range
2.02.26 Level Regulator 1 no.
2.02.27 Resistance Thermometer range
1 nos. of each type
2.02.28 Hydraulic Cylinder and size
2.02.29 Ball Valve size
2.02.30 Hose 2 nos. of each type
2.02.31 Seal kit for hydraulic cylinder 2 sets
2.02.32 Seal kit for pump 1 sets of each type
2.02.33 Seal kit for hydraulic motor 1 sets of each type
2.02.34 Thermostat range
Chain Tensioning Hydraulic System
Hydraulic Pump and Electric Motor set with coupling,valves
2.02.35 mounted on pump etc 1 sets of each type.
1 nos. of each type
2.02.36 Filter elements and size
1 nos. of each type
2.02.37 Coupling and size
2.02.38 Return Line Filter elements 1 nos. of each type
1 nos. of each type
2.02.39 Check Valves and size
1 nos. of each type
2.02.40 Directional Valves /DC Valve and size
1 nos. of each type
2.02.41 Solenoid for Directional Valve and size
1 nos. of each type
2.02.42 Pressure Reducing Valve and size
1 nos. of each type
2.02.43 Flow Control Valve and size
2.02.44 Pressure Relief Valve size
2.02.45 Proportional valve size
2.02.46 Pressure Gauges range

BID DOC. NO.: PAGE

2.02.47 Gauge Adapter size
2.02.48 Bladder and Seal Kit for Tank 1 nos.
2.02.49 Flange Ball Valve size
2.02.50 Pressure Switch range
2.02.51 Level Regulator 1 no.
2.02.52 Resistance Thermometer range
1 nos. of each type
2.02.53 Hydraulic Cylinder and size
2.02.54 Ball Valve size
2.02.55 Hose 1 nos of each type
2.02.56 Seal kit for hydraulic cylinder 1 sets of each type
2.02.57 Seal kit for pump 1 set of each type
2.02.58 Seal kit for hydraulic motor 1 set of each type
2.02.59 Thermostat range
2.03.00 Clinker Grinder/ Ash Crusher

2.03.01 Clinker Grinder Assembly 2 Nos.
2.03.02 Clinker Grinder Liners 2 Sets
2.03.03 Clinker Grinder Shaft Sleeves 2 Sets
2.03.04 Clinker Grinder Gear Box 2 No.
2.03.05 Clinker Grinder Drive Fluid Couplings 2 Nos.
2.03.06 Bearing for Grinder motor alongwith the housing 2 Sets

2.03.07 Lantern rings 2 Sets
2.03.08 Wearing rings 2 Sets
2.03.09 Motor for ash crusher 1No.
3.00.00 ASH WATER PUMPS

3.01.00 Bottom Ash High Pressure Water Pumps
3.01.01 Pump Bearings 2 Sets
3.01.02 Pump/Motor Couplings with pin & bush assembly 2 Set

3.01.03 Impeller along with wear parts 2 Sets
3.01.04 Casing wearing rings 2 Sets
3.01.05 Pump Shaft 2 No.
3.01.06 Gland 2 Sets

BID DOC. NO.: PAGE

3.01.07 Shaft Sleeve 2 Sets
3.01.08 Motor Bearings 1 Sets
3.02.00 Low Pressure Water Pumps

3.02.01 Pump bearings 2 Sets
3.02.03 Impeller along with wearing Parts 2 Sets
3.02.05 Pumps Shafts 2 Nos.
3.02.06 Gland 2 Sets
3.02.08 Motor bearings 1 Sets
3.03.00 Fly Ash Water Pumps

3.03.02 Pump/Motor coupling with pin& bush assembly 1 Sets
3.03.03 Impeller alongwith wear Parts 1 Sets
3.03.05 Pump shaft 1 No.
3.03.06 Glands 2 Sets
BA Hopper Over Flow Water Pumps/Surge Tank
3.04.00 Overflow Pumps
(Quantities as specified shall be applicable for each type of
pumps separately)
3.04.02 Pump/Motor coupling with pin& bush assembly 1 Sets
3.04.03 Impeller along with wear parts 1 Sets
3.04.04 Casing wearing Rings 1 Sets
3.04.05 Pump Shaft 1 No.
3.04.07 Shaft Sleeve 1 Nos.
3.05.00 BA Seal water pumps

(quantities as specified shall be applicable for each type of
seal water pumps separately)
3.05.01 Pump bearing 1 Sets
3.05.02 Pump/Motor coupling with pin& bush assembly 1 Set
3.05.03 Pump impeller alongwith wearing rings 1 Set
3.05.05 Shaft sleeves 1 Sets

BID DOC. NO.: PAGE

3.05.07 Motor bearings 1 Sets
3.06.00 Economiser Water Pumps

3.06.01 Pump bearings 1 Set
3.06.02 Pump/Motor coupling with pin& bush assembly 1 Set
3.06.03 Impeller alongwith wear Parts 1 Set
3.06.08 Motor Bearings 1 Set
3.07.00 BA Slurry transfer Pumps (If required)
3.07.01 Impeller 6 Nos
3.07.02 Casing Liners (One set consists of all the 3 Sets

liners section used in one pump)
3.07.03 Liners (Suction side and gland side) 3 Sets
3.07.05 Shaft sleeves 3 Sets
3.07.06 Motors bearings 3 Sets
3.07.07 Pump shaft 3 Sets
3.07.08 Complete fluid coupling for 2 Nos.

Ash Slurry Pump
3.07.09 Fusible plug 6 Nos.
3.07.10 Resilience plate 6 Nos.
3.07.11 Flexible coupling 4 Nos
3.07.12 Ash slurry pump speed reduction gear box 2 No

BID DOC. NO.: PAGE
4.00.00 FLY ASH PNEUMATIC CONVEYING SYSTEM

4.01.00 a) Air Eductor System
4.01.01 Collection chute isolation plate valve assembly 2 Nos.
4.01.02 Fly Ash feeder valve assemblies 2 Nos.
4.01.03 Fly ash feeder valve seats 2 Nos.
4.01.04 Air Eductors 2 Nos.
4.01.05 Eductor air supply valves 2 Nos.
4.02.00 b) Airlock/Blow Tank System For first stage
pressure conveying(if
applicable)
4.02.01 Airlock/pump tank inlet valve 4 Nos.
4.02.02 Air lock/pump tank outlet valve 4 Nos.
4.02.03 Air lock/pump tank inlet/outlet valve seats (each) 4 Nos.
4.02.04 Airlock/pump tank air injector nozzles 4 Nos.

4.02.05 Air line valve solenoid 4 Nos.
4.03.00 VACUUM CONVEYING SYSTEM

4.03.01 Vacuum Breaker valves 2 Nos.
4.03.02 Buffer hopper bag filter spares(each set shall consist of 5 Sets
total no. of bags in one filter assembly)
4.03.03 Buffer hopper bag filter pulsation solenoid valve complete 4 Nos.
assembly
4.03.04 Air Intake Valve 4 Nos.
4.04.00 Instrument Air Compressor (SCREW TYPE)
1 Set of each type
4.04.01 HP Stage /rating
1 Set of each type
4.04.02 LP Stage /rating
4.04.03 Motor Bearing 1 sets of each type.
4.04.04 HP stage Gear and Pinion 1 set of each type.
4.04.05 LP stage Gear and Pinion 1 set of each type.
4.04.06 Air Intake Filter Element with Gaskets 1 sets of each type.
4.04.07 Oil Filter Element with Gaskets & Seals 1 sets of each type.
4.04.08 Safety Valve Springs and Gaskets for HP stage 1 set of each type
4.04.09 Safety Valve Springs and Gaskets for LP stage 1 set of each type
Valves with actuator (Within compressors house and Air 1 no of each
4.04.10 drying Plant) type/rating/size

BID DOC. NO.: PAGE

4.04.11 Oil Pump/Motor
Oil Pump and Motor Assembly 1 set
Impeller/Rotor with shaft 1 set
Bearings for pumps and drives 2 sets
Set of Seals 2 sets
1 sets of each
4.04.12 Drain/Moisture Trap type/size.
4.04.13 Gaskets and seals for Oil cooler 4 sets
2 sets of each
4.04.14 Moisture trap element/ assembly type/size
SCREW COMPRESSOR [Transport Air compressors
4.05.00 (TAC) & Conveying Air Compressor (CAC)]
(Quantities as specified shall be
applicable for TAC & CAC separately)
4.05.01 Air Filter element 2 Nos.
4.05.02 Oil Filter 2 Nos.
4.05.03 Main Shaft Oil Seal 2 Nos.
4.05.04 Discharge check valve 1 Nos.
Intercooler/After cooler parts (including O-rings, gaskets,
4.05.05 washer) 1 Sets
4.05.06 Solenoid valve 1 Nos.
4.05.07 Coupling element 1 Set
4.05.08 LP/HP Safety Valve 1 Nos. each
4.05.09 Motor DE bearing 1 Nos.
4.05.10 Motor NDE bearing 1 Nos.
4.05.11 Oil stop valve 1 Nos.
4.05.12 Minimum pressure valve 1 Nos.
4.05.13 Oil separator 1 Nos.
4.05.14 Compressor Motor 1 No.
4.05.15 Drive shaft assembly parts (including bearings,
O-rings, circlips, oil seal) 1 Sets
4.05.16 Electronic regulator 1 Nos.
4.05.17 Expansion module 1 Nos.
4.05.18 Oil pump parts (including distance ring, eccentric ring, 1 Set
pump element, pin, key, O-ring)
4.05.19 LP/HP pinion 1 Nos. each
4.05.20 Bypass valve 1 Nos.
4.05.21 Inlet valve assembly 1 No.

BID DOC. NO.: PAGE

4.06.00 Air Drying Plant for IA System
4.06.01 Prefilter element (ceramic candle) 1 Sets
4.06.02 After filter element (ceramic candle) 1 Sets
4.06.03 Heater element 1 Sets
4.06.04 Blower bearing 1 Sets
4.06.05 Blower motor bearing 1 Sets
4.06.06 Valve actuators 1 Nos.
4.07.00 Air Blowers (Buffer Hopper Aeration Blower, HCSD Silo
aeration blower & Storage Silo aeration blower)
(quantities as specified shall be applicable

for each type of blower separately)
4.07.01 (i) Intake filters 2 Sets
(ii) Silencer 1 Nos.
4.07.02 Seals 1 Sets
4.07.03 Bearing Housing 1 Sets
4.07.04 Couplings 1 Sets
4.07.05 Air blower motor bearings 1 Sets
4.07.06 Air blower motor 1 No.
Impeller/rotor complete with bearings, shaft, seals, thrust
4.07.07 blocks etc. 1 Nos.
4.07.08 Lubricating Oil Filter 1 Sets
4.07.09 Outlet Air Filter/oil separator 1 Sets
4.08.00 Vacuum pump

4.08.01
a) Vacuum pump internals (each set shall consist of all
components inside the casing of vacuum pump including
rotor, shaft necessary packings, glands etc for replacement
of complete rotating assembly) 2 Sets
a) Vacuum pump bearings 2 Sets
b) Silencer 1 Sets
c) Bearing housing 1 Sets
d) Couplings 1 Sets
e) Vacuum pump motor bearings 1 Sets
f) Vacuum pump motor 1 Nos.
4.09.00 Refrigerant Air Dryer (Conveying Air Compressor dryer &
Transport air compressor Dryer) quantities applicable for
CAD & TAD separately)
4.09.01 Inner ring plate for discharge valve 1 Nos.
4.09.02 Ring plate for suction valve 1 Nos.
4.09.03 Compressor shaft seal assembly 1 Nos.
4.09.04 Piston ring/Guide ring 2 Sets
4.09.05 V-belts for compressor 1 Sets

BID DOC. NO.: PAGE

4.09.06 Oil pressure failure safety switch 1 Nos.
4.09.07 Crank case heater 1 Nos.
4.09.08 Gaskets 1 Sets
4.09.09 Set of “O” rings and oil seals each type 1 Sets
4.09.10 Suction filter elements 2 Sets
4.09.11 Bearings 1 Sets
4.09.12 Complete set of suction valves 1 Sets
4.09.13 Complete set of Discharge valves 1 Sets
4.09.14 Thermostatic Expansion Valve 2 Sets
FLY ASH CONVEYING LINE ISOLATION VALVES/
5.00.00 FITTINGS COUPLINGS
5.01.00 Material handling valve/Ash intake valve below ESP 160 Nos.
5.02.00 Fly ash extraction line segregating valve seats 160 Nos.
5.03.00 Fly ash extraction line isolation valve Gates/Flaps 80 Nos.

5.04.00 Fly ash extraction line couplings 80 Nos.
8 Nos. for each degree
5.05.00 Fly ash extraction line fittings (Bends/laterals) & type bend & fittings
6.00.00 FLY ASH STORAGE / HCSD SILO

(quantities as specified shall be applicable for fly ash
Storage/ HCSD silo separately)
Storage Silo filter spares (each set shall consist of total no.
6.01.00 of bags in one filter assembly) 10 Sets
Storage Silo filter pulsation solenoid valves - complete
6.01.01 assembly 18 Nos.
6.01.02 Storage Silo aeration pads 25% of total population
6.01.03 Storage hopper aeration sectionalising valves 25% of total population
6.01.04 Storage Silo isolation valves 1 No.
6.01.05 Dry fly ash retractable chute assembly 1 No.
Interconnection Valves at Silo top /FA transport pressure
6.01.06 lines. 2 Nos.
7.00.00 SUMP DRAINAGE PUMPS

sump drainage pumps)
7.01.00 Impeller 1 No. of each type
7.02.00 Pump and motor bearings 2 Sets of each type
7.03.00 Casing Liners 2 Sets of each type

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WATER AND AIR LINE VALVES AND JETTING
9.00.00 NOZZLES
1 No. (min.) for each
size and type of valve
for quantity upto 10; 2
Nos. for each size and
type of valve for
quantity 11-25;
Beyond 25 Nos. 10%
of the valves used in
9.01.00 Valves for each size used in system system.
Nozzle tips for nozzles in ash slurry jetting, agitation, 20 Nos. of each type &
9.02.00 quenching, flushing service. size
10.00.00 HCSD SYSTEM

10.01.00 Ash Mixer
10.01.01 Impeller Blades (one set consist of all blades for mixer)
6 Sets
10.02.00 Ash Mixer Gear Box
10.02.01 Oil Seals of each type and size 6 Nos
10.02.02 Gaskets of each type and size 8 Nos
10.02.03 Bearing of each type and size 4 Nos
10.02.04 Retaining Rings of each type and size 4 Nos
10.03.00 HCSD Pumps

10.03.01 Valve Unit ( D ) 2 Set
10.03.02 Conical valve 72 Nos
10.03.03 Valve Disc 144 Nos
10.03.04 Valve Seat 72 Nos
10.03.05 Lock Nut 8 Nos
10.03.06 Compression spring 4 Nos
10.03.07 Clamping piece 2 Nos
10.03.08 Guide Bush 40 Nos
10.03.09 Stud bolts of each type and size 3 Nos
10.03.10 Piston 3 Nos
10.03.11 Nuts of each type and size 3 Nos
10.03.12 Sealing Rings of each type and size 4 Nos
10.03.13 Connecting nipple 3 Nos
10.03.14 Treating reducing piece 3 Nos
10.03.15 Sealing Ring 3 Nos
10.03.16 Plug 3 Nos
10.03.17 Rataining Rings of each type and size 60 Nos
10.03.18 O' Ring of each type and size 60 Nos

BID DOC. NO.: PAGE

10.03.19 Seal 3 Nos
10.03.20 Hex. Socket Head Screw 15 Nos
10.03.21 Valve Unit (S) 1 Set
10.03.22 Valve Support 3 Nos
10.03.23 Clamping piece 3 Nos
10.03.24 Pin 3 Nos
10.03.25 Diaphragm Housing unit

10.03.25.1 Clamping bush 2 Nos
10.03.25.2 Diaphragm 12 Nos
10.03.25.3 Sealing Ring 4 Nos
10.03.25.4 Discharge dampener diaphragm 10 Nos
10.04.00 Ash Conditioners

ash conditioners separately)
10.04.01 Nozzle 2 Sets
10.04.02 Blades 2 Sets
10.04.03 Blade liner 2 Sets
10.04.04 Shaft 2 Sets
10.04.05 Plumer block 2 Sets
10.04.06 Flexible coupling 2 Sets
10.04.07 Gear box with drive motor 1 No
10.04.08 Oil seals & bearing sets for Gear Box 2 Sets
10.05.00 Rotary Feeders
Rotary feeder seperately)
10.05.01 Body 4 Nos
10.05.02 Rotor 4 Nos.
10.05.03 Shaft 4 Nos.
11.00.00 SEEPAGE WATER SYSTEM
11.01.00 Horizontal Centrifugal Pumps (Each Type & Model)
1 Impeller 2 Set
2 Shaft 2 No.
3 Shaft Sleeves 1 Set
4 Lantern Rings 2 Sets
5 Bearings 4 Sets
6 Searing rings (wherever applicable) 1 Set

BID DOC. NO.: PAGE
11.02.00 Butterfly Valves spare (for each type & size)
1 Spindle 1 No.
2 Seats 1 Set
3 Gland 1 Set
4 Gate Valves 1 No. of each type and
size
5 Non-Return Valve 1 No. of each type and
size
6 Air Release Valve 2 Nos. of each type
and size

BID DOC. NO.: PAGE
12.00.00 CONTROL & INSTRUMENTATION
A MEASURING INSTRUMENTS
1)
(i) Transmitters of all types and model no. (For the 20% or 2 nos of each make and
measurement of Pressure, differential pressure flow, type, which ever is more.
level, temp etc.). This shall include magnetic/ electro
magnetic flow meter, mass flow meter also.
(ii) Density meter/ transmitters. 1 no of each type and model.
2) Temperature elements along with thermo well 10% or 1 no. of each type and model
(except winding temp elements of motor). which ever is more.
3) Local gauges for Press, Diff press, Temp 1 no. of each range and type
4) Process Actuated Switch Devices
i) Includes all types of Pressure, differential pressure, 10% or 1 no. of each type and model
flow, temperature, level switch Devices. whichever is more
ii)
Limit switches (for Pneumatic and manual valves) 10% or 2 no. of each type, rating
which ever is more
B) PROCESS CONNECTION PIPING
ii)
2 way, 3way, 5way valve manifolds 10% or 1 no. of each type, class, size
and model whichever is more.
C) SOLENOID VALVES
i)
SOLENOID VALVES 5% or 1 no. of each type and model,
which ever is more.
D) Control valves actuators & accessories
1)
Actuator assembly 10% or 1 no. of each type, model and
rating, whichever is more.
2)
Valve trim (including cage, plug, stem, seat rings, 1 set for each type, model of control
guide bushings etc.) valve.
3)
Diaphragms, ‘O’ rings, seals etc. of all types, make 100%
etc.
4)
Positioner units (complete unit) 10% or 1 no. of each type whichever
is more.
NOTE for C&I items :
1) The above shall be applicable for complete ash handling system and AWRS system
including integral instruments of equipments like IAC, TAC etc
2) Spares of required quantity are to be provided only if the item (s) are applicable under
main quantity. Hence , if for any item main quantity is not applicable, spares though
defined above, are not required.

BID DOC. NO.: PAGE
CHAPTER-09
FUEL OIL

CLAUSE NO.
LIST OF MANDATORY SPARES FOR FUEL OIL
------------------------------------------------------------------------------------------------------------
ITEM QUANTITY
------------------------------------------------------------------------------------------------------------
1.00.00 MECHANICAL ITEMS
1.01.00 Relief valve complete assembly
a. Pressure reducing station 1 no.
1.02.00 Bearings of
a. F. O. Drain pumps 1 set
1.03.00 Rotor Assembly (Complete cartridge

assembly)
a. F. O. Drain pumps 1 no.
------------------------------------------------------------------------------------------------------------
ITEM QUANTITY
------------------------------------------------------------------------------------------------------------
1.04.00 Wearing Rings 1 set for each type of pump
1.05.00 Gland Packing (if applicable) 1 set for each type of pump
1.06.00 Mechanical seal Assembly (if applicable) 2 sets each for LDO
unloading cum transfer
pump
1.07.00 Shaft Sleeve 1 set for each type of

pump
1.08.00 Valves (Each type and size) a) 1 number, where the
total quantity of a
particular type and
size of valve is less
than or equal to 10.
b) 2 numbers, where the

total quantity of a
particular type and
size of valve is less
than 40 but more
than 10.
c) 10% of total quantity

(to nearest whole
number) of a particu-
lar type and size of

BID DOC. NO.: PAGE
STAGE-II (1X800 MW) SPECIFICATIONS CHAPTER-9
SECTION – VI, PART-F FUEL OIL
CLAUSE NO.
valve, where the total

type and size of valve
is more than 40
1.09.00 Steam Trap 2 numbers for each type

and size
1.10.00 Control valves (complete assy) one (1) no. complete for
floor coil heaters
one (1) no. complete for

suction heaters
1.11.00 Pressure reducing valve One (1) no.
------------------------------------------------------------------------------------------------------------
ITEM QUANTITY
------------------------------------------------------------------------------------------------------------
2.00.00 CONTROL AND INSTRUMENTATION ITEMS
Transmitters of all types and 10% or 1 no. of each type

model no. (for the measurement and model whichever is
of Pressure, differential pressure more.
flow, level, etc.)
(i) RTD's*, Thermocouples 10% or 2 no. of each type

, make and model
(ii) Thermowell** 10% or 2 no. of each type

, make and model
* (With head assembly, terminal block and nipple)
**(to be divided into various insertion lengths in proportion to main population)
3 Local Indicators like temperature 5% or 1 no. of each type,

gauges, pressure gauges, differential make and model
pressure gauges, flow gauges etc.
4 Process Actuated Switch Devices 5% or 1 no. of each type,

Includes all types of Pressure, make and model
differential pressure, flow, tempe-
rature, level switch Devices

BID DOC. NO.: PAGE
CLAUSE NO.

1 Valves 10% or 1 no. of each type,

make and model
2 2 way, 3way, 5way valve 10% or 1 no. of each type,

manifolds make and model
3 Fittings 10% or 1 no. of each type,

make and model
4 Purge Meters 5% or 1 no. of each type,

make and model whichever is
more
5 Filter Regulator 20% or 2 nos. of each type,
make and model whichever is
more
------------------------------------------------------------------------------------------------------------
ITEM QUANTITY
------------------------------------------------------------------------------------------------------------
2.03.00 ELECTRICAL ACTUATORS
1 Actuators 10% (or) 1 no. of each

whichever is more.
Note :
One (1) set means total numbers as required for one complete replacement for one
equipment.

BID DOC. NO.: PAGE
CHAPTER-10
MILL REJECT

CLAUSE NO.
LIST OF MANDATORY SPARES FOR MILL REJECT
Sl.No. Item Description Qty Unit

MECHANICAL SYSTEM (A+B)
A Pneumatic Conveying System LOT
1 Rupture Disc 5 Nos.
2 Metallic Expansion Bellow 5 Nos.
3 Torque Arm 5 Nos.
4 Striker Arm 5 Nos.
5 ACI Bends 45 Deg 10 Nos.
6 Bag Filter 10 Nos.
7 Rubber Hoses 1/2" NPT 25 Nos.
8 50 NB Poppet Valve 5 Nos.
B Compressor-Reciprocating Compressor LOT
HP Cylinders
1 Small end bearing 2 Sets
2 Big end bearing 2 Sets
3 Piston ring(including all rings over piston) 4 Sets
4 Oil wiper ring 2 Sets
5 Suction Valve 2 Sets
6 Discharge valve 2 Sets
7 Packing set 2 Sets
LP Cylinders
8 Small end bearing 2 Sets
9 Big end bearing 2 Sets
10 Piston ring(including all rings over piston) 4 Sets
11 Oil wiper ring 2 Sets
12 Suction Valve 2 Sets
13 Discharge valve 2 Sets
Cross Head
15 Throw away guide 1 No.
16 Crank shaft 1 No.
17 Main bearings 2 Sets
18 Piston LP 1 No.
19 Piston HP 1 No.
20 Connection rod 1 No. of each type
22 Sealing ring HP 2 Sets
23 Sealing ring LP 2 Sets
24 Spring decompressor 2 Sets
25 O' ring piston 2 Sets
26 Ring copper 2 Sets
27 Valve plate 4 Sets
28 Cushion plate 2 Sets
29 Spring plate 2 Sets

BID DOC. NO.: PAGE
SECTION – VI, PART-F MILL REJECT
CLAUSE NO.
LIST OF MANDATORY SPARES FOR MILL REJECT
30 Tyre coupling 2 sets

Valves
32 Check valve flap or Disc 1 Set
33 Control Valve disc with internal assembly 1 Set
34 Control Valve Gasket 2 Sets
35 Control Valve Gland Packing 2 Sets
36 Gate,globe,shuttle check valve 1 No. of each type
37 Gasket & Seals of inter cooler 1 Set

38 Gasket & Seals of after cooler 2 Sets
Oil Pump/Motor
39 Oil Pump Complete assembly 1 Set
40 Pump Impeller/Rotor with Shaft 1 Set
41 Set of Bearingd 1 Set
42 Set of Seals 1 Set
Shaft Driven Oil Pump
43 Drive Gear with shaft 1 No.
44 Driven gear with shaft 1 No.
45 Driven Pump element 1 Set
46 Oil Cooler Gasket & Seals 1 Set
47 Moister Pump Element 2 Sets
48 Oil filter with regulating valve assly. 1 Set
C C&I Mandatory spares LOT
I C&I Mandatory spares LOT
1 Level Probe RF type(For Pyrite Hopper) 2 No.
2 Level Probe RF type(For Bunker) 1 No.
3 Pressure Switch(field) 3 No.
4 Temperature Switch 2 No.
5
Pressure Switch 2 nos of each type No.
6 Air filter cum regulator cum lubricator 2 No.
II Instrumentation Cables, Internal Wiring & Electrical Field
1 Pre-fabrication cable of each type 10% of installed quantity
2 Pre-fabricated cable connector of each type 10% or 1 no. each type and model,
whichever is more
3 Other cables 5% of each type, pair and size of actual
installed quantity.
III Microprocessor based/PLC based Control/Electronic based Control Panel (if
applicable)
1 Fully programmed controller & electronic 10% or 1 No., whichever is more
modules of each type (as applicable)
2 Power supply modules (if applicable) 10% or 1 No., whichever is more

BID DOC. NO.: PAGE
SECTION – VI, PART-F MILL REJECT
CHAPTER-11
PIPING

CLAUSE NO.
LIST OF MANDATORY SPARES FOR PIPING
1. Power Cycle Piping
1) Spare gaskets / pressure seal gaskets of all 50% population of each type, material,
the gate valves of sizes 15 NB to 500 NB size & class of one unit
2) Spare sets of gland packings of all the gate 50% population of each type, material,
valves for all sizes size & class of one unit
3) Spare gaskets for all the globe valves for 50% population of each type, material,
sizes 15 NB to 500 NB size & class of one unit
4) Spare sets of gland packings for all the globe 50% population of each type, material,
valves for all sizes size & class of one unit
5) Spare gaskets/pressure seal gaskets for NRV 50% population of each type, material,
of all sizes size & class of one unit
6) Spare set of gaskets for safety valves for all 50% population of each type, material,
sizes size & class of one unit
7) Spare set of gaskets for safety relief valves for 50% population of each type, material,
all sizes size & class of one unit
8) Complete gate valves assly. up to the size of 50% population of each type, material,
50 NB size & class of one unit
9) Complete globe valves up to the size of 50 NB 50% population of each type, material,
size & class of one unit
10) Complete angle valves up to the inlet size of 50% population of each type, material,
50 NB size & class of one unit
11) Complete NRV’s Assly. Up to the size of 50 50% population of each type, material,
NB size & class of one unit
12) Spring unit of hangers (Variable & Constant 10% population of one (1) unit for
spring hangers) each type & stiffness or min. one (1)
No.
13) Snubbers / Shock absorbers 10% population of one (1) unit for
each type & stiffness or min. one (1)
No.
Gasket for each flanged connection on high 3 Nos. per unit
14) pressure steam and feed line.

BID DOC. NO.: PAGE
SECTION – VI, PART-F PIPING
CLAUSE NO.
15) Trim assy. for angle valves up to inlet size 50 02 sets for each type, material, size &
NB which shall include stem with plug , cage class for size up to 50NB inlet per unit
assy. , guide bushes & seat ring(if
replaceable)
16a) Safety valve up to 50 NB size 02 nos. of each type, material, size &
class per unit
16b) Safety valve above 50 NB size 01 no of each type, material, size &
class per unit
17) Steam traps and Y-Strainers
17a) Steam trap & Y strainers up to 25 NB 10 nos. of each type, material, size &
class per unit
17b) Steam trap & Y strainer above 25 NB & up to 05 nos. of each type, material, size &
50 NB class per unit
17c) Steam trap & Y strainer above 50 NB 02 nos. of each type, material, size &
class per unit
18) Other Valves (PCP)
18a) Each type, material, size and class for 250 NB 2 nos. each per unit
& below but above 50 NB
18b) Each type, material, size and Class above 250 01 no. each per unit
NB
2. Low Pressure Piping
1) Valves 5% of the total population of each type,

size and class OR minimum 1 no. of
each type, size & class.
Note:- Wherever valves are specified

as mandatory spare, complete valve
along with actuator and all other
accessories which are the part of
original supply shall also be supplied.
2) Spare gaskets for valves 3 sets for each type, material, size &
class per unit

BID DOC. NO.: PAGE
CLAUSE NO.
3) Gland packing for valves 05 sets for each type, material, size &
class per unit
3. L.P. Chemical dosing system
Sl. No Description Quantity
(1.) Drive shaft cum worm 1 No. for each type of pump per unit.
(2.) Drive worm wheel 3 Nos. for each type of pump per unit.
(3.) Connecting rod plate 1 No. for each type of pump per unit.
(4.) Cross head guide bush 3 Nos. for each type of pump per unit.
(5.) Plunger 1 No. for each type of pump per unit.
(6.) Plug 1 No. for each type of pump per unit.
(7.) Oil seal 1 No. for each type of pump per unit.
(8.) Washer 2 Nos. for each type of pump per unit.
(9.) Gland nut 2 Nos. for each type of pump per unit.
Notes:
1. Wherever valves are specified as mandatory spare, complete valve along

with actuator and all other accessories which are the part of original supply
shall also be supplied.
2. Wherever quantity has been specified as percentage (%), the quantity of
mandatory spares to be provided by the bidder shall be the specified
percentage (%) of the total population required to meet the specification
requirements for all units.
In case the quantity of mandatory spares so calculated happens to be a fraction, the

same shall be rounded of to next higher whole number. For example 10% of 11 is
equal to 1.1, then it should be rounded as 2 instead of 1.

BID DOC. NO.: PAGE
CHAPTER-12
CHIMNEY ELEVATOR

CLAUSE NO.
LIST OF MANDATORY SPARES FOR CHIMNEY ELEVATOR
MANDATORY SPARES FOR CHIMNEY ELEVATOR

(Qty. for one (1) no. Chimney Elevator)
A. BRAKE ASSEMBLY Qty.
1. Brake Assembly complete 1 No.
B. GEAR ASSEMBLY
2. Gear Assembly complete 1 No.
C. DOOR FRONT
3. Bearing 3 Nos.
4. Roller 3 Nos.
5. Bushing (if applicable) 2 Nos.
D. LIMIT CAMS
6. Sensor 3 Nos.
7. Switch arm 3 Nos.
E. CAB
8. Guide roller 100% of the total ones

installed each type or min. 1
no. whichever is higher
9. Switch 3 Nos.
F. SLIDING DOOR
10. Rollers (if applicable) 4 Nos. each type
G. MACHINERY
11. Guide roller 2 Nos.
12. Pinion 2 Nos.

BID DOC. NO.: PAGE
SECTION – VI, PART-F CHIMNEY ELEVATOR
CLAUSE NO.
LIST OF MANDATORY SPARES FOR CHIMNEY ELEVATOR
13. Rubber inserts (if applicable) 12 Nos.
14. Groove ring (if applicable) 6 Nos.
15. Brake motor 1 No.
H. CABLE TROLLEY BEARING

(if applicable)
16. Bearing 3 Nos. of each type
I. ELECTRICAL EQUIPMENTS
17. Contactors 1 No. of each type
18. Auxiliary transformer 1 No.
19. Relays 1 No. of each type & rating
20. Switch 2 Nos. each type
21. Rectifier 3 Nos.
22. Limit switch 3 Nos. each type
23. Transmitter (if applicable) 1 No. if applicable
24. Receiver (if applicable) 1 No. if applicable
25. Battery charger 1 No.
26. Push Buttons 3 Nos. of each type
27. Timers 2 Nos. of each type & rating
28. Main drive motor 1 Set

with control system

BID DOC. NO.: PAGE
SECTION – VI, PART-F CHIMNEY ELEVATOR
CHAPTER-13
ELECTRICAL

CLAUSE NO.
MANDATORY SPARES FOR ELECTRICAL
Sr. No. Description Quantity

1.00 AIR INSULATED SWITCHYARD 400 kV
1.01 CIRCUIT BREAKERS

1. Relays, power contactors, switch-fuses for electrical control circuit 1 Set
2. Set of gaskets, rings & seals 1 Set
3. Molecular filter for Circuit breaker 1 Set
4. Tripping and closing coil (each type) 1 No.

5. Density monitoring system for circuit breaker 1 Set
6. Set of spares for pneumatic/ Spring/ hydraulic operated mechanism 1 Set
7.
Spares for pneumatic operated mechanism
a. Motor for compressor – 1 no.
b. Pressure switch and valve – 1 no. of each type
Spares for spring operated mechanism
a. Motor – 1 no.
b. Limit Switch – 1 no. of each type
Spares for hydraulic operated mechanism
a. Motor – 1 no.
b. Limit switch – 1 no. of each type
8. Fixed and moving arcing contact (each type) 1 Set
9. Terminal connector 2 Nos. of each type
10. One Complete Pole including unit operating mechanism but 1 no.- minimum
excluding support structure, terminal connectors and common 3150/2000 A
operating mechanism. continuous current at
rated ambient temp.
1.02 ISOLATORS
1. One complete pole of each type of HCB isolator with 1 E/S 1 no. Minimum 2000
alongwith operating mechanisms, insulators etc. without support A at rated ambient
structure temp.
2. Copper contact fingers for female contacts 2 Nos. of each type
3. Relay, power contactors, switch fuses for electrical control circuit 1 Set
4. Limit switch & aux. switch 2 Nos. of each type
5. Terminal connectors 2 Nos. of each type
6. Rotary Bearing for Isolator 2 Nos. of each type
SINGARENI TPP TECHNICAL

BID DOC. NO.: MANDATORY SPARES PAGE
EPC PACKAGE CW-CM-9755-C-O-M-002 CHAPTER-13 1 OF 26
SECTION – VI, PART-F ELECTRICAL
CLAUSE NO.
1.03 CURRENT TRANSFORMER complete in all respects including 1 No. of each type
terminal connectors etc.
1.04 CAPACITOR VOLTAGE TRANSFORMERcomplete in all respects 1 No. of each type
including terminal connectors etc.
SURGE ARRESTER complete in all respects with surge counter,
1.05 3 Nos. of each type
etc.
1.06 Clamps and connectors (Minimum 3 Nos. of each type) 10% of total
population
1.07 Spacers (Minimum 3 nos. of each type) 10% of total
population
1.08 String Insulators and associated hardwares 3 Nos. of each type
Notes for AIS:
1. Set means for complete replacement of one circuitbreaker and
isolator.(three phase)
2. For CT, CVT and Surge Arrestor, number (No.) means for
complete replacement of one pole/phase of the equipment
SAS Including GRPs
S.NO. DESCRIPTION QUANTITY

1. Bay Control unit (complete with all components) 1 No.
2. Numerical Relays comprising various bay protection units, Bus 1 No. of each type
Bar and Islanding Scheme
3. Numerical Relays comprising GRP 1 No. of each type
4. Cards/modules of Generator Disturbance Recorder, Line DR (if 1 No. of each type
stand-alone)
5. Energy Meter 1 no. of each type
6. Operator work station (OWS) along with software, monitor, 1 No.
mouse, keyboard, printer etc.
7. Complete Network Controller / Server along with software 1 No.
8. Complete Programming station along with software, monitor etc. 1 No.
9. LAN switches (if included in main package) 1 No. of each type
10. Media cleaning solution 1 bottle
11. Fuses 100% of each type and
rating
12. Terminal Blocks 2 nos. of each type,
make, model and rating
13. Interface cables containing standard length of each type of cable 2 Sets
and its connector for each type of peripheral
14. MCBs 50% of each type, make
and model used in the
system
15. Relays other than numerical relays 10% of each type of total
population (min 1 no.)

CLAUSE NO.
Gateways 1 no. of each type

16.
Modem (if applicable) 1 no. of each type

17.
LIU of OFC including necessary connectors 1 no. of each type

18.
Transducers 1 no. of each type

19.
20. Auxiliary CT/PT 1 no. of each type
21. 50% of Total Quantity

Lamps used in LVS (rounded to next integer)
LIST OF MANDATORY SPARES FOR OIL FILLED TRANSFORMERS/REACTOR
GT (GENERATOR TRANSFORMER)
Sr.No. ITEMS DESCRIPTION Quantity
1. HV Bushing with metal parts and gaskets (See Note 1) 1 No.
2. HV Neutral bushing with metal parts and gaskets 1 No.
3. MV Bushing with metal parts and gaskets (See Note 1) -
4. LV bushing with metal parts and gaskets (See Note 1) 1 No.
5. LV Neutral bushing with metal parts and gaskets -
6. WTI with contacts 1 No.
7. OTI with contacts 1 No.
8. Pressure relief device 1 No.
9. MOG 1 No.
10. Buchholz relay complete 1 No.
11. Oil surge relay -
12. Set of gaskets (See Note 2) 1 Set
13. Set of valves 1 No. of each
type/size
14. Cooler fan with motor 1 No.
15. Oil Pump with motor 1 No.
16. Oil flow indicator 1 No.
17. Set of OLTC/OCTC contacts -
18. Air cell for conservator 1 No.
19. Neutral Grounding Resistor w/o supporting structure -

CLAUSE NO.
ST (STATION TRANSFORMER)
5. LV Neutral bushing with metal parts and gaskets 1 No.
9. MOG 1 No.
11. Oil surge relay 1 No.
type/size
15. Oil Pump with motor -
16. Oil flow indicator -
17. Set of OLTC/OCTC contacts 1 Set
(OLTC)
SUT (START UP TRANSFORMER)

9. MOG 1 No.

CLAUSE NO.

type/size
UT (UNIT TRANSFORMERS)
2. HV Neutral bushing with metal parts and gaskets -
9. MOG 1 No.
type/size
17. Set of OLTC/OCTC contacts 1 Set
(OLTC)
19. Neutral Grounding Resistor w/o supporting structure 1 No. each type (as
applicable)

CLAUSE NO.
Aux. Transf. ( for each rating)

(if applicable)
(if applicable)
(if applicable)
9. MOG 1 No.
type/size
14. Cooler fan with motor -
(if applicable)
BUS REACTOR
4. LV bushing with metal parts and gaskets (See Note 1) -
5. LV Neutral bushing with metal parts and gaskets -
9. MOG 1 No.

CLAUSE NO.

type/size
14. Cooler fan with motor -
Note 1: Each mandatory spare OIP bushing shall be provided with suitable "stand ".
Note 2: 1 set consists of gaskets required for 1 No. transformer for the following
(a) Protection and monitoring devices
(b) Cooler circuit
(c) Largest inspection cover, if applicable
(d) HV/LV turret, if applicable
(e) OLTC inspection cover, if applicable
Note: 1 set consists of quantities required for 1 complete transformer/reactor.

List of Mandatory spares for Dry Type Transformers
S. N. Components Qty
(each/type)
1 HV Bushing (if applicable) 1 No.
2 LV Bushing (if applicable) 1 No.
3 LV Neutral Bushing (if applicable) 1 No.
4 Complete Winding Limb( HV and LV) 1 No. each
5 WTI ( if applicable) 1 No.
6 Set of Thermister /RTD with associated leads complete for one
1 Set
transformer
Note: 1 set consists of quantities required for 1 complete
transformer.
PART B:
MANDATORY SPARES FOR BUSDUCT
S.N. Item description Quantity
I GENERATOR BUS DUCT
1 Bus support insulator 10 Nos.
2 Flexible equipment terminal connector complete with hardware
complete for one machine (for three phases/neutral)
a Generator 1 Set
b Generator transformers 1Set
c Unit transformers 1 Set
d PT & SP cubicle tap off 1 Set
3 Seal off bushings suitable for
a Main run 1 No.

CLAUSE NO.
b Tap off run 1 No.

4 Rubber belows
a Main run 1 No.
b Delta run 1 No.
c Tap off run 1 No.
5 Current trans formers
a Main run CTs of each type & rating 1 No.
b Tap-off run CTs of each type & rating 1 No.
6 VT & SP Cubicles
a Lightning arrestor 1 No.
b VT for metering & protection 1 No.
c VT for AVR/EHG/Syn. 1 No.
d VT for performance test, EHG and AVR system 1 No.
e Surge capacitor 1 No.
7. NGT for Generator 1 no.
II MV Busduct
A 11 kV Busduct
a Support insulators 10 Nos.
b Three phase set of flexible terminal connectors for switchgear end 1 set
of each type & rating
c Three phase set of flexible terminal connector for transformer end 1 set
d Seal off bushings of each type & rating 1 no.
B 3.3 kV Busduct
a Support insulators 10 Nos.
b Three phase set of flexible terminal connectors for switchgear end 1 set
c Three phase set of flexible terminal connector for transformer end 1 set
d Seal off bushings of each type & rating 1 no.
NOTE: ONE SET MEANS COMPLETE REQUIREMENT OF ONE
PHASE, WHEREVER NOT SPECIFIED
GENERATOR CIRCUIT BREAKER-GCB (if applicable)

1. Complete pole assembly (along with internally mounted 1 no.
equipment)
2. Closing coil 2 nos.
3. Tripping coil 2 nos.
4. Closing spring (if applicable) 1 no.
5. Tripping spring (if applicable) 1 no.
6. Gaskets 1 set
7. Limit switches 1 set
8. Bus seal off bushings 1 set
9. Upper and lower terminals with finger contact device 1 set upper & 1 set
lower
10. Arc extinction coil 1 no.
11. Current transformers protection (if provided in GCB) 1 no. of each type
12. SF6 cylinders 2 nos.
13. Auxiliary switches 2 sets
14. Drive assembly complete for GCB 1 set

CLAUSE NO.
15. In case of SF6 GCB following shall be provided:

a Gas density switch 1 no.
b Gas pressure guage 1 no.
c Gas density indicator 1 no.
d Absorbent 2 nos.
e Teflon hoses for one replacement in all the six poles of breakers 1 set
Set: Complete requirement of one breaker pole.
MV Switchgears (11kV / 3.3kV) & PCM

S.No. Item Description Quantity
1 Breaker of each rating 1 no. of each type & rating
2 Numerical relays 5 Nos. of each type
Aux. Relays/ Lock out relays/ Timers/ Coupling Relays (if
3 5 Nos. of each type
applicable)
4 Bus bar support insulators 5 Nos.
5 Energy meter of each type & range 1 Nos. of each type
6 Spring charging motor complete 1 No. of each type.
7 Current transformer of each type & ratio 1 No. of each type
8 Potential transformer of each type & ratio 1No. of each type
9 Shunt trip coil 2 Nos. of each type & rating
10 Closing coils 2Nos. of each type & rating
11 Moving contact assembly of each rating (One set means 2 sets
complete replacement for one breaker)
12 Stationary (fixed) contact of each rating (One set means 2 sets
complete replacement for one breaker)
13 Bus seal off bushings 3 nos. of each type & size
14 Limit switches of each type 4 Nos. of each type
15 Control switches 2 Nos. of each type
16 Selector switches 2 Nos. of each type
17 Isolation switch for the control supply (AC & DC) 2 Nos.
18 Circuit breaker auxiliary contact assembly 6 Nos. of each type & rating
19 Indicating lamps with holders (all colours to be covered) 5 set
20 (a) Control Fuse base and holder 5 Nos.
21 (b) Control Fuse link 5 Nos.
Isolating contact ( fixed & moving) (one set means male &
22 2 sets of each rating
female contacts of one complete breaker)
23 Terminal blocks of each type 2 Nos. of each type
24 Multiple pin plug contact assy. with cables (male & female) 2 Nos.
25 Inter-phase barrier 2 Nos. of each type
2 Sets (One set = Three
26 Vacuum Contactors with HRC fuses
fuses)
27 Surge arresters 2 Nos.
28 Numerical Relay Networking System (Switchgear SCADA)
Ethernet Switch of each type / model / configuration 10% of total quantity
28.1
(mounted in Switchgears / Data concentrator Panels) (minimum 1No.)
FO Cable terminal equipment of each type such as LIUs 10% of total quantity
28.2
along with associated Patch cords & connectors (minimum 1No.)

CLAUSE NO.
Power supply modules of each type & rating (mounted in 10% of total quantity
28.3
Switchgears / Data concentrator Panels, as applicable) (minimum 1No.)
Power supply module for Server (Data concentrator / HMI
28.4 4Nos.
Station)
10% of total quantity
28.5 MCB / Switch Fuse of each rating
(minimum 1No.)
28.6 Terminal Block of each type & rating 2 Nos.
28.7 Panel ventilation fan 2Nos.
28.8 LAN Card for Server (Data concentrator / HMI Station) 2 Nos.
28.9 Hard Disk for Server (Data concentrator / HMI Station) 2 Nos.
Power supply monitoring module / auxiliary relays (as
28.10 2 Nos.
applicable)
28.11 Terminal connectors for FO / Copper communication cable 4 Nos. of each type
28.12 Digital / Analog I/O module (if applicable) 2 Nos. of each type
Maintenance tools and accessories for maintenance of HT

29 1 No.
Switchgear
LT Switchgears & LT Busducts
S. No. Item Description Quantity
1 Complete breaker of each rating 1No.
2 Ammeter of each type, size & range 1 No.
3 Voltmeter of each type, size & rating 1 No.
4 Relays of each type 2Nos.
5 Horizontal busbar support insulators 2 Nos.
6 Spring charging motors of each type & rating 1 No.
7 Aux. Contact set of each type & rating 2Sets
8 Limit switches of each type & rating 2 Nos.
9 Arc chutes of each type & rating 2 Nos.
10 Fixed contact set of each type & rating 2 Sets
11 Moving contact set of each type & rating 2 Sets
12 Arcing contact of each type & rating 2 Sets
13 Charging spring of each type & rating 2 Nos.
14 Current transformer of each type & ratio 2 Nos.
15 Closing coil of each type & rating 4 Nos.
16 Trip coil of each type & rating 4 Nos.

CLAUSE NO.
17 CT for Bimetal O/L relays of each type & rating 1 No.
18 Voltage transformer of each type & ratio 1 No.
19 Control supply transformer of each type & rating 1 No.
20 (a) Power contactor of each type & rating 1 No.
(b) Coil for above contactor of each type & rating 1 No.
21 Air break switches & MCCB of each type & rating 1No.
22 DP air break switches(DC) of each type & rating 1No.
23 Control & selector switches of each type & rating 2 Nos.
24 (a) Control fuses (equally divided for all ratings) 10 Nos.
(b) Neutral links (equally divided for all ratings) 5 Nos.
25 Indicating lamps (equally divided for all types & ratings) 20 Nos.
26 Vertical busbar dropper support insulators 15 Nos.

Busduct flexible connectors of each type & size (one set is
27 for all three phases) 1 Set
(a) Primary disconnect in MCC - Busbar end (Male/female
28 contact) (equally divided for all ratings) 5 Nos.
(b) Secondary disconnect in MCC - Cable end (equally
divided for all ratings) 5 Nos.
29 Push buttons 5 Nos.
30 Power fuses (equally divided for all ratings) 25 Nos.
31 Thermal Bimetal relays (equally divided for all ratings) 10 Nos.
32 Current transducers (equally divided for all types & ratings) 4 Nos.
33 Voltage transducers (equally divided for all types & ratings) 4Nos.
Indication lamp holders (equally divided for all types &
34 ratings) 15 Nos.
35 Busbar aluminium flat pieces of each type & rating 4 metres
Busbar angles / formed pieces for breaker of each type &
36 rating 1 No.
37 Terminal blocks of each type & rating 4 Nos.
Maintenance tools and accessories for maintenance of LT
38 MCC 1 No.
DC BATTERY
Following spares shall be provided for each set of battery
being supplied
S.NO. ITEM DESCRIPTION QUANTITY
1 2% or 5 Nos. whichever is
Complete dry cell
more

CLAUSE NO.
Inter-cell connectors with Hardware
more
Vent Plug
more
4 Electrolyte Level indicating float (For opaque containers 5% or 10 Nos. whichever is
only) more
Stand Insulator ( if applicable)
more
Cell Insulator
more
DC BATTERY CHARGER
Following spares shall be provided for each type and rating of charger being supplied
1 Set of Electronic Cards / Modules 1 set of each type & rating
2 Set of Auxiliary relays 1 set of each type & rating
3 Set of Fuse Links and Glass Fuses 3 set of each type and rating
4 Set of SCR and Diode 3 set of each type and rating
5 Rectifier Transformer 1 No. of each type & rating
6 Control Transformers 1 No. of each type & rating
DIESEL GENERATOR SET
PART C: Item description (AS APPLICABLE) Quantity

S.No.
1. Gaskets & packing 1 set
2. Valve springs 1 set
3. Fuel pump complete 1 set
4. Fuel nozzles and needles 1 set
5. Piston, complete with rings and rod 1 set
6. Piston rings( for each engine) 1 set
7. Flow and temperature relay of each type used 1 set
8. Main and end bearing shells for the diesel engine 1 set
9. Battery charging rectifier diodes 4 Nos.
10. Complete rotating rectifier assembly for alternator 1 set
11. Fuses for the excitation diodes 3 sets
12. Automatic voltage regulator 1 set
13. Solenoid coil for each solenoid operated valve or relay 2 each
used
14. Alarm and signal lamps of each type used 10% of total population
15. Cabinet lighting lamps 2 each

CLAUSE NO.
16. Shut down coil 1 No.

17. Lub oil pressure relay 1 No.
18. Filter screen 1 No.
19. ‘O’ ring injector 1 set
20. ‘ O’ ring breather 1 set
21. Actuator 1 set
22. Air cleaner 1 set
23. Belts( Fan belt) 1 set
24. Hose bypass 1 No.
25. Hose turbo oil supply 2 No.
26. Hose turbo oil drain 2 No.
27. Over speed stop No.
28. Resistor for diesel generator 1SET
29. Element lube oil filter for Diesel Engine 1SET
30. Element lube oil by-pass filter for Diesel Engine 1SET
31. Element fuel filter for Diesel Engine 1SET
32. Plate corr. Resistor for Diesel Engine 1SET
33. Element air cleaner for Diesel engine 4 Nos.
34. Diodes forward for alternator 3 No.
35. Diodes reverse for alternator 3 No.
36. HRC fuses links of various rating 3 Nos. of each type
37. Ammeter 96x96mm, (0-200 amp) Accuracy class:1.0 1 No.
38. A.C. Voltmeter 96x96 mm, (0-15 kV) Accuracy class:1.0 1 No.
39. Ammeter selector switches 1 No.
40. Local/Remote selector switches 1 No.
41. Voltmeter selector switches 1 No.
42. Push button for trip circuit healthy test 1 No.
43. White indication lamps for spring charged position 1 No.
44. Alarm bell 1 No.
45. Space heater along with control switch 1 No.
46. Trip circuit supervision relay 1 No.
47. Lube oil pump assembly/rotating assembly/impeller/shaft 1 set
48. Starting air motor 1 no.
49. Governing mechanism of DG set 1 no.
50. Coil assembly 24 Volts 2 set
51. Solenoid coil for fuel oil system 2 No.
52. Complete rotating rectifier assembly for alternator 1 set
53. Voltage regulator complete 1 set
54. Switches 1 No. of each type & rating
55. Power contactors 2 No. of each type & rating
56. Auxiliary contactors 1 No. of each type & rating
57. DC starter assembly with clutch engaging and disengaging 1 No.
arrangements complete with motor
58. Coil for contactor(for both power and Auxiliary contactors) 2 No. of each type & rating
59. Timer 1 No. of each type & rating
60. Auxiliary relays 1 No. of each type & rating
61. Current transformers 1 No. of each type
62. Voltage transformers 1 No. of each type

CLAUSE NO.
63. Battery charging rectifier diodes 4 Nos.

64. Fuses 6 No. of each type & rating
65. Start/Stop push buttons 2 No. of each type & rating
66. Indication lamps 20%
67. Indication lamp holders 10%
68. On/Off isolator 1 No.
NOTE: 1SET MEANS COMPLETE REQUIREMENT OF
ONE DG
MANDATORY SPARES UNIT / STATION LIGHTING
PART C:
1 LAMPS of each type & rating offered 2% or 2 nos. whichever is
more
2 Front glass of each type offered 2% or 2 nos. whichever is
more
3 LAMP holders of each type offered 2% or 2 nos. whichever is
more
MANDATORY SPARES CW SYSTEM
Part A
I CW PUMP
1 Motor for CW pump 1 no.
Part B
I CW PUMP
2 CW pump motor lub water pump motor 1 no.
II STATION AUXILIARY COOLING WATER PUMP
1 Motor for Station Auxiliary cooling water pump 1 no.
Part C
III Seal Water pumps
1 Motor for seal water pump 1 no.
2 Motor for Drainage water pump 1 no.
3 Motor for makeup water pump 1 no.
4 Motor for Raw water pump(PT plant) 1 no.
5 Motor for Raw Water Pumps (Ash handling Plant) 1 no.
6 Motor for travelling water screen 1 no.
7 Motor for Lubrication Water Pumps 1 no.
IV EOT crane for CW plant
3 Contactors and overload Relays 1 set of each type, size &
rating
V Motors of the EOT 1 set of each type, size &
rating
1 Timers of each type,size & rating 1 set

CLAUSE NO.
3 Main Hoist 1 set

4 Aux. Hoist 1 set
5 Cross Traverse 1 set
6 Long Travel 1 set
a Carbon brushes & brush holders 1 set
b Master Controller for Aux. Hoist, 1 set
c Resistance Box 1 No of each type.
d Mono-rail Hoist Assembly
7 Solenoid coils for all brakes 1 set
8 Overload relays for motors 1 set
9 Limit switches 1 set
10 Motors 1 no. of each type & rating
VI ELECTRICAL ACTUATOR
1 Actuators 10% or 1 no. of each type,
whichever is more.
MANDATORY SPARES FOR COAL HANDLING PLANT

Part A
I CRUSHING EQUIPMENT
1 Motor of crusher 1 No.
Part B
I CONVEYORS
(including Boom Conveyor/intermediate conveyor of stacker
reclaimers/belt feeders)
1 Drive Motor 1no. of each type & rating(
for population upto 10 Nos.)
II PADDLE FEEDERS
1 Main paddle wheel drive motor complete 1 no.
Part C
I PADDLE FEEDERS
1 Cable reel drive motor complete 1 no.
2 Set of cards mounted on paddle feeder 1 sets
3 Various limit switches, pressure, temperature,level and flow 2 nos. of each type
switches
4 Flexible Trailing cable (power & control) 1 length each type
5 Cable tension switches with leads 1 nos. of each type
6 Traverse drive motor, gear box assy. 1 set
7 Cooling fan with motor for oil cooler 1 no.
8 Oil filling motor 1 no.
9 Slip ring and carbon bushes 1set
10 Servo motor 1 no.
11 Motor terminal block with studs for all motors 1 set of each rating & type of
motor
12 Carbon brushes for current collector of cable reeling drum 2
(CRD)

CLAUSE NO.
II CONVEYORS
3 Belt Sway Switches 5 % of each type
4 Pull cord switches 15 % of each type
5 Zero speed switches 15 % of each type
6 Chute Block switches 15 % of each type
7 Position switches for trippers, paddle feeders 10 % of each type
8 Sensor/probe for zero speed switch 20 % (min. 1 no)of each type
and speed range
9 Micro/limit switch of pull cord switch,belt sway switches,chute 20 % (min. 1 no)of each type
block switches
10 Motor terminal block with studs for all motors 1 set. of each type and
rating of motor
III CRUSHING EQUIPMENT
2 Set of pressure, temperature flow switches, zero speed/under 2nos. of each type and
speed switches, limit switches etc.) rating
3 Motor terminal block with studs for all motors 1 set. of each rating and
type of motor
3 Oil pump motor(if applicable) along with motor bearing 1 set of each type and rating
4 Water pump motor (if applicable) along with motor bearing 1 set of each type and rating
IV MAGNETIC SEPARATORS
1 Complete control unit including rectifier transformer 1 set
2 Motor for trap iron belt. 1 no.
3 Complete Electromagnet assembly for Magnetic Separator 1 set
V COAL SAMPLER
1 Motors 1no. of each type
2 Set of various limit switches 2no. of each type
3 PLC cards & power supply unit 1 set
4 Zero speed switch 1 no. of each type
5 Solenoid valves with coils 2 nos. of each type and size
type of motor
VI TRAVELLING TRIPPER
1 Drive motor 1no.
2 Brake assembly for traverse drive complete 2 sets
3 Set of limit switches 2 nos. of each type
4 Cable tension switches with lead 2 sets of each type
5 Infra red anti-collision device 1 set
6 Any other type of motor (flap gate motor) 1 no of each type and rating
type of motor
8 Festoon roller assembly 2 sets
VII METAL DETECTOR
1 Cards 1 set complete
2 Relays 2 nos. of each type
3 Coils of metal detector 2 sets

CLAUSE NO.
4 Cables for search coils 1 sets

VIII BELT WEIGHER
1 Set of cards 2 nos. of each type
2 Load Cells 2 nos. of each type
3 Display Unit 2 nos. of each type
4 Speed sensor 1 nos. of each type
5 Cables for load cells & speed sensor 2 sets
6 Transducer, if applicable 2 nos. of each type
IX A STACKER RECLAIMER
1 Motor (other than those covered in B)(1) above) 1 no of each type and rating
2 Proximity detectors 5% of total population min 1
no
3 Level switches 5% of total population min 1
no
4 Rotation digit emitters (Flashing Beacon) 5% of total population min 1
no
5 Limit Switch 5% of total population min 1
no
6 Pressure switch 5% of total population min 1
no
7 Temperature switch 5% of total population min 1
no
8 Cable tension switches with loads 2 sets. of each type
9 Flow switches 2 nos. of each type
10 Flexible Trailing cable (power & control) 1 length of each size &
rating
1 no. of each type & rating
1 VFD drives of Stacker Reclaimer –Long Travel and Slew
drive
a Input and out put chokes 1 set

b Motor terminal block with studs for all motors 1 set. of each rating and
type of motor
c Coupling relays 10 Nos. of each type
d Transducers of thyristor/VVF/VFD panel 2 nos. of each type
e Complete converter and inverter unit consisting of Thyristors 1 Set of each type
of thyristor/Main control Transistor (main current carrying
components)
f Potentiometers of thyristor / equivalent panel 10 Nos. of each type
g Set of cards of thyristor/Power Board Gate Drive Board 2 Sets complete
10 % or 1 no(whichever is
h All type of electronics modules more)of each type and
model
X AUXILIARY TRANSFORMERS (DRY)
1 HT Bushing 1no. of each type & rating

CLAUSE NO.
2 LT Bushing 1no. of each type & rating
3 Neutral bushing 1 no. of each type & rating
4 Neutral CT 1 no. of each type & rating
5 Winding temp. indicator with alarm & trip contacts 1 no. of each type & rating
XI HT LOAD BREAK SWITCH AND JUNCTION BOX

1 Trip coil 1 no.
2 Support Insulators 1 set
XV CONTROL PANEL
1 (Wagon tippler control desk, Stacker/Reclaimer control desk 1 nos. of each type & rating
& local control panels of paddle feeders, metal detector,
magnetic separator, coal sampling system, belt weigher,
hoists, dust suppression system, sump pumps, fluid
couplings etc.)
2 Control supply transformers 1 nos. of each type & rating
3 Relays and timer 10 nos. of each type & rating
4 Contactors 1 nos. of each type & rating
5 Ammeters 1 nos. of each type & rating
6 Voltmeters 1nos. of each type & rating
7 LEDs 5 nos. of each type & rating
8 Control switches 1 nos. of each type & rating
9 Selector switches 1 nos. of each type & rating
10 Push button (complete with contact elements) 1 nos. of each type & rating
11 Auxiliary contactors and bimetallic overload relay set for 1 nos. of each type & rating
panel
12 Control fuse base with carrier complete set for panel 1 nos. of each type & rating
13 Any special meter 1nos. of each type & rating
14 Bi-metallic overload relay 2 nos. of each type & rating
XVI DUST SUPRESSION & SERVICE WATER SYSTEM

1 Electric motor 1 complete set
XVII SUMP PUMP
1 Electric motor 1 no. of each type & rating

CLAUSE NO.
XVIII VENTILATION SYSTEM

1 Electric motor 1
XIX ELEVATORS
Contactors 4 nos. of each type & rating
1
Auxiliary Transformer,control transformer 1 nos. of each type & rating
2
Relays 4 nos. of each type & rating
3
Resistor 6 nos. of each type & rating
4
Switch 1 nos. of each type & rating
5
6 Rectifier 10 nos.
Limit switch 4 nos. of each type
7
8 Battery Charger 1 complete set
9 Tone frequency transmitter 1no.
10 Tone frequency receiver 1 no.
XX VIBRATING SCREENING FEEDER
Motor terminal block with studs for all motors 1 set of each type
1
2 Cards of variable frequency drive of vibrating screening 1 set of each type
feeders
XXI Mobile Headers
1 Drive unit assy. complete with motor, gear box etc 1 no.
PLC SYSTEM OF WAGON TIPPLER and STACKER
XXII RECLAIMER
1 PLC cards( processor, memory and all other cards other than 1 no of each type
I/O cards)
2 I/O cards 2 nos. of each type and
rating
3 Fuses and Fused terminals 5 nos. of each type and
rating
4 Complete set of cards for UPS 1 no of each type
XXIV WAGON TIPPLER
1 Motor including slipring motor with motor bearings
1 set of each type and rating
2 Hydraulic power pack pump motor along with motor bearing
1 set of each type and rating
3 Limit switch 1 no. each type
XXV SIDE ARM CHARGER
1 Motor including slip ring motor, motor bearing and oil seal
1 no. of each type and rating
2 Hydraulic pump motor along with motor bearing
3 Traverse pump motor along with motor bearing

CLAUSE NO.
4 Oil cooling fan motor alongwith motor bearing

5 Oil filling motor alongwith motor bearing
6 Servo motor
XXVI DUST EXTRACTION SYSTEM

1 Fan motor along with motor bearings
2 Motor terminal blocks with studs for all motors.
LIST OF MANDATORY SPARES FOR CHP BATTERY
PART B:
I BATTERY
1 Complete dry cell 2% or 2 nos. whichever is
more
PART C:
1 Inter-cell connectors with hardware 10% or 5 nos. whichever is
more
2 Vent plug 10% or 5 nos. whichever is
more
3 Acid level indicating float ( for opaque containers only) 10% or 5 nos. whichever is
more
4 Stand insulator 10% or 5 nos. whichever is
more
5 Cell insulator 10% or 5 nos. whichever is
more
MANDATORY SPARES FOR CHP BATTERY CHARGER

PART C:
ELECTRONIC CARD (all components mounted)
1 Set of Cards and modules (Each type and rating: CPC 1 set
Card, HV PFPSR card, Rectifier FFD card, DC under/over
voltage relay card, ACOR card, DC output fuse FFD card,
Earth leakage card, etc.)
2 Set of Auxiliary relays (Each type and rating: Auxiliary 1 set
relays, 6 amp/ 110 V DC coiland 6 amp/240 V AC coil)
3 Set of fuse links and glass fuses(Each type and rating:AC 3 set
input fuse links, 315 Amp,Rectifier fuse link, GS1000/400
Amp,Filter condenser fuse link, 160 Amp,DC output HRC
fuse link, 500 Amp,Control HRC fuses links, 2 & 4 Amp &
Glass fuse, 100 mA)
4 Set of SCR and Diode (One of each type and rating) 3 set
5 Rectifier transformer 1 no. of each type & rating
6 Control transformers 1 no. of each type & rating

CLAUSE NO.
MANDATORY SPARES FOR COOLING TOWER
Part C
I Main CW system CT
1 C.T. Pump motor 1 no.
2 C.T. Fan drive motor 2 nos.
II Station Aux CT
1 C.T. Pump motor 1 no.
2 C.T. Fan drive motor 1 no.
MANDATORY SPARES FOR CPU
Part C
I CPU Package 1 no.
1 DM Water (Regeneration) pump motor 1 no.
2 DM Water (Resin Transfer) pump motor 1 no.
3 Alkali Transfer cum Recirculation Pump motor. 1 Set
Agitator Assembly with Motor & Gear Box – Alkali
4 Preparation Tank 1 Set
Agitator Assembly with Motor & Gear Box – Alkali Day
5 Tank 1 no.
6 Acid dosing pump motor 1 no.
7 Alkali dosing pump motor 1 no.
MANDATORY SPARES FOR DM PLANT
Part C
1 Acid Unloading Pump motor 1 no.
2 Alkali Unloading Pump motor 1 no.
3 Brine solution transfer pumps motor 1 no.
4 Waste water recirculation pumps (N.Pit)motor 1 no.
5 Filtered water transfer pumps motor 1 no.
Back Wash Waste Water Recirculation cum disposal
6 pumps motor 1 no.
7 Alkali transfer cum re-cirulation Pumps motor 1 no.
8 Degassed water pumps motor 1 no.
9 DM Regeneration pumps motor 1 no.
10 DM Makeup Pumps motor 1 no.
11 Boiler Fill Pumps motor 1 no.
12 Condensate Transfer pumps motor 1 no.

CLAUSE NO.
MANDATORY SPARES FOR CLARIFIER
Part C
I CLARIFIERS : PT-CW System 1 no.
1 Turbine drive motor
II CLARIFIER: PT-DM System 1 no.
1 Turbine drive motor 1 no.
2 Lime Slurry Transfer Pump motor 1 no.
3 Lime Dosing Pumps motor– PT System 1 no.
4 Alum Dosing Pump motor : PT – CW System 1 no.
5 Alum Dosing Pump motor : PT – DM System 1 no.
6 Alum Dosing Pump motor – LET (for tube settlers) System 1 no.
7 Chlorine Water Booster Pump motor – CW System 1 no.
8 Chlorine Water Booster Pump motor – PT System 1 no.
Absorbant circulation Pump motor –Chlorine Leak
9 Absorption system 1 no.
10 Vertical Sump Pumps – Filter Back wash water pump motor 1 no.
11 Vertical Sump Pumps – Sludge recirculation pump motor 1 no.
Agitator Assembly with Motor & Gear Box – Lime Slaking
12 Tank 1 no.
Agitator Assembly with Motor & Gear Box – Lime
13 Preparation Tank – PT System 1 no.
Agitator Assembly with Motor & Gear Box – Alum
14 Preparation Tank 1 no.
Agitator Assembly with Motor & Gear Box – Coagulant aid
15 Tank – CSSP System 1 no.
16 Air Blowers motor for Gravity Filters 1 no.
17 Vertical (wet pit) Pumps- Potable water pump motor 1 no.
Vertical (wet pit) Pumps- Waste Service water transfer pump
18 motor 1 no.
19 Vertical (wet pit) Pumps- Coal Decanted water pump motor 1 no.
20 Treated Service Water Pump motor 1 no.
21 Service Water Pump motor 1 no.
22 Air Pre-heater Wash Water Pump motor 1 no.
23 Final Effluent Disposal Pump motor 1 no.
24 HVAC Pump motor 1 no.
MANDATORY SPARES FOR ASH HANDLING

Part B
I BOTTOM ASH SYSTEM
(JET PUMPS SYSTEM) 1 no.
1 Jet pump motor
II FLY ASH SYSTEM
1 Vacuum pump motor 1 no.
III HCSD SYSTEM ( IF APPLICABLE)
1 HCSD pump motor 1 no.
IV INSTRUMENT AIR COMPRESSOR

CLAUSE NO.
1 Instrument air compressor motor 1 no.

V SCREW COMPRESSOR(TAC & CAC)
1 Compressor motor 1 no. each for TAC &CAC
Part C
II Ash Crusher/Clinker Grinder
1 Motor for ash crusher 1 No.
BOTTOM ASH SYSTEM (SCRAPPER CONVEYOR
III SYSTEM)
1 Scrapper Conveyor motor 1 no.
2 Bottom Ash Slurry Transportation pump motor 1 no.
IV ASH WATER PUMPS
1 Bottom Ash High Pressure Water Pump motor 1 no.
2 Low Pressure Water Pump motor 1 no.
3 Fly Ash Water Pump motor 1 no.
Flushing Water Pumps/BA Hopper Over Flow Water
4 Pumps/Surge Tank Overflow Pump motor 1 no.
5 Seal water pump motor 1 no.
V ASH SLURRY DISPOSAL SYSTEM
1 Ash Slurry Disposal Pump motor 1 no.
VI SUMP DRAINAGE PUMPS
1 Sump drainage pump motor 1 no.
VII ASH WATER SYSTEM
1 Ash water pum-p motor along with motor bearings 1 no.
2 CACW pump motor alongwith motor bearings 1 no.
3 Compressor motor alongwith motor bearings. 1 no.
VIII PLC SYSTEM OF ASH HANDLING PLANT
1 PLC cards( processor, memory and all other cards other 1 no of each type
than I/O cards)
2 I/O cards 2 nos. of each type and
rating
3 Fuses and Fused terminals 10 nos. of each type and
rating
4 Complete set of cards for UPS 1 no of each type
IX CONTROL PANELS
1 Control supply transformers 1 nos. of each type & rating
2 Relays and timer 10 nos. of each type & rating
3 Contactors 1 nos. of each type & rating
4 Ammeters 1 nos. of each type & rating
5 Voltmeters 1nos. of each type & rating
6 LEDs 5 nos. of each type & rating

CLAUSE NO.
7 Control switches 1 nos. of each type & rating
8 Selector switches 1 nos. of each type & rating
9 Push button (complete with contact elements) 1 nos. of each type & rating
10 Auxiliary contactors and bimetallic overload relay set for 1 nos. of each type & rating
panel
11 Control fuse base with carrier complete set for panel 1 nos. of each type & rating
12 Any special meter 1nos. of each type & rating
13 Bi-metallic overload relay 2 nos. of each type & rating
X AA VFD SYSTEM FOR HCSD(IF APPLICABLE)

1 Electronic cards
Control modules 1 no of each type & rating
a
I/O modules 1 no of each type & rating
b
Power supply modules 1 no of each type & rating
c
Thyristor gate module including gate transformer 100% of one channel
d
e Exciter module 1 no.
2 Complete Thyristor bridge leg 1set
3 Over voltage limiter and surge suppressor network 1set
Semi conductor fuses for thyristor 25% of installed quantity
4
Power and control fuses 1 no. of each type & rating
5
Control transformer 1 no. of each type & rating
6
Contactor/breakers 1 no. of each type & rating
7
CT/VT 1 no. of each type & rating
8
Indicating lamps 100% of each type and
9 rating
Auxiliary contactors and relays 1 no. of each type & rating
10
Indicating lamp holder full set 10% of each type and colour
11
X AB VFD SYSTEM FOR TAC (IF APPLICABLE)
1 Electronic cards
a Control modules 1 no of each type & rating
b I/O modules 1 no of each type & rating
c

CLAUSE NO.
d Thyristor gate module including gate transformer 100% of one channel

Exciter module 1 no.
e
Complete Thyristor bridge leg 1set
2
Over voltage limiter and surge suppressor network 1set
3
4
5
6
7
8
9 rating
10
11
AC VFD SYSTEM FOR ROTARY FEEDER (IF APPLICABLE)
Electronic cards
1
Control modules 1 no of each type & rating
a
I/O modules 1 no of each type & rating
b
c
Thyristor gate module including gate transformer 100% of one channel
d
Exciter module 1 no.
e
Complete Thyristor bridge leg 1set
2
Over voltage limiter and surge suppressor network 1set
3
4
5
6
7

CLAUSE NO.

8
9 rating
10
11
B VFD TRANSFORMER(If applicable)

1 Secondary Bushings with metal parts and gaskets 1 no. each rating
2 Winding temperature indicator with alarm & trip contacts 1 no.
3 Oil temperature indicator with alarm & trip contacts 1 no.
4 Magnetic oil level gauge 1 no.
5 Pressure relief device 1 no.
6 Diaphragm for explosion vent 1 no.
7 Buchholz relay/sudden pressure relay 1 no.
8 Silca gel charge 1 no.
9 Pressure gauge (applicable for sealed tank) 1 no. each type
XI INTRUMENT AIR COMPRESSOR
1 Lub oil pump motor for IAC along with motor bearing 1 no. each type
2 IAC motor bearing 1 no. each type
XII SCREW COMPRESSOR
1 Lub oil pump motor for TAC& CAC along with motor bearing 1 no. each type
2 TAC & CAC motor bearing 1 no. each type
3 HCSD pump motor bearing 1 no. each type
MANDATORY SPARES FOR FUEL HANDLING PUMP

HOUSE
Part C
1 HFO pressurizing pump motor 1 no.
2 LDO pressurizing pump motor 1 no.
3 Drain oil pump motor 1 no.
MANDATORY SPARES FOR AIR CONDITIONING

SYSTEM
Part C
1 SCREEW COMPRESSOR CHILLING UNIT motor 1 no.

CHAPTER-14
DDCMIS

CLAUSE NO.
MANDATORY SPARES FOR DDCMIS
1.00.00 DISTRIBUTED DIGITAL CONTROL MONITORING AND INFORMATION SYSTEM

(DDCMIS)
Sl No ITEM QUANTITY
1. HMI Devices
A) Work station/PC
station/servers
(i) OWS with licensed 2 nos. of each type and model

software
(ii) LVS workstation with 2 nos. of each type and model

licensed software
(iii) PC Stations with licensed 1 nos. of each type and model

software
(iv)Server/Information 1 no. of each type and model

Workstation with licensed
software (as applicable)
(v)Server of station LAN 1 no.
(vi)Programmer cum 1 no. of each type and model

documentation station along with
licensed software
(vii) Keyboard 2 nos. of each type and model
(viii) Mouse 4 nos. of each type and model
B) LVS
(i)LVS complete with projectors, 2 nos.

LEDs, accessories etc.
(ii)Power supply modules 4 nos.
(iii)All other types of electronic 4 nos. of each type

modules/cards for LVS cube etc..
(iv) LVS controller unit complete 1 nos
(v) Projectors 4 nos.
(vi) LEDs 200%

BID DOC. NO.: PAGE
SECTION – VI, PART-F DDCMIS
CLAUSE NO.
(vii)Prefab special cables for LVS 2 nos of each type
C) Printers
(i) Color laser printer (A4) 1 no
(ii)Print head assembly for A4 2 nos of each type and model

color laser printer
D) Network Components
(i)Switch/repeaters/hubs/firewalls 2 nos. of each type and model

for DDCMIS including Station
LAN etc.
(ii)Wireless equipment like power 2 nos. of each type and model

supplies, modems, electronic
modules, media converter (if
applicable), connectors patch
card, antenna etc.
(iii) Any other device/equipment 2 nos. of each type and model

not covered under above items
but required to make system
complete.
E) Miscellaneous items
(i)Hard disk drive unit of each 4 nos. (to be divided based on main
type as offered in main offer population)
complete with disks and other
accessories
(ii)Bulk Storage drive unit 2 nos. of each type and model
(iii)Graphic processors 2 nos. of each type and model

modules/Card for work
station/server
F) Matrix KVM switch
(i)Matrix KVM switch 100%
(ii)Computer connections (CPU 25% of each type and model

end)
(iii)User console 25% of each type and model

BID DOC. NO.: PAGE
CLAUSE NO.
KVM switch along with 1 no. of each type and model

G)
associated cables
H) GIU 1 no. of each type and model
I) Other HMIPIS devices required 10% of each type and model

for Unified HMIPIS which are not
covered in above items like
protocol converters, stations with
software, gateway etc
(J) Any other device/items for 1 no of each type and model

HMIPIS system which are not
covered in above items but are
required to make the system
complete.
(i)Prefab interconnecting cables 2 no. of each type and length.

with connectors
(ii)System bus cable with 2 no. of each type and length.

connectors
(iii)I/O bus cable with connectors 2 no. of each type and length.
for remote I/O units
(iv)Loose Connectors 5 nos. (sets) of each type
3. Power Supply Modules & Power 20% or 4 nos. of each type model and
Packs for control system rating, whichever is more.
4. Electronic modules of each type 20% or 2 Nos of each type, model and
and model for control system, rating whichever is more subject to
Data communication system, maximum of 20 Nos of each type.
Master and Slave Clock etc.
(This shall include all type of
cards like I/O cards, Remote I/O
cards, communication/Interface
cards, controller cards, CPU
module or Card, logic cards, etc.)
5. Bus coupler/Interface hardware / 20% of each type and model or

other communication devices. minimum 2 nos which ever is more.
6. Relays 10% of each type and model or

minimum 2 nos which ever is more

BID DOC. NO.: PAGE
CLAUSE NO.
7. Batteries used for battery backup 10% of each type and model or
of RAMs(If applicable) minimum 2 nos whichever is more
8. Fuses 200 % of each type and rating
9. Cooling fans for Power supply 10 % of each type and model

and cabinets.
10 Intelligent mini UPS for 1 no. of each size and rating

workstation server, PCs, LVS, L3
switch.
Sl. ITEM QUANTITY

No.
1 Vibration Monitoring System
(i) Sensors along with interfacing cables 20% or minimum 2 nos of each make
and type whichever is more
*If prefab cable or prefab extension

cable is used same should be
supplied in proportion.
(ii) Power Supply Module Cards 10% or minimum 2 nos whichever is

more
(iii) Driver / Interface Cards & all other 10% or minimum 2 nos whichever is
electronic cards. more
2. (I) CEMS (SOx, NOx, CO, CO2, Mercury, Stack opacity, flue gas flow):-
1 no complete instrument of each type
(a)
Analyzer for SOx, NOx, CO2, CO. and model.
1 no. complete instrument alongwith
(b)
Flue gas flow measurement sender/receiver unit
1 no. complete instrument alongwith
(c)
Stack Opacity measurement sender/receiver unit
Electronic card assembly/ PCBs,
(d) moisture/condensate monitor, power
supply modules 10% of each type, model and rating
200% of each type, model, rating and
(e)
Set of gaskets/O-rings/ seals size
(f)
Temp. Sensor 20% of each type and model
(g)
Heater assembly, Cooler assembly 20% of each type and model

BID DOC. NO.: PAGE
CLAUSE NO.
Complete Probe with shield

(h) assembly (Not applicable for Insitu-
path) 1 no. of each type and model
(i)
Solenoids 2 nos. of each type, model and rating
Filters, light source, sensor, detector,
(j)
etc. 200% of each type, model and rating
Calibration gases, Calibration cell and
(k) other consumables for calibration: - of
all types and ranges. One year supply
(l)
Heavy duty blower assembly 1 no. of each type, size and rating.
(m)
Rotameter/Air flow meter 2 nos. of each type, model and rating
2 (II) Oxygen Analyzer (Low & High Temp.)
1 no complete instrument (along with

(a)
Oxygen measurement instrument probe assembly) of each type and model
Electronic card assembly/ PCBs,
(b)
power supply modules 10% of each type, model and rating
(c)
Set of gaskets/O-rings/ seals size
(d)
(e)
Heater assembly 20% of each type and model
(f)
(g)
Filters 100% of each type, model and rating
Calibration gases of all types and
(h)
ranges. one year supply
(l)
Rotameter/Air flow meter 2 nos. of each type, model and rating
3 Measuring Instruments
a) Transmitters
(i) Transmitters of all type, range and 10%. of each type and model
model no. (For the measurement of
Pressure, differential pressure flow,
level, temperature etc.)
(ii) Interface modules at field(between 10% of each type

field transmitter & DDCMIS)like Zener
barrier, power supply isolator,
isolater(as applicable)etc.
b) Temperature elements

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CLAUSE NO.
(i) RTD's 10% of each type and length
(ii) Thermocouples 10% of each type and length
(iii) Thermo well for above applications 10% of each type and length
c) Impact Head Type flow element 20% or 2 no’s of each make and type
whichever is more.
AAQMS (SO2, NOx, CO, Mercury, Ozone, Dust monitoring)
4
Analyzer for SO2, NOx, CO, Dust
(i) 1 no. complete instrument of each type
monitoring
and model
Electronic Card Assemblies/PCBs,
(ii)
power supply modules 10% of each type and model
(iii)
Set of Gaskets/"O" rings/ seals size
(iv)
Heater Assembly. 20% of each type and model
(v)
(vi)
(vii
Filters, light source, etc. 100% of each type, model and rating
Calibration gases, calibration cell and
(viii) other consumables for calibration: - of
all types and ranges. One year supply.
(ix)
Pump repair kit (If applicable) One set
Wireless equipment
(x)
Electronic modules including power
(a)
supply unit 10% of each type and model
(b)
Modem 1 no. of each type and model
(c)
Connectors/Patch cord 2 nos. of each type and length
(d)
Media converter(if applicable) 2 nos. of each type and model
(e)
Antennae 2 nos. of each type and model
5 Electrical instrument
5.1 Voltage transducer One number of each type and model

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5.2 Frequency Transducer One number of each type and model
5.3 Check Relay One number of each type and model
5.4 Guard Relay One number of each type and model
5.5 Auxiliary relay One number of each type and model
5.6 Auxiliary Potential Transformer One number of each type and model
3.00.00 POWER SUPPLY SYSTEM
3.01.00 Uninterrupted Power supply (UPS) including Static Switch
(i) Silicon controlled thyristors, 100 %

diodes and power transistors.
(ii) Capacitors 1 set
(iii) CT's, CVT's VT's chokes, AC/DC 10% of each type and rating.
isolators, contactors, timers,
relays.
(iv) Fuses of each types and rating 200%
(v) Fuse free Circuit breakers 5% of each type and rating
(vi) Electronic modules 10% of each type
(vii) Indication lamps 100% of each type
(viii) Lamp holders with series 10% of each type

resistor, if any
(ix) Cooling Fans 2 nos. of each type
(x) Digital/analog panel meters/ 1 no. of each type

indicators
(xi) Relays of all types including 10%

overload relays.
(xii) Static Switch 10% or minimum 1 no ( whichever is

higher) of each type and rating

BID DOC. NO.: PAGE
CLAUSE NO.
3.02.00 24 V DC power supply system

Sl. ITEM QUANTITY
No.
(i) Rectifier Modules 10% of each size/rating
(ii) Controller module 10% of each model
(iii) AC/DC isolators, DC/DC isolators, 10% of each type and rating
contactors, timers, relays
(iii) Fuses of each type and rating 200%
(iv) Fuse free Circuit breakers of each 5% or 1 no of each type and rating.
type and rating Whichever is more (1Lot).
(v) Cooling Fans 10% or 2 nos. of each type

whichever is more.
(vi) Relays of all types including 10%

overload relays
(vii) Capacitors 1 Set
4.00.00 INSTRUMENTATION CABLE, INTERNAL WIRING
Sl ITEM QUANTITY
No
(i) Pre fabricated cable of each type 10% of installed quantity.

(other than DDCMIS application)
(if applicable)
(ii) Pre fabricated cable connector 10% of each type and model
(other than DDCMIS application)
(if applicable)
Other cables (Instrumentation and 5% or 500 mtrs whichever is more for
(iii) Control cable) each type, pair and size of actual
supplied quantity.
5.00.00 CONTROL DESK & CONTROL PANEL
Sl No Item Quantity
(i) UCD mounted devices as per 10% of each type subject to max. 5
Appendix-I to Part-A, Section-VI nos. of each type.

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(ii) Replacement lamps/LED’s for 100%

each type of lamps/LED
(iii) Blank tiles 10% of total no. of tiles.
(iv) MCBs 10% of each type and rating.
(v) Fuses 100% of each type and rating.
(vi) Boiler and Turbine trip 2 nos of each type and rating.
pushbuttons
6.00.00 STEAM AND WATER ANALYSIS SYSTEM (SWAS)
Sl. Item Quantity

No.
(i) PCB assemblies including power 2 nos. of each type and model
supply cards.
(ii) Rubber tubes & capillary tubes of all 100%

types & sizes
(iii) Pressure reducing assembly 2 nos. of each type
(iv) Valves 2 nos. of each type, class and

size
(v) Filter/filter elements of all types 10% of filters
(vi) Power supply assemblies 2 nos. for each type of analysers
(vii) Electrodes & cells 10% of each type
(viii) Back pressure regulator 2 nos. of each type
(ix) Lamps of all types, sizes & rating. 200%
(x) Lamp Holders with series resistor 1 no. of each type
(xi) Replacement cartridges for ion 2 nos. of each type

exchange columns.
(xii) Rotameter glass tube indicators 2 nos. of each type
(xiii) Primary & secondary Cooler 2 nos. of each type

Assemblies
(xiv) Flexible Tygon tubing for grab 1 set

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sampling
(xv) Temperature compensator 2 nos.
(xvi) Indicators 2 nos. of each type (pressure,

temperature etc.)
(xvii) Solenoid valve coils 2 nos. of each type and rating
(xviii) Motors 1 no. of each type and size
(xix) Switches and gauges 1 no. of each type

(temperature/flow/pressure for
chiller system and SWAS panel)
7.00.00 PUBLIC ADDRESS SYSTEM
7.01.00 Call Stations & Amplifiers
Sr. Item Quantity

No.
(i) Call station for outdoor area with 20 % of each type, make, model
amplifier etc.
(ii) Call station for indoor area desktop 15 % of each type, make, model
mounting type with amplifier etc.
(iii) Master Control Unit (MCU) 20 % of each type, make, model

etc.
(iv) Portable Call station with minimum 2 20 % of each type, make, model
mtrs connecting cable. etc.
(v) Standalone amplifier 15 % of each type, make, model

etc.
7.02.00 Loudspeakers
Sr. Item Quantity

No.
(i) Outdoor Industrial horn type 20 % of each type, make, model etc.
loudspeaker
(ii) Indoor wall mounted cone type 15 % of each type, make, model etc.
loudspeaker
(iii) Cradle switch 20 % of each type, make, model etc.

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CLAUSE NO.
7.03.00 Network devices and accessories
Sr. No. Item Quantity
(i) Network Switches 10% of each type, make, model etc.
(ii) Media Converters 10% of each type, make, model etc.
(iii) Complete Server with software

10% of each type, make, model etc.
& its applicable license
(iv) PC Station with software & its

10% of each type, make, model etc.
applicable license
8.00.00 CCTV
Sl No Item Quantity
(i) Camera 10% of each type or 2 nos.

which ever is more
(ii) Full function keyboard & Joystick 1 no.
(iii) Client Work Stations with monitor 1 no.
(iv) Network Switches 10% of each type ,make ,model

etc.
(v) Camera/Database Server 1 no.
(vi) Mechanism motors 10%
(vii) Media Converters 10%
(viii) Complete mechanism of each type 1 Set
(ix) Bus coupler 20% or 2 nos min of each make

(x) Interface cards 20% or 2 nos min of each make

(xi) Other communication Devices 20% or 2 nos min of each make


BID DOC. NO.: PAGE
CLAUSE NO.
9.00.00 PROCESS CONNECTION PIPING (FOR IMPULSE PIPING/TUBING, SAMPLING PIPING/TUBING

AND AIR SUPPLY PIPING AS APPLICABLE)
Sl. No. ITEM QAUNTITY
(i) Valves of all types 10%
(ii) 2 way, 3 way, 5 way valve manifolds 10% of each type, class, size and model
(iii) Fittings 10%
(iv) Purge meters 5% of each model
(v) Filter regulators 20% of each model
Note: 1. Refer Part-A Sub-Section-VI (Mandatory Spares) for general

requirements and interpretation of various terms and conditions.
2. In case the main population of any item is only one no., then the
spare quantity shall also be one no., overriding requirements
indicated in clause 1.00.00 to 9.00.00 above.
3. Wherever the quantity is given only in percentage, the spare quantity

shall be distributed into various ranges/size/rating/type (as the case
may be) in the same proportion of the main population. For the
quantities coming less than 1, shall be treated as 1 only.
4. C&I mandatory spares if covered under other chapters of Section VI,

Part F of technical specification are not required to be repeated.

BID DOC. NO.: PAGE

Part F

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THE SINGARENI COLLIERIES COMPANY LTD

SINGARENI THERMAL POWER PROJECT

SINGARENI THERMAL POWER PROJECT

SINGARENI THERMAL POWER PROJECT STAGE -II (1X800 MW)

IIA SCOPE OF SUPPLY & SERVICES

IIB ELECTRICAL SYSTEM / EQUIPMENTS

IIC CONTROL AND INSTRUMENTATION

ANNEXURES TO CONTRACT QUANTITIES FOR DDCMIS

I. DDCMIS CONTRACT QUANTITIES FOR BOP

II. HMI CONTRACT QUANTITIES

3 CONTRACT QUANTITIES OTHER THAN DDCMIS

IID CIVIL WORKS

III TERMINAL POINTS & EXCLUSIONS

PART -B (MECHANICAL) (BOOK 1 OF 5)

A -23 COAL HANDLING PLANT (CHP)

A -29 PRE-COMMISSIONING & COMMISSIONING ACTIVITIES

A -30 VENTILATION SYSTEM

PART – B (ELECTRICAL) (BOOK 2 OF 5)

PART – B (CONTROL AND INSTRUMENTATION SYSTEM) (BOOK 3 OF 5)

PART – B (CIVIL WORKS) (BOOK 4 OF 5)

PART – B (QUALITY ASSURANCE) (BOOK 5 OF 5)

QUALITY ASSURANCE (MECHNICAL)

QM – 01 STEAM GENERATOR AND AUXILIARIES

QM – 04 LOW PRESSURE PIPING

QM – 05 POWER CYCLE PIPING

QM – 07 STEAM TURBINE & AUXILIARIES

QM – 08 CONDENSATE EXTRACTION PUMPS

QM – 09 POWER CYCLE HEATERS & DEAERATOR

QM – 10 BOILER FEED PUMPS

QM – 11 HYDROGEN GENERATION PLANT

QM – 13 EOT CRANES AND HOISTS

QM – 14 AIR CONDITIONING & VENTILATION SYSTEM

QM – 15 LIMESTONE AND GYPSUM HANDLING SYSTEM

QM – 16 ASH HANDLING PLANT

QM – 17 COAL HANDLING PLANT

QM – 18 COMPRESSED AIR SYSTEM

QM – 20 FIRE PROTECTION SYSTEM

QM – 23 MILL REJECT HANDLING SYSTEM

QUALITY ASSURANCE (ELECTRICAL SYSTEMS)

QE - 01 GENERATOR AND AUXILARIES

QE - 04 CABLING, EARTHING, LIGHTNING AND PROTECTION

QE - 09 MEDIUM VOLTAGE BUS DUCTS

QE – 10 L.T. POWER CABLE

QE - 18 DIESEL GENERATOR SET

QE – 19 CONSTRUCTION POWER SUBSTATION

QE - 22 UNIT AND STATION TRANSFORMER

QE – 23 SOLAR ROOF TOP

QUALITY ASSURANCE (C & I )

QI – 01 SG RELATED SPECIFIC INSTRUMENTATION AND CONTROL

QI – 02 TG RELATED SPECIFIC INSTRUMENTATION AND CONTROL

QI – 03 MEASURING INSTRUMENTS (PRIMARY & SECONDARY)

QI – 05 PROCESS CONNECTION & PIPING

QI – 07 CONTROL VALVE ACTUATORS & ACCESSORIES

QI – 08 ELECTRICAL ACTUATOR WITH INTEGRAL STARTER

QI – 11 PUBLIC ADDRESS SYSTEM-IP

QUALITY ASSURANCE (CIVIL )

PART – C GENERAL TECHNICAL REQUIREMENTS

PART – D ERECTION CONDITIONS OF CONTRACT

PART – E TENDER DRAWINGS

PART – F MANDATORY SPARES

EPC PACKAGE FOR TECHNICAL SPECIFICATION

2 STEAM TURBINE GENERATOR

7 COAL HANDLING PLANT