MILLING MACHINE

MATERIAL AND METAL PROCESSING

EKANANDA ARDIANSYAH (04211940000083)
MARINE ENGINEERING
MARINE TECHNOLOGY
INSTITUT TEKNOLOGI SEPULUH NOPEMBER
Assignments:
1. Insert a picture of Milling Machine (you can obtain it from any sources but don't
forget to state the source).

2. Explain each step of Key Way/Key Hole (shown in figure 1) cutting process
conducted using the milling machine.
For example:
Step 1. Warming up the machine
Step 2. Setting up the drill
Step 3. etc.
Side Note: assumptions can be used for data that are not listed.
1. Insert a picture of Milling Machine (you can obtain it from any sources but don't forget to state the source).

https://www.mech4study.com/2016/05/milling-machine-parts-and-working.html
2. Explain each step of Key Way/Key Hole (shown in figure 1) cutting process conducted using the milling
machine.
Step 1. Wear laboratory equipment for safety purposes.
Step 2. Prepare the machine and work piece.
Step 3. Set the 10mm flat cutting tool at the arbor which is connected to the spindle.
Step 4. Move the knee downward.
Step 5. Mark the workpiece at 25mm from one of the edge, then make 50mm x 10mm mark for the Key Way
Step 6. Clamp the work piece on the table by using clamping screw.
Step 7. Set all the controlling points to zero like knee position, saddle position etc. then set milling
transmission to reach needed cutting speed.
Step 8. Turn on the milling machine. Now the spindle starts to rotate which further rotates the cutting tool.
Step 9. As the tool is moving, we move the work piece as required by moving the knee, saddle and table.
Step 10. Slowly rotate the knee crank to obtain 4mm cutting depth as required.
Step 11. Slowly rotate the table crank to obtain 50mm cutting length as required.
Step 12. After finished, turn off the machine then release the work piece from machine.
Step 13. Clean the work piece, machine, and work place to end the milling procedure.