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AL-KO OVERRUN HITCHES

WITH NEW GENERATION OF HITCHES AS STANDARD

FOR FLAWLESS HITCHING


OVERRUN HITCHES
AL-KO braking system

Technology AL-KO brake systems for trailers – the comparison reveals the difference!

1 Pull rod (pushing force) Test unbraked


2 Reversal 2
1 4
3 Tensile force -+ 3
4 Wheel brake

Long braking distance

Function of the overrun device


The overrun device can be designated as the control unit of the overrun What does unbraked mean? The test vehicle combination
brake system. Braking the towing vehicle generates a drawbar force at The trailer does not have its own brakes, i.e. the necessary braking effort for the trailer must be provided with an unbraked trailer loses
the coupling point. Once the response threshold has been exceeded, by the towing vehicle in full. traction during emergency
the pull rod is pushed in and at the same time the relay lever actuated; braking on a corner, skids and
this means the wheel brake is clamped by means of the transmission cannot be controlled.
device.

Parking brake forwards Test braked


Record values that go way beyond the legally Regulation: The brake value must be greater than 18%
prescribed limits. (of the permitted total weight).
AL-KO achieves up to 62%.

Short braking distance

The test vehicle combination


with a braked trailer remains
precisely in the lane on
Breakaway brake (emergency brake) Parking brake backwards a bend, even during
Regulation: The brake value must be greater Regulation: The brake value must be greater emergency braking.
than 18% (of the permitted total weight). than 18% (of the permitted total weight). Vehicle Vehicle
Result
combination unbraked combination braked
AL-KO achieves up to 28 %. AL-KO achieves up to 37 %.
Braking distance

The test vehicle combination with a braked trailer would thus have
53.50 m 45.50 m
a braked distance shorter by approx. 8 m (17%) at 90 km/h!

Braking deceleration

The test vehicle combination with a braked trailer decelerates more,


6.46 m/s2 8.52 m/s2
i.e. it comes to a halt approx. 25% sooner!

Backwards roll stop by the integrated servo Automatic reverse with minimum residual Conclusion
stop in the wheel brake. braking force. The maximum permitted residual braking These braking values are achieved Safety for everyone using public roads has to take top
The handbrake lever is automatically clamped further force backwards is 8% (of the permitted total weight). with completely run-in linings with priority. No compromises are allowed here.
with the trailer on an up-slope, thereby compensating The AL-KO brake system has a minimum a 100% contact area. Consequently, AL-KO recommends braked trailers.
for an incompletely applied handbrake. residual braking force of approx. 1%.

2 3
OVERRUN DEVICES V / SQUARE

GENERAL NOTES
l Combining AL-KO overrun devices l Excessive imposed loads l Reinforced overrun devices Scope of supply Surface treatment
with AL-KO wheel brakes lead to an increase in plain bearing friction Overrun devices, drawbars and hitch See figure on the relevant pages. Incl. plug Hot-dip galvanised housing
AL-KO overrun devices comply with the forces. This results in a drop in braking components of a reinforced version must holder (loose accessory or as a hole in
latest EC directives. They are only allowed effect. Consequently, please comply with be installed on trucks, buses or towing the housing of the overrun device) incl.
to be combined with the corresponding the prescribed imposed loads. vehicles with a hard suspension. operating instructions
AL-KO wheel brakes. Please note that the Please contact us.
brake system will not function in other l Type plates
combinations. Type plates are not allowed to be
rendered illegible by painting or
covered by add-on parts.

CHANGE-OVER RELAY LEVER


The vehicle manufacturer is responsible for the structure and function of the breakaway brake.
With certain overrun devices, the relay lever can be adapted to
So that the breakaway cable will indeed function in an emergency, it is necessary for certain
the relevant AL-KO wheel brake. You will see which type offers this
preconditions to be met when building the trailer.
additional benefit on the catalogue pages for overrun devices.

1. The breakaway cable must be cleanly guided with a breakaway cable guide
A defined cable guide must be provided so the breakaway cable can activate the handbrake lever in an emergency.

AL-KO consequently recommends installing a corresponding guide and including a reference in the trailer's operating
instructions regarding its correct use.

3062/3081

2. The handbrake lever is not allowed to make contact in an emergency


In an emergency, it must be ensured that after the breakaway cable has been used to engage the handbrake lever
(handbrake in the closed position), the lever remains accessible. If the handbrake were to make contact with the road surface,
the functioning of the emergency brake could no longer be assured. Consequently, corresponding clearances must be
observed without fail. 2361
AL-KO recommends a clearance check with completely applied handbrake lever (emergency brake is activated) and, 1636G/1637/2051
if necessary, remedial measures must be introduced (e.g. installing skid bracket).

4 5
SQUARE OVERRUN HITCH
Without drawbar section 450 to 1,000 kg

Ordering overview Ordering overview


SAP: AE KPL VKT 60 60S/2 AK161 GASF SAP: AE KPL VKT 60 90S/3 AK161 GASF
AE VKT 60S/2 with AK 161 with Soft-Dock AE VKT 90S/3 with AK 161 with Soft-Dock
Order Type Total Imposed Dimension B Changeover Can be combined Hitch Order Type Total Imposed Dimension B Changeover Can be combined Hitch
no. weight load  relay lever with AL-KO mounted no. weight load  relay lever with AL-KO mounted
in kg in kg mm wheel brake in kg in kg mm wheel brake

1 251 900* 60S/2 450 - 750 75 60 No 1636G / 1637 AK 161 10 - 50 2 1 251 902* 90S/3 700 - 1000 75 60 No 1637 / 2051 AK 161 11 - 50 2

EC/ECE test report no. EC/ECE type approval no. EC/ECE test report no. EC/ECE type approval no.
786 786
Overrun hitch EC: 150-98 07 Drawbar installation EC: 00-0234 Overrun hitch EC: 150-55 35 Drawbar installation EC: 00-0233
ECE: 361-0126-97 ECE: E1 55R-01 0234 416 105 120 ECE: 361-033-92 ECE: E1 55R-01 0233
105 120
416
70 20 70 20

Ø 11 Ø 11

B
Ø12,5 Ø12,5

M10

M10
SAP: AE KPL VKT 70 60S/2 AK161 GASF SAP: AE KPL VKT 70 90S/3 AK161 GASF
AE VKT 60S/2 with AK 161 with Soft-Dock AE VKT 90S/3 with AK 161 with Soft-Dock
Order Type Total Imposed Dimension B Changeover Can be combined Hitch Order Type Total Imposed Dimension B Changeover Can be combined Hitch
no. weight load  relay lever with AL-KO mounted no. weight load  relay lever with AL-KO mounted
in kg in kg mm wheel brake in kg in kg mm wheel brake

1 251 901 60S/2 450 - 750 75 70 No 1636G / 1637 AK 161 11 - 50 20 1 251 903* 90S/3 700 - 1000 75 70 No 1637 / 2051 AK 161 11 - 50 2

EC/ECE test report no. EC/ECE type approval no. EC/ECE test report no. EC/ECE type approval no.
786 786
Overrun hitch EC: 150-98 07 Drawbar installation E C: 00-0234 Overrun hitch EC: 150-55 35 Drawbar installation EC: 00-0233
ECE: 361-0126-97 ECE: E1 55R-01 0234 416 105 120 ECE: 361-033-92 ECE: E1 55R-01 0233
416 105 120
70 20 70 20

Ø 11 Ø 11

B
B

Ø12,5 Ø12,5

M10
M10

* Available for delivery from September 2017 * Available for delivery from September 2017

6 7
SQUARE OVERRUN HITCH
Without drawbar section 950 to 1,600 kg

Ordering overview Ordering overview


SAP: AE KPL VKT 70 161S AK161 GASF SAP: AE KPL VKT 100 161S DIN EYE GASF
AE VKT 161S – VKT 70 with AK 161 and Soft-Dock AE VKT 161S - VKT 100 with DIN eye
Order Type Total Imposed Dimension B Changeover Can be combined Hitch Type Total Imposed Dimension B Changeover Can be combined Hitch
Order no.
no. weight load  relay lever with AL-KO wheel mounted weight load  relay lever with AL-KO mounted
in kg in kg mm brake in kg in kg mm wheel brake

1 251 904* 161S 950 - 1600 100 70 No 1636G/1637/2051 AK 161 15 - 40 2 299 416 161S 950 - 1600 100 100 Yes 1637 / 2051 DIN eye 17 - 40 20

1 251 905* 161S 950 - 1600 100 70 No 2361 AK 161 15 - 40 2 242 958 161S 950 - 1600 100 100 Yes 2361 DIN eye 17 - 40 20

EC/ECE test report no. EC/ECE type approval no. EC/ECE test report no. EC/ECE type approval no. 906
829
Overrun hitch EC: 361-284-83 Drawbar installation EC: 00-0267 Overrun hitch EC: 361-284-83 Drawbar installation EC: 00-0267 736 105 20
ECE: 361-0047-97 ECE: E1 55R-01 0267 494 105 120 ECE: 361-0047-97 ECE: E1 55R-01 0267
70

Ø11
50
25
70 20

50

B
Ø 17

B
25
150
Ø13

M10
M10
SAP: AE KPL VKT 100 251S AK270 GASF
AE VKT 251S - VKT 100 with AK 270 and Soft-Dock
Order Type Total Imposed Dimension B Changeover Can be combined Hitch
no. weight load  relay lever with AL-KO mounted
SAP: AE KPL VKT 100 161S AK161 GASF in kg in kg mm wheel brake
AE VKT 161S – VKT 100 with AK 161 and Soft-Dock 1 731 206 251S 1500 - 2600 100 100 Yes 1637 / 2051 AK 270 14 - 10 20
Order Type Total Imposed Dimension B Changeover Can be combined Hitch
no. weight load  relay lever with AL-KO mounted 1 731 207 251S 1500 - 2600 100 100 Yes 2361 AK 270 14 - 10 20
in kg in kg mm wheel brake
EC/ECE test report no. EC/ECE type approval no.
1 251 906* 161S 950 - 1600 100 100 Yes 1637 / 2051 AK 161 16 - 40 2 904
Overrun hitch EC: 361-303-83 Drawbar installation EC: 00-0268
1 251 907* 161S 950 - 1600 100 100 Yes 2361 AK 161 16 - 40 2 ECE: 361-0044-97 ECE: E1 55R-01 0268 150
Ø17
EC/ECE test report no. EC/ECE type approval no.
904
Overrun hitch EC: 361-284-83 Drawbar installation EC: 00-0267

B
ECE: 361-0047-97 ECE: E1 55R-01 0267 734 105 20
70
Ø11
50
25

M10
B

Ø 17 190 105 70 Ø13


150 Jockey wheel holder 800 kg

Ø11

145
310
M10

50
Order no.

150 113

Ø17
1 654 234 7.3 - - 2
* Available for delivery from September 2017

8 9
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
Without drawbar section 1,500 to 2,600 kg Without drawbar section 2,500 to 3,500 kg

Ordering overview Ordering overview


SAP: AE KPL VKT 100 251S AK270 GASF SAP: AE KPL VKT 120 2.8VB AK351 FEDS
AE VKT 251S with AK 270 and Soft-Dock AE VKT 2.8 VB with tow ball AK 351
Order no. Type Total Imposed Dimension B Changeover Can be combined Hitch Order no. Type Total Imposed Dimension Changeover Can be combined Hitch
weight load  relay lever with AL-KO mounted weight load  relay lever with AL-KO mounted
in kg in kg mm wheel brake in kg in kg B wheel brake

1 251 908* 251S 1500 - 2600 100 100 Yes 1637 / 2051 AK 270 20 - 25 2 1 251 876 2.8VB1/-C 2,500 - 3,500 150 120 No 2051 AK 351 31 - 10 20

1 251 909 251S 1500 - 2600 100 100 Yes 2361 AK 270 20 - 25 20 1 251 581 2.8VB1/-C 2,500 - 3,500 150 120 No 2361 AK 351 31 - 10 2

1 251 579 2.8VB1/-C 2,500 - 3,500 150 120 No 3062 / 3081 AK 351 31 - 10 20
EC/ECE test report no. EC/ECE type approval no.
904
Overrun hitch EC: 361-303-83 Drawbar installation EC: 00-0268
ECE: 361-0044-97 ECE: E1 55R-01 0268 734 105 20 EC/ECE test report no. EC/ECE type approval no.
1109
70 Overrun hitch EC: 361-316-83 Drawbar installation EC: 00-0378

Ø11
105

50
ECE: 361-0045-97 ECE: E1 55R-01 0378 859 11

25
70 Ø

25

50
B
Ø 17

B
150

M10

M 12
Ø 17 30
210

SAP: AE KPL VKT 120 2,8VB WITHOUT KUP FEDS


AE VKT 2.8 VB without hitch (matching ball hitches or drawbar eyes see table of contents)
SAP: AE KPL VKT 100 251S DIN EYE GASF
Order no. Type Total Imposed Dimension Changeover Can be combined Hitch
AE VKT 251S with DIN eye
weight load  relay lever with AL-KO mounted
Order no. Type Total Imposed Dimension B Changeover Can be com- Hitch
in kg in kg B wheel brake
weight load  relay lever bined with AL-KO mounted
in kg in kg mm wheel brake 1 251 882 2.8VB1/-C 2,500 - 3,500 150 120 No 2051 without 28 - 10 20

240 010 251S 1500 - 2600 100 100 Yes 1637 / 2051 DIN eye 21 - 25 20 1 251 621 2.8VB1/-C 2,500 - 3,500 150 120 No 2361 without 28 - 10 2

242 960 251S 1500 - 2600 100 100 Yes 2361 DIN eye 21 - 25 20 1 251 576 2.8VB1/-C 2,500 - 3,500 150 120 No 3062 / 3081 without 28 - 10 20

EC/ECE test report no. EC/ECE type approval no. EC/ECE test report no. EC/ECE type approval no.
1009
Overrun hitch EC: 361-303-83 Drawbar installation EC: 00-0268 906 Overrun hitch EC: 361-316-83 Drawbar installation EC: 00-0378
ECE: 361-0044-97 ECE: E1 55R-01 0268 ECE: 361-0045-97 ECE: E1 55R-01 0378 105
736 105 20 759 11
70 70 Ø
Ø11
50

25

50
25

B
B

Ø 17

M 12
150 Ø 17 30
M10

210

* Available for delivery from September 2017


10 11
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
Without drawbar section 2,500 to 3,500 kg With drawbar section straight 450 to 750 kg

Ordering overview Technology A


SAP: AE KPL VKT 120 2,8VB AK351 FEDS Type 60 S/2 - R 4 vers. B 3
416 C
AE VKT 2.8 VB with tow ball AK 351 GA 450 to 750 kg 105
Order Type Total Imposed Dimension Changeover Can be combined Hitch perm. imposed load 75 kg 70 25
Ø 11
no. weight load  relay lever with AL-KO mounted Changeover relay lever:
in kg in kg B wheel brake Yes No

Ø 13,5
M 10
1 251 945 2.8VB1/-C 2,500 - 3,500 150 120 No 1637 / 2051 AK 351 26 - 10 20 EC/ECE test report number: L1
Drawbar installation: EC: e1 00-0234 < 2,5

60x4
1 251 578 2.8VB1/-C 2,500 - 3,500 150 120 No 2361 AK 351 26 - 10 2 L2
ECE: E1 55R-01 0234 Ø 13 25

115
Overrun device: EC: 150 98 07
1 251 895 2.8VB1/-C 2,500 - 3,500 150 120 No 3062 / 3081 AK 351 26 - 10 20
ECE: 361-0126-97
30

Ø 18
Drawbar: EC: e1 00-0388
ECE: E1 55R-01 0388 L1 (see
(siehe
pageDiagramm)
33 diagram) L2
EC/ECE test report no. EC/ECE type approval no.
Overrun hitch E C: 361-316-83 Drawbar installation EC: 00-0378 1109 max. free
ECE: 361-0045-97 ECE: E1 55R-01 0378 drawbar length
at GA 750 kg: 1470 mm
210
Ø17

B
M12
105

Ordering overview
SAP: AE KPL VKT 60S/2 M ZUGVERBNDG R4/B3
Jockey wheel holder 800 kg 160 105 70 Ø13 With tow ball AK 161 for wheel brake 1636G / 1637 / 2051 (90/27)
Ø11

Order no. Dimension


50

145

C in mm A in mm Order no.
310

730 1357 200 617 01 19.9 - 25 10

105 133 980 1607 200 617 02 20.8 - 25 10


Ø17

1 654 240 6.3 - - 2


1140 1767 200 617 03 21.7 - 25 10
1300 1927 200 617 04 22.6 - 25 10
1460 2087 200 617 05* 23.5 - 25 2
1620 2247 200 617 06 24.4 - 25 10
1780 2407 200 617 07 25.3 - 25 10
1940 2567 200 617 08 26.2 - 25 10
2100 2727 200 617 09 27.1 - 25 10
2260 2887 200 617 10 28.0 - 25 10
2420 3047 200 617 11 28.9 - 25 10
2580 3207 200 617 12 29.8 - 25 10
2740 3367 200 617 13 30.7 - 25 10
2900 3527 200 617 14 31.6 - 25 10

* Available for delivery from September 2017


12 13
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
With drawbar section straight 700 to 1,000 kg With drawbar section cranked 700 to 1,000 kg

Technology A Technology
A
Type 90 S/3 - R 4 vers. B 3 Type 90 S/3 - K10 vers. A
416 C 416 C
GA 700 to 1,000 kg 105 GA 700 to 1,000 kg
perm. imposed load 75 kg perm. imposed load 75 kg 105
70 25
Ø 11 70 Ø 11

100
Changeover relay lever: Changeover relay lever:
Yes No Yes No 30

50
Ø 13,5
M 10
EC/ECE test report number: EC/ECE test report number:
L1

Ø 13
Drawbar installation: EC: e1 00-0233 < 2,5 Drawbar installation: EC: e1 00-0233

60x4

M 10
L2
ECE: E1 55R-01 0233 Ø 13 25 ECE: E1 55R-01 0233 L1

115
< 2,5

70 x4
Overrun device: EC: 150 55 35 Overrun device: EC: 150 55 35 L2
ECE: 361-033-92 ECE: 361-0033-92 Ø13

160
30

Ø 18
Drawbar: EC: e1 00-0388 Drawbar: ECE: E1 55R-01 2390
ECE: E1 55R-01 0388 L1 (siehe
(see pageDiagramm)
33 diagram) L2 max. free 50
max. free drawbar length
drawbar length at GA 1,000 kg: 1450 mm L1 (siehe Diagramm)
(see page 33 diagram) L2
at GA 1,000 kg: 1100 mm

Ordering overview
SAP: AE KPL VKT 90S/3 M ZUGVERBNDG R4/B3 Ordering overview
With tow ball AK 161 for wheel brake 1636G / 1637 / 2051 (90/27)
SAP: AE VKT 90S/3 M ZUGVER K10
Dimension
with tow ball AK 161 for wheel brake 1636 G / 1637 / 2051 (90/27)
C in mm A in mm Order no.
Dimension
730 1357 200 618 01 20.3 - 25 10
C in mm A in mm Order no.
980 1607 200 618 02 21.2 - 25 10
1140 1767 200 618 03 22.1 - 25 10 1380 2005 200 614 01 26.5 - 20 10

1300 1927 200 618 04 23.0 - 25 10 1540 2165 200 614 02 27.8 - 20 10
1460 2087 200 618 05* 23.9 - 25 2 1700 2325 200 614 03 29.2 - 20 10
1620 2247 200 618 06 24.8 - 25 10
1860 2485 200 614 04 30.5 - 20 10
1780 2407 200 618 07 25.7 - 25 10
2020 2645 200 614 05 31.9 - 20 10
1940 2567 200 618 08 26.6 - 25 10
2100 2727 200 618 09 27.5 - 25 10 2180 2805 200 614 06 33.2 - 20 10
2260 2887 200 618 10 28.4 - 25 10 2340 2965 200 614 07 34.5 - 20 10
2420 3047 200 618 11 29.3 - 25 10
2500 3125 200 614 08 35.8 - 20 10
2580 3207 200 618 12 30.2 - 25 10
2660 3285 200 614 09 37.2 - 20 10
2740 3367 200 618 13 31.1 - 25 10
2900 3527 200 618 14 32.0 - 25 10 2820 3445 200 614 10 38.5 - 20 10

* Available for delivery from September 2017


14 15
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
With drawbar section cranked 700 to 1,350 kg With drawbar section straight 950 to 1,600 kg

Technology Technology A
A 105
Type 161 S/B - K16 A Type 161 S - R16 vers. A 105
105 495 C
11 C 70
70
GA 700 to 1,350 kg Ø GA 950 to 1,600 kg 734 1
494 C Ø111

25
30

25
25
120
Ø

50
perm. imposed load 100 kg perm. imposed load 100 kg 30

50
107

70
Changeover relay lever: 30 Changeover relay lever:

50

50
50
Yes No 70 Yes No

Ø 13,5
Ø 17,5
M 10

M 10
Ø 13,5

100 x4
L1L1
2,5

M 10
EC/ECE test report number: EC/ECE test report number: < <2,5

70 x5
L2L2 Ø13,5
L1

160
Drawbar installation: EC: e1 00-0267 Drawbar installation: EC: e1 00-0267 Ø 13

160
< 2,5
L2

70 x5
ECE: E1 55R-01 0267 ECE: E1 55R-01 0267
Ø 13

160
Overrun device: EC: 361 284 83 Overrun device: EC: 361 284 83
60
ECE: 361-0047-97 ECE: 361-0047-97
50
Drawbar: EC: e1 00-1469 Drawbar: EC: e1 00-0274 L1 (siehe Diagramm) L2
50 (see page
L1 (siehe 33 diagram)
Diagramm) L2
ECE: E1 55R-01 1469 ECE: E1 55R-01 0274
L1 (see page
(siehe 33 diagram)
Diagramm) L2
max. free max. free drawbar length
drawbar length at GA 1,500 kg: 1100 mm
at GA 1,350 kg: 1300 mm

Ordering overview
SAP: AE KPL VKT 161S M ZUGVERBNDG R16/A
with tow ball AK 161 for wheel brake 1637 / 2051 (90/27) with ball hitch AK 161 for wheel brake 2361 (90/30)
Dimension Dimension
C in mm A in mm Order no. C in mm A in mm Order no.
730 1397 200 620 01 28.6 - 20 10 730 1397 200 621 01 28.6 - 20 10
980 1647 200 620 02 30.0 - 20 10 980 1647 200 621 02 30.0 - 20 10
1140 1807 200 620 03 31.4 - 20 10 1140 1807 200 621 03 31.4 - 20 10
1300 1967 200 620 04 32.8 - 20 10 1300 1967 200 621 04 32.8 - 20 10
Ordering overview 1460 2127 200 620 05* 34.2 - 20 2 1460 2127 200 621 05 34.2 - 20 10
1620 2287 200 620 06 35.6 - 20 10 1620 2287 200 621 06 35.6 - 20 10
SAP: AE KPL VKT 161S/B M ZUGVERBNDG K16 1780 2447 200 620 07 37.0 - 20 10 1780 2447 200 621 07 37.0 - 20 10
with tow ball AK 161 for wheel brake 1637 / 2051 (90/27) 1940 2607 200 620 08* 38.4 - 20 2 1940 2607 200 621 08 38.4 - 20 10
2100 2767 200 620 09 39.8 - 20 10 2100 2767 200 621 09 39.8 - 20 10
Dimension
2260 2927 200 620 10 41.2 - 20 10 2260 2927 200 621 10 41.2 - 20 10
C in mm A in mm Order no. 2420 3087 200 620 11 42.6 - 20 10 2420 3087 200 621 11 42.6 - 20 10
980 1830 200 619 01 35.7 - 20 10 2580 3247 200 620 12 44.0 - 20 10 2580 3247 200 621 12 44.0 - 20 10
2740 3407 200 620 13 45.4 - 20 10 2740 3407 200 621 13 45.4 - 20 10
1140 1990 200 619 02 37.3 - 20 10 2900 3567 200 620 14 46.8 - 20 10 2900 3567 200 621 14 46.8 - 20 10
1300 2150 200 619 03 38.9 - 20 10
with DIN drawbar eye Ø 40 for wheel brake 1637 / 2051 (90/27) with DIN drawbar eye Ø 40 for wheel brake 2361 (90/30)
1460 2310 200 619 04 40.5 - 20 10
Dimension Dimension
1620 2470 200 619 05 42.1 - 20 10
C in mm A in mm Order no. C in mm A in mm Order no.
1780 2630 200 619 06 43.7 - 20 10
730 1397 200 357 25 28.6 - 20 10 730 1397 200 357 39 28.6 - 20 10
1940 2790 200 619 07 45.3 - 20 10 980 1647 200 357 26 30.0 - 20 10 980 1647 200 357 40 30.0 - 20 10
2100 2950 200 619 08 46.9 - 20 10 1140 1807 200 357 27 31.4 - 20 10 1140 1807 200 357 41 31.4 - 20 10
1300 1967 200 357 28 32.8 - 20 10 1300 1967 200 357 42 32.8 - 20 10
2260 3110 200 619 09 48.5 - 20 10 1460 2127 200 357 29 34.2 - 20 10 1460 2127 200 357 43 34.2 - 20 10
2420 3270 200 619 10 50.1 - 20 10 1620 2287 200 357 30 35.6 - 20 10 1620 2287 200 357 44 35.6 - 20 10
1780 2447 200 357 31 37.0 - 20 10 1780 2447 200 357 45 37.0 - 20 10
2580 3430 200 619 11 51.7 - 20 10
1940 2607 200 357 32 38.4 - 20 10 1940 2607 200 357 46 38.4 - 20 10
2740 3590 200 619 12 53.3 - 20 10 2100 2767 200 357 33 39.8 - 20 10 2100 2767 200 357 47 39.8 - 20 10
2900 3750 200 619 13 54.9 - 20 10 2260 2927 200 357 34 41.2 - 20 10 2260 2927 200 357 48 41.2 - 20 10
2420 3087 200 357 35 42.6 - 20 10 2420 3087 200 357 49 42.6 - 20 10
2580 3247 200 357 36 44.0 - 20 10 2580 3247 200 357 50 44.0 - 20 10
with DIN drawbar eye Ø 40 for wheel brake 1637 / 2051 (90/27)
2740 3407 200 357 37 45.4 - 20 10 2740 3407 200 357 51 45.4 - 20 10
On request 2900 3567 200 357 38 46.8 - 20 10 2900 3567 200 357 52 46.8 - 20 10

* Available for delivery from September 2017


16 17
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
With drawbar section straight 950 to 1,600 kg With drawbar section cranked 950 to 1,600 kg

Technology A Technology
A A
Type 161 S - R26 vers. A 105 Type 161 S - K26 vers. A 105
CC 105 C
70 70
GA 950 to 1,600 kg 734734
70 11 GA 950 to 1,600 kg 734
11

25
25

120
120
Ø1 Ø
perm. imposed load 100 kg 3030 1 perm. imposed load 100 kg

25
Ø

70
30

70
70
Changeover relay lever: Changeover relay lever:

50
50
Yes No Yes No

50

Ø 17,5
Ø 17,5
Ø 17,5

M 10
M 10
M10

100 x4
100 x4
L1 L1
EC/ECE test report number: L1 < 2,5 EC/ECE test report number: < 2,5

100 x4
< 2,5L2 Ø13,5 L2 Ø13,5
L2 Ø14

160
160
Drawbar installation: EC: e1 00-0267 Drawbar installation: EC: e1 00-0267

160
ECE: E1 55R-01 0267 ECE: E1 55R-01 0267
Overrun device: EC: 361 284 83 Overrun device: EC: 361 284 83
60 60
ECE: 361-0047-97 60 ECE: 361-0047-97
Drawbar: EC: e1 00-0280 L1 (siehe Diagramm) L2 Drawbar: EC: e1 00-0925 L1 (see page
(siehe 33 diagram)
Diagramm) L2
L1 (see page
(siehe 33 diagram)
Diagramm) L2
ECE: E1 55R-01 0280 ECE: E1 55R-01 0925

max. free drawbar length max. free drawbar length


at GA 1,600 kg: 2250 mm at GA 1,600 kg: 2130 mm

Ordering overview Ordering overview


SAP: AE KPL VKT 161S M ZUGVERBNDG R26/A SAP: AE KPL VKT 161S M ZUGVERBNDG K26/A
with tow ball AK 161 for wheel brake 1637 / 2051 (90/27) with ball hitch AK 161 for wheel brake 2361 (90/30) with tow ball AK 161 for wheel brake 1637 / 2051 (90/27) with ball hitch AK 161 for wheel brake 2361 (90/30)
Dimension Dimension Dimension Dimension
C in mm A in mm Order no. C in mm A in mm Order no. C in mm A in mm Order no. C in mm A in mm Order no.
980 1690 200 622 01 37.8 - 20 10 980 1647 200 623 01 37.8 - 20 10 1280 1990 200 624 01 44 - 20 10 1280 1990 200 625 01 44 - 20 10
1140 1850 200 622 02 39.8 - 20 10 1140 1807 200 623 02 39.8 - 20 10 1440 2150 200 624 02 46 - 20 10 1440 2150 200 625 02 46 - 20 10
1300 2010 200 622 03 41.8 - 20 10 1300 1967 200 623 03 41.8 - 20 10
1600 2310 200 624 03 48 - 20 10 1600 2310 200 625 03 48 - 20 10
1460 2170 200 622 04* 43.8 - 20 2 1460 2127 200 623 04 43.8 - 20 10
1620 2330 200 622 05 45.8 - 20 10 1620 2287 200 623 05 45.8 - 20 10 1760 2470 200 624 04 50 - 20 10 1760 2470 200 625 04 50 - 20 10
1780 2490 200 622 06 47.8 - 20 10 1780 2447 200 623 06 47.8 - 20 10 1920 2630 200 624 05 52 - 20 10 1920 2630 200 625 05 52 - 20 10
1940 2650 200 622 07* 49.8 - 20 2 1940 2607 200 623 07 49.8 - 20 10 2080 2790 200 624 06 54 - 20 10 2080 2790 200 625 06 54 - 20 10
2100 2810 200 622 08 51.8 - 20 10 2100 2767 200 623 08 51.8 - 20 10 2240 2950 200 624 07 56 - 20 10 2240 2950 200 625 07 56 - 20 10
2260 2970 200 622 09 53.8 - 20 10 2260 2927 200 623 09 53.8 - 20 10
2400 3110 200 624 08 58 - 20 10 2400 3110 200 625 08 58 - 20 10
2420 3130 200 622 10 55.8 - 20 10 2420 3087 200 623 10 55.8 - 20 10
2560 3270 200 624 09 60 - 20 10 2560 3270 200 625 09 60 - 20 10
2580 3290 200 622 11 57.8 - 20 10 2580 3247 200 623 11 57.8 - 20 10
2740 3450 200 622 12 59.8 - 20 10 2740 3407 200 623 12 59.8 - 20 10 2720 3430 200 624 10 62 - 20 10 2720 3430 200 625 10 62 - 20 10
2900 3610 200 622 13 61.8 - 20 10 2900 3567 200 623 13 61.8 - 20 10 2880 3590 200 624 11 64 - 20 10 2880 3590 200 625 11 64 - 20 10

with DIN drawbar eye Ø 40 for wheel brake 1637 / 2051 (90/27) with DIN drawbar eye Ø 40 for wheel brake 2361 (90/30) with DIN drawbar eye Ø 40 for wheel brake 1637 / 2051 (90/27) with DIN drawbar eye Ø 40 for wheel brake 2361 (90/30)
Dimension Dimension Dimension Dimension
C in mm A in mm Order no. C in mm A in mm Order no. C in mm A in mm Order no. C in mm A in mm Order no.
980 1690 200 358 24 37.8 - 20 10 980 1690 200 358 36 37.8 - 20 10 1280 1990 200 359 22 44 - 20 10 1280 1990 200 359 33 44 - 20 10
1140 1850 200 358 25 39.8 - 20 10 1140 1850 200 358 37 39.8 - 20 10 1440 2150 200 359 23 46 - 20 10 1440 2150 200 359 34 46 - 20 10
1300 2010 200 358 26 41.8 - 20 10 1300 2010 200 358 38 41.8 - 20 10
1600 2310 200 359 24 48 - 20 10 1600 2310 200 359 35 48 - 20 10
1460 2170 200 358 27 43.8 - 20 10 1460 2170 200 358 39 43.8 - 20 10
1760 2470 200 359 25 50 - 20 10 1760 2470 200 359 36 50 - 20 10
1620 2330 200 358 28 45.8 - 20 10 1620 2330 200 358 40 45.8 - 20 10
1780 2490 200 358 29 47.8 - 20 10 1780 2490 200 358 41 47.8 - 20 10 1920 2630 200 359 26 52 - 20 10 1920 2630 200 359 37 52 - 20 10
1940 2650 249 285 49.8 - 20 10 1940 2650 200 358 42 49.8 - 20 10 2080 2790 200 359 27 54 - 20 10 2080 2790 200 359 38 54 - 20 10
2100 2810 200 358 30 51.8 - 20 10 2100 2810 200 358 43 51.8 - 20 10 2240 2950 200 359 28 56 - 20 10 2240 2950 200 359 39 56 - 20 10
2260 2970 200 358 31 53.8 - 20 10 2260 2970 200 358 44 53.8 - 20 10 2400 3110 200 359 29 58 - 20 10 2400 3110 200 359 40 58 - 20 10
2420 3130 200 358 32 55.8 - 20 10 2420 3130 200 358 45 55.8 - 20 10
2560 3270 200 359 30 60 - 20 10 2560 3270 200 359 41 60 - 20 10
2580 3290 200 358 33 57.8 - 20 10 2580 3290 200 358 46 57.8 - 20 10
2740 3450 200 358 34 59.8 - 20 10 2740 3450 200 358 47 59.8 - 20 10 2720 3430 200 359 31 62 - 20 10 2720 3430 200 359 42 62 - 20 10
2900 3610 200 358 35 61.8 - 20 10 2900 3610 200 358 48 61.8 - 20 10 2880 3590 200 359 32 64 - 20 10 2880 3590 200 359 43 64 - 20 10

* Available for delivery from September 2017


18 19
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
With drawbar section cranked 1,600 to 2,200 kg With drawbar section straight 1,500 to 2,600 kg

Technology Technology
A A 105 AA
Type 251 S - K26 vers. A 105 Type 251 S - R26 vers. A 105
105
C
C
CC
734 70
70 734 70
GA 1,500 to 2,200 kg 734 111 GA 1,500 to 2,600 kg 734 70
1111

120

25
Ø1 30

25
71
25
120

120
Ø ØØ
perm. imposed load 100 kg 30 perm. imposed load 100 kg

71
30 30

70

70
Changeover relay lever: Changeover relay lever:

50

50
50

50
Ø 17,5
Yes No Yes No

17,5

M10
ØØ17,5

Ø 17,5
Ø M10
M 10

M 10
L1

x4 x4

100 x4
L1 L1
> 2.5 L2 < 2,5 L1 < 2,5
EC/ECE test report number: EC/ECE test report number:

100 100
L2 Ø13,5 L2 < 2,5 Ø13,5

100 x4
L2

160

160
Drawbar installation: EC: e1 00-0268 Drawbar installation: EC: e1 00-0268 Ø 13,5
Ø 13,5

160
ECE: E1 55R-01 0268 ECE: E1 55R-01 0268

160
Overrun device: EC: 361 303 83 Overrun device: EC: 361 303 83
60 60
ECE: 361-0044-97 60 ECE: 361-0044-97
60
Drawbar: EC: e1 00-0925 L1 (siehe Diagramm) L2 Drawbar: EC: e1 00-0280 L1 (siehe Diagramm) L2
L1 (siehe Diagramm)
(see page 33 diagram) L2 L1 (siehe Diagramm)
(see page 33 diagram) L2
ECE: E1 55R-01 0925 ECE: E1 55R-01 0280

max. free drawbar length max. free drawbar length


at GA 1,600 kg: 1550 mm at GA 2,600 kg: 1400 mm

Ordering overview

Ordering overview SAP: AE KPL VKT 251S M ZUGVERBNDG R26/A


with tow ball AK 270 for wheel brake 1637 / 2051 (90/27) with ball hitch AK 270 for wheel brake 2361 (90/30)
SAP: AE KPL VKT 251S M ZUGVERBNDG K26/A
Dimension Dimension
with tow ball AK 270 for wheel brake 1637 / 2051 (90/27) with ball hitch AK 270 for wheel brake 2361 (90/30)
C in mm A in mm Order no. C in mm A in mm Order no.
Dimension Dimension
980 1690 200 626 01 41.5 - 20 10 980 1690 200 627 01 41.5 - 20 10
C in mm A in mm Order no. C in mm A in mm Order no. 1140 1850 200 626 02 43.4 - 20 10 1140 1850 200 627 02 43.4 - 20 10
1280 1990 200 628 01 44 - 20 10 1280 1990 200 629 01 44 - 20 10 1300 2010 200 626 03 45.3 - 20 10 1300 2010 200 627 03 45.3 - 20 10
1440 2150 200 628 02 46 - 20 10 1440 2150 200 629 02 46 - 20 10 1460 2170 200 626 04* 47.2 - 20 2 1460 2170 200 627 04 47.2 - 20 10
1600 2310 200 628 03 48 - 20 10 1600 2310 200 629 03 48 - 20 10 1620 2330 200 626 05 49.1 - 20 10 1620 2330 200 627 05 49.1 - 20 10
1760 2470 200 628 04 50 - 20 10 1760 2470 200 629 04 50 - 20 10 1780 2490 200 626 06 51.0 - 20 10 1780 2490 200 627 06 51.0 - 20 10
1920 2630 200 628 05 52 - 20 10 1920 2630 200 629 05 52 - 20 10 1940 2650 200 626 07* 52.9 - 20 2 1940 2650 200 627 07 52.9 - 20 10
2080 2790 200 628 06 54 - 20 10 2080 2790 200 629 06 54 - 20 10 2100 2810 200 626 08 54.8 - 20 10 2100 2810 200 627 08 54.8 - 20 10
2240 2950 200 628 07 56 - 20 10 2240 2950 200 629 07 56 - 20 10 2260 2970 200 626 09 56.7 - 20 10 2260 2970 200 627 09 56.7 - 20 10
2420 3130 200 626 10 58.6 - 20 10 2420 3130 200 627 10 58.6 - 20 10
2400 3110 200 628 08 58 - 20 10 2400 3110 200 629 08 58 - 20 10
2580 3290 200 626 11 60.5 - 20 10 2580 3290 200 627 11 60.5 - 20 10
2560 3270 200 628 09 60 - 20 10 2560 3270 200 629 09 60 - 20 10
2740 3450 200 626 12 62.4 - 20 10 2740 3450 200 627 12 62.4 - 20 10
2720 3430 200 628 10 62 - 20 10 2720 3430 200 629 10 62 - 20 10
2900 3610 200 626 13 64.3 - 20 10 2900 3610 200 627 13 64.3 - 20 10
2880 3590 200 628 11 64 - 20 10 2880 3590 200 629 11 64 - 20 10
with DIN drawbar eye Ø 40 for wheel brake 1637 / 2051 (90/27) with DIN drawbar eye Ø 40 for wheel brake 2361 (90/30)
with DIN drawbar eye Ø 40 for wheel brake 1637 / 2051 (90/27) with DIN drawbar eye Ø 40 for wheel brake 2361 (90/30) Dimension Dimension
Dimension Dimension C in mm A in mm Order no. C in mm A in mm Order no.
C in mm A in mm Order no. C in mm A in mm Order no. 980 1690 200 361 24 41.5 - 20 10 980 1690 200 361 36 41.5 - 20 10
1280 1990 200 360 22 44 - 20 10 1280 1990 200 360 33 44 - 20 10 1140 1850 200 361 25 43.4 - 20 10 1140 1850 200 361 37 43.4 - 20 10
1300 2010 200 361 26 45.3 - 20 10 1300 2010 200 361 38 45.3 - 20 10
1440 2150 200 360 23 46 - 20 10 1440 2150 200 360 34 46 - 20 10
1460 2170 200 361 27 47.2 - 20 10 1460 2170 200 361 39 47.2 - 20 10
1600 2310 200 360 24 48 - 20 10 1600 2310 200 360 35 48 - 20 10
1620 2330 200 361 28 49.1 - 20 10 1620 2330 200 361 40 49.1 - 20 10
1760 2470 200 360 25 50 - 20 10 1760 2470 200 360 36 50 - 20 10
1780 2490 200 361 29 51.0 - 20 10 1780 2490 200 361 41 51.0 - 20 10
1920 2630 200 360 26 52 - 20 10 1920 2630 200 360 37 52 - 20 10
1940 2650 249 275 52.9 - 20 10 1940 2650 200 361 42 52.9 - 20 10
2080 2790 200 360 27 54 - 20 10 2080 2790 200 360 38 54 - 20 10 2100 2810 200 361 30 54.8 - 20 10 2100 2810 200 361 43 54.8 - 20 10
2240 2950 200 360 28 56 - 20 10 2240 2950 200 360 39 56 - 20 10 2260 2970 200 361 31 56.7 - 20 10 2260 2970 200 361 44 56.7 - 20 10
2400 3110 200 360 29 58 - 20 10 2400 3110 200 360 40 58 - 20 10 2420 3130 200 361 32 58.6 - 20 10 2420 3130 200 361 45 58.6 - 20 10
2560 3270 200 360 30 60 - 20 10 2560 3270 200 360 41 60 - 20 10 2580 3290 200 361 33 60.5 - 20 10 2580 3290 200 361 46 60.5 - 20 10
2720 3430 200 360 31 62 - 20 10 2720 3430 200 360 42 62 - 20 10 2740 3450 200 361 34 62.4 - 20 10 2740 3450 200 361 47 62.4 - 20 10
2880 3590 200 360 32 64 - 20 10 2880 3590 200 360 43 64 - 20 10 2900 3610 200 361 35 64.3 - 20 10 2900 3610 200 361 48 64.3 - 20 10

* Available for delivery from September 2017


20 21
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
With drawbar section cranked 1,500 to 2,600 kg With drawbar section straight 2,500 to 3,500 kg

Technology A Technology A
105
Type 251 S - K26 vers. B C Type 2.8 VB/1-C - R35 vers. B C 105
734 70
GA 1,500 to 2,600 kg 11 GA 2,500-3,500 kg 70 11

120

25
Ø Ø

25
859
perm. imposed load 100 kg 30 perm. imposed load 150 kg

71
Changeover relay lever: Changeover relay lever: 80

85
50

50
20

11
Yes No Yes No

Ø 17,5
Ø M10

Ø 17
L1
> 2.5

M12
EC/ECE test report number: EC/ECE test report number: 265
L2

100 x5

120X5
Drawbar installation: EC: e1 00-0268 Drawbar installation: EC: e1 00-0378 L1
Ø 13,5 < 2,5
L2 Ø 17,5

220
ECE: E1 55R-01 0268 ECE: E1 55R-01 0378

160
Overrun device: EC: 361 303 83 Overrun device: EC: 361 316 83
ECE: 361-0044-97 60 ECE: 361-0045-97
Drawbar: EC: e1 00-0925 Drawbar: EC: e1 00-0762 60
L1 (siehe Diagramm)
(see page 33 diagram) L2 (see page
L1 (siehe 33 diagram)
Diagramm) L2
ECE: E1 55R-01 0925 ECE: E1 55R-01 0762
max. free drawbar length
max. free drawbar length
at GA 3500 kg: 1820 mm
at GA 2,600 kg: 1650 mm

Ordering overview
SAP: AE KPL VKT 251S M ZUGVERBNDG K26/B
with tow ball AK 270 for wheel brake 1637 / 2051 (90/27) with ball hitch AK 270 for wheel brake 2361 (90/30) Ordering overview
Dimension Dimension
SAP: AE KPL VKT 251S M ZUGVERBNDG K26/B
C in mm A in mm Order no. C in mm A in mm Order no.
with tow ball AK 351 for wheel brake 2051 / 2361 (90/32)
1280 1990 200 630 01 53 - 20 10 1280 1990 200 631 01 53 - 20 10
1440 2150 200 630 02 55 - 20 10 1440 2150 200 631 02 55 - 20 10 Dimension 2051 2361
1600 2310 200 630 03 57 - 20 10 1600 2310 200 631 03 57 - 20 10 C in mm A in mm Order no. Order no.
1760 2470 200 630 04 59 - 20 10 1760 2470 200 631 04 59 - 20 10
980 1815 200 364 63 200 363 50 47.0 - 20 10
1920 2630 200 630 05 61 - 20 10 1920 2630 200 631 05 61 - 20 10
2080 2790 200 630 06 63 - 20 10 2080 2790 200 631 06 63 - 20 10 1140 1975 200 364 64 200 363 51 49.6 - 20 10
2240 2950 200 630 07 65 - 20 10 2240 2950 200 631 07 65 - 20 10 1300 2135 200 364 65 200 363 52 52.2 - 20 10
2400 3110 200 630 08 67 - 20 10 2400 3110 200 631 08 67 - 20 10
2560 3270 200 630 09 69 - 20 10 2560 3270 200 631 09 69 - 20 10 1460 2295 200 364 66 200 363 53 54.8 - 20 10
2720 3430 200 630 10 71 - 20 10 2720 3430 200 631 10 71 - 20 10 1620 2455 200 364 67 200 363 54 57.4 - 20 10
2880 3590 200 630 11 73 - 20 10 2880 3590 200 631 11 73 - 20 10
1780 2615 200 364 68 200 363 55 60.0 - 20 10

with DIN drawbar eye Ø 40 for wheel brake 1637 / 2051 (90/27) with DIN drawbar eye Ø 40 for wheel brake 2361 (90/30) 1940 2775 200 364 69 200 363 56 62.6 - 20 10
Dimension Dimension 2100 2935 200 364 70 200 363 57 65.2 - 20 10
C in mm A in mm Order no. C in mm A in mm Order no.
2260 3095 200 364 71 200 363 58 67.8 - 20 10
1280 1990 200 362 22 53 - 20 10 1280 1990 200 362 33 53 - 20 10
1440 2150 200 362 23 55 - 20 10 1440 2150 200 362 34 55 - 20 10 2420 3255 200 364 72 200 363 59 70.4 - 20 10
1600 2310 200 362 24 57 - 20 10 1600 2310 200 362 35 57 - 20 10 2580 3415 200 364 73 200 363 60 73.0 - 20 10
1760 2470 200 362 25 59 - 20 10 1760 2470 200 362 36 59 - 20 10
1920 2630 200 362 26 61 - 20 10 1920 2630 200 362 37 61 - 20 10 2740 3575 200 364 74 200 363 61 75.6 - 20 10
2080 2790 200 362 27 63 - 20 10 2080 2790 200 362 38 63 - 20 10 2900 3735 200 364 75 200 363 62 78.2 - 20 10
2240 2950 200 362 28 65 - 20 10 2240 2950 200 362 39 65 - 20 10
2400 3110 200 362 29 67 - 20 10 2400 3110 200 362 40 67 - 20 10
2560 3270 200 362 30 69 - 20 10 2560 3270 200 362 41 69 - 20 10 with tow ball AK 351 for wheel brake 3081
2720 3430 200 362 31 71 - 20 10 2720 3430 200 362 42 71 - 20 10
On request
2880 3590 200 362 32 73 - 20 10 2880 3590 200 362 43 73 - 20 10

22 23
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
With drawbar section straight 2,500 to 3,500 kg without hitch component Sideways swivelling

Technology
Type 2.8 VB/1-C - R35 vers. B A
YOUR ADVANTAGE
C 105
GA 2,500-3,500 kg Pays for itself twice
70 11
perm. imposed load 150 kg 741 Ø Parking space is expensive. For example, sales

25
Changeover relay lever: vehicles are charged according to the amount
80

85
Yes No of space they occupy in the market. With the

50
20

11
new AL-KO pivoting drawbar, not only can you
EC/ECE test report number:
reduce the trailer size by about 1.20 m, but you

Ø 17
Drawbar installation: EC: e1 00-0378

M12
265 can also save cash on your market stall fees or

120X5
ECE: E1 55R-01 0378 L1
< 2,5 when transporting new vehicles.
Ø 17,5

220
Overrun device: EC: 361 316 83 L2
ECE: 361-0045-97
Drawbar: EC: e1 00-0762
60
ECE: E1 55R-01 0762 L1 (see
(siehe
pageDiagramm)
33 diagram) L2
max. free drawbar length min. 1300 mm
at GA 3500 kg: 1820 mm

Matching drawbar eyes


see page 57-59

SURFACE
OPERATION OF THE PIVOTING DRAWBAR TREATMENT
Step 1: Move the vehicle to a safe standing Step 3: Insert the plug again and secure hot-dip galvanised
position using the four corner supports and the drawbar to prevent it from pivoting back
Ordering overview raise the jockey wheel by turning. inadvertently.
SAP: AE VKT 2.8VB WITHOUT VKT 120 RB2051
without hitch component for wheel brake 2051 / 2361 (90/32) Step 2: Open the pivot lock and pull out Note: If the drawbar projects beyond the width
Dimension 2051 2361 the plug. Pivot the drawbar either to the right of the trailer when pivoted, the projection will
C in mm A in mm Order no. Order no.
or left. have to be marked (e.g. with a red flag).

980 1700 200 364 50 200 363 63 45.4 - 20 10

1140 1860 200 364 51 200 363 64 48.0 - 20 10 Incredibly easy to operate
1300 2020 200 364 52 200 363 65 50.6 - 20 10 Without significant effort, one person can
1460 2180 200 364 53 200 363 66 53.2 - 20 10 pivot the drawbar.
1620 2340 200 364 54 200 363 67 55.8 - 20 10

1780 2500 200 364 55 200 363 68 58.4 - 20 10 Pivot Plug


lock
1940 2660 200 364 56 200 363 69 61.0 - 20 10

2100 2820 200 364 57 200 363 70 63.6 - 20 10

2260 2980 200 364 58 200 363 71 66.2 - 20 10

2420 3140 200 364 59 200 363 72 68.8 - 20 10

2580 3300 200 364 60 200 363 73 71.4 - 20 10

2740 3460 200 364 61 200 363 74 74.0 - 20 10

2900 3620 200 364 62 200 363 75 76.6 - 20 10

24 25
AL-KO TELESCOPIC HANDBRAKE LEVER SQUARE OVERRUN HITCH
With lowering function for the weight range 2,700 to 3,500 kg With side-swivelling drawbar section from 950 to 1,600 kg

THE AL-KO TELESCOPIC AL-KO


Technology
Type 161 S - K 26-S
A
A 105
105

HANDBRAKE LEVER PATENT GA 950 to 1,600 kg


734
734
C C 7070
Ø111
1

25
107

25
120
30 Ø
perm. imposed load 100 kg

71
30
I Flat design

70
Changeover relay lever:

50 50
For greater clearance between the lever and tailgate of a car
Yes No

17,5
I Precisely adjustable

Ø17,5
M10
M 10
L1 L1

100 x4
A toothed segment with pushbutton has been dispensed with to make

Ø
ECE test report number: > 2.5< 2,5
the handbrake easier to adjust. On a slope, this means the trailer can Handbrake lever opened (driving) L2 L2 Ø13,5

100 x6
160
Drawbar installation: E1 55R-01-0267
be braked with precise adjustment using the handbrake, as well as Ø 13,5

160
Overrun device: 361-0047-97
manoeuvring it
Drawbar: E1 55R-01-1551
I Minimum hand force 60
60
The maximum possible lever length (140 mm) is available for max. free drawbar length: 1600 mm (siehe Diagramm) L2L2
(see
(siehe
L1L1 page 33 diagram)
Diagramm)
releasing the handbrake, i.e. reduced hand force
I Short design
When released, the handbrake lever is very short, giving greater
clearance between the car and trailer
I Ergonomic Handbrake lever closed (position with trailer on down-slope)
The lever position, particularly when parked forwards, is highly
ergonomic, i.e. the user can apply his or her bodyweight to the lever,
and releasing the handbrake is given noticeable additional support


140 mm

Ordering overview
SAP: AE KPL VKT 161S M SCHWENKDEICH K26-S
Handbrake lever closed (position with trailer on up-slope) with tow ball AK 161 for wheel brake 1637 / 2051 (90/27) with ball hitch AK 161 for wheel brake 2361 (90/30)
Dimension Dimension
C in mm A in mm Order no. C in mm A in mm Order no.
1150 2410 200 632 01 65 - 20 10 1150 2410 200 633 01 65 - 20 10
THE LOWERING 1230
1310
2490
2570
200 632 02
200 632 03
67
69
-
-
20
20
10
10
1230
1310
2490
2570
200 633 02
200 633 03
67
69
-
-
20
20
10
10
FUNCTION 1390
1470
2650
2730
200 632 04
200 632 05
71
73 -
- 20
20
10
10
1390
1470
2650
2730
200 633 04
200 633 05
71
73 -
- 20
20
10
10
I Lowering handbrake lever 1550 2810 200 632 06 75 - 20 10 1550 2810 200 633 06 75 - 20 10
1630 2890 200 632 07 77 - 20 10 1630 2890 200 633 07 77 - 20 10
I After the handbrake has 
1710 2970 200 632 08 79 - 20 10 1710 2970 200 633 08 79 - 20 10
been applied, the lever 1790 3050 200 632 09 81 - 20 10 1790 3050 200 633 09 81 - 20 10

can be lowered 1870 3130 200 632 10 83 - 20 10 1870 3130 200 633 10 83 - 20 10
1950 3210 200 632 11 85 - 20 10 1950 3210 200 633 11 85 - 20 10
2030 3290 200 632 12 87 - 20 10 2030 3290 200 633 12 87 - 20 10
CAUTION! 2110 3370 200 632 13 89 - 20 10 2110 3370 200 633 13 89 - 20 10
The lowered handbrake position 2190 3450 200 632 14 91 - 20 10 2190 3450 200 633 14 91 - 20 10
Handbrake lever opened = brake linkage not clamped Handbrake lever applied = brake linkage clamped
could result in the incorrect 2270 3530 200 632 15 93 - 20 10 2270 3530 200 633 15 93 - 20 10
Press the locking lever  and lower the handbrake lever  
at
the same time 2350 3610 200 632 16 95 - 20 10 2350 3610 200 633 16 95 - 20 10
conclusion that the handbrake has 2430 3690 200 632 17 97 - 20 10 2430 3690 200 633 17 97 - 20 10
already been released. For this 2510 3770 200 632 18 99 - 20 10 2510 3770 200 633 18 99 - 20 10
reason, the future user will have to 2590 3850 200 632 19 101 - 20 10 2590 3850 200 633 19 101 - 20 10
2670 3930 200 632 20 103 - 20 10 2670 3930 200 633 20 103 - 20 10
be specifically informed about this 2750 4010 200 632 21 105 - 20 10 2750 4010 200 633 21 105 - 20 10
function on handover of the trailer.
Handbrake lever applied = brake linkage clamped,
with DIN drawbar eye Ø 40 for wheel brake 2051 (90/27) with DIN drawbar eye Ø 40 for wheel brake 2361 (90/30)
handbrake lever lowered On request On request

26 27
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
With side-swivelling drawbar section from 1,500 to 2,600 kg With side-swivellingdrawbar section from 2,500 to 3,500 kg

Technology Technology A
AA 105
Type 251 S - K 26-S 105 Type 2.8 VB/1-C - K35-S 105
741 C /Cpivot point dimension
/ Drehpunktmaß

57
734 C C 70
70 70 11
GA 1,500 to 2,600 kg 734 1
Ø111 GA 2500 - 3500 kg 80 Ø

25

25
25

75
107

25
120
30 Ø
perm. imposed load 100 kg perm. imposed load 150 kg

71
30

70
Changeover relay lever: Changeover relay lever:

50

50
50

M12
Yes No Yes No

17,5
Ø17,5
M10
L1 2,5

M 10
< Deichselrohr
Drawbar (min.1055-max.2655mm)
tube (min. 1055 - max. 2655 mm)
L2
L1 L1

100 x4

Ø
ECE test report number: > 2.5< 2,5 ECE test report number Ø17,5
L2 L2 Ø13,5

100 x6

220
160
Drawbar installation: E1 55R-01-0268 Drawbar installation: E1 55R-01 0378
Ø 13,5

160
Overrun device: 361-0044-97 Overrun device: 361-0045-97
60
Drawbar: E1 55R-01-1551 Drawbar: E1 55R-01 2415 550

120x8
60
60
max. free drawbar length 1551
max. free drawbar length: 1600 mm (see
(siehepage 33 diagram)
Diagramm)
(siehe Diagramm) L2L2 L1 (min.2000-max.2900mm) L2
L1L1 at GA 3500 kg: 2000 mm

Matching hitches and drawbar eyes


see pages 57-59.

Ordering overview Ordering overview


SAP: AE KPL VKT 251S M SCHWENKDEICH K26-S SAP: AE VKT 2,8VB M SCHWENKDEICH K35-S
with tow ball AK 161 for wheel brake 1637 / 2051 (90/27) with ball hitch AK 161 for wheel brake 2361 (90/30) without hitch component for wheel brakes 2051 (90/30) wheel brakes 2361 (90/32) wheel brakes 3062/3081 (90/35.5)
Dimension Dimension Dimensions in mm Order no. Order no. Order no.
C in mm A in mm Order no. C in mm A in mm Order no. C A
1150 2410 200 636 01 70 - 20 10 1150 2410 200 637 01 70 - 20 10 857 2410 200 573 22 200 573 01 200 573 43 118 20 10
1230 2490 200 636 02 72 - 20 10 1230 2490 200 637 02 72 - 20 10 937 2490 200 573 23 200 573 02 200 573 44 120 20 10
1310 2570 200 636 03 74 - 20 10 1310 2570 200 637 03 74 - 20 10 1017 2570 200 573 24 200 573 03 200 573 45 122 20 10
1390 2650 200 636 04 76 - 20 10 1390 2650 200 637 04 76 - 20 10
1097 2650 200 573 25 200 573 04 200 573 46 125 20 10
1470 2730 200 636 05 78 - 20 10 1470 2730 200 637 05 78 - 20 10
1177 2730 200 573 26 200 573 05 200 573 47 127 20 10
1550 2810 200 636 06 80 - 20 10 1550 2810 200 637 06 80 - 20 10
1630 2890 200 636 07 82 - 20 10 1630 2890 200 637 07 82 - 20 10 1257 2810 200 573 27 200 573 06 200 573 48 129 20 10
1710 2970 200 636 08 84 - 20 10 1710 2970 200 637 08 84 - 20 10 1337 2890 200 573 28 200 573 07 200 573 49 131 20 10
1790 3050 200 636 09 86 - 20 10 1790 3050 200 637 09 86 - 20 10 1417 2970 200 573 29 200 573 08 200 573 50 133 20 10
1870 3130 200 636 10 88 - 20 10 1870 3130 200 637 10 88 - 20 10 1497 3050 200 573 30 200 573 09 200 573 51 136 20 10
1950 3210 200 636 11 90 - 20 10 1950 3210 200 637 11 90 - 20 10 1577 3130 200 573 31 200 573 10 200 573 52 138 20 10
2030 3290 200 636 12 92 - 20 10 2030 3290 200 637 12 92 - 20 10
1657 3210 200 573 32 200 573 11 200 573 53 140 20 10
2110 3370 200 636 13 94 - 20 10 2110 3370 200 637 13 94 - 20 10
1737 3290 200 573 33 200 573 12 200 573 54 142 20 10
2190 3450 200 636 14 96 - 20 10 2190 3450 200 637 14 96 - 20 10
2270 3530 200 636 15 98 - 20 10 2270 3530 200 637 15 98 - 20 10 1817 3370 200 573 34 200 573 13 200 573 55 144 20 10
2350 3610 200 636 16 100 - 20 10 2350 3610 200 637 16 100 - 20 10 1897 3450 200 573 35 200 573 14 200 573 56 147 20 10
2430 3690 200 636 17 102 - 20 10 2430 3690 200 637 17 102 - 20 10 1977 3530 200 573 36 200 573 15 200 573 57 149 20 10
2510 3770 200 636 18 104 - 20 10 2510 3770 200 637 18 104 - 20 10 2057 3610 200 573 37 200 573 16 200 573 58 151 20 10
2590 3850 200 636 19 106 - 20 10 2590 3850 200 637 19 106 - 20 10
2137 3690 200 573 38 200 573 17 200 573 59 153 20 10
2670 3930 200 636 20 108 - 20 10 2670 3930 200 637 20 108 - 20 10
2217 3770 200 573 39 200 573 18 200 573 60 155 20 10
2750 4010 200 636 21 110 - 20 10 2750 4010 200 637 21 110 - 20 10
2297 3850 200 573 40 200 573 19 200 573 61 158 20 10
with DIN drawbar eye Ø 40 for wheel brake 2051 (90/27) with DIN drawbar eye Ø 40 for wheel brake 2361 (90/30) 2377 3930 200 573 41 200 573 20 200 573 62 160 20 10
On request On request 2457 4010 200 573 42 200 573 21 200 573 63 162 20 10

28 29
SQUARE OVERRUN HITCH SQUARE OVERRUN HITCH
With removable drawbar section With removable drawbar section from 950 to 1,600 kg

Technology A 105
105
Type 161 S - ZE 252R C 70
70
GA 950 to 1,600 kg 734 A 1
Ø111

25
25
120
Ø
perm. imposed load 100 kg 734 C 30

70
Changeover relay lever:

120

50
25

50
60
Yes No

Ø 17,5
M 10

100 x4
L1

Ø 17
< 2,5

M 10
L2 Ø13,5

Ø 88,9 x7.1
L1

160
EC test report number: > 2.5
L2
Drawbar installation 161K: e1 00-0267 Ø 13

160
Overrun device: 361 284 83
60
Drawbar installation 252R: e1 00-0536
60
L1 (siehe Diagramm) L2
max. free drawbar length L1 (siehe Diagramm)
(see page 33 diagram) L2
at GA 1,600 kg: 1640 mm

YOUR ADVANTAGE
Sales vehicles are charged according to the space they take up. By removing the overrun hitch,
the trailer length can be reduced by up to 1.20 m.
You save space in the market and reduce you stall fees.

OPERATION Ordering overview


SAP: AE KPL 161S VKT M DRAWBAR INSTALLATION 252R
Step 1 Step 2 (2 people required) Step 3 with tow ball AK 161 for wheel brake 1637 / 2051 (90/27) with ball hitch AK 161 for wheel brake 2361 (90/30)
Move the vehicle to a safe standing position Remove the safety plug and release the tommy The overrun hitch can now be pivoted Dimension Dimension
using the four corner supports and raise bar. The bearing screw can now be knocked out sideways under the vehicle. C in mm A in mm Order no. C in mm A in mm Order no.
the jockey wheel by turning. by one person, while the second person 820 2155 200 634 01 71 - 20 20 820 2155 200 635 01 71 - 20 20
secures the overrun hitch to prevent it from
980 2315 200 634 02 75 - 20 20 980 2315 200 635 02 75 - 20 20
falling down.
1140 2475 200 634 03 79 - 20 20 1140 2475 200 635 03 79 - 20 20

1300 2635 200 634 04 83 - 20 20 1300 2635 200 635 04 83 - 20 20

1460 2795 200 634 05 87 - 20 20 1460 2795 200 635 05 87 - 20 20

1620 2955 200 634 06 91 - 20 20 1620 2955 200 635 06 91 - 20 20

1780 3115 200 634 07 95 - 20 20 1780 3115 200 635 07 95 - 20 20

1940 3275 200 634 08 99 - 20 20 1940 3275 200 635 08 99 - 20 20

2100 3435 200 634 09 103 - 20 20 2100 3435 200 635 09 103 - 20 20

2260 3595 200 634 10 107 - 20 20 2260 3595 200 635 10 107 - 20 20

2420 3755 200 634 11 111 - 20 20 2420 3755 200 635 11 111 - 20 20

30 31
SQUARE OVERRUN HITCH OVERRUN HITCH SQUARE – DIAGRAMS
With removable drawbar section from 1,500 to 2,600 kg For determining the maximum possible drawbar length

Technology Straight version


A
105
105
Type 251 S - ZE 252R Diagram type R4 vers. B3 Diagram type R16 vers. A
C 70
70
GA 1,500 to 2,600 kg 734 A 1111 Square 60x60x4 Square 70x70x4

25
Ø

25
120
Ø
perm. imposed load 100 kg 734 C 30

70
Changeover relay lever:

120

50
25

50
60
Yes No

Ø 17,5
M 10

100 x4
L1

Ø 17
< 2,5

M 10
L2 Ø13,5

Ø 88,9 x5.6
L1

160
EC test report number: > 2.5
L2
Drawbar installation 251K: e1 00-0268 Ø 13

160
Overrun device: 361 303 83
60
Drawbar installation 252R: e1 00-0536
60
L1 (siehe Diagramm) L2
max. free drawbar length min. 1,440 mm (see page
L1 (siehe 33 diagram)
Diagramm) L2
at GA 2,600 kg: max. 1,480 mm

Diagram type R26 vers. A Diagram type R35 vers. B


Square 100x100x4 Square 120x120x5

Ordering overview
SAP: AE KPL 251S VKT M DRAWBAR INSTALLATION 252R Cranked version
with ball hitch AK 270 for wheel brake 2051 (90/27) with ball hitch AK 270 for wheel brake 2361 (90/30) Diagram type K16 Diagram type K26 vers. A Diagram type K26 vers. B
Dimension Dimension
Square 70x70x5 Square 100x100x4 Square 100x100x5
C in mm A in mm Order no. C in mm A in mm Order no.
820 2155 200 638 01 74.4 - 20 20 820 2155 200 639 01 74.4 - 20 20

980 2315 200 638 02 78.4 - 20 20 980 2315 200 639 02 78.4 - 20 20

1140 2475 200 638 03 82.4 - 20 20 1140 2475 200 639 03 82.4 - 20 20

1300 2635 200 638 04 86.4 - 20 20 1300 2635 200 639 04 86.4 - 20 20

1460 2795 200 638 05 90.4 - 20 20 1460 2795 200 639 05 90.4 - 20 20

1620 2955 200 638 06 94.4 - 20 20 1620 2955 200 639 06 94.4 - 20 20

1780 3115 200 638 07 98.4 - 20 20 1780 3115 200 639 07 98.4 - 20 20

1940 3275 200 638 08 102.4 - 20 20 1940 3275 200 639 08 102.4 - 20 20

2100 3435 200 638 09 106.4 - 20 20 2100 3435 200 639 09 106.4 - 20 20

2260 3595 200 638 10 110.4 - 20 20 2260 3595 200 639 10 110.4 - 20 20

2420 3755 200 638 11 114.4 - 20 20 2420 3755 200 639 11 114.4 - 20 20

32 33
ACCESSORIES FOR OVERRUN DEVICE SQUARE OVERRUN HITCH V
Clamping mounts for clamping 450 to 1600 kg

Scope of supply Surface treatment Ordering overview


l Clamping mount with clamping l Hot-dip galvanised SAP: AE KPL V OB 60S/2 AK161 GASF
bar without bolted fasteners f d
AE V 60S/2 and 90S/3 with AK 161 and Soft-Dock

b
Order Type Total Imposed Drawbar Changeover Can be combined Hitch
no. weight load installation relay lever with AL-KO wheel mounted

g
in kg in kg version brake
f d Øc e
1 251 910* 60S/2 450 - 750 75 top No 1636G / 1637 AK 161 9 - 50 2

b
1 251 911* 90S/3 700 - 1000 75 top No 1636G / 1637 / 2051 AK 161 9 - 50 2
g

a AE V 60S/2 – order no. 1 251 910 AE V 90S/3 – order no. 1 251 911

100
Øc e EC/ECE test report no. EC/ECE test report no.

M10
Overrun hitch EC: 150.9807 Overrun hitch EC: 150.5535
ECE: 361-0126-97 ECE: 361-033-92
EC/ECE type approval No. EC/ECE type approval No.
Ordering overview a Drawbar installation EC: 00-0225 Drawbar installation EC: 00-0226
ECE: E1 55R-01 0225 ECE: E1 55R-01 0226 Ø 13
Order no. SAP for drawbar tube see dia- Dimen- Dimen- Dimen- Dimen- Dimen-
gram dimension f and g sion a sion b sion c sion d sion e 130
in mm mm mm mm mm mm

°
306 125

16
SUPPORT FRAME VKT60 M

°-
249 317   60 x   60 160 15 13 50   – 0.9 - 350 2

11
BRACKET
588
247 657 SUPPORT FRAME VKT 70   70 x   70 160 15 13 50  90 1.1 - 350 2

247 638 SUPPORT FRAME VKT100 100 x 100 160 21 13 60 100 1.6 - 150 2

SUPPORT FRAME VKT120 M f d


1 210 475 120 x 120 220 25 17 60 120 1.8 - 150 2
HOT-DIP GALV.

b
SAP: AE KPL V OB 161S AK161 GASF
g

AE V 161S with AK 161 and Soft-Dock


f d Order Type Total Imposed Drawbar Changeover Can be combined Hitch
ØC e
no. weight load installation relay lever with AL-KO wheel mounted
b

in kg in kg version brake

1 253 068* 161 S 700 - 1350 100 top No 1637 / 2051 AK 161 12 - 40 2
g

a
1 251 912* 161 S 950 - 1600 100 top No 1637 / 2051 AK 161 12 - 40 2

1 251 913* 161 S 950 - 1600 100 top No 2361 AK 161 12 - 40 2


ØC e

EC/ECE test report no. EC/ECE type approval no.

120
Overrun hitch EC: 361-284-83 Drawbar installation EC: 00-0229
Ordering overview ECE: 361-0047-97 ECE: E1 55R-01 0229

M10
a
Order no. SAP for drawbar tube see dia- Dimen- Dimen- Dimen- Dimen- Dimen-
gram dimension f and g sion a sion b sion c sion d sion e
in mm mm mm mm mm mm
SUPPORT FRAME 70X140M Ø13
1 211 104   70 x 140 160 15 15 50  90 1.5 - 150 2
BRACKET HOT-DIP GALV.
166


SUPPORT FRAME 80X140M
1 210 617   80 x 140 160 15 15 60 100 1.6 - 150 2 315 159

-1
BRACKET HOT-DIP GALV.


SUPPORT FRAME PR100X160M
1 211 105
BRACKET HOT-DIP GALV.
100 x 160 200 25 17 60 120 1.8 - 150 2 689
SUPPORT FRAME PR120X160M
1 211 106 120 x 160 220 25 17 60 120 2.0 - 150 2
BRACKET HOT-DIP GALV. * Available for delivery from September 2017

34 35
OVERRUN HITCH V OVERRUN HITCH V
950 to 1600 kg 1,500 to 2,700 kg

Ordering overview Ordering overview


SAP: AE KPL V UN 161S AK161 GASF SAP: AE KPL V OB 251S AK270 GASF
AE V 161S with AK 161 and Soft-Dock AE V 251S with AK 270 and Soft-Dock
Order Type Total Imposed Drawbar Changeover Can be combined Hitch Order Type Total weight Imposed Drawbar Changeover Can be combined Hitch
no. weight load installation relay lever with AL-KO wheel mounted no. in kg load installation relay lever with AL-KO wheel mounted
in kg in kg version brake in kg version brake

1 251 914* 161 S 950 - 1600 100 bottom No 1637 / 2051 AK 161 12 - 20 2 1 251 916* 251S 1500 - 2700 120 top Yes 1637 / 2051 AK 270 14 - 40 2

1 251 915* 161 S 950 - 1600 100 bottom No 2361 AK 161 12 - 20 2 1 251 917 251S 1500 - 2700 120 top Yes 2361 AK 270 14 - 40 20

1 251 918 251S 1500 - 2700 120 top Yes 3062 / 3081 AK 270 14 - 40 20
EC/ECE test report no. EC/ECE type approval no.

120
Overrun hitch EC: 361-284-83 Drawbar installation EC: 00-0229
EC/ECE test report no. EC/ECE type approval no.

M10
ECE: 361-0047-97 ECE: E1 55R-01 0229

120
Overrun hitch EC: 361-303-83 Drawbar installation EC: 00-0227

M10
ECE: 361-0044-97 ECE: E1 55R-01 0227

Ø13

166 Ø 13


315 159

-1
166


315


689 159

-1

689

SAP: AE KPL V UN 251S AK270 GASF


AE V 251S with AK 270 and Soft-Dock
SAP: AE KPL V OB 161S DIN EYE GASF
Order Type Total weight Imposed Drawbar Changeover Can be combined Hitch
AE V 161S with DIN eye
no. in kg load installation relay lever with AL-KO wheel mounted
Order Type Total Imposed Drawbar Changeover Can be combined Hitch in kg version brake
no. weight load installation relay lever with AL-KO wheel mounted
in kg in kg version brake 1 251 919* 251S 1500 - 2700 120 bottom Yes 1637 / 2051 AK 270 14 - 40 2

299 319 161 S 950 - 1600 100 top No 1637 / 2051 DIN eye 14 - 40 2 1 251 920 251S 1500 - 2700 120 bottom Yes 2361 AK 270 14 - 40 20

242 935 161 S 950 - 1600 100 top No 2361 DIN eye 14 - 40 2 1 251 921 251S 1500 - 2700 120 bottom Yes 3062 / 3081 AK 270 14 - 40 20

EC/ECE test report no. EC/ECE type approval no. EC/ECE test report no.
120

120
Overrun hitch EC: 361-284-83 Drawbar installation EC: 00-0229 Overrun hitch EC: 361-303-83

M10
ECE: 361-0047-97 ECE: E1 55R-01 0229 ECE: 361-0044-97
EC/ECE type approval no.
Drawbar installation EC: 00-0227
M10

ECE: E1 55R-01 0227


Ø13 Ø 13
166

166
-1

318 159 315


159

-1


689
692

* Available for delivery from September 2017 * Available for delivery from September 2017
36 37
OVERRUN HITCH V OVERRUN HITCH V
1,500 to 2,700 kg 1,550 to 3,000 kg

Ordering overview Ordering overview


SAP: AE KPL V OB 251S DIN EYE GASF SAP: AE KPL V ST OB 251G AK300 GASF
AE V 251S with DIN eye AE V 251G with AK 300
Order Type Total weight Imposed Drawbar Changeover Can be combined Hitch Order Type Total weight Imposed Drawbar Changeover Can be combined Hitch
no. in kg load installation relay lever with AL-KO wheel mounted no. in kg load installation relay lever with AL-KO mounted
in kg version brake in kg version wheel brake

240 007 251S 1500 - 2700 120 top Yes 1637 / 2051 DIN eye 16 - 40 2
249 249* 251G steel 1550 - 3000 120 top No 1637 / 2051 AK 300 16 - 40 2
242 942 251S 1500 - 2700 120 top Yes 2361 DIN eye 16 - 40 20

242 938 251S 1500 - 2700 120 top Yes 3062 / 3081 DIN eye 16 - 40 20 EC/ECE test report no. EC/ECE type approval no.

120
Overrun hitch EC: 361-035-93 Drawbar installation EC: 00-0466

M12
ECE: 361-0043-97 ECE: E1 55R-01 0466
EC/ECE test report no. EC/ECE type approval no.

120
Overrun hitch EC: 361-303-83 Drawbar installation EC: 00-0227
ECE: 361-0044-97 ECE: E1 55R-01 0227

Ø13

M10
166


Ø13 313 159

-1

166


687

-1
318 159


*No longer part of the range from January 2018
692

SAP: AE KPL V ST OB 251G AK301 GASF


AE V 251G steel with PROFI V AK 301
Order Type Total weight Imposed Drawbar Changeover Can be combined Hitch
no. in kg load installation relay lever with AL-KO mounted
in kg version wheel brake

1 251 097 251G steel 1550 - 3000 120 top No 1637 / 2051 AK 301 17 - 40 2

1 251 600 251G steel 1550 - 3000 120 top No 2361 AK 301 17 - 40 20

1 251 601 251G steel 1550 - 3000 120 top No 3062 / 3081 AK 301 17 - 40 20

EC/ECE test report no. EC/ECE type approval no.

120
Overrun hitch EC: 361-035-93 Drawbar installation EC: 00-0466
ECE: 361-0043-97 ECE: E1 55R-01 0466

M12
Ø13

166


319 159

-1

693

38 39
OVERRUN HITCH V OVERRUN HITCH V
1,550 to 3,000 kg With elevated centre flange welded on 1,500 to 3,000 kg

Ordering overview Ordering overview


SAP: AE KPL V ST UN 251G AK301 GASF SAP: AE KPL V ST OB 251S AK270 GASF
AE V 251G steel with PROFI V AK 301 AE V 251S with AK 270 and Soft-Dock, 1500 – 2700 kg
Order Type Total Imposed Drawbar Changeover Can be combined Hitch Order Type Total weight Imposed Drawbar Changeover Can be combined Hitch
no. weight load installation relay lever with AL-KO mounted no. in kg load installation relay lever with AL-KO mounted
in kg version wheel brake
in kg in kg version wheel brake
1 251 922* 251S 1500 - 2700 100 top Yes 1637 / 2051 AK 270 18 - 35 2
1 251 288 251G steel 1550 - 3000 120 bottom No 1637 / 2051 AK 301 17 - 40 20
1 251 923 251S 1500 - 2700 100 bottom Yes 1637 / 2051 AK 270 18 - 35 20

1 251 924 251S 1500 - 2700 100 top Yes 2361 AK 270 18 - 35 20
EC/ECE test report no. EC/ECE type approval no.
1 251 925 251S 1500 - 2700 100 bottom Yes 2361 AK 270 18 - 35 20

120
Overrun hitch E C: 361-035-93 Drawbar installation EC: 00-0466

M12
ECE: 361-0043-97 ECE: E1 55R-01 0466 1 251 926 251S 1500 - 2700 100 top Yes 3062 / 3081 AK 270 18 - 35 20

1 251 927 251S 1500 - 2700 100 bottom Yes 3062 / 3081 AK 270 18 - 35 20

EC/ECE test report no. EC/ECE type approval no. 145


Ø13
Overrun hitch EC: 361-303-83 Drawbar installation EC: 00-0227 105
166 ECE: 361-0044-97 ECE: E1 55R-01 0227

120

M10
70

15
50
319 159

-1

66 90
693
Ø 13
166

104

315 159

-1

716

* Available for delivery from September 2017

SAP: AE KPL V ST OB 251G DIN EYE GASF


AE V 251G steel with DIN eye
Order Type Total weight Imposed Drawbar Changeover Can be combined Hitch SAP: AE KPL V ST OB 251G AK300 GASF
no. in kg load installation relay lever with AL-KO mounted AE V 251G with AK 300, 1550 – 3000 kg
in kg version wheel brake Order Type Total weight Imposed Drawbar Changeover Can be combined Hitch
no. in kg load installation relay lever with AL-KO mounted
249 250 251G steel 1550 - 3000 120 top No 1637 / 2051 DIN eye 18 - 40 20
in kg version wheel brake

1 251 437* 251G 1550 - 3000 120 top No 1637 / 2051 AK 300 19 - 35 2
EC/ECE test report no. EC/ECE type approval no.
120

Overrun hitch EC: 361-035-93 Drawbar installation EC: 00-0466


ECE: 361-0043-97 ECE: E1 55R-01 0466 EC/ECE test report no. EC/ECE type approval no. 145
Overrun hitch EC: 361-035-93 Drawbar installation EC: 00-0466 105
ECE: 361-0043-97 ECE: E1 55R-01 0466

120

M12
70

15
50
M12

66 90
Ø13
166 Ø 13

166

104
°
-1

323 159

5
308 159

-1


697 709

*No longer part of the range from January 2018

40 41
OVERRUN HITCH V OVERRUN HITCH V
With elevated centre flange welded on 1,550 to 3,000 kg 2,500 to 3,500 kg

Ordering overview Ordering overview


SAP: AE KPL V ST OB 251G AK301 GASF SAP: AE KPL V OB 2.8VB/1 AK351 GASF 3500
AE V 251G with PROFI V AK 301 AE V 2.8 VB with tow ball AK 351
Order Type Total weight Imposed Drawbar Changeover Can be combined Hitch Order Type Total weight Imposed Installation Changeover Can be combined Hitch
no. in kg load installation relay lever with AL-KO mounted no. in kg load relay lever with AL-KO mounted
in kg version wheel brake in kg wheel brake

1 251 500 251G 1550 - 3000 120 top No 1637 / 2051 AK 301 20 - 20 2 1 251 875 2.8VB1/-C 2,500 - 3,500 150 top and bottom No 2051 AK 351 33 - 10 20

1 251 602 251G 1550 - 3000 120 top No 2361 AK 301 20 - 20 20 1 251 555 2.8VB1/-C 2,500 - 3,500 150 top and bottom No 2361 AK 351 33 - 10 2

1 251 603 251G 1550 - 3000 120 top No 3062 / 3081 AK 301 20 - 20 20 1 251 565 2.8VB1/-C 2,500 - 3,500 150 top and bottom No 3062 / 3081 AK 351 33 - 10 2

EC/ECE test report no. EC/ECE type approval no. EC/ECE test report no. EC/ECE type approval no.

135

M12
Overrun hitch EC: 361-035-93 Drawbar installation EC: 00-0466 145 Overrun hitch EC: 361-316-83 Drawbar installation EC: 00-0384
ECE: 361-0043-97 ECE: E1 55R-01 0466 ECE: 361-0045-97 ECE: E1 55R-01 0384
105

120

M12
70

15
50
Ø 13

66 90
186


Ø 13 340 176

°-1
166

104

.6
319 159
-1

13
9° 800
720

SAP: AE KPL V OB 2.8VB/1 WITHOUT KUPP 3500


AE V 2.8 VB without hitch (matching ball hitches or drawbar eyes see table of contents)
Order Type Total weight Imposed Installation Changeover Can be combined Hitch
no. in kg load relay lever with AL-KO mounted
in kg wheel brake

1 251 881 2.8VB1/-C 2,500 - 3,500 150 top and bottom No 2051 without 30 - 10 20

1 251 563 2.8VB1/-C 2,500 - 3,500 150 top and bottom No 2361 without 30 - 10 2

1 251 564 2.8VB1/-C 2,500 - 3,500 150 top and bottom No 3062 / 3081 without 30 - 10 2

EC/ECE test report no. EC/ECE type approval no.

135

M12
Overrun hitch EC: 361-316-83 Drawbar installation EC: 00-0384
ECE: 361-0045-97 ECE: E1 55R-01 0384

Ø 13

186


222 176

°-1
.6
13
700

42 43
ACCESSORIES FOR OVERRUN HITCHES V

Ordering overview Ordering overview


Retrofit kit Cover bracket for drawbar spars
1x Clamp load capacity 150 kg 18
25,5 SAP: BRACKET CONNECT.
SAP: CLAMP 48D 161/251 7
R1
1x Order no. 293 020
5 Order no. 207 241 01 04

41
Suitable for Overrun device V
2x Suitable for Overrun device V

13
types Top installation

100

127
types Top installation 161 S, 251 S,
1x 251 G steel, 251 G cast-iron
60 S/2, 90 S/3

1 kg 0.5 kg
1x 49,5 17 52,5
- 200 units - 200 units

Jockey wheel holder centre mounting Cover bracket for drawbar spars
105 7
Load capacity 300 kg 17
24,5 30,5
Ø 11
SAP: BRACKET BREAKAWAY CABLE 161S/251S
SAP: JOCKEY WHEEL HOLDER RETROFIT HOT-DIP GALV
35
50

2x 1x
Order no. 249 127

12,8
Order no. 364 414

51
Ø13 70
Suitable for Overrun device V top installation
Suitable for Overrun device V top installation
types 161 S, 251 S, 251 G steel

145
120
1x types 161 S, 251 S,

13
Suitable for Overrun device V bottom installation 39°
163

types 251 G steel, 251 G cast-iron


2x 251 S
8

1x 1 kg 49,5 52,5 0.3 kg


145
- 200 units
- 200 units

Jockey wheel holder centre mounting 7 20 Cover bracket for drawbar spars
105 30
11

Load capacity 500 kg 24,5


1x 1x 1x SAP: BRACKET BREAKAWAY CABLE 2.8VB/1
SAP: JOCKEY WHEEL HOLDER 2.8 VB/C HOT-DIP GALV
50

65,8
Order no. 249 811

12,8
Order no. 366 262
3x 70
Suitable for Overrun device V
Suitable for Overrun device V

173
135
Type Top and bottom installation
types Top and bottom installation
2x 2.8 VB/1-C
107

39°

13
2.8 VB/1-C
8

1x 1 kg
170 0.5 kg
- 200 units
49,5 64
- 200 units

199,5 Skid bracket


168,8 3 Cover plate for drawbar spars SAP: SUPPORT BRACKET V-VERS 150MM
18

17 HOT-DIP GALV
SAP: COVER PLATE
36° Order no. 217 132

150
Order no. 238 162 00 02
13

Suitable for Overrun device V top installation


214

° Suitable for Overrun device V bottom installation types


18 60 S/2, 90 S/3, 161 S, 251 S,
type 161 S, 251 S,
0 251 G steel, 251 G cast-iron
251 G steel, 251 G cast-iron 7 Ø1 7 Suitable for Overrun device V bottom installation
34

120 1 kg types 161 S, 251 S,


Ø 13

30
205 61 251 G steel, 251 G cast-iron
- 200 units

13
20 130
0.5 kg
166
- 200 units

44 45
ACCESSORIES FOR OVERRUN HITCHES V

Ordering overview Ordering overview

164 Set spacer height 40 mm 220 50 Set spacer height 50 mm

SAP: SET SPACER 35DS 60S, 90S-40MM 186


40 SAP: SET SPACER 35DS 2.8VB-50MM
130

Ø 13

20
Order no. 1 730 090 Order no. 1 730 094

50
Suitable for Overrun device V top installation

40
Ø 13 Suitable for Overrun device V top installation
types 60 S/2, 90 S/3
types AE 2.8 VB-1/C
164
ECE type app. E1 55R-01 2389 220 50
40 ECE type app. E1 55R-01 2389
130 186

Ø 13
1.3 kg 2.2 kg

20
40

50
- 100 units - 100 units
Ø 13

Set spacer height 70 mm 241 Set spacer height 50 mm


164
Ø 13 50
SAP: SET SPACER 35DS 60S, 90S-70MM SAP: SET SPACER 35DS AE PROFI-50MM
130 Ø 13
70

20
Order no. 1 730 091 Order no. 1 730 095

50
40
Suitable for Overrun device V top installation 166 Suitable for Overrun device V top installation
164 types 60 S/2, 90 S/3 types AE Profi 3500
207
241
130 70 ECE type app. E1 55R-01 2389 ECE type app. E1 55R-01 2389
Ø 13
Ø 13

50
2.2 kg 3.2 kg

20
40

50
- 100 units - 100 units
166
207
Set spacer height 40 mm
200 15 166 40 Set spacer height 40 mm
SAP: SET SPACER 35DS 161S, 251S-40MM
166 40 SAP: SET SPACER 35DS 200V-40MM
Ø 13

Order no. 1 730 092


Order no. 1 730 329

40
Ø 13

20
40

Suitable for Overrun device V top installation


types 161 S, 251 S, AE Profi 3000,
325 Suitable for Overrun device V top installation
251 G steel, 251 G cast-iron types AE Euro 130V / 150V / 200V
200
40 15 166 40
166 ECE type app. E1 55R-01 2389 ECE type app. E1 55R-01 2389
Ø 13

1.6 kg 2.0 kg
40

40
Ø 13

20
- 100 units 325 - 100 units

Set spacer height 70 mm


200
SAP: SET SPACER 35DS 161S, 251S-70MM
166 70
Ø 13

Order no. 1 730 093

Suitable for Overrun device V top installation


40

200 types 161 S, 251 S, AE Profi 3000,


251 G steel, 251 G cast-iron
166 70
Ø 13

ECE type app. E1 55R-01 2389

2.1 kg
40

- 100 units

46 47
BREAKAWAY CABLE GUIDE FOR OVERRUN HITCH

Your Advantage 3. On the square overrun devices with support bar


I Safe in an emergency! (emergency brake) according guide. For this reason, AL-KO has
Mounting/retrofitting
During the inspection or new to Article 41. It is apparent that developed the breakaway cable
A Ø 13 mm hole (dimension must be sealed with a corrosion device with a tightening torque of guidance of the breakaway cable.
registration of trailers, the TÜV a functioning breakaway brake is guide for subsequent mounting.
see diagram) is provided on the protection agent. Following that, 80 +/- 5 Nm (see diagram). Push
pays increased attention to the decisively dependent on having
support bar of the overrun device. the breakaway cable guide can the breakaway cable through,
function of the breakaway brake an optimum breakaway cable
The resulting bare metal surface be screwed onto the overrun thereby ensuring optimum

Support bar for overrun device square with


support bar
Order no. 614 721
1. On the overrun devices V top installation Type 60 S/2, 90 S/3,
161 S, 251 S
Mounting/retrofitting
The cover bracket with cable Following that, the breakaway cable
guide is screwed onto the is guided through the slot of the
spar with a tightening torque cover bracket.
4. On the overrun devices tube
of 80 +/- 5 Nm (see figure).
Ordering overview
Mounting/retrofitting
for overrun device V
The breakaway cable guide is onto the overrun device Push the breakaway cable optimum guidance of the
top installation
screwed (according to diagram) (tightening torque 80 +/- 5 Nm). through, thereby ensuring breakaway cable.
Order no. 207 241 01 04
Type 60 S/2, 90 S/3
for overrun device tube
  Order no. 364 414 247 190
Order no. 247 190
Type 161 S, 251 S,
251 G 247 191 Type 131 R
Cover bracket Order no. 247 191
Order no. 366 262

Type 2.8 VB/1 Type 161 R, 251 R

5. On the overrun devices height-adjustable


2. On the overrun devices V bottom installation
Mounting/retrofitting
Mounting/retrofit
A Ø 13 mm hole (see figure) is protection agent. with a tightening torque of optimum guidance of the
The breakaway cable guide of 80 +/- 5 Nm (see figure). In this bolt according to DIN 931 A3C The breakaway cable can now provided on the overrun device. Following that, the breakaway 80 +/- 5 Nm (see diagram). breakaway cable.
is screwed onto the overrun case, the original M 12 bolt must (not supplied). be pulled to the eye of the cable The resulting bare metal surfaces cable guide can be screwed Push the breakaway cable
device with a tightening torque be replaced by a 10 mm longer guide. must be sealed with a corrosion onto the overrun device through, thereby ensuring

for overrun device V for overrun device


Cable guide 614721 bottom installation height-adjustable
Order no. 247 198 Order no. 614 721
Type 60 S/2, 90 S/3, Type 101 VB, 161 VB,
161 S, 251 S, Breakaway cable 251 VB, 351 VB
251 G, 2.8 VB/1

48 49
OVERRUN DEVICE PROFI V THE IDEAL DEVICE HITCH
One basic solution – many variants Latest technology for the most demanding requirements
The challenges facing this project Numerous drawbar eyes as well as several Your advantage
involved responding flexibly hitches are available for the hitch components. The requirements for l Jockey wheel mounting
Ø 60 mm
and individually to the needs of Practical accessories include the sturdy functional trailer solutions from the outside
Ø 48 mm
commercial customers. This resulted manoeuvring handles, robust skid bracket in the commercial sector (no threading-in from below)
Anti-slip
in a modular system that leaves and centre flange for mounting the various are particularly strict. l Can be used for top and
device
scarcely any wishes ungranted! jockey wheels. It is particularly important that AL-KO Profi overrun devices bottom installation
the overrun device can also be mounted on are produced from high-quality Maximum spar height with
The AL-KO AE Profi V is available in the the top or bottom of the drawbar or chassis cast-iron, making them ideally bottom installation 100 mm.
weight ranges GA 1600 to 3000 kg and construction of the trailer – this produces suitable for tough applications. l Low-wear grey cast-iron
GA 2000 to 3500 kg (imposed load 150 kg different height levels for optimum adaptation mounting
in each case). to the particular towing vehicle. l Clamp can optionally be The pull rod is guided in
used for jockey wheels of Ø 48 a robust cast-iron mounting
and Ø 60 mm. with low play and wear.
The top part of the clamping l  Breakawaycableguide
clip is provided with recesses as standard
JOCKEY WHEEL
for grooved jockey wheels So that the emergency brake
“options”
(anti-slip device). In bottom really will function in an
installation, the jockey wheel emergency.
must be mounted over the cen-
Cast-iron hitch Safety hitch Manoeuvring handle Centre flange Skid bracket tre flange at the rear.
AK 301/351 AKS 3004/3504

ACCESSORIES "options"
TELESCOPIC HANDBRAKE LEVER
Drawbar eye UK Ø 30 Drawbar eye UK Ø 40
HITCH COMPONENTS "options" adjustable in length (AL-KO patent)
Your advantage
l When closing long lever l Ergonomically favourable l Handbrake lever without
140 mm longer; i.e. reduced- hand lever position pushbutton
force application l Handbrake lever closed  On downhill gradients, the trailer
Drawbar eye DIN Ø 40 Drawbar eye DIN Ø 50 / 40
very flat can be moved and braked with
l Closed short lever
Tailgate vehicles can usually be specific handbrake control.
For more clearance between the
opened without problems.
towing vehicle and trailer (when
manoeuvring)
Drawbar eye Italy Ø 45 Drawbar eye UK Ø 2"

Drawbar eye France Ø 68 Drawbar eye NATO Ø 76

140 mm
Handbrake lever opened Handbrake lever closed Handbrake lever closed
Jockey wheel rigid Jockey wheel rigid Jockey wheel rigid with Jockey wheel fully automatic (towing) (position with trailer on down-slope) (position with trailer on up-slope)
Drawbar eye Sweden Ø 57.5 Premium anti-slip device

50 51
OVERRUN DEVICES PROFI V
Without drawbar section / push-on hitch

Ordering overview Ordering overview


SAP: AE KPL V PROFI 3000 AK301 SAP: AE KPL V PROFI 3500 AK351
AE Profi V 3000 kg with tow ball AE Profi V 3,500 kg with tow ball
Order Type Total weight Imposed Installation Change-over Can be combined Hitch Order Type Total Imposed Installation Change-over Can be combined Hitch
no. in kg load relay lever? with AL-KO wheel mounted no. weight load relay lever? with AL-KO mounted
in kg brake in kg in kg wheel brake

1 224 121 AE 3000 1,600 - 3,000 150 top+bottom No 1637/2051 AK 301 22.5 - 25 2 1 224 136 AE 3500 2,000 - 3,500 350* top+bottom No 1637/2051 AK 351 28.5 - 15 20

1 224 122 AE 3000 1,600 - 3,000 150 top+bottom No 2361 AK 301 22.5 - 25 20 1 224 137 AE 3500 2,000 - 3,500 350* top+bottom No 2361 AK 351 28.5 - 15 2

1 224 123 AE 3000 1,600 - 3,000 150 top+bottom No 3062/3081 AK 301 22.5 - 25 20 1 224 138 AE 3500 2,000 - 3,500 350* top+bottom No 3062/3081 AK 351 28.5 - 15 20

EC/ECE test report no. EC/ECE type approval no. EC/ECE test report no. EC/ECE type approval no.

234

270
135
120

120
Overrun hitch EC: 361-051-06 Drawbar installation EC: 00-1648 Overrun hitch EC: 361-052-06 Drawbar installation EC: 00-1649

M12
M12
ECE: 361-016-12 ECE: E1 55R-01 1648 ECE: 361-017-12 ECE: E1 55R-01 1649

13
165
207


Ø13 166

-2


-1
305 157 157


336 196
725 804

SAP: AE KPL V PROFI 3000 WITHOUT SAP: AE KPL V PROFI 3500 WITHOUT
AE Profi V 3000 kg without ball hitch AE Profi V 3,500 kg without ball hitch
Order Type Total weight Imposed Installation Change-over Can be combined Hitch Type Total Imposed Installation Change-over Can be combined Hitch
Order no.
no. in kg load relay lever? with AL-KO mounted weight load relay lever? with AL-KO mounted
in kg wheel brake in kg in kg wheel brake

1 224 124 AE 3000 1,600 - 3,000 150 top+bottom No 1637/2051 without 19.5 - 25 2 1 224 139 AE 3500 2,000 - 3,500 350* top+bottom No 1637/2051 without 25.5 - 15 20

1 224 125 AE 3000 1,600 - 3,000 150 top+bottom No 2361 without 19.5 - 25 20 1 224 140 AE 3500 2,000 - 3,500 350* top+bottom No 2361 without 25.5 - 15 2

1 224 126 AE 3000 1,600 - 3,000 150 top+bottom No 3062/3081 without 19.5 - 25 20 1 224 141 AE 3500 2,000 - 3,500 350* top+bottom No 3062/3081 without 25.5 - 15 20

EC/ECE test report no. EC/ECE type approval no. EC/ECE test report no. EC/ECE type approval no.

234

270
135
120
120

Overrun hitch EC: 361-051-06 Drawbar installation EC: 00-1648 Overrun device EC: 361-052-06 Drawbar installation EC: 00-1649

M12
M12

ECE: 361-016-12 ECE: E1 55R-01 1648 ECE: 361-017-12 ECE: E1 55R-01 1649

13
165
207


Ø13 166

-2


-1

184 157 217 157


235 196
623.5
702

52 53
ACCESSORIES FOR OVERRUN DEVICE PROFI V

Ordering overview Ordering overview


206 Manoeuvring handle for AE Profi up to 3 t 105 Centre flange for AE Profi up to 3 t

25
SAP: MANOEUVRING HANDLE 166MM
SAP: JOCKEY WHEEL HOLDER KPL

90
70

56

11
Order no. 1 224 147

50

94
Ø
Order no. 1 224 152

Ø 13 0.45 kg
70 1.00 kg

40
– 200 units
166 - 200 units

61
130
247 Manoeuvring handle for AE Profi up to 3.5 t

SAP: MANOEUVRING HANDLE 207MM

90
70

56

Order no. 1 224 195 105 Centre flange for AE Profi up to 3.5 t

Ø 13
0.50 kg SAP: JOCKEY WHEEL HOLDER KPL

25
11
50
40

119
Ø
Order no. 1 224 146
207 - 200 units

70 1.00 kg

Clamping clips 48 Ø/60 Ø


Ø60 - 200 units

68
for AE Profi side mounting

M 12 SAP: CLAMP CLIP KPL PROFI-AE 130

Order no. 1 224 196


Ø48
1.00 kg
105 Centre flange elevated for AE Profi up to 3 t

25
The components are - 200 units
supplied loose SAP: JOCKEY WHEEL HOLDER ELEVATED KPL

50

100

186
Order no. 1 224 534
240 Skid bracket for AE top installation
Profi 3 and 3.5 to
2.50 kg
35
90

SAP: SUPPORT BRACKET


- 200 units
Order no. 1 224 151

62
7
13

0.40 kg 142
30

20 101
166 - 200 units
105

25
Centre flange elevated for AE Profi up to 3.5 t
240 Skid bracket for AE bottom installation

50

100
SAP: JOCKEY WHEEL HOLDER ELEVATED KPL
Profi 3 and 3.5 to

206
SAP: SUPPORT BRACKET Order no. 1 224 535
150

Order no. 1 224 537 35 2.50 kg


7 Ø 13
13

68
0.50 kg
30

- 200 units
20 166 142
207 - 200 units

54 55
ACCESSORIES FOR OVERRUN DEVICE PROFI V DRAWBAR EYES FOR OVERRUN DEVICES

Ordering overview Can be used with:


Overrun devices height-adjustable type 101 VB
152 Cover bracket for AE Profi to 3 to
Ø5 Ø5
SAP: WINKEL ANSCHL- FEUVZ 0 Ø5 0 Ø5
6 0 6
22 3.8 kg 2 26 22 3.8 kg
0 0
26

53
Order no. 1 363 501 Ø30 Ø30 Ø30
Ø40
50 50
24,5
50 50
48 Ø40 8 48 Ø40 9
0.25 kg 1 14 Ø40 1 14 Ø40

M12 M12

44
M12 M12
- 200 units
31,5

13 SAP: DRAWBAR EYE E30 M BOLT MAT VZ SAP: DRAWBAR EYE D40 M BOLT MAT VZ
120 Drawbar eye UK E30/A Order no. 1 224 661 Drawbar eye DIN D40/F Order no. 1 224 660

Ø5 Ø5
0 Ø5 0 Ø5
26 3.8 kg 6 3.8 kg
2 0 22 0
0
0 26
26
175 Ø30 Ø30
Cover bracket for AE Profi to 3 to Ø45
Ø40
50 50
50 50
8 8
SAP: WINKEL ANSCHL- FEUVZ 14 Ø40 5 Ø40 14 Ø40 9
81 18 17 Ø40

Order no. 1 363 502 M12 M12 M12 M12


24,5

SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ
0.35 kg
Drawbar eye UK E40/A Order no. 1 224 662 Drawbar eye Italy I45/F Order no. 1 224 663
44

- 200 units
Ø5
31,5

13 Ø5 Ø5 0 Ø5
6.7 kg 0 0 6 3.8 kg 0
22
6
32 22 6
135 3 27
Ø30 Ø30
Ø50 50 Ø50.8
50 50 50
3 8
14
8 Ø40 20 Ø40 14 Ø40
19
8 Ø40

135 Reinforcement plate for AE Profi 3 t and 3.5 t M12 M12 M12 M12

120 SAP: COVER PLATE SAP: DRAWBAR EYE D50 M BOLT MAT VZ SAP: DRAWBAR EYE E50 M BOLT MAT VZ

Order no. 1 366 102


Drawbar eye DIN D50 / D40 NEW Order no. 1 730 611 Drawbar eye UK E50/A Order no. 1 224 664
60

Ø5 Ø5
13

0.5 kg 0 Ø5 0 Ø5
6 6.9 kg 6
22 0 22 3.8 kg 4 0
3 47 23 Ø68
Ø30 Ø30
Ø57.5
- 200 units 50 50
50
50
8 8
14 Ø40 19
0 Ø40 14 Ø40
14
7 Ø40
165
M12 M12 M12 M12

SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF A SAP: DRAWBAR EYE F68 M BOLT MAT VZ

Drawbar eye Sweden VBG 57.5 Order no. 1 225 125 Drawbar eye France F68/E1 Order no. 1 224 665

Ø5
0 Ø5
6 3.8 kg
22 0 0
26
Ø30 Ø76

50
50
8
14 Ø40 17
7 Ø40

M12 M12

SAP: DRAWBAR EYE N76 M BOLT MAT VZ


Drawbar eye NATO N76/E Order no. 1 224 666

56 57
DRAWBAR EYES FOR OVERRUN DEVICES

Can be used with:


Can be used with: Overrun devices height-adjustable Overrun devices V Overrun devices height-adjustable Types 351 VB, 351 VB-2 Optima, 350 VB BASIC
Drawbars height-adjustable Types 161 VB, 161 VB-2 OPTIMA, 160 VB BASIC, Types AE 3000 Overrun devices V Types AE 3500 (cast-iron version), AE 2.8 VB/1-C (steel version)
Types 70.1 VO, 75 VU, 102 VB, 162 VB 251 VB, 251 VB-2 OPTIMA, 270 VB BASIC (Cast iron version) Overrun devices  Types AE 2.8 VB/1-C (steel version)
Ø5 Ø5
0 Ø5 0 Ø6 Ø6
6 0 6 Ø5 0
22 3.5 kg 26 22 3.8 kg 0 0 3.9 kg
26
3 4.2 kg 4 0
2 26 32
Ø30 Ø30 Ø30
Ø40 Ø30
50 50 50 54 Ø40
50 54
8 8
14 Ø40 14
8 14 Ø40 14
9
17
8
20
3

M12 M12 M12 M12 M16 M16

SAP: DRAWBAR EYE E30 M BOLT MAT VZ SAP: DRAWBAR EYE D40 M BOLT MAT VZ SAP: DRAWBAR EYE E30 M BOLT MAT VZ SAP: DRAWBAR EYE D40 M BOLT MAT VZ
Drawbar eye UK E30/A Order no. 1 224 106 Drawbar eye DIN D40/F Order no. 1 213 350 Drawbar eye UK E30/B Order no. 1 224 112 Drawbar eye DIN D40/G Order no. 1 224 114

Ø5 Ø5
0 Ø5 0 Ø5 Ø6 Ø6
26 3.7 kg 6 3.8 kg 0 0
2 0 22 0
0
5 9
26
0 26 4.1 kg 28 4.2 kg 28
Ø30 Ø30
Ø45 Ø45
Ø40 Ø40
50 50 50 54
50 54
8 8
14 Ø40 18
5 14 Ø40 17
9
01 20
2
2

M12 M12 M12 M12 M16 M16

SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ
Drawbar eye UK E40/A Order no. 1 224 107 Drawbar eye Italy I45/F Order no. 1 224 108 Drawbar eye UK E40/B Order no. 1 224 113 Drawbar eye Italy I45/G Order no. 1 224 115

Ø5 Ø5
0 Ø5 0 Ø5 Ø6 Ø6
6 6.7 kg 0 6 4.3 kg 7.2 kg 4.7 kg
22 2 22 0
2
0 6 0
33 27
6 33 28
Ø30 Ø30
Ø50 50 Ø50.8 Ø50 54 Ø50.8
50 50
50 54
8 3 8
14 Ø40 20 14 Ø40 8 Ø40 20
3
19 1 99

M12 M12 M12 M12 M16


M16

SAP: DRAWBAR EYE D50 M BOLT MAT VZ SAP: DRAWBAR EYE E50 M BOLT MAT VZ SAP: DRAWBAR EYE D50 M BOLT MAT VZ SAP: DRAWBAR EYE E50 M BOLT MAT VZ
Drawbar eye DIN D50 NEW Order no. 1 730 612 Drawbar eye UK E50/A Order no. 1 224 109 Drawbar eye DIN D50 NEW Order no. 1 730 613 Drawbar eye UK E50/B Order no. 1 224 116

Ø5 Ø5
0 Ø5 0 Ø5 Ø6 Ø6
6 6.6 kg 0 6 5.6 kg 7.7 kg 0 6.0 kg 0
22 22 4 0
26
4
7 23 Ø68 36
7
34 Ø68
Ø30 Ø57.5 Ø30 Ø57.5
50 50 50 54
50 54
8 48
14 Ø40 190 1 Ø40 14
7
20
3
17
2

M12 M12 M12 M12 M16 M16

SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF A SAP: DRAWBAR EYE F68 M BOLT MAT VZ SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF B SAP: DRAWBAR EYE F68 M BOLT MAT VZ

Drawbar eye Sweden VBG 57.5 Order no. 1 225 076 Drawbar eye France F68/E Order no. 1 224 110 Drawbar eye Sweden VBG 57.5 Order no. 1 225 077 Drawbar eye France F68/F Order no. 1 224 117

Ø5 Ø5 Ø6
6.0 kg 0 0 6.4 kg 0
6 0
22 26 28
8
Ø76 Ø76
Ø30
50 50 54
148 Ø40 17
7
19
6

M12 M12 M16

SAP: DRAWBAR EYE N76 M BOLT MAT VZ SAP: DRAWBAR EYE N76 M BOLT MAT VZ
Drawbar eye NATO N76/E Order no. 1 224 111 Drawbar eye NATO N76/F Order no. 1 224 118

58 59
OVERRUN HITCH V STEEL OVERRUN HITCH V AND SQUARE
With short, flat spring accumulator lever 950 to 2700 kg With lowering handbrake lever 950 to 3500 kg

Ordering overview
YOUR SAMPLE
SAP: AE KPL V OB 161S AK161 FEDS
Overrun device V 161S with AK 161 ADVANTAGE APPLICATIONS
Order Type Total Imposed Version of Changeover Can be com- Hitch
After the handbrake has been Important: This handbrake lever Trailers in which the area above the overrun
no. weight load drawbar relay lever bined with AL-KO mounted
in kg in kg installation wheel brake applied, the handbrake lever can position could lead to the mistak- hitch must be free.
be lowered. The space created en assumption that the handbrake
1 253 077 161 S 950 - 1600 100 top No 1637 / 2051 AK 161 17 - 15 20
above the overrun hitch is now has already been released.
free and can be used.
For this reason the dealer should
Scope of supply EC/ECE test report no. inform the user about this special
l Overrun device (see Fig.)

120
Overrun device EC: 361-284-83 function.

M10
l Plug holder (loose) ECE: 361-0047-97
l Instructions for use (loose)
EC/ECE type approval no.
Drawbar installation EC: 00-0229
ECE: E1 55R-01 0229 Ø 13
166


-1
316 159


690

Ordering overview
SAP: AE KPL V OB 251S AK270 FEDS
Overrun device V 251S with AK 270
Order Total Imposed Changeover
OPERATION OPERATION OVERRUN DEVICES
Type Version of Can be com-
no. weight load drawbar relay lever bined with AL-KO
Hitch
mounted
OVERRUN DEVICES STEEL CAST-IRON
in kg in kg installation wheel brake
Brake the trailer when Release the parking brake Brake the trailer when Important: Perform the lowering
1 253 084 251 S 1500 - 2700 120 top No 1637 / 2051 AK 270 19 - 15 20 stationary. on the trailer again stationary. carefully once there is little room
Pull the handbrake lever (1) up = Press the pushbutton (2) on the Pull the handbrake lever (1) up = left in this position between your
EC/ECE test report no. parking brake is active and the handbrake lever and, at the same parking brake is active and the hand and the overrun hitch.
Scope of delivery
120

Overrun device E C: 361-303-83 brake linkage is clamped. time, pull the handbrake lever (1) brake linkage is clamped.
l Overrun hitch (see fig.)
M10

ECE: 361-0044-97   upwards.   Release the parking brake


l Plug holder (loose)
EC/ECE type approval no. Lower handbrake lever Let out the pushbutton (2) and Lower handbrake lever on the trailer again
l Instructions for use (loose)
Drawbar installation EC: 00-0227 Press the pushbutton (2) on the then press the handbrake (3) Press the small locking lever (2) Press the small locking lever (2)
ECE: E1 55R-01 0227 Ø 13 handbrake lever and, at the same down, thereby releasing the on the bottom of the handbrake on the bottom of the handbrake
166 time, lower the handbrake lever parking brake again. lever and, at the same time, lever and, at the same time, pull

(3) slowly and carefully towards slowly and carefully lower the the handbrake lever (1) back up.
-1

316 159

the overrun hitch. handbrake lever (3) downwards Let out the small locking lever (2)
690 Important: Perform the lowering towards the overrun hitch. and then push the handbrake (3)
carefully once there is little room back down. The parking brake is
left in this position between your released again.
hand and the overrun hitch.

60 61
OVERRUN HITCH V AND SQUARE STEEL OVERRUN HITCH V CAST-IRON
With lowering handbrake lever 950 to 3,000 kg With lowering handbrake lever 1600 to 3500 kg

Ordering overview Ordering overview


SAP: AE KPL VKT 70 AK161 TOTP SAP: AE KPL V PROFI3000 AK301 ASB-HB G
Overrun hitch square 161 S with AK 161 Overrun hitch Profi V with AK 301
Order Type Total Imposed Version of Changeover Can be com- Hitch Order Type Total Imposed Version of Changeover Can be com-
Hitch
no. weight load drawbar relay lever bined with AL-KO mounted no. weight load drawbar relay lever bined with AL-KO
installation mounted
in kg in kg wheel brake in kg in kg installation wheel brake

1 224 654 AE 3000 1600 - 3000 150 top + bottom No 3062 / 3081 AK 301 23 - 15 20
1 253 083 161 S 950 - 1600 100 Square 70 Yes 2051 / 2361 AK 160 17 - 15 20
1 251 464 AE 3000 1600 - 3000 150 top + bottom No 2361 AK 301 23 - 15 20

EC/ECE test report no. 1 251 465 AE 3000 1600 - 3000 150 top + bottom No 2051 AK 301 23 - 15 20
Scope of delivery 830
l Overrun hitch (see fig.) Overrun device EC: 361-284-83
ECE: 361-0047-97 495 105
l Plug holder (loose) Scope of delivery EC/ECE test report no.
20

120
EC/ECE type approval no. 70 Overrun device EC: 361-051-06
l Instructions for use (loose) l Overrun hitch (see fig.)

25
50
ECE: 361-016-12

40,5
Drawbar installation EC: 00-0229
l Plug holder (loose)
ECE: E1 55R-01 0267
l Instructions for use (loose) EC/ECE type approval no.

70
Ø11
Drawbar installation EC: 00-1648
Ø 13 ECE: E1 55R-01 1648
Ø13

19°
100 166

M10

8°-
120
305
725

SAP: AE KPL V OB AK161 TOTP SAP: AE KPL V PROFI3500 AK351 ASB-HB


Overrun hitch V 161 S with AK 161 and 251 G with AK 300 Overrun hitch Profi V with AK 351
Order Type Total Imposed Version Changeover Can be com- Hitch Order Type Total Imposed Version of Changeover Can be combined
Hitch
no. weight load of drawbar relay lever bined with AL-KO mounted no. weight load drawbar relay lever with AL-KO
mounted
in kg in kg installation wheel brake in kg in kg installation wheel brake

1 253 076 161 S 950 - 1600 100 top Yes 2051 / 2361 AK 161 14 - 15 20 1 224 995 AE 3500 2000 - 3500 150 top + bottom No 2361 AK 351 29 - 15 20

1 211 412* 251 G 1500 - 3000 120 top Yes 3062 / 3081 AK 300 19 - 15 20 1 224 996 AE 3500 2000 - 3500 150 top + bottom No 3062 / 3081 AK 351 29 - 15 20

Scope of delivery EC/ECE test report no. Scope of delivery EC/ECE test report no.
336

120
135
l Overrun hitch (see fig.) Overrun device EC: 361-284-83 l Overrun hitch (see fig.) Overrun device EC: 361-051-06
120

ECE: 361-0047-97 ECE: 361-016-12


l Plug holder (loose) l Plug holder (loose)
l Instructions for use (loose) l Instructions for use (loose) EC/ECE type approval no.
EC/ECE type approval no.
Drawbar installation EC: 00-1649
Drawbar installation EC: 00-0227 ECE: E1 55R-01 1649
M10

ECE: E1 55R-01 0227


Ø 13 Ø 13
166

19°
166

-1

8°-

316 159 207


690 804
*No longer part of the range from January 2018

62 63
OVERRUN HITCH V AND SQUARE
With hydraulic brake transfer device

YOUR SAMPLE PROGRAMME


ADVANTAGE APPLICATIONS Example: Trailer with V drawbar, tandem, max. 2600 kg permitted total weight
Figure 3
l Soft, comfortable overrun l Lifting platform trailer
procedure, no overrun shock. l Transport trailer for sensitive
l Minimum transmission losses goods (electronics, glass, etc.)
= better braking values. l Animal trailer, especially for horses
1310488 Slave cylinder attachment kit

Order brake linkage according to complete catalogue

BC
1211022 OH with main brake
Figure 1 Figure 2
cylinder mounted Order axles according to complete catalogue

 1 = main brake cylinder


 2 = slave cylinder 1310680 Hydraulic line attachment kit
(Note length according to scope of delivery)
3 = hydraulic lines
    4 = compensation profile For mounting on tandem axle with 2x B1200, profile 97
Important: Select Bowden cables 300 mm longer and in screw-on
 5 = expansion tank version! (No quick assembly)
6 = handbrake lever
 7 = bracket
  8 = c onnection for parking brake
Example: Trailer with square OH, single axle, max. 1600 kg permitted total weight (special variant)
9 = Bowden cable
Figure 4

1210722 Axle with welded-on bracket and


slave cylinder

1210723 OH with main slave cylinder mounted


SERVICE BRAKE/EMERGENCY BRAKE HANDBRAKE/PARKING BRAKE
On the service brake, the drawbar cable and the expansion joint Installation situation Slave
Installation situation Slave
tube pushes the overrun hitch lock via the compensation profile cylinder is mounted in the Drawbar integrated in mounting frame
cylinder is mounted in the

OHF 1470
via the relay lever onto the main (Fig. 1 ). This expands the direction of travel in front of

BC 1000
direction of travel behind the
brake cylinder (Fig. 1 ). brake shoes and the trailer is the axle:
axle:
In the emergency brake, the same braked. In V overrun hitches, the
If the slave cylinder is mounted
thing happens via the handbrake attachment kit for the slave
behind the axle, the handbrake of 1310680 Hydraulic line attachment kit
lever operated by the breakaway cylinder is mounted in front of (Note length according to scope of delivery)
the overrun hitch can no longer
cable. the axle in the driving direction.
be used. In this installation case,
The handbrake in the hydraulic Parking brake:
an additional handbrake/parking
Hydraulic lines (or hoses overrun hitch can thus brake Spindle brake 267 005
brake will have to be mounted alternative:
Fig. 1 ) transfer the pressure the vehicle via the linkage Handbrake lever (separate)
at a suitable point on the vehicle
to the slave cylinder (Fig. 1 ) (see Fig. 3):
(see Fig. 4).
on the axle. The slave cylinder
(Fig. 1 ) pulls on the Bowden

64 65
OVERRUN HITCH V SQUARE OVERRUN HITCH
With hydraulic brake transfer device With hydraulic brake transfer device

Mounting After mounting the chassis, fill For trailers with a hydraulic brake The axles offered cannot be Mounting After mounting the chassis, fill For trailers with a hydraulic brake The axles offered cannot be
The following are required for and bleed the brake system. transfer device, a mechanical, connected centrally with a central The following are required for and bleed the brake system. transfer device, a mechanical, connected centrally with a central
mounting the hydraulic brake Important! The braking effect independent parking brake is tube drawbar. A central tube mounting the hydraulic brake Important! The braking effect independent parking brake is tube drawbar. A central tube
transmission: will not be sufficient if the brake prescribed. drawbar must be integrated in the transmission: will not be sufficient if the brake prescribed. drawbar must be integrated in the
l Bleeding unit (with adapter system has not been bled or only mounting frame or, alternatively, l Bleeding unit (with adapter for system has not been bled or only mounting frame or, alternatively,
for expansion tank) bled insufficiently! the offered axles connected using expansion tank) bled insufficiently! the offered axles connected using
l Flaring unit for brake line Risk of accidents! a V drawbar. l Flaring unit for brake line Risk of accidents! a V drawbar.
(with pin 4 x 7.5) (with pin 4 x 7.5)

120
904
280
Ø 17
18

100
Ø 13
166

°
-17

316 159 150

690

Ordering overview Ordering overview


SAP: AE KPL V OB 251S HYD AK270 GASF SAP: AE KPL VKT100 161S/HYD AK161 SOND
1. Overrun device V 1. Square overrun hitch
Order Type Total Im- Instal- Can be Change- Hand- EC test report no. Tow ball Order Type Total Im- Instal- Can be Change- Hand- EC test report no. Tow ball
posed
no. weight load lation combined with over relay brake Drawbar Overrun mounted type/ no. weight posed lation combined with over relay brake Drawbar mounted type/
Overrun device
AL-KO wheel lever lever installation device version load AL-KO wheel lever lever installation version
kg kg brake kg kg brake

1 253 082 -V- 1500-2600 100 Top 2051 yes Gas spring e1 00-0277 361-303-83 AK 270 1 253 079 Square 950-1600 100 100 2051 yes Gas spring e1 00-267 361-284-83 AK 161
251 S 2361/3081 251 S 251 S/A 161 S 2361/3081 161 K 161 S/A

1 211 677 -V- 2500-3500 150 Top 2361 No Gas spring - 361-0045-97 AK 351 1 253 081 Square 1500-2600 100 100 2051 yes Gas spring e1 00-268 361-303-83 AK 270
2.8 VB 251 S 2361/3081 251 K 251 S/A

2. Hydraulic lines attachment kit 2. Hydraulic lines attachment kit


Order no. Designation/content Order no. Designation/content
1 310 680 Brake line 2 x 2000 mm + small parts (see scope of delivery) 1 310 680 Brake line 2 x 2000 mm + small parts (see scope of delivery)

3. Slave cylinder attachment kit for tandem axle A-frame chassis 3. Slave cylinder attachment kit for tandem axle A-frame chassis
Order no. Designation/content for axle beam Ø mm Order no. Designation/content for axle beam Ø mm
1 310 488 Screw-on bracket, slave cylinder + small parts (see technical drawing) 97 (= max. GA tandem 2600 kg) 1 310 488 Screw-on bracket, slave cylinder + small parts (see technical drawing) 97 (= max. GA tandem 2600 kg)
1 310 907 Screw-on bracket, slave cylinder + small parts (see technical drawing) 110 (= max. GA tandem 3500 kg) 1 310 907 Screw-on bracket, slave cylinder + small parts (see technical drawing) 110 (= max. GA tandem 3500 kg)

66 67
OVERRUN HITCH V
2,500 to 6,000 kg – up to 40 km/h

Ordering overview Ordering overview


SAP: AE KPL V OB 44 V DIN EYE SAP: AE KPL V OB 50 V DIN EYE
Overrun hitch 44 V and 45 ZA with DIN drawbar eye Ø 40 Overrun hitch 50 V and 60 ZA with DIN drawbar eye Ø 40
Central Pivoting Order Im- Installation Change-
Type Total Combinable DIN- Central Pivoting Order no. Type Total Imposed Installation Change- Combinable DIN-
axle drawbar no. posed over with AL-KO Draw-
weight axle drawbar weight load over relay with AL-KO Draw-
trailer trailer load relay wheel brake bar bar
trailer trailer in kg in kg lever wheel brake eye
in kg in kg lever eyes
2361 / 3062 /
Top X 1 730 502 50 V 4400-5000 300 Top No Ø 40 38 - 10 30
X 1 251 725 44 V 2500-4400 300 Bottom No 2051 / 2361 Ø 40 32 - 10 25 3081
from 16°
2361 / 3062 /
Top X 1 225 966* 60 ZA 4700-6000 - Top No Ø 40 38 - 10 30
X 1 251 724 44 V 2500-4400 300 Bottom No 3062 / 3081 Ø 40 32 - 10 25 3081
from 16°
Top
X 1 251 745 45 ZA 3500-4500 - Bottom No 3062 / 3081 Ø 40 32 - 10 25
from 16°

Scope of supply Scope of supply

150
l Overrun device (see Fig.) l Overrun device (see Fig.)

135
l Plug holder (loose) Ø 13 l Plug holder (loose) Ø 17
l Instructions for use (loose) l Instructions for use (loose)
l handbrake lever (loose) l handbrake lever (loose)

EC/ECE test report number EC/ECE test report number


with individual acceptance with individual acceptance

186 186


455 176 °-1

°-1
453 176
14

14
915 937

68 69
OVERRUN DEVICES V
1,000 to 3,500 kg

YOUR ADVANTAGE ent rang


e Scope of supply Jockey wheel attachment Plate for 251T and 351T
Adjustm
A)  Towbar members (pair) including:
A-frame chassis from stock! e
ent rang l Bolted fasteners
Adjustm
Select: Spars with jockey wheel attachment,
l Jockey wheel attachment
suitable linkage with bolted fasteners,
B)  Spar connection (pair)
connecting parts from spar to axle, overrun Pull rod
(please order separately):
device and axle. Everything from stock!
l Mounting instructions
Important!
C) Pull rod (please order separately): Holes for 101T and 161T
On request, special dimensions (lengths,
l Bolted fasteners
connections, etc.) are possible. R (loaded)
Please contact us!

Surface treatment
l Hot-dip galvanised

Ordering overview
101T 351T
SAP: TOWBAR MEMBER V
Towbar member Overrun device Pull rod Spar connection
K max. per- Matching with bolted fasteners with bolted fasteners for
Order Type Test code e1* Total Im- Dimensions
mitted acc. overrun attachment to the axle
no. 94/20* weight of posed Length
to report device top Draw-
per pair trailer load
installation bar
A B C D E F G H with H with I Ø mm
R Type (pair) Order Order no. for axle beam
top in- bottom K with x length mm
E1 number (pair) COMPACT and
stallation installa- x thread length
55R-01 kg kg PLUS
tion
  249 377 101T EC: 00-0538 1850 60 53 40 130 100 302 H 11°  885–1175 1820 60S/2 - 50 13 249 434 9x1650x230/90 M10 249 079 97 Ø; 25°
11° to 11° to
  249 378 2000 900 to 1170 1030–1425 and 90S/3 14 249 436 9x1800x230/90 M10 1 225 292 97 Ø; 5°
1000 100 13.5° 13.5° to 249 998 80 Ø; 25°
  249 379 ECE: 2150 1200 1465 1175–1570 16 249 437 9x1925x230/90 M10
1 225 293 80 Ø; 5°
  249 380 E1 55R-01 0538 2300 1325–1720 17 249 439 9x2075x230/90 M10
  249 381 161T EC: 00-0540 1800 60 53 40 166 120 303 H 11°  835–1225 1820 161 S - 40 15 249 433 9x1550x230/90 M10 249 079 97 Ø; 25°
900 to 8° 12° 1170 1 225 292 97 Ø; 5°
  249 382 ECE: 1600 100 2000 1030–1425 17 249 435 9x1725x230/90 M10 249 998 80 Ø; 25°
1200 to 15° to 15° to
  249 383 E1 55R-01 0540 2500 1465 1520–1915 21 249 440 9x2250x230/90 M10 1 225 293 80 Ø; 5°
  249 384 251T EC: 00-0535 1800 60 53 50 166 120 303 H 11°  835–1225 1800 - 30 20 249433 9x1550x230/90 M10 249 079 97 Ø; 25°
900 to 8° 13.5° 1170 251S and 251G 1 225 292 97 Ø; 5°
  249 385 ECE: 2800 100 2000 1030–1425 23 249 435 9x1725x230/90 M10 249 998 80 Ø; 25°
1200 to 15° to 15° to
  249 386 E1 55R-01 0535 2500 1465 1520–1915 30 249 440 9x2225x230/90 M10 1 225 293 80 Ø; 5°
  249 387 351T EC: 00-0539 2000 1100 to 1400 80 53 50 166 120 308 H 12°  830-1220 1945 AE 3000 - 20 31 267 364 12x1725x170 249 079 97 Ø; 25°
12° 13.5° 1180 1 225 292 97 Ø; 5°
  249 388 ECE: 3000 150 2300 1100 to 1400 1125-1515 251G 34’ 267 365 12x2025x170
to 15° to 15° to 267 022 110 Ø; 25°
  249 389 E1 55R-01 0539 2500 1100 to 1400 1475 1320-1710 36 267 366 12x2225x170 1 223 528 110 Ø; 5°
  249 390 351T EC: 00-0539 2000 900 to 1200 80 53 50 186 135 330 H 14° 1945 2.8VB/1-C - 20 31 267 367 12x1650x170
13° 16° 1190-1485
267 022 110 Ø; 25°
  249 392 ECE: 3500 150 2300 1100 to 1400 34 267 368 12x1950x170
to 17° to 17° H 14° 1 223 528 110 Ø; 5°
  244 100 E1 55R-01 0539 2500 1100 to 1400 1385-1680 36 267 369 12x2150x170
1 224 330 351T EC: 00-0539 2000 900 to 1200 80 53 50 208 135 330 H 14° 1945 AE 3500 - 20 31 267 367 12x1650x170
8° 8° 1385-1680
267 022 110 Ø; 25°
1 224 331 ECE: 3500 150 2300 1100 to 1400 H 14° 34 267 368 12x1950x170
to 20° to 20° 1 223 528 110 Ø; 5°
1385-1680
1 224 332 E1 55R-01 0539 2500 1100 to 1400 36 267 369 12x2150x170

70 71
TOWBAR MEMBERS
Calculation diagram and setting values

Drawbar spar Spar length 1850 mm Spar length 2000 mm Spar length 1800 mm Spar length 2300 mm
Type 101 T Dimension R Dimension R Dimension R Dimension R
(Diagram values where
H=11° spar angle)

Drawbar length K

Drawbar length K

Drawbar length K

Drawbar length K
Pos. spar attachment angle

Pos. spar attachment angle

Pos. spar attachment angle


Pos. spar attachment angle

Spar connection Spar connection Spar connection Spar connection

Drawbar spar Spar length 2000 mm Spar length 2500 mm


Spar length 1800 mm
Type 161 T / 251 T Dimension R Dimension R
Dimension R
(Diagram values where
H=11° spar angle)

Drawbar length K
Drawbar length K
Drawbar length K

Pos. spar attachment angle


Pos. spar attachment angle
Pos. spar attachment angle

Spar attachment angle


Spar connection Spar connection Spar connection

Drawbar spar Spar length 2300 mm Spar length 2500 mm


Spar length 2000 mm
Type 351 T Dimension R Dimension R
Dimension R
(Diagram values where
H=11° spar angle)

Drawbar length K
Drawbar length K
Drawbar length K

Pos. spar attachment angle


Pos. spar attachment angle
Pos. spar attachment angle

Spar connection
Spar connection Spar connection Spar connection

72 73
JOCKEY WHEEL CROSSMEMBER BRAKE LINKAGE
for towbar members V up to 3500 kg Linkage adapter / linkage holder
Your advantage Surface treatment Scope of supply Ordering overview
l No twisting of the spars if the imposed galvanised (see technical drawing) complete SAP: DRAWBAR M10x1550 M MONT TA
load is exceeded, as was previously with bolting material
Order no. Linkage / thread Length mm
sometimes the case with external
Brake linkage Ø 9 1 224 887 Diam. 9 M10 1550 0.85
mounting of the jockey wheel
Hex nut Order no.
l Installation of the jockey wheel between Hex nut Order no.
1 224 888 Diam. 9 M10 1900 1.05
Domed nut
the spars permits safer and easier 1 224 889 Diam. 9 M10 2250 1.3

manoeuvring by hand 1 224 890 Diam. 9 M10 2600 1.4

l Moving attachment angle means 1 224 891 Diam. 9 M10 2950 1.6

the crossmember adapts to the 1 224 892 Diam. 9 M10 3300 1.8
Brake linkage Ø 12
particular spar position Hex nut Order no. 1 224 893 Diam. 9 M10 3650 2.0
Hex nut Order no.
l Delivered pre-assembled thereby Domed nut 1 224 894 Diam. 9 M10 4000 2.2

permitting quick and easy installation 240 126 Diam. 12 M12 1975 1.8

l Three standard lengths permit a wide 240 127 Diam. 12 M12 2450 2.4

range of mounting positions 240 128 Diam. 12 M12 2950 3.0


240 129 Diam. 12 M12 4000 4.0

Operating range
Jockey wheel
l A-frame chassis
Position opt.
SAP: LINKAGE ADAPTER M12-M10 VERP
Linkage perm. total suitable for
Order no.
adapter weight

Mounting 1 224 412 M12 to M10 up to 2700 kg AL-KO overrun devices


with M12 linkage
l The crossmember can be mounted on connection
AL-KO towbar members (mounting
position see diagram). For this purpose,
it is necessary to have 2 holes 12.5 or
13 mm each in the neutral area of the
Surface treatment Scope of supply
spars (see operating instructions for TÜV
Galvanised (front) (see technical drawing)
authorisation).
Plastic (rear)
Important! Jockey wheel crossmember
must make contact with the upper edge of
Linkage holder rear
the towbar member.
Order no. 228 827
The jockey wheel can be installed either
before or after the crossmember in the
Surface treatment
driving direction.
l Hot-dip galvanised, bolts galvanised and
also yellow chromated Linkage holder front
Order no. 228 986 00 07
Recommended from
Ordering overview
a linkage length of 2 m)
SAP: CROSSMEMBER JOCKEY WHEEL 390-410 KPL
Order no. Length B Static Scope of supply
l Crossmember with pre-installed fastening SAP: LINKAGE HOLDER GUIDE M10
mm load max.
brackets and pre-installed counter-flange Linkage holder Linkage
1 212 991 390/410 300 kg 4.71 - 50 10 Order no.
for clamping clip Ø 48 mm and Ø 60 mm front rear Ø mm

1 212 992 440/460 300 kg 4.91 - 50 10 or AL-KO flange jockey wheel (without 228 986 00 07 X Ø 10 and Ø 12 0.2

packaging). 228 827 X Ø 10 0.1


1 212 993 515/535 300 kg 5.38 - 50 10 288 676 01 X Ø 12 0.1

74 75
OVERRUN DEVICES HEIGHT-ADJUSTABLE VB BASIC AND VB-2 OPTIMA
Product lines / differences / application areas


BASIC

PROFESSIONALS RELY ON Product line BASIC  PREMIUM PROFI 


QUALITY FOR LIFE FROM AL-KO
Product name Overrun device height-adjustable VB BASIC Overrun device height-adjustable VB-2 OPTIMA

Suitable for trailers with mobile equipment Yes Yes


(so there is no danger of overloading)
Suitable for professionally used transport trailers Less suitable. Suitable. The system provides a high level of stability and safety, and can cope with
(Danger of overloading) However, the system meets legal requirements short-term overload situations as well
Commercial operators impose demanding requirements on people and
Suitable for bus trailers No. Suitable
machinery. Unproductive time costs money. The bus trailer has requirements that are significantly greater than the statutory specifications
This is why machinery and trailers have to operate round the clock. Max. permitted total weights 1600 kg, 2700 kg, 3500 kg 1600 kg, 2700 kg, 3500 kg
Manufacturers rely on the experience and expertise of AL-KO, the leading Surface treatment Black primed Hot-dip galvanised and chrome VI-free (small parts from 2015)
provider of chassis for trailers up to 3500 kg permitted total weight. Minimum hitching height (standard values) approx. 320 mm approx. 300 mm
Maximum hitching height (standard values) approx. 920 mm approx. 1040 mm
The height-adjustable overrun device can easily be hitched to any car or truck. Hitching far below the loading platform (truck according to standard)
Possible Possible
without collision
The quick-change system for different hitches and eyes is available for almost all
Park/transport position of the OH at 90° Possible (without additional disconnection of screwed connections) No
European country versions.
Parallel adjustment No Yes. This means the OH always remains in a horizontal position when adjusting.
Mounting of the pull rod Low-wear grey cast-iron mounting with minimum play and easy to exchange Low-wear grey cast-iron mounting with minimum play and easy to exchange
Securing the shock absorber in the pull rod Separate by a clamping pin. Separate by a clamping pin.
This means the shock absorber cannot move out when the bolts are removed This means the shock absorber cannot move out when the bolts are removed
Overrun and towing damping Yes Yes

Adjustable hitching heights for Mounting of the drawbar eyes


Time required for changing the hitch components
External mounting. The eyes can be pushed onto the pull rod from the front
Guide value approx. 2 minutes
External mounting. The eyes can be pushed onto the pull rod from the front
Guide value approx. 2 minutes
overrun devices One-person height adjustment assisted by a gas spring No Yes
Time requirement for adjusting Guide value approx. 2 minutes Guide value approx. 2 minutes
Important: Handbrake lever ergonomics Restricted. The lever must be pressed and pushed to release Very good. Slack point lever without pushbutton, body weight can be used.
I All figures refer to tyre size 185/75 R 14 Handbrake lever release force forwards approx. 25-30 kg approx. 20-25 kg
I All figures apply to models with curved drawbar section Handbrake lever release force backwards 30 to 45 kg 25 kg to 35 kg
I All figures apply to the use of axle types B1800/B2000/B2700 with a swing arm length Roll-away protection with trailer on an up-slope The gas spring handbrake lever increases the tension automatically. No rolling away The slack point handbrake lever automatically increases the tension. No rolling away
(incompletely pulled handbrake) (comply with operating instructions) (comply with operating instructions)
of 175 mm
Number of teeth on the upper and lower adjusting point 1 pair 2 pairs = reinforced version
I All figures have been determined under load (nominal load) (areas exposed to high load)
I Admissible deviation of hitching height according to the Professional Association of Drawbar section Sturdy rectangular section Sturdy rectangular section
Vehicle Operators in Germany less than ± 3° horizontally Linkage routed protected in the drawbar section Yes Yes
Force transmission from overrun device to drawbar section Relay lever, Bowden cable i.e. good efficiency Relay lever, linkage i.e. very good efficiency

Type Intermediate piece Hitching height "standard values" mm


Length mm min. max. at 0° max. at +3° inclined
AE 161/251/351 VB-2 700 420 1080 1210
600 439 1003 1130
400 474 849 970 APPLICATION EXAMPLES
AE 161/251/351 VB-2 Optima 700 277 911 1041 Light tower, generator, compressor, high-pressure
600 286 829 955 cleaner, mortar pumps, mini diggers and lifting
400 303 666 786 platforms
AE 160/270 VB Basic 350 320 794 924
AE 350 VB Basic 350 295 819 949

76 77
OVERRUN DEVICES HEIGHT-ADJUSTABLE VB-2 OPTIMA
For professionally used transport trailers

RECTANGULAR SECTION
robust and sturdy technology

TYPE PLATE
The respective wheel brake with
QUICK-CHANGE SYSTEM
which this overrun device can be for different hitches and eyes
combined is noted in this field
RB 2051 I RB 2361 I RB 3081

MODERN, ROBUST GAS SPRING


TECHNOLOGY WITH STURDY permits one-person height adjustment

RECTANGULAR SECTION
I One-person height adjustment assisted by a gas spring

I Two pairs of toothed lock washers reinforce the highly


ADJUSTMENT
stressed adjustment range at the top and bottom RANGE TOP
I Easy-extending telescopic handbrake lever (AL-KO patent) reinforced by two pairs of toothed
without pushbutton, i.e. easily adjusted lock washers
FLAT DESIGN
I The flat construction of the overrun hitch permits:
makes low hitching possible
I Minimum hitching height of approx. 280 mm
ADJUSTMENT RANGE
I Low hitching under the truck loading platform
BOTTOM
reinforced by two pairs of toothed
I The spring pack for the handbrake lever and the linkage is
lock washers
positioned protected in the drawbar section HANDBRAKE LEVER
I Quick-change system drawbar eyes for almost all European easily adjustable without pushbutton
country versions

I Range: 1600 kg, 2700 kg, 3500 kg

I Surface treatment: hot-dip galvanised


LINKAGE ROUTING
protected in the drawbar section

78 79
HEIGHT-ADJUSTABLE OVERRUN HITCHES
Push-on hitch components: Drawbar eyes connection D50 / 161 VB
Ø5
40 0 Ø5
4.2 kg 20 1.7 kg Ø5 22
63.5 kg 6
0
22
0
161 VB-2 OPTIMA with drawbar section cranked 850 to 1,600 kg 50
Ø30 Ø30
50 50
8 8
14 Ø40 14
0
11 M12
13,5
47-54

Ø 12,1
Ø 50
M12 M12
157

SAP: BALL HITCH AK161 D50 M INSTALLATION PARTS SAP: DRAWBAR EYE E30 M BOLT MAT VZ
Technology Hitch AKS™ 3004 CANNOT BE USED Ball hitch AK 161 - Ø 50 Order No. 1 730 808 Drawbar eye UK E30/A Order no. 1 224 106
Type overrun device 161 VB-2 OPTIMA Ø5 Ø5 Ø5
0 Ø5 0 Ø5 0 Ø5
6 3.8 kg 3.7 kg 6
Intermediate piece with drawbar section 162 VB-2 OPTIMA
6
22
26
0 0 22 0
0 22 3.8 kg 26
0
0
26
Ø30 Ø30 Ø30
Ø45
Permissible imposed load with DIN eye 100 kg
Ø40 Ø40
50 50 50 50
50 50
8 8 8
14 Ø40 14
9 14 Ø40 18
5 14 Ø40 17
9

with tow ball 100 kg M12 M12 M12 M12 M12 M12

SAP: DRAWBAR EYE D40 M BOLT MAT VZ SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ
ECE test report number Drawbar eye DIN D40/F Order no. 1 213 350 Drawbar eye UK E40/A Order no. 1 224 107 Drawbar eye Italy I45/F Order no. 1 224 108
of the overrun device ECE test no. 361-117-12 Ø5 Ø5 Ø5
0 Ø5 0 Ø5 0 Ø5
22
6 6.7 kg 2
0 22
6
4.3 kg 0 22
6
6.6 kg 7
0
33 27
6 34
Ø30 Ø30 Ø30 Ø57.5
50
ECE type approval number
Ø50 Ø50.8
50 50 50 50
50
8 8 8
14 Ø40 20
3 14 Ø40 8 Ø40 14 Ø40 19
0

of the drawbar installation E1 55R-01 1157 M12 M12


19

M12 M12 M12


M12

SAP: DRAWBAR EYE D50 M BOLT MAT VZ SAP: DRAWBAR EYE E50 M BOLT MAT VZ SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF A
Changeover relay lever: Drawbar eye DIN D50 NEW Order no. 1 730 612 Drawbar eye UK E50/A Order no. 1 224 109 Drawbar eye Sweden VBG 57.5 Order no. 1 225 076
Yes No Ø5 Ø5
0 Ø5 0 Ø5
22
6 5.6 kg 4
23 Ø68
0
22
6 6.0 kg 26
0 0

Ø30 Ø76
Ø30
50 50 50 50
8 8
14 Ø40 14
7
14 Ø40 17
7

M12 M12 M12 M12

Ordering overview SAP: DRAWBAR EYE F68 M BOLT MAT VZ SAP: DRAWBAR EYE N76 M BOLT MAT VZ
Drawbar eye France F68/E Order no. 1 224 110 Drawbar eye NATO N76/E Order no. 1 224 111
SAP: AE ZHSB 161VB-2 OPTIMA M DRAWBAR SECTION
Overrun hitch cpl. with drawbar section mounted (without hitch components)
Intermediate Drawbar length Total length AE cpl. with drawbar AE cpl. with drawbar Overrun hitch cpl. with drawbar section mounted (without hitch components)
piece section section
in mm E in mm K at 0° DIN drawbar eye for wheel brake 1637/2051 for wheel brake 2361 Jockey wheel
Cranked Cranked Cranked Cranked flange
700 1250 2552 200 591 01 200 591 24 74 - 3 10 * 605 with
DIN drawbar eye 101 VB
700 1330 2632 200 591 02 200 591 25 75 - 3 10 161 VB
700 1410 2712 200 591 03 200 591 26 76 - 3 10 251 VB
700 1490 2792 200 591 04 200 591 27 77 - 3 10
700 1570 2872 200 591 05 200 591 28 78 - 3 10
700 1650 2952 200 591 06 200 591 29 80 - 3 10
700 1730 3032 200 591 07 200 591 30 81 - 3 10
700 1810 3112 200 591 08 200 591 31 82 - 3 10
700 1890 3192 200 591 09 200 591 32 83 - 3 10
700 1970 3272 200 591 10 200 591 33 84 - 3 10
700 2050 3352 200 591 11 200 591 34 85 - 3 10
700 2130 3432 200 591 12 200 591 35 87 - 3 10 min.
at max.
700 2210 3512 200 591 13 200 591 36 88 - 3 10
at
700 2290 3592 200 591 14 200 591 37 89 - 3 10
700 2370 3672 200 591 15 200 591 38 90 - 3 10 DIN drawbar eye *
700 2450 3752 200 591 16 200 591 39 91 - 3 10
700 2530 3832 200 591 17 200 591 40 92 - 3 10
700 2610 3912 200 591 18 200 591 41 93 - 3 10
free drawbar length on setting min. (free drawbar length)
700 2690 3992 200 591 19 200 591 42 95 - 3 10
to 55° from 1527 to 2101
700 2770 4072 200 591 20 200 591 43 96 - 3 10 free drawbar length on setting
700 2850 4152 200 591 21 200 591 44 97 - 3 10 to -5° from 1822 to 2396
(at 0°)
600 1250 2453 200 591 22 200 591 45 71 - 3 10
* = DIN drawbar eye (the dimensions must be recalculated for other hitch components)
400 1250 2253 200 591 23 200 591 46 65 - 3 10

80 81
OVERRUN DEVICES HEIGHT-ADJUSTABLE
Push-on hitch components: Drawbar eyes connection D50 / 251 VB
Ø5
40 0 Ø5
4.2 kg 20 1.8 kg 63.5 kg 0
Ø5 22 22
6

251 VB-2 OPTIMA with drawbar section cranked 1425 to 2700 kg


0 Ø30
50
Ø30
50 50
8 8
14 Ø40 14
0
11 M12
13,5
47-54

Ø 12,1
Ø 50
M12 M12
157

Technology SAP: BALL HITCH AK161 D50 M INSTALLATION PARTS SAP: DRAWBAR EYE E30 M BOLT MAT VZ
Hitch AKS™ 3004 CANNOT BE USED Ball hitch AK 270 - Ø 50 Order No. 1 730 812 Drawbar eye UK E30/A Order no. 1 224 106
Type overrun device 251 VB-2 OPTIMA
Ø5
Intermediate piece with drawbar section 252 VB-2 OPTIMA Ø5 Ø5
0 Ø5 0 Ø5 0 Ø5
22
6 3.8 kg 0 0 22
6 3.7 kg 0 22
6
3.8 kg 0
0
26 26
0 26
Permissible imposed load with DIN eye 120 kg Ø30
50
Ø40
Ø30
Ø40
Ø30
50
Ø45
50 50 50 50
with tow ball 100 kg 14
8 Ø40 14
9 14
8 Ø40 18
5 14
8 Ø40 17
9

M12 M12 M12 M12 M12 M12

ECE test report number SAP: DRAWBAR EYE D40 M BOLT MAT VZ SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ
Drawbar eye DIN D40/F Order no. 1 213 350 Drawbar eye UK E40/A Order no. 1 224 107 Drawbar eye Italy I45/F Order no. 1 224 108
of the overrun device ECE test no. 361-036-12
Ø5 Ø5 Ø5
0 Ø5 0 Ø5 0 Ø5
22
6 6.7 kg 2
0 22
6
4.3 kg 0 22
6
6.6 kg 7
0
33 27
6 34
ECE type approval number Ø30
Ø50 50
Ø30
50
Ø50.8
Ø30
50
Ø57.5
50 50 50

of the drawbar installation E1 55R-01 1158 14


8 Ø40 20
3 14
8 Ø40
19
8 Ø40 14
8 Ø40 19
0

M12 M12 M12 M12 M12 M12

Changeover relay lever: SAP: DRAWBAR EYE D50 M BOLT MAT VZ SAP: DRAWBAR EYE E50 M BOLT MAT VZ SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF A
Drawbar eye DIN D50 NEW Order no. 1 730 612 Drawbar eye UK E50/A Order no. 1 224 109 Drawbar eye Sweden VBG 57.5 Order no. 1 225 076
Yes No
Ø5 Ø5
0 Ø5 0 Ø5
22
6 5.6 kg 4
23 Ø68
0
22
6 6.0 kg 26
0 0

Ø30 Ø76
Ø30
50 50 50 50
8 8
14 Ø40 14
7
14 Ø40 17
7

M12 M12 M12 M12

Ordering overview SAP: DRAWBAR EYE F68 M BOLT MAT VZ SAP: DRAWBAR EYE N76 M BOLT MAT VZ
Drawbar eye France F68/E Order no. 1 224 110 Drawbar eye NATO N76/E Order no. 1 224 111
SAP: AE ZSHB 251VB-2 OPTIMA M DRAWBAR SECTION
Overrun hitch cpl. with drawbar section mounted (without hitch components)
Intermedi- Drawbar Total length OH cpl. with drawbar AE cpl. with drawbar AE cpl. with drawbar Overrun hitch cpl. with drawbar section mounted (without hitch components)
ate piece length K at 0° section for wheel brake section for wheel brake section for wheel brake Jockey wheel
in mm e in mm DIN drawbar eye 1637/2051 2361 3081/3062 flange
Cranked Cranked cranked Cranked Cranked * 605 with 101 VB
DIN drawbar eye
700 1250 2552 200 593 01 200 593 24 200 593 47 90 - 3 10
161 VB
700 1330 2632 200 593 02 200 593 25 200 593 48 92 - 3 10
251 VB
700 1410 2712 200 593 03 200 593 26 200 593 49 93 - 3 10
50

70
700 1490 2792 200 593 04 200 593 27 200 593 50 95 - 3 10

0
456
700 1570 2872 200 593 05 200 593 28 200 593 51 97 - 3 10

49 ± 5
700 1650 2952 200 593 06 200 593 29 200 593 52 98 - 3 10 80

°
634

55
-5°
700 1730 3032 200 593 07 200 593 30 200 593 53 100 - 3 10 25

Ø 17
75
700 1810 3112 200 593 08 200 593 31 200 593 54 102 - 3 10

160
700 1890 3192 200 593 09 200 593 32 200 593 55 103 - 3 10
700 1970 3272 200 593 10 200 593 33 200 593 56 105 - 3 10 365 ± 5
M10
700 2050 3352 200 593 11 200 593 34 200 593 57 107 - 3 10
700 2130 3432 200 593 12 200 593 35 200 593 58 109 - 3 10
min. 560
* 1007 at +55° max. 1194
700 2210 3512 200 593 13 200 593 36 200 593 59 110 - 3 10 * 1302 at -5° E
700 2290 3592 200 593 14 200 593 37 200 593 60 112 - 3 10
60
700 2370 3672 200 593 15 200 593 38 200 593 61 114 - 3 10 DIN drawbar eye *
700 2450 3752 200 593 16 200 593 39 200 593 62 115 - 3 10
700 2530 3832 200 593 17 200 593 40 200 593 63 117 - 3 10

200

100
700 2610 3912 200 593 18 200 593 41 200 593 64 119 - 3 10

Ø 18
free drawbar length on setting min. (free drawbar length)
700 2690 3992 200 593 19 200 593 42 200 593 65 120 - 3 10
to 55° from 1567 to 2201 3.5
700 2770 4072 200 593 20 200 593 43 200 593 66 122 - 3 10
free drawbar length on setting
700 2850 4152 200 593 21 200 593 44 200 593 67 124 - 3 10 to -5° from 1862 to 2496
K (at 0°)
600 1250 2453 200 593 22 200 593 45 200 593 68 87 - 3 10
400 1250 2253 200 593 23 200 593 46 200 593 69 80 - 3 10
* = DIN drawbar eye (the dimensions must be recalculated for other hitch components)

82 83
Zugösen Anschluss D60 / 351VB

HEIGHT-ADJUSTABLE OVERRUN HITCHES


Push-on hitch components: Drawbar eyes connection D60 / 351 VB
40 Ø6
4.2 kg 20 2.9 kg 3.9 kg 26
3
0

351 VB-2 OPTIMA with drawbar section cranked 2,500 to 3,500 kg 11


7
Ø30

17
8
17
8
54

47-54
13,5
1224391 7 1224114 1224112 1 78 1224662
1224113
11

Ø 12,1
Ø 50
Kugel-Kupplung Zugöse DIN D40/G Zugöse England E30/B M16 Zugöse England E40/A
E40/B
157
1224391 1224114 1224112 1224662
1224113
Technology SAP: BALL HITCH AK351 M INSTALLATION PARTS
Kugel-Kupplung SAP:
Zugöse DIN DRAWBAR EYE E30 M BOLT
D40/G MAT VZ E30/B
Zugöse England Zugöse England E40/A
E40/B

Hitch AKS™ 3004 CANNOT BE USED Ball hitch AK 351 - Ø 50 Order no. 1 224 391 Drawbar eye UK E30/B Order no. 1 224 112
Type overrun device 351 VB-2 OPTIMA
Intermediate piece with drawbar section 352 VB-2 OPTIMA 4.2 kg Ø6
0 4.1 kg 5
Ø6
0 4.2 kg 9
Ø6
0
32
4
28 28

Permissible imposed load with DIN eye 150 kg Ø40


Ø40
1224115 54
1224116 1224117 Ø45
54
1224118
54 Zugöse Italien I45/G Zugöse England E50/B F68/F Zugöse NATO N76/F
with tow ball 200 kg
Zugöse Frankreich
3 1 2
20 20 20
1224115 1224116 1224117 1224118
M16 Zugöse Italien I45/G M16 Zugöse England E50/B Zugöse Frankreich F68/F M16 Zugöse NATO N76/F

SAP: DRAWBAR EYE D40 M BOLT MAT VZ SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ
ECE test report number
Drawbar eye DIN D40/G Order no. 1 224 114 Drawbar eye UK E40/B Order no. 1 224 113 Drawbar eye Italy I45/G Order no. 1 224 115
of the overrun device ECE test no. 361-118-12
Ø6 Ø6 Ø6
7.2 kg 33
2
0 4.7 kg 28
6 0 7.7 kg 7
0
36
ECE type approval number Ø50 54 Ø50.8
54
Ø57.5
54

of the drawbar installation E1 55R-01 1233


3 3
20 9 20
19
M16 M16 M16

SAP: DRAWBAR EYE D50 M BOLT MAT VZ SAP: DRAWBAR EYE E50 M BOLT MAT VZ SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF B
Changeover relay lever:
Drawbar eye DIN D50
NEW Order no. 1 730 613 Drawbar eye UK E50/B Order no. 1 224 116 Drawbar eye Sweden VBG 57.5 Order no. 1 225 077
Yes No
Ø6 Ø6
6.0 kg 26
4
0
6.4 kg 28
8
0
Ø68 Ø76

54 54
2 6
17 19

M16 M16

SAP: DRAWBAR EYE F68 M BOLT MAT VZ SAP: DRAWBAR EYE N76 M BOLT MAT VZ
Ordering overview
Drawbar eye France F68/F Order no. 1 224 117 Drawbar eye NATO N76/F Order no. 1 224 118
SAP: AE ZSHB 351-2 OPTIMA M DRAWBAR SECTION
Overrun hitch cpl. with drawbar section mounted (without hitch components)
Intermedi- Drawbar Total length OH cpl. with drawbar AE cpl. with drawbar AE cpl. with drawbar
Overrun hitch cpl. with drawbar section mounted (without hitch components)
ate piece length K at 0° section for wheel brake section for wheel brake section for wheel brake Jockey wheel
in mm e in mm DIN drawbar eye 2051 2361 3081/3062 flange 351 VB
Cranked Cranked Cranked Cranked Cranked * 605 with
DIN drawbar eye
700 1410 2845 200 595 43 200 595 01 200 595 22 132 - 3 10
700 1490 2925 200 595 44 200 595 02 200 595 23 134 - 3 10
700 1570 3005 200 595 45 200 595 03 200 595 24 136 - 3 10
700 1650 3085 200 595 46 200 595 04 200 595 25 138 - 3 10
700 1730 3165 200 595 47 200 595 05 200 595 26 140 - 3 10
700 1810 3245 200 595 48 200 595 06 200 595 27 143 - 3 10
700 1890 3325 200 595 49 200 595 07 200 595 28 145 - 3 10
700 1970 3405 200 595 50 200 595 08 200 595 29 147 - 3 10
700 2050 3485 200 595 51 200 595 09 200 595 30 149 - 3 10
700 2130 3565 200 595 52 200 595 10 200 595 31 151 - 3 10
min.
700 2210 3645 200 595 53 200 595 11 200 595 32 154 - 3 10 at max.
700 2290 3725 200 595 54 200 595 12 200 595 33 156 - 3 10 at
700 2370 3805 200 595 55 200 595 13 200 595 34 158 - 3 10 DIN drawbar eye *
700 2450 3885 200 595 56 200 595 14 200 595 35 160 - 3 10
700 2530 3965 200 595 57 200 595 15 200 595 36 162 - 3 10
700 2610 4045 200 595 58 200 595 16 200 595 37 165 - 3 10
700 2690 4125 200 595 59 200 595 17 200 595 38 167 - 3 10 free drawbar length on setting to 55° from 1760 to 2313 min. (free drawbar length)
700 2770 4205 200 595 60 200 595 18 200 595 39 169 - 3 10
free drawbar length on setting to -5° from 2055 to 2608
700 2850 4285 200 595 61 200 595 19 200 595 40 171 - 3 10

600 1410 2746 - 200 595 20 200 595 41 128 - 3 10 (at 0°)

400 1410 2546 - 200 595 21 200 595 42 118 - 3 10


* = DIN drawbar eye (the dimensions must be recalculated for other hitch components)

84 85
OVERRUN DEVICES HEIGHT-ADJUSTABLE VB BASIC
For trailers with mobile equipment 
BASIC

QUICK-CHANGE SYSTEM
TOOTH TIP for 11 different hitches and eyes.

firmly welded in
Hole pattern for jockey wheel

PROVEN TECHNOLOGY
WITH INTERMEDIATE FLAT DESIGN
PIECE ROUND TUBE AND makes low hitching possible

WELDED-IN TOOTH TIP


I The flat construction of the overrun hitch permits:

I Minimum hitching height of approx. 280 mm

I Low hitching under the truck loading platform

I Linkage routing protected in the drawbar section STANDARD MOUNTING HOLES FOR LONG-LIFE BOWDEN CABLE
I Quick-change system drawbar eyes for almost all THE JOCKEY WHEEL for optimum force transmission

European country versions


Mounting holes for the jockey wheel are already provided on the overrun
I Optimum force transmission by AL-KO Bowden cables devices, see hole pattern.

I Range: 1600 kg, 2700 kg, 3500 kg

I Surface treatment: either black-primed or hot-dip


galvanised

LINKAGE ROUTING
protected in the drawbar section

86 87
HEIGHT-ADJUSTABLE OVERRUN HITCHES
Push-on hitch components: Drawbar eyes connection D50 / 161 VB
Ø5
40 0 Ø5
4.2 kg 20 1.7 kg Ø5 22
63.5 kg 6
0
22
0
160 VB BASIC with drawbar section 850 to 1,600 kg 50
Ø30 Ø30
50 50
8 8
14 Ø40 14
13,5
0
11 M12
47-54

Ø 12,1
Ø 50
157 M12 M12

Technology SAP: AKS3004 VERP GA 3000 FL SAP: BALL HITCH AK161 D50 M INSTALLATION PARTS SAP: DRAWBAR EYE E30 M BOLT MAT VZ
Hitch AKS™ 3004 Order no. 1 225 158 Ball hitch AK 161 - Ø 50 Order No. 1 730 808 Drawbar eye UK E30/A Order no. 1 224 106
Type overrun device 160 VB BASIC, 1600 kg
Intermediate piece with drawbar section 160 VB BASIC, 1600 kg  6 3.8 kg
Ø5
0 Ø5
Ø5
0 Ø5
Ø5
0 Ø5
22 0 0 22
6 3.7 kg 0 22
6
3.8 kg 0
0
26 26
0 26
Permissible imposed load with DIN eye 120 kg Ø30
50
Ø40
Ø30
Ø40
Ø30
50
Ø45
50 50 50 50
with tow ball 100 kg BASIC 14
8 Ø40 14
9 14
8 Ø40 5 14
8 Ø40 17
9
18

M12 M12 M12 M12 M12 M12

ECE test report number SAP: DRAWBAR EYE D40 M BOLT MAT VZ SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ
Drawbar eye DIN D40/F Order no. 1 213 350 Drawbar eye UK E40/A Order no. 1 224 107 Drawbar eye Italy I45/F Order no. 1 224 108
of the overrun device ECE test no. 361-068-14
Ø5 Ø5 Ø5
0 Ø5 0 Ø5 0 Ø5
22
6 6.7 kg 2
0 22
6
4.3 kg 0 22
6
6.6 kg 7
0
33 27
6 34
ECE type approval number Ø30
Ø50 50
Ø30
50
Ø50.8
Ø30
50
Ø57.5
50 50 50

of the drawbar installation E1 55R-01 2489 14


8 Ø40 20
3 14
8 Ø40
19
8 Ø40 14
8 Ø40 19
0

M12 M12 M12 M12 M12 M12

Changeover relay lever: SAP: DRAWBAR EYE D50 M BOLT MAT VZ SAP: DRAWBAR EYE E50 M BOLT MAT VZ SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF A
Drawbar eye DIN D50 NEW Order no. 1 730 612 Drawbar eye UK E50/A Order no. 1 224 109 Drawbar eye Sweden VBG 57.5 Order no. 1 225 076
Yes No
Ø5 Ø5
0 Ø5 0 Ø5
22
6 5.6 kg 4
23 Ø68
0
22
6 6.0 kg 26
0 0

Ø30 Ø76
Ø30
50 50 50 50
8 8
14 Ø40 14
7
14 Ø40 17
7

M12 M12 M12 M12

SAP: DRAWBAR EYE F68 M BOLT MAT VZ SAP: DRAWBAR EYE N76 M BOLT MAT VZ
Drawbar eye France F68/E Order no. 1 224 110 Drawbar eye NATO N76/E Order no. 1 224 111
Ordering overview
SAP: AE ZKF 160VB BASIC M DRAWBAR SECTION Overrun hitch cpl. with drawbar section mounted (without hitch components)
Overrun hitch cpl. with drawbar section mounted (without hitch components)
Drawbar length Total length AE cpl. with drawbar section AE cpl. with drawbar section 3
** 764
764 with DIN drawbar eye
mit DIN-Zugöse Ø1
E in mm K at 0° DIN drawbar eye for wheel brake 1637 / 2051 for wheel brake 2361

50
615
1310 2425 200 597 01 200 597 23 61.3 - 3 20 50

145

100
1390 2505 200 597 02 200 597 24 61.7 - 3 20

35
0
1470 2585 200 597 03 200 597 25 62.0 - 3 20

°
1550 2665 200 597 04 200 597 26 62.3 - 3 20 70

+58
-39°
105

520
1630 2745 200 597 05 200 597 27 62.6 - 3 20

59
1710 2825 200 597 06 200 597 28 63.0 - 3 20 M10
1790 2905 200 597 07 200 597 29 63.3 - 3 20

140
1870 2985 200 597 08 200 597 30 63.6 - 3 20

Ø 13
min.450
min. 450 25
1950 3065 200 597 09 200 597 31 63.9 - 3 20
* 994 bei
at +58° max.1285
max. 1285 80
2030 3145 200 597 10 200 597 32 64.3 - 3 20
* 1037 at
bei -39° E
2110 3225 200 597 11 200 597 33 64.6 - 3 20
2190 3305 200 597 12 200 597 34 64.9 - 3 20 60

160
DIN-Zugöse
DIN drawbar *eye *

80
2270 3385 200 597 13 200 597 35 65.2 - 3 20
2350 3465 200 597 14 200 597 36 65.6 - 3 20
2430 3545 200 597 15 200 597 37 65.9 - 3 20

Ø 15
2510 3625 200 597 16 200 597 38 66.2 - 3 20 freiedrawbar
free Deichsellänge beisetting
length on Einstellung min. (free
mind. (freiedrawbar length)
Deichsellänge)
2590 3705 200 597 17 200 597 39 66.5 - 3 20 auf+58°
to +58°from
von 1444
1444tobis2279
2279 3.5
2670 3785 200 597 18 200 597 40 66.9 - 3 20 freie Deichsellänge
free drawbar beisetting
length on Einstellung
2750 3865 200 597 19 200 597 41 67.2 - 3 20 auf
to 0°0°from
von1565
1565tobis 2400
2400
2830 3945 200 597 20 200 597 42 67.5 - 3 20
K (at
(bei0°)0°)
2910 4025 200 597 21 200 597 43 67.8 - 3 20
2990 4105 200 597 22 200 597 44 68.2 - 3 20
** = DIN drawbar eye
DIN-Zugöse (für (the dimensions
andere must bemüssen
Kupplungsteile recalculated for other
die Maße neu hitch components)
ermittelt werden)

88 89
HEIGHT-ADJUSTABLE OVERRUN HITCHES
Push-on hitch components: Drawbar eyes connection D50 / 251 VB
Ø5
40 0 Ø5
4.2 kg 20 1.7 kg Ø5 22
63.5 kg 6
0
22
0
270 VB BASIC with drawbar section 1,425 to 2,700 kg 50
Ø30 Ø30
50 50
8 8
14 Ø40 14
13,5
0
11 M12
47-54

Ø 12,1
Ø 50
157 M12 M12

Technology SAP: AKS3004 VERP GA 3000 FL SAP: BALL HITCH AK161 D50 M INSTALLATION PARTS SAP: DRAWBAR EYE E30 M BOLT MAT VZ
Hitch AKS™ 3004 Order no. 1 225 158 Ball hitch AK 161 - Ø 50 Order No. 1 730 808 Drawbar eye UK E30/A Order no. 1 224 106
Type overrun device 270 VB BASIC, 2700 kg
Intermediate piece with drawbar section 270 VB BASIC, 2700 kg  6 3.8 kg
Ø5
0 Ø5
Ø5
0 Ø5
Ø5
0 Ø5
22 0 0 22
6 3.7 kg 0 22
6
3.8 kg 0
0
26 26
0 26
Permissible imposed load with DIN eye 120 kg Ø30
50
Ø40
Ø30
Ø40
Ø30
50
Ø45
50 50 50 50
with tow ball 100 kg BASIC 14
8 Ø40 14
9 14
8 Ø40 5 14
8 Ø40 17
9
18

M12 M12 M12 M12 M12 M12

ECE test report number SAP: DRAWBAR EYE D40 M BOLT MAT VZ SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ
Drawbar eye DIN D40/F Order no. 1 213 350 Drawbar eye UK E40/A Order no. 1 224 107 Drawbar eye Italy I45/F Order no. 1 224 108
of the overrun device ECE test no. 361-069-14
Ø5 Ø5 Ø5
0 Ø5 0 Ø5 0 Ø5
22
6 6.7 kg 2
0 22
6
4.3 kg 0 22
6
6.6 kg 7
0
33 27
6 34
ECE type approval number Ø30
Ø50 50
Ø30
50
Ø50.8
Ø30
50
Ø57.5
50 50 50

of the drawbar installation E1 55R-01 2490 14


8 Ø40 20
3 14
8 Ø40
19
8 Ø40 14
8 Ø40 19
0

M12 M12 M12 M12 M12 M12

Changeover relay lever: SAP: DRAWBAR EYE D50 M BOLT MAT VZ SAP: DRAWBAR EYE E50 M BOLT MAT VZ SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF A
Drawbar eye DIN D50
NEW Order no. 1 730 612 Drawbar eye UK E50/A Order no. 1 224 109 Drawbar eye Sweden VBG 57.5 Order no. 1 225 076
Yes No
Ø5 Ø5
0 Ø5 0 Ø5
22
6 5.6 kg 4
23 Ø68
0
22
6 6.0 kg 26
0 0

Ø30 Ø76
Ø30
50 50 50 50
8 8
14 Ø40 14
7
14 Ø40 17
7

M12 M12 M12 M12

SAP: DRAWBAR EYE F68 M BOLT MAT VZ SAP: DRAWBAR EYE N76 M BOLT MAT VZ
Drawbar eye France F68/E Order no. 1 224 110 Drawbar eye NATO N76/E Order no. 1 224 111
Ordering overview
SAP: AE ZKF 270VB BASIC M DRAWBAR SECTION
Overrun hitch cpl. with drawbar section mounted (without hitch components)
Overrun hitch cpl. with drawbar section mounted (without hitch components)
AE cpl. with drawbar AE cpl. with drawbar AE cpl. with drawbar * 764 with
* 764 mitDIN drawbar eye
DIN-Zugöse 3
Drawbar length Total length section for wheel brake section for wheel brake section for wheel brake Ø1

50
E in mm K at 0° DIN drawbar eye 1637 / 2051 2361 3081 / 3062 615
50

145
1310 2425 200 598 01 200 598 23 200 598 45 70.9 - 3 20

100
1390 2505 200 598 02 200 598 24 200 598 46 72.5 - 3 20

35
0
1470 2585 200 598 03 200 598 25 200 598 47 74.0 - 3 20
70

+58°
105

-39°
1550 2665 200 598 04 200 598 26 200 598 48 75.5 - 3 20

520
1630 2745 200 598 05 200 598 27 200 598 49 77.1 - 3 20

75
1710 2825 200 598 06 200 598 28 200 598 50 78.6 - 3 20
25

160
1790 2905 200 598 07 200 598 29 200 598 51 80.1 - 3 20
1870 2985 200 598 08 200 598 30 200 598 52 81.7 - 3 20
80 M10

Ø 17
1950 3065 200 598 09 200 598 31 200 598 53 83.2 - 3 20 min.500
min. 500
* 994 bei
at +58° max.1385
max. 1385
2030 3145 200 598 10 200 598 32 200 598 54 84.7 - 3 20
2110 3225 200 598 11 200 598 33 200 598 55 86.2 - 3 20 * 1037 bei
at -39° E

2190 3305 200 598 12 200 598 34 200 598 56 87.8 - 3 20 60


DIN-Zugöse
DIN drawbar *eye *
2270 3385 200 598 13 200 598 35 200 598 57 89.3 - 3 20
2350 3465 200 598 14 200 598 36 200 598 58 90.8 - 3 20

100
2430 3545 200 598 15 200 598 37 200 598 59 92.4 - 3 20

200
Ø17,5
2510 3625 200 598 16 200 598 38 200 598 60 93.9 - 3 20
free
freiedrawbar length on
Deichsellänge beisetting
Einstellung min. (free
mind. (freiedrawbar length)
Deichsellänge)
2590 3705 200 598 17 200 598 39 200 598 61 95.4 - 3 20
to +58°
auf from
+58° von1494
1494tobis
2379
2379 3.5
2670 3785 200 598 18 200 598 40 200 598 62 97.0 - 3 20
2750 3865 200 598 19 200 598 41 200 598 63 98.5 - 3 20
free
freiedrawbar length on
Deichsellänge beisetting
Einstellung
toauf
0°0°
from
von1615
1615tobis
2500
2500
2830 3945 200 598 20 200 598 42 200 598 64 100.0 - 3 20
K (at
(bei0°)0°)
2910 4025 200 598 21 200 598 43 200 598 65 101.5 - 3 20
2990 4105 200 598 22 200 598 44 200 598 66 103.1 - 3 20 ** = DIN
DIN-Zugöse (für (the
drawbar eye andere Kupplungsteile
dimensions must bemüssen die Maße
recalculated neu hitch
for other ermittelt werden)
components)

90 91
Zugösen Anschluss D60 / 351VB

HEIGHT-ADJUSTABLE OVERRUN HITCHES


Push-on hitch components: Drawbar eyes connection D60 / 351 VB
Ø6
5.2 kg 2.9 kg 3.9 kg 26
3
0

350 VB BASIC with drawbar section 2,500 to 3,500 kg


15
Ø30
8 54
7 17 8
54 11 17

Ø 60
Ø 16,2
1224391 7 1224114 1224112 1 78 1224662
1224113
171 Kugel-Kupplung 11 Zugöse DIN D40/G Zugöse England E30/B M16 Zugöse England E40/A
E40/B
1224391 1224114 1224112 1224662
1224113
Technology SAP: AKS3504 VERP GA3500 M SCHLIESSZYL SAP: BALL HITCH AK351 M INSTALLATION PARTS
Kugel-Kupplung SAP:
Zugöse DIN DRAWBAR EYE E30 M BOLT
D40/G MAT VZ E30/B
Zugöse England Zugöse England E40/A
E40/B

Hitch AKS™ 3504 Order no. 1 225 761 Ball hitch AK 351 - Ø 50 Order no. 1 224 391 Drawbar eye UK E30/B Order no. 1 224 112
Type overrun device 350 VB BASIC, 3500 kg
Intermediate piece with drawbar section 350 VB BASIC, 3500 kg  4.2 kg Ø6
0 4.1 kg
Ø6
0 4.2 kg 9
Ø6
0
4 5 28
32 28
Permissible imposed load with DIN eye 120 kg Ø40
Ø40
1224115 54
1224116 1224117 Ø45
54
1224118
54
BASIC
Zugöse Italien I45/G Zugöse England E50/B F68/F Zugöse NATO N76/F
with tow ball 100 kg
Zugöse Frankreich
3 1 2
20 20 20
1224115 1224116 1224117 1224118
M16 Zugöse Italien I45/G M16 Zugöse England E50/B Zugöse Frankreich F68/F M16 Zugöse NATO N76/F

SAP: DRAWBAR EYE D40 M BOLT MAT VZ SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ
ECE test report number
Drawbar eye DIN D40/G Order no. 1 224 114 Drawbar eye UK E40/B Order no. 1 224 113 Drawbar eye Italy I45/G Order no. 1 224 115
of the overrun device ECE test no. 361-017-14
Ø6 Ø6 Ø6
7.2 kg 33
2
0 4.7 kg 28
6 0 7.7 kg 7
0
36
ECE type approval number Ø50 54 Ø50.8
54
Ø57.5
54

of the drawbar installation E1 55R-01 2454


3 3
20 9 20
19
M16 M16 M16

SAP: DRAWBAR EYE D50 M BOLT MAT VZ SAP: DRAWBAR EYE E50 M BOLT MAT VZ SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF B
Changeover relay lever:
Drawbar eye DIN D50 NEW Order no. 1 730 613 Drawbar eye UK E50/B Order no. 1 224 116 Drawbar eye Sweden VBG 57.5 Order no. 1 225 077
Yes No
Ø6 Ø6
6.0 kg 26
4
0
6.4 kg 28
8
0
Ø68 Ø76

54 54
2 6
17 19

M16 M16

SAP: DRAWBAR EYE F68 M BOLT MAT VZ SAP: DRAWBAR EYE N76 M BOLT MAT VZ
Drawbar eye France F68/F Order no. 1 224 117 Drawbar eye NATO N76/F Order no. 1 224 118
Ordering overview
SAP: AE ZKF 350VB BASIC M DRAWBAR SECTION Overrun hitch cpl. with drawbar section mounted (without hitch components)
Overrun hitch cpl. with drawbar section mounted (without hitch components)
AE cpl. with drawbar AE cpl. with drawbar AE cpl. with drawbar * 900 with DIN drawbar eye
Drawbar length Total length
section section section
K at 0° DIN drawbar
E in mm for wheel brake 2051 for wheel brake 2361 for wheel brake 3081/3062
eye
1310 2610 200 599 44 1 272 702 200 599 22 - 3 20
1390 2690 200 599 45 200 599 01 200 599 23 - 3 20
1470 2770 200 599 46 200 599 02 200 599 24 - 3 20
1550 2850 200 599 47 200 599 03 200 599 25 - 3 20
1630 2930 200 599 48 200 599 04 200 599 26 - 3 20
1710 3010 200 599 49 200 599 05 200 599 27 - 3 20
1790 3090 200 599 50 200 599 06 200 599 28 - 3 20
1870 3170 200 599 51 200 599 07 200 599 29 - 3 20
min.
1950 3250 200 599 52 200 599 08 200 599 30 - 3 20
at max.
2030 3330 200 599 53 200 599 09 200 599 31 - 3 20
at
2110 3410 200 599 54 200 599 10 200 599 32 - 3 20
2190 3490 200 599 55 200 599 11 200 599 33 - 3 20 DIN drawbar eye *
2270 3570 200 599 56 200 599 12 200 599 34 - 3 20
2350 3650 200 599 57 200 599 13 200 599 35 - 3 20
2430 3730 200 599 58 200 599 14 200 599 36 - 3 20
2510 3810 200 599 59 200 599 15 200 599 37 - 3 20 min. (free drawbar length)
free drawbar length on setting
2590 3890 200 599 60 200 599 16 200 599 38 - 3 20 to +50° from 1706 to 2456
2670 3970 200 599 61 200 599 17 200 599 39 - 3 20
free drawbar length on setting
2750 4050 200 599 62 200 599 18 200 599 40 - 3 20 to 0° from 1850 to 2600
2830 4130 200 599 63 200 599 19 200 599 41 - 3 20 (at 0°)
2910 4210 200 599 64 200 599 20 200 599 42 - 3 20
* = DIN drawbar eye (the dimensions must be recalculated for other hitch components)
2990 4290 200 599 65 200 599 21 200 599 43 - 3 20

92 93
OVERRUN DEVICE HEIGHT-ADJUSTABLE COMPACT
510 to 1,000 kg

YOUR ADVANTAGE TECHNOLOGY SCOPE OF SUPPLY CAUTION!


Time is money l The hitch components must be replaced by Please order: l Combining AL-KO overrun devices
Commercial operators in particular appreciate a specialist workshop. l Loose hitch components with AL-KO wheel brakes
trailer concepts that permit all kinds of towing l The maximum free drawbar lengths (see following product page) AL-KO overrun devices comply with the
vehicles (cars, trucks) to be changed flexibly are shown in the following table. Scope of supply: latest EC directives. They are only allowed
and quickly. All clamping mounts can be clamped. Hitch component with fastening screws to be combined with the corresponding
The height-adjustable overrun devices If the clamping mounts are welded, the max. l Overrun device cpl. mounted without AL-KO wheel brakes. Please note that the
represent a successful product line from free drawbar length will be reduced. hitch components brake system will not function with other
Al-KO which has conquered the European Scope of supply: combinations.
market. l Overrun device l Excessive imposed loads
l Fully mounted unit (without hitch l Intermediate piece lead to an increase in plain bearing friction
components) l Transmission device (cable) forces. This results in a drop in braking
l Hot-dip galvanised l Handbrake lever (gas spring-supported) We achieve the largest hitch effect. Consequently, please comply with
l Delivery time 10 working days
(see following product page)
SURFACE TREATMENT l Breakaway cable
l Drawbar section
heights that we are aware of,
at about 1100 mm
the prescribed imposed loads.
l Type plates
l Accessories can be retrofitted l Hot-dip galvanised l Transmission device (linkage) Type plates are not allowed to be rendered
L Changeover relay lever for certain types l Tow balls, eyes and various small parts l Jockey wheel flange with integrated plug illegible by painting or covered by add-on
(see following product page) galvanised holder parts.
l Clamping mount for clamping Maximum free drawbar lengths l Reinforced overrun devices
l Spacer tubes 102 VB Overrun devices, drawbars and hitch
a) 0° = extended condition
l Operating instructions mm components of a reinforced version must
b) +50° ) = max. elevated status
0° Clamping mount clamped 3198 be installed on trucks, buses or towing
0° Clamping mount welded 2208 vehicles with hard suspension.
50° Clamping mount clamped 2930 Please contact us.
50° Clamping mount welded 1940

Additional toothed lock washers in the highly loaded Even in the toughest operating conditions, AL-KO Large ground clearance with low suspension due to The forces are transmitted directly via cable and linkage. A light special box section even permits free drawbar
joints – doubling the teeth – a significant advantage guarantees that the brake system will remain functional: the cranked drawbar section and the low structural height This means we achieve low-friction force transmission lengths up to 2300 mm. The special box section provides
compared to conventional tooth tips. This positive-locking the linkage is protected in the drawbar section and can of the overrun device. compared to conventional Bowden cable transmission. the greatest level of stability with the lowest possible
connection gives our overrun devices their stability and even withstand manoeuvring on construction sites without This increases the braking force and shortens the braking inherent weight.
long service life. bending. path.

94 95
OVERRUN DEVICE HEIGHT-ADJUSTABLE
Push-on hitch components: Drawbar eyes connection D40 / 101 VB
Ø5 Ø5
0 Ø5 0
1.7 kg Ø5 22
63.8 kg 6
0
22
6 3.8 kg Ø5
0
22 26
0
0
101 VB COMPACT with drawbar section straight 510 to 1,000 kg 50
Ø30 Ø30 Ø30
Ø40
50 50 50 50
8 8
14 Ø40 14
8 Ø40 14 Ø40 14
9
0 Ø40
11 M12 M12 M12 M12 M12

Technology SAP: BALL HITCH AK161 D50 M INSTALLATION PARTS SAP: DRAWBAR EYE E30 M BOLT MAT VZ SAP: DRAWBAR EYE D40 M BOLT MAT VZ
Ball hitch AK 161 - Ø 50 Order No. 1 730 808 Drawbar eye UK E30/A Order no. 1 224 661 Drawbar eye DIN D40/F Order no. 1 224 660
Type overrun device 101 VB COMPACT
Ø5
Intermediate piece with drawbar section 102 VB Compact 22
6
3.8 kg
Ø5
0 Ø5
0 22
6
0
0
Ø5
0
22
6 6.7 kg
Ø5
0 Ø5
0
260 3.8 kg 26 33
2
Optional: Intermediate piece 400 mm / 600 mm Ø30
50
Ø40
Ø30
50
Ø45 Ø30
NEW Ø50 50
50 50 50
Permitted imposed load 1 00 kg 14
8 Ø40
18
5 Ø40 14
8 Ø40
17
9 Ø40 14
8 Ø40 20
3
Ø40

M12 M12 M12 M12 M12 M12

ECE test report number SAP: DRAWBAR EYE E40 M BOLT MAT VZ SAP: DRAWBAR EYE I45 M BOLT MAT VZ SAP: DRAWBAR EYE D50 M BOLT MAT VZ
Drawbar eye UK E40/A Order no. 1 224 662 Drawbar eye Italy I45/F Order no. 1 224 663 Drawbar eye DIN D50 / D40 Order no. 1 730 611
of the overrun device ECE test no. 361-003-86
Ø5 Ø5 Ø5
0 Ø5 0 Ø5 0
22
6 3.8 kg 6
0 22
6 6.9 kg 0 22
6
3.8 kg 4
Ø5
0
27 7 23 Ø68
ECE type approval number Ø30
Ø50.8
Ø30
50
34
Ø57.5
Ø30
50
50 50 50 50
of the drawbar installation E1 55R-00 211 14
8 Ø40
19
8 Ø40 14
8 Ø40 19
0 Ø40 14
8 Ø40
14
7 Ø40

M12 M12 M12 M12 M12 M12

Changeover relay lever: SAP: DRAWBAR EYE E50 M BOLT MAT VZ SAP: DRAWBAR EYE SWEDEN M BOLT MAT AUSF A SAP: DRAWBAR EYE F68 M BOLT MAT VZ
Drawbar eye UK E50/A Order no. 1 224 664 Drawbar eye Sweden VBG 57.5 Order no. 1 225 125 Drawbar eye France F68/E1 Order no. 1 224 665
Yes No
Ø5
0 Ø5
22
6
3.8 kg 26
0 0
Ø30 Ø76

50
50
8
14 Ø40 17
7 Ø40

M12 M12

SAP: DRAWBAR EYE N76 M BOLT MAT VZ


Ordering overview Drawbar eye NATO N76/E Order no. 1 224 666

SAP: AE ZSHB 101 VB M DRAWBAR SECTION


Overrun hitch cpl. with drawbar section mounted (without hitch components)
Overrun hitch cpl. with drawbar section mounted (without hitch components)
Drawbar length Total length AE cpl. with drawbar section
E in mm K at 0° DIN drawbar eye for wheel brake 1637/2051 Jockey wheel
1010 2150 200 566 01 44.0 - 9 10 flange
1090 2230 200 566 02 44.7 - 9 10 101 VB
1170 2310 200 566 03 45.4 - 9 10 161 VB
1250 2390 200 566 04 46.1 - 9 10 251 VB
1330 2470 200 566 05 46.8 - 9 10
1410 2550 200 566 06 47.5 - 9 10
1490 2630 200 566 07 48.2 - 9 10
1570 2710 200 566 08 48.9 - 9 10
1650 2790 200 566 09 49.6 - 9 10
1730 2870 200 566 10 50.3 - 9 10
1810 2950 200 566 11 51.0 - 9 10
1890 3030 200 566 12 51.7 - 9 10
1970 3110 200 566 13 52.4 - 9 10
2050 3190 200 566 14 53.1 - 9 10 at
2130 3270 200 566 15 53.8 - 9 10 at
2210 3350 200 566 16 54.5 - 9 10 at
2290 3430 200 566 17 55.2 - 9 10 DIN drawbar eye
2370 3510 200 566 18 55.9 - 9 10
2450 3590 200 566 19 56.6 - 9 10
2530 3670 200 566 20 57.3 - 9 10
free drawbar length
2610 3750 200 566 21 58.0 - 9 10 free drawbar length on setting to 50° from 1372 to 2930 min.
2690 3830 200 566 22 58.7 - 9 10 free drawbar length on setting to 50° from 1372 to 2930
2770 3910 200 566 23 59.4 - 9 10
2850 3990 200 566 24 60.1 - 9 10

96 97
NOTES

98 99
ALOIS KOBER GMBH AL-KO Technology Austria GmbH
Ichenhauser Strasse 14 Talstraße 150
D-89359 Kötz 6284 Ramsau im Zillertal
Germany Austria
Phone: +49 8221 97-0 Tel. +43 5282 3360 700
fahrzeugtechnik@al-ko.de vertrieb.fzt@al-ko.at
www.al-ko.com www.al-ko.com

Visit AL-KO at
Order no. 499 418 – Subject to changes in response to technical progress.
facebook.com/alko.professional No liability accepted for mistakes and printing errors.

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