DESIGN OF POT PTFE BEARING (LONGITUDINAL BEARING) AS PER IRC 83:2002 (PART 3)

MATERIAL PROPERTIES :-
Grade of steel (f y ) f e 340
Grade of concrete (f ck ) M 40
2
Modulus of elasticity of steel (Es) 200000 N/mm
3
Modulus of elasticity of concrete (Ec) 31622.78 N/mm

Bearing specification :-

Width of bearing (bo) 820 mm

Length of bearing (lo) 820 mm
Depth of bearing 213 mm
Number of bearing 4 Nos.
di = Outer diameter of elastomeric pressure pad 397 mm
Thickness of ring 20 mm
Inner diameter of elastomeric pad 357 mm
he =Thickness elastomeric pressure pad 40 mm
Diameter of PTFE 397 mm
Thickness of PTFE (As per Table 4 IRC 83:2002 PART 3) 4.5 mm
Width of pedestal (l) 1000 mm
Length of pedestal (b) 1000 mm
Height of pedestal (d) 250 mm
Thickness of elastomeric pad 35 mm

Free to rotate about any axis

70 400 70

213 mm

820 mm

Load summary :-

Reaction from Dead load (DL)= 2841.01 kN (Staad output)

Reaction from live load (LL)= 1169.76 kN (Staad output)
Reaction from wind force(WL) = 165 kN (It acts in upward direction)
Reaction from seismic force(EQ) = 136.5 kN

:. Load combination: - DL+LL = 4010.77 kN

DL+LL-WL = 4175.77 kN
DL+LL+EQ = 4147.27 kN
Design vertical reaction = 4175.77 kN
Calculation of horizontal force at bearing level (IRC 6:2014 Clause 211)

It is given by, (Rg  Rq )

Where , Rg = Reaction at free end due to dead load = 2841.01 kN

Rq = Reaction at free end due to live load = 1169.76 kN
μ = Coefficient of friction = 0.05

Maximum horizontal force at bearing level = 0.05x(2841.01+1169.76)

= 200.5 kN

Minimum horizontal force at bearing level = 0.05x(2841.01+0)

= 142.1 kN

:. Horizontal force due to wind (Trans.) = 320.0 kN

:. Horizontal force due to earthquake(Trans.)= 815.0 kN

:. Design horizontal force (H)(Trans) = 815.0 kN

Calculation of stresses as per IRC 83:2002 PART-3

:. M e,d = Induced moment in N-mm

:. ϴp =resultant rotaton angle due to permanent action 0.00728 rad.

:. ϴv =resultant rotaton angle due to variable action 0.00728 rad.

Me, d  di 3 x(k1 xp  k 2 xv)

357mm Elastomeric pad

Ring

397mm

:. k 1 ,k 2 are constants

k1= 1.49 (As per Table 3 IRC 83:2002 PART 3)

k2 = 29.98 (As per Table 3 IRC 83:2002 PART 3)

:. Me,d = 62570773x(1.49x0.00728+0.00728x0.00728)

:. Me,d = 14335064.21 N-mm

MR,D = Induced moment resulting from resistance rotation due to friction = 0.2xCxH

Let , C = Perpend.r distance from the point of action of horiz. force to the axis of rotation in mm
C = 198.5 mm
 H = Design horizontal force = 815.0 kN

H
:. MR,D= 32355500 N-mm

:. Total induced moment (Mt,d) = Me,d + MR,D C

Mt,d = 14335064.21+32355500 Fig.Plan Of Elastomeric
Mt,d = 46690564.21 N-mm Pad

2
:. Design induced moment =1.3 x Mt,d = 60697733.47 N-mm
(As per IRC 83:2002 PART 3 CLAUSE 926.1.6)

Permissible stresses on adjacent concrete structure (As per IRC 83:2002 Part 3 Clause 926.2.1)

:. Size of pedestal 1000 x 1000 mm

l x b

:. Permissible direct bearing pressure on the adjacent concrete structure (бcc)

cc  co A1 / A2 (As per IRC 83:2002 Clause 926.2.1.1)

:. Бco= Permissible direct compressive stress in concrete = 0.25xf ck

2
:. Бco = 10 N/mm (As per IRC 83:2002 Clause 926.2.1.1)

:. A1 = Dispersed concentric area

:. A2 = Loaded area

Dispersed width = 540+2 x250 = 1040 mm

Dispersed length = 540+ 2 x250 = 1040 mm

:. A1 = 1040x1040 = 1081600 mm2

:. A2 = 540x540 = 291600 mm2

:. Бcc = 14.14 N/mm2 (Permissible direct bearing pressure)

:. Бcc calculated = Calculated direct compressive stress 1000mm

бcc (cal.) = 4175770

1081600 1000mm

бcc (cal.) = 3.86 N/mm2

Fig. Plan Of Pedestal
:.Stress is under permissible limit
 1000mm
:. Sectional modulus of pedestal (z) = I
y 250mm

Fig.Section Of Pedestal
3
:. Moment of inertia (I) = bxd
12

:. I = 1302083333 mm4

:. y = 250/2 = 125mm

3
:. Sectional modulus of pedestal (z) = 10416666.67 mm

:. Bending stress in compression = бc(calculated) = M

Z
бc(calculated) = 60697733
10416667
бc(calculated) = 5.83 N/mm2

Permissible stress in compression = бc(permissible) = 0.33xf ck

бc(permissible) = 13.20 N/mm2
:.Stress is under permissible limit

:. In case of direct and flexural compression stresses on the adjacent concrete structure
following criteria should be satisfied
cc(cal.) c(cal.) As per cluase IRC 83:2002 PART 3 CLAUSE 926.2.1.3
 1
cc c

= 0.71 < 1
Hence OK
Permissible stresses in steel (As per IRC 83:2002 Part 3 Clause 926.2.2)

:. Maximum shear stress =(τvm,cal) = 4175770

400x213

2
:. Shear stress on bearing = 12.73 N/mm

:. Permissible shear stress (0.45Xf y )= 153 N/mm2

:. Shear stress is under permissible limit

:. Stress on bearing = бbc = 4175770

0.785x400x400
 :. Stress on bearing = бbc = 33.25 N/mm2

:. Permissible bearing stress = 0.75 x f y

:. Permissible bearing stress = 255 N/mm2

:. Stress is under permissible limit

:. Бe,cal = Calculated value of combined stress in MPA

 e , cal  3 x  vm , cal   bc , cal 2

:. Бe,cal = 16.2 N/mm2

:. Permissible combined stress = 0.9 x f y = 306 N/mm2

:. Combined stress is under permissible limit

CHECK FOR ELASTOMERIC PAD (As per IRC 83:2002 Part 3 Clause 926.2.3)

:. Diameter of elastomeric pad (outer) = 397 mm

:. Stress on elastomeric pressure pad = Vertical Load

Area of pad

= 4175770
0.785x397x397

= 33.8 N/mm2

:. Permissible average stress = 35 N/mm2

(As per IRC 83:2002 (PART 3) CLAUSE 926.3.2.1)

Average stress is under permissible limit

Check for deflection of elastomeric pad

:. Deflection due to DL+SIDL (a) 198.5mm

a ϴ
:. ϴ = 0.00728 Rad.

:. a = 0.01x198.5
:. a = 1.4 mm 397mm
Fig. Deflection of elastomeric pad due to DL+SIDL
 :. Deflection due to LL (b)
198.5mm
:. ϴ = 0.00728
b
:. b = 0.007x198.5
:. b = 1.45 mm
397mm
:. Total deflection = 1.45+1.45 Fig. Deflection of elastomeric pad due to L.L.
:. Total deflection = 2.89

:. Thickness of elastomeric pad = he = 35mm

:. 0.15xhe = 5.25
:. Total deflection = 2.89mm < 5.25mm
Hence safe As per IRC 83:2002 PART 3 CLAUSE 926.2.3.4

CHECK FOR STRESS ON CONFINED PTFE (As per IRC 83:2002 Part 3 Clause 926.2.4)

:. Stress on PTFE = 4175770

0.785x400x400

:. Stress on PTFE = 33.25 N/mm2

2
:. Permissible stress = 40 N/mm

Stresses are within permissible limit

CHECK FOR STRESSES ON CYLINDER (As per IRC 83:2002 Part 3 Clause 926.3.1)
:.Hoop tensile stress in the cross section of cylinder wall due to horizontal force is given by

:. Бat = H
2xbpxhc

H =Total Horizontal Force = 815.0 kN

bp = Thickness of cylinder wall in mm = 70 mm
hc = Height of cylinder wall in mm = 75 mm
:. Бat = 2
77.6 N/mm

:. Permissible stresses 0.6xf y = 204 N/mm2

Stresses are within limit

bp di

hc

Shear stress at cylindrical wall = (τvm2) = 1.5 xH

dixbp

= 43.99 N/mm2
:. Permissible shear stress 0.45xf y = 2
153 N/mm
Stresses are within permissible limit