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51201116AA-06 - User Manual
51201116AA-06 - User Manual
Masterpact NT
Circuit breakers and switch-disconnectors
IEC from 630 to 1600 A
User manual
04/2016
User manual for circuit breakers Contents
and switch-disconnectors
Masterpact NT
Identifying Masterpact 2
Rating plate 2
Discovering Masterpact 4
Components 4
Using Masterpact 8
Understanding the controls
and indications 8
Charging the circuit breaker 9
Closing the circuit breaker 10
Opening the circuit breaker 11
Resetting after a fault trip 12
Locking the controls 13
Using the Masterpact
drawout chassis 16
Identifying the circuit breaker positions 16
Racking 17
Matching a Masterpact circuit breaker with its chassis 20
Locking the switchboard door 21
Locking the circuit breaker
in position 22
Locking the safety shutters 25
Identifying the electrical auxiliaries 26
Identification of the connection terminals 26
Operation 27
Electrical diagrams 28
Discovering Masterpact’s accessories 30
Micrologic control units 30
Indication contacts 31
Auxiliaries for remote operation 33
Device mechanical accessories 36
Chassis accessories 38
Inspecting and testing
before use 40
Initial tests 40
What to do when the circuit breaker trips 41
Maintaining Masterpact performance 42
Recommended maintenance program 42
Troubleshooting and solutions 44
Checking Masterpact operating conditions 46
Environmental conditions 46
51201116AA - 04/2016 1
Identifying Masterpact Rating plate
DB119314
Performance level
Suitability for isolation
Type of device:
circuit breaker or switch-disconnector
Rated insulation level
Frequency
Standards
2 51201116AA - 04/2016
51201116AA - 04/2016 3
Discovering Masterpact Components
Drawout version
E51321A
ET
RES
Fixed version
E51322A
T
RESE
4 51201116AA - 04/2016
Discovering Masterpact Components
Chassis
Auxiliary terminal shield
DB119315
Locking by keylocks
Locking by padlocks
Crank socket
Safety shutters
51201116AA - 04/2016 5
Discovering Masterpact Components
XF closing release
Operating-mechanism
SDE1 "f ault-trip" indication contact charging handle
Operation counter
Control unit
6 51201116AA - 04/2016
Discovering Masterpact Components
Closing pushbutton
SDE2 "f ault-trip" indication contact
or Res electrical remote reset Opening pushbutton
Operation counter
Control unit
Front
DB119318
51201116AA - 04/2016 7
Using Masterpact Understanding the controls
and indications
discharged discharged
E51489A
E51488A
I I
O O
h ON h ON
Pus Pus
F F
h OF h OF
Pu s Pu s
E51491A
I I
O
h ON
O
Pus h ON
Pus
F
h OF h OF
F
Pu s Pu s
I
O
h ON
Pus
F
h OF
Pu s
8 51201116AA - 04/2016
Using Masterpact Charging the circuit breaker
The charge status is indicated as follows. The springs in the circuit breaker operating mechanism must be charged to store the
energy required to close the main contacts. The springs may be charged manually
using the charging handle or automatically by the optional MCH gear motor.
DB119320
I Manual charging.
Pull the handle down six
Automatic charging.
If the MCH gear motor is
O
h ON
Pus
F
times until you hear a installed, the spring is
h OF
Pus "clack". automatically recharged
after each closing.
E46790A
DB119337
or
51201116AA - 04/2016 9
Using Masterpact Closing the circuit breaker
"ready to close".
The prerequisites are the following:
bb device open (OFF)
Device not "ready to close" bb springs charged
bb no opening order present.
E51292A
The circuit breaker will not close unless it is "ready to close" when the order
is given. An opening order always takes priority over a closing order.
E51493A
I
O
Push
OFF
Locally (electrical)
BPFE XF Press the electrical closing
pushbutton. By adding an XF
closing release, the circuit
E51294A
E60049A
Anti-pumping function
The purpose of the mechanical anti-pumping function is to ensure that a circuit
breaker receiving simultaneous opening and closing orders does not open and close
indefinitely.
If there is a continuous closing order, after opening the circuit breaker remains open
until the closing order is discontinued. A new closing order is required to close the
circuit breaker. A new order is not required if the closing release is wired in series
with the PF "ready to close" contact.
10 51201116AA - 04/2016
Using Masterpact Opening the circuit breaker
Locally
Press the OFF pushbutton.
E60047A
E51499A
I ON
Push
Push
Remotely
DB119321
When connected to a remote control panel, these releases can be used to open the
circuit breaker remotely.
E51296A
6
3 4 5
1 2
S
3 6
1
0.5
MN 1.5
3 MN
UVR r de R
dateu UV
Retardelay for
30 V Time
100/1C
AC/D
10 12
2 3
1
51201116AA - 04/2016 11
Using Masterpact Resetting after a fault trip
Locally
If the circuit breaker is not equipped with the automatic reset option, reset it
manually.
E60047A
DB119322 ET
RES
Remotely
DB119321
Use the Res electrical remote reset option (not compatible with an SDE2).
E60050A
12 51201116AA - 04/2016
Using Masterpact Locking the controls
Disabling circuit-breaker local closing
and opening
DB119324
DB119325
DB119326
DB119323
Locking
O
I
push
ON Close the covers. Insert the padlock
shackle, lead seal or
OFF
push
screws.
ed
harg
disc
O OFF
DB119327
DB1193238
O I
Push OFF Push ON
Unlocking
Remove the padlock, Lift the covers and swing The pushbuttons are no
lead seal or screws. them down. longer locked.
DB119328
DB119329
DB119330
O I
Push OFF Push ON
51201116AA - 04/2016 13
Using Masterpact Locking the controls
Disabling local and remote closing
DB119331
DB119332
E51499A
I ON
Push
Push
Check
The closing control is
inoperative.
DB119333
Unlocking
Remove the padlock.
DB119334
14 51201116AA - 04/2016
Using Masterpact Locking the controls
Disabling local and remote closing
E51499A
E51449A
E51448A
I ON
Push
Push
Check
The closing control is
inoperative.
E51446A
Unlocking
Insert the key. Turn the key. The key cannot be
removed.
E60008A
E60009A
E60010A
E51271A
DB118479
KIRK
Note :
DB118396
51201116AA - 04/2016 15
Using the Masterpact Identifying the circuit breaker
drawout chassis
positions
The indicator on the front signals the position of the circuit breaker in the chassis.
DB119341
bb "connected" position
E51453A
DB119342
Test
bb "test" position
E51454A
DB119343
Test
10.9 mm
bb "disconnected" position
E51455A
DB119344
Test
32.2 mm
16 51201116AA - 04/2016
Using the Masterpact Racking
drawout chassis
DB119717
51201116AA - 04/2016 17
Using the Masterpact Racking
drawout chassis
DB119347
DB119346
performance level. 1
2
3
Inserting Masterpact
Position the circuit breaker on the rails. Open the circuit breaker
Check that it rests on all four supports. (in any case, it opens
automatically during
connection).
DB119348
E51499A
I ON
Push
Push
If you cannot insert the circuit breaker in the chassis, Push the circuit breaker into the chassis, taking care not to push on the control unit.
check that the mismatch protection on the chassis
corresponds to that on the circuit breaker.
DB119350
DB119349
I ON
push
O OFF
push
ed
harg
disc
O OFF
I ON
push
O OFF
push
ed
harg
disc
O OFF
DB119351
I ON
push
O OFF
push
ed
harg
disc
O OFF
18 51201116AA - 04/2016
Using the Masterpact Racking
drawout chassis
DB119718
51201116AA - 04/2016 19
Using the Masterpact Matching a Masterpact circuit
drawout chassis
breaker with its chassis
To set up a mismatch-prevention combination for the The mismatch protection ensures that a circuit breaker is installed only in a chassis
circuit breaker and the chassis, see the mismatch- with compatible characteristics.
prevention installation manual.
The possible combinations are listed below.
DB119353
1 A
2 B
3 C
4
5 D
E
ABC 45 BCD 15
ABD 35 BCE 14
ABE 34 BC 145
AB 345 BDE 13
ACD 25 BD 135
ACE 24 BE 134
AC 245 CDE 12
ADE 23 CD 125
AD 235 CE 124
AE 234 DE 123
20 51201116AA - 04/2016
Using the Masterpact Locking the switchboard door
drawout chassis
The locking option is installed on the left or right-hand side of the chassis.
bb When the circuit breaker is in "connected" or "test" position, the latch is lowered
and the door is locked
bb When the circuit breaker is in "disconnected" position, the latch is raised and the
door is unlocked.
DB119354
O OFF
push
O OFF
I ON
push
O OFF
push
arged
disch
O OFF
DB119356
DB119355
I ON
push
O OFF
push
discharged
O OFF
51201116AA - 04/2016 21
Using the Masterpact Locking the circuit breaker
drawout chassis
in position
If specified when ordering the chassis, this locking Disabling connection when the circuit breaker is in
function may be adapted to operate in all positions
("connected", "test" and "disconnected"), instead of in "disconnected" position, using one to three
"disconnected" position only. padlocks (maximum shackle diameter 5 to 8 mm)
Locking
Circuit breaker in "disconnected" Pull out the tab.
position.
1
DB119358
DB119359
2
Test
4
DB119360
3
DB119361
Unlocking
Remove the padlock(s). Release the tab.
DB119362
DB119363
1 2
3
DB119364
22 51201116AA - 04/2016
Using the Masterpact Locking the circuit breaker
drawout chassis
in position
Padlocks and keylocks may be used together. Disabling connection when the circuit breaker is in
"disconnected" position, using one or two keylocks.
Locking
Circuit breaker in Turn the key(s).
"disconnected" position.
22
DB119366
1
DB119365
Test
3
3 44
DB119367
DB119368
Unlocking
Insert the key(s). Turn the key(s). The crank can be
inserted.
1 2 3
DB119370
DB119369
DB119371
E51271A
DB118749
KIRK
Note :
DB118396
51201116AA - 04/2016 23
Using the Masterpact Locking the circuit breaker
drawout chassis
in position
DB119372
I ON
push
O OFF
push
ed
harg
disc
O OFF
When the door is open, the crank cannot When the door is closed, the crank
be inserted. can be inserted.
DB119373
DB119374
I ON
push
OOFF
push
discharged
O OFF
24 51201116AA - 04/2016
Using the Masterpact Locking the safety shutters
drawout chassis Padlocking inside the chassis
DB119375
51201116AA - 04/2016 25
Identifying the electrical Identification of the
auxiliaries
connection terminals
Layout of terminal blocks
DB119377
CD2 CD1
824 814
822 812
821 811
Com UC1 UC2 UC3 M2C/UC4 SDE2/Res SDE1 MN/MX2 MX1 XF PF MCH
E5 E6 Z5 M1 M2 M3 F2 484/V3 184/K2 84 D2/C12 C2 A2 254 B2
E3 E4 Z3 Z4 T3 T4 VN 474/V2 182 82 C13 C3 A3 252 B3
E1 E2 Z1 Z2 T1 T2 F1 471/V1 181/K1 81 D1/C11 C1 A1 251 B1
Com UC1 UC2 UC3 M2C/UC4 SDE2/Res SDE1 MN/MX2 MX1 XF PF MCH
E5 E6 Z5 M1 M2 M3 F2 484/V3 184/K2 84 D2/C12 C2 A2 254 B2
E3 E4 Z3 Z4 T3 T4 VN 474/V2 182 82 C13 C3 A3 252 B3
E1 E2 Z1 Z2 T1 T2 F1 471/V1 181/K1 81 D1/C11 C1 A1 251 B1
26 51201116AA - 04/2016
Identifying the electrical Operation
auxiliaries
closed open
completely connected
DB119379
open
CE: connected-position
closed carriage switch
open
CD: disconnected-position
closed carriage switch
51201116AA - 04/2016 27
Identifying the electrical Electrical diagrams
auxiliaries Fixed and drawout devices
ready to
charged
upstream cb downstream
E60062A
close
Power
fault
fault
cb
Z1
Z2
Z3
Z4
Z5
Z1
Z2
Z3
Z4
Z5
N L1 L2 L3 AT BPF
M6C
BPO
C12
252
254
474
484
182
184
Q1
Q2
Q3
C2
C3
B3
B2
A2
A3
K2
D2
82
84
VN
V1
V2
V3
Z1
Z2
Z3
Z4
Z5
MCH
Q MN MX2 MX1 XF
S1 S2 SDE2 SDE1 PF CH
I
Micrologic Res
U M2C M6C or
or
or
E60065A
E60063A
E60064A
E46136A
E60066A
E60067A
E46137A
471
D1
C1
251
C11
181
K1
B1
A1
81
M1
M2
M3
F2+
T1
T2
T3
T4
F1
SG2
SG1
X2
X1
24 V DC
A E P H Control unit Remote operation
28 51201116AA - 04/2016
Identifying the electrical Electrical diagrams
auxiliaries Fixed and drawout devices
822
824
812
814
332
334
322
324
312
314
914
912
42
32
22
12
44
34
24
14
E60070A
E60076A
E60069A
E60068A
321
331
41
31
21
821
311
11
811
911
Indication contacts Contacts châssis
OF4 OF3 OF2 OF1 CD2 CD1 CE3 CE2 CE1 CT1
44 34 24 14 824 814 334 324 314 914
42 32 22 12 822 812 332 322 312 912
41 31 21 11 821 811 331 321 311 911
CN1 - 440/480 V
9 11
440/480 V
"charged LED" R
B3 B2
MCH
380V
CH
B1 Key:
E60075A
Interconnected connections
(only one wire per connection point)
51201116AA - 04/2016 29
Discovering Masterpact’s Micrologic control units
accessories
For the spare parts list, see the Masterpact NT/ NW Micrologic control units
catalogue. For more in-depth information, see the
control-unit user manual. bb All Masterpact circuit bb Depending on the
breakers are equipped model, control units offer
with a Micrologic control in addition:
unit. Control units are vv fault indications
E46108A
30 51201116AA - 04/2016
Discovering Masterpact’s Indication contacts
accessories
51201116AA - 04/2016 31
Discovering Masterpact’s Indication contacts
accessories
32 51201116AA - 04/2016
Discovering Masterpact’s Auxiliaries for remote
accessories
operation
51201116AA - 04/2016 33
Discovering Masterpact’s Auxiliaries for remote
accessories
operation
6
3 4 5
1 2
S
3 6
1
0.5
MN 1.5
3 MN
UVR r de R
dateu UV
34 51201116AA - 04/2016
Discovering Masterpact’s Auxiliaries for remote
accessories
operation
51201116AA - 04/2016 35
Discovering Masterpact’s Device mechanical
accessories
accessories
Escutcheon (CDP)
E60499A
36 51201116AA - 04/2016
Discovering Masterpact’s Device mechanical
accessories
accessories
Ronis
Keylocks required for the device OFF position
locking kit:
E51286A
51201116AA - 04/2016 37
Discovering Masterpact’s Chassis accessories
accessories
E60031A
bb Standard accessories, bb The safety shutters bb IP 20 for chassis
provided on every automatically block the connections
chassis. access to the bb IP 40 for the
disconnecting contact disconnecting contact
cluster when the device is cluster.
in the "disconnected" or
"test" positions.
If specified when ordering the chassis, this locking Chassis breaker locking in "disconnected" position
function may be adapted to operate in all positions
bb Optional accessory, bb Mounted on the
("connected", "test" and "disconnected"), instead of in one locking system per chassis and accessible
"disconnected" position alone. device with the door closed, this
vv for Profalux or Ronis system locks the chassis
keylocks in "disconnected" position
vv for Castell keylocks using one or two
vv for Kirk keylocks. keylocks.
E51273A
DB119191
keylock
2 different key locks.
bb Adaptation kits alone
are available for Kirk and
Castell keylocks.
38 51201116AA - 04/2016
Discovering Masterpact’s Chassis accessories
accessories
Door interlock
E60011A
O OFF
E51498A
Racking interlock
bb Optional accessory, bb This device prevents bb It is mounted on the
one racking interlock per insertion of the racking right-hand side of the
chassis handle when the cubicle chassis.
door is open.
E59190A
Mismatch protection
bb Optional accessory, bb Mismatch protection
one mismatch protection offers twenty different
device per chassis combinations that the
user may select to ensure
that only a compatible
circuit breaker is mounted
on a given chassis.
51201116AA - 04/2016 39
Inspecting and testing Initial tests
before use Procedure
These operations must be carried out in particular A general check of the circuit breaker takes only a few minutes and avoids any risk of
before using a Masterpact device for the first time. mistakes due to errors or negligence.
A general check must be carried out:
bb prior to initial use
bb following an extended period during which the circuit breaker is not used.
A check must be carried out with the entire switchboard de-energised.
In switchboards with compartments, only those compartments that may be accessed
by the operators must be de-energised.
Electrical tests
Insulation and dielectric-withstand tests must be carried out immediately after
delivery of the switchboard. These tests are precisely defined by international
standards and must be directed and carried out by a qualified expert.
Switchboard inspection
Check that the circuit breakers are installed in a clean environment, free of any
installation scrap or items (tools, electrical wires, broken parts or shreds, metal
objects, etc.).
Operation
Check the mechanical operation of the circuit breakers:
bb opening of contacts
bb closing of contacts.
40 51201116AA - 04/2016
Inspecting and testing What to do when the circuit
before use
breaker trips
51201116AA - 04/2016 41
Maintaining Masterpact Recommended maintenance
performance
program
Low voltage electrical distribution Keep your Masterpact NT/NW features year after year by performing requested
Masterpact maintenance.
NT and NW
Circuit breakers and switch-disconnectors To ensure that your protective device retains the operating and safety characteristics specified
Distribution électrique basse tension
Masterpact in the catalogs for the whole of its service life, Schneider Electric recommends that routine
inspections and periodic maintenance should be carried out by qualified personnel in
Maintenance guide
NT et NW
Disjoncteurs et interrupteurs
accordance with the instructions in the Masterpact maintenance guide.
Guide de maintenance
42 51201116AA - 04/2016
51201116AA - 04/2016 43
Maintaining Masterpact Troubleshooting and
performance
solutions
bb Circuit breaker interlocked mechanically in a vv check the position of the other circuit
source changeover system breaker in the changeover system
vv modify the situation to release the interlock
bb Circuit breaker not completely connected vv terminate racking in (connection) of the
circuit breaker
bb The reset button signalling a fault trip has not vv clear the fault
been reset vv push the reset button on the front of the
circuit breaker
bb Stored energy mechanism not charged vv charge the mechanism manually
vv if it is equipped with a an MCH gear motor,
check the supply of power to the motor. If the
problem persists, replace the gear motor
(MCH)
bb MX opening shunt release permanently vv there is an opening order.
supplied with power Determine the origin of the order. The order
must be cancelled before the circuit breaker
can be closed
bb MN undervoltage release not supplied with vv there is an opening order.
power Determine the origin of the order.
vv check the voltage and the supply circuit
(U > 0.85 Un).
If the problem persists, replace the release
bb XF closing release continuously supplied with vv cut the supply of power to the XF closing
power, but circuit breaker not "ready to close" release, then send the closing order again via
(XF not wired in series with PF contact) the XF, but only if the circuit breaker is
"ready to close"
bb Permanent trip order in the presence of a vv Disable these protection functions on the
Micrologic P or H control unit with minimum voltage Micrologic P or H control unit
and minimum frequency protection in Trip mode
and the control unit powered
Circuit breaker cannot be closed remotely but can be opened bb Closing order not executed by the XF closing vv check the voltage and the supply circuit
locally using the closing pushbutton release (0.85 - 1.1 Un).
If the problem persists, replace the XF release
Unexpected tripping without activation of the reset button bb MN undervoltage release supply voltage too low vv check the voltage and the supply circuit
signalling a fault trip bb Load-shedding order sent to the MX opening (U > 0.85 Un)
release by another device vv check the overall load on the distribution
system
vv if necessary, modify the settings of devices
in the installation
bb Unnecessary opening order from the MX vv determine the origin of the order
opening release
Unexpected tripping with activation of the reset button A fault is present :
signalling a fault trip bb overload vv determine and clear the causes of the
bb earth fault fault
bb short-circuit detected by the control unit vv check the condition of the circuit breaker
before putting it back into service
Instantaneous opening after each attempt to close the circuit bb Thermal memory vv see the user manual of the control unit
breaker with activation of the reset button signalling a fault trip vv press the reset button
bb Transient overcurrent when closing vv modify the distribution system or the
control-unit settings
vv check the condition of the circuit breaker
before putting it back into service
vv press the reset button
bb Closing on a short-circuit vv clear the fault
vv check the condition of the circuit breaker
before putting it back into service
vv press the reset button
44 51201116AA - 04/2016
Maintaining Masterpact Troubleshooting and
performance
solutions
51201116AA - 04/2016 45
Checking Masterpact operating Environmental conditions
conditions
Ambient temperature
E60003A
Masterpact NT devices have successfully passed the tests defined by the following
standards for extreme atmospheric conditions:
bb IEC 60068-2-1: dry cold at -40 °C
bb IEC 60068-2-2: dry heat at +85 °C
bb IEC 60068-2-30: damp heat (temperature +55 °C, relative humidity 95 %)
bb IEC 60068-2-52 level 2: salt mist.
It is nonetheless advised to check that the devices are installed in suitably cooled
switchboards without excessive dust.
Vibrations
E60005A
Some applications have vibration profiles outside of this standard, and require
special attention during application design, installation, and use. Excessive vibration
may cause unexpected tripping, damage to connections or to other mechanical
parts. Please refer to the Masterpact maintenance guide (causes of accelerated
ageing / operating conditions / vibrations) for additional information.
Examples of applications with high vibration profiles could include:
bb wind turbines
bb power frequency converters that are installed in the same switchboard or close
proxmity to the Masterpact circuit breaker
bb emergency generators
bb high vibration marine applications such as thrusters, anchor positioning systems,
etc.
46 51201116AA - 04/2016
Checking Masterpact operating Environmental conditions
conditions
Altitude
E60006A
Masterpact NT devices are designed for operation at altitudes under 2000 metres.
At altitudes higher than 2000 metres, the modifications in the ambient air
(electrical resistance, cooling capacity) lower the following characteristics.
Electromagnetic disturbances
E60007A
Cleaning
bb Non-metallic parts:
never use solvent, soap or any other cleaning product. Clean with a dry cloth only
bb Metal parts:
clean with a dry cloth whenever possible. If solvent, soap or any other cleaning
product must be used, make sure that it does not come into contact with
non-metallic parts.
51201116AA - 04/2016 47
Notes
48 51201116AA - 04/2016
© 2016 - Schneider Electric - All rights reserved
Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation
35, rue Joseph Monier of the information given in this publication.
CS 30323
F - 92506 Rueil Malmaison Cedex This document has been printed on ecological paper
51201116AA-06 04-2016