QAP. NO Vendor Doc.

No Rev: 01
Vendor Logo
QUALITY CONTROL PLAN DATE Vendor Doc. Date
PRODUCT xxxxxxx CLIENT AJTS CO. S.A.O.C.
QUANTITY xxxxxxxx CLIENT PO & DATE AJTS PO No & Date
Vendor name
Address & COMPANY
PAGE NO 1 of 4
INTERVENTION
SL.NO ACTIVITY REFERENCE DOCUMENT ACCEPTANCE CRITERIA FORMAT OF RECORD RESPONSIBILITY REMARKS
XXX TPI AJTS

1.0 DESIGN & PROCUREMENT ACTIVITIES

1.1 Quality Control Plan AJTS P.O. & ASME SEC IX Meets AJTS P.O. & ASME SEC IX Approved QCP QA/QC
(QCP) Approval Requirements Engineer A R A

1.2 Welding procedure ASME SEC IX Meets ASME SEC IX TPI Approved QA/QC
Specification Requirements WPS Engineer H R R

1.3 Procedure Qualification ASME SEC IX Meets ASME SEC IX TPI Approved PQR QA/QC
Record Requirements Engineer H R R

1.4 Welder Qualification ASME SEC IX Meets ASME SEC IX TPI Approved QA/QC
Records Requirements WQR Engineer H R R

1.5 Magnetic Particle Test ASME SEC IX/AWS D1.1, ASTM Meets ASME SEC IX/AWS D1.1, Approved MT QA/QC
Procedure E-709 ASTM E-709 Requirements Procedure Engineer H R R

2.0 RAW MATERIALS RECEIPT & INSPECTION

2.1 MS Items ASTM & PO Meets ASTM & PO Incoming Material QA/QC
Requirement Insp. Report & Engineer R R R
MTC
2.2 Welding consumable ASTM & PO Meets ASTM & PO Incoming Material QA/QC
Requirement Insp. Report & Engineer R R R
MTC
2.3 Abrasive Materials PO Meets PO Requirements Incoming Material QA/QC
Insp. Report & Engineer R R R
MTC
2.4 Paint materials PO & Fabrication Drawing Meets Fabrication Drawing & Incoming Material QA/QC Paint data sheet shall be submitted
PO Requirements Insp. Report & Engineer R R A for approval.
MTC

3.0 MATERIAL PREPARATIONS – GAS CUTTING, SHEARING & BENDING

 QAP. NO Vendor Doc. No Rev: 01
Vendor Logo
QUALITY CONTROL PLAN DATE Vendor Doc. Date
PRODUCT xxxxxxx CLIENT AJTS CO. S.A.O.C.
QUANTITY xxxxxxxx CLIENT PO & DATE AJTS PO No & Date
Vendor name
Address & COMPANY
PAGE NO 2 of 4
INTERVENTION
SL.NO ACTIVITY REFERENCE DOCUMENT ACCEPTANCE CRITERIA FORMAT OF RECORD RESPONSIBILITY REMARKS
XXX TPI AJTS
3.1 Visual Inspection Fabrication Drawing No Defect In-process Check Supervisor/
Record QA/QC H R R
Inspector
3.2 Dimension Check Fabrication Drawing Allowed Tolerance in In-process Check Supervisor/
Fabrication Drawing Record QA/QC H R R
Inspector
4.0 FABRICATION & FIT-UP COMPONENTS
4.1 Dimensional check Fabrication Drawing Allowed Tolerance in In-process Check Supervisor/
Fabrication Drawing Record QA/QC H W R
Inspector
4.2 Fit-up components, Fabrication Drawing Allowed Tolerance in In-process Check Supervisor/
Holes, PCDs Verifications Fabrication Drawing Record QA/QC H R R
Inspector
5.0 WELDING
5.1 Verification of Applicable ASME SEC IX, WPS & PQR Meets ASME SEC IX, WPS & In-process Check QA/QC
WPS/PQR PQR Requirement Record Inspector H R R

5.2 Verification of Welder ASME SEC IX, WPS & PQR Meets ASME SEC IX, WPS & In-process Check QA/QC
Qualification PQR Requirement Record Inspector H R R

5.3 Visual Inspection ASME SEC IX, WPS & PQR Meets ASME SEC IX, WPS & In-process Check QA/QC Note-Tag No should be include in
PQR Requirement Record Inspector H W R
inspection
5.4 Magnetic particle Test AWS D1.1, ASTM E-709 No Weld Defect MT Report QA/QC
on load bearing welds Inspector H R R

6.0 TANK LEAK TEST

 QAP. NO Vendor Doc. No Rev: 01
Vendor Logo
QUALITY CONTROL PLAN DATE Vendor Doc. Date
PRODUCT xxxxxxx CLIENT AJTS CO. S.A.O.C.
QUANTITY xxxxxxxx CLIENT PO & DATE AJTS PO No & Date
Vendor name
Address & COMPANY
PAGE NO 3 of 4
INTERVENTION
SL.NO ACTIVITY REFERENCE DOCUMENT ACCEPTANCE CRITERIA FORMAT OF RECORD RESPONSIBILITY REMARKS
XXX TPI AJTS
6.1 Leak Test with 3.5psi Air Approved Leak Test Procedure 1hour-No Leak Leak Test Record Supervisor/
Pressure QA/QC H W R
Inspector
7.0 SURFACE PREPARATION AND PAINTING ACTIVITIES
7.1 Pre-Blasting Surface ISO 8501 Free from Grease, oil etc. Surface Supervisor/ Surface preparation & Painting
Cleaning Preparation & QA/QC H R R Report format shall be submitted for
Painting Report Inspector AJTS approval.
7.2 Grit Blasting ISO 8501 & Paint Data Sheet SA2½ (Min) Surface Supervisor/
Profile: 30 – 75 Microns Preparation & QA/QC H R R
Painting Report Inspector
7.3 Post-Blasting Surface ISO 8501 Free from Dust & Abrasive Surface Supervisor/
Cleaning Materials Preparation & QA/QC H R R
Painting Report Inspector
7.4 Internal Coating Approved Drawing & Paint DFT ≥ 50 Microns-HOR Surface Supervisor/
(Oil Resistant Paint) Data Sheet Preparation & QA/QC H R R
Painting Report Inspector
7.5 Strip Coat Zinc Rich Primer applied to all Surface Supervisor/
(Before Primer) weld joints by brush. Preparation & QA/QC H R R
Painting Report Inspector
7.6 Primer Coat Approved Drawing & Paint DFT ≥ 50 Microns- Zinc Rich Surface Supervisor/
Data Sheet Primer Preparation & QA/QC H R R
Painting Report Inspector
7.7 Intermediate Coat Approved Drawing & Paint DFT ≥ 150 Microns-High Build Surface Supervisor/ R
Data Sheet Epoxy Undercoat (Primer Preparation & QA/QC H R
Coat + Intermediate Coat) Painting Report Inspector
7.8 Top Coat Approved Drawing & Paint Total DFT ≥ 200 Microns Surface Supervisor/ R
Data Sheet Polyurethane High Gloss Preparation & QA/QC H R
Finish Painting Report Inspector
8.0 FINAL INSPECTION
 QAP. NO Vendor Doc. No Rev: 01
Vendor Logo
QUALITY CONTROL PLAN DATE Vendor Doc. Date
PRODUCT xxxxxxx CLIENT AJTS CO. S.A.O.C.
QUANTITY xxxxxxxx CLIENT PO & DATE AJTS PO No & Date
Vendor name
Address & COMPANY
PAGE NO 4 of 4
INTERVENTION
SL.NO ACTIVITY REFERENCE DOCUMENT ACCEPTANCE CRITERIA FORMAT OF RECORD RESPONSIBILITY REMARKS
XXX TPI AJTS
8.1 Visual Inspection Fabrication Drawing & No Coating Damages, Sags Final Inspection QA/QC Final inspection report format shall
Approved QCP Report Engineer H W R
be submitted for AJTS approval.
8.2 Dimensional Verification Fabrication Drawing & Dimensions within accepted Final Inspection QA/QC
Approved QCP Report Engineer H W R
tolerance
8.3 BOM Verification Fabrication Drawing & Positions of accessories and Final Inspection QA/QC
Approved QCP Report Engineer H W R
quantities to be matched
8.4 Paint Shade & DFT Fabrication Drawing & Shade: As per Fab. Drawing Final Inspection QA/QC
Verification Approved QCP Report Engineer H W R
DFT ≥ 200 Microns
9.0 DESPATCH ACTIVITIES
9.1 Documentation Fabrication Drawing & Comply Approved QCP 1)MTCs QA/QC
Approved QCP Requirement 2)Painting Report Engineer
3)MT Report H R R
4)Final Inspection
Report
9.2 Final Release Fabrication Drawing & Comply PO, Drawings & Inspection Release QA/QC
Approved QCP Approved QCP Note (IRN) Engineer H H R

Legend: Legend: A = Document Approval, R = Document Review, H = Hold Point, W = Witness

AJTS: Al-Jizzi Transformers & Switchgears Co S.A.O.C, TPI: Third party Inspection Agency.
Endorsement Prepared By: Approved By: AJTS APPROVAL

Signature

Name
Designation