Pendahuluan

Bahan dan Proses

Pemilihan Bahan dan Proses
TME 13031- 2 SKS
Dr. Eng. Rakhmad Arief Siregar
0811648515
Bahan-bahan dalam Mesin Mobil
Komponen-komponen dalam produk

• Beberapa produk merupakan satu

komponen (paku, baut, garpu,
gantungan baju, dll.)
• Beberapa produk merupakan
rakitan dari banyak komponen
(bolpoin, mobil, mesin cuci, dll.)
• Semua komponen dimanufaktur.
Sejarah Manufaktur (hingga 1700)
Sejarah Manufaktur (1700-1960)
Sejarah Manufaktur (1960-2000s)
Pemilihan bahan untuk Paper Clips

• Pertanyaan untuk dipertimbangkan:

• Sifat material apa yang dibutuhkan?
• Proses manufaktur apa yang dibutuhkan?
• Apakah bahan dan strategi pemrosesan
berubah jika kuantitas yang diinginkan
adalah 10.000 vs. 1 juta per hari?
 Pembuatan lampu

• Proses untuk membuat bola lampu

 Produk
• Proses Perancangan
Produk
Re-Design Produk
Manufacturing Characteristics of Alloys
 Baseball Bat Cross-sections

Figure I.6 Cross-sections of baseball

bats made of aluminum (top portion)
and composite material (bottom
portion).
Manufacturing Processes: Casting

Figure I.7a Schematic illustration of various casting processes

Manufacturing Processes: Forming and Shaping

Extrusion

Figure I.7b Schematic illustration of various bulk deformation processes

Manufacturing Processes: Forming and Shaping

Figure I.7c Schematic illustration of various sheet metal forming processes

Manufacturing Processes: Forming and Shaping

Figure I.7d Schematic illustration of

various polymer processing methods
Manufacturing Processes: Machining

Figure 1.7e Schematic illustrations of various

machining and finishing processes.
Manufacturing Processes: Joining

Figure I.7f Schematic illustration of various joining processes

Laser Cutting
Figure I.8 Cutting sheet metal with a
laser beam. Source: Courtesy of
Rofin-Sinar, Inc. and Manufacturing
Engineering Magazine, Society of
Manufacturing Engineers
Hip Replacement

Figure 1.9 Components of a total hip replacement.

Source: Courtesy of Zimmer, Inc.
 Manufacturing of Hip Replacement

Figure 1.10 (a) Manufacturing steps in the production of a roll-formed and m

achined total hip replacement stem; (b) Manufacturing steps in the production of a forged stem. Hip stems
can also be produced by investment casting, metal injection molding, insert injection molding, and assorted
other processes. Source: Courtesy of Zimmer, Inc.
 Komponen Mikroskopik

Figure I.11 (a) Microscopic gears with dust mite. Source: Courtesy Sandia
National Laboratory; (b) A movable micromirror component of a light sensor.
Source: Courtesy of Richard Mueller, University of California at Berkeley.
 Pengelasan otomatis
• Pembuatan mobil
Aplikasi CAD/CAM untuk membuat
cetakan sunglasses

Source: Courtesy of Mastercam/CNC

Software, Inc.
Hourly Compensation for Production
Workers