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Effect of selective laser melting layout on the

quality of stainless steel parts


S. Dadbakhsh, L. Hao and N. Sewell
College of Engineering, Mathematics and Physical Sciences, University of Exeter, Exeter, UK

Abstract
Purpose – Selective laser melting (SLM) is increasingly used for the manufacture of end-use metal tools and parts, requiring the careful identification
of a range of appropriate process parameters and conditions to achieve desirable properties and quality. Process conditions such as the relation
between layout of parts and internal gas flow within the SLM platform can influence the consolidation of metal powers and therefore the quality and
properties of the final parts. The purpose of this paper is to investigate the effect of part layout on quality and mechanical properties of cylindrical 316L
stainless steel parts manufactured by SLM.
Design/methodology/approach – The cylindrical 316L stainless steel parts were manufactured in two directions, one perpendicular to the gas flow
direction and one parallel to it. The investigation first focuses on visual inspection and porosity measurements to compare the quality factors such as
delamination and porosity of the parts. A mechanical test procedure including tensile, compressive, and shear-punch is used to assess the mechanical
properties of the SLM specimens. Cross sectional analyses are carried out to better understand of material response under mechanical tests.
Findings – The results show that the part layout and gas flow condition have a negligible influence on porosity formation, however they notably affect
the thermal stress and bonding strength between particles which consequently influences the mechanical properties of final parts. The manufacturing
of parts perpendicular to gas flow seems to be more advantageous rather than parallel to gas flow.
Originality/value – This is the first work investigating the effects of the SLM layout on the quality and mechanical properties of stainless steel
specimens. The results can be used in quality control purposes and for quality improvement of SLM parts.

Keywords Stainless steel, Parts, Advanced manufacturing technologies, Mechanical properties of materials, Porosity, Selective laser melting,
Layout, Gas flow condition, Qualification, Mechanical testing

Paper type Research paper

1. Introduction to inject an inert gas like argon into the SLM chamber. This
inert gas can prevent oxidation during the melting and
Selective laser melting (SLM) is an emerging manufacturing solidification stages. Despite of this benefit, the movement of
process to directly produce near net-shape or net-shape metal gas in the SLM chamber can influence the mechanical
tools or functional products. The process melts and solidifies a properties of manufactured parts leading to inhomogeneous
series of successive layers of metallic or composite powder properties. Part layout is another factor which may contribute to
materials on top of each other leading to the generation of variable temperature distribution and consequently final part
complex three-dimensional parts (Kruth et al., 2007; properties. However, there is no report of the effects of layout
Santos et al., 2006). The SLM of metallic powders such as and its relation with the gas flow condition on the quality and
iron, tool steels, titanium alloys, nickel based alloys, cobalt mechanical properties of the parts produced by SLM.
based alloys, and aluminium have been reported (Abe et al., SLM has great potential to produce parts for
2001; Kruth et al., 2007; Murr et al., 2009; Osakada and functional applications such as customised implants for
Shiomi, 2006). SLM has also been used to manufacture novel medical applications and lightweight products for aerospace
metal matrix composites such as stainless steel/hydroxyapatite applications. SLM can produce almost fully dense parts if
(Hao et al., 2009). Generally, previous reports on SLM have appropriate parameters and materials are used, but it is still
investigated the effects of the material characteristics (such as uncommon to find fully dense fault-free parts fabricated using
chemical constitution, particle shape, size, and its distribution) SLM. This is because of several issues associated with the
and the laser processing parameters (such as laser power, scan melting and consolidation phenomena of metallic powders in
speed, and scan line spacing) on the performance of the SLM the SLM process. One typical issue is the large thermal
stresses generated in the material due to steep thermal
process and the resulting quality and properties of the parts.
gradients imposed on the material by the scanning laser
In addition to these parameters, environmental condition can
resulting in part distortion. Other common issues can be
affect the properties of parts (Simchi, 2006). It is common
recognised including the balling effects of molten powders,
porosity, and lack of intra-laminar fusion (Kruth et al., 2007;
The current issue and full text archive of this journal is available at
www.emeraldinsight.com/1355-2546.htm
The authors would like to thank the Exeter Advanced Technologies
(X-AT) and Technology Strategy Board (TSB) for the provision of the
research facilities and financial support used in this work.
Rapid Prototyping Journal
18/3 (2012) 241– 249 Received: 24 November 2009
q Emerald Group Publishing Limited [ISSN 1355-2546] Revised: 11 August 2010, 12 December 2010
[DOI 10.1108/13552541211218216] Accepted: 16 February 2011

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Effect of SLM layout on the quality of stainless steel parts Rapid Prototyping Journal
S. Dadbakhsh, L. Hao and N. Sewell Volume 18 · Number 3 · 2012 · 241 –249

Morgan et al., 2004). Among these defects, porosity has been and layer thickness of 75 mm was used to produce both sets of
frequently reported in various metallic materials parts. These parameters were in the range of parameters
manufactured by SLM while researchers have commonly suggested by machine manufacturer. The temperature
sought to minimise it using optimum parameters (Li et al., distribution at the end of SLM process was revealed using a
2010; Rombouts et al., 2006; Thijs et al., 2010; Fluke Ti40FT thermal imager infrared camera. The
Yadroitsev et al., 2007). These problems necessitate a manufactured cylindrical parts were cross-sectioned to be
variety of investigations regarding consolidation between the prepared as tensile, compression, and shear-punch specimens,
particles and porosity as well as the relevant effects on as seen from Figure 3. The pieces were milled to form
mechanical properties. The investigations should ensure the mechanical test specimens. The tensile specimens were
reliability and repeatability of properties, which means quality machined from front positions of bars (in the case of
assurance. Quality assurance can lead to a control of the SLM perpendicular to gas flow) and from left side (in the case of
process to identify the appropriate parameters in order to parallel to gas flow). The tensile specimens were subjected to
minimise the issues associated with the process and to set up tensile testing according to E8 ASTM standard (ASTM,
appropriate standards for long term success. Therefore, 2004). The compression samples were taken from back (in
extensive mechanical qualification is normally involved in the case of perpendicular to gas flow) and from right side (in
SLM process developments and quality control the case of parallel to gas flow) of bars. The compression
(Scaravetti et al., 2008). Accordingly, design of a testing was carried out according to E9 ASTM standard
convenient, easy-to-use and practical mechanical test (ASTM, 2004) with a length/diameter ratio of 2.
procedure to evaluate SLM parts would be valuable for the Molybdenum disulfide (MoS2) was used as a lubricant to
research development for industrial application of the SLM reduce bearing surface friction in compression test. A hard
process. punch was used to make a hole in disk samples of about 1 mm
This study investigates the effects of process conditions thick to draw curves of load versus displacement in shear-
including part layout and inert gas flow during SLM process punch testing. The shear-punch test specimens were taken
on the quality and mechanical properties of consolidated from both ends of each bar and their average was reported.
316L stainless steel specimens. A straightforward mechanical The diameters of the punch and die were 5 and 5.2 mm,
qualification procedure involving tensile, compressive and respectively. A crosshead speed of 0.5 mm/min was used for
shear-punch mechanical tests is used to assess the effects of all test methods.
consolidation and porosity on the mechanical performance of The compression test samples were machined accurately to
the cylindrical samples made by SLM. The parts are form a cylinder (Figure 3). The densities of these samples
manufactured with different layouts, i.e. perpendicular and were calculated by determining their dimensions and weight
parallel to gas flow. Visual inspection, temperature (mass/volume measurements). This can give relatively
distribution imaging, density measurements, and optical accurate values for densities. Then they were converted to
microscopy are used to illustrate the effects of part layout porosity percentage using the following equation (ASM
on the consolidation and mechanical performance of the Handbook, 1998):
specimens made by SLM. The procedure introduced here can rpore-free 2 rmeasured
be applied to other machines individually depending on Porosityð%Þ ¼ £ 100 ð1Þ
rpore-free
manufacturers’ demand.
where rpore-free is the density of pore-free material, which has
2. Material and experimental procedure been considered equal to 8 g/cm3 for annealed bar of 316L
stainless steel material (MatWeb, 2009). The polished
The as-received 316L stainless steel (Sandvik Osprey Ltd, samples were viewed using a Zeiss Axioplan 2 optical
UK) was supplied in the form of powder with an average microscope. The micrographs were taken from central areas
particle size of approximately 50 mm. An SLM machine of bars.
(MCP Realizer 250) with a fibre laser was used to process the
316L stainless steel. The MCP Realizer SLM machine had a
scanning strategy for each layer that begins in the front-left 3. Results and discussion
corner of the part and builds vertically towards the back. The This work aims to depict part qualification and layout
scanning was carried out in x direction for the first layer and calibration using a straightforward mechanical tests procedure
subsequently in y direction for the next layer, and so on. The and does not seek to produce a successful series of parts with
schematic pattern of the mentioned scanning strategy has establishment of appropriate parameters. Thus, it does not
been shown in Figure 1. concentrate on improvement of part quality and instead
Argon gas was pumped into the chamber and across the simply explains the mechanical outcome of the defects and
build platform in order to keep O2 level below 0.9 per cent. the relevant influence by part layout.
The gas flowed from the right hand side of the chamber to the
left hand side at a height just above the bed surface. Two sets 3.1 Primary inspections on quality of SLM process
of cylindrical specimens (with a diameter of 14 mm and a Figure 4 shows the visual appearance of the parts fabricated
length of 120 mm) were produced parallel and perpendicular parallel to gas flow. As seen from Figure 4(a), delamination is
to the gas flow. In each set, four specimens were placed on the more pronounced at locations close to the entrance of argon
bed, as shown in Figure 2. These sets were designed in order gas. The material located in these areas (close to entrance of
to investigate the outcome of different layouts of the SLM gas) is subjected to gas with lowest temperature which,
bed. therefore, cools fastest. In fact, the gas entrance and exit
The laser beam spot size was 180 mm. A laser power of positions (located at both sides of the chamber) develop a
87 W, scan speed of 150 mm/s, scan line spacing of 130 mm, cooling direction along specimens. The large length

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Effect of SLM layout on the quality of stainless steel parts Rapid Prototyping Journal
S. Dadbakhsh, L. Hao and N. Sewell Volume 18 · Number 3 · 2012 · 241 –249

Figure 1 Schematic pattern of scanning strategy for single and additive layers

Figure 2 Schematic layouts of parts regarding the gas direction

(a) (b)
Notes: (a) parallel; (b) perpendicular to gas flow

Figure 3 Different samples for different testing methods in Figure 4(a). Another view of the part delaminations is
shown in Figure 4(b). The first part shows more delamination
than the last part which was produced on a hotter powder bed
environment. This is likely due to the temperature
Compression
distribution and its gradient affected by gas direction and
fabrication sequence. In other words, less temperature
gradient at the location where the part is cooled slower or
fabrication on a pre-heated bed will lead to less thermal
stresses and subsequently fewer delaminations. Similar
concepts were reported in previous studies in which
temperature gradient has been introduced as the first source
of thermal stress (Mercelis and Kruth, 2006; Shiomi et al.,
2004).
The temperature profile of the powder bed at the end of
SLM process, shown in Figure 5, confirms the
Shear-Punch inhomogeneous temperature distribution. This shows that
Tensile the right side of the bed (where argon enters) has a lower
temperature than that of the left side. It should be noted that
10 mm although this image has been taken at the end of the process,
it still indicates temperature differences between the two
of specimens collaborates with the gas and cooling direction sides, implying higher temperature variations existed within
leading to sharper temperature gradient over the specimens. the SLM process.
The outcome of this temperature gradient is thermal stresses, Figure 6 shows that laying the parts perpendicular to gas
and subsequently deformations and delaminations flow leads to an obvious reduction in deformations, i.e. this
(Nickel et al., 2001; Zaeh and Branner, 2010), as observed figure shows almost no delaminations for the parts. This result

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Effect of SLM layout on the quality of stainless steel parts Rapid Prototyping Journal
S. Dadbakhsh, L. Hao and N. Sewell Volume 18 · Number 3 · 2012 · 241 –249

Figure 4 A set of cylindrical parts fabricated parallel to gas flow showing the decrease of delamination with the gas direction as well as fabrication
sequence

(a) (b)
Notes: (a) Front; (b) right view

Figure 5 The thermal image of the bed showing temperature in the SLM process which can be combined with a better
distribution at the end of process laying direction of the parts.
In addition to delamination, porosity is another common
43.4 defect observed in SLM parts (Li et al., 2010; Rombouts et al.,
42 2006; Thijs et al., 2010; Yadroitsev et al., 2007). Figure 7
41 shows the porosity of the parts produced parallel and
40 perpendicular to gas flow and can be seen to be around
39
38 18 per cent. This indicates that the layout of parts has a
37 negligible influence on porosity formation and powder
36 consolidation conditions. In fact, this suggests that the
35 porosity is almost independent of part layout, while these
34 parameters strongly affect part deformations.
33
32
31 3.2 Mechanical properties investigations
Gas Direction
30 After identification of part defects introduced by the SLM
29 process, the parts response to various testing methods or
28 strain paths must be clarified. This is to evaluate the
27.4 properties and defects of the parts produced parallel and
°C perpendicular to gas flow. To do so, the focus is on the
response of material to tension, compression, and shear load,
can be attributed to a lower temperature gradient produced in comparatively. It should be noted that although the porosity
each part due to the laying direction. Thus, one may conclude content is very high, the porosity content is almost the same in
that to produce less thermal stress (and subsequently all the parts; therefore this does not harm the comparison
delamination) the parts should be laid on the bed with a study as is common in powder metallurgy investigations. In
view of producing a less temperature gradient, which here addition, the influence of location on mechanical properties of
appears to be perpendicular to gas flow. It is interesting to individual parts seemed to be arbitrary within a normal range
note that the scanning strategy influences delaminations as of variation. Thus, the average data are presented with
well. This is why the same scanning strategy was applied to all relevant error bars.
specimens in order to isolate the effect of the scanning Figure 8 shows the material behaviour under tensile stress
strategy and carry a comparison study on the influence of the demonstrating much lower tensile strength (less than
processing gas. A better scanning strategy might help to 100 MPa) and ductility (less than 3 per cent for fracture
achieve relatively more homogenous temperature distribution strain) compared to that of bulk material. These very low

Figure 6 A set of cylindrical parts fabricated perpendicular to gas flow showing no delamination

(a) (b)
Notes: (a) Front; (b) right view

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Effect of SLM layout on the quality of stainless steel parts Rapid Prototyping Journal
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Figure 7 Material porosity of the samples fabricated parallel and The shear-punch testing is a small-specimen testing
perpendicular to gas flow technique which measures the necessary load to punch a
specimen versus the displacement. Then, the punching load
can be converted to shear stress (t) using the following
equation to characterise the flow behaviour of material:
P
t¼ ð2Þ
2pr ave t
where ravg ¼ (rpunch þ rdie)/2, P is applied load and t is specimen
thickness (Guduru et al., 2005). The outcome, shear stress-
displacement curves, can be considered as a factor to assess
bonding strength between the particles according to physical
behaviour of the test (Rider, 1977). In fact, shear-punch testing
is less sensitive to material microstructure and specimen
preparation procedure (Prabhakaran et al., 2008) and can be
considered as a proper technique to evaluate melting degree.
Figure 9 shows the shear strength of samples produced parallel
and perpendicular to gas flow, respectively. The average shear
strength is about 225 MPa for the specimens produced parallel
to gas flow, while the specimens produced perpendicular to gas
flow are slightly stronger with an average shear strength of about
240 MPa. This implies that the shear strength is generally higher
Figure 8 Tensile properties of the parts produced parallel and
for the parts produced perpendicular to gas flow which can be
perpendicular to gas flow
attributed to slightly higher bonding strength between particles
perhaps due to slower solidification rates. However, the general
strengths of the parts seem to be in a small range showing an
almost repeatable melting behaviour during SLM of different
parts.
Regarding 18 per cent porosity, one may ascertain that
shear stress should be enhanced due to the reduction in the
area to which load is applied. Thus, the shear stress to pull
apart the particles can be estimated in a range of about 250-
330 MPa. On the other hand, it has been reported that the
tensile strength is 1.8 times the shear stress (Guduru et al.,
2005). Accordingly, the tensile strength from shear-punch test
can be predicted as about 450-594 MPa. With regards to
tensile strength of 515 MPa reported for annealed stainless
steel (MatWeb, 2009), one can conclude that the parameters
of fabrication used in this work may lead to a fair level of
melting and particles bonding for most of the part, while high
porosity in the parts has strongly harmed the tensile
properties (Figure 8). However, the material behaviour

tensile properties can be attributed to a high percentage of


porosity (Figure 7) existing in the parts. In fact, voids and Figure 9 Shear strength of the specimens produced parallel and
pores are the basic sources of ductile fracture (Dieter, 1986). perpendicular to gas flow
Such pores may concentrate stress during mechanical loading.
Moreover, these pores as volume defects can grow or coalesce
due to applied tensile stresses. The growth of three-
dimensional defects may lead to catastrophic failure in
engineering parts and structures (Soboyejo, 2003).
Figure 8 also implies that the layout did not have a
remarkable effect on tensile properties, in such a manner that
tensile properties of the parts for both layouts appear in a
similar range. This can be attributed to low influence of part
layout on amount of porosity (Figure 7) which leads to almost
similar tensile properties. However, the parts fabricated
parallel to gas flow seem to have slightly higher tensile
strength. This might be due to a slightly lower level of porosity
assessed in samples fabricated parallel to gas flow in
comparison with those fabricated perpendicular to it
(Figure 7).

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under compression is still unknown. Compression testing can occurred in compression specimens. As seen, the rupture has
assist to clarify this aspect of part performance. propagated in the layers oriented at 40-608 with the compressive
A metal which is brittle in tension may be ductile under axis, which is not a common appearance of compression
compression. This is due to no stress amplification associated fracture. Commonly during deformation, as the metal spreads
with any existent flaws. That means pores do not harm due to the compression in order to increase its diameter, the flow
compressive strength of material. For this reason, brittle of metal will be restricted where it contacts with the ends by
ceramics display much higher strengths in compression rather frictional forces. This leads to a cone-shaped region of dead
than in tension, and they are generally utilized when load metal (nondeforming material) at each end, with the result that
conditions are compressive (Callister Jr, 2007). Accordingly, the specimen becomes barrel shaped. As these cone-shaped
compression testing was carried out on the specimens produced zones develop, they cause an increase in force for a given
by the SLM process. The results were then compared to the increment of deformation. Accordingly, the rupture usually
results from tensile and shear-punch tests. It should be noted develops along these cone shape zones (Dieter, 1986; Hosford,
that the porous structure affects the volume constancy and 2005). However, this unusual appearance of compression
consequently the engineering strain. However, with the early fracture in Figure 10(b) perhaps arises from consolidation
assumption of constant porosity for all the specimens, the strain issues existing between additive layers. Thus, the rupture
axis in compression stress-strain curves was just considered for develops between additive layers with greater SLM defects
comparison between the samples. between them. Accordingly, one may conclude that the
Figure 10(a) shows the material behaviour of the parts compressive tests fairly demonstrate the consolidation issues
produced parallel and perpendicular to gas flow under between the layers.
compressive stress. Parts produced parallel to gas flow Figure 10(a) also shows the stress-strain behaviour of
demonstrate a yield stress and strength close to those of the parts produced perpendicular to gas flow under
annealed 316L stainless steel bar (MatWeb, 2009). This compressive stress demonstrating a relatively higher strength
confirms that pores do not affect compressive strength, while than those parallel to gas flow. This is while the apparent
they reduce the tensile strength more than five times (Figure 8). rupture, Figure 10(c), shows more characteristics of a
This result is also another confirmation for reasonable melting common compression fracture (the rupture has developed
and particle bonding achieved from the parameters used in this along cone shape zones), though some irregularities still can
work. Figure 10(b) shows the typical shape of the rupture that be observed. These, higher compression strength and more

Figure 10 (a) Compression properties of the parts produced parallel and perpendicular to gas flow; and typical apparent rupture of a compression
specimen produced (b) parallel and (c) perpendicular to gas flow

(a) (b)

(c)

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Effect of SLM layout on the quality of stainless steel parts Rapid Prototyping Journal
S. Dadbakhsh, L. Hao and N. Sewell Volume 18 · Number 3 · 2012 · 241 –249

common shaped ruptures are perhaps because of a better and perpendicular to gas flow, respectively. These optical
bonding between additive layers in this case. In other words, pictures demonstrate a variety of porous structures across the
laying the parts perpendicular to the gas flow (shorter length scanned area, but the parts still seem to be integrated where
of part in direction of cooling) leads to a slower cooling and no porosity exists. In other words, the melting seems to be in a
consequently less thermal stress and better bonding of fair level despite of high porosity content. This confirms
additive layers in comparison with that parallel to gas flow. previous findings where very low tensile properties (attributed
This hypothesis fits with lower delaminations observed in the to high porosity content) and a fair shear strength (attributed
parts fabricated perpendicular to gas flow in comparison with to a fair bonding strength between particles) were observed.
those laid parallel to gas flow (Figures 4 and 6). Figure 11(a) shows large areas of porosity randomly
Generally, manufacturing of parts perpendicular to gas flow distributed in XY section of the matrix, while Figure 11(b)
seems to lead to less thermal stresses, higher bonding shows a more regular porosity features developed in an angular
strength, and better consolidation between layers rather than format across many layers normal to XY direction (transversal
that of parallel to the gas flow. Moreover, it seems that the section). This porosity format across many layers may lead to
mechanical properties of individual parts were in a normal
preferable progress of cracks under load application, which fits
range of variation implying a less significant effect of part
the results shown in Figure 10(b). In fact, this interconnected
position compared to its direction. However, it has been
porosity across additive layers can join together under
observed that the relation between mechanical properties of
compression load, leading to layered rupture appearance and
SLM materials (such as their tensile, compression and shear
strength) can be far from those that have been developed for consequently lower compression strength of the part produced
traditionally fabricated metals (e.g. tensile and compression parallel to the gas flow (Figure 10). In contrast, Figure 12 shows
strength are usually considered the same or tensile strength is an irregular and random distribution of porosity in both XYand
usually estimated 1.8 times the shear stress for metallic transversal section of the part produced perpendicular to gas
materials (Dieter, 1986; Guduru et al., 2005)). flow. The corresponding outcome, shown in Figure 10(c), is
higher compression strength and a more common shape of
3.3 Cross sectional analyses rupture as described before. In fact, the production of the parts
Cross sectional analyses were performed on polished samples perpendicular to the gas flow may lead to a slower solidification.
to better understand the material response under tension, Thus, molten zones may find more time to penetrate the
shear and compression. Figures 11 and 12 show the typical beneath layers in this case compared to that of laying the parts
cross sectional micrographs of the samples produced parallel parallel to the gas flow.
Figure 11 Typical cross sectional micrograph of samples produced parallel to gas flow

(a) (b)
Notes: (a) XY section; (b) transversal section

Figure 12 Typical cross sectional micrograph of samples produced perpendicular to gas flow

(a) (b)
Notes: (a) XY section; (b) transversal section

247
Effect of SLM layout on the quality of stainless steel parts Rapid Prototyping Journal
S. Dadbakhsh, L. Hao and N. Sewell Volume 18 · Number 3 · 2012 · 241 –249

Overall, the above results were in confirmation with previous Guduru, R.K., Darling, K.A., Kishore, R., Scattergood, R.O.,
findings which showed tensile tests properly demonstrate the Koch, C.C. and Murty, K.L. (2005), “Evaluation of
harmful influence of porosity, shear-punch tests illustrate the mechanical properties using shear-punch testing”, Materials
degree of melting and bonding strength, and compression Science & Engineering A, Vol. A395, pp. 307-14.
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comparison of these tests can assist researchers to develop (2009), “Selective laser melting of a stainless steel and
standards for qualification of the parts produced by SLM hydroxyapatite composite for load-bearing implant
processes in such a manner that the part would be fit for use development”, Journal of Materials Processing Technology,
in applications that show good consolidation and melting as Vol. 209, pp. 5793-801.
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Kruth, J.-P., Levy, G., Klocke, F. and Childs, T.H.C. (2007),
4. Conclusions “Consolidation phenomena in laser and powder-bed based
The study has proved that the processing conditions including layered manufacturing”, CIRP Annals – Manufacturing
part layout and gas flow direction can significantly influence the Technology, Vol. 56, pp. 730-59.
quality and mechanical properties of stainless steel parts Li, R., Shi, Y., Wang, Z., Wang, L., Liu, J. and Jiang, W.
produced by the SLM technique. It was found that the (2010), “Densification behavior of gas and water atomized
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and gas flow influences deformations appearing in final parts. Applied Surface Science, Vol. 256, pp. 4350-6.
This was in such a manner that the more homogeneous MatWeb (2009), available at: www.matweb.com (accessed
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selective laser sintering and selective laser melting”,
indication of quality of SLM parts, was exhibited to a high
Rapid Prototyping Journal, Vol. 12, pp. 254-65.
percentage, but it was not affected significantly by part layout.
Morgan, R., Sutcliffe, C.J. and O’Neill, W. (2004), “Density
Mechanical testing procedures consisting of tensile,
analysis of direct metal laser re-melted 316L stainless steel
compression and shear-punch tests are able to clarify the
cubic primitives”, Journal of Materials Science, Vol. 39,
mechanical quality of the SLM parts. It was shown that an
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almost equal content of part porosity led to the fact that the
Murr, L.E., Quinones, S.A., Gaytan, S.M., Lopez, M.I.,
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Rodela, A., Martinez, E.Y., Hernandez, D.H., Martinez, E.,
The bonding strength between the particles was investigated
Medina, F. and Wicker, R.B. (2009), “Microstructure and
using the shear-punch test, demonstrating a reasonable
mechanical behavior of Ti-6Al-4V produced by rapid-layer
melting degree. The compression tests showed that pores do
manufacturing, for biomedical applications”, Journal of the
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Nickel, A.H., Barnett, D.M. and Prinz, F.B. (2001),
stronger bonding between different layers of parts produced
“Thermal stresses and deposition patterns in layered
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Corresponding author
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Acta Materialia, Vol. 58, pp. 3303-12. S. Dadbakhsh can be contacted at: s.dadbakhsh@exeter.ac.uk

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