AN INTRODUCTION TO MODUTEC

Since 1983. Celebrating 38th Anniversary.

MANI GROUP OF COMPANIES… Simplifying Panel Building

•Legrand
Mani Sales (Bangalore) •ABB
•Socomec
1983 Electrical Distributors •HPL
•Electron
•Modutec
mPowering Solutions •Mennekes
•MCC, PCC
Load Controls I. P. L. •APFC Panels
Ramani Mani
•DG Sync Panels

1990 Switchboard Mfg •PLC & SCADA

•Sub Distribution Boards
Founder

Powering your World
Modutec Ready Panels P. L.
2007 Modular Enclosures
Simplifying Panel Building
•Outdoor Kiosks
•Compact Sub Stations
•IEC 61439 TT Flat Pack Modular Enclosures
•Profiles, signature components & accessories
•Air Insulated Bus Ducts
•Form 1 / 2 Bayable enclosures
•MV Power Modules & Basic Kits
•Pan Assemblies for MCCB & MCBs
•Draw Out Panel enclosures (launching soon)

§ 3 Companies with Group Turnover of 12.5 Million USD.

§ History of being Professional, Pioneering & Purposeful.
 Modular Enclosures
- from a proficient, pioneering & passionate partner Simplifying Panel Building

■ MODUTEC – are Type Tested, Flat Pack, Modular

Switchboard Enclosure Systems.
■ With just 2 types of punched & pierced profiles, like a
slotted angle rack, the entire skeleton, & then the
internals & externals of the Panel enclosure is
constructed.
■ All parts carry a catalogue number & is part of a
price list.
■ What’s more, it’s software driven & easy to configure
& estimate by the Panel Builder.
■ It comes to you in a flat pack. Easy to stock,
assemble, reduces lead time of manufacturing and
occupies less shop floor space.
■ Modutec hand hold the Panel Builder through the
assembly, adaptation & appreciation of the modular
switchboard enclosure system.
Assembly videos, manuals & training Simplifying Panel Building

■ Modutec is committed to the proper assembly of the modular switchboard

enclosure system when dispatched in a flat pack. The simple to assemble
product, thus gets simpler for the Partner Panel Builders!
For Door Cutouts
Modutec support to the Partner Panel Simplifying Panel Building

Builders & Distributors is quick & efficient.

■ Modutec has a dedicated Sales Team to ensure that the

Partner Panel Builders are oriented into the use and
familiarization of the modular switchboard enclosure
system and the associated software MODSIM.
■ Normally the enclosures are supplied in Modutec
standard configurations that are invariably in ready stock.
■ However, should non-standard dimensions be required,
our response will be fast and accommodating to the
extent possible.
■ For medium sized orders, we can also undertake to make
the door cutouts as per agreed development drawings.
■ Special colors and accessories as required can also be
discussed and made available appropriately.
Piece, Pieces & Peace! PATENTED Simplifying Panel Building

- Simplifying your inventory!! TECHNOLOGY!

■ Non-availability of Panel
Enclosures in time => a
very frustrating feeling.
■ Having in stock,
Modular profiles, but
not of desired length,
can be even more
frustrating.
■ Introducing Modular
Profiles that can be
Pieced into Pieces at
intervals of 30mm to
enable the dimensions
you require and thereby
giving you Peace of
mind!
Route to IEC Type Test Certification Simplifying Panel Building

Your simplified passport to premium projects!

■ Modutec - is certified to IEC 61439 - 1&2 for Low

Voltage and IEC 62271-200 for Medium Voltage with
certain brands of Switchgear.
■ We have the engineering capability and the enclosure
technology to pass these stringent tests for
certification.
■ There are other Type Tests like IEC 61921 for
Capacitor Control Panels, IEC TR 61641 for Internal
Arc protection, IBC 2012 for Siesmic withstand Test
and so on too which Modutec will soon be certified for.
■ We undertake to do these Type Tests & more for Panel
Builders & Switchgear Manufacturers as required.
 Modutec is not just more versatile…
-it is the most economical Modular Enclosure System in the world!
Simplifying Panel Building

■ For the Government and EPC Projects

where IEC Switchboards are approved,
competition is generally with the likes of
– Blockset or Prisma of Schneider,
– ArTuK of ABB,
– Ti or Enersys of L&T,
– Sivacon & Siepan of Siemens or
– XL3 of Legrand.
– Rittal also make a pitch for such projects.
■ Enclosure systems to enclosure systems,
Modutec would be at least 10 to 20% more
economical.
■ As the volumes go up, quantity discounts
will be given, supporting mutual profitability
& scaling together.
Modutec Product Range Simplifying Panel Building

MODDIS Modular Switchboard Enclosure Systems in Flat Pack & Form 3 / 4

MODSIM Software to configure Estimation with BOM & Cat No wise Pricing

MODDRW Draw Out MCCs and PCCs to be launched in 2021

MODPAN MCCB I/c & MCCB O/g DBs in 250A, 400A and 630A ratings

MODBAY Bayable Form 1 / 2 Enclosures with slide able Mounting Plate

MODUCT Air Insulated Bus Ducts that are flat pack and site assembleable

MODACC Modular Panel Enclosure accessories from BB Supports, Cable Ladders, etc
MODSIM
Simplifying Panel Building
- Software for Estimation, BOM & Archiving

ü MODSIM Panel designer is an software based

program and easy for you to design your panel
exactly the way you want and make the
estimation with the detailed bill of material .

ü Also the software is being designed to convert

BOM in to CAD & CAM output to feed in to the
CNC machine for manufacturing.

ü Users are having freedom to construct modular

enclosures with few standard accessories & for
unrestricted makes of switchgear.
MODDIS
- Type Tested, Flat Pack, Modular Switchboard Enclosure Systems Simplifying Panel Building

Some of the salient features of MODDIS are as follows:

§ Catalogued system of about 8000 parts used to build electrical equipment.
§ Very well illustrated assembly manuals
§ Based on 60mm increments with possibility to standardize W, H & D
§ Modular bolted and Flat Pack system
§ With Inventory you are able to start building the Panel immediately
§ The parts are fastened with metric bolts and screws
§ It is possible to change the design while building it
Our Customer Segments Simplifying Panel Building

Switchgear
Companies

Panel Board Panel Board

Manufacturers Manufacturers

Distributors (With
Customer
modification OEMs
Segments centers)

Dealers

Electrical
Specifiers Consultants, End
Users, Large OEMs
Catering to discerning Customers … Simplifying Panel Building

• Authorized Dealer for Modutec in Awal Electricals,

Uneeco Group, Bahrain.
Europe, SEA & • Catering to the requirements of LS Electric in the
rest of world MEE.
• On the verge of appointing Distributors in South
Africa & Australia.
• Modutec is official partner for Mitsubishi of Japan &
MEA, Australia LS Electric of S Korea in India.
• Established Modutec System Integrator in Accusonic
in Pune, Pai Kane in Goa and many more.
• Authorized Dealer for Modutec in Mani Sales in
India Bengaluru, KB Enterprises in Coimbatore and many
more.
• Modutec is approved by several Consultants, End
Users and OEMs in India & overseas.
 A Systems & Processes focus. Simplifying Panel Building

■ Modutec are ISO 9001-2015 certified for not just Manufacturing, but also Design and Assembly.
■ We have a full-fledged facility with Fabrication, Powder Coating and Assembly, all in a single
location.
■ Checklist for each stage in operations.
■ Better clarity management & people engagement Standard
isation
■ Less wastage & mistakes via 8W management.
■ Neat 5S Housekeeping with rewards & recognition.
Systema
■ Theory of Constraints applied to Manufacturing. tisation
■ Process Flow maps, SOPs and Do’s & Don’ts.
■ Posters to depict the Organizational way of working.
Scale
■ Culture Charter that defines our Company soul.
■ STOP as a way to world class execution & excellence.
■ The supply chain & other functions - connected through ERP.
The Modutec Edge Simplifying Panel Building

■ One of the differentiating features of Modutec is that, its

sister concern, Load Controls, have been into
manufacturing Switchboards in an innovative, world
class, modular enclosure system since the year 2000.
■ Thus Modutec has insight into the needs, desires and
problems of Panel Builders and have the resources to
resolve them comprehensively.
■ This empowers deliveries being faster, change
management accommodated greatly with our flexible
30mm grid and prices are fair, thanks to our economies
of scale, standardisation and simplified manufacturing
system and methods.
■ These flat pack modular switchboard enclosure systems
are repeatedly Type Tested as per IEC 61439-1-2 for LV
(Schneider, Siemens, Eaton, LS Electric, Mitsubishi and
soon ABB) and IEC 62271-200 for MV ( Schneider &
Eaton)
Staying ahead in technology… Simplifying Panel Building
- Our future plans…
■ By 2022, Modutec aims to be compliant with IEC 61641 for Internal
Arc in both LV & MV Switchboards. This would enable us to participate
in such tenders wherein this is specified.
■ We also plan to be accredited for Seismic withstand capabilities as per
IBC 2012. This would demonstrate our capabilities even in Seismic
Zone installations.
■ We would also be launching our MODDRW LV Draw Out MCCs & PCCs
in line with the latest specifications & standard. Thus would empower
our entry into Process Industries, Oil & Gas and other critical
installations.
■ MODPAN Load Banks or Pan Assemblies for MCCB incomer and MCB/
MCCB outgoings would also be Type Tested as per IEC 61439. This
would help in the Building Segment Customers, save on space while
enhancing safety and reliability in the installation.
■ We would soon be enhancing the features of MODSIM, our software
that links estimation to design to execution and to the ERP in a
seamless manner!
Our first IEC 61439-1-2 Certificate in
2013 with Siemens Switchgear.
Simplifying Panel Building
Load Controls executed a Rs 35 Cr (4.8 Million $) order through Eaton.
Modutec Enclosures were type tested for 2500A 11kv 40kA for 3 secs Simplifying Panel Building
as well as 4000A 415V 65kA for 1 sec successfully.
Modutec are the official partners for Mitsubishi Electric in India.
Our Modular Switchboard Enclosures have been Type Tested with
Simplifying Panel Building
Mitsubishi Switchgear for 5000A, 65kA for 1 second.
Modutec Enclosures with LS Electric Switchgear
successfully completed the IEC 61439 Type Test Simplifying Panel Building

for 4000A, 2500A & 1600A Switchboards

at PT&T Laboratories, Seoul, South Korea.

2020-21 saw a 600% growth

in Exports over the previous
year, with major sales to LS
Electric, Dubai. LS have
released their PO again for
further TT with Cu Bus Bars.
IEC 61439-1-2 Edition 3 certified with
Schneider Electric Simplifying Panel Building

■ Our latest certification is with Schneider Electric, successfully completed by 2020 end. The Original
Certificate is awaited.
■ Test is also in progress with ABB Switchgear for 4000A and 65kA for 1 sec through Intertek ASTA.

IEC 61439 - 1- 2
Type Tested with
• 2013 – SIEMENS
• 2017 – EATON
• 2018 – Mitsubishi
• 2019 - LS Electric
• 2020 – Schneider
• 2021 – ABB
• 2022 - ?
1 st Overseas Dealer for Modutec
- appointed in March 2019 @ Bahrain Simplifying Panel Building
Spreading the word
Simplifying Panel Building
on the benefits of modular enclosures!
MODUTEC MANUFACTURING INFRASTRUCTURE Simply Intelligent & Integrated

Order to Design
to PPC

CNC Fabrication

9 Tank Pre-
Treatment &
Powder Coating

Inward
Inspection &
Stocking

Assembly,
Packing &
Dispatch
 Simplifying Panel Building

Shed 1: 45,000 sft

Shed 2: 11,000 sft
PC Shed: 5,000 sft
Canteen: 3,000 sft
Parking: 12,000 sft
Area for expansion: 1,00,000 sft
Leased Property here since 2014 for 15 years
100% DG Backup for Power
CCTV, UPS Backup for all IT Systems, etc.
 Simplifying Panel Building

1. Murata 39 Station CNC Turret Punch Press

2. AMC 20 Station CNC Turret Punch Press
3. KAIWEI Foam Gasketing Machine
 Simplifying Panel Building

PRESS BRAKE
SHEARING M/C
Welding M/C
STORES
 Simplifying Panel Building

1. Our latest addition of an ACE make, 3.5 Tons Fork Lift Truck
2. Baka Battery Operated 1.5 Tons Material Handling Equipment.
3. 3 Ton overhead Crane for loading and unloading of Materials.
 BATCH
PROCESS
Simplifying Panel Building

10 Tank Pre-Treatment
• Powder predominantly from JOTUN,
• Chemicals from METRIT,
• Full fledged Laboratory,
• Multiple colour shades possible,
• Strict Quality Control processes.
 Bonding as a TEAM Simplifying Panel Building

■ We have consistently delivered safe, reliable, intelligent,

convenient and economical solutions for our Customers’
electrical installations - in an efficient and timely manner.
■ We offer latest technologies, trained expertise, top quality,
user friendly innovation with unfailing professionalism.
We are just a browse away … Simplifying Panel Building

■ A detailed Website that’s informative, interactive and intended to support our mission of wanting
to SIMPLIFY PANEL BUILDING!
■ Our You Tube Channel, guides Customers to understand “Why MODUTEC”, while sharing
information on subjects that would be of interest to them.
■ We are also present on Linked In and Face Book. Join us and stay abreast.
Contact Us ê
Simplifying Panel Building

Modutec Ready Panels Private Limited

Survey no 105, 4, Uttari Road
K. Ashwath Industrial Layout,
Off Kanakapura Road, Kaggalipura
Bangalore – 560 116. INDIA
Email: modular@modutec.net
Website: http://www.modutec.net/
Head Office : +91 7760390555 , +91 9845040837