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Tugas Khusus Ummii
Tugas Khusus Ummii
664 - 110
= 567 t/d
= 24 t/hr
WL composition (g/l)
components as Na2O as chemical
NaOH 73.4 94.8
Na2S 28.6 35.9
Na2CO3 21.5 36.8
Na2SO4 1.5 3.4
Total 125 171
WL solid = WL flow rate x Total chemical = 5,333 m³/d x 171 g/l = 911 t/d
1,000 1,000
@r@
WL solid to black liqour = WL solid - Water formating
= 911 t/d - 29 t/d
= 882 t/d
Total solid from cooking plant = organic + inorganic solid
= 1,556 t/d + 882 t/d
= 2,438 TDS
Inorganic solid
OWL composition (g/l)
composition as Na2O as chemical
NaOH 90.0 116
Na2S 0.0 0
Na2CO3 20.5 35
Na2SO4 1.5 3
Na2S2O3 13.0 33
Inert 1.0 2
Total 126 190
Total solid = total solid from cooking + total solid from washing
= 2,438 TDS + 81 TDS
= 2,519 TDS
= 1.68 TDS/ UKP Adt
= 15,028 t/d
+ 2.0 x 1,353 t/d
1,353 t/d
= 17,733 t/d
Total flow rate inside digester = chip moisture + organic solid + lps to steming vessel + wl usage
= 2,909 t/d + 1,556 t/d + 567 t/d + 6,079 t/d
= 11,111
= 11,111 t/d
+ 2.0 x 1,353 t/d
1,353 t/d
= 13,816 t/d
# 2nd flash steam flow = (extraction flow - *1 flash steam flow) x cp x (124-106)°C
@r@
λ
= 13,816 - 661 x 0.86 x 18 °C
641
= 318 t/d
Total flash steam = #1 flash steam flow + #2 flash steam flow
= 661 t/d + 318 t/d
= 979 t/d
@r@
Mix AM AM AM AM
GL Consume
M3/hr 253.0 245.8 246.5 247.2 259.8
WL produce M3/d 4,971 4,817 4,732 4,848 5,011
WL Yield 81.9 81.6 80.0 81.7 80.4
WL Inventory different M3 5,490 5,323 5,406 5,198 5,239
Burnt Lime Consume Ton 378.8 381.6 390.6 388.3 419.5
11
Burnt Lime Production Ton 423.8 396.6 375.6 380.8 419.5
Burnt Lime Purity % 86.0 86.1 85.9 84.8 83.0
M3/d 4,846 4,984 4,649 5,056 4,969
WL Consume
M3/hr 201.9 207.7 193.7 210.7 207.1
GL tank level % 9.0 4.6 4.9 6.9 6.9
WL #1 tank level % 0.0 0.0 0.0 0.0 0.0
WL #2 tank level % (0.3) (0.3) (0.3) (0.3) (0.3)
HBL tank level #1 % 89.1 88.1 64.9 82.8 89.0
HBL tank level #2 % 91.3 89.8 66.8 84.7 91.1
12 WBL tank level #1 % 59.8 70.9 71.4 70.1 67.5
WBL tank level #2 % 54.3 64.1 64.3 62.9 62.1
Spill tank level % 29.4 44.6 67.6 5.1 35.0
Blow tank level % 54.6 58.3 57.8 72.1 65.4
BSHDT level % 27.7 27.0 32.5 23.0 33.8
Bleach HDT level % 22.6 27.5 22.6 22.0 22.0
Particulate mg/m3 240.7 245.2 223.6 187.4 198.4
13
Opacity % 56.0 59.6 46.5 46.7 49.1
AM AM Mix Pellita Pellita Pellita Pellita
Ave. AM
17-May-19 18-May-19 19-May-19 20-May-19 21-May-19 22-May-19 23-May-19
13~18-May-19
1,468 1,484 1,471 1,476 1,244 1,373 1,364 1,410
49.6 49.6 49.6 46.4 45.5 46.3 46.5 46.9
1,452 1,487 1,425 1,387 1,100 1,442 1,315 1,338
1,433 1,302 1,395 1,368 952 1,442 1,435 1,402
18.8 18.8 18.7 18.7 18.7 18.7 18.6 18.6
4,957 4,997 4,935 5,249 4,469 4,961 4,861 4,920
3.4 3.4 3.4 3.6 3.6 3.6 3.6 3.5
6,467 6,191 6,168 6,033 5,381 6,396 4,990 4,891
2.2 2.1 2.1 2.0 2.2 2.3 1.8 1.7
13,340 13,721 13,394 13,675 11,938 12,621 11,729 11,733
9.1 9.2 9.1 9.3 9.6 9.2 8.6 8.3
1.09 1.32 1.13 1.09 1.09 1.09 1.10 1.10
15.8 14.2 14.7 14.7 14.9 15.5 16.6 16.3
2,299 2,583 2,224 2,188 1,947 2,143 2,140 2,106
1.57 1.74 1.51 1.48 1.57 1.56 1.57 1.49
13,261 13,455 13,597 13,183 12,703 12,983 12,593 12,202
2,217 2,233 2,238 2,288 2,181 2,308 2,231 2,301
1.51 1.51 1.52 1.55 1.75 1.68 1.64 1.63
2,212 2,250 2,242 2,310 2,197 2,285 2,269 2,291
2,291 2,349 2,345 2,407 2,297 2,361 2,377 2,391
95.5 97.9 97.7 100.3 95.7 98.4 99.0 99.6
1,171 1,163 299 1,170 1,135 1,230 1,199 1,196
1,168 1,172 316 1,182 1,144 1,218 1,219 1,191
4,778 4,802 325 5,405 4,852 5,078 4,468 4,189
823.5 903.9 223 865.0 791.4 862.5 815.3 752.0
1,994 2,067 522 2,035 1,927 2,092 2,014 1,948
1,205 1,672 319 1,576 1,474 1,186 1,062 980
7,695 7,593 7,621 7,618 7,249 7,525 7,557 7,637
3.5 3.4 3.4 3.3 3.3 3.3 3.4 3.3
2,327 2,226 2,442.0 2,411 2,118 2,115 2,055 1,958
1,255 1,165 1,293.0 1,425 914 978 983 983
0.88 0.89 0.93 1.04 0.96 0.68 0.69 0.70
747 735 836.0 729 583 680 631 633
0.51 0.50 0.57 0.49 0.47 0.50 0.46 0.45
2,320 2,436 2,406.5 2,283 2,295 2,315 2,222 2,135
54.6 54.6 54.5 54.5 49.8 51.5 52.9 52.7
35,216 34,752 35,632.0 38,616 42,264 41,920 43,536 41,480
40,878 39,460 40,397.0 38,384 39,118 38,836 38,466 38,812
364,808 367,472 359,902.7 368,236 284,976 287,544 325,416 321,408
27.3 27.7 27.5 27.8 22.3 22.9 24.6 24.4
28.4 27.8 27.9 26.3 20.3 23.3 24.2 25.2
18.4 17.4 17.9 17.2 16.9 15.1 17.2 17.3
3.9 1.1 2.8 0.9 0.9 1.5 1.3 1.4
5,952 6,095 6,006 5,957 5,726 6,118 6,133 5,878
2.60 2.59 2.56 2.47 2.49 2.59 2.58 2.46
beside is benchmark while pellita production normal running without process interuption.
m above showing simple balance of the liquor and comparation actual and calculation.
WL to CB
sticizing
lant
5,092
M3
M3
Wood Final Product Cooking Yield
Adt/d %
Acacia Mangium 1430 46.3
(20 Juli 2019)
Bleaching shrinkage
1. Washing production
Washing shrinkage
2. Cooking production
Yield = 46.3%
3. Chip to digester =
Moisture = 43.7%
4. Water in Chip to digester
5. Organic solid =
=
=
6. Menghitung Lp-steam to steaming vessel
chip temperature =
SV temperature =
chip specific heat =
lps entalphi =
lps to steaming =
vessel
=
=
=
Sulfidity = 27.1%
NaOH = AA
Na2SO4 = Na2S
= 27.9
= 0.86
As Chemical
NaOH = NaOH as Na2O
= 75.1
= 96.9
= 27.9
= 35.1
= 0.86
= 2.0
= 20.4
= 34.9
WL composition (g/l)
components as Na2O as chemical
NaOH 75.1 96.9
Na2S 27.9 35.1
Na2CO3 20.4 34.9
Na2SO4 0.86 2.0
Total 124 169
Water formating =
=
=
Inorganic solid
OWL composition (g/l)
composition as Na2O as chemical
NaOH 90.0 116
Na2S 0.0 0
Na2CO3 20.5 35
Na2SO4 1.5 3
Na2S2O3 13.0 33
Inert 1.0 2
Total 126 190
Alkali Charge =
AA in OWL =
White liqour flow =
BL from digester =
= 10,206
1,354
= 12,914
= 618
#2 flash tank ρ = 35
#2 flash tank T = 106
#2 steam entalphi = 641
=
Total flash steam = #1 flash steam flow
= 618
= 915
WL requirement
Density = 1.140
Total weight WL to CB = 1.140
= 6,130.6
Bleaching shrinkage
1. Washing production
Washing shrinkage
2. Cooking production
Yield = 46.5%
3. Chip to digester =
Moisture = 42.3%
4. Water in Chip to digester
5. Organic solid =
=
=
6. Menghitung Lp-steam to steaming vessel
chip temperature =
SV temperature =
chip specific heat =
lps entalphi =
lps to steaming =
vessel
=
=
=
Sulfidity = 26.7%
NaOH = AA
Na2SO4 = Na2S
= 27.6
= 0.85
As Chemical
NaOH = NaOH as Na2O
= 75.9
= 97.9
= 27.6
= 34.8
= 0.85
= 2.0
= 19.9
= 34.1
WL composition (g/l)
components as Na2O as chemical
NaOH 75.9 97.9
Na2S 27.6 34.8
Na2CO3 19.9 34.1
Na2SO4 0.9 2.0
Total 124.3 169
Water formating =
=
=
Inorganic solid
OWL composition (g/l)
composition as Na2O as chemical
NaOH 90.0 116
Na2S 0.0 0
Na2CO3 20.5 35
Na2SO4 1.5 3
Na2S2O3 13.0 33
Inert 1.0 2
Total 126 190
Alkali Charge =
AA in OWL =
White liqour flow =
DF bottom =
BL from digester =
= 9,740
1,321
= 12,381
= 592
#2 flash tank ρ = 35
#2 flash tank T = 106
#2 steam entalphi = 641
=
Total flash steam = #1 flash steam flow
= 592
= 877
WL requirement
Density = 1.140
Total weight WL to CB = 1.140
= 5,928.2
AA Charge Moisture Sulphidity AA TA RE
% % % gr/L gr/L %
18.2 43.7 27.1 103 124.3 97
664 -
476 t/d
20 t/hr
18.2%
27.1%
103 g/l as Na2O
124 g/l as Na2O
97.0%
85.0%
1.14
Na2S = AA x Sulfuring
Na2S = 103 x 27.1%
- Na2S = 103 - 27.9
= 75.1 g/l as Na 2
O
x (1 - RE)/RE
x 0.031
g/l as Na2O
- Na2SO4
- 0.86
g/l as Na2O
x BM NaOH
BM Na2O
x 80
62
as chemical
x BM Na2S
BM Na2O
x 78
62
as chemical
x BM Na2SO4
BM Na2O
x 142.04
62
as chemical
x BM Na2CO3
BM Na2O
x 105.9
62
as chemical
x AA-charge
Bdt/d x 18.2%
Bdt/d
kg AA/Adt
ng plant ( O2-reaktor)
- washing production
Adt/dx0.9 Bdt/Adt) - ( 1,459 Adt/d x 0.9 Bdt/Adt)
t/d
13 kg/Adt
90 g/l as Na2O
211 m³/d = 0.14 m³/Adt Washing
0.09
digester production x 0.9 = 1,504
cy
= 15,043
2.0
17,751 t/d
+ DF x (prod x 0,9)
t/d
160 °C
0.86 kcal/kj
kpa
°C
kcal/kj
x cp x ∆T
647 kcal/kj
t/d x 0.86 kcal/kj x 36
647 kcal/kj
t/d
kpa
°C
kcal/kj
g/cm3
g/cm3 x 5,378 m³/d
T/d
664 -
444 t/d
19 t/hr
18.2%
26.7%
103.5 g/l as Na2O
124.3 g/l as Na2O
97.0%
85.0%
1.14
Na2S = AA x Sulfuring
Na2S = 103.5 x 26.7%
- Na2S = 103.5 - 27.6
= 75.9 g/l as Na2O
x (1 - RE)/RE
x 0.031
g/l as Na2O
- Na2SO4
- 0.85
g/l as Na2O
x BM NaOH
BM Na2O
x 80
62
as chemical
x BM Na2S
BM Na2O
x 78
62
as chemical
x BM Na2SO4
BM Na2O
x 142.04
62
as chemical
x BM Na2CO3
BM Na2O
x 105.9
62
as chemical
x AA-charge
Bdt/d x 18.2%
Bdt/d
kg AA/Adt
ng plant ( O2-reaktor)
- washing production
Adt/dx0.9 Bdt/Adt) - ( 1,423 Adt/d x 0.9 Bdt/Adt)
t/d
13 kg/Adt
90 g/l as Na2O
206 m³/d = 0.14 m³/Adt Washing
0.09
Cooking Production x 0.9 = 1,467
cy
= 14,675
2.0
17,316 t/d
+ DF x (prod x 0,9)
t/d
160 °C
0.86 kcal/kj
kpa
°C
kcal/kj
x cp x ∆T
647 kcal/kj
t/d x 0.86 kcal/kj x 36
647 kcal/kj
t/d
kpa
°C
kcal/kj
g/cm3
g/cm3 x 5,200 m³/d
T/d
CE
%
85
85
110
= 27.9 g/l as Na2O
g/l as Na2O
215 m³/hr
1.14 gr/ml
t/d
°C
18 °C
8.0 m³/Adt
110
t/d
°C
18 °C
7.8 m³/Adt