9124121, 251 PM [What is Heat Exchanger - Heat Transfer Goofcient - U-Factor- Definition
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What is Heat Exchanger — Heat Transfer Coefficient -
U-Factor — Definition
2019-05-22 by Nick Connor
A heat exchanger typically involves two flowing fluids separated by a solid wall. The overall
heat transfer coefficient, U, is related to the total thermal resistance and depends on the
geometry of the problem. Thermal Engineering
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A heat exchanger typically involves two flowing fluids separated by a solid wall. Many of the heat
transfer processes encountered in industry involve composite systems and even involve a combination of
both conduction and convection, Heat is first transferred from the hot fluid to the wall by convection,
through the wall by conduction, and from the wall to the cold fluid again by convection,
With these composite systems, itis often convenient to work with an overall heat transfer coefficient,
known as a U-factor. The U-factor is defined by an expression analogous to Newton's law of cooling
hitpshwa.thermal-engineering.orgiwhats-heal-exchanger-heattranslr-coetfcientw-facor-defilon!9124121, 251 PM ‘What is Heat Exchanger - Heat Transfer Coofcient - U-Factor- Definition
Q =UAAT x
where
Cis the heat flow rate [W]
Ais the heat flow area (1?)
Uis the overall heat transfer coefficient (W.nv2.K]
AT is the temperature difference [K]
Type of heat exchanger
Free conv. gas to free conv.
Flowing gas to flowing gas
Water to
100-400
Water to water (forced to forced) 850-2000
Steam condenser (forced to boiling) 1000 - 5000
Feedwater heaters (condensing to forced) 1000 - 6000
The overalll heat transfer coefficient, U, is related to the total thermal resistance and depends on the
geometry of the problem. For example, heat transfer in a steam generator involves convection from the
bulk of the reactor coolant to the steam generator inner tube surface, conduction through the tube wall,
and convection (boiling) from the outer tube surface to the secondary side fluid,
In cases of combined heat transfer for a heat exchanger, there are two values for h. There is the
convective heat transfer coefficient (h) for the fluid film inside the tubes and a convective heat transfer
coefficient for the fluid film outside the tubes. The thermal conductivity (k) and thickness (Ax) of the tube
wall must also be accounted for.
‘+ Overall Heat Transfer Coefficient
ne Wall
+ Overall Heat Transfer Coefficient — Cylindrical Tubes
Online monitoring of commercial heat exchangers is done by tracking the overall heat transfer
coefficient, because the overall heat transfer coefficient tends to decline over time due to fouling. By
periodically calculating the overall heat transfer coefficient from exchanger flow rates and temperatures,
the operator of the heat exchanger can estimate the lifetime of heat exchangers.
hntpshwaw.thermal-engineering.orgiwhats-heal-exchanger-heattranslr-caetfcientw-facor-defilon! 2169124121, 251 PM [What is Heat Exchanger - Heat Transfer Coofcient - U-Factor- Definition
+ Fouling - Fouling Factor x
Example: Calculation of Heat Exchanger
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Consider a parallel-flow heat exchanger, which is used to cool oll from 70°C to 40°C using water
available at 30°C. The outlet temperature of the water is 36°C. The rate of flow of oil is 1 kg/s. The
specific heat of the oil is 2.2 kJ/kg K. The overall heat transfer coefficient U = 200 W/m? K.
Calculate the logarithmic mean temperature difference, Determine the area of this heat exchanger
required for this performance.
1. LMTD
The logarithmic mean temperature difference can be calculated simply using its definition:
40-4
In 40—In4
LMTD 15.6°C
2. Area of Heat Exchanger
To calculated the area of this heat exchanger, we have to calculate the heat flow rate using mass flow rate
of oil and LMTD.
hntpsiwuthermal-engineering.orgiwhats-heal-exchanger-heattransfr-caetfcientw-facor-defilon! 369124121, 251 PM ‘What is Heat Exchanger - Heat Transfer Coecient - U-Factor- Definition
Q = Moin Coin -AT
Q=1.2200.(70— 40) = 66kW
where
(is the heat flow rate [W]
‘Moi is the mass flaw rate of ail
Cour is tha spacific heat of ail
AT is the temperature difference [K]
The required area of this heat exchanger can be then directly calculated using general heat transfer
equation:
Q = Ux Ax LMTD
Q 66000
__ 2 _ 66000 3
UxLMTD ~ 200x156 2b1°™
A
where
Qis the heat flow rate [W]
Ais the heat flow area (m?]
is the overall heat transfer coefficient (W.m2.]
LMTD is the logarithmic mean temperature difference [K]
References:
Heat Transfer:
1. Fundamentals of Heat and Mass Transfer, 7th Edition. Theodore L. Bergman, Adrienne S.
Lavine, Frank P. Incropera. John Wiley & Sons, Incorporated, 2011. ISBN: 9781118137253.
2. Heat and Mass Transfer. Yunus A. Cengel. McGraw-Hill Education, 2011. ISBN: 9780071077866,
3. US. Department of Energy, Thermodynamics, Heat Transfer and Fluid Flow, DOE Fundamentals
Handbook, Volume 2 of 3. May 2016.
tps: tnermal-onginoaring orgwhats-heat-oxchanger
Liransfer-cosfciontw-facor-dfitlon! 469124/21, 251 PM Whats Heat Exchanger Heat Transfer Coefcent -U-Facior- Definition
2.J.R. Lamarsh, A. J. Baratta, Introduction to Nuclear Engineering, 3d ed., Prentice-Hall, 2001,
ISBN: 0-201-82498-1
3. W. M, Stacey, Nuclear Reactor Physics, John Wiley & Sons, 2001, ISBN: 0- 471-39127-1
4, Glasstone, Sesonske. Nuclear Reactor Engineering: Reactor Systems Engineering, Springer, 4th
edition, 1994, ISBN: 978-0412985317
5. W.S.C. Williams, Nuclear and Particle Physics. Clarendon Press; 1 edition, 1991, ISBN: 978-
0198520467
6. GRKeepin. Physics of Nuclear Kinetics. Addison-Wesley Pub. Co; 1st edition, 1965
7. Robert Reed Burn, Introduction to Nuclear Reactor Operation, 1988.
8. US. Department of Energy, Nuclear Physics and Reactor Theory. DOE Fundamentals
Handbook, Volume 1 and 2, January 1993
9. Paul Reuss, Neutron Physics. EDP Sciences, 2008. ISBN: 978-2759800414.
Advanced Reactor Physi
1.K, 0, Ott, W, A. Bezella, Introductory Nuclear Reactor Statics, American Nuclear Society,
Revised edition (1989), 1989, ISBN: 0-894-48033-2
2. K.O, Ott, RJ. Neuhold, Introductory Nuclear Reactor Dynamics, American Nuclear Society,
1985, ISBN: 0-894-48029-4.
3. D.L Hetrick, Dynamics of Nuclear Reactors, American Nuclear Society, 1993, ISBN: 0-894-
48453-2
4.£.E. Lewis, W. F. Miller, Computational Methods of Neutron Transport, American Nuclear
Society, 1993, ISBN: 0-894-48452-4
See also:
Heat Exchangers %
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569124121, 251 PM [What is Heat Exchanger - Heat Transfer Coofcient - U-Factor- Definition
important information about thermal engineering. (x)
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