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2X600Mw RGTPP Hissar: Commissioning Checklist
2X600Mw RGTPP Hissar: Commissioning Checklist
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
HT Motor Commissioning
Date:
• PTW closed
• Mechanical
• Electrical
• Instrumentation
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date:
• Mechanical
• Electrical
• Instrumentation
• Run DG set for 30 minutes. All trial readings are logged as per
predefined interval.
• Stop DG set
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date -
• PTW closed.
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date –
Equipment Name -_______________________________
System Condensate /Feed Water /Air /Coal
Mechanical
Instrumentation
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date -
Lub Oil System Checklist
Mechanical
Electrical
Instrumentation
• Start LOP.
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
• Mechanical
• Electrical
• Instrumentation
• Ensure Lube oil pressure > 2 ksc hydraulic coupling lube oil pressure >1ksc
• Ensure all dampers in flue gas path are open at local as well as in PMS
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date -
Mechanical
Electrical
Instrumentation
• Ensure Lube oil pressure > 1.2 ksc and control oil pressure > 8ksc
• Ensure all dampers in flue gas path are open at local as well as in PMS
• Take trial
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
PROCEDURE FOR STARTING OF
PA FAN- A/B
Date -
Mechanical
Electrical
Instrumentation
• Ensure all dampers in flue gas path are open at local as well as in PMS
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Remarks –
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Signature
Date -
• Main motor individual checklist is filled.
Mechanical
Electrical
Instrumentation
• BFP Working oil coolers are charged from ECW & lub oil side
• BFP Lub oil coolers are charged from ECW & lub oil side.
• Seal water coolers are charged from seal water and ECW side
• ECW Pump in-service & pressure for cooling is at least 5.0 ksc
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date -
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
• SH spray line
• HP Heaters
• Instrumentation
(All transmitters are in service)
• All feed water line valves upto FRS are open and their
Individual checklist is filled. They are as follows
Remarks
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date:
• All PTW are cancelled
Mechanical
Instrumentation
• Mechanical
• Electrical
• Instrumentation
Remarks –
Signature
Commissioning Engineer
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
• Drain cooler
• LPH 1 / 2 / 3
CD-13 OR CD-16
• CPU is bypassed
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Ignitor Oil Charging
Date -
• For U # 2 LDO charging, ensure LDO supply isolating
Valve (near U#1 lift) opened.
• Air supply for IOTV available & air supply valve opened.
CD-1 EF-1
CD-2 EF-2
CD-3 EF-3
CD-4 EF-4
• Open IOTV.
Prechecks
Charging Sequence
• LOTV opened
• Atomising air nozzle valve Instrument air supply valves are opened.
CD-1 EF-1
CD-2 EF-2
CD-3 EF-3
CD-4 EF-4
CD-1 EF-1
CD-2 EF-2
CD-3 EF-3
CD-4 EF-4
• LOTV opened
Remarks
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
COAL MILL
Date -
Following subsystems are released for Commissioning
Coal system
Reducer LOP
• For second mill, ensure that seal air fan belongs to opposite section
Of 1PA / 2PA
3. Coal system
• Mill O/L gates trial taken and proper feedbacks available in PCR.
• Instrument air supply to purge air dampers is normal and trial is OK.
• PAD 9
• PAD 10
• PAD 12
• PAD 13
Remarks
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
PROCEDURE FOR CHARGING OF
SEAL OIL SYSTEM
Date -
• Ensure SOT float valve closes and SOT level rise stops
Note following
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
• SOP current - __________
• SOP discharge pressure - __________
• Seal oil pressure at seals - __________
• Air/Seal oil DP - __________
• Seal oil flow (TE/EE) - __________
• Ring relief oil flow (TE/EE) - __________
• MOT level - __________
• SOT level - __________
• IOT level - __________
Remarks
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date -
• Start AC SOP.
Remarks
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
PROCEDURE FOR DRAINING OF INTERMEDIATE OIL TANK
• SOT is drained
Remarks
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Vacuum Pulling
Date -
1. Condenser system
2. Vacuum pump system
3. Seal Steam system
1. Condenser System
• HRH 101
• HRH 102
• HRH 103
• HRH 104
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
• HRH 109
• HRH 110
• CRH 101
• DR 9
• DR 16
• DR 22
• DR 28
Remarks –
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
DRAINING OF HPH – 5
Date -
• Ensure Condenser Rear pit Dewatering pump available
• Open DR – 13 valve
• Open DR – 16 valve
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
DRAINING OF HPH – 6
Date -
• Open DR – 6 valve
• Open DR – 9 valve
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
CHARGING OF HPH – 5 / HPH - 6 FROM
FEED WATER SIDE.
Date -
Mechanical
Electrical
Instrumentation
• Feed water line is charged upto FRS and its checklist is filled.
Remarks
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
ECW SYSTEM CHARGING CHECKLIST
Date -
• ECW Tank make up valve supply normalised & valve put in auto.
• Ensure ECW line Butterfly valve & it’s manual isolating valve
(At Low Point Drain Header) closed.
Boiler Area:
• ECW vents at Boiler elliptical door (LHS & RHS) opened (2 nos.)
Turbine Area:
• If ECW suction pressure does not build up, again review all the vents
• Ensure that all the coolers are charged and properly vented.
Remarks
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
ECW SYSTEM DRAINING CHECKLIST
Date -
• ECW make up pump stopped
Remarks
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
CW DUCT CHARGING FROM BUTTERFLY VALVE
TO PASS INLET VALVE
Date -
Mechanical
Civil
Electrical
Instrumentation
Remarks
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Procedure for CW duct draining from CW pump
BFV to condenser pass inlet valve.
Date-
TWS pit
o Transformer yard,
o Switchyard
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
• Open vent at
o Transformer yard,
o Switchyard
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Checklist for APRDS Charging
• Mechanical
• Instrumentation
• Ensure that all the valves from APRDS header are closed.
• Seal steam
• SCAPH
• Deaerator Pegging.
• Before AS-39
• Header drain
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
APRDS charging from MS line
• AS-104
• AS-21
• AS-22
• FD-21
• FD-23
• After AS-23
• AS-104
• Close AS-104, header vent, drain between AS-22 & 23, after AS-23.
• After unit load stabilizes and turbine self sealed, put AS-22
in Auto keeping pressure set point below that of other unit
• Gradually lower other unit pressure set point and raise incoming
APRDS header pressure set point.
• After other unit AS-22 fully closes, close all the drains.
Remarks –
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Signature
(Commissioning Engineer)
Date:
Remarks –
Signature
(Commissioning Engineer)
• Check the HFO sump tank having level rod for level detection &
• Ensure At firing floor, HFO station main isolating ball valve closed.
• Ensure Steam heating line for HFO Sump tank made charge.
• After Complete draining of HFO i.e. Sump tank level low (10 %),
Remarks –
Signature
(Commissioning Engineer)
Date -
• PTW closed.
Remarks –
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date:
Name of Equipment - _______________________________
• PTW closed by electrical section.
• All Clearances received
Mechanical
• Electrical
• Module normalised.
• Electrical
• Module normalised.
Signature(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
• Ensure MOT
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF
Date:
Name of Equipment - _______________________________
• Mechanical
• Electrical
• AHP
Remarks –
Signature
(Commissioning Engineer)
2X600MW RGTPP HISSAR
Commissioning Checklist
Record 12.3.10 / 12.3.11 Unit - ____
DATE: PAGE: OF