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01 Drpic BBP PM Orgstructure F-30june20
01 Drpic BBP PM Orgstructure F-30june20
Plant maintenance
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Plant Maintenance organizational Structure
Business Blueprint Document
DOCUMENT CONTROL
The following table identifies those to whom this document has been distributed for review:
Document Distribution
Name Role Responsibility
Martin Hawkins General Manager - Operations Document Approver
Ahmed Al Mamari ERP Project Manager Document Approver
Binod Jha Area Manager Maintenance Document Approver
Jose Ordonez Area Manager Maintenance Document Approver
Christopher HANNAN Team Leader Projects & Integration Document Reviewer
Siraj Hussain Senior SAP PM Specialist Document Author
Sign Off
Name Signature Date
Martin Hawkins
Ahmed Al Mamari
06/21/2020
Binod Jha
Jose Ordonez
Christopher HANNAN
06/18/2020
Siraj Hussain
06/18/2020
Plant maintenance
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Plant Maintenance organizational Structure
Business Blueprint Document
CONTENTS
1 EXECUTIVE SUMMARY......................................................................................... 4
2 INTRODUCTION ................................................................................................... 5
2.1 PURPOSE OF THIS DOCUMENT ......................................................................................................... 5
2.2 CONTEXT..................................................................................................................................... 5
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1 Executive Summary
This Business Blueprint Document is focused on the plant maintenance Organizational elements.
Organizational structure in SAP contains the elements necessary to manage and control the
business. These organizational elements represent the legal, physical or managerial structure of a
company. The organizational structure provides SAP hierarchy, which is the backbone of SAP
system. SAP hierarchy is linked to every transaction and master data element. DUQM REFINERY will
use this process to build key organizational elements for plant maintenance module
✓ Maintenance plant
✓ Planning plant
✓ Planner groups
✓ Work centers
By building this master data DUQM REFINERY will be able to finalize the locations where maintenance
will be undertaken, place where planning will be undertaken, would be able to identify its planners and
technician groups for its maintenance locations,
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2 Introduction
2.1 Purpose of this document
The Business Blueprint Document is the main deliverable of the Business Blueprint phase. The
blueprint document is a framework for understanding how DUQM REFINERY’s future business
processes will be supported by SAP. The purpose of this document is to verify that a proper
understanding of how DUQM REFINERY’s requirements will be met by this process has been
communicated.
The blueprint also finalizes the process scope of the project.
2.2 Context
Duqm Refinery and Petrochemical Industries Company L.L.C is a Joint Venture (JV) between Oman
Oil Company (OOC) and Kuwait Petroleum International (KPI). This strategic partnership between
OOC and KPI has been established in the incorporation of Duqm Refinery, based in Al Duqm located
in the South East Al Wusta Governorate of the Sultanate of Oman. This gives the project a strategic
maritime location and a competitive advantage being in the path of international shipping lines in the
Indian Ocean and the Arabian Sea thus easing the process of transport in and out of the region.
Once the refinery is completed, it will have the capacity to process around 230,000 barrels of crude oil
per day. Diesel, jet fuel, naphtha and LPG are to be its primary products. DUQM REFINERY & ORPIC
are now under the umbrella of New Group and collaborates through agreement of SLA/MSA.
This Business Blueprint is based on DUQM REFINERY accepting ORPIC SAP practices & processes
with modifications only where necessary and where it will not impact any Group Operating
Procedures.
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Business Blueprint Document
3 Business blueprint
This section outlines the to-be DUQM REFINERY business locations.
✓ Ras Markaz for Crude Tanks Terminal Operate & Maintain by OTTCO.
✓ Duqm for Refinery Processing &
- Solid Handling (Operate & Maintain by 3rd Party).
✓ Duqm Port for Product Terminal Operate & Maintain OTTCO.
At Ras Al Markaz there some no. of Crude Tanks which will receive crude oil via shipping. Duqm
Refinery transports this oil to Duqm refinery location via 70-80 km pipelines. Oil is refined here and
transported to product terminals from where it will be distributed to product terminals and finally
exported from there. However, OTTCO (separate same group company) will operate and maintain
Pipelines and Terminals.
Maintenance functions have 04 execution departments depend upon areas of refinery and one central
/ shared service department. Each of these departments consists of various teams to cater to
maintenance requirements. The organogram of the Maintenance function depicts further details.
In Scope
The organizational elements finalized for this process would be limited to above locations and
departments mentioned. However, provision will be available for creating any new location at later
stage by DUQM REFINERY.
New Petrochemical Complex project is under way. The maintenance structure for this is not known.
Hence its implementation of PM Module will be considered at later stage.
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Plant Maintenance organizational Structure
Business Blueprint Document
NOTE: This can be changed as per group business blueprints. However, finalized plant-based
planner groups and work centres must remain same.
3.5 Roles
Depending on which position an DUQM REFINERY employee holds in the company SAP roles need
be assigned to enable their duties to be carried out according to their position in the process. SAP
best practise roles restrict users to specific transactions to ensure proper segregation of duties.
3.6 Interdependencies
Required dependency with other modules
PM Objcet Integration with CO Integration with Integration with MM
HCM
Maintenance MM specialist must create Commented [BJ1]: Who will be material specialist Is SAP
pant logistics plant with reference of MM Mode owned by other( Who)
creation Duqm Refinery Company
WorkCenter For cost center For Employee
integration with PM
work center
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Business Blueprint Document
SAP applications can be customised to suit customer specific needs in a number of ways. Perhaps
the standard options are not sufficient to meet your mandatory requirements (e.g. a legal obligation)
or personalisation is desired (e.g. branding customer/supplier communications, DUQM REFINERY
KPI reporting).
One of Project stated objectives is to adopt ORPIC and SAP Oil and Gas best processes minimizing
customization, however WRICEFs can be accepted provided the development is approved by the
Project Change Control Procedure.
WRICEF Description
Type Business Justification Description Complexity
W/R/I/C/E/F
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Business Blueprint Document
4 Implementation blueprint
4.1 SAP organizational structure
The maintenance organogram for DUQM REFINERY is as under.
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Business Blueprint Document
maintenance planning plant to plan and prepare the maintenance tasks for the plants that are
assigned to the maintenance planning plant. It will be same as maintenance plant 3101.
NOTE: Group OTTCO company will operate pipelines and terminals of Duqm Refinery. So,
related Maintenance & Planning plants will be covered in separate BBP of OTTCO. However,
all assets covered by Duqm Refinery EPCs will be capitalized under Duqm Refinery Company
code i.e. 3100.
• Planner group
Planner groups or maintenance planning groups must be defined separately for each
maintenance planning plant. Depending on the size and structure of your company, a
maintenance planning group may be an individual department (for central work preparation),
a group of skilled craftsmen or a workshop.
Every piece of equipment and functional location can be allocated to a maintenance planning
group.
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Business Blueprint Document
* Planner groups may be added / modified at time of realization phase but before any Master
Data Uploads.
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Plant Maintenance organizational Structure
Business Blueprint Document
In the ECC System work centers are business objects that can represent the following real work
centers, for example:
• Machines, machine groups
• Production lines
• Assembly work centers
• Employees, groups of employees
• Capacity planning
• The available capacity and formulas for calculating capacity requirements are entered in the
work center.
A work center is created for a plant and is identified by a key. The work center category, which
you define in Customizing the work center, determines which data can be maintained in the
work center.
The data is grouped thematically together in screens and screen groups. Examples of such
screen or screen groups are:
• Basic Data
• Assignments (to cost centers, Human Resource Management System (HR))
• Capacities
• Scheduling
• Default values
• Hierarchy
• Technical data
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Plant Maintenance organizational Structure
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A Logistics work center can be assigned to either an organizational unit or a work center in the
Human Resource Management System (HRMS). Assignments to other HR-objects, for example
employees or qualifications, can be maintained via the HR work center.
Work Control
Plant Center Short description Keys
3101 DRSTT1 Static Area1 -– DR PM01
3101 DRSTT2 Static Area2 -– DR PM01
3101 DRSTT3 Static Area3 - DR PM01
3101 DRSTT4 Static Area4 -– DR PM01
3101 DRRTT1 Rotating Area1 -– DR PM01 Commented [BJ5]: Orpic is going for Mechanical in place of
Static and rotary so do we need to align
3101 DRRTT2 Rotating Area2 -– DR PM01
3101 DRRTT3 Rotating Area3 - DR PM01
3101 DRRTT4 Rotating Area4 -– DR PM01
3101 DRINT1 Instrument Area1 -– DR PM01
3101 DRINT2 Instrument Area2 -– DR PM01
3101 DRINT3 Instrument Area3 - DR PM01
3101 DRINT4 Instrument Area4 -– DR PM01
3101 DLINWS Duqm Location Instrument Workshop PM01 Commented [BJ6]: Need to add for Analyser
Instrumentation and Control system DCS
3101 DRGNER DR General (ERC Costing) ZPM3
3101 DRELT1 Electrical Area1 -– DR PM01
3101 DRELT2 Electrical Area2 -– DR PM01
3101 DRELT3 Electrical Area3 - DR PM01
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Plant Maintenance organizational Structure
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NOTE: Blue Colour Work centers are optional. All Work center will be created directly in QA
and PRD system as master data and any changes will be taken care.
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GAPs
Title Description of Functional Recommendation to Fulfil
Deficit
Nil
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Business Blueprint Document
5 Outstanding Items
At the time of submission not all open questions have been answered. The following items are
required to be clarified as early as possible during build or could jeopardise implementation timelines.
Outstanding Items
Item Owner Description / Expected Action
1 Binod Business Organization Structure Commented [BJ9]: Not yet approved
2 Binod Final List of Planner Groups Commented [BJ10]: Based on final organisation and
3 Binod Final List of Work Centers ORPIC approach clarity for Rotary amd Staic and other work
stream will finalize
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Business Blueprint Document
6 Appendix A – Abbreviations
A description of each of the symbols used in SAP best practice process flows is provided below.
• DR – Duqm Refinery
• PM – Plant Maintenance
• MDM – Master Data Management
• BBP – Business Blueprint
• OTTCO – Oman Tank Terminal Company
• WRICEF – Workflows, Reports, Interfaces, Conversions, Enhancements, Forms.
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Duqm Refinery
COO Organization
Structure & Mobilization
Plan 12-May-2020
1
COO Leadership Team
2
COO Leadership Team
COO
Executive Executive
Administration Technical
Assistant Assistance
3
COO Leadership Team
4
Operations Dept.
5
Operations Department
General Manager
Operations
Refinery Shift
Executive Assistant
Superintendent (5)
6
Operations Department
Mobilization Plan
Incremental by Area 24 25 26 27 28 29 30 31
2020
On-Seat Date May Jun Jul Aug Sep Oct Nov Dec
GM Ops and Maint
Operations Complex Area Manager
Refinery Shift Superintendents
Business Analyst
Executive Assistant
HO:1
Operations Area Team Leader
HP:1
Senior Operations Engineers SUW:1 HO:1 HP:1
Operations Engineers OL: 1
HOC: 1 HPC:1
Operations Maintenance Coordinator (OMC) OL: 1 HOD: 1 HPD:1
SUWS:1
Operations Training Coordinators SUW: 1 HP:1
SUWU:3 HOC:4 HPC:4
Operations Shift Team Leader (OSTL) HPD:4
OL: 3 HOD: 4 SUWS:4
HOC: 8 HOD: 8
HPD:4
Senior Operator (SO) SUWU: 8 HPD:4 OL: 4 HPD:4
HPC:4
SUWS:8 OL: 4
HOC: 8
HOD: 8
Panel Operator (PO) SUWU: 8 OL: 4 OL: 4 HPC:8
HPD:8
SUWS:8
HOC: 12
SUWS:8
Field Operator (FO) SUWU: 12 HPC:6 HPD:8 HPC:6 HOD: 12
OL: 10
OL: 10
30 21 54 36 28 31 12 24
7
Operations Department– Heavy Oils Complex
Operations Complex
Manager
8
Operations Department-- Hydroprocessing Complex
Operations Complex
Manager
Operations Shift Team Operations Operations Shift Team Operations Operations Support
Leader HCU Operations Training
Leader HPU/DHT Maintenance Maintenance Team Leader
Coordinator
(1/Crew = 4) Coordinator HPU/DHT (1/Crew = 4) Coordinator HCU Hydroprocessing
9
Operations Department -- Sulfur/Utilities Complex
Operations Complex
Manager
Operations
Operations
Senior/Panel Operator Senior/Operations
Senior/Panel Operator
Utilities (2/Crew = Engineer (3)
Sulfur (2/Crew = 8)
8)
10
Operations Department – Off sites and Logistics Complex
Operations Complex
Manager
Operations Senior/Panel
Operator Offsites and
Logistics (2/Crew = 8)
Operations Senior/Field
Operator Offsites and
Logistics (7/Crew = 28)
11
Maintenance Dept.
12
Maintenance Dept.
GM
Maintenance
Executive
Assistant
Maintenance
Sr Engineer
Planning
RCM
Engineer
13
Maintenance Dept. - Static
Maintenance
Manager - Static
Maintenance
Maintenance
Team Leader
Engineer Static
Static (3)
Maintenance
Maintenance
Supervisor Static
Supervisor Civil
(8)
14
Maintenance Dept. - Rotary
Maintenance
Manager Rotary
Maintenance Team
Maintenance Engineer Maintenance Rotary
Leader PdM and
Rotating Team Leader (2)
Workshop
Maintenance
Sr.Engineer PdM Supervisor (3)
Supervisor Rotary (8)
15
Maintenance Dept. - Instrumentation
Maintenance
Manager
Instrumentation
Maintenance
Sr. Engineer Maintenance Team
Instrumentation / Leader Instrument (2)
Control Systems
Maintenance
Technician System Technician Analyzers
Technician Instruments
Control (6) (4)
(15)
16
Maintenance Dept. - Electrical
Maintenance
Manager
Electrical
17
Maintenance Dept. - Planning
Maintenance
Manager Planning
Maintenance Team
Maintenance Team Leader Performance Maintenance
Sr. Engineer RCM
Leader Planning and and contract Planning Engineer
Scheduling
Planner Support
Planner Routine (4) Scheduler Routine (2) Planner - Metrics Planner Contracts
Services
18
Maintenance Department
Mobilization Plan
GM Maintenance 1
Executive Assistant Maint 1
Maintenance Manager Static ( MMS)
Maintenance Engineer Static ( MES) 1
Maintenance Team Leader Static (MTLS) 1 1
Maintenance Supervisor Static (MSS) 2 2 2 2
Maintenance Technician Static (MTS) 8 8 8 8
Maintenance Supervisor Civil (MSC ) 1
Maintenance Manager Rotary ( MMR)
Maintenance Engineer Rotating ( MER) 1
Maintenance Team Leader PdM and Workshop ( MTLPdm) 1
Maintenance Sr.Engineer PdM ( ME Pdm) 1
Maintenance Supervior PdM ( MS Pdm) 1
Maintenance Technician PdM ( MT Pdm) 1 2
Maintenance Supervisor Rotary Shop (MSR-S) 2
Maintenance Technician Rotary Shop (MTR-S) 8
Maintenance Team Leader Rotating (MTLR) 1
Maintenance Supervisor Rotary (MSR) 2 2 2 2
Maintenance Technician Rotary (MTR) 5 5 5 5
Continued…..
19
Maintenance Department
Mobilization Plan
Maintenance On-Seat Required Dates
2020 2021
On-Seat Date May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
Project Month 24 25 26 27 28 29 30 31 32 33 34
20
Technical Dept.
21
Technical Department
General Manager
Technical
(May’20)
Executive
Assistant
22
Technical Department
Mobilization Plan
2020 2021
On-Seat Date May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug
Project Month 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
GM Technical 1
Executive Assistant Technical 1
T/L Engineering 1
Sr Document Controller 1
Sr Engineer Mechanical / Piping 1
Sr Engineer Electrical 1
Sr Engineer Rotating Equip 1
Sr Engineer Instrumentation 1
Engineer Mechanical / Piping 1 1
Engineer Electrical 1
Engineer Rotating Equip 1
Engineer Instrumentation 1
Engineer Civil 1
Document Controller 1
Manager Process Engg. 1
T/L Heavy Oils 1
T/L Hydroprocessing 1
T/L Utilities 1
T/L Process Control & Automation 1
T/L Process Safety 1
Senior Engineer Heavy Oils 1
Senior Engineer Hydroprocessing 1
Senior Engineer Utilities 1
Senior Engineer Process Control & Automation 1
Senior Engineer Process Safety 1
Engineer Heavy Oils 1 1
Engineer Hydroprocessing 1 1
Engineer Utilities 1 1
Engineer Process Control & Automation 1
Engineer Process Safety 1 1
T/L Refinery Planning 1
LP Model Optimization Specialist 1
Sr. Operational Planning Engineer 1
Market Analyst 1
23 Continued…..
Technical Department
Mobilization Plan
T/L Laboratory 1
Shift T/L Lab 2 2
Senior Lab Analyst 2 2
Senior Chemist 1 1
Senior Lab Analyst 1 1
Lab Analyst 2 3 3
Chemist 1 1
Senior Lab Services Technician 2 2
Lab Services Technician 2 2
Lab Analyst 1 1
Senior Equipment Specialist 1
Equipment Specialist 1
Manager Asset Integrity 1
T/L Inspection Process Units 1
T/L Inspection Utilities 1
T/L Inspection Material & Corrosion 1
T/L Central Inspection 1
Senior Inspection Engineer Process Units 2
Senior Inspection Engineer Utilities 1
Senior Engineer Material & Corrosion 1
Senior Engineer Central Inspection 2
Senior Engineer RBI 1
Inspection Engineer Process Units 1 1
Inspection Engineer Utilities 1
Engineer Material & Corrosion 2
Senior Welding / NDT Engineer 1
Senior Inspector Process Units 2 2
Senior Inspector Utilities 2 1
Senior RBI Engineer 1
Engineer RCA 1
Systems Engineer 1
1 30 10 11 8 11 1 4 9 0 14 0 0 3 0 0
24
Engineering
Team Leader
Engineering
(June’20)
Mechanical & Piping Electrical Instrumentation Rotating Equipment Senior Document Senior Engineer
Civil Engineer
Sr. Engineer (June’20) Sr. Engineer (June’20) Sr. Engineer (July’20) Sr. Engineer (July’20) (March’21) Controller Reliability
Engineer (2) (July20) Engineer (July’20) Engineer (Aug’20) Engineer (Aug’20 (June’20) (June’20)
Document
RCA Engineer
Controller (Jan’21)
(March’21)
Systems
Engineer
(July’20)
25
Process Engineering
Manager PE
(June’20)
Senior Engineer Senior Engineer Senior Engineer Senior Engineer Senior Engineer
(March’21) (March’21) (June’20) (March’21) (June’20)
26
Laboratory
Technician Lab
Services (4)
(two : Aug’20,
two : March’21)
27
Asset Integrity
Asset Integrity
Manager
(June’20)
Sr. Inspection Sr. Inspection Sr. Materials & Sr. QA/QC Engineer RCA Engineer
Engineer (2) Engineer Corrosion Engineer (2) (July’20) (Jan’21)
(June’20) (June’20) (Oct’20)
28
Refinery Planning
T/L
Refinery Planning
(Dec’20)
29
HSSE Dept.
30
HSSE Dept.
General Manager
HSSE&S
Snr HSSE
Specialist
Manager Manager
T/L Environment
Occupational Fire Fighting &
Management
Health & Safety Security
31 31
HSSE Department
Mobilization Plan
2020 2021
On-Seat Date Mar April May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug
Project Month 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
GM HSSE&S 1
Snr HSSE Specialist 1
Occupational Health & Safety Manager 1
T/L - Operational HSSE 1
T/L - HSSE Management System 1
T/L - Technical Safety 1
T/L - Occupational Health 1
Senior Specialist - Occupational Health 1 1
Sr Specialist HSSE 2
Specialist HSSE 1
Sr Specialist HSSE Auditor 2
Sr Specialist HSSE Training 1
Sr Specialist BBS & PTW 1
Sr Specialist Incident Investigation 1
HSSE Officer 2 2
Quality & Emergency Officer 1
HSSE Data Analyst 1
HSSE Communication Officer 1
T/L Environmental Mangement 1
Senior Environmental Engineer 2
Senior Environmental Specialist 2
Fire Fighting and Security Manager 1
Deputy Chief Fire Officer 1
Senior Emergency Control Panel Officer 1
Station Officer 4
Emergency Control Panel Officer 4
Sub Officer 4
Specialist Logistic & Maintenance 2
Leading Fire Fighters 4
Fire Fighter 44
Fire & Safety Trainers 2
Total 3 6 11 4 12 1 1 47 1 0 3 3 2 2 0 0 0 0
32 32
Environment
T/L Environment
(June’20)
33 33
Occupational Health & Safety
Manager -
Occupational
Health & Safety
HSSE
Communication
Officer
(Jun 20)
34 34
Fire Fighting & Security
Firefighter (44)
(Oct 20)
35 35
THANK YOU
36