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DMR Sekhar: A Profile
DMR Sekhar: A Profile
DMR SEKHAR
A PROFILE
January, 2016
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Dr. DMR Sekhar is a graduate in chemical engineering and a post graduate in mineral process
engineering from Andhra University. He was awarded PhD degree by Andhra University for his thesis
on “separation of sulfide minerals from complex ores”. He published 83 technical papers of which 28
are in peer reviewed journals. He is a recipient of “National Mineral Award” for the year 1997 from
the Government of India, “Mineral Beneficiation Award” for the year 2002 from the Indian Institute
of Mineral Engineers and “Mining Engineering Design Award” for the year 2004 from the Institution
of Engineers (India). United Phosphorous Chemcon Distinguished Speaker Award, December, 2011
conferred by Indian Institute of Chemical Engineers.
Dr. Sekhar served M/s Hindustan Zinc Ltd (1979- 83). M/s Rajasthan State Mineral Development
Corporation Ltd (1983-1995) and M/s Rajasthan State Mines and Minerals Ltd (1995-2007) at various
positions and was Group General Manager in M/s RSMML before joining M/s Wharton Overseas FZE,
Ajman, UAE as Executive Director. He was on deputation with M/s JPMC Plc, Jordan and Director,
M/s Wharton Overseas FZE, Ajman, UAE till 16/2/2014. He is collaborating with M/s Xanthate
Technologies since then and Director, CEEC International Ltd, Australia since November 2014.
Dr. Sekhar designed an unconventional grinding circuit for Phosphate Ore Beneficiation Plant at
Jhamarkotra, India that involved a roller press operating in tandem with a wet grinding ball mill
which proved to be highly energy efficient that reduced power consumption by 15 kWh per ton of
ore treated. Dr. Sekhar along with Prof. NC Aery carried out the pioneering experiments on
Phosphate Rich Organic Manure [PROM] which proved to be more efficient than Di Ammonium
Phosphate the well known chemical phosphatic fertilizer.
Dr. DMR Sekhar receiving National Mineral Award (24/12/1998) from Sri Naveen
Dr. DMR Sekhar receiving United Phosphorous CDS Award from Er. A. Bhasker Reddy, President,
Indian Institute of Chemical engineers during ChemCon – 2011, Bangalore, 27-29, December, 2011.
Dr. Sekhar receiving Mining Engineering Design Award 2004, on 17th December, 2004, from Er. B.J.
Vasoya, President, Institution of Engineers (India), during 19th Indian Engineering Congress, Mumbai.
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Dr. Sekhar receiving Mineral Beneficiation Award 2002 from Prof. SP Mehrotra, President,
Indian Institute of Mineral Engineering, on 3-1-2002, during annual conference, Bangalore.
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CURRICULUM VITAE
01 Name DMR Sekhar
Collaborator, Xanthate
Technologies, Vizag.
07 Educational Qualification:
10 Awards & 1) Productivity Award, Udaipur District, for the year 1997. 15th August 1997
Honours
2) National Mineral Award for the year 1997, by Government of India, Ministry of
Steel & Mines, 24 Dec 1998.
4)
Scroll of honour conferred by Udaipur local centre of The Institution of
Engineers (India), 15.09.99.
5) Mineral Beneficiation Award, by the Indian Institute of Mineral Engineers, 3 rd
January, 2002,during MPT, Bangalore.
6)
Felicitated by the Institution of Engineers (India), for being an eminent
personality in the field of Mining Industry, during XIV National Convention of
Mining Engineers, on 27.2.2002 at Udaipur.
8)
United Phosphorus Chemcon Distinguished Speaker Award by the Indian
Institute of Chemical Engineers during Chemcon, 27th -29th ,2011, Bangalore.
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PROFESSIONAL EXPERIENCE
04 Some Studies on Lead- "Indian Chemical Engineer", Vol XXVII, D.M.R. Sekhar,
Copper Separation. No.r, 1985. A.J.Rao, G.G.
Tarniker & M.R.
Chulet.
05 Processing of Low Grade Fertilizer News, Vol.31, No. 6, 1986. D.M.R. Sekhar, V.S.
Silica based Rock Rangarajan, S.V.
phosphate Ore. Ramanamurthy &
V.K. Jain.
07 Process options for a Lead Transactions of the Indian Institute of D.M.R. Sekhar, M.R.
Zinc ore having Metals Vol.40, No.2, 1987. Kunda & B.L.
interfering Gangue Agrawal.
Minerals.
08 Studies on Lead-Copper Indian Chemical Eng. Vol. XXX No.3, D.M.R. Sekhar.
Separation: Deri Ore. 1988.
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09 A Note on Graphite Ore Transactions of MGMI (India) Vol.86, D.M.R. Sekhar, M.C.
Processing. No.1, April, 1989. Sharma & H.K.
Gupta.
10 On the Relative Abilities Transactions of The Indian Institute of D.M.R. Sekhar &
of some Metals ions for Metals, Vol 41, No.4, 1988. Rama Shanker.
activation of Sphalerite.
16 A Note on The Bentonite Symposium on use of clay in Agriculture D.M.R. Sekhar and
Clay and its use in Oil- Engineering Industries, Clay Mineral R.K. Mundra.
well Drilling. Society of India, CAZRI, Jodhpur, 26-28
Sept.1991.
18 Insitu Inlaying - A New Indian Stone, Vol.7, No.4, Nov.1994, All D.M.R. Sekhar.
Technique for India Granite & Stone Association,
Dimensional Stones. Bangalore.
20 Soap Flotation Plant Trans.Indian. Inst. Of Metals, Vol. 51, D.M.R. Sekhar
Practice in India. No. 4, August 1998
Y.K. Chauhan.
23 SPC Techniques as Indian Chem. Engr. Section B, Vol. 42, DMR Sekhar , R.K.
Applied to Flotation No.4, Oct-Dec (2000) Meena
Process
D.M. Shrinivasan
Dheeraj Kapoor
24 SPC Techniques for Indian Chem. Engr. Section A, Vol. 43, DMR Sekhar
Analyzing Flotation Plant No.1, Jan-March (2001).
DM Srinivasan
Data
Abdul Manan
MK Katewa
27 Flotation Kinetics : An Process & Plant Engineering, Vol. XIX, DMR Sekhar
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28 Scale Up and Design of Process & Plant Engineering, Vol. XIX, DMR Sekhar
Flotation Circuits No.3; October-December, 2001.
31 Phosphate Rock With Current Science, Vol. 80, No. 9, 10 May DMR Sekhar
FYM As P. Fertilizer – In 2001, Bangalore
NC Aery
Neutral And Weakly
Alkaline Soils
32 PROM - The Product Process & Plant Engineering, October- DMR Sekhar
And The Technology December, 2001.
33 Phosphate Rich Organic Indian Food Packer, Vol. 54, No. 6, Nov- DMR Sekhar
Manure From Wastes of Dec 2000, A Journal of All India Food
Sugar And Fruit Juice Packers Association.
Industries
July-September 2002
35 Evaluation of Reagents in Trans. Indian Ins. Met. Vol. 54, Nos. 1-2, Sunita Parashar et al
Flotation of Graphite from February-April 2001,
Rampura Agucha Ore
A.S. Bhoge
48 Internal morphology of Trans. Inst. Min Metall. C Vol.115, No.3 , P. Sen, Joyee Ghosh,
SMS grade limestone 127-131 (2006)
G. Prabhulingaiah,
samples
D M R Sekhar
49 Direct Use of Rock PROM Review-2004, organized by N.C. Aery, D.K. Rana
Phosphate along with RSMM Ltd. and MPUAT, Udaipur, and DMR Sekhar
Lignite on Cowpea 28.12.2004; Page No. 26-30
53 Test for SMS Grade Trans. Indian. Inst. Met., Vol.59, No.1, G. Prabhulingaih,
Limestone February 2006. Joyee Joseph, P. Sen,
DMR Sekhar
55 Gypsum Sizing Plant at In the Volume of Indian Institute of D.M.R. Sekhar and
Rawla Minerals
G. Prabhulingaiah
58 Integration of the Laws of 22nd Indian engineering congress, 14-16 D.M.R. Sekhar
Thermodynamics, the December, Udaipur, 2007
properties of DNA
molecules, the primary
instincts and the
mechanism of natural
selection
64 Soap flotation of salt type Paper presented during ChemCon of K. Kanna Babu,
minerals Indian chemical engineers, 2009 at Ch.V.R. Murthy, K.
Andhra University, Visakhapatnam Srinivas and D.M.R.
Sekhar
65 Peer review and science CURRENT SCIENCE, VOL. 98, NO.9, 10 D.M.R. Sekhar
MAY 2010
66 Open Review of Science Accountability in Research, 17: 1-7, 2010 D.M.R. Sekhar and
Publications N.C. Aery
http://precedings.nature.com/document
s/6763/version/1
Sekhar DMR
70 Gene, Brain and DNA Decipher Journal, Vol 1, No 3(2011), Sekhar, DMR
Behaviour http://dnadecipher.com/index.php/ddj/
article/view/20
72 PROM Khad an efficient Presented during the seminar NaRMA – Sekhar, DMR.,
source of P to replace the 3 organised by PROM Society during 19- Katewa, MK. and
costly chemical 20, December 2011 at Jodhpur, India. Shaktawat, MS
Phosphatic Fertilizer http://precedings.nature.com/document
s/6848/version/1
ISBN: 978-81-86-882-35-9
82 Genetic Studies Show the South India journal of Social Sciences, DMR Sekhar
Native Indians ISSN 0972-8945,Vol. XII No 2, Dec 2014
83 Life and Consciousness Journal of Indian Psychology, ISSN 0973 DMR Sekhar
-5431, Vol. 28, No 1&2 Jan & July 2014.
85 Behaviour of Living Journal of Indian Psychology, ISSN 0973 DMR Sekhar and AK
Systems -5431, Vol. 29, No 1&2 Jan & July 2015. Purohit
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02 SWOT Analysis And Beyond Saket Industrial Digest June 2000 DMR Sekhar
04 Super phosphate from Khanij Sanskar , Jan -March 1997 DMR Sekhar
Jhamarkotra concentrate
05 Some value added products Khanij Sanskar , April 2000 DMR Sekhar
from Rock Phosphate
RK Meena
Navin Dalal
06 Managing the Nation – Plan in a Saket Industrial Digest, Sep 2000 DMR Sekhar
Nutshell
08 Industry & Social Development Saket Industrial Digest, August 2004 DMR Sekhar
09 Some Philosophical Aspects of Saket Industrial Digest, May 2005 DMR Sekhar
the Genopsych
10 The Model of Genopsych Saket Industrial Digest , July 2005 DMR Sekhar
12 Geno - Psych: A Model for 11th Souvenir (vol. 11) on Engineers’ day DMR Sekhar
Understanding Mind-Body September 15, 2006, The Institution of
Relation, Engineers (India), Udaipur local chapter
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13 Calotropis, a Pioneer in Bio- 11th Souvenir (vol. 11) on Engineers’ day DMR Sekhar
Remediation September 15, 2006, The Institution of
Engineers (India), Udaipur local chapter
02 Work - Shop on Hydro 25th - 27th Dec. i) Prof. T.C.Rao Indian School of
cyclones 1980 ii) Sri M.Vanaugamudi Mines, Dhanbad
03 Statistical Process Control 5th - 6th Feb. i) Sri Srivastava Indian Institute of
1996 ii) Sri Maheswari Quality
Management,
Jaipur.
04 Computer Awareness 4th - 18th Mar. i) Mr. Kapil Jain CMC Limited,
1997 ii) Mr. Manoj Sharma New Delhi.
MS - Windows 95 &
SN Membership Institution
SN Activity Period
02 Development of process flow sheet for Rampura Agucha Ore - as an active 1981 – 83
member of CRDL team of M/s HZL.
(ref. 7 & 11)
03 Introduction and successful testing of a new class of reagents – Preactivators 1983–97 (ref.
(eg. formaldehyde) in the sphalerite flotation. 6,13,17, 21)
04 All time high production and sales of fluorspar (beneficiated and directly 1985 - 86
mined) at Rajasthan Fluorspar Project/ (RSMDC Ltd.), Dungarpur.
05 All time high production and sales of graphite (beneficiated) and lime stone 1991 – 95
(directly mined) at Mahi Graphite Project (RSMDC Ltd.), Banswada.
07 Formulation of soap collectors for use in acidic flotation circuits theory and 1995 – 97
practice.
(ref. 20)
08 Introduced the use of alfa olefin sulfonate @ 130 grams per MT of ore treated
along with soap, at 1500 TPD, Jhamarkotra Plant, which resulted in the
reduction of soap consumption from 2.5 Kg / MT of ore treated to 1.2 Kg /MT 2000-2001
of ore treated.
09 Reengineered the flotation circuit at 1500 TPD, Jhamarkotra Plant such that the
capacity of the flotation circuit has doubled without adding any new
1998-2001
equipment. This has resulted into large reduction in the power consumption.
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11 All time high production and sales of rock phosphate concentrate, Industrial 1998 – 99
beneficiation plant (RSMML), Jhamarkotra. Special efforts were made to
to
reduce reagent and power consumption.
2000 – 2001
12 All time high Production of Gypsum at 14.00 Lac MT; and SMS grade 2001-02
Limestone at 8.5 Lac MT during 2001-02
13 Developed a flow sheet that incorporates a roller press to work in tandem with 1st
the existing wet grinding ball mill. This has improved Jhamarkotra (I B P) plant December
throughput from 1500 TPD to 3000 TPD, since December 2003. This has 2003
resulted into reduction in power consumption to the tune of 18 kWh per ton of
ore treated.
14 Established a 1000 TPD Gypsum Sizing Plant for production of Agricultural July, 2003.
Grade Gypsum at Rawla, Rajasthan which is the first of its kind.
15 Stabilized the Plant operations of 15000 TPD Phosphate beneficiation facility at April, 2007
Eshidiya Mines, Jordan Phosphate Mines Company Limited, Jordan. The to till date
average annual production of concentrate from Eshidiya plant was 0.66 million
tons from 1996 to 2006. The plant achieved 1.156 million tons during 2007,
1.438 million tons during 2008 and 1.167 million tons during 2009
16 It has been proved that Urea acts as a promoter in the soap floatation of 2010
phosphate minerals.
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A 1500 TPD plant to process low grade phosphate ores was set up and commissioned
by M/s RSMML during the year 1991-92. Dr D M R Sekhar joined RSMML in the month of
March 1995 and worked as Chief Manager and General Manager at this plant till April 2001.
The operations and process at this scale were fully stabilised during the year 1995-96. It is
during this period that the quality of soap being used in Jhamarkotra process has been
perfected, particularly for use in acidic circuits. It was found that soaps of mixed fatty acids
having the titre point in the range 22 -–26 o C and with an iodine value between 88 – 93 and
having a total fatty matter between 60 – 65 works efficiently. Higher titre value indicates the
presence of more saturated fatty acids and higher iodine value indicates the degree of un
saturation or the presence (of the fatty acids with) of double bonds. Process engineers at
Jhamarkotra plant proved by carrying out bench scale experiments that saturated fatty acids
(eg. Stearic Acid) are more efficient than unsaturated (e.g. Oleic) fatty acids, as flotation
collectors, particularly in acidic circuits. Soaps of mixed fatty acids with the above
specifications and having a typical composition can be called Jhamarkotra soap. Also alfa
olefin sulfonate (a detergent) is being mixed with soap (@ 130 gm per ton of ore treated)
since 15/4/2000 and the soap consumption has come down to 1.3 kg per MT of ore treated
from 2.5 kg PMT. RSMML is intending to patent this technology.
All out efforts are being made to adopt newer technologies to simplify the operations
and the process to reduce the ultimate cost of production. Monofilament polypropylene
filter cloth of the belt drum filter that costs Rs 6.0 lacs per piece has been replaced by
multifilament filter cloth that costs merely Rs.0.14 lacs, resulting a cost savings of Rs 62 lacs
per annum. Similarly hyper steel grinding media has been replaced by high chrome
grinding media, resulting in a reduction in the grinding media consumption from 0.8 Kg per
ton of ore treated to less than 0.2 Kg per ton of ore treated. To increase the life of
hydrocyclone apex, the material of construction was changed from soft rubber to
polyurethane and the outer shell of the lower portion of the apex was mild steel, which
resulted in the cost reduction as well as increase in the life of the spare. In fact cost reduction
efforts are through a planned scientific strategy.
The flotation circuits of the Jhamarkotra plant were constructed using Denver- Sala
flotation cells (AS-9) of 9 M3 volume which were fitted with an impeller drive motor of 18.5
kW. Plant engineers under the guidance of Dr Sekhar carried out re-engineering of the
flotation cells such that a single motor of 18.5 kW drives two cells of 9 M 3 each. This brought
down Kw/M3 from 2.05 to 1.02. Incidentally it is comparable with the lowest power draw in the world
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claimed by Outokumpu at 1 kW / M3 for their large flotation cells. At the same time by improving
the airflow into the cells, the capacity of acid flotation circuit has been increased in each line
from 14 MTPH to 32 MTPH. This has resulted into large reduction in the power
consumption. The power consumption during the year 2000-01 was 49.1 kWh per MT of ore
treated as against the norm of 56 kWh per MT of ore treated. Statistical techniques are
successfully applied to analyse flotation process monitoring and for possible improvements
in the process. Research efforts are being made through outside laboratories and plant trials
to see if the bulk flotation circuit can be by passed. Another area of research that is of
commercial importance is the possibility of direct flotation of apatite minerals.
As in charge of SMS Grade 0.85 million tonnes of SMS grade limestone was
produced in the year 2001-2002 (as against 0.7 million tonnes during 2000-2001). These
efforts turned the loss making lime stone crushing plant of RSMML at Sanu Mines, Jaisalmer
into profits for the first time since the commissioning of the plant.
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Dr. Sekhar took up the responsibility of heading the 12000 TPD phosphate ore beneficiation plant at
Eshidiya mines of M/s JPMC Plc, Jordan in the year 2007. The plant was operational since 1996 and
the average annual production of concentrate was six lac metric tons. The annual average
production of concentrate was improved to twelve lac metric tons in the period 2007 to 2011. M/s
JPMC Plc conferred a scroll of honor in appreciation of the efforts of Dr. Sekhar in improving the
production of beneficiation plant at Eshidiya mines .
Dr Sekhar was conferred National Mineral Award for the year 1997, by
Government of India and Mineral Beneficiation Award (2002) by the Indian Institute
of Mineral Engineers. The Institution of Engineer (India) honoured Dr Sekhar by
conferring Mining Engineering Design Award, during Indian Engineering Congress
on 17.12.2004.
Dr Sekhar joined M/s Hindustan Zinc Ltd (H Z L) in the year 1979, after
obtaining a degree in chemical engineering and a post graduate degree in mineral
process engineering from Andhra University, Visakhapatnam.
Dr Sekhar served M/s HZL at their 4000 TPD lead-zinc processing plant as
probationer engineer and engineer (O.D.) at Zawar Mines and as development
engineer at their Central Research & Development Centre, Udaipur. After a brief
tenure at Sargipalli copper-lead plant of M/s HZL, Dr Sekhar joined M/s Rajasthan
State Mineral Development Corporation (RSMDC) as in charge of Fluorspar
Processing Plant at Dungarpur and Graphite Processing Plant at Banswara. He
eventually headed both Fluorspar and Graphite projects. During 1995 Dr Sekhar
joined M/s Rajasthan State Mines & Minerals Limited (RSMML) as in charge of 1500
TPD low grade Phosphate Ore Processing Plant located at Jhamarkotra, Udaipur. Dr
Sekhar has completely reengineered the 1500 TPD plant improving production and reducing
operation costs. He took lead in designing the grinding circuit to enhance the plant capacity to
3000 TPD by incorporating high pressure grinding rolls (roller press) in the grinding circuit,
which is in operation now. Roller press is known to be the most energy efficient grinding
machine in the cement plants. Jhamarkotra plant will be the first mineral processing plant in
the world that uses roller press successfully. The incorporation of roller press reduced power
consumption by 15 to 18 kWh per ton of ore treated, resulting into a savings of 100 million
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rupees every year on power alone.After promotion to the position of General Manager,
Dr Sekhar was made head of Gypsum and SMS Grade Limestone operations of M/s
RSMML at Bikaner and Jaisalmer during 2001. Dr Sekhar could improve the viability
of gypsum operations at Bikaner by increasing the production level of gypsum from 1
million tons to 3 million tons per annum. SMS grade limestone operations at
Jaisalmer were made profitable from 2002-03 (by increasing the capacity of limestone
sizing plant without adding new equipment), which otherwise was a loss making
project since inception, i.e. 1993-94. Dr Sekhar designed a 1000 TPD gypsum sizing
plant to produce agriculture grade gypsum, which is in operation since July 2003.
While being a shop floor production engineer since 1979, Dr Sekhar has been
pursuing research activities both on applied and theoretical aspects simultaneously.
Dr Sekhar has produced 47 technical research papers on various topics that include
applied botany and environment, flotation studies, surface chemistry, statistics
applied to quality engineering, flotation kinetics, design of flotation and grinding
circuits. He was conferred Ph.D. degree during 1996 by Andhra University. His recent area
of interest being Phosphate Rich Organic Manure(PROM) which goes across product and
plant design and agronomic studies on PROM. PROM can revolutionize the use of phosphatic
fertilisers as it is proved more efficient than di ammonium phosphate (DAP) and is cheaper
than d a p.
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Annexures
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