Professional Documents
Culture Documents
Data Book Centrifugal Pump
Data Book Centrifugal Pump
Customer Purchase
Order and/or Reference ASA/PO-KEM-01/21
Number:
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
Table of Contents
Section 7: Drawings
Section 8: Manual
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
Section 1
Certificate of Packing
KTPL-250-11-2021/122
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
NHLSIN
Certificate of Packing
ESS.Q8267F - Revision F (August 6, 2020)
The below listed items meet the above c-ustomer purchase order requirements and are in
conformance with the customer's specifications
SerialNumbers:
KTPL-250-11 -202L1L22
Weight-- 800 KG
Ouality Control
lnspectqd
Quality Department
Krrra-TRoN
TECHNOLOGIES P\T[ LTD.
14.05.202L
ELG!N
SEPARA'IiUN SOI.UTIONS
Gorwa, Vadoddra
lndia
Sr )r* U
Oil & Gas. Rendering .Trenchless
Benewables . Utilitiee , Industrials
nfl k www.elginseparationsolutions.com
Section 2
Elgin Certificates
KTPL-250-11-2021/122
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
*,rNH.l'SlN
Certificate of Compliance
ESS.Q8255F - Revision F (August 6, 2020)
The below listed items meet the above gustgmer purchase order requirements and are in
conformance with the customer's specifications
Kemtron 250 Series Centrifugal Pump with 50 HP FtP Motor (50 Hz,
415V), 50 HP Star Delta Starter in FLP Enclosure
SerialNumbers:
KTPL-2s0-11-2O2UL22
Weight-- 800 KG
Ouality Control
lnspected
5nm;Iilo#
By: Quality
74.0s.202t
"q!",.ffi.|,il!
Gorwa, V;trlo,,.,r3
lndid
The below listed items were recently manufactured in lndia. Year Of Manufactu re:2O2L
SerialNumbers:
KTPL-250-11-2O2Llt22
.;
Weight-- 800 KG
Ouality Control
lnspected
(ru-TRoN
ITCH{\IOLOGIES PVT
LrD-
.H"hffil*!
Aut By: Quality Department Gorvia, VditU,rara
L4.O5.202t lhdra
KTPL-250-11-2021/122
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
Gentrifugal Pump w/ Motor
NFLG!N Test and lnspection Form
lssued by: Mackenzie Ferrin - Quality Engineer November 16,2020 ESS.Q7520F - Rev B
Motor Specifications
Control
Page 1 of 1
ELGIN Controlled Form - Once Printed, Copies Must be Checked Against On-Line Master. ll Document is be Destroyed.
Section 4
KTPL-250-11-2021/122
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
4t28t2021
CertiFicate List
Test witnessed by :
certify this motor has been tested as per |S/1EC60034 and results found satisfactory
is electonically generated hence no signature is require
Quality Assurance
LT Motor Division
is tested under controlled conditions & at no load.Test data may differ at site due to improper connection, poor power quality & if tested with coupled condition
iread operation & maintenance manual carefully before installing the motor.
Sr. Pattern /
Component Drawing Material
No. Specification Qtv Heat Nos.
No.
ChemicalAnalysis :
Element Min
Actual in Heat No.
Max.
41M10 42u',10 49M10 55M10
o/o
C 370 365 3.61 365
%si 2.58 265 260 2.55
We he reby certify that above material contbrms to the requirements of C. t. Grade rC+S
/,,
\
Regd. Ollice & Works :Plot No. 1104/ 1105, GIDC, Waghodia 391 760, Dist. Vadodara, Gujarat, lndia. Tele. : +91 2668 263 248,26324g
Gorporate 0tfice: 701 , Sanket Height, Sun Pharma Road Corner, Near Akshar Chowk, Atladra, Vadodara 390 01 2, Gujarat, lndia Tele.: + 91 265 2980160. ISO 9001:2008
CERITIFIED
Email: inlo@mangalamsteelcast.com Website: www.mangalamsteelcast.com Cll{: U27100GJ1995PTC025270
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N esh_Patel. 12-05-2021_
11,frB§tifolnt-L i_ m_ _ _ _ _ _ _ _ ________.•.·.ffl_- ,-� _ _ _ _ _ _ _ __________ �
Part Number: KTCP-25MS-6511-50 250-6514-50 HP PUMP ASSY GA
Heat Number: NA Description:
Drawing# I Rev Level: KFB-03 ASSY - IND
Final: NA PO Number: ASA/PO-KEM-01/21
Quantity: 01. KTPL-250-11-2021/122
01.
Serial
Number Checked:
NA
Numbers:
Number Failed:
Notes: NA Notes: NA
ELGIN Controlled Form - Once Printed, Copies Must be Checked Against On-Line Master. If Document is Not Current, It Must be Destroyed.
��b9!�
Dimensional Inspection Report
Dlnitial Inspection D WIP r'SFinal Inspection
Issued by: Mackenzie Ferrin - Quality Engineer I June 10, 2020 I ESS.Q8242F - Rev B
250-6514-50 HP PUMP
Part Number: KTCP-25MS-6511-50 Description:
ASSYGA
Ouality Co
ntrol
Inspected
Additional Notes I
KEM-TRON
TECHNOLO
GIES F'VT LT
Certifications: D
�&u�i�,[s
Gorwa, Vo
t1u o 1nra
In
QA Manager: NA Date: NA
ELGIN Controlled Form - Once Printed, Copies Must be Checked Against On-Line Master. If Document is Not Current, It Must be Destroyed.
Section 5
Paint Certificates
KTPL-250-11-2021/122
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
PRAVIN BHAI PATEL- 9247 055246
ZUBERKHAN. 9249535286
PAINTING PROCEDURE
Topcoat Acrylic lsocynate polyurethane non (2-3 mils dft)- 50 - 76 Micron 50 - 70 Micon
D yellowing topcoat (polycoat 2K1060
paint)
E TOTAI DFT (8-11 mils dft)- 200 - 304 Micron 208 - 294 Micron
Kr,vr-THcru
TECHNOLOGIEI' E\1I LiD
ELffifiN
SEPA.tAI iilr '-:,rit I1('llS
Gorwa. Vd(1u.,.,r d
iirola
Section 6
Instrumentation Calibration
Certificates
KTPL-250-11-2021/122
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
PBRBHRS
QUALIW CALIBRATION
& TECHNICAL SERVICES
CA LIBRA TION CER TTFTCA TE Page No. 1 of 1
FF.O9
Certificate No PQCTSlztElO4l. Calibration Date 01.05.2021
lssue Date 03.05.2021 Recommended Due Date 01.05.2022
(3) Qglallllf Reference Standard(s) used & Measurement Traceabilitv : (Traceable NABL Lab/NpL)
Name of Strndard lD No./Sr. No. Traceability Valid Upto
slip Gauge set ss-MECH-1 / 682 Mikronix cert. No. sG 2799 24.10.2021
Caliper Checker SS-MECH-2 / 597 Mikronix Cerr. No. CC 291g 1s.03.2023
(4) Environmental Conditions Ambient Temperature : (20 t 2)"C Relative Humidity : (<701%
(s) Calibration ure No. Wl-17 6"r"6 o, rs 1269 1997 (part 1& 2i
(7) Remarks:
1) TheEstimatedExpandeduncertaintyinmeasurementistl00sqrt(V1000)Um;Linmmatconfidencelevel ofapproxinratelyg5%with
a coveragc factor k=2.
2) UUC- Unit Under Calibration
a data
@
Calibrated
o
Authorised By:
-ftfi,*)-',
.k-
NOTES
(1) This certificates refers only to particular item(sl submitted for calibraticn.
(2) The Calibration Certificate shall not be reproduced, except in full, \ ithout written consent of Proprietor.
(3) The calibration results reported in this certificate are valid at the time and under the stated conditions of measurement.
(4) Any anomalies/discrepancies in this report should be brou8ht to our notice within 45 days from the date of issue ofthis Calibration Certificate.
End of Calibration Certificate
64, Rameshwarnagar, Nr. Gayahikurpa society, Sevasi, Vadodara- 391101. Mob. 8320636851, Email: calibration@prabhasqcts.com
Section 7
Drawings
KTPL-250-11-2021/122
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
4 ITEM Description QTY.
NO.
3
2 1 250-6X5X11 PUMP SKID 50HP 1
4 MOTOR 50HP 1
5 15/16" 151
6" 152.4
11" 279.4
25 29/32" 658
9" 228.6
+.063 +1.60
14.906-.000 378.60 0
26" 660.4
61" 1549.4
29 5/32" 740.2
71 11/16" 1821
4X 5/8"[15.9] THRU
ON BOTTOM FLANGE
R Y B
1 3 5
M1
62-73A I> I> I>
TP MPCB
2 4 6
R0 Y0 B0 N0
N0
R0 R1
2 1
6A SP
MCB
11
PB7
STOP PB 12
30
1 3 5 1 3 5 1 3 5
C1 C2 C3 13 13
80A 2 4 6 80A 2 4 6 50A 2 4 6 PB6 C1
TP CONTACTOR TP CONTACTOR TP CONTACTOR START PB 14 14
N0
31
13 13 13
C2 C3 C1
14 14 14
32
U1 V1 W1 U2 V2 W2 13
C3
T(Y) 14
5 6 7 8 9 10 36
33 34
T(D)
37
x1
W1 U2 L4
M
ON
V1 V2 STAR MAIN DELTA x2
U1 W2 35
3~ M3
17
PE 18
50HP
MOTOR
Manual
KTPL-250-11-2021/122
This document, inclusive of any product or processing data herein, shall not be reproduced in any manner without the prior authorization of Elgin Separation Solutions.
Centrifugal Pump
Operations & Maintenance Manual
Table of Contents
SAFETY 3
LIFTING PROCEDURE 4
INSTALLATION PROCEDURE 5
OPERATION 8
ROUTINE MAINTENANCE 9
This manual contains important information concerning installation, operation, and proper
maintenance of ELGIN Centrifugal Pump. To prevent injury to personnel or equipment
damage, this manual should be read by those responsible for the installation and operation
of the equipment. In addition, the safety precautions below should be followed at all times.
TURN OFF. LOCK OUT and TAG OUT the electrical power supply to the unit before
working on the electrical system or electrical motors or starters.
1. Lift the Pump only at lift points detailed in this manual and use properly rated slings capable
of handling the equipment weight. Look for a buildup of dried solids or stored equipment in
or on the equipment that may cause the lift load to exceed those listed in this manual.
2. The structure on which the unit is to be installed must be capable of supporting the
operational (or wet) weight listed in this manual.
3. The unit should only be installed in an area where walkways, lighting, and handrails allow
safe access for periodic maintenance.
4. Never make weld repairs to the Pump while the unit is running.
6. Falling objects discharged from the Pump can cause injury to persons working on or near
the unit.
7. Inspect the unit regularly, and replace any damaged or worn component. Use only parts
supplied by the original equipment manufacturer.
Lifting Procedure
Certified drawings provided with the equipment will take precedence over any
information in this manual.
Lift the Pump at lift points only. Use properly rated slings capable of handling the weight of the
equipment. Look for a buildup of dried solids or unsecured equipment on the unit that may fall
during the lift or cause the lift load to exceed those listed in this manual. Use spreaders where
applicable to avoid damage to the unit. Lift the unit where indicated and placed in position on the
support structure
Lift Point
The suction and discharge valves must not be completely closed when operating the pump.
The packing should be adjusted in a manner that a small amount of leakage remains for
lubrication and cooling purposes.
For drilling mud operations, care must be taken to prevent seepage from the packing to dry out
and coagulate in the areas of the front Seal and the slinger.
Location
To eliminate the need for priming, the pump suction should be at a lower level than the level of
the liquid in the supply tank/reservoir.
Foundation/Substructure Requirements
It is recommended to pour a concrete foundation on a solid base and it should be big enough to
support the whole pump unit. The rigidity of the base plate will play an important role in damping
out structural vibrations so the foundation must be thick enough to accomplish that. Refer to
Hydraulic Institute’s Standard ANSI/HI 1.4-2000 for guidelines on this subject. Care must be
taken to level the base plate in a horizontal position. Also, when the application dictates the use
of fabricated bases, the foundation design must account for it properly, so that it can effectively
dampen the resulting resonant vibrations.
Alignment
For any rotating machinery, the alignment of power transmitting and power consuming parts is
critical for its safe and long lasting service. Even if the motor and the pump were aligned before
shipping, it is very important to check the alignment after installation to ensure that the
arrangement has not moved during transportation or handling. We cannot overemphasize proper
alignment since it can mean the difference between a smooth and long lasting pump operation
as opposed to high vibrations and even failure of Bearings, Coupling, Pump or the Motor. It should
be noted that one must not try to align the Pump and the Motor until its flange and mounting Bolts
have been tightened.
To perform the Coupling alignment with dial indicators, which are the instruments of choice for
such procedures, the dial indicator is attached to one Coupling half with the indicator dial button
resting on the outside diameter (OD) of the other Coupling half. This will give the offset
misalignment between the two Shafts. In order to find out the angular misalignment, let the dial
indicator button ride on the face of the other coupling half, instead of its OD. A TIR of 0.005” or
less is usually considered acceptable by most manufacturers. If the TIR is more than that, it can
be adjusted by loosening the pump or driver mounting Bolts, adding or removing shims
accordingly and then tightening down the Bolts again. See Figures1and 2 as seen below.
For situations where a dial indicator is not available, one can use a straight edge to perform a
reasonable alignment. This method works better when the Coupling has a rubber or a flexible
drive element.
To check for offset misalignment, place the straight edge on the OD of the Couplings. If they are
aligned there will not be any gaps under the straight edge. A Max gap of 1/64in. is allowed. This
procedure should be repeated for at least one more location on the circumference of the Coupling
90 degrees from the first position.
To check for angular misalignment, the two Coupling mating faces should not have a variation in
the gap, all around the faces. A maximum variation of 1/64 in. is permissible. See figures 3 and
4 below.
More information on coupling alignment can be found in the Hydraulic Institute’s Standard
ANSI/HI 1.4-2000.
Piping
It is important that the piping should line up to the pump without it having to be drawn closer by
tightening the companion flange Bolts. Also, the pump should not have to support the weight of
the piping. For this to happen, it is better to have the piping anchored independently but as close
to the pump as possible. It should also be pointed out that the piping should not be connected to
the pump until the grout has hardened and after the Motor and pump mounting Bolts have been
tightened.
Suction Piping
Suction piping can not only play a critical role in causing vibration and cavitation in centrifugal
pumps, but can also be responsible for causing packing and Mechanical Seal failures as well as
putting extreme loads on the Bearings. It is therefore very important that the size of the suction
piping be at least the same or larger than the suction port of the pump.
To eliminate air pockets in the suction line, it is beneficial for the suction line to have a gradual
slope down to the supply tank or source.
It is recommended that the flow through the pump should not be controlled by adjusting a valve
in the suction line. However, this does not preclude the use of a suction line shut off valve to be
used when the pump has to be inspected or removed for maintenance purposes.
In order to have a relatively turbulence free flow into the pump, it is good practice to have a
straight length of pipe, at least twice its diameter in length e.g., a 6-inch suction pipe should have
at least one foot of straight pipe just before the pump.
In situations which might require a flexible hose to be used in the suction line, it is imperative that
such a flexible hose be of the non-collaElginng type, since it is not uncommon to have suction
pressures which are below atmospheric pressure. In such a scenario, there is a real possibility
of starving the pump and thus causing it to overheat.
Discharge Piping
Like the suction piping, a shut off valve should be used in the discharge piping as well, to enable
the removal of the pump for maintenance purposes. A throttle valve can be used in the discharge
line to operate the pump at its design point, if the exact operating conditions are not known.
In case of a closed pressurized loop, it is necessary to have a check valve between the pump
and the throttle valve, to prevent the product from flowing back through the pump.
In the absence of the check valve, such a circumstance can cause the Impeller to come loose
and cause damage to the pump and also result in leakage beneath the Shaft Sleeve.
Electrical Installation
NOTE: Typically the motor junction box will have instructions inside or there will be a
wiring diagram on the motor tag.
Operation
Before proceeding, check all fasteners to make sure that they are tight and that all parts
are secure prior to continuing. Under no circumstances shall the pump be operated
without an installed coupling and/or belt guard (If applicable).
For maintenance repair, or cleaning, follow approved positive electrical “lock out and tag”
procedures.
Before starting the pump, it is good practice to always go through the following simple checks:
2. Make sure that the suction line and the pump are full of fluid and that the suction valve is fully
open.
3. Slightly open the discharge valve and then open it fully once the pump is running.
Preliminary Lubrication
Our standard pumps come pre lubricated with grease (oil lubrication is available as an option).
The operators/customers do not have to worry about lubricating the pump for the first year of
operation. At that time, the pump can be lubricated through the Outboard and Inboard Bearing
Covers by removing the Plugs and replacing them with the appropriate lubrication fittings.
Usually, Labyrinth Seals are provided at both Bearing ends, and they serve to keep the
temperature from rising, by also acting as vents. But in cases where the Labyrinth Seals are not
provided, it is recommended to keep the air vent clean.
It is vital that these pumps are never started dry otherwise it will cause irreparable damage to the
Seal faces. The factory installs and adjusts the Mechanical Seals before shipping the pumps.
The Seal models currently being provided with the ELGIN 2.5 in. do not require external flush.
Pumps with Mechanical Seals come with 3rings of backup packing which should be kept
completely loose until a Seal failure occurs. Only then should they be tightened down to prevent
leakage.
Packed Pumps
When starting packed pumps, the packing should be loose and the Packing Gland Nuts should
only be hand tight. Once the pump starts running, slowly tighten the packing down. Make sure
that there is some leakage through the packing, otherwise it will overheat and fail. If outside
flushing is required on either pump models, the flush lines should be connected and checked for
flow through them, before starting the pump.
Pump Rotation
Before running the pump it is important to find out the direction of rotation, since starting the
ELGIN 2.5 in. in the reverse direction can unscrew its Impeller and thereby cause damage to the
pump and the Seal. The direction of rotation can be checked in two ways. The Motor can be
uncoupled from the pump and then started to check its direction of rotation. Or a person can start
and immediately shut off the coupled Motor and pump assembly and have someone else watch
as the shafting just turns over.
Pump Priming
To prevent damage to the Mechanical Seals or packing, there must be liquid in the suction line
and the Casing, before the pump is started. Fill the suction line with the liquid and vent out any
air that might be present in the line. The discharge valve should be barely open when the pump
is started and only after the flow and pressure have stabilized that it should be adjusted to the
required flow conditions. If the pressure fails to build, close the discharge valve and then reopen
it to build discharge pressure. If flow difficulties continue, it may be an indication of improper
installation or pump selection. Operators must not run the pump with the suction valve closed
under any circumstances, as it will immediately overheat the pump and cause major damage to
various components.
Also, running the pump with the discharge valve closed should be allowed only for short durations
as the energy being imparted to the pumped product by the Impeller, will raise the temperature.
If for some reason there is a need to keep the discharge valve closed for an extended length of
time, then it is recommended to run a small (0.25” or 0.50”) line, starting between the pump and
the discharge valve and going back to the fluid supply tank.
Start Up
1. After installing and thoroughly inspecting the unit to ensure proper mounting and that all
guards are installed, make sure that no foreign objects are in or near the unit.
While running
1. Make sure that there are no excessive or unusual vibration or noises originating in the unit.
Routine Maintenance
Use proper lock-out/tag-out precautions when performing maintenance and/or
when necessary.
Lubrication
Your ELGIN comes lubricated with grease when it is shipped from the factory and it does not
need to be lubricated more than once per year.
When using different types of grease, care should be taken to use only those types of grease
which are well suited to operate with each other.
The Outboard and Inboard Bearing Covers are provided with a grease fitting. It is
recommended to add five shots of grease through the grease port at least once every six
months, after the first year of service.
After Operation
Some of the important factors to watch for, while operating pump are;
1. The packing should not be over tightened as it will become hard and brittle and will fail to
perform its function. But it is also important, especially when a water flush system is being
employed to lubricate the Packing Rings, that rings be not too loose. That can result in flush
water seeping into the drilling mud and changing its density. This situation can also arise due
to a gap between the Shaft and the packing, which results due to the whirling of the Shaft about
its own axis during pump operation and thus causing deformation of the packing. This
predicament can be solved by either manually shutting off the water whenever the pump is not
running or installing a solenoid valve for this purpose.
2. Another factor that should be controlled to limit the amount of water from getting into the
drilling mud is the pressure of water for the flush system. Pressure as small as 5 Elgin is usually
enough to provide the required lubrication for the Packing Rings. A pressure regulator should
be preferably incorporated into the water flush system for this purpose.
3. Bearing failure is the biggest contributor to pump maintenance costs. So it is imperative that
care be taken not to run the pump if the Bearing condition is suspect. A quick check that can
be easily performed is to estimate the temperature of the pump housing by placing a hand on
it. Usually if a person can comfortably keep his/her hand on the pump housing for a little while
then the temperature is not more than 150°F. If the temperature seems more than that then the
chances are either that the Bearings have started to fail or that there is a lack of lubrication for
them. Replacing Bearings at this stage is more cost effective than waiting longer and then
having to replace a number of other parts as well.
4. One of the most common reasons for bearing failure is misalignment between the pump and
the Motor. Hence it is very important to check alignment not only before starting the pump for
the first time but to also do it periodically.
5. Care should be taken not to increase the suction line velocity beyond 10ft/sec because that
can result in turbulence as well as cavitation. These conditions will adversely affect the
efficiency and the life of the pump, respectively.
6. Perhaps the most important factor for predictable pump performance is the Available Net
Positive Suction Head (NPSHA). Simply put, it means that the height of the fluid in the supply
tank above the suction level of the pump should be enough to prevent the fluid from entering
the pump at a pressure which is below its vapor pressure at that temperature. If such flow
conditions cannot be avoided, cavitation occurs which is the boiling of that fluid at the operating
temperature and then the bubbles being created during that boiling process implode and
damage the various pump and system components. Thus to pro long the life of the pump
always ensure that the pump has the recommended NPSHA.
Operational Safety
1. Do not operate the pump with the outlet and/or inlet valve completely closed.
2. Any maintenance work on the pump must be done only when the pump is not running.
3. Both Inboard and Outboard Bearings should be replaced with new ones after 80% of their
expected life span, which is 5,000 hrs.
4. If the Mechanical Seal starts to leak while the pump is operating, tighten the backup Packing
Rings through the Gland Bolts, to reduce the leakage. This should give the operator some time
to schedule a shut down for the pump and replace the Mechanical Seal.
5. The lifting eye supplied on the pump is rated for 990 lb. (or 450 kg). When assembled on a
skid, do not use the pump lifting eye by itself to lift the whole assembly. Distribute the weight
through the Skid, Pump and Motor lifting eyes.
6. Reverse rotation of the pump through improper electrical wiring connection can cause the
Impeller to spin off the Shaft and possibly damage any or all of the following parts:
a. Pump Shaft
b. Impeller
c. Casing
d. Stuffing Box Cover
e. Wear Pad
Shut down and Storage
Emergency Shutdown
An emergency shutdown may be necessary to clear obstructions or to replace damaged or
worn components.
NOTE: When operation is to resume, restart the pump in accordance with the Operation
Section of this manual.
Storage
Follow these instructions if the pump is to be shutdown longer than 6 months.
2. It should be standard procedure to check the resistivity of motor windings at the time of
placing them in storage and again when it is time to take the Motor out and use it. A difference
of more than 50% necessitates the drying of these windings before the pumps operation.
3. Whenever pulling the pump and the Motor out of storage, it is recommended to remove all
the old grease from the Bearings and replenish them with fresh new grease.
4. It is also recommended to manually turn the Shafts of the Motor and the pump at least once
every two months.
5. If the pumps are to be stored outdoors for an extended period of time, it is good practice to
properly seal off the suction and discharge openings, to prevent rust from attacking the pump
Casing and Impeller.
NOTE: When operation is to resume, restart the pump in accordance with the Operation
Section of this manual.
Technical Manual Contents
General Description
The strict attention to design details, computerized modeling, quality materials and use of state
of the art manufacturing methods give these pumps and their replacement parts superior
durability and performance. The complete interchangeability of parts is maintained for other
centrifugal pumps being used in the surface handling of drilling fluids by oilfield mud systems.
General Applications
Features
3 x 2 x 13 in
4 x 3 x 13 in
5 x 4 x 14 in
6 x 5 x 11 in
6 x 5 x 14 in
8 x 6 x 11 in
8 x 6 x 14 in
250 Series 3 x 4 x 13" Pump Parts
Pump Diagram Reference # Item Description KEMTRON Part No. Qty.
1 Pump 250, Pedestal (Frame) K25PED 1
2 Plastic Plug KTCP-OP-001 2
3 Breather Vent, Air Relief Valve 1/8" NPT KTCP-BR-001 1
5 Pump 250, Outboard Oil Seal K25OBBOS 1
6 Pump 250, Outboard Bearing Cover K25OBBC 1
7 Outboard/Inboard Bearing Grease Fitting K25ZGF 1
8 Outboard Bearing Cover Bolt K25OBBCB 2
9 Pump 250, OBB Housing Seal O-Ring K25OBBHS 1
10 Pump 250, Outboard Bearing K25OBBRG 2
11 Pump 250, Outboard Bearing Lock Washer K25OBBLW 1
12 Pump 250, Outboard Bearing Lock Nut K25OBBLN 1
13 Pump 250, Outboard Bearing Housing K25OBBH 1
14 Outboard Bearing Housing Bolt K25OBBHB 2
15 Outboard Bearing Housing Adjusting Bolt K25OBBHAB 2
16 Outboard Bearing Housing Nut K25OBBLN 2
17 Pump 250, Outboard Bearing Cover Seal O-Ring K25OBBCS 1
18 Pump 250, Shaft ANSI 4140 K25SHFT-IN 1
19 Pump 250, Shaft Key Coupling End K25SHK 1
20 Pump 250, Inboard Bearing K25IBBRG 1
21 Pump 250, Inboard Bearing Cover K25IBBC 1
22 Pump 250, Inboard Bearing Cover Gasket K25IBBCG 1
23 Inboard Bearing Cover Bolt K25IBBCB 2
24 Inboard Bearing Cover Grease Plug K25IBCGP 2
25 Pump 250, Inboard Bearing Oil Seal K25IBBOS 1
26 Pump 250, Jack Bolts K25JB 2
27 Wear Pad Nut K25D343WPN 4
28 Casing Drain Plug K25HDP-IN 1
29 Pump 250 CASING 3x4x13, Unpainted K25D343H-IN 1
30 Pump 250, Housing Stud w/ nut K25HSN 12
31 Wear Pad Gasket K25D343WPG 1
32 Pump 250-3X4X13 WEAR PAD K25D343WP-IN 1
33 Pump 250, Housing Gasket K25HG 1
34 Pump 250, Housing Stud w/ nut K25HSN 8
36 Pump 250-3X4X13 IMPELLER K25D343MRSOM 1
37 Pump 250, Impeller Seal O-Ring K25IMS 1
38 Pump 250, Shaft Sleeve Stainless Steel K25SHSLV 1
39 Pump 250, Mechanical Seal Tungsten Carbide K25MS/TT 1
40 Pump 250, Stuffing Box for Mechanical Seal Pump K25SB/MS-IN 1
40A Pump 250, Graphite Packing (Set of Rings) K25PMSG 1
41 Pump 250, Gland Bolt Assembly, Zinc Plated (Set of 2) K25GABA 1
42 Pump 250, Stuffing Box Cover Bolt K25SBCB 2
44 Pump 250, Gland Set Zinc Coated (Set of 2) K25PG-IN 1
51 Split Lock Washer K25SLW 2
N/A Pump 250, Dipstick K25DST 1
N/A Pump 250, Slinger Ring Water, Deflector K25SRW 1
N/A Pump 250, Inboard Bearing Exclusion Seal K25IBBES 1
5 x 6 x 14" Centrifugal Pump
Reference # Pump Diagram KEMTRON Part No. Item Description Qty.
1 K25PED Pump 250, Pedestal (Frame) 1
2 KTCP-OP-001 Plastic Plug 2
3 KTCP-BR-001 Breather Vent, Air Relief Valve 1/8" NPT 1
5 K25OBBOS Pump 250, Outboard Oil Seal 1
6 K25OBBC Pump 250, Outboard Bearing Cover 1
7 K25ZGF Outboard/Inboard Bearing Grease Fitting 1
8 K25OBBCB Outboard Bearing Cover Bolt 2
9 K25OBBHS Pump 250, OBB Housing Seal O-Ring 1
10 K25OBBRG Pump 250, Outboard Bearing 2
11 K25OBBLW Pump 250, Outboard Bearing Lock Washer 1
12 K25OBBLN Pump 250, Outboard Bearing Lock Nut 1
13 K25OBBH Pump 250, Outboard Bearing Housing 1
14 K25OBBHB Outboard Bearing Housing Bolt 2
15 K25OBBHAB Outboard Bearing Housing Adjusting Bolt 2
16 K25OBBLN Outboard Bearing Housing Nut 2
17 K25OBBCS Pump 250, Outboard Bearing Cover Seal O-Ring 1
18 K25SHFT-IN Pump 250, Shaft ANSI 4140 1
19 K25SHK Pump 250, Shaft Key Coupling End 1
20 K25IBBRG Pump 250, Inboard Bearing 1
21 K25IBBC Pump 250, Inboard Bearing Cover 1
22 K25IBBCG Pump 250, Inboard Bearing Cover Gasket 1
23 K25IBBCB Inboard Bearing Cover Bolt 2
24 K25IBCGP Inboard Bearing Cover Grease Plug 2
25 K25IBBOS Pump 250, Inboard Bearing Oil Seal 1
26 K25JB Pump 250, Jack Bolts 2
27 K25D343WPN Wear Pad Nut 4
28 K25HDP-IN Casing Drain Plug 1
29 K25D564H Pump 250 CASING 5x6x14, Unpainted 1
30 K25HSN Pump 250, Housing Stud w/ nut 12
31 K25D564WPG Wear Pad Gasket 1
32 K25D564WP-IN Pump 250-5x6x14 WEAR PAD 1
33 K25HG Pump 250, Housing Gasket 1
34 & 35 K25HSN Pump 250, Housing Stud w/ nut 8
36 K25D564MRXXX Pump 250-5x6x14 IMPELLER 1
37 K25IMS Pump 250, Impeller Seal O-Ring 1
38 K25SHSLV Pump 250, Shaft Sleeve Stainless Steel 1
39 K25MS/TT Pump 250, Mechanical Seal Tungsten Carbide 1
40 K25SB/MS-IN Pump 250, Stuffing Box for Mechanical Seal Pump 1
41 K25GABA Pump 250, Gland Bolt Assembly, Zinc Plated (Set of 2) 1
42 K25SBCB Pump 250, Stuffing Box Cover Bolt 2
44 K25PG-IN Pump 250, Gland Set Zinc Coated (Set of 2) 1
51 K25SLW Split Lock Washer 2
? K25DST Pump 250, Dipstick 1
40A K25PMSG Pump 250, Graphite Packing (Set of Rings) 1
N/A K25SRW Pump 250, Slinger Ring Water, Deflector 1
N/A K25IBBES Pump 250, Inboard Bearing Exclusion Seal 1
6
x
8
x
14"
Centrifugal
Pump
Reference
# Pump
Diagram Elgin
Part
No. Item
Description Qty.
1 K25PED Pump
250,
Pedestal
(Frame) 1
2 KTCP-‐OP-‐001 Plastic
Plug 2
3 KTCP-‐BR-‐001 Breather
Vent,
Air
Relief
Valve
1/8"
NPT 1
5 K25OBBOS Pump
250,
Outboard
Oil
Seal 1
6 K25OBBC Pump
250,
Outboard
Bearing
Cover 1
7 K25ZGF Outboard/Inboard
Bearing
Grease
Fitting 1
8 K25OBBCB Outboard
Bearing
Cover
Bolt 2
9 K25OBBHS Pump
250,
OBB
Housing
Seal
O-‐Ring 1
10 K25OBBRG Pump
250,
Outboard
Bearing 2
11 K25OBBLW Pump
250,
Outboard
Bearing
Lock
Washer 1
12 K25OBBLN Pump
250,
Outboard
Bearing
Lock
Nut 1
13 K25OBBH Pump
250,
Outboard
Bearing
Housing 1
14 K25OBBHB Outboard
Bearing
Housing
Bolt 2
15 K25OBBHAB Outboard
Bearing
Housing
Adjusting
Bolt 2
16 K25OBBLN Outboard
Bearing
Housing
Nut 2
17 K25OBBCS Pump
250,
Outboard
Bearing
Cover
Seal
O-‐Ring 1
18 K25SHFT-‐IN Pump
250,
Shaft
ANSI
4140 1
19 K25SHK Pump
250,
Shaft
Key
Coupling
End 1
20 K25IBBRG Pump
250,
Inboard
Bearing 1
21 K25IBBC Pump
250,
Inboard
Bearing
Cover 1
22 K25IBBCG Pump
250,
Inboard
Bearing
Cover
Gasket 1
23 K25IBBCB Inboard
Bearing
Cover
Bolt 2
24 K25IBCGP Inboard
Bearing
Cover
Grease
Plug 2
25 K25IBBOS Pump
250,
Inboard
Bearing
Oil
Seal 1
26 K25JB Pump
250,
Jack
Bolts 2
27 K25D343WPN Wear
Pad
Nut 4
28 K25HDP-‐IN Casing
Drain
Plug 1
29 K25D684H-‐IN Pump
250
CASING
6
x
8x11,
Unpainted 1
30 K25HSN Pump
250,
Housing
Stud
w/
nut 12
31 K25D561WPG Wear
Pad
Gasket 1
32 K25D681WP-‐IN Pump
250-‐6x8x11
WEAR
PAD 1
33 K25HG Pump
250,
Housing
Gasket 1
34
&
35 K25HSN Pump
250,
Housing
Stud
w/
nut 8
36 K25D684MRSOM Pump
250-‐6x8x10.5
IMPELLER 1
37 K25IMS Pump
250,
Impeller
Seal
O-‐Ring 1
38 K25SHSLV Pump
250,
Shaft
Sleeve
Stainless
Steel 1
39 K25MS/TT Pump
250,
Mechanical
Seal
Tungsten
Carbide 1
40 K25SB/MS-‐IN Pump
250,
Stuffing
Box
for
Mechanical
Seal
Pump 1
41 K25GABA Pump
250,
Gland
Bolt
Assembly,
Zinc
Plated
(Set
of
2) 1
42 K25SBCB Pump
250,
Stuffing
Box
Cover
Bolt 2
44 K25PG-‐IN Pump
250,
Gland
Set
Zinc
Coated
(Set
of
2) 1
51 K25SLW Split
Lock
Washer 2
? K25DST Pump
250,
Dipstick 1
40A K25PMSG Pump
250,
Graphite
Packing
(Set
of
Rings) 1
N/A K25SRW Pump
250,
Slinger
Ring
Water,
Deflector 1
N/A K25IBBES Pump
250,
Inboard
Bearing
Exclusion
Seal 1