REM

Ca
WHAT IS IN YOUR DNA?
Rsd

Re
RELIABILITY DNA REACTIVE DNA
Reliability Engineering for Maintenance
LER REM
• criticality analysis
Es
• reliability strategy development
Opx • reliability engineering
Rca
• root cause analysis
Hcm • capital project management
Cp • reliability centered design
Cbl
Asset Condition Management
Rcd ACM
Int • asset condition information
• vibration analysis
ACM Rj
• fluid analysis
• ultrasound testing
Aci
AM • infrared thermal imaging
• motor testing
Vib • alignment and balancing Ÿ Reactive maintenance Ÿ Failure modes unknown
Sp • non destructive testing
• machinery lubrication Ÿ Unexpected breakdown Ÿ Predictive maintenance pretenders
Fa
Ÿ Criticality ranking out-of-date Ÿ No defect elimination
Work Execution Management
WEM
Cr
• preventive maintenance Ÿ Poor communication Ÿ Reliability as a maintenance issue
Ut • planning and scheduling Ÿ Unclear objectives Ÿ Speedy repairs are valued
RELIABILITY DNA • operator driven reliability
• mro-spares management Ÿ Lacking procedures Ÿ Failure codes not recorded
IS HELD TOGETHER BY Samp
• defect elimination Ÿ It’s the way we always do it Ÿ Low cost acquisition
Ir
4 FUNDAMENTALS OF • computerized maintenance
management system Ÿ Poor operator training Ÿ No BOMs
RELIABILITY LEADERSHIP® Ÿ Disconnected from the aim Ÿ No job plans
Mt
Ri
Leadership for Reliability
LER Ÿ No line of sight Ÿ Executive sponsorship is missing
INTEGRITY • executive sponsorship
Do what you say you will do. Ak
• operational excellence Ÿ No cross-functional collaboration Ÿ Lack of training
Ab • human capital management
RESPONSIBILITY • competency based learning Ÿ High turnover Ÿ Separated from reliability community
Be accountable/take a stand. • integrity Ÿ Front line not engaged Ÿ Integrity is missing
Alm
AUTHENTICITY
Ndt • reliability journey
Ÿ Poor lubrication practices Ÿ Lack of trust
Be who you say you are.
Dm AM
Asset Management
AIM Lu
• strategy and plans
CHECK YOUR RELIABILITY DNA
Work for something bigger than • corporate responsibility
one’s self.
WEM Pi
• strategic asset management plan
• risk management Your organization is made of people called teams, and the teams in your organization
Pm • asset knowledge have a culture related to reliability. The Reliability DNA of your team is an important part
Ps • asset lifecycle management of that culture. Reliability DNA is also a health indicator and a good predictor of future
Odr
• decision making performance.
Mro
Ci • performance indicators
De
• continuous improvement How to Create Healthy Reliability DNA
Cmms Healthy DNA is created when everyone in an organization is engaged and empowered
as a Reliability Leader. To learn how to establish Reliability for Everyone - with no one
left behind in your organization, please email reliabilityDNA@Reliabilityweb.com or
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