Clg764a-775a Om 201805000-En

201805000
CLG764A/775A BACKHOE
LOADER
( 英语 )
OPERATION AND
MAINTENANCE MANUAL
Important Safety Information
Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should
also have the necessary training, skills and tools to perform these functions property.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result
in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and
understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word"such as
"DANGER", "WARNING" or "CAUTION". The Safety Alert "WARNING" label is shown below.
The meaning of this safety alert symbol is as follows: Attention! Become alert! Your safety is involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
Operations that may cause product damage are identified by "NOTICE" labels in this publication.
LiuGong cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are, therefore, not all inclusive, if a tool, procedure, work
method or operating technique that is not specifically recommended by Liugong is used, you must satisfy
yourself that it is safe for you and for others. You should also ensure that the product will not be
damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you
choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures.
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before
you start any job. LiuGong dealers have the most current information available.
When replacement parts are required for this product Liugong recommends using Liugong
replacement parts or parts with equivalent specifications including, but not limited to, physical
dimensions, type, strength and material.
Failure to heed this warning can lead to premature failures, product damage, personal injury or
death.
1
May 28, 2018
CLG764A/775A
CONTENTS
Preface Operator Controls and Instrument Panels ...... 52
Engine Starting ............................................... 81

Safety Information
Operation Techniques .................................... 82
Safety Decals and Decal Locations ..................7
General Hazard Information............................ 23 Maintenance Manual

Crushing and Cutting Prevention ....................26 Maintenance Guidance ................................... 96
Burn Prevention ..............................................27 Run-in ............................................................. 99
Fire & Explosion Prevention............................ 28 Maintenance Interval Schedule ................... 100
Fire Extinguishers and First-aid Kit .................29 General Torque Specifications ..................... 102
Electrical Storm Injury Prevention ................... 29 Tire Inflation Information ............................... 103
Tire Explosion Prevention ...............................30 Oil Change Interval and Refill Capacities .... 103
ROPS/FOPS (if equipped) ..............................30 Lubrication Specifications ............................ 104
Operator Station.............................................. 31 Important Maintenance Procedures ............. 105
Attachment Cautions .......................................31

INDEX
Cautions about Machine Operation ................31
Cautions about Machine Maintenance............ 39
Sound and Vibration ....................................... 41
Key Spare Parts to be Periodically Changed .. 42
Applications and Specifications

Applications .....................................................43
Main Specifications .........................................44
Operation Manual
Before Operation..............................................52
2
May 28, 2018
CLG764A/775A
1
Preface
Preface Safety
The safety section lists basic safety precautions.

In addition this section identifies the text and
This manual includes important instructions locations of warning signs and labels used on the
concerning operation, lubrication, checking machine.
testing, adjusting the machine and permanent
key components. Read and understand the basic precautions
listed in the safety section before operating or
This manual should always be kept safe, clean performing lubrication, maintenance or repairs
and with the machine where it is convenient to on this machine.
find for operators to use. This manual should not
be separated from the machine even when Operation
reselling or leasing.
Some photographs and illustrations in this The operation section is a reference for the new
manual show details of attachments that may be operator and a refresher for the experienced
different from your machine. Guards and covers operator. Read, understand and reference it
may have been removed for the purpose of when ever necessary. This section includes a
illustration. description of gauges, machine controls,
switches and other controls at the operator’s
Read this manual carefully and follow all station. It also provides transportation and towing
instructions for proper operation and information.
maintenance of this machine. Instructions in this
manual should help the reader avoid possible Photographs and illustrations guide the operator
personal injury or damage to the machine. The through correct procedures of checking, starting,
operator should proficiently and correctly operate operating and stopping the machine.
the machine to ensure safety. Operating techniques outlined in this publication
Use this machine only for the purpose described are basic. Skill and techniques develop as the
in this manual. Contact your LiuGong dealer for operator gains knowledge of the machine and its
approval before making any modifications or capabilities.
adding attachments to the machine. The addition
of any unauthorized attachment may cause Maintenance
operation of the machine to become unsafe and
reduce the service life of the machine. Guangxi The maintenance section is a guide for
LiuGong accepts no liability for any damage equipment care. The illustrated, step-by-step
resulting from the use of unapproved instructions are grouped by servicing intervals.
attachments or working practices. Items without specific intervals are listed under
the "When Required" service interval. Items in
Only trained or experienced personnel should be the "Maintenance Intervals" are referenced to
allowed to operate or maintain this machine. detailed instructions that follow.
Correctly record the machine type, serial
number, engine serial number and all major
component serial numbers for your reference
when ordering parts or in the event of theft.
Record the correct numbers to both the
operator’s manual and a secure place outside
the machine.
2
Preface
Maintenance Intervals
Use the service hour meter to determine

servicing intervals. Calendar intervals shown
(daily, weekly, monthly, etc) can be used instead
of service hour meter intervals if they provide
more convenient servicing schedules and
approximate the indicated service hour meter
reading. Recommended service should always
be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is
specified in the "Maintenance Intervals" may be
necessary.
Perform service on items at multiples of the
original requirement. For example, at every 500
service hours, also service those items listed
under every 250 service hours, 50 service hours
and every 8 service hours or daily.
All the information, figures, tables and
specifications are the latest product information
obtainable at the time of publication. Guangxi
LiuGong Company will reserve the right to make
change without notice.
Certified Engine Maintenance
Correct maintenance and repair methods are

essential to keeping the engine and machine
systems operating correctly. As the owner, you
are responsible for performance of required
maintenance listed in the Maintenance Manual
for this machine. It is prohibited for person
engaged in the business of repairing, servicing,
selling, leasing or trading engines or machines to
remove, alter or render inoperative any
emissions related device or element of design
installed on or in an engine or machine that is in
compliance with the regulations. Certain
elements of the machine such as exhaust
system, fuel system, electrical system, air intake
system and cooling system may be emission
related and should not be altered unless
approved by LiuGong.
3
Preface
Main Components of the Machine
1. Engine 14. Steering hydraulic system

2. Transmission system 15. Hydraulic oil tank
3. Front drive shaft 16. Service brake system
4. Rear drive shaft 17. Parking brake system
5. Front drive axle 18. Steering assembly
6. Rear drive axle 19. Cab assembly
7. Front tire & rim 20. Engine hood
8. Rear tire & rim 21. Seat assembly
9. Frame assembly 22. Electrical system
10. Backhoe work implement system 23. Air conditioning system
11. Load work implement system 24. Bucket
12. Load hydraulic system 25. Stabilizers
13. Backhoe hydraulic system
4
Preface
Type and Serial Number of the Machine and Parts
Manufacturers Name Guangxi Liugong Machinery Co., Ltd.
Type of the Whole Machine
Serial Number of the Whole Machine
Type of Engine
Serial Number of Engine
Type of Hydraulic Pump
Serial Number of Hydraulic Pump
Type of Transmission
Serial Number of Transmission
Serial Number of Front Axle
Serial Number of Rear Axle
Cab Manufacturer
Serial Number of Cab
Note: The user should fill out the above table according to the specific configuration of the machine upon receiving the
machine.
5
Preface
Identification Plates of the Machine and Parts

Machine nameplate
BAC KHOE LOADER

Gua ng xi Liug o ng Ma c hine ry Co., Ltd .
No.1 Liuta i Road , Liuzhou, Gua ngxi, PR China
MODEL
RATED POWER
OPERATING MASS
PRODUCT
IDENTIFICATIO N
NUMBER
Machine nameplate (CE standard)
BACKHOE LOADER
Gua ng xi Liug o ng Ma c hine ry Co., Ltd .
No.1 Liutai Road, Liuzhou, Guangxi 545007, PR China
PLACE OF MANUFACTURE: No.1 Ningzhen Road, Zhenjiang, Jiangsu 212005, PR China
MODEL
RATED POWER
O PERATING MASS
PRODUC TIO N DATE
PRODUCT
IDENTIFICATION
NUMBER
Yuchai engine
6
Preface
Liugong transmission
Front axle
Rear axle
7
Safety Information
Safety Decals and Decal Locations
Safety Information Safety Decals and Decal

Locations
Safety Symbol There are several specific safety decals on your
machine. The exact location of and description of
The symbol for safety alerting appears the hazards are reviewed in this section. Please
on machines, safety signs, manuals or take time to read, understand and familiarize
for important safety information at yourself with each and every one of these safety
other places. When you see this decals.
symbol, you should follow the instructions in the
safety information, guarding against any Make sure that you can read all safety decals.
possibility of personal injuries or death. Clean or replace if you cannot read the words or
see the pictures. When cleaning the decals use a
cloth, water and soap. Do not use solvent,
Safety Signs gasoline, or other harsh chemicals to clean the
safety decals. Solvents, gasoline or hash
Definitions of the safety signs with the words chemicals could loosen the adhesive backing of
"Danger", "Warning" and "Caution" which appear decals causing them to fall off the machine.
in this manual and on the machine are as
follows: You must replace a decal if it is damaged,
missing or cannot be read. If a decal is on a part
that is replaced, make sure a new decal is
installed on the replacement part. Pay attention
to the notice decals located in the cab before
● Danger: this word denotes an impending starting.
danger, failure to observe instructions could
result in death or serious injuries.
● Warning: this word denotes potential danger,

failure to observe instructions could result in
death or serious injuries.
● Caution: this word denotes potential danger,

failure to observe instructions could result in
minor to medium degree of injury.
"Caution" is also used to indicate safety
information relating to unsafe operations which
may cause personal injuries. "Danger"
represents the most dangerous conditions. The
safety signs "Danger" or "Warning" are placed
near particular dangerous places. General notice
information is placed on the safety sign
"Caution."
8
Safety Information
CLG764A safety labels (uses for ISO standard market)
2. DANGER DECAL 17. DECAL 32. NOTICE DECAL 49. DANGER DECAL
3. DECORATION 18. WARNING DECAL 34. DECAL GROUP 50. WARNING DECAL
4. WARNING DECAL 19. DECAL 35. SAFETY SIGN 51. DECAL
5. WARNING DECAL 20. DECORATION 36. WARNING DECAL 52. DECAL
6. WARNING DECAL 21. SAFETY SIGN 37. DECAL 53. SYMBOL
7. SAFETY SIGN 22. SAFETY SIGN 38. DECAL 54. DECAL
8. REFLECTOR 23. SAFETY SIGN 39. DECAL 55. DECAL
9. SYMBOL 24. SAFETY SIGN 40. WARNING DECAL 56. DECAL
10. WARNING DECAL 25. SAFETY SIGN 41. DECAL 57. DECAL
11. WARNING DECAL 26. SYMBOL 42. WARNING DECAL 58. DECAL
12. SAFETY SIGN 27. DANGER DECAL 43. DECAL 59. DECAL
13. CAUTION DECAL 28. WARNING DECAL 44. PIN NAMEPLATE 60. DECAL
14. DANGER DECAL 29. WARNING DECAL 45. PIN NAMEPLATE 61. CHART
15. SAFETY SIGN 30. SAFETY SIGN 47. DECORATION
16. LUBRICATION CHART 31. SCALE 48. DECAL
9
Safety Information
B A C K HOEL OA D E R
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ROD
P UC T IO
NDATE
2. DANGER DECAL 17. DECAL 32. NOTICE DECAL 49. DANGER DECAL
3. DECORATION 18. WARNING DECAL 34. DECAL GROUP 50. WARNING DECAL
4. WARNING DECAL 19. DECAL 35. SAFETY SIGN 51. DECAL
5. WARNING DECAL 20. DECORATION 36. WARNING DECAL 52. DECAL
6. WARNING DECAL 21. SAFETY SIGN 37. DECAL 53. SYMBOL
7. SAFETY SIGN 22. SAFETY SIGN 38. DECAL 54. DECAL
8. REFLECTOR 23. SAFETY SIGN 39. DECAL 55. DECAL
9. SYMBOL 24. SAFETY SIGN 40. WARNING DECAL 56. DECAL
10. WARNING DECAL 25. SAFETY SIGN 41. DECAL 57. DECAL
11. WARNING DECAL 26. SYMBOL 42. WARNING DECAL 58. DECAL
12. SAFETY SIGN 27. DANGER DECAL 43. DECAL 59. DECAL
13. CAUTION DECAL 28. WARNING DECAL 44. PIN NAMEPLATE 60. DECAL
14. DANGER DECAL 29. WARNING DECAL 45. PIN NAMEPLATE 61. CHART
15. SAFETY SIGN 30. SAFETY SIGN 47. DECORATION
16. LUBRICATION CHART 31. SCALE 48. DECAL
10
Safety Information
Safety labels (CLG775A)
WARNING
1. DECORATION 14. DANGER DECAL 27. DANGER DECAL

2. WARNING DECAL 15. WARNING DECAL 28. WARNING DECAL
3. DECORATION 16. LUBRICATION CHART 29. WARNINGDECAL
4. WARNING DECAL 17. SYMBOL 30. WARNING DECAL
5. WARNING DECAL 18. WARNING DECAL 31. SYMBOL
6. WARNING DECAL 19. SYMBOL 32. CAUTION DECAL
7. WARNING DECAL 20. DECORATION 38. SYMBOL
8. REFLECTOR 21. WARNING DECAL 49. SYMBOL
9. SYMBOL 22. WARNING DECAL 50. SYMBOL
12. WARNING DECAL 25. WARNING DECAL 60. SYMBOL
13. NOTICE DECAL 26. SYMBOL
11
Safety Information
BA CKHO ELOADER
Gu a n
g x iL i u
g o n g Ma c h in e ry C o ., L td .
No. 1
L iu
t a
i R
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, G
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n gx i,P R
Chin a
MO
DEL CL
G7 6 A
RA
TEDP OW
ER 7 0 K
W
OP
ERA T IN G M
ASS 0 0 0
8 k g
PR
ODU C T IO N
DAT
E
RO
P DU T
C
EN
ID T IF
CAT IO
N
UM
N BE R
1. DECORATION 24. WARNING DECAL 40. WARNING DECAL

4. WARNING DECAL 26. SYMBOL 43 SYMBOL
8. REFLECTOR 30. WARNING DECAL 44. NAMEPLATE
9. SYMBOL 34. NOTICE DECAL 47. DECORATION
15. WARNING DECAL 35. WARNING DECAL
20. DECORATION 36. WARNING DECAL
22. WARNING DECAL 37. SYMBOL
23. WARNING DECAL 39. SYMBOL
12
Safety Information
1. DECORATION 53. SYMBOL 58. SYMBOL

2. WARNING DECAL 54. SYMBOL 59. SYMBOL
8. REFLECTOR 55. SYMBOL
27. SYMBOL 56. SYMBOL
48. SYMBOL 57. SYMBOL
13
Safety Information
Decal information (CLG775A)
Fig.2 DANGER DECAL

(Located on the backhoe arm)
CRUSH HAZARD. Keep clear of machine
during operation.
74A3078
Fig. 4 DANGER DECAL

(Located on the backhoe boom)
CRUSH HAZARD. Keep clear of swing area.
74A3106
Fig. 5 WARNING DECAL

(Located in the cab)
ROLL-OVER HAZARD. Never operate
without seat belt fastened. Never jump if
machine tips. Never repair or modify a ROPS.
Always replace ROPS if damaged. Failure to
comply will result in death or serious injury.
74A4807
14
Safety Information

ROLLOVER HAZARD. Never drive on slopes
greater than 20 degrees. Never turn on or
drive across slopes. Always drive with bucket
8 to 12 inches (20 to 30 cm) above ground.
Always descend at low speed using travel
levers or pedal, accelerator and brakes for
control as necessary. Failure to comply could 74A4798
result in death or serious injury.

EXPLOSION HAZARD. Do not use ether.
Machine is equipped with electrical cold
weather start aid device.
74A3175

74A3080
15
Safety Information

TRANSPORTATION HAZARD. Place blocks
at the front and rear of the trailer wheels.
Make sure the ramps are correctly in place
and secure. Set the loader shovel and
backhoe as in Preparing for Road Travel
(OPERATION) section. Carefully drive the
machine onto the trailer. Engage the parking
brake and set the drive to neutral. When the
machine is safely in position, release the
boom lock; lower the loader shovel and
backhoe onto the trailer. On centremount
machines, secure the stabilisers to prevent
them moving during transportation. Fit the
slew lock (see note). If for any reason the
slew lock can not be fitted, then the bucket
must be securely lashed to the trailer bed, if
no bucket is fitted, then secure the dipper end
to the trailer bed. Measure the maximum 74A4805
height of the machine from the ground. Make
sure the truck driver knows the clearance
height before he drives away. Switch off the
engine. Secure the cab. Cover the exhaust
stack. Put blocks at the front and rear of all
four tyres. Anchor the machine to the trailer
with chains. See operation manual. Failure to
comply will result in death or serious injury.
16
Safety Information

Read and understand Operation and
Maintenance Manual before operating or
performing maintenance on this machine,
death or serious injury could result. It is your
responsibility to be aware of and follow all
local laws and regulations. Operate only from
operator's seat. Do not carry riders on
machine. Before starting machine, make sure
hydraulic control lever is in lockout position
and all control levers are in neutral.Sound
horn to alert people. Ensure bystanders and
obstacles are clear of machine before moving
machine or its attachment. Before leaving
operator's compartment, park on level
ground, lower attachments to ground, make
sure hydraulic control lever is in lockout 74A3160
position. All control levers are in neutral.
Engage parking brake. Never operate
machine downhill with stalled engine and
gear in neutral. Avoid contacting overhead
obstacles when operating or hauling
machine.
Fig. 14 DANGER DECAL

Contact with electrical power lines will result
in severe injury or death. Keep machine and
attachment a safe distance from electrical
power lines as per following instruction.
74A4800
17
Safety Information

(Located near the ladder)
Whenever mounting or dismounting machine,
face machine and maintain 3 points of
contact. Never jump from machine. Ensure
steps are clean.
74A3169

(Located on the hydraulic tank cap)
Relieve tank pressure. With engine off,
remove cap slowly to prevent burns from hot
oil.
74A3093

(Located on the start motor)
RUNOVER HAZARD. Start engine from
operator's seat, transmission in NEUTRAL.
74A3108
18
Safety Information

(Located on the loader boom)
CRUSH HAZARD. Install arm support before
maintenance or repair with loader arm raised.
74A3165

(Located on the loader boom)
CRUSH HAZARD. Keep away from raised
loader arm or bucket.
74A3153

(Located near the engine belt)
ENTANGLEMENT HAZARD. Keep clear or
stop engine before servicing.
74A3171
19
Safety Information

(Located near the engine belt)
ENTANGLEMENT HAZARD. Keep clear or
stop engine before servicing.
74A3161

Avoid inadvertent movement. Before
operating the backhoe, always place the gear
lever and forward and reverse lever in
NEUTRAL and engage PARK BRAKE. Read
Operation and maintenance Manual.
74A4808

NO STEP. NOT AN EXIT
74A4810
ROLLOVER CRUSH HAZARD. A bucket
should be fitted when lifting with the backhoe.
Check that the load is net greater than the
safe working load for the bucket. Always use
lifting tackle which is strong enough and in
good condition. Check the load weight before
choosing the lifting chains. See “lifting with
the backhoe” in the Operation and
maintenance Manual. 74A4809
20
Safety Information

(Located near the crush area)
CUTTING HAZARD. Keep clear.
74A3167
Fig. 32 CAUTION DECAL

Falling front window can cause injury. Always
lock securely in place with locks on both
sides.
74A3094

(Located on the hot surface)
Hot surface, keep clear.
74A3168
21
Safety Information

(Located near the coolant filler cap)
Hot liquid under pressure, service when cool
74A3082

(Located on the engine hood)
No step
74A3192

(Located on the fuel tank)
Fill fuel tank or service the fuel system with
engine off, keep sparks, open flames away
from fuel system. No smoking near fuel
system.
74A3081
22
Safety Information

(Located near the battery)
Fumes given off by batteries are combustible.
Keep flame and sparks away, do not store
tools or metal objects near batteries. Risk of
explosion if metal objects cause a short
circuit. Sulphuric acid contained in batteries is
poisonous, do not allow acid to contact skin,
clothing or your eyes. If you spill acid on
yourself, immediately: Flush your skin with
water. Apply a neutralizing agent such as
lime. Flush eyes with water for 10-15 minutes.
Immediately seek medical attention.
74A3188
(Located near the battery)
Only attempt to use jumper cables from an
operating machine with a 12 volt negative
ground system, failure to observe could result
in serious injury. Follow this procedure when
attaching jumper cables. Confirm positive
terminal(+) of each machine. Positive(+)
terminal has a red cable connected to
machine starter motor not to other battery.
Connect a jumper cable to positive terminal
(+) of disabled machine and connect other
end to positive terminal (+) of operating
machine. Connect a second jumper cable to
machine frame of operating machine and
connect other end of jumper cable to disabled
machine frame or engine block as far away
from batteries as possible. Start operating
machine from operator’s seat only. Start 74A3086
disabled machine from operator’s seat only.
Once disabled machine is started remove
jumper cables in reverse order.
23
Safety Information
General Hazard Information
Be familiar with all safety cautions, failure to

observe could result in property damage, serious
injury or even death.
Only trained and qualified personnel should be
allowed to operate or maintain the machine.
Wear relevant personal protective equipment

(PPE) such as a hard hat, ear protection, safety
glasses, safety shoes and gloves when
operating or servicing the machine.
Do not operate the machine if you feel sick,

sleepy or after taking some medication. Check
with your doctor if unsure. Never operate
machinery while under the influence of drugs or
alcohol.
Attach a DO NOT OPERATE or similar warning
tag to start switch or control levers before
servicing or repairing the machine.
Using goggles, safety glasses or full face mask

can protect your eyes from being injured by high
G
IN
pressure liquids, when maintaining storage

N
AR
W
er ot
batteries, by flying scraps when the engine is in

!
op o n
e
at
operation or you are using tools to strike objects,

d
remove springs or resilient parts, add acid/

r:
te
ra
pe
O
electrolyte to batteries, you should wear a full

:
te
a
D
face protective mask. When carrying out welding

operations or gas cutting operations with a
Do not wear loose fitting clothing, dangling
welding torch, wear specific safety goggles
jewelry or long hair that can catch on controls or
suitable for the task being performed. Consult
in other moving parts of the machine.
your welding equipment dealer for more
information.
24
Safety Information
When working under high noise conditions, wear Know the appropriate worksite hand signals and
appropriate safety equipment to protect your who gives them. Accept signals from one person
hearing, such as approved earmuffs or plugs. only.
Avoid the damage caused by exposure to high
Never put maintenance fluids into glass
noise on your hearing.
containers.
Observe the relevant laws and regulations when
handling harmful articles such as lubricants,
fuels, coolants, solvents, filters, batteries and
other materials.
Use all cleaning solutions with care. Do not use
any flammable material to wash components, for
example, diesel oil or gasoline. They may easily
catch fire.
Make sure all protective guards and covers are

secured in place on the machine. Always replace
protective guards and covers removed for
servicing or maintenance. Repair damaged
guards and covers before operation.
Keep the machine, especially the panels,
accesses, step and ladders, free of foreign
material, such as debris, oil, tools and other
items which are not part of the machine.
Report all required repairs in time.
Secure all loose items such as lunch boxes, tools
and others. Do not allow unauthorized personnel on or
around the machine.
Pay attention when opening fluid compartments,
prevent foreign materials from entering the Guangxi Liugong bear no responsibility for
system. Always remove loose materials from failures caused by modifications to machine
near caps and plugs. structure without Liugong’s permission.
25
Safety Information
Compressed Air
Compressed air can cause personal injury. When

using compressed air for cleaning, wear a
protective face shield, protective clothing,
hearing protection and protective shoes. Never
direct compressed air at yourself or others.
Compressed air could penetrate your skin and
cause serious injury or death. The maximum air
pressure used should not exceed 25psi(0.2Mpa).
High-pressure Fluid
Disposal of Waste Fluids
Improper handling of the waste fluid will cause

pollution of the environment. Obey all local
regulations for disposal of waste fluids.
Avoid injury from high-pressure oil. When
repairing hydraulic lines, ensure that Collect all waste fluids when performing
system pressure is completely released inspections, maintenance, testing, adjusting and
before beginning the repair. Hydraulic oil repairs to the machine.
under pressure contacting the skin could
Prepare to collect fluids with suitable containers
cause serious injury or damage.
before opening any compartment or
disassembling any component that contains
Use caution before disconnecting hydraulic lines fluids.
or connectors. High pressure oil that is released
can cause a hose to whip. Use suitable containers to collect waste fluids.
Do not use food containers or beverage bottles
Always support attachments and release as they could mislead people to drink the
residual pressure before attempting to contents.
disconnect hydraulic lines. Pressure applied by
loads on attachments could cause hydraulic oil to
spray when lines are removed.
Wear safety glasses and leather gloves. Never
check for a high-pressure leaks with your
unprotected hand. Use a board or cardboard
when checking for leaks.
Cautions about Accumulators
High-pressure nitrogen is contained in the

accumulators making them dangerous articles.
Read the following requirements and pay
Even a pin-hole size leak can cause serious
attention to the proper use of accumulators.
injury, If you are hit by spraying high-pressure oil,
see a doctor for treatment at once.
26
Safety Information
Crushing and Cutting Prevention
Check accumulators before charging with Shower after contact with asbestos.
nitrogen. Safe use cannot be guaranteed if there
Wear an approved respirator if there is no other
is not a nameplate attached to the accumulator.
way to control the dust.
Never charge accumulators that have an
incomplete nameplate or that are of an
unidentified type.
Accumulators are charged with nitrogen. The
use of oxygen, compressed air or other
flammable air in the accumulator could cause an
explosion and possible injury, death and damage
to the machine.
When charging accumulators with nitrogen, care
should be taken not to damage the diaphragm.
The accumulator's valve should be installed Crushing and Cutting
facing vertically upward. Do not attempt to fix
accumulators by welding them. Prevention
Do not drill any hole in the accumulator or close
a hole by welding. Don't put hands, arms, or any other parts of the
body in the way of removable parts.
Do not weld a boss on the accumulator.
Support equipment and attachments properly
Accumulators are high-pressure vessels and when working beneath them. Do not depend on
should be repaired only by trained specialized hydraulic cylinders to hold up the implement/
personnel. attachment. The implement/attachment can fall if
Always release pressure in the accumulator a control lever is accidentally moved, or if a
before disposing of it. hydraulic line breaks.
If it is necessary to remove shields in order to
Asbestos Danger perform maintenance, always install the shields
after the maintenance is performed.
Breathing asbestos dust can be hazardous to
your health. Equipment and replacement parts Check all protective devices for safety such as
shipped from Liugong have no asbestos in them. doors, safety guards and covers. Ensure they
Liugong recommends the use of genuine factory have been installed correctly so as to avoid any
spare parts only. Observe the following rules if possible injury caused by moving parts, for
you are handling any spare parts that contain example: prevent fans from causing injury by
asbestos or asbestos fibers: cutting. Keep clear or stop engine before
servicing. If any door, guard or cover are
Never use compressed air to clean up asbestos. damaged, they should be repaired or replaced
Use a wet method in order to clean up asbestos before using the machine.
materials. Water the area down to clear asbestos
dust.
A vacuum cleaner that is equipped with a high
efficiency particulate air filter (HEPA) can also be
used.
Do not grind materials that contain asbestos.
Obey environmental regulations for the disposal
of asbestos.
27
Safety Information
Burn Prevention
Keep hands and objects away from moving fan Check the coolant level only after the engine has
blades. They can throw or cut any object that been stopped and the coolant filler cap is cool
contacts the moving blades. enough to remove with your bare hand.
Never attempt adjustments while the machine is Remove the cooling system filler cap slowly to
moving or the engine is running unless otherwise relieve pressure.
specified.
Coolant contains alkali that can cause personal
If the machine must be repaired with engine injury. Avoid contact with the skin, eyes and
running, make sure that a qualified operator is mouth.
available in the cab to shut down the engine if
required. Oil
Do not use a kinked or frayed wire cable. Wear
Hot oil and components can cause personal
gloves when handling wire cables.
injury. Do not allow hot oil or components to
Retainer pins, when struck with force, can fly out contact the skin.
and injure nearby persons. Make sure the area is
clear of people when driving retainer pins. Wear
protective glasses when striking a retainer pin to
avoid injury to your eyes.
Chips or other debris can fly off objects when
struck. Make sure no one can be injured by flying
debris before striking any object.
Burn Prevention At operating temperature the hydraulic oil tank is

hot and can be under pressure.
Some parts of the machine become hot during Remove the hydraulic oil tank cap only after the
normal operation. Use caution when maintaining engine has been stopped and the cap is cool
the engine and hydraulics. Allow the machine to enough to remove with your bare hand.
cool after it has been operating for a long period Remove the hydraulic oil tank oil filling cap
of time. slowly to relieve pressure.
Relieve all residual pressure in air, oil, fuel or
Coolant
cooling systems before any lines, connectors or
related items are disconnected or removed.
At operating temperature, the engine coolant is
hot and under pressure. The radiator and all
Batteries
lines to heaters and the engine contain hot water
or steam. Any contact can cause severe burns.
Batteries give off flammable fumes which can
explode.
Batteries and battery terminals may contain lead,
do not touch batteries with your bare hands.
Always wash your hands right after maintaining a
battery.
Do not smoke when observing the battery
electrolyte levels.
28
Safety Information
Fire & Explosion Prevention
Electrolyte is an acid and causes personal injury Store all oily rags or other flammable materials in
if it contacts skin or eyes. If contact occurs flush a protective container away from naked flames
with water and seek medical attention right away. or other sources of ignition. Do not weld or flame
cut pipes that contain flammable fluids. Remove
Always wear protective glasses and gloves when
them from the machine and clean them
checking batteries.
thoroughly with nonflammable solvent before
welding or flame cutting on them.
Remove all flammable materials such as fuel,
lubrication and other debris before they
accumulate on the machine.
Do not operate the machine near an open flame.
Keep all open flames or sparks away from the
battery. Do not smoke in battery charging areas.
Do not charge a frozen battery. This may cause
an explosion.
Fire & Explosion Prevention Ether
All fuels, most lubrications and some coolant

mixtures are flammable.
Fuel leaked or spilt onto hot surfaces or electrical Do not attempt to ether-start this machine.
components can cause a fire.
Do not smoke while refueling or in a refueling Starting the machine by use of ether could result
area, or where flammable materials are stored. in serious damage to the engine or personal
injury or death.
Clean and tighten all electrical connections.

Check daily for loose or frayed electrical wires.
Have all loose or frayed electrical wires
tightened, repaired or replaced before operating
Cautions Concerning Lines, Tubes and
the machine.
Hoses
Check the electric circuit periodically to avoid fire
caused by overload or short circuit. Do not bend or strike high-pressure lines. Do not
install bent or damaged tubes or hoses.
Keep all fuels and lubrications stored in properly
marked containers and away from all Tighten any loose fuel or oil pipes, hydraulic
unauthorized persons. system tubes or hoses. Repair any damaged fuel
or oil lines, tubes or hoses. Leaks can cause
fires. Contact Liugong or your Liugong Dealer for
factory authorized replacement parts.
29
Safety Information
Fire Extinguishers and First-aid Kit
If you see evidence of any of the following Keep telephone numbers of doctors, first-aid
situations, replace the part before using: centers or fire stations etc with you so you can
contact them in case of an emergency. Post the
● Connectors damaged or leaking.
contact telephone numbers in regulated places.
● Outer covering frayed or cut and reinforcing Ensure that all persons know where the
wire exposed. telephone numbers are located and know the
correct contact method.
● Outer covering ballooning.
● Evidence of kinking or crushing.
● Reinforcing steel wire of the hose embedded
in the outer covers.
● Connectors incorrectly fitted or tensioned.
Make sure that all clamps, guards and heat
shields are properly installed. During operation
this will prevent vibration, abrasion, friction with
other parts and guard from excessive heat.
Inspect and service the fire extinguisher
Before removing or servicing any lines of the air regularly. Obey the recommendations on the
conditioning system, always ensure there is not instruction plate and all local laws and
an open fire nearby, any escaping gas coming regulations relating to fire extinguishers.
into contact with fire could result in poisonous
fumes. Never smoke when servicing or repairing
the air conditioning system, any escaping gas Electrical Storm Injury
that burns and inhaled can cause bodily harm or Prevention
death.
When lightning is striking in the vicinity of the

Fire Extinguishers and First- machine, the operator should never attempt to
aid Kit mount and dismount the machine.
If you are in the cab during an electrical storm,
A fire extinguisher that meets with all local fire stay in the cab. If you are on the ground during
extinguisher laws and regulations should be an electrical storm, stay away from the machine.
available on the machine.
Maintain the fire extinguisher in accordance with
all local laws and regulations. Contact your local
fire department for further information.
Know how to use the fire extinguisher and first-
aid kit.
A first-aid kit should be available at the work site.
Periodically check the contents of the kit and
replace used medical supplies as necessary.
30
Safety Information
Tire Explosion Prevention
Tire Explosion Prevention Dry nitrogen is recommended for inflation of

tires. If the tires were originally inflated with air,
nitrogen is still preferred for adjusting the
Maintenance, removal, repair and installation of pressure. Nitrogen mixes properly with air.
the tires and wheel rims must be performed with Nitrogen inflated tires reduce the potential of a
special equipment by a trained repairer. tire explosion because nitrogen does not aid
Therefore, it is better to repair and maintain the combustion. Nitrogen helps to prevent oxidation
tires in a tire service shop. of the rubber, deterioration of rubber, and
corrosion of rim components.
ROPS/FOPS (if equipped)
ROPS/FOPS of Guangxi Liugong Machinery

Co., Ltd (if equipped) are located above or are
the operator's compartment and are secured to
the machine. Any ROPS or FOPS structure fitted
to a machine by Liugong will have a name plate
attached.
Explosions of tires have resulted from gas heat-

induced and combustion inside the tires.
Explosions can be caused by heat that is
generated by welding, by heating rim FOPS & ROPS
Guangxi Liugong Machinery Co.,Ltd.
components, by external fire, or by excessive No.1 Liutai Road, Liuzhou, Guangxi 545007, PR China
use of brakes. MODEL
MAX. RECOMMENDED MASS
A tire explosion is much more violent than a STANDARD
blowout. The explosion can propel the tire, the TEST REPORT
rim components, and the drive train components SERIAL NUMBER
as far as 500 m (1500 ft) or more from the
machine. Both the force of the explosion and the
flying debris can cause property damage, The strength of the structure will be reduced if it
personal injury, or death. is damaged due to a rollover. ROPS are certified
structures and cannot be repaired. Any damage
Do not approach a warm tire. Maintain a
to the ROPS structure will require replacement of
minimum distance, as shown. Stay outside the
the structure to retain the certification.
shadow area.
Always fasten your seat belt when you operate
AT LEAST 15m(50ft) AT LEAST 500m(1500ft) the machine.
It is forbidden to drill holes or weld inside or
outside or change anything of the cab. This will
damage the integrity of the ROPS structure.
If the cab is to be modified in any way, contact
your local Liugong dealer to avoid damaging the
ROPS structure.
31
Safety Information
Operator Station
It is forbidden to modify the machine or any

attachments without permission from your
Liugong dealer.
Liugong bears no responsibility for injuries,
accidents or machine damage resulting from the
use of unauthorized attachments.
Cautions about Machine

Operation
Mounting and Dismounting
Operator Station Before mounting or dismounting the machine,

check the condition of handrails, ladders and
steps. Clean them of grease, lubricants and dirt
This machine is equipped with a cab that meets before use. Repair any damaged parts and
with industry standard: SAE J154 and ISO 3411. tighten loose bolts.
Any modifications or additional equipment added Mount and dismount the machine only where
to the inside of the operator station should not there are handrails, steps or ladders.
project into the operator space. The addition of a
Face the machine when getting on or off, grab
radio, fire extinguisher and other equipment must
the handrails with both hands and step onto the
be installed so that the defined operator space is
maintained. Any item that is brought into the cab steps or ladders. Touch at three points
should not project into the defined operator simultaneously (two feet and one hand or two
space. A lunch box or other loose items must be hands and one foot) to ensure stability of the
body.
secured. Objects must not pose an impact
hazard during travel over rough terrain or in the
event of the machine tipping.
Attachment Cautions
Attachments should only be installed by

authorized people who have been trained to
operate and maintain the attachment according
to the operator’s manual. Never jump off the machine.
Refer to the instructions in the operation manual Never get on or off a moving machine.
and any other related information when installing
and using attachments. Be careful not to touch any control levers when
getting on or off the machine.
Incorrect installation of attachments or optional
parts not only will result in safety problems, but Do not try to climb on or off the machine when
also will negatively influence the operation and carrying tools or supplies. Use a rope to pull
service life of the machine and the attachments. equipment up onto the platform or have an
assistant pass them to you.
32
Safety Information
Cautions about Machine Operation
Understand Your Machine Check the condition of safety guards such as

doors, guards and covers. Repair any damage
Be able to operate all the equipment on your as necessary.
machine.
Check the hydraulic system for oil leakage.
Understand the purpose of all control systems, Check the condition of hoses and pipes.
instruments and indicators.
Check all fasteners for security.
Understand the rated load, speed range, the
Check the condition of electrical wiring harness
characteristics of braking and steering, turning
and fuses, replace or repair as necessary. Also
radius and the space clearance for operation.
check the connectors for good connection.
Remember that rain, snow, ice, gravel and soft
Check the fuel level and fuel system for normal
earth may change the performance of the
condition, drain any water or sediment in the
machine.
water/fuel separator. Dispose of fluids in
Understand the safety signs on the machine accordance with local regulations.
(Danger, Warning, Caution) and any other signs.
Replace all damaged or lost parts and carry out
lubrication according to the maintenance interval
Understand Your Working Area
schedule.
Before starting, inspect the area where you will Remove all loose objects from the cab. Loose
be working. You should check: adequate objects may affect the operation and cause
ventilation the position of any slopes, visible accidents.
ditches, falling or hanging objects, conditions of
Make sure that all the windows if fitted are clean
soils (soft or hard), accumulated water and
and the screenwiper works normally.
swamp areas, rocks or stumps, hidden
groundwork, posts or the outer limits of walls, the Adjust the operator’s seat to a position that is
outer limits of the areas where garbage is buried most comfortable and provides for easiest
or that are filled in with earth, holes or openings, operation of the machine. Check the seat belt
obstacles, mud or ice, traffic, heavy dust, heavy and the condition of mounting hardware. Repair
smoke, heavy fog, the exact locations of cables or replace any items that are damaged. Replace
or pipes for power supply, gas supply, phone the seat belt after three years of use or any time
service, water supply, sewage disposal and other the belt shows signs of wear or damage.
utilities that are hidden or hung. If necessary Check all the illumination equipment before
before starting work you should ask the utility operation in low light, and ensure that the
companies to mark out, close or move out these illumination system is in good condition.
utilities.
Engine Starting
Before Starting the Engine
Do not start the engine if there is a DO NOT
Inspect the machine carefully before starting the OPERATE or similar tag attached to the start
engine, ensure all systems are in good switch or control levers.
operational condition. Make sure nobody is on or
around the machine before starting the engine.
Keep the steps and handrail clean. Clear any dirt
and sands from your shoes before mounting the
machine.
Check all structural members, covers and
fenders for deformation or damaged.
33
Safety Information
Observe machine movements and listen

carefully for unusual noises. If there is any fault
or abnormality, you should stop the engine
immediately. Locate the source of the problem
and fix before further operation.
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Do not start the engine until seated in operator’s

seat and the seat belt is firmly fastened.
Never run the engine in a closed or poorly

ventilated environment. If working inside a
building, open the doors and windows to ensure
enough ventilation and try to prevent exhaust
gas poisoning. Use a power exhaust system
when working in an enclosed area.
Ensure the hydraulic control levers are all in the

NEUTRAL position and the shift control lever is
in the NEUTRAL position before starting the
engine.
Sound the horn to alert personnel before starting
the engine.
Before Operating the Machine
Make sure the machine is free of personnel and

fasten the seat belt before operation.
Keep all the windows, lightshades and rearview
mirrors clean. Secure doors and windows in
either the open or shut position.
Only start the engine from the operator’s seat in
Adjust the rearview mirrors for best vision,
the cab. Never start the engine by short-circuiting
especially close to the machine.
the starter motor terminals. Starting the engine
by short-circuiting could result in damage of the Clear all obstacles from where the machine will
electrical system, personal injury or death. be working. Be aware of hazards such as high
voltage wires, ditches, etc.
After the engine is started, you should observe,
instruments and warning lights, and make sure Make sure the horn, backup alarm (if equipped)
that they work and every reading is within and all other alert devices are working properly.
working range.
34
Safety Information
Machine Operation
Before operating the machine on roads, check

whether the machine meets the requirements of
the local laws and regulations for road operation.
Make sure that you get the road operating
permission from relevant road administration
offices. Observe the local traffic regulations when
driving the machine on roads.
Before driving the machine, you should carefully
observe the surroundings, and find out the
relations between the direction that you want to If driving or operating the machine with a bad
go in and the pedal/operating lever. view or in a crowded area, you should work with
Do not allow another person to sit on the a signalman, keep the signalman within the field
machine unless equipped with an additional of your vision, and coordinate your hand signals.
seat, seat belt and Rollover Protective Structure When traveling with a load in the bucket, set the
(ROPS) are provided. load height at 17" ~20” (450~500mm) from the
ground level to below the boom articulation joint.
Before working the machine, you should operate

the machine slowly in an open area, check for
Do not go close to the edge of a cliff, a dyke, or a
proper operation of all control levers and all
hillock to avoid collapse.
protective devices.
Note any needed repairs during machine
operation such as an abnormal noise, vibration,
smell, wrong reading of gauges, gas or oil
leakage, etc., stop what you are doing and report
any needed repairs.
Dust, heavy rain, and heavy fog will blur your
vision. You should keep windows, mirrors and
lights clean and in good condition. When the
visibility decreases, you should decrease speed
and apply the proper lights.
35
Safety Information
Avoid any conditions that can lead to the

machine tipping. The machine can tip when you
work on hills, on banks and on slopes. Also, the
machine can tip when the machine goes across
ditches, hillocks or other unexpected
obstructions.
If the machine begins to slip sideways on a

slope, immediately remove the load and turn the
machine downhill.
To prevent the machine from tipping over or
damaging the attachment due to overloading,
never exceed the machines rated capacity. See
Applications and Specifications for details.
Avoid operating the machine across a slope. If

possible, run the machine in reverse when going
down the slope with a load, and run forward
when going up the slope.
36
Safety Information
The machine can only be used within its

capability. Any operation beyond its capability will
bring damage to the machine. Refer to You should not dig under a crag, because the
Specification section for the capabilities. collapse of the edge of the crag or landslide may
cause injury. When operating, you should not let
Always keep the Rollover Protective Structure the machine get close to hanging objects or the
(ROPS) installed during machine operation. edge of material stacks.
Never hoist heavy articles by directly hanging
slings on the bucket teeth.
Never use the backhoe bucket and loader bucket
to lift people. Do not use the bucket as a work
platform for people. Never allow people to ride in
the bucket.
You should prevent the boom and bucket from
contacting any overhead obstacle.
When operating along river banks, under

hanging objects or inside buildings, you should
be cautious of falling rock or earth, be cautious of
hanging branches and prevent the danger of
collapse.
You should not dig right under the machine.
Failure not to do so, a collapse may be caused,
and the machine may sink into the ditch dug,
When digging down deeply, you should prevent causing accidents.
the bottom of the boom and the hose of the
bucket cylinder from bumping against the
ground. The bucket is used for digging only, and
should not be used for crushing rock or chiseling
holes in rock. Before digging, you should be
aware of the locations of cables, gas pipes and
water pipes, and mark out the underground
utilities.
37
Safety Information
If the machine has contacted a high voltage wire:

● Alert all persons to keep away from the
machine.
● If you can, drive the machine away to
disconnect the contact point and separate
the high voltage wire from the machine and
leave.
● If you can not disconnect the contact point,
stay inside the cab until the Electricity
Company cuts off the wire and you are
informed it is safe to leave.
Be careful when working beside high voltage ● If a fire occurs, hold your feet as close
wire. If it is possible to contact the electrical wire together as possible and jump off the
while working, consult the Electricity Company machine without touching ground with your
before working. hands. Try to jump into a safe place.
Contact with electrical wire may cause accidents, After contacting high voltage cables with the
such as injury or death, do not get any part of the machine. Do not use the machine until it has
machine close to electrical wires. Check the area been inspected by a trained service person as
above the machine, and learn about the exact the machine may have been damaged and could
distance between electrical wire, the machine be unsafe to operate.
and ground. If possible, you’d better cut off the When transporting, make sure that the hooks
power supply. If it is impossible to cut off the and the towing devices are adequate. Connect
power supply, you should ask a signaler to guide trailing equipment to a drawbar or hook only.
you. Never straddle a wire rope cable or similar
device, nor allow others to do so.
No personal should be between the machine and
trailing equipment when maneuvering to connect
them. Block the tongue or hook of trailing
equipment to align it with the drawbar or hook.
Parking the Machine
When possible choose flat level ground to park

the machine, apply the parking brake (if
equipped), always lower any attachment to the
ground and ensure the machine will not move,
possibly causing damage or injury.
Consider any overhead hazards such as the
possibility of falling rocks, any powerlines or any
other overhead hazards that may exist.
Consider the ground conditions. Do not park the
machine near the edge of a cliff, close to an open
excavation or pit.
38
Safety Information
Consider environmental conditions such as the When leaving the machine lock all equipment
possibility of flooding, heavy snow fall, electrical covers and doors with the key. Remove the key
storms and exposure to wind and cold. Any of and keep it with you.
these conditions may cause damage to the
machine.
Do not cause an obstruction, consider the site
access and other emergency conditions the
machine may obstruct.
If it is necessary to park the machine on a slope
or incline, lower the implement to the ground,
engage the parking brake (if equipped) and shut
off the engine. Place chocks under the wheels or
tracks at the downhill side on both sides to
prevent the machine from moving. Lowering the Attachment/ Implement with
Engine Stopped
For a machine controlled by electro-

hydraulically control lever, in order to lower
the implement, the engine start switch must
be on ON position. Turn the engine start
switch to OFF position after lowering the
implement.
In order to lower the implement to the ground or

Understand and obey all regulations relating to
trailer, move all control levers to DOWN position.
public roads, if the machine is parked on a public
When release them, they will return to HOLD
road. Additional signage or lighting may be
position.
required.
Always lower attachments or other equipment Store Accessories Safely
before leaving the machine, apply the parking
brake (if equipped). Store accessories and tools safely so as to
Put the hydraulic control levers to NEUTRAL prevent them from falling and causing serious
position and the shift control lever to NEUTRAL injury or death. Keep playful children and
position. bystanders away from the storage area or any
area accessories are being stored whilst in use.
Engage the parking brake (if equipped).
Keep the engine running at idle speed for five
minutes to let the engine cool down gradually.
Stop the engine, and take out the key from the
switch.
Turn the battery disconnect switch to OFF
position to avoid battery discharge.
39
Safety Information
Cautions about Machine Maintenance
Carry out the loading and unloading operations

on flat ground.
Chock the wheel of the trailer to make it unable
to move.
Cautions about Machine

Maintenance
1. Wedge
2. Block
Prepare the Working Area 3. Angle (Max. angle is 15°)
4. Distance between the ramps
5. Ramp
Please choose a clean and flat area with
adequate space, enough light, and good Use loading ramps appropriate for the machine
ventilation to carry out any repair work. Clean the being moved. Consider: size, strength, departure
ground surface, wipe up fuel, lubricating oil and angle and proper height. Make sure that the
water, and spread sand or other absorptive loading ramp is anti-slip and free of mud and
materials on the slippery ground. Keep the work snow.
area clean and dry. Use chains and blocks to secure the machine to
the trailer.
Support the Machine Correctly
Keep the bystanders away.
Lower to the ground or support any attachments Place all the working equipment in the
with stands or other methods. Ensure that any transportation position, secure all the equipment
attachment can not move during maintenance or and attachments or additional equipment with
repair work, use wheel chocks or other devices chains or other secure methods to prevent
to prevent machine movement. accidental movement.
Do not work under any part of the machine or
Welding Operation
attachment that is not adequately supported. Do
not rely on hydraulic systems as support. Use
Any personnel engaging in welding operations
stands or other measures that are secure and
must have occupational certificates and carry out
can support the weight being applied to them.
the operation at a place with appropriate devices
equipped, When carrying out the welding
Transportation Information
operation, the personnel must follow the
instructions below:
Obey the appropriate laws that govern the
parameters of the load (weight, length, width, Before carrying out the welding operation, turn
and height). off the battery isolator switch, disconnect the
battery, disconnect the controllers, GPS and
Understand the correct procedures for loading
other electrical parts.
and unloading.
40
Safety Information
Cautions about Machine Maintenance
Remove all paint from the place to be welded, so

as to prevent harmful gas from being produced.
Do not inhale smoke produced buy burning paint.
Never weld pipes, close to rubber hose and
electrical wires.
Always remove residual pressure from the
machine. Never weld pipes that are fitted to the
machine.
Always wear correct PPE for welding, protect
bystanders by using screens and signs advising
of the operation being performed.
Ensure good ventilation. Do not spray the water directly onto sensors,
connectors or instruments of the electrical
Remove all the inflammable materials, supply
system. If water enters the electrical system
the work area with a fire extinguisher.
malfunction may occur.
Clean the Equipment Periodically
To avoid possible injury or damage to the

machine, all the oil and scraps accumulated
should be removed. The engine, radiator,
storage battery, hydraulic hose, fuel tank and cab
should be kept clean.
When carrying out the cleaning operation, wear
suitable PPE. Consider exposure to: chemicals,
slippery surfaces, high pressure water spray and
material splash.
41
Safety Information
Sound and Vibration
Sound and Vibration
Sound
The sound performance offered for this machine

is the standard in European Union countries and
in countries that adopt the EU Directives.
A-Weighted emission sound pressure level, L at
the operator's position measured according to
work cycle procedures specified in "ISO 6396" is
79 dB(A), for the cab offered by Liugong.
The sound level outside the cab is 110 dB(A).
Vibration Levell
Whole body vibrations generated by

construction machines, are to a high
degree, influenced by different factors, e.g.
working methods, ground conditions and
traveling speed selected by the operator.
This machine is equipped with an operator's

seat, which meets the criterion in standard ISO
7096. This seat is tested with the input spectral
class EM6 and has a Seat Amplitude
Transmissibility factor SEAT=0.45.
The hands and arms are exposed to a weighted
root mean square acceleration that is less than
2.5 m/s2.
The whole body is exposed to a weighted root
mean square acceleration that is less than
0.5 m/s2.
Measurements are obtained on a representative
machine using the procedures in the following
standards:
"ISO 2631-1"
"ISO 5349-1"
"ISO 5349-2"
42
Safety Information
Key Spare Parts to be Periodically Changed
Key Spare Parts to be Periodically Changed
No. Key spare parts to be periodically changed Q’ty Changing intervals

Every year or every 2000h (To see which
1 Filter element of hydraulic oil tank 1
one comes earlier)
2 Fuel hose (fuel tank——diesel prefilter) 1
3 Fuel hose (diesel prefilter——fuel lift pump) 1
4 Fuel hose (fuel lift pump——diesel filter) 1
5 Fuel hose (diesel filter——high pressure pump) 1
6 Fuel hose (fuel return line) 1 Every 2 years or every 4000h (To see
7 Hose (pump to main control valve) 2 which one comes earlier)
8 Hose (oil suction hose) 1
9 Implement hose (boom cylinder inlet, outlet tubes) 4
10 Implement hose (bucket cylinder inlet, outlet tubes) 2
11 Implement hose (arm cylinder inlet, outlet tubes) 2
Every 3 years or every 6000h (To see
12 Seat belt 2
which one comes earlier)
1. To ensure the safety of the machine during usage, the user must adhere to replace the parts listed in the above table
regularly due to the important of these parts in the security and fire prevention.
2. The materials of these parts will degenerate along with the passage of time, or more easy to wear, corrosion.
Moreover, it is very difficult to determine the state of these parts simply according to the regular maintenance.
Therefore, no matter what usage state they are, it is necessary to change these parts regularly in order to ensure their
performance.
3. If the parts not work properly even less than the time for replacement, they should be repaired or replaced
immediately.
4. If the pipe folder of the fixed hose has any damage, such as distortion or cracks, it should be replaced together with
the hose.
5. Please replace the O-ring, seals and other parts like these at the same time when replace the hose.
6. Please contact the designated dealer of Liugong Machinery Co., Ltd. to replace the safety key parts.
43
Applications
Applications and
Specifications
Applications
This backhoe loader is a kind of engineering
machinery mainly used for loading & unloading
loose materials. It is mainly used for loading &
unloading, bulldozing, lifting and traction
operation etc. in mine areas, ports and docks,
capital construction, road repair and steel & iron
enterprises etc.. It is a kind of multi-purpose and
high efficiency engineering machinery.
This backhoe loader is a kind of general-purpose
engineering machinery and is not suitable for the
flammable, explosive, dusty and air poisonous
environments.
Requirements of Work Environments
1. Altitude: ≤ 1000m
2. Environmental temperature: -25 °C~ 40°C
3. Water Depth: ≤ 300mm
Forbidden Operation
1. Overload use
2. Hoist the heavy articles by directly hanging
the sling ropes on the bucket teeth.
Preventive measures for operation,

maintenance and safety rules outlined on
this manual are only suitable for the
stipulated applications of the machine. Do
not use the machine beyond the stipulated
application scope, Guangxi Liugong
Machinery Co., Ltd will not bear any safety
liability, and these safety liabilities will be
born by users. Under any cases, do not use
the forbidden operation outlined in this
manual.
44
Main Specifications
Main Specifications
All rated lift capacities specification are collected from the machine operation on a hard and flat ground.
When the machine is operated in conditions that different from the above-mentioned condition (e. g. on
soft or uneven ground, on a slope), these conditions shall be taken into account by the operator.
Dimensions in metres and are based on standard tires fitted. For Backhoe and Loader dimensions
contact your LiuGong dealer.
Exterior Drawing (764A)
45
Main Specifications
Exterior Drawing (CLG775A)

46
Main Specifications
Machine Specifications
Descriptions Unit Technical Specifications
Operating weight (764A/775A) kg 8300±300/8600±300
Rated backhoe bucket capacity m3 0.2 ± 0.01
Rated loader bucket capacity 3 1 ± 0.02
m
Rated load (standard loader bucket) Kg 2000
Rated load (4 in 1 bucket) Kg 1700
Rated load (6 in 1 bucket) Kg 1505
Tipping load (loader) Kg 7860 ± 20
Max. lift capacity (full height) kN 27.1
Bucket breakout force (loader) kN 52 ± 2
Bucket digging force kN 52.1 ± 2
Arm digging force kN 33.6 ± 2
Max. traction force (full load) kN 70 ± 2
Max. travel speed km/h 44 ± 2
Min. turning radius (Outside of front tyre) mm 4800 ± 50
Level clearance radius mm 1163
Loader bucket lift time s ≤ 4.5
Loader bucket lower time s ≤3
Bucket tilting forward s ≤ 1.7
Total time (loader) s ≤ 9.2
Angle departure ° 20 ± 1
Backhoe swing angle ° ± 90 ± 1
Rated load (backhoe) Kg 360
47
Main Specifications
Machine Specifications
Technical Specifications
Descriptions Unit Standard stick, standard tires

(14-17.5 NHS-14PRL-2B- rear
tires 16.7/70-24-10PRTL）
A: Maximum operating height mm 4333

B: Maximum hinge pin height mm 3446 ± 20
C: Dump height at maximum angle mm 2724 ± 20
D: Dump reach at maximum height mm 713 ± 20
F: Overall transport height mm 3577
G: Maximum digging depth (backhoe) mm 4406
H: Backhoe dump height mm 3586
I: Distance from kingpost to rear axle (764A/775A) mm 1030 ± 5/1209 ± 5
J: Digging depth (loader) mm 59
L: Hinge pin height at transport position mm 343
M: Height to top of cab/ canopy mm 2840 ± 50
Operation data
and dimensions N: Loader bucket dump angle 45° ± 1
O: Minimum hinge pin height mm 278
P: Maximum rollback angle at ground 45°
R: Maximum reach from swing pivot mm 5443 ± 50
S: Maximum rollback-fully raise 52° ± 1
T: Digging depth, with 610mm flat bottom mm 4395
K: Digging depth, with 2500mm flat bottom mm 4004
U: Ground Clearance--kingpost mm 440.5
V: Ground clearance--main frame mm 325 ± 30
Y: Overall length--backhoe central protruding (764A/775A) mm 6970 ± 50/7329 ± 50
W: Backhoe side shift distance mm 1020
W1: Stabilizer spread, transport position mm 2134
X: Overall width mm 2280 ± 50
X1: Stabilizer spread, operating position (outside) mm 3414
Z: Wheel base mm 2225 ± 5
48
Main Specifications
Main Components Specifications

Model YC4A105Z-T20
Rated power 75kW
Rated speed 2200r/min
Yuchai Engine Peak torque 400N·m/1600r/min
Torque-storage 15%
Fuel consumption 235g/kw.h
Displacement 4.8L
Power System
Model YC4A105-T311
Rated power 70kW
Rated speed 2200r/min
Yuchai Engine Peak torque 430N·m/1550r/min
Torque-storage 41%
Fuel consumption 235g/kw.h
Displacement 4.8L
Forward 1st Speed 9.8 ± 1 km/h

Forward 2nd Speed 17.5 ± 1 km/h
Power Train Forward 3rd Speed 28 ± 1 km/h

System Max. Travel Speeds
Forward 4th Speed 44 ± 1 km/h
Reverse 1st Speed 12.8 ± 1 km/h
Reverse 2nd Speed 36 ± 1 km/h
Type Dry type Single Turbine
Torque Converter
Stall Torque Ratio 2.2 : 1
Type Fixed shaft
Transmission
Gear 4Fwd/ 2Rev
Type of Bevel Gear Spiral Bevel Gears Reduction
Bevel Gear and Final Type of Final Drive Spur Gear Planetary Reduction
Power Train Drive Front Axle Ratio 15.7 : 1
System
Rear Axle Ratio 20.26: 1
Wheel Drive Type 4WD
Front Tire Size 14-17.5NHS-14PRL-2B
Rear Tire Size 16.7/70-24-10PRTL
Standard Wheel
Front Tire Pressure 0.56 ± 0.01MPa
Rear Tire Pressure 0.35 ± 0.01MPa
49
Main Specifications
Main Components Specifications

Service Brake Type Air over hydraulic caliper disc brake
Brake System
Parking Brake Type Mechanical flexible shaft brake
Type Load sensing fully hydraulic steering
System Pressure 17.2MPa
Steering Hydraulic
Displacement 70ml/r
System
Boom cylinder 2-80X741
Hydraulic System Bucket cylinder 2-80X780
Loader Valve Manual three-spool Type
Work Hydraulic Backhoe Valve Manual six-spool Type

System Displacement 70ml/r
System Pressure 21.5MPa
Working Medium Engine coolant
Heating
Heating Capacity 5kW
Air Conditioner
Working Medium R134A
Cooling
Cooling Capacity 4.5kW
System Voltage 12V
Electrical Battery Rating 95Ah

System Battery CCA 750CCA
Alternator Output 100A
Fuel 130L
Hydraulic Oil 100L
Engine Oil 11L (See oil level gauge to determine actual volume)
Oil Filling Coolant 16L (See oil level gauge to determine actual volume)
Capacity Brake Oil 1L
Transmission Oil 20L (See oil level gauge to determine actual volume)
Front Axle 9L (See oil level gauge to determine actual volume)
Rear Axle 16L (See oil level gauge to determine actual volume)
Bucket Specification
Loader Bucket
Description Backhoe Bucket
Standard Bucket 4 in 1 Bucket 6 in 1 Bucket
Width 2260mm (89in) 2260mm (89in) 2260mm (89in) 762mm (30in)
Rated Volume 1.0m 3 (35ft3) 1.0m 3 (35ft3) 1.0m 3 (35ft3) 0.29 m 3 (10.2ft3)
Bucket Weight 462kg (1019lbs) 704kg (1552lbs) 925kg (2039lbs) 170kg (375lbs)
50
Main Specifications
Backhoe lift capacity with bucket

51
Main Specifications
Backhoe lift capacity with standard arm

52
Operation Manual
Before Operation
Operation Manual Never jump off the machine.

Never get on or off a moving machine.
Be careful not to touch any control levers when
Before Operation getting on or off the machine.
Do not try to climb on or off the machine when
Direction carrying tools or supplies.
In this manual, 'left' A and 'right' B means your Daily Inspection

left and right when you are seated correctly in the
machine. This is so whether you are facing the For a maximum service life of the machine,
loader (front) or the backhoe (rear). complete a through walk-around inspection
before you mount the machine and before you
start the engine.
Inspect the area around the machine and under
the machine. Look for loose bolts, trash buildup,
hydraulic oil, coolant leakage, broken parts or
worn parts.
Inspect the condition of the implement and the
hydraulic components.
Check all of the oil levels, the coolant levels, and
the fuel levels.
Mounting and Dismounting For more information, refer to "Maintenance
Interval Schedule" on page 100.
Before mounting or dismounting the machine,
check the condition of handrails, ladders and
steps. Clean them of grease, lubricants and dirt Operator Controls and
before use. Repair any damaged parts and
tighten loose bolts. Instrument Panels
Mount and dismount the machine only where
there are handrails, steps or ladders. Battery Disconnect Switch
Face the machine when getting on or off, grab
The battery disconnect switch is located on the
the handrails with both hands and step onto the
right side of the frame, near the hydraulic oil
steps or ladders. Touch three points
tank.
simultaneously (two feet and one hand or two
hands and one foot) to ensure stability of the
body.
53
Operation Manual
Operator Controls and Instrument Panels
Disconnect switch--ON
In this position, the switch key will point to "I"

position on the switch.
Turning the battery disconnect switch off
while the engine is running may damage the
O I electrical system.
Engine Start Switch
Turn the battery disconnect switch key clockwise Make sure that the gear shift control lever is
to "I" position before you start the engine. at Neutral position before turning on the
start switch. Otherwise, the machine may
Disconnect switch--OFF move after it starts and may cause personal
injuries
In this position, the switch key will point to the
"O" position on the switch. The start switch (also called ignition switch) is
located on the panel of the control box on the
right side of the seat and it has four positions in
O I clockwise direction. See the following picture:
To shut down the electrical system, turn the

battery disconnect switch key counterclockwise
to "O" position.
The battery disconnect switch and the engine
start switch perform different functions. To
disable the entire electrical system, turn the P——It is not applicable in this machine.
battery disconnect switch to the "O" position. But
O——The start switch key can only be inserted
the battery remains connected to the electrical
or taken out in this position. The engine is shut
system when you just turn off the engine start
down and the power is cut off. All of the other
switch.
electrical appliances can not be turned on except
Turn the battery disconnected switch to the "O" the indicator and lights.
position and remove the key when you are
I——The first position when the start switch key
servicing the machine or when the machine will
is turned clockwise. The electrical system of the
not be used for an extended period of a month or
machine will turn on and work normally.
more. This will help to prevent discharge of the
battery.
54
Operation Manual
II——The second position when the start switch

key is turned clockwise. It is a preheating
position, holding the key in the heat position
warms the engine induction manifold for cold
weather starting. Do not hold in this position for
more than 15 - 20 seconds.
III——The third position momentary when the
start switch key is turned clockwise. The engine
ignition will be turned on and start. Release the
start switch key after starting the engine. This
position can not hold automatically and the key
will reset to the I position automatically after
being released.
If the engine fails to start, turn the start

switch to “O” position before attempting a
restart or the start switch could be
damaged.
Do not engage the start switch for more than

20 seconds at one time. Wait at least two
minutes before restarting. Do not exceed
three consecutive attempts before allowing
the starter motor and choke solenoid to cool
down. Failure to comply could result in a
reduction of the service life of the battery as
well as damage the starter motor and choke
solenoid.
55
Operation Manual
13 2
4
15
16
14
12
11
17
3
7
10
5
8
9
22
21
6 18 19 20
1. Seat 13. High/low speed control lever

2. Steering column 14. Combination switch
3. Engine start switch 15. Accelerator pedal
4. Warning light panel 16. Service brake pedal
5. Side console 17. Loader controls
6. Boom and swing locks 18. Stabilizer controls
7. Side switch panel 19. Backhoe controls
8. Monitor instrument 20. Hand throttle lever
9. Radio system 21. Auxiliary foot pedal
10. Air Conditioner panel 22. Lighter
11. Steering wheel
12. Forward/reverse & gearshift lever
56
Operation Manual
Instrument panels The other warning lights are not applicable on

this machine.
Warning Light Panel
Side Console
The warning light panel is located in front of the
steering wheel. The side console is located on the right side of
the driver’s seat. It includes the monitor
On the warning light panel the master warning
instrument, air-conditioner panel, lighter, radio
light will illuminate when any of the following
system control panel, side switch panel.
warning lights on the side console are
illuminated: engine coolant temperature,
transmission oil temperature, engine oil Monitor Instrument
pressure, transmission oil pressure.
There are also additional warning lights mounted
in the warning light panel.
2 3 1 4
1 2 3
1. Tachometer
1. Left Turn Signal Light 2. Fuel gauge
2. Main Warning Light 3. Service Hourmeter
3. Right Turn Signal Light 4. Coolant temperature gauge
4. Position light
1. Tachometer
1.Left Turn Signal Light
Indicates the engine speed in revolutions per
It flashes to alert the operator the left minute (RPM). The RPM is shown on the outer
turn signal lights are in use. ring. Each division is 100 RPM.
2.Main Warning Light 2. Fuel Gauge
It flashes to alert the operator that a It indicates the level of diesel fuel in the tank.
warning light is on. Replenish fuel as soon as possible if the pointer
points to the red area.
3.Right Turn Signal Light
Do not let the tank get empty, or air will enter into
the fuel system.
It flashes to alert the operator the right
turn signal lights are in use.
4.Position light
Light is on when the position lights are

switched on.
57
Operation Manual
3. Service Hourmeter 5.Low Diesel Fuel Indicator Light
Service hourmeter indicates the total work time It illuminates when the fuel level gauge
of the machine in hours. The time range of the pointer is in the red area. Replenish
hour meter is 0 to 9999.99 hours. When turn on fuel as soon as possible. If the tank is empty, the
the start switch, the power of the panel is turned fuel system may require purging of air.
on and the service hour meter starts to time.
6.Engine Oil Pressure Alert
4. Coolant Temperature Gauge indicator Light
It indicates the temperature of the engine Illuminated when pressure is below

coolant. The normal range of coolant normal condition or engine is not running and
temperature is 80°C~108C°. If the coolant ignition/key switch is “on”. The light should go out
temperature is more than 108°C, the pointer will after the engine is started.
reach the red area.
7.Charge Indicator Light
It is illuminated when key/ignition

When the engine coolant temperature gauge switch is in “on” position and engine is
pointer points the red area, please park the stopped. Light should go out after a few seconds
machine on a safe and convenient place for when engine is started. Failure of light to go out
repair. Check the engine fan, belts and the with engine running indicates a charge system
radiator coolant level. Never go on work or fault.
run the machine before eliminating the fault.
8.Transmission Oil Pressure alert
indicator Light
Illuminated when pressure is below

6
7 normal condition or engine is not running and
5 9 ignition/key switch is “on”. The light should go out
after the engine is started.
9.Transmission Oil High

Temperature alert indicator Light
Light is on when transmission oil

temperature is above normal range.
8 10 11
10.Engine Coolant Temperature
5. Low Diesel Fuel Indicator Light Indicator Light
6. Engine Oil Pressure Alert indicator light
7. Charge Indicator Light
8. Transmission Oil Pressure alert indicator light It illuminates when engine coolant
9. Transmission Oil High Temperature alert indicator temperature is higher than specified.
Light
10. Engine Coolant Temperature Indicator light
11. Brake System Pressure Alert Indicator light 11.Brake System Pressure Alert
Indicator Light
It is illuminated when the service brake

oil pressure is below normal condition. Stop the
machine and correct the fault.
58
Operation Manual
Air conditioner panel
Air conditioner panel is located on the right side

of the driver’s seat.
The heating and cooling systems cannot
work at the same time. When using the
heating system, do not turn the temperature
control switch. At this time, the green light is
off.
When using the cooling system, please

ensure the warm air valve on the engine is
closed. Otherwise, the cooling or heating
effect may be influenced.
1 2 3 Detailed functions and operations of the air

conditioning system are as follows:
Green indicator (Cool air)
1. Fan speed switch (warm air or cool air) Cooling
2. Fresh air switch
3. Temperature control switch (cool air)
The air conditioning system is provided with
three functions: cooling, heating and fresh air. 1. Close the water valves on the engine. After
turning on the air conditioner (the green
1. Fan Speed Switch indicator will be illuminated), adjust the fan
speed switch to the desired position;
Turning the fan speed switch clockwise will
2. The cooling system is starting to work and
increase the fan speed and vice versa. Three
the cooling air comes out from the air vent.
positions are available: high, medium, and low.
Turning the switch to OFF position will turn off 3. To obtain best results from the air
the fan. Press this switch when the warm air or conditioning system, please ensure that all
cool air is stopped, the fresh air will get in the doors and windows are closed. Air
cab. conditioning performance is improved when
the fresh air switch is in OFF position.
2. Fresh Air Switch
Fresh air
Press the upper side of the switch to allow the
fresh air get in the cab; when the switch is in Recirculating air and fresh air device
“OFF” position, the fresh air stops coming. are provided for this air conditioner
system. Turn on the fan speed switch to proper
3. Temperature Control Switch position. Press the upside of the fresh air switch
to allow fresh air to enter the cab.
Turn the temperature control switch clockwise to
decrease the temperature and counterclockwise
to increase. The more you rotate, the colder the
temperature will be. This function is used only for
cooling function and temperature control.
59
Operation Manual
Heating, dehumidification
1. Turn on the warm air water valve on the When the ambient temperature is below 0 0C,
engine which connects with the warm air the engine doesn' t work, if the coolant of the
hose (this valve must be off when the cooling engine doesn' t fill with antifreeze, the engine
system works, or it will influence the cooling reservoir should be emptied, and open the
effect) warm water valve, discharge the coolant in
the evaporator, otherwise the radiator
2. After the engine is started, turn the fan speed
pipeline will be damaged by freezing due to
switch to the desired position, and the warm
the low temperature.
air comes out from the air vent; adjust the
vent direction if it is necessary to dehumidify.
Lighter
Warm water valve
The heating function of the air conditioner

system can be obtained by this: the coolant of
the engine flows through the evaporator of the
system to release heat. A manual warm water
valve is fitted at the engine water intake pipe.
Manual warm water valve
The lighter is located on the right side of the

driver’s seat and near the radio system control
panel. Press down the lighter button, when the
lighter pops up, it can be removed and used to
light a cigarette. Remove the lighter and the
socket, the lighter can also be used as
emergency energy source output.
If it is necessary to repair the air conditioning
system due to fault, first turn off the manual
warm water valve (the warm water valve
direction is vertical to hoses) to prevent coolant
loss. Open the warm water valve to replace the
evaporator coolant together while replacing the
engine coolant. Make sure the engine coolant is
at the proper level.
60
Operation Manual
Radio System Store stations (1-6)
The radio system consists of the main unit, 1-6 keys are used for memory storage of the
loudspeaker and antenna. desired station frequencies, press the desired
preset key (1 to 6) for more than 2 seconds to
4 3 2 1 store the current tuned station.
You can automatically store 6 strongest FM
stations on the FM AST band or 6 strongest MW
(AM) stations on the MW(AM) AST band. When
you use Auto Store, the new stations replace any
stations previously stored in the FM AST band or
the MW (AM) AST band.
5 6 7 8 9 Automatic search keys

1. Power supply switch
2. AM/FM select key Press these keys to tune in a lower frequency
3. LCD station or a higher frequency. To search for
4. Volume key another station, press the key again.
5. Store stations
6. Automatic search keys Press them for two seconds to change to manual
7. Manual select key and clock operation search.
8. Mute key and loudspeaker
9. USB interface The radio will search the station automatically
when you release the keys for five seconds.
Manual select key and clock operation:
Connect the battery negative terminal only Time adjustment

when the sound system has been installed to
avoid a short circuit. After pressing MEMO key, press key 1 or key 2
to get the required correct time at the same time.
Please make sure you can still hear traffic Press key 1 to adjust hour, release it and press
(horns, sirens and so on) when adjusting the key 2 can adjust minutes. Time can be adjusted
volume. when playing the radio.
Power supply switch Mute Key
Press this button once to switch on the power Press this key shortly to mute or cancel the mute
supply. Press it again to switch off the power (silence).
supply.
USB interface
AM/FM select key
Connect the USB disc, and the MP3 player will
Press this key to change between FM/MW read it. If no song is in the disc, the LCD will
bands, and the display will show FM/MW. display the information: NO SONG.
Volume Key MP3 player
Press the volume button up/down to adjust the Step 1: connect the disc with songs.
volume.
61
Operation Manual
Step2: player wil show the total number of the 3.Rear Work Lights
songs, then play them automatically.
Press down to switch on the rear work
Side Switch Panel lights.
4.Hazard Flasher Switch
Press this switch to switch on the

hazard warning lights. A light on the
warning light panel flashes with the outside
lights, which functions as a warning light when
the machine is stationary to alert others.
5.Rear Window Wiper
Press to switch on the rear window

When the operator faces the loader end sitting in wiper. Note that the wiper will reset
the seat, the side switch panel is located on the when it is switched off.
right side.
Each switch has an insert with a graphic symbol, 6.Rotating Beacon Switch
these symbols and the switch descriptions are
detailed below. Press to switch on the flashing beacon.
1. Front floodlight and position

lights switch 7. Sideshift Clamps Switch (if
fitted)
It controls the on and off of the front
floodlight and the position lights. Press this switch, the sideshift clamp is
Press this switch once to switch on the position unlocked and the work implement can be shifted.
lights. Press again to switch on the floodlights. Press the other side, it will be clamped.
Machines without position lights or floodlights are
designed for site use, you may be breaking local
laws if you travel on the road without position
lights or floodlights.
2.Front Work Lights Switch
Press to switch on the front work lights.

The work lights will work independently
of the main lights circuit.
Do not drive on the road with the work lights

switched on. You can blind other drivers and
cause an accident.
62
Operation Manual
Operator controls (loader) Gear Shift Lever & High/low Speed

Control Lever
Steering Wheel
1. High/low speed control lever

2. Gearshift lever
Articulate full-hydraulic power steering is
provided on this machine, the steering wheel is
in the cab and it is connected to the fully-
hydraulic metering pump. In normal operation,
turn the steering wheel clockwise, the machine You and others may be killed or injured if you
turns right; turn the steering wheel operate the gear shift lever while travelling.
counterclockwise, the machine turns left. The machine will immediately reverse
The characteristics of the full-hydraulic power direction without warning to others. Follow
steering are as follows: the recommended procedure for proper use
of this lever.
1. The steering angle of the steering wheel is
not the same with the turning angle of the
machine, turn the steering wheel High/low speed control lever:
continuously to enlarge the turning angle of
the machine until reaching the required The high/low speed control lever has three
position. positions. The middle position is Neutral. Push it
forward to the low speed position and pull it
2. The more the steering wheel is turned, the backward to the high speed position.
more the machine turns.
This is a mechanical control lever, which may not
3. The steering wheel will not reset to straight so smooth as the hydraulic control lever. The
after turning. Turn the steering wheel against high/low speed control lever can be operated
the direction of the turn to a point where only when the gear shift control lever is at
straight travel is achieved. Neutral position. It is normal if any noise is heard
during this process.
Depress the service brake pedal and operate the
high/flow speed control lever after the machine
stops. Keep the high/low speed control lever at
high speed or low speed position. Continuously
shift from high speed to Neutral and then to low
speed, or shift from low speed to Neutral and
then to high speed. Otherwise, it will be difficult
to control it.
63
Operation Manual
If you cannot shift to high speed or low speed

position, move the machine slightly before trying
again.
Gear shift lever:

F1 and F2 are mainly used for loading or
shoveling applications, when the machine
The gear shift lever is located on the left lower
has high traction force but low efficiency.
side of the steering wheel. It has four positions.
These are not applicable for long distance
The position the above picture shows is the
traveling. F3 and F4 are mainly used for
NEUTRAL position. Pull the lever backward to
traveling application. Please select the
the Reverse position, and push it forward to the
proper geaer according to the working
first and second Forward positions.
conditions.
Stop the machine before operating this lever.
The machine can be started only when this lever Direction selection:
is at NEUTRAL position.
1. Stop the machine and depress the service
Travel speed selection: brake pedal;
F1 speed: high/flow speed control lever is in low 2. Run the engine at idle speed;
speed position, the gear shift lever is in First 3. Turn the steering wheel to select new travel
Forward position; direction;
F2 speed: high/flow speed control lever is in low 4. Release the service brake pedal and depress
speed position, gear shift lever is in second the accelerator pedal to increase the engine
Forward position; speed.
F3 speed: high/flow speed control lever is in high
speed position, gear shift lever is in first Forward
position;
F4 speed: high/flow speed control lever is in high Before the machine starts, make sure that
speed position, gear shift lever is in second gear shift lever and high/flow speed control
Forward position; lever are both at Neutral position.
R1 speed: high/flow speed control lever is in low Decelerating the machine or applying the brake
speed position, gear shift lever is in Reverse when you are changing speed permits operator
position; comfort and maximum service life of the power
train components.
R2 speed: high/flow speed control lever is in high
speed position, gear shift lever is in Reverse
position.
The levers should be moved to the Neutral

position when you are using the backhoe or
when you are leaving the machine.
64
Operation Manual
Combination Switch 3. Windshield Wiper Control
The combination switch located on the right of Rotate the combination switch to turn the
the steering wheel is an integrated type switch. It windshield wipers on and off. The following
has the following functions: steering indication, functions are available (only with the start switch
front floodlight high beam / low beam shift, turned on). There are four positions: I--slow, O--
windshield wiper control, horn control etc.. off, J--interdental brush, II--fast.
The wiper will reset when the start switch is off.
4. Horn control
The horn will sound by pressing the horn button

at the end of the combination switch.
Horn Control
There are two horn buttons provided on the

machine. One horn button is at the end of the
combination lever, the horn will sound by
1. Steering Indication pressing the horn button.
Horn switch on combination lever
Push the combination switch forwards, the left
turn indicator will flash, and the front & rear left
turn signal lights will flash simultaneously. This
functions only when the start switch is in “I”
position.
Pull the combination switch backwards, the right
turn indicator will flash, and the front & rear right
turn signal lights will flash simultaneously. This
functions only when the start switch is in “I”
position.
2. Front Floodlight Control Another horn button is located at the inner side of
a backhoe control lever, which is near the
The high beam/low beam can be achieved by the backhoe foot pedal.
up and down movement of the combination
switch. Rear horn switch
The combination switch can reset instantly. If the

front floodlight is at low beam state, push the
combination switch upwards to change the light
to high beam. Turn the combination switch
downwards again, the front floodlight high beam
will be changed to low beam.
65
Operation Manual
Loader Controls
The loader control lever, fixed at the right side of
the driver’s seat when facing forwards. It is used
to control the loader arm and bucket of the loader
attachment by moving the lever in a cross (+)
pattern. The arm is controlled by moving it
forward and backward while the bucket is
controlled by moving left and right. Combined
actions can be selected by moving the lever in
directions between the four main ones or in an
(X) pattern.
Unless it has been placed in float the lever is
naturally at the HOLD or NEUTRAL position Lower
when the engine stops.
Push the loader arm and bucket
Loader Arm Control control lever forwards slightly as
pictured, the arm will lower. Provided the lever is
1 2 not moved the bucket will remain at the same
angle throughout the arm lower cycle.
1. Loader arm and bucket control lever

2. Attachment control lever
Float
Raise
Push the loader arm and bucket control lever
Pull the loader arm and bucket control
forwards till it reaches the limit position, then it
lever backwards as pictured, the arm
will stay at that position the arm is at FLOAT
will raise. Provided the lever is not moved the
state (the control lever will not reset after
bucket will remain at the same angle throughout
released).
the arm raise cycle. The speed of arm raise is
proportional to the amount the lever is moved When scraping or loading, push the lever to the
and engine speed. Speed of arm raise can also FLOAT position, provided the bucket remains
be controlled by selecting the hydraulic flow level with the surface of the ground the bucket
control on or off. will raise or lower along with the ground.
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Operation Manual
When lowering the arm, please push the control Hold or Neutral
lever to FLOAT position, and then the arm will
lower slowly to the ground, the driver can When moving the loader arm and bucket control
operate other implement freely to increase lever leftward or pulling it rightward, the control
efficiency. lever will return back to the Hold/Neutral position
by releasing it and the bucket will stay at the
Turn the loader arm and bucket control lever to
position that is selected.
NEUTRAL position to cancel FLOAT.
Tilt back
Pull the loader arm and bucket

Do not use FLOAT when lowering the bucket control lever leftward as pictured, the
with a load. The quick lowering speed of the bucket will tilt back.
bucket will damage the machine.
Hold or Neutral
When pushing the loader arm and bucket control

lever forwards or pulling it backwards, the control
lever will return back to the Hold/Neutral position
by releasing it and the arm will stay at the
Bucket Control
Dump Combined arm raise and bucket roll backwards

or forwards can be achieved by moving the lever
Push the loader arm and bucket in an (X) pattern. The same applies to arm lower
control lever rightward as pictured, the and bucket roll backwards or forwards.
bucket will dump forwards.
Control of 4 in 1 Bucket (If equipped)
On machine fitted with a 4 in 1 bucket, there is a

attachment lever next to the standard one. On
this machine, the loader arm and bucket control
lever operates as described earlier, and the
attachment control lever operates the 4 in 1
bucket and also the bucket tilt in the same way
as the loader control lever.
The two levers can be operated at the same time
to produce combined loader actions. The lever
movements and their effects on the bucket are
shown on a decal located on the lever.
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Operation Manual
Open Bucket Accelerator Pedal
Move the attachment control lever The accelerator pedal is located at the front right
forwards to open the bucket as side of the driver’s seat. The diesel engine oil
pictured. supply and the engine speed will increase by
depressing down the pedal while the supply
declines and the engine speed slows down by
releasing it.
Accelerator pedal
Hold or Neutral
When pushing the attachment control lever

forwards or pulling it backwards, the control lever
will return back to the Hold/Neutral position by
releasing it and the bucket will stay at the
position that is selected. When driving the machine, use only the
accelerator pedal to control the engine
Close Bucket speed. Do not use the hand throttle lever to
set the engine speed while driving.
Move the attachment control lever
backwards to close the bucket as Service Brake Pedal
pictured.
The service brake pedal is located at the front left
side of the driver’s seat.
Depress the service brake pedal to slow or stop
the machine. Use the brake pedal to prevent
over speeding down a slope. The stop lights
should come on when the brake is applied.
Service brake pedal
Combined bucket close and bucket tilt

backwards or forwards can be achieved by
moving the lever in an (X) pattern. The same
applies to bucket open and bucket tilt backwards
or forwards.
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Operation Manual
Parking Brake Lever Hand Throttle Lever
The hand throttle lever is located on the right

side of the operator’s seat.
The parking brake lever is located on the right

side of the driver’s seat. Pull it up to engage the
parking brake, the indicator light comes on; press When driving the machine, use only the
the release button and push the lever down to accelerator pedal to control the engine speed.
disengage the parking brake, the indicator light Do not use the hand throttle lever to set the
goes out. Use this lever to engage the parking engine speed while driving.
brake before leaving the machine.
Move this lever to increase or decrease the
The parking brake is also used as an emergency engine speed when working. Pushing the
brake. When the machine works under an accelerator pedal fully down will return the hand
emergency condition, pull up the parking brake throttle to its idle position.
button to engage the emergency brake.
Unless the service brake pedal cannot work,

otherwise do not use this parking brake
lever during driving. Using the parking
brake lever as the service brake pedal
during operation will damage the brake
system seriously.
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Operation Manual
Seat Adjustment
Standard Seat
The standard seat provided in this machine can

be adjusted in the aspects of armrest, backrest
angle, swing, fore/aft direction, weight,
suspension stroke, height and seat slope angle
to meet the needs of different drivers in various 6 5
working conditions. Make sure that the operator 7
can depress down the pedal to a full stroke after
adjusting the seat. Always adjust the seat by
seating in it. 5. Seat swing control handle
6. Height and slope (rear) control lever
7. Height and slope (front) control lever
1. Armrest adjustment
Do not adjust the seat while the machine is
running, otherwise serious accident could The angle of the armrest can be adjusted, rotate
be resulted! the armrest control knob clockwise to rise the
armrest and anti-clockwise to lower the armrest.
2. Backrest angle adjustment

1
Press your back firmly against the backrest. Lift
the control lever and position the backrest as
required. When the backrest is in position
release the control lever. Make sure the backrest
has locked in position.
2 3. Fore/Aft adjustment
3
The seat can be moved forwards and
4 backwards, lift the control bar and slide the seat
to the required position, release the bar to lock
the seat. Make sure the seat is locked in position.
4. Weight adjustment
1. Armrest control knob
2. Backrest angle control lever
3. Fore/Aft control bar While seated, rotate the weight adjustment knob
4. Weight adjustment knob to adjust the seat rigidity to adapt to different
weight of drivers. Turn the knob clockwisely to
increase the rigidity for heavier operator; turn the
knob anti-clockwisely to decrease the rigidity for
lighter operator. When you feel comfortable
during the adjustment, release the knob to lock
the seat. Make sure the seat is locked in position.
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Operation Manual
5. Seat swing angle adjustment The buckle of the seat belt is located on the right
rear side of the seat; insert the catch into the
Pull the seat swing control handle upwards, opening, the buckle will lock the catch.
swing the seat leftwards by 180°to face the
A red button is beside the opening of the buckle,
opposite direction, then release lever. Make sure
press it down, the catch will spring up from the
the seat is locked in position.
buckle.
6. Height and slope (rear) adjustment Before using the seat belt, check that the catch
of the seat belt is working normally and can be
Lift the control lever to raise or lower the rear of locked and released.
the seat. Allow the seat to move into position and
then release the lever. Make sure the seat has
locked in position.
7. Height and slope (front) adjustment
Lift the control lever to raise or lower the front of

the seat. Allow the seat to move into position and
then release the lever. Make sure the seat has
locked in position.
Seat Belt
Operator controls (backhoe)
Stabilizer Controls
The ROPS cab (if equipped) is designed to
When sitting in the seat facing the backhoe end,
give you protection in an accident. If you do
the stabilizer controls are just located in the front
not wear your seat belt you could be thrown
side of the seat and between the two backhoe
about inside the cab, or thrown out of the
control levers.
machine and crushed. You must wear a seat
belt when using the machine. Fasten the seat Stabilizer control levers
belt before starting the engine.
Do not use a seat belt which is damaged or

excessively worn. Do not use a seat belt that
has been in an accident. A worn, damaged or
already stressed seat belt could break or give
way in a collision. If that happens you could
be killed or injured.
Before using the seat belt, check the seat belt for
wear and security, replace if necessary. Adjust
the length of the seat belt before use to ensure
that the seat belt functions safely and provides
comfort. Adjust the length of the seat belt by
turning the catch on the seat belt.
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Operation Manual
Lever Controls
People could be crushed and property could

be damaged if they are beneath or within the
range of the stabilizers while they are being
lowered. Before lowering the stabilizers,
make sure any persons are clear of the
machine. Also make sure that there are no
obstacles beneath the stabilizers.
Move the stabilizer control levers individually to

You must be sitting in the operator’s seat level the machine as required.
when operating the stabilizer controls.
Do not operate any controls from outside the

machine. You could be crushed when the
machine moves.
The stabilizers must be down before using

the backhoe, or the machine will rock
violently. Each stabilizer has its own control
lever and can be operated independently.
Lower each stabilizer to level the machine

and take the weight off of the rear tires. The
loader bucket should be used along with the
stabilizers to level and steady the machine.
Before travelling, ensure both stabilizer legs are

fully raised.
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Operation Manual
Raise Stabilizers To assist the operation of fully extending one or

both stabilizers, position the backhoe bucket on
Pull the stabilizer control levers towards the the ground centrally behind the machine. Slightly
operator as pictured to raise the stabilizers. raise the loader arm ensure loader bucket is off
the ground. Apply a downward force with the
backhoe bucket. Lower the stabilizer legs to the
required position and raise the backhoe bucket.
Lower the loader bucket and level the machine.
Lower Stabilizers
Push the stabilizer control levers away from the

operator as pictured to lower the stabilizers.
Backhoe Controls
1 2
When working on steep slopes it might be

necessary to fully extend one or both stabilizers.
1. Backhoe boom control lever

2. Backhoe arm and bucket control lever
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Operation Manual
Cross (+) Pattern Raise Boom
Pull the backhoe boom control lever

towards the operator to raise the
boom. Ensure that it is clear overhead and the
Do not operate any controls from outside the bucket will not strike any obstacles within range.
machine, you could be crushed by any
machine movement.
On machines with cross (+) pattern control, there

are two backhoe control levers. The backhoe
boom control lever operates the boom and swing
in a forwards, backwards, left and right motion.
The backhoe arm and bucket control lever
operates the arm and bucket in a forwards,
backwards, left and right motion. Always ensure
the stabilizers are lowered. See "Stabilizer
Controls" on page 70.
Lower Boom
Both levers move in a cross (+) pattern for
individual backhoe actions. Combined actions Push the backhoe boom control lever
can be selected by moving the levers in towards the rear of the machine to
directions between the four main ones or in an lower the boom. Ensure nothing can be
(X) pattern. damaged if the bucket is placed on the ground
for maintenance or storage.
Both levers can be operated at the same time,
for more efficient operation. The speed of the
backhoe actions is proportional to load and how
far you move the levers. Without load the further
you move a lever, the faster the action.
When moving the control lever forwards,
backwards, left or right, the control lever will
return back to the Hold/Neutral position by
releasing it and the backhoe will stay at the
A decal on each control lever shows, by
symbols, what lever movements cause which
backhoe actions. The symbols, lever movements
and backhoe actions are explained on the
following pages.
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Operation Manual
Swing Left Arm In
Move the backhoe boom control lever Pull the backhoe arm and bucket
to the left as viewed by the operator to control lever towards the operator to
swing the boom to the left. bring the arm in.
Note: Some attachments may collide with the Note: Some attachments may collide with the
stabilizer legs when swung too far round. Check boom if brought too far in. Check before using
the available range of swing available before different attachments.
using different attachments.
Arm Out
Swing Right
Push the backhoe arm and bucket
Move the backhoe boom control lever control lever towards the rear of the
to the right as viewed by the operator machine to push the arm out. If the boom is
to swing the boom to the right. already up, ensure that it is clear overhead and
the bucket will not strike any obstacles within
range before moving the arm out.
Close/Fill Bucket
Move the backhoe arm and bucket

control lever to the left as viewed by
the operator to close/fill the bucket.
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Operation Manual
The pedal is used to contral the one-way /two-

way auxiliary hydraulics.The action speed of the
working implement is decided by the angle of the
pedal. The pedal is spring-loaded to its off
position. Release the pedal and it will return to
neutral or off position. And the auxiliary work
implement position will stay until you depress it
again.
One-way auxiliary hydraulics: such as controlling
breaker: depress the front part of the the pedal to
control the breaking.
Two-way auxiliary hydraulics: such as controling
Open/Dump Bucket the tlescopicarm. Depress the front part of the
pedal to extend the arm, depress the rear part of
Move the backhoe arm and bucket the pedal to retract the arm.
control lever to the right as viewed by
the operator to open/dump the bucket. Boom and Swing Locks
Always install the boom lock and the swing lock

before travelling on the road.
Boom Lock
Check daily that the boom lock fully engages and

secures the boom. If the lock does not fully
engage (or disengage) the boom stop may need
adjusting (consult your LiuGong dealer).
Auxiliary Foot Pedal

You or others can be killed or seriously
injured, never operate control levers from
outside the cab. Operate control levers only
when you are correctly seated inside the cab.
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Operation Manual
1. Engage the Boom Lock 2. Disengage the Boom Lock
(a) Lower the stabilizer legs and loader (a) Lower the stabilizer legs and loader
bucket to support the machine, ensure bucket to support the machine, ensure
the machine is level. the machine is level.
(b) Set the backhoe straight behind the (b) Raise the boom using your left hand (pull
machine, rest the boom on the ground. boom lever towards the operator’s seat)
ensure the boom is raised fully.
(c) Make sure that the boom lock is fully
raised, lift boom lock control lever with (c) Make sure that the boom lock is fully
your right hand to raise the lock. raised, lift boom lock control lever with
your right hand to raise the lock.
(d) Raise the boom using your left hand (pull
boom lever towards the operator’s seat). (d) Slowly lower the boom to the ground,
release the boom lock lever.
(e) When the boom is fully raised release the
boom lock control lever. The boom lock
Swing Lock
should be engaged behind the boom
locking lugs located inside the boom.
(f) Lower the boom until it stops against the
boom lock.
You or others can be killed or seriously
injured, never operate control levers from
outside the cab. Operate control levers only
when you are correctly seated inside the cab.
LiuGong recommended that the swing lock be

engaged by one person with the engine stopped.
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Operation Manual
If two people are doing this job, make sure Do not attempt to install the Swing Lock pin
that the person working the controls is a with the engine running.
competent operator. If the wrong control
lever is moved or the controls are moved 2. Disengage the Swing Lock
violently, the other person could be killed or
(a) Lower the stabilizer legs and loader
injured.
bucket to support the machine, ensure
the machine is level.
1. Engage the Swing Lock
(b) Stop the engine.
(a) Lower the stabilizer legs and loader
bucket to support the machine, ensure (c) Remove the swing lock pin and put it in
the machine is level. its storage position.
(b) Swing the backhoe into the required
position. Make sure that the hole (in the
kingpost) aligns with hole (in the main
frame). Stop the engine.
Do not attempt to install or remove the swing

lock pin from the cab, or with the engine
running, you or any part of your body should
extend from the cab you could accidentally
move the backhoe control levers. You or
others can be killed or seriously injured if the Sideshift Clamps (only 775A)
control levers are accidentally operated.
The kingpost assembly must be 'clamped' to the
(c) Remove the swing lock pin from its cross rails before starting any excavation work,
storage position and fit it into the aligned travelling along the road or transporting the
holes. machine.
Release Sideshift Clamps

(d) If necessary return to the machine and
To release the clamps, press sideshift clamp
start the engine to re-align the holes.
switch located on side switch panel to on
position.
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Operation Manual
Tighten Sideshift Clamps 2. Tilt the engine hood upward slowly to the
highest position.
Press sideshift clamp to off position to tighten the
clamps.
Other Operator Controls
Backup Alarm System
The backup alarm is located on the rear lower of

the machine. Turn the forward/reverse lever
backwards to reverse machine travel, the backup
alarm will sound automatically.
3. After maintenance, lay the engine hood down
slowly until the engine hood lock is fully
Engine hood engaged.
The engine hood is located on the front of the
Doors
machine, there is a engine hood lock on the top
side of the front cover.
To open a door from the outside, unlock it with
1. Press the engine hood lock to open the the key, push the button and pull the handle. The
engine hood. door is fitted with an assistor which will spring it
open and hold it open.
1. Engine hood lock

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Operation Manual
Close the door from the inside by pulling it firmly; Swing the window right around to meet the
it will latch itself. To open the door from the outside of the door. The window will latch to the
inside, operate the lever. door.
To close the window, move handle, swing the

window and close the window as described
above.
Rear Window
The rear window is heavy. Take care when

raising and lowering it. If necessary, slide
the seat towards the loader to give you more
Side Windows room when moving the window.
To open the rear window, press the locking

buckles. Take a firm grip on the handrails, move
the window upwards.
To open a left side window on the cab, pull the

handle counterclockwise (clockwise on the right
side window) and push the window outwards,
until it latches. To close the window, pull the Secure the window in its open position by
window inwards and pull the handle reversely, releasing the locking buckles, make sure the
The window can be opened fully and secured to window is locked in position.
the door.
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Operation Manual
When closing the window, make sure that

the window wiper lead does not get trapped.
Dome Light
Push the switch between the light unit to switch

on the dome light. Pushing the switch at the
bottom will switch the light off.
Make sure the light is turned off when you intend
to leave the machine for a long period of time.
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Operation Manual
Engine Starting
Engine Starting ● Sound the horn to alert personnel that you

are going to start the machine, wait 5
seconds.
Before Starting the Engine
You should have completed a walk around of the Starting the Engine
machine as described in Before Starting the
Engine in the Safety Information, Cautions about Ensure you have read and follow Before Starting
Machine Operation section of this manual at the the Engine instructions written on this page.
start of each shift. 1. Turn on the battery disconnect switch.
Before each individual start ensure that you 2. Insert the start switch key and turn clockwise
observe the following: to “I” position to turn on the power. Sound the
● No oil or coolant leaks can be observed. horn to warn that the machine is going to run.
● The machine has not been damaged all Note: If the outside temperature is 0°C (32°F)
guards and covers are in place. or below, turn the starter switch key to the ( II )
position for 15 -20 seconds to heat the engine
● No persons are working on or are close to the induction manifold. (If fitted.)
machine.
3. If the machine is equipped with A/C, check
● All of the electrical components work, all whether the fan speed switch of the air
directional indicator lights, brake lights, and conditioner system and air conditioner switch
work lights. are at OFF position, if not, turn them to the
● No loose objects or in the cab, secure any desired position.
loose objects. 4. Slightly depress the accelerator pedal, and
● You can see clearly around the machine, turn the key clockwise to START position to
clean any dirt from windows and adjust start the start motor of the engine. In normal
mirrors if necessary. case, the engine will start within 10 seconds.
Release the start switch at once to let it reset.
● You are seated in the operator’s seat with the
seat belt securely fastened.
● You have adjusted the seat to provide
comfortable reach of levers and controls. Start motor operation should not exceed 15
● The park brake is applied. seconds. If the engine doesn't start after 15
seconds, release the start switch at once.
● All attachments are secured in there locked Wait 30 seconds before trying to start again.
position or lowered to the ground. If the engine can not be started for three
● The directional control lever is in neutral times, check the machine. After eliminating
position. the fault, wait for at least three minutes
before trying again to prevent damage to the
● Ensure that the hand throttle lever and foot start motor.
pedal are at minimum engine speed
positions.
● Do not attempt to start the engine if a Do Not After Starting the Engine
Operate tag or similar has been attached to
the start switch or control levers. Find the ● Observe all instruments and warning lights,
reason for the tag to have been attached and ensure that they work and the readings are
resolve. within working range. Stop the engine if any
instruments or lights show any problems.
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Operation Manual
Operation Techniques
● Slowly move each function, observe any

noises or abnormality, if observed lower all
attachments and stop engine. Locate and
resolve problem before further operation.
Preparing Machine for Travel

When travelling on the road or on site there are
usually local rules and safety regulations for the
machine traveling position. The “Road Travelling
Position“ and “Site Travelling Position“ described
on the following pages are recommendations Choosing the correct travelling position will
that should help you meet the requirements of depend on the type of machine you are operating
these regulations; Please make sure that before and the type of attachment you have fitted to the
travelling on the road or on site, you and your backhoe.
machine comply with all the relevant local laws.
Backhoe Attachments
Whether driving on the road or on site, there are
two possible travelling positions: We recommend that all backhoe attachments be
1. The 'tucked-in' position, i.e. the backhoe is removed before travelling on the road. However,
placed across the back of the machine, as if the machine is driven on the road with
shown below. attachments fitted, then the conditions listed
under the headings Tucked-In Travel Position
and Central Protruding Travel Position should be
maintained.
Tucked-In Travel Position
1. The attachments must not cause the

maximum overall machine width to exceed
2.5m (8.2ft). If any part protrudes beyond the
outer edge of the rear frame, it must be
marked with red and white stripes to warn
others that a hazard exists.
2. The boom lock and swing lock must be
1. The 'central protruding' position, i.e. the securely fitted.
backhoe is placed central and protruding
from the back of the machine, as shown 3. In certain territories, it may be necessary to fit
below. (All centremount machines must travel a bucket crowd ram safety strut.
in the central protruding' position). 4. The attachments must not protrude from the
back of the machine by more than 1 m
(3.28ft). If the attachments do protrude by
more than 1 m (3.28ft) then a rear protrusion
plate/light must be fitted. If the attachment is
removed, then the push link must be
secured.
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Operation Manual
5. Machine stability must be maintained. Always assess your route for overhead
structures such as bridges which could be
6. The rear stop/ tail/ indicator lights (both
damaged by your machine.
sides) must be clearly visible from the rear of
the machine. Note: It is the responsibility of the user to ensure
compliance with the regulations. While this
7. The hydraulic clamps (sideshift clamps) must
information is believed to be correct, LiuGong
be engaged.
can not be aware of all circumstances in which
LiuGong machines may be operated on a Public
Central Protruding Travel Position Highway.
1. The attachments must not affect machine
stability. For instance, there must be at least
20% of the total machine weight acting on the
front axle. Restraints must not be used for lifting
purposes.
2. The backhoe must be set centrally on the
rear frame and hydraulic clamping engaged. 3. Set the backhoe, there are two possible
(only for 775A) positions, see "Preparing Machine for Travel"
3. The extendible arm, boom lock and swing on page 82.
lock must be securely engaged. 4. The extendible arm, boom lock and swing
4. In certain territories, it will be necessary to fit lock must be securely engaged.
a bucket crowd ram safety strut. 5. If any attachments are fitted, make them
5. A protrusion plate/light must be fitted. If the safe.
attachment is removed, then the tipping link Note: In certain territories you will be breaking
must be secured and the rear protrusion the law if you do not fit a tooth guard to the
plate/light must still be fitted. loader bucket. Ensure you comply with all local
laws.
Road Travelling Position
6. Lock the pedals together when driving on the
road in any gear. The stop lights should come
Read and understand the information given on
on when the brakes are applied.
the previous page. The recommendations given
below are NOT necessarily the applied law, 7. Make sure the stabilizers are fully raised.
please make sure you are complying with the
8. Use a Flashing Beacon or a hazard lights.
relevant local laws.
Note: LiuGong recommend that a flashing
Note: Machines without headlights and
beacon is fitted if the machine is travelling on
sidelights are designed for site use, you may be
public highways. In certain territories you will be
breaking local laws if you travel on the road
breaking the law if you do not fit a flashing
without headlights or sidelights.
beacon when travelling on public highways -
1. Secure any additional backhoe bucket inside ensure you comply with all local laws.
the front loader bucket.
9. Check that the road lamps, including the
2. Roll the bucket fully back. Position it to clear flashing beacon, are all in working order and
the road surface by 301 mm (1ft in). clearly visible. Do not drive the machine
unless both stop lights work correctly.
Before traveling on public roads, it is your
responsibility as a user to comply with The Motor
Vehicles Regulations. By way of guidance only,
the following steps may be taken to comply:
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Operation Manual
Site Travelling Position
Read and understand the information given in

"Preparing Machine for Travel" on page 82. The
recommendations given below are not After depressing the service brake pedal, If
necessarily the applied law, please make sure you cannot feel the machine obviously slow
you are complying with the relevant local laws. down, to ensure the safety, pull up the
1. Roll the loader bucket fully back. Position it to parking brake lever at once to engage
clear the surface by 301 mm (12 in), as emergency brake. Meanwhile, control the
shown below. working implement control lever to lower
the boom to the lowest position and tilt the
bucket forwards to make the bucket teeth
cut in or resist the ground to force the
machine to stop.
Parking Brake--Check
Ensure that the foot brake is operational before

performing this check. With the engine running
drive the machine forward slowly on level ground
and apply the parking brake. The machine
should come to a stop immediately and the
2. Set the backhoe, there are two possible parking brake should prevent the machine from
positions, see "Preparing Machine for Travel" moving. If the parking brake does not stop the
on page 82. machine, apply the foot brake.
3. If any attachments are fitted, make them
safe. Unless you are using the forks to carry
a load, put the forks in the storage position.
4. Engage the extendible arm, boom and swing
locks.
5. Make sure the stabilizers are fully raised.
6. Select the drive mode most suitable for the
terrain and type of work you are doing.
Service brake - check

If it was necessary to apply the foot brake to
Check the service brake performance. Drive the safely stop the machine, the parking brake needs
machine at F1 or F2 speed on a straight, flat and to be adjusted. See maintenance section for
dry road surface, Release the accelerator pedal, parking brake adjustment.
then smoothly depress the service brake pedal.
The machine should obviously slow down and If you have any questions concerning this test
finally stops. procedure or parking brake adjustment, consult
your local LiuGong dealer.
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Operation Manual
Never allow the machine to coast down hill in

neutral, the machine is not under the operator’s
control when in neutral and is unsafe.
Transmission components could become
Do not use a machine with a faulty parking damaged by traveling downhill in neutral.
brake. Never attempt to change gear when traveling
down a slope. Always stop before descending a
slope and select the correct gear. If in doubt
select first gear and maintain a steady descent.
Non approved modifications to axle ratios, Do not rest your foot on the brake pedals whilst
machine weight or wheel and tire sizes may traveling. The pedals are used to slow or stop the
adversely affect the performance of the machine, they are not foot rests.
parking brake.
When traveling on soft ground or through deep
mud select a low gear and maintain straight
Traveling Operation of the travel. Turning in mud may cause the machine to
become stuck. If equipped use 4 wheel drive
Machine when working in mud. Before traveling through
deep mud select the differential lock to lock the
Driving the machine back wheels together. Always release the
differential lock when trying to turn.
Before driving the machine on site or on road
lock all the backhoe attachment in the best Note: Do not use 4-wheel drive or differential
position to suit the application. Carry any loader lock on the road or hard surfaces, it will cause
attachments or loads low to increase machine damage to some surfaces, excessive tire wear
stability but high enough to prevent the machine and fuel consumption. Using the differential lock
from becoming stuck or striking obstacles. will affect the machines steering.
Select a gear suitable for the task. If the machine Be aware of the depth of the material that you
is being used on soft ground to carry materials or travel through. Water and mud can enter some
up and down a slope, select a low gear to components if the depth of water or mud is larger
prevent overloading the engine and the than the machines operating depth. Always
possibility of overheating the torque converter ensure that the depth of water or mud is not
fluid. When traveling up and down slopes also higher than the maximum water depth listed in
ensure the brake pedals are locked together. applications and specification in this manual.
Never work the machine in fast flowing water.
When moving the machine, keep it under control
at all times. Stay alert for obstructions and Setting Off from a Standing Position
possible hazards. Do not allow the machine to
overspeed down slopes Press the foot brakes to All backhoe attachments should be in locked
reduce speed before traveling down a slope. position, fully raise the stabilizer legs. Raise the
Always select the correct gear before loader arm and bucket clear of the ground
descending a slope. A good guide is select the 300mm (12”).
gear used to travel up the slope. Consider any
additional loads on the machine like materials 1. Press both brake pedals down hard (if not
carried in the bucket or on forks, when deciding locked together)
on the correct gear to use. If in doubt select first 2. select a suitable gear for travelling, in site
gear. conditions 1st or 2nd on firm level ground
3rd. It is not recommended to set off in 4th
gear.
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Operation Manual
3. Select either forward or reverse on the Changing Gears When Slowing Down
Forward/Reverse lever.
4. Release the park brake, ensure the park As the machine travels along the highway or on
brake releases fully. site it may become necessary to change to a
lower gear to prevent engine overload.
5. Slowly remove pressure from the foot brake
and gently increase engine speed using the 1. Traveling on the highway
accelerator pedal.
The machine should move freely, if not press the As the load increases on the machine the engine
foot brake apply the park brake place forward/ speed will start to decrease regardless of the
reverse lever in neutral and select a lower gear. pressure applied to the accelerator pedal. In this
Repeat the steps 1 through 5. situation a lower gear needs to be applied.
1. Reach for the shift control lever.
Changing Gear While Moving Simultaneously press the clutch disconnect
switch located on the top of the lever and
It is possible to change from low to higher gears release the accelerator pedal.
and back again whilst travelling. The following
2. As the engine speed falls move the now
steps are relevant for both Power shuttle and
disconnected lever to the next low gear in
Power shift transmissions. The only difference is
succession.
the gear change method.
3. Increase engine speed and release the
With the machine travelling freely and an
clutch disconnect button. The machine
increase in forward speed can be obtained.
should continue to travel in the next gear.
1. Slowly reach for the shift control lever.
Simultaneously press the clutch disconnect 2. Traveling on site
switch located on the top of the lever and
release the accelerator pedal. It is recommended to always select the correct
gear suitable for site travel and remain in that
2. As the engine speed falls move the now
gear. Should the load increases on the machine
disconnected lever to the next high gear in
the engine speed will start to decrease
succession.
regardless of the pressure applied to the
3. Simultaneously release the clutch disconnect accelerator pedal. In this situation a lower gear
button and increase engine speed. The needs to be applied.
machine should continue to travel in the next
1. Slowly apply the foot brake and bring the
gear.
machine to a stop. Hold pressure on the foot
4. The high/low speed control lever is brake.
mechanical shift lever, there is no hydraulic
2. Apply the park brake and place the Forward/
clutch buffering. Therefore, you cannot
Reverse lever in neutral.
control the high/low speed control lever until
the machine fully stops. 3. Select the correct gear for site conditions.
4. Select forward or reverse as required from
the Forward/Reverse lever.
5. Release the park brake, ensure the park
Before shifting speed, to pretect the clutch,
brake releases fully.
first release the accelerator, then operate
the gear shift control lever. 6. Slowly remove pressure from the foot brake
and gently increase engine speed using the
accelerator pedal.
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Operation Manual
The machine should move freely, if not press the Depress the accelerator pedal to force the
foot brake apply the park brake place forward/ bucket to cut into the material with full power.
reverse lever in neutral and select a lower gear. When the machine can't advance any more,
operate the bucket control lever to tilt the bucket
backward, then release the bucket control lever
Parking the Machine to the NEUTRAL position. The machine will
advance continuously in the material. Repeat cut
Always park the machine on a flat level surface
in material and tilting the bucket until the bucket
(if possible) away from excavations. Apply the
is completely filled.
parking brake. Place the gear selector in neutral.
Lower to the ground or secure all raised
attachments. Ensure that the attachment can not
accidentally be lowered. Stop the engine.
If parking on a road or highway ensure you
comply with all local regulations regarding
signals and lighting.
Remove the key, switch off the battery isolation
switch and lock the machine.
If it is not possible to park the machine on flat
level surface, ensure the park brake is applied 2. Combination Shoveling
gear select neutral. Slowly release the foot brake
and check machine does not move. If it moves Combination shoveling is mainly used for hard
choose a different parking location. and viscous materials.
If the machine does not move, lower all The operation of the cutting in material pile is the
attachments and stabilizers to ground. Stop the same as the common shoveling.
engine remove the key and place chocks under
When the bucket can't advance after cutting in
the wheels at the down hill side. Switch off
the material, operate the bucket control lever
battery isolator and lock the machine.
backward with right hand and then release it to
the NEUTRAL position to tilt the bucket upward,
Loading Operation then the bucket cuts in forward for some
distances. Push the bucket control lever
1. Common Shoveling backward and then release to NEUTRAL
position and to tilt the bucket backward. Then the
Common shoveling is suitable for loading loose bucket can continue to cut in the material.
materials. Repeat cut in material, tilt the bucket upward, cut
Drive the machine at F1 speed to approach in material, tilt the bucket backward until the
materials. Align the bucket middle with the bucket is completely filled.
materials, The driver holds the steering wheel
with left hand and operates the bucket control
lever with right hand. Lower the bucket to
approximately 343 mm above the ground.
At the distance of about 1 meter from the
material, lower the boom, let the bucket contact
the ground and keep the bottom of the bucket
parallel to the ground.
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Operation Manual
Maintain the condition of the site by occasionally

dragging the bucket backwards, slightly tip the
bucket and use the lower rear edge of the bucket
Cycle times and machine production are whilst applying a downwards force to level ruts
improved by efficiently filling the bucket in a and holes.
single pass. If the bucket is not full it is
more efficient to take the bucket to dump
than to try and increase the material in the
bucket.
Raise the loader bucket slightly and select
reverse. Reverse away from the stock pile.
Always carry the load low to increase machine
stability.
When dumping the bucket approach the truck or
hopper, raise the loader high enough to clear any
obstructions. Dump the bucket fully, ensure the
dumped bucket will clear the truck body or
hopper before backing away. Once clear lower Back Filling a Trench
the loader and return the bucket to level or dig
position as required. Operate at 90° to the trench, use an action
similar to filling the bucket from a bank, when the
Using the loader float function and maintain a bucket is full continue to drive the machine over
level bucket when driving into a stock pile will the material and dump into the trench. Continue
allow the bucket to follow the contours of the this operation until the trench is piled high with
ground. material. If at any point the front wheels of the
Using the float function will prevent mixing of machine roll into the trench apply a downward
surface materials with stock piled materials. It is force with the loader bucket and reverse away.
also a useful tool when maintaining site Use the front and rear wheels of the machine on
conditions, removing ruts and spilled materials one side only to drive along the peak of the piled
and also when clearing snow. material. This will compact the material. The
When loading from a bank or bench always have machine will sink where the material is
the bucket as low as possible when entering the insufficient. Apply more material to these areas.
bank. Breakout forces are larger when the Use the scraping motion with the lower rear edge
bucket lower. Always try to load in the highest of the loader bucket to level the filled trench.
possible gear but try to prevent stall when
entering the pile.
Avoid overhangs, when loading from a bank

be cautious of undercutting. Load from as
low as possible and be cautious of falling
material. Never reach up and remove
overhanging materials.
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Operation Manual
Site Clearing, Soil Removal Use the 4 in 1 lever in a diagonal (X) pattern to
roll and close the bucket when picking up loose
Drive the machine forwards with the bucket flat material.
on the ground, apply a slight downward pressure
on the loader lever and tip the bucket until it Lifting with the Loader Bucket
enters the ground approximately 50mm (2”).
Driving forward applying downward pressure, Only lift using a certified lifting point located on
control the loader bucket by lifting the bucket to the rear central area of the loader bucket.
maintain the 50mm (2”) cut once the front wheels LiuGong can not guarantee that a lifting point
of the machine have passed the entry point. supplied with the machine meets all local
regulations. The owner of the machine should
Continue this process in 50mm (2”) cuts until the
therefore ensure that any lifting point in use
required amount of material has been removed.
meets the local regulations and has been
certified.
Loading Methods V-type Operation
Never lift or sling loads from a bucket tooth any
part of the bucket or bucket linkage other than a
certified lifting point that is in good condition.
Know the weight of the load to be lifted, only use
certified lifting chains and slings that are in good
condition and capable of lifting safely the load.
When lifting a load, all movements should be
slow and positive. Lift the load slowly and to clear
the ground. Ensure the load is centered and
does not swing.
Before lifting or traveling ensure all personnel are
outside the working range of the machine.
As shown in the above diagram, maintain a
When carrying loads on site, travel slowly,
60°angle between the loader and the truck. Stop
ensure the surface is smooth, hard, level and
the machine at 12-15m away from the truck.
free of obstructions, if the load swings forwards
After the machine is loaded, drive the machine or to the side the safety of the machine is
12-15m from the material then turn and drive the reduced and the load should be lowered.
machine to the truck whilst raising the loader
Note: See Applications and Specifications for
bucket. Ensure the bucket clears the truck and
maximum machine safe lifting loads.
dump the material. Before reversing away from
the truck ensure the loader bucket clears the
side of the truck. Return lowering the loader Using the Backhoe Attachment
bucket ready for the next fill.
Before using the backhoe attachment ensure the
4 in 1 Bucket (if equipped) machine is level and on firm ground. It may be
necessary to apply materials under the stabilizer
Open the 4 in 1 bucket, a decal located on the legs to spread the weight of the machine over a
right rear side of the bucket indicates how much larger area.
the bucket is open. Use the 4 in 1 bucket to grab Drive the machine to the area it will be used.
materials, use the rear edge of the bucket for Apply the park brake and place the Forward/
leveling operations. Reverse lever in neutral, lower the loader to the
ground using the float function ensure the bucket
is flat.
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Operation Manual
Rotate the operator’s seat to the backhoe control With the teeth in the ground use the bucket lever
position. Adjust the seat to ensure comfort and to move the bucket to the fill position,
easy reach of all necessary controls. simultaneously start to bring the arm towards the
machine. Continue to roll the bucket as it fills
Before lowering the stabilizers check that no
until it is level the ground but still below the
obstructions exist. Lower the stabilizers until the
surface.
machine starts to lift. If the machine is not level
adjust the stabilizers to make the machine level. Use the boom lift lever to maintain the bucket at
It may not always be possible to have the one or a level 50mm (2”) below the surface as the arm
both of the rear wheels on the ground. comes to the end of travel roll the bucket to fill
and lift.
Adjust the loader bucket to level the machine
fore and aft. Downward pressure can be and the Only digging in this motion will assist with 3
loader bucket can be rolled to provide the correct things. Load on the machine is reduced. The
height required. machine will remain stable. Once the trench is
open it is easy to see previous excavations, the
In some site conditions such as working on
color of the ground will be different where
uneven ground, digging up or across a slope. It is
previous excavations have occurred.
recommended that the backhoe bucket be
placed on the ground and a slight downward Swing the boom and extend the arm to the area
pressure applied. This will support the machine the excavated material (Spoil) will be placed. If
before lowering the stabilizers. This also may loading a truck or dumper coordinate with the
need to be reversed when the stabilizers are operator to position the vehicle as close to the
raised. Always have the loader bucket raised or machine as safely possible. Swing the bucket
in float position before performing this over the side of the body and dump. Never swing
manoeuvre. the backhoe bucket or load over personnel or
other machinery.
The hand throttle located to the left of the
operator when facing the backhoe can be used
Repositioning the machine
to increase engine speed. It is recommended not
to use the backhoe with the engine at idle speed
As the trench or excavation extends it is possible
to prevent engine stall.
to either drive the machine forward or reposition
Set the hand throttle to a position that provides using the hydraulic controls.
enough speed for the operator to perform the
Ensure the steering is in the straight ahead
required tasks efficiently and safely.
position and there are no obstacles in the way.
Slightly raise the loader bucket, position the
Digging with the Backhoe
backhoe bucket directly in line behind the
machine just forward of the boom arm pin to
Have the machine sited level, adjust the
ground center line.
stabilizer legs and loader bucket as necessary.
Lower and out stretch the rear arm and boom to Apply a slight downward motion with the boom
a position where the dig will start. Position the and raise the rear of the machine from the
bucket teeth at 90° to the ground. If the trench ground. Operate the arm out function and the
needs to have a square end digging against a machine will roll forwards. Use the boom bucket
vertical wall, ensure the start of the dig is not at and arm functions together to control machine
full reach. movement. Once in position raise the backhoe
bucket slightly clear of the ground, adjust the
stabilizers and loader bucket to level.
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Operation Manual
Positioning spoil Changing the Backhoe Bucket
When digging a trench or excavation ensure the The availability of different bucket sizes and
the material removed from the trench is placed different attachments will require the operator to
away from the trench. Considerations are but not change the bucket. Follow the instructions below
limited to; amount of material removed, ease of when changing the bucket.
back filling operations, reason for and access to
the trench. Direct Pin to Machine Buckets
Always place the material far enough away from
Ensure the stabilizer legs are down and
the excavation so that any material that rolls from
supporting the weight of the machine. The
the stockpile will not roll into the excavation.
bucket or attachment needs to be level with the
Keep a smooth flat area either side of the
surface to which it will be removed, use the
excavation clear of spoil (excavated material) at
stabilizer legs to accomplish this.
all times. Try not to position the spoil too far from
the excavation, but it must be a safe distance. Position the backhoe attachment (bucket or
Try to keep the height of the spoil heap low to other) level with the ground and lowered to the
reduce material roll. Occasionally firm the spoil ground. Stop the engine, remove the 2 pin
heap by applying downwards pressure with the retaining bolts. Use a suitable drift and a soft
rear bucket. hammer to strike the end of the push link pin. (If
the pin will not move start the machine and
Sideshift Repositioning (only for 775A) adjust its position until the pin is free.)
Once the pin is free remove it, be careful of the
To reposition the backhoe to a different position
swinging push link. If necessary start the
on the side shift frame, position the backhoe
machine and retract the bucket cylinder.
bucket on the ground directly behind the
machine. Press the sideshift clamp release Using the drift and soft hammer strike the end of
switch to the on position. Lift and lower the the pin through the attachment and arm. (If the
backhoe bucket to release the pressure from the pin does not move freely reposition the
clamps. machine.) Drive the pin out and remove it.
The king post is now free to move along the side Reposition the machine over the next attachment
shift frame. Carefully raise the boom and swing it or bucket. and reverse the process for removing
to the side opposite the desired location. At right a bucket.
angles to the machine have the boom and arm at
Always ensure the attachment pins are clean
60° angle to each other place the bucket teeth on
and free of burrs or damage before fitting. Once
the ground. Carefully lower the boom and push
fitted install the pin retaining bolts and apply
the arm out, adjust each movement as the king
lubricate the pins.
post slides along the side shift frame.
When the desired location is reached release the Fitting Attachment Hydraulic Hoses
levers. Switch the side shift lock release switch
to the off position. Move the bucket lever to tip Certain attachments require the use of hoses to
position, wait until the bucket cylinder travel ends connect to the auxiliary hydraulic lines. LiuGong
and keep applying the lever. Witness the side Auxiliary hydraulic lines are fitted with quick
shift clamps expand and lock the side shift in connect couplers for ease of use.
position.
To use the LiuGong quick couplers, are push
The machine is now ready to work. together type with a spring loaded locking collar.
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Operation Manual
Before connecting or disconnecting the quick Clean ice, snow, or other slippery material from
connect couplers, release all hydraulic pressure the loading dock and from the truck bed before
in the auxiliary lines. Stop the engine and with you load the machine onto transport machine.
key switch on, cycle the auxiliary pedals or This will prevent the machine from slipping in
release any residual pressure. transit. This will also prevent the machine from
moving during transportation.
Ensure the couplers are clean and not damaged.
Push the opposing couplers together, ensure the
couplers are in line. With a sharp push the
couplers should snap together. Ensure the
locking collar has returned fully, pull on the Before moving the machine onto the trailer,
coupler hose to confirm connection. make sure that the trailer and ramp are free
from oil, grease and ice. Remove oil, grease
To remove the couplers, ensure that all residual and ice from the machine tires. Make sure the
hydraulic pressure has been released. Stop the machine will not fall on the ramp angle. See
engine and with key switch on, cycle the auxiliary "Main Specifications" on page 44 for the
pedals or release any residual pressure. It may minimum ground clearance of your machine.
be necessary to close a grapple or shear and
secure it before removing hoses.
Perform loading according to the following
Machines with Attachment Couplers (if steps:
equipped)
1. Chock the trailer wheels or the truck wheels
Contact your LiuGong Dealer or Coupler supplier before you load the machine.
for information related to the Attachment Coupler
if fitted.
Lifting with the Backhoe
A lifting point is supplied on the push link for the

backhoe bucket.
Transportation Information
Transportation of the Machine

2. Make sure the loading ramps have adequate
length, width, and strength.
3. Make sure the ramps are correctly in place
and secure.
Obey the correlative laws govern
characteristics of the load (weight, width, 4. Set the loader bucket and backhoe as in
and length). "Preparing Machine for Travel" on page 82.
5. Carefully drive the machine onto the trailer.
Investigate the travel route for overpass
clearances, ensure that there will be adequate 6. When the machine is safely in position,
clearance for the machine. release the boom lock; lower the loader
bucket and backhoe onto the floor of the
trailer. On centremount machines, secure the
stabilizers to prevent them moving during
transportation.
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Operation Manual
7. Engage the parking brake. Lifting the Machine

8. Turn the forward / reverse lever and the shift
control lever to Neutral position.
9. Ensure the swing lock pin has been installed.
Improper lift or securing could cause the
10. Check that the overall height of the machine
machine to move and cause machine
is within regulations. Adjust if necessary.
damage, personnel injury or death.
11. Stop the engine, turn every switch to
NEUTRAL or OFF position and remove the
1. Calculate the maximum lift weight of the
key.
crane and loading capacity of the lifting
12. Secure the cab. Turn the battery disconnect device to ensure the lift safety.
switch to OFF position.
2. The length of the four ropes on the lifting
13. Chock the wheels of the machine and fasten device must be the same to ensure the four
it with steel wires or chains to avoid lifting eyes share the same pressure.
movement during transportation.
3. The lifting decal can be seen on the front and
rear frame of the machine.
14. Cover the exhaust outlet when the machine

has cooled down. 4. The lifting device should be fixed on the lift
eyes with lift decals on the machine.
Driving the Machine
Towing Information
1. Before you drive the machine, consult your
tire dealer for recommended tire pressure
Towing the Machine
and speed limitations.
2. Stop for 30 minutes after every 40km or after
every hour when driving the machine for a
long distance in order to cool down the tire.
Personal injury or death could result when
3. Inflate the tire to the correct pressure. Please towing a disabled machine incorrectly. Chock
refer to "Tire Inflation Information" on page the wheels before disengage the brake to
103 for more information. prevent the machine from moving.
4. Travel at a moderate speed. Observe all
speed limitations when you drive the
machine.
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Operation Manual
Do not tow the machine unless the backhoe 6. The minimum angle between the towing
loader has a severe trouble. The machine can ropes and straight direction should not
only be towed for a short distance for repair. exceed 30°.
Never tow the machine for a long distance. The
7. Quick machine movement could cause the
towing distance should not exceed 1Km and
towing ropes or the towing bar overload. This
towing speed should not exceed 15km/h;
could cause the towing ropes or the towing
otherwise, the gear box will be damaged due to
bar to break. A smooth machine movement
insufficient lubrication. If the machine needs to
helps towing operation easier.
be transported for a long distance, a truck and
trailer should be used. 8. Normally, the towing machine should be as
large as the disabled machine. The towing
Do the following steps: machine must have enough brake capacity,
enough weight, and enough power for the
1. If the machine brakes and unable to run due grade and for the distance that is involved.
to the engine or brake system faults, please
9. During towing, all personnel should keep
remove the connecting shaft between the
from the both sides of the towing ropes so as
parking brake chamber and the parking
to avoid injury caused by break.
brake rod to disengage the parking brake by
force. 10. It may be necessary to connect a large
machine or additional machine to the
disabled machine in order to provide
sufficient control and sufficient brake. This
will prevent the disabled machine from rolling
Before releasing the parking brake, chock
away on a downgrade.
the wheel to prevent movement. Remove the
wedge before starting the machine. It is impossible to list all the requirements for all
different situations. Refer to Liugong dealer for
2. The towing machine should be equipped with more information of towing the disabled
protective guard to protect the towing machine.
operator once the towing ropes or towing bar
cracks accidentally. Towing a Machine with Running Engine
3. Do not allow riders on the machine that is
being towed unless the operator can control If the engine is running, the machine can be
the steering wheel or the brake. towed for a short distance under certain
conditions. The power train and the steering
4. Before you towing the machine, make sure system must be operable. Tow the machine for a
that the towing ropes or the towing bar are short distance only. For example, pull the
strong enough for towing the machine. The machine out of mud or to the side of the road.
towing ropes or towing bar must have a
strength that is 1.5 times of the gross weight The operator on the towed machine must turn
of the machine that is being towed. the machine in the direction of the towing ropes.
5. Use a rope cable or steel wire with rings as Carefully obey all of the instructions that are
the towing tools. Order a person as observer outlined in this topic.
in the safety position. Stop towing if the ropes
begin to crack or loose. Stop towing if the
towing machine can move but the towed
machine can not move.
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Operation Manual
Storage of Machine 3. Before starting the machine, wipe off grease

from the hydraulic oil cylinder piston rod.
Before Storage
1. Clean and dry every part of the machine and

store it in a dry warehouse. If the machine If the machine is not coated with antirust
has to be stored in the open air, park the additive every month during storage,
machine on concrete ground and cover with consult your Liugong dealer.
canvas.
2. Before storage, refill the oil tank, lubricate
every moving pin & shaft and change
hydraulic oil.
3. Paint a thin layer of grease on the exposed
parts of the hydraulic oil cylinder piston rod.
4. Remove batteries from the machine and
store in a separate place.
5. If the air temperature is below 0°C, add anti-
freeze to coolant of the engine till it reaches
the engine body and evaporator of the air
conditioner. Drain out water in the cooling
system, also drain out water in the
evaporator of the air conditioner.
During Storage
1. Start the machine once every month and run

every system, and lubricate every parts of the
moving pins and shafts. Charge the batteries.
2. Before starting the machine, wipe off grease
from the hydraulic oil cylinder piston rod.
After operation, paint a layer of grease on it.
3. Paint antirust additive on rusted parts.
To avoid personal injury or death, when

working with anti-freeze inside a room, open
the windows for ventilation.
Before Re-usage
1. Change lubricant of the engine, transmission

and axles, hydraulic oil, brake oil and anti-
freeze of the engine.
2. Lubricate all moving pins and shafts.
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Maintenance Manual
Maintenance Guidance
Maintenance Manual Maintain Machine on Schedule
Follow the maintenance methods that listed in

this maintenance manual.
Maintenance Suggestion
Please perform the maintenance procedures
1. Use recommended fuel and lubricant.
at the intervals according to this manual.
Proper maintenance will extend the service 2. Don't adjust the engine throttle and safety
life of the machine and provide safer valve.
operation.
3. Protect electronic units from contacting the
water and vapor.
4. Do not disassemble electronic units such as
Maintenance Guidance sensors etc.
5. Use recommended Liugong parts.
Correct Maintenance Procedures
Cleanser of Windshield
Learn how to maintain your machine correctly.
Follow the instructions of this manual, if your Clean the windshield with special windshield
machine has troubles, you must maintain or cleanser and make sure no foreign matter mixes
contact your dealer before operating. into it.
Check the Machine before You Start the Clean Engine Oil
Engine Everyday
Use clean engine oil and keep the engine oil
1. Check the gauges. clean and tidy. Make sure no foreign matter
mixes into the engine oil.
2. Check the coolant, fuel and oil level.
3. Check hoses and tubes for leakage, wear Check Discharged Oil or Used Filter Element
condition and damage.
After replacing the oil or filter element, check the
4. Carry a walk-around inspection of the
discharged oil or filter element for iron chips and
machine check the sound and heat and so
foreign matters. If any iron chips and foreign
on.
matters are found, report this immediately and
5. Check for loose or missed parts. take measures.
Check Service Hour Meter Welding Cautions
The service hour meter decides when your 1. Turn off the engine.
machine needs to be maintained. The time in the
2. Do not keep using voltage above 200V.
maintenance table is basically given for normal
operation. If the machine is operated in severely 3. Keep the welding area and earth cables
bad conditions, you must maintain the machine within 1m. If the earth cable is close to the
very frequently. gauges or connectors, failure could be result.
4. Avoid the seals and bearings located
between the welding area and earth cables.
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Maintenance Manual
5. Never take surrounding area of the work Install Hydraulic Hoses

implement pin or cylinder as earthing point.
1. If these components which are equipped with
Prevent Dropping Things into Machine O-ring or gasket needs to be removed, clean
Interior the mounting surface and replaced with new
one, do not forget installing the O-ring and
1. When check the open window or tank filler, gasket.
be careful not to drop nut, bolt or tools into
2. When installing hoses, do not twist or bent it,
the machine interior. If anything is dropped
that will damage the hoses and shorten the
carelessly, take them out at once.
service life of the hoses.
2. It is suggested not to take unnecessary
matter with you in the pocket, take necessary Choose Proper Fuel and Lubricant
tools only.
Use proper fuel and lubricant that adopts to the
Dusty Environment environment.
Pay attention to the following instructions when Check Electrical Wiring

work in dusty environment:
1. Check the air filter indicator to see whether it
is blocked. Service the air filter prior to the
schedule. If the fuse is burnt out frequently and short-
2. Wash the radiator core frequently to avoid circuited, find out the reasons and repair or
being blocked. Clan and replace the fuel filter contact Liugong dealer.
periodically.
Keep the battery surface clean.
3. Clean the electrical units especially the start
motor and alternator to remove accumulated
dust. 1. Check the fuse to see whether it is damaged
and proper. Check the circuit for broken or
Avoid Mixed Oil shorted. Also check the terminal for loose
condition and tighten any loose parts.
Do not use oil with different brand. If it is really 2. Especially check the circuits of battery, start
needed, clean the old oil prior to using the new motor and alternator.
oil of another brand.
3. Contact Liugong dealer for more information
about the solutions.
Lock the covers
Check Air Conditioner
If it is needed to maintain with covers opened,
lock the coves with lock lever.
Check the fan speed switch of the air
conditioning system to see whether it is at
Purge Hydraulic System
NATRUAL position and the exchange switch at
OFF position. If not, turn them to correct position.
Purge the air in the hydraulic lines if the hydraulic
components are repaired or replaced or the
Check Gauges
hydraulic lines are removed and installed.
Check the gauges, lighting, indicators, horn and
wiper for good condition. Contact Liugong dealer
if any problems are found.
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Maintenance Manual
Before starting the engine, make sure

nobody is on or near the machine. Keep the
machine controlled by the operator.
Preparation before Maintenance
Park the machine as follows before

maintenance:
1. Park the machine on flat ground.
2. Lower the bucket onto ground.
3. Set the engine speed to idling speed and run
it for 3 minutes.
4. Turn the start switch to OFF position and
take off the key.(If the machine needs to be
maintained with the engine running, make
sure the machine is under controlled of
operator)
5. Push the pilot control lever to LOCK position.
6. Attach a “DO NOT OPERATE” tag to right
hand control lever if the machine is not
operated.
有人维修
禁止操作
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Maintenance Manual
Run-in
Run-in 5. Check the hydraulic system for leakage.

6. Check temperatures and connections of the
The run-in of new machine is an important electrical system, power supply of the
procedure for prolonging of the service life of the alternator and the lights.
machine, eliminating fault and avoiding 7. Lubricate the work implement pins every 10
accidents. The user must read these guidelines hours (for the first 100 service hours).
for run-in a new loader and how to operate and
maintain the machine after purchase.
Run-in-Requirements for New Machine

Check oil level according to the relevant
operation regulations.
1. Run-in of a new machine is 100 hours.
2. Start the engine and run at idling speed for The following must be done after the first 100
15 seconds. Do not attempt to operate the hours of operation during the run-in period.
hand control lever or the engine speed
switch. 1. Loader arms--lubricate
3. Run the machine at idling speed for 5 2. Backhoe--lubricate
minutes for every start-up.
3. Front axle--lubricate
4. Avoid heavy load or high speed operation
during run-in period. 4. Driveshafts--lubricate
5. It is better to load with loose material during 5. 4-in-1 bucket--lubricate
the first 50 hours in run-in period. Do not 6. Stabilizers--lubricate
operate rushly. Fill the bucket to 1/2 of its
rated capacity. Increase the load capacity 7. Kingpost--lubricate
gradually after the first 50 hours. Keep the 8. Engine oil--replace
load within 3/4 of the bucket.
9. Engine oil filter--replace
6. Check the lubricant periodically. Replace or
refill the lubricant according to the stipulated 10. Fuel primary filter--change
period. 11. Fuel secondary filter--change
7. Check the moving components of the 12. Engine mounting bolts--check
machine. If any abnormality is found, look for
reasons and remove them. Work should be done after the finish of run-in
8. Check the tightness of all bolts and nuts.
1. Check the tightness of all bolts and nuts,
The following must be done after the first 8 especially diesel cylinder head cover,
hours of operation during the run-in period. exhaust pipe and engine fixing.
2. Check the tension of the fan belts.
1. Check the tightness of all the bolts and nuts.
3. Check, adjust and lubricate the components
2. Check the belt tightness of the fan, engine of the machine after run-in. Clean the return
and air conditioner compressor. filter element of hydraulic oil tank and check
3. Check the level of the transmission oil, the hydraulic oil cleanness simultaneously.
hydraulic oil tank, engine oil and coolant. Replace the return filter element if necessary.
4. Check the water in fuel separator and the

refrigerant of the air conditioner.
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Maintenance Manual
Maintenance Interval Schedule
Daily or 10 hours
Bucket teeth or cutting edge--check

Engine oil level--check
Replace the hydraulic oil according to the
Engine coolant--check
stipulated procedures.
Air filter restriction indicator--check
Braking system level--check
Maintenance Interval
Fuel primary filter/water separator--drain
Schedule
Transmission oil level--check
Transmission oil level--add
Hydraulic oil level--check
Read and understand all the safety Hydraulic oil level--add

instructions, warnings and indications Tires--inspect
before any operations or maintenances.
Loader arms--lubricate
Backhoe--lubricate
The maintenance intervals stated in this manual
are determined according to the service hour Front axle--lubricate
meter or calendar intervals shown (daily, weekly,
Driveshafts--lubricate
monthly, etc). Liugong recommends that
maintenance should be performed according to 4-in-1 bucket--lubricate
whichever of the above-mentioned intervals
Stabilizers--lubricate
occurs first.
Kingpost--lubricate
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is General--check
specified in the "Maintenance Intervals" chart
Foot brake operation--check
may be necessary.
Parking brake--check
Perform service on items at multiples of the
original requirement. For example, at every 500 Parking brake--adjust
service hours or 3 months, also service those Seat operation--check
items listed under every 250 service hours or
monthly, every 50 service hours or weekly and Mirrors and lights--check
every 10 service hours or daily. Boom lock--check
As Required Electrical switches--check

Windshield washer fluid--check
Air cleaner element--clean/replace
Fuel system--prime Weekly or 50 hours
Axle breathers--clean In addition to all the previous service checks:
Transmission breather--clean Wiring harness--check
Stabilizer(775A)--adjust Exhaust smoke--check
Hydraulic functions--check
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Maintenance Manual
Maintenance Interval Schedule
Wheel nuts/ studs--check Hydraulic oil filter--change
100 hours (first only) Then Every Six Months Every Year or 1000 hours
or 500 hours
In addition to all the previous service checks:
Front axle oil--change
Engine oil--change
Front axle final drive oil level--change
Engine oil filter--change
Rear axle oil--change
Front axle oil level--check
Rear axle final drive oil level--change
Front axle oil level--add
Engine valve lash--check
Front axle final drive oil level--check
Two Years or 2000 hours
Rear axle oil level--check
Rear axle oil level--add In addition to all the previous service checks:
Rear axle final drive oil level--check Hydraulic oil--change
Battery--check Hydraulic oil suction strainer--change
Battery electrolyte level--check Hydraulic system--fill
Doors and windows--check Brake fluid--change
Panels and covers--check Coolant--change
Safety decals--check Engine coolant--refill
Front axle bearing 2wd--check
Condition of hoses--check
Primary air filter--check
Secondary air filter--check
Engine mounting bolts--check
Fuel primary filter--change
Fuel secondary filter--change
Compressor belt tension--Check
Extendable arm (If equipped)--check
100 hours (first only) Then Every Year or 1000

hours

Transmission oil filter--change
Transmission oil--change
Transmission oil suction strainer--clean
Transmission oil--fill
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Maintenance Manual
General Torque Specifications
General Torque Specifications
Tighten the bolts used in the machine according to the torque requirements shown in the following table
unless other specified.
The torque unit is kgf.m. E.g: 1 m spanner is used to tighten the bolts or nuts with 12 kgf applied, the
torque would be: 1m×12kgf =12kgf.m.
0.25 m spanner is used to obtain a same torque, that is: 0.25m×kgf =12kgf.m, then the force would be
12÷0.25=48 kgf.
Torque
No Description Bolt
N.m kgf.m
1 Engine mounting bolt M20 × 110-10.9-Zn.D 600 ± 50 61 ± 5
2 Engine mounting bracket M12 × 30-10.9-Zn.D 120 ± 10 12 ± 1
3 Transmission to engine flywheel housing M12 × 25- 8.8-Zn.D 90 ± 12 9±1
4 Transmission mounting bolts M16 × 30-10.9-Zn.D 225 ± 35 23 ± 4
5 Rear axle mounting bolts M30X2X120-10.9-ZN.D 1470 ± 200 150 ± 20
6 Fuel tank bolts M12 × 40-10.9-Zn.D 120 ± 10 12 ± 1
7 Hydraulic oil tank M12 × 40-10.9-Zn.D 120 ± 10 12 ± 1
8 Hydraulic filter cover fixing bolts M8 × 20-8.8-Zn.D 26 ± 4 3 ± 0.4
9 Hydraulic pump bolts M12 × 35-8.8-Zn.D 90 ± 12 9±1
10 Hydraulic control valve bolts M12 × 70-8.8-Zn.D 90 ± 12 9±1
11 Cab (ROPS) fixing bolts M16 × 150-8.8-Zn.D 225 ± 35 23 ± 4
12 Front wheel nuts M20X1.5 310 ± 45 31 ± 5
13 Rear wheel nuts M20 430 44
14 Axle drain plug (front) 80 8
15 Axle drain plug (rear) 60 6
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Maintenance Manual
Tire Inflation Information
Tire Inflation Information The tire pressure will significantly change when
you run the machine into freezing temperature
from a normal environment with a temperature. If
Liugong recommends the use of dry nitrogen for you inflate the tire to the correct pressure under
tire inflation and tire pressure adjustments It normal temperature, the tire will be underinflated
includes all machines with rubber tires Nitrogen in freezing temperature. Low pressure will
is an inert gas that will not aid combustion inside shorten the service life of a tire.
the tire.
The use of nitrogen for tire inflation can not only Oil Change Interval and Refill
reduce the risk of explosion, but also help to
prevent oxidation, aging of the rubber, and Capacities
corrosion of the wheel rim parts. This is
especially important for tires that are expected to
have a long service life of at least four years.
Care must be taken in order to ensure that

fluids are contained during performance of
Training in using the equipment is necessary inspection, maintenance, testing, adjusting
to avoid over inflation. A tire blowout or a rim and repair of the equipment. Collect the fluid
failure can cause personal injury. Do not set with suitable containers before opening any
the tire inflation equipment regulator higher compartment or disassembling any
than 140 kPa (20 psi) over the recommended component. Obey all local regulation for the
tire pressure. disposal of liquids.
Check and adjust the tire inflation pressure after
the tire cools down completely. Ask all other
persons to leave the danger area (around of the
rim). Interval
Approximative
Item (service
The inflation pressure for nitrogen and air are the Quantity (L)
hours)
same when charging the tires. Consult your tire
dealer for operating pressures. Engine oil 500 11
See the following table for the tire inflation Transmission oil 1000 38
pressure under normal temperature. Axle oil front 1000 7
Axle oil front final
Inflation Inflation 1000 1X2
Front Rear drive
pressure pressure
wheel wheel Axle oil rear 1000 9
(kPa) (kPa)
14- Axle oil rear final
16.7/ 1000 3.5X2
17.5N drive
Standard 70-24-
HS- 560 350 Hydraulic oil 2000 100
tires 10
14PRL
PRTL Cooling system 2000 16
-2B
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Maintenance Manual
Lubrication Specifications
Lubrication Specifications
Capacity International
Item Fluid Lubricant
Liters Gal Specification
Fuel Tank 130 28.60 Diesel oil

Engine Oil 11 2.42 Shell Rimula D Extra CH-4 10w-30 10w-40
Antifreeze
Engine Coolant 16 3.52 Summer Coolant/Water
(see Coolant Mixtures)
Syncro Shuttle (4WD) 38 8.36 8# hydraulic drive oil 8#
Axle 7 1.54
Front Axle (4WD) 85W-90 GL-5
Hubs (x2) 1x2 0.22x2 Heavy load gear oil
Axle 9 1.98 85W-90 GL-5
Rear Axle 85W-90 GL-5
Hubs (x2) 3.5x2 0.77x2
Brake System 1 0.22 Mobil DOT3 DOT3
Hydraulic System 170 37.40 HM46 anti-wear hydraulic oil HM46
Lithium complex NLGI No.2 consistency including
HP Grease
extreme pressure additives
Grease Points
Lithium based NLGI No.2 consistency including extreme
MPL-EP Grease
pressure additives
As a corrosion and
All exposed connections should be coated liberally with
Electrical moisture inhibitor con-
petroleum jelly.
nections
1. Do not mix oils of different brands even if they have the same specifications. Clean the
system before refilling the different oil.
2. Recommended engine oil: API CF class or above. Common area: SAE30 or same class
(summer or winter); High temperature area: SAE40 or same class; Low temperature area:
SAE10W or same class.
3. Replace the lubricant periodically even though the lubricant is very clean because the
lubricant will deteriorate with use.
4. Choose the oil according to the lowest temperature in the local area where the machine is
used.
5. Recommended hydraulic oil: Low temperature area: HV-46 low temperature anti-wear
hydraulic oil; High temperature area: HM-68 hydraulic oil; Common area: HM-46 anti-wear
hydraulic oil.
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Maintenance Manual
Important Maintenance Procedures
Important Maintenance 11. Check all the lighting equipment and replace
cracked bulbs and glass, if necessary.
Procedures
12. Check the cab and keep the cab tidy.
13. Check the instrument panels and indicators
Daily Inspection for damage. Replace the damaged parts, if
necessary.
14. Check the seat belt, buckle and tighten the
bolts. Replace the frayed or damaged parts,
Watch carefully for leakage. If you find the if necessary.
leakage, service it. If you suspect leakage or
15. Adjust the rear view mirrors and check the
observe leakage, check the fluid level more
window to ensure a good vision for the driver.
frequently.
Clean the windows, if necessary.
Check the following items before starting the

engine everyday: Engine system
1. Check the cooling system and hydraulic Engine Coolant--Check

system hoses for leakage, repair or replace
the hoses, if necessary.
2. Check the engine compartment. Clean the
accumulated sundries on it and on the Hot coolant can cause serious burns. To
radiator. open the cap, stop engine until the radiator
3. Check the engine for damaged parts. cools down. then loosen the cap slowly to
release the pressure.
4. Check the tires for damage. Check for
missing air caps.
The engine coolant is in the radiator in the front
5. Check the hydraulic oil tank, all of the tubes part of the machine.
and hoses, plugs, seals, connectors and oil
nozzles for leakages. Repair the leakage and The coolant of the engine consists of cooling
replace the hose if necessary. water, antifreeze and additives. The water
radiator is located in the front of the machine.
6. Check all of the implements, cylinders,
linkage for cracks and damages.
7. Ensure that all doors, covers and shields are
securely attached. Check them for damage.
8. Check the ladder, walkway and handrail.
Clear away all the trash and repair or replace
any damaged part. Check the bolt for loose
condition.
9. Check the inlet and outlet of the evaporator in
the air conditioner. Clear away the cotton,
paper, plastic and film that can block the inlet.
10. Check the ROPS (if equipped) for visible Checking method for coolant level:
damage. Consult with your Liugong dealer
for repair information, if there is damage. 1. Open the engine hood.
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Maintenance Manual
2. After the engine coolant temperature drops If the temperature is forecasted to drop below 0
down to 50°C, slowly screw out the water °C (32° F), add anti-freeze suited to local climatic
radiator cap to release pressure in order to conditions into coolant. If only anti-freeze
avoid being scalded by high temperature concentrate is available, it is needed to mix it
vapor or splashing coolant. with soft water in a certain proportion. Refer to
Radiator water filler the proportioning instruction for the mixing
proportion of anti-freeze concentrate.
Before adding anti-freeze, use refractometer to
measure the freezing point of the well mixed anti-
freeze accurately to ensure that the anti-freeze
adapt to the local lowest temperature. The mixed
anti-freeze by experience is just a general range,
the anti-freeze measured by refractometer is
accurate, which can effectively avoid frost
cracking and damage to the radiator and engine.
When replacing anti-freeze, use high quality anti-
freeze and follow the instructions for filling.
3. Check if coolant level is 1 cm below the water
filler, replenish coolant if necessary.
4. Check the water filler cap for an airtight
condition, replace if damaged. When adding anti-freeze, use the anti-freeze
of the same brand.
5. Screw in the water radiator filler cap.
Coolant must contain additive (SCA) to prevent
the engine parts which contact with coolant from
rusting, scaling, pitting, and corrosion. Additive
(SCA) of low density doesn’t have effect, additive
If the coolant level is excessively low, check
(SCA) of high density will have a negative impact
the system for leaks and rectify as required.
on engine, it may result in water pump leakage
If no leak can be found and coolant needs to
and corrosion of cooling system solder and
be added regularly, contact your nearest
aluminum parts.
LiuGong Dealer for assistance.
The density of coolant additive should be
Anti-freeze density and coolant additive maintained at about 3%. Anti-freeze already
density-check contains additive, but the additive will be
consumed up during running the engine.
Therefore, check the coolant density every 500
work hours or six months. Add additive by
changing the coolant filter periodically.
Anti-freeze has been added into the Refer to the Operation and Maintenance Manual
machine before leaving the factory which of Diesel Engine provided with the machine for
can resist to - 30°C. the additive density inspection method and
detailed instructions.
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Maintenance Manual
Engine Coolant--Add Since the heat absorption capacity of anti-freeze

to the engine isn’t as good as water, add anti-
freeze into the engine before thoroughly mixed
with water will cause overheat of the engine.
Before adding anti-freeze, use refractometer to
Hot coolant can cause serious burn. To open
measure the freezing point of the well mixed anti-
cap, stop engine until radiator cools down.
freeze accurately to ensure that the anti-freeze
Then loosen cap slowly to release the
adapt to the local lowest temperature. The mixed
pressure.
anti-freeze by experience is just a general range,
the anti-freeze measured by refractometer is
accurate, which can effectively avoid frost
cracking and damage to the radiator and engine.
Anti-freeze is flammable. Never expose anti-
freeze to an open fire. Never use water as Add coolant as follows:
the coolant otherwise it will cause corrosion
damage to the cooling system. 1. Mix the water and coolant completely
according to desired density level of the
Water used in coolant must be soft water or coolant. As the endothermic performance of
distilled water, because ordinary fresh water and the anti-freeze is worse than water, adding
tap water contains a lot of calcium and antifreeze into the engine before completely
magnesium materials, which will cause scaling of mixed with water will cause overheat of the
the cooling system radiator, engine and piping, engine.
while excessive chlorine compounds and sulfate
2. Turn on the battery disconnect switch.
will corrode the cooling system and engine
waterways. If there isn’t soft water or distilled
water, the quality of water used in coolant must
meet all of the requirements listed in the O I
following table, and the density level of each
element shall not exceed the permitted
maximum value in the following table.
Min. water quality requirement
Permitted max. content

Item
value
3. Insert the key into the start switch and turn
Calcium and
Max. content in (CaCO3 +
clockwise to the ON position to turn on the
magnesium con- power of the machine.
MgCO3) is 170ppm
tent (hardness)
4. Turn the selector switch of the air conditioner
Chlorine Max. content in (Cl) is 40ppm
to WARM position.
Sulfur Max. content in (SO4) is 100ppm
If the temperature is forecasted to drop below

0 °C (32° F), add anti-freeze suited to local
climatic conditions into coolant. If only anti-freeze
concentrate is available, it is needed to mix it
with soft water in a certain proportion. Refer to
the proportioning instruction for the mixing
proportion of anti-freeze concentrate.
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Maintenance Manual
5. Turn the manual valve on the water inlet 8. Run the engine at idle speed and check the
hose of the engine to ON position. (The valve coolant level again. Add the coolant if
is at ON as shown) necessary.
Close the radiator filler cap before stopping

the engine, or coolant will spray out from
the filler.
9. Check the radiator filler cap for good

condition, replace it if damaged.
6. Open the radiator filler cap, slowly add Do not add coolant when the engine
coolant until the level reaches 1 cm below the temperature is high, otherwise this could
water filler of the radiator and keeps stable cause damage to the engine. Add coolant
for 10~15 minutes. only after the coolant temperature is below
50°C.
Engine Coolant--Replace
Hot coolant can cause serious burn. To open

cap, stop engine until radiator cools down.
Then loosen cap slowly to release the
pressure.
Anti-freeze might hurt the skin, when

replacing it, wear goggles and protective
clothing to avoid personal injury.
When adding coolant, exhaust air from the
cooling system lines of the engine.
7. Keep the radiator filler cap open, start the

engine and run at idle speed for 5~10
minutes, and at high speed for 5~10 minutes.
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Maintenance Manual
Note ★ : The replacement limit of the min. pH value may

change with the product changes. Consult the
product manufacturer for the pH value limit. The pH
value less than 6.5 is unacceptable generally.
Care must be taken in order to ensure that Steps for cleaning the cooling system
inspection, maintenance, testing, adjusting 1. Turn on the disconnect switch.
and repair of the equipment. Prepare to
collect the fluid with suitable containers
before disassembling any hydraulic oil lines. O I
Obey all local regulation for the disposal of
liquids.
If the cooling system failed to be cleaned

thoroughly, the new coolant may be polluted
during adding, and result in the cooling
system and engine failure. 2. Insert the start switch key and turn clockwise
to the ON position to turn on the power of the
Do not mixed use multiple brands of coolant, machine.
otherwise the consequent cooling system
3. Turn the selector switch of the air conditioner
and engine failures are not covered by
to WARM AIR position.
warranty.
4. Turn the manual valve on the water inlet
Completely replace the coolant every 2000 hose of the engine to ON position. (The valve
service hours or two year (which ever comes is at ON as shown).
first) and clean the cooling system. Clean the
cooling system before that interval if the coolant
is polluted, the engine is running excessively hot
or bubbles appear in the radiator.
When coolant is polluted, engine overheated or
bubbles appeared in radiator, test the freezing
point of the additive and anti-freeze in the cooling
system to determine whether the coolant must
be replaced, replace the coolant if it exceeds any
permitted limit value in the coolant replacement
limit table.
Coolant replacement limit table
5. Start and run the engine at idle speed for
Pollutants Permitted limit value 5~10 minutes, then stop the engine. Turn the
Sulfate (SO4) Max. 1500ppm start switch to the first position to turn on
power of the machine. Open the water
Chloride (Cl) fluoride,
bromide
Max. 200ppm solenoid valve of the air conditioner.
Coolant shall not contain
Engine oil or fuel pollution
engine oil or fuel
pH value Min. 6.5 (see Note ★ )
Grease, solder, silicone, Coolant shall not contain
corrosion or scaling these pollutants.
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Maintenance Manual
6. Slowly screw out the water radiator filler cap 10. Add cleanser mixed with water and sodium
to release pressure after the coolant carbonate into the cooling system of the
temperature is below 50°C. engine, its proportion is 0.5 kilograms of
sodium carbonate against 23 liters of water.
The level should reach normal level of the
engine and keep stable within 10~15
minutes.
When adding cleanser into the cooling

system, exhaust air from cooling system
lines of the engine. During cleaning of the
cooling system, never cover the water
radiator filler cap while running the engine.
7. Open the water drain plug at the bottom of
the radiator, drain out the coolant of the 11. Keep the water radiator filler cap open, start
engine and collect with a container. the engine, when the coolant temperature
reaches over 80°C, run the engine for 5~10
minutes again.
If the coolant temperature can not reach

80°C, use a hardboard to cover the water
radiator filler cap.
12. Stop the engine, drain out cleanser.

13. Add clean water into cooling system of the
engine until it reaches normal level and
keeps stable within 10~15 minutes. keep the
8. After draining out the coolant, close the water
water radiator filler cap open, start the
drain plug.
engine, when the coolant temperature
9. Check all water lines and clamps of the reaches over 80°C, run the engine for 5~10
cooling system for damage, replace if minutes again.
necessary. Check water radiator for leakage,
14. Stop the engine, drain out water in the
damage and piled-up trash, clean and repair
cooling system. If the drained water is still
if necessary.
dirty, clean the system again until the drained
water gets clean.
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Maintenance Manual
15. Replace with a new coolant filter, close all 5. Place a biro or similar mark on the secondary
drain plugs, then add new coolant according filter where it can be seen easily. This will
to the operation rules previously described in allow a record of how many times the primary
section “Coolant--Add”. filter has been removed. Always replace the
secondary filter after the primary filter has
been removed three times. Never clean the
secondary filter.
The coolant of the engine is poisonous and 6. Inspect the primary air filter element for
importable. Dispose of it according to the damage. (See Air Cleaner in the as required
local laws and regulations. section of this manual.)
Primary Air Filter--Check Secondary Air Filter--Check
The air filter is located under the engine hood. When the primary air filter is removed, a biro or
paint mark should be applied to the secondary
filter.
The secondary filter should be replaced on the
third time when the primary filter is removed.
Note: The secondary air filter should never be
cleaned.
Air Cleaner Element--Clean/Replace
It is recommended to wear a dust mask or

other breathing device when servicing air
Before removing a primary filter, please filters.
wear a suitable dust mask. The dust
contained within a machines air filter may
be harmful to your health if the machine has
been working near asbestos or other
harmful dust.
1. Position the machine with the parking brake Never service the air cleaner element with
applied, loader arm raised and safety strut the engine running since this will allow dirt
installed. to enter the engine.
2. Stop the engine and remove the key.
Never run the engine without an air cleaner
3. Open the engine hood. element installed. Never run the engine with a
damaged air cleaner element. Do not use air
4. Remove the outer cover of the air filter and
cleaner elements with damaged pleats, gaskets
the primary filter element.
or seals. Dirt entering the engine causes
premature wear and damage to the engine
components. Air cleaner elements help to
prevent airborne debris from entering the air
inlet.
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Maintenance Manual
1. Position the machine with the parking brake Cleaning the Primary Air Cleaner Element
applied loader arm raised and safety strut
installed.
2. stop the engine and remove the key.
Do not tap or strike the air cleaner element.
Do not wash the air cleaner element.
Only use regulated air at a maximum of 25 psi

(0.2 MPa) or a vacuum cleaner to clean the
elements.
Take extreme care to avoid damage to the air
cleaner element.
Do not use an air cleaner element with damaged
pleats, gaskets or seals.
1. Dust-exhaust valve
2. Air swirling unit Discard any old or damaged air cleaner elements
3. Primary filter element correctly.
4. Secondary filter element
5. Cover
6. Nameplate
3. Open the engine hood.
When using compressed air, wear
4. Remove the outer cover and the primary filter appropriate PPE: gloves, face shield and dust
element of the air filter. mask. Regulate the air pressure to 25 psi (0.2
5. Place a biro or similar mark on the secondary mpa) never direct compressed air at any part
filter where it can be seen easily. This will of the body.
help to record how many times the primary
filter has been removed. Always replace the Apply compressed air to the pleats on the side
secondary filter element after the primary nearer the secondary filter element. Air flowing
filter element has been removed three times. through the filter will push out trapped dirt in the
pleats. Move the compressed air along the
direction of the pleats. Take care not to have the
air too close to the pleats and make holes or tear
the pleats.
Always replace the secondary filter element
with a new one. Never clean the secondary A vacuum cleaner is the recommended process
filter element. for removing loose material from the outside of
the element, if available.
After cleaning, carefully inspect the filter for
damage. Dispose of any damaged filters
correctly and install new.
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Maintenance Manual
Fuel--add
The fuel tank is located on the left side of the

machine. The fuel tank capacity is 130L.
Fuel tank
Replacing the Secondary Air Cleaner Element
If required, wipe the inside of the air filter housing

to remove dust. Have the new secondary air filter
1. Stop the engine.
element ready to install. Remove the old
secondary element and immediately install the 2. The fuel filler cap is located on the top of the
new secondary element. Dispose of the old filter fuel tank. Unscrew the filler cap
element correctly. conterclockwise to open it.
Fuel filler cap
Always replace the secondary filter element

with a new one. Never use a cleaned
secondary filter element.
Fuel level - check
The fuel level gauge is located on the side

contorl panel on the right side of the driver’s
seat.
Replenish fuel immediately if the pointer points to 3. Remove the cap and replenish the fuel.
red zone on the gauge.
Fuel level gauge
Do not take out the strainer of the fuel filler

when replenishing fuel.
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Maintenance Manual
Fuel Tank--Clean
Fuel Leaked or spilled on to hot surfaces or

electrical components can cause a fire. To
Care must be taken to ensure that fluids are help prevent possible injury, turn the start
contained during performance of switch off when changing fuel filters or
inspection, maintenance, testing, adjusting separator elements. Clean up spills
and repair of the product. Be prepared to immediately.
collect the fluid with suitable containers
before disassembling any component Note: Do not allow dirt to enter the fuel system
containing fluids. Dispose all fluids when changing filters. Clean the area around any
according to local regulations. fuel system component that will be disconnected.
Periodically clean the strainer of the fuel filler and

fuel tank, clean the fuel tank according to the
following method:
1. Clean the fuel tank by removing the flange
cover on the top of the fuel tank. Wash the
inner surface of the tank with clean fuel.
2. Screw out the drain plug the bottom of the
tank to drain out the residual fuel.
3. Repeat washing until the drained fuel is
clean. 1. Filter head
2. Filter element
Fuel Filters--Change 3. O-ring
1. Clean the outside of the fuel filter assembly.
The fuel filters are located on the left side of the Open the fuel drain and drain the fuel into a
machine. You will see it after opening the engine suitable container.
hood. 2. Remove the filter bowl from the filter head.
Fuel filter Press and rotate the element counter
clockwise in order to release it from the filter
bowl. Remove the element from the filter
bowl and discard it correctly.
3. Remove the O-ring from the filter bowl and
clean the filter bowl. Examine the filter bowl
threads for damage.
4. Install a new O-ring seal to the filter bowl.
5. Place a new filter element in the filter bowl
press and rotate it clockwise to locate the
element in the filter bowl.
6. Install the filter bowl into the top of the filter.
7. Tighten the filter bowl by hand until the filter
bowl contacts the filter head. Rotate the filter
bowl through 90 degrees.
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Maintenance Manual
Note: Do not use a tool to tighten the filter bowl. 2. Take the dipstick again and check the oil
level. Maintain the oil level between the “MIN”
8. Close the drain the fuel drain valve tighten by
and “MAX” marks on the dipstick. Do not fill
hand pressure only. Remove the container
above the “MAX” mark.
and dispose of fuel correctly.
Engine Oil Level--Check

Operating your engine when the oil is above
the “MAX” mark will reduce engine
performance and could result in premature
Oil will gush from the hole when the drain engine failure.
plug is removed. Hot oil and hot engine
components will cause personal injury. Keep
Engine oil - add
to one side when remove the plug.
The engine oil filler cap is located just forward of
the fuel injection pump. The cap is marked with
the oil can and engine oil symbols.
Please stop the engine before checking the Engine oil filler cap
engine oil level.
Ensure that the engine is either level or that

the engine is in the normal operating
position in order to obtain a true level
indication.
Note: After the engine has been switched OFF,

allow the engine oil to drain into the oil pan
before checking the oil level.
Open the engine hood, the dipstick is located on
the left side.
If necessary, clean the area around the cap to
Engine oil dipstick
prevent dirt entry when removing. Remove the
cap and add oil. Care should be taken not to over
fill. Add oil only until oil reaches the “MAX” mark
on the dip stick. Replace the filler cap.
1. Take out the dipstick. Wipe it with a clean

cloth and completely reinsert the dipstick into
the end of the oil filler of the engine.
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Maintenance Manual
Engine Oil--Change Engine Oil Filter--Change
Open the engine hood, you will find the engine oil
filter on the left side of the machine.
Care must be taken in order to ensure that

inspection, maintenance, testing, adjusting
and repair of the equipment. Collect the fluid
with suitable containers before opening any
compartment or disassembling any
component. Obey all local regulation for the
disposal of liquids.
Drain oil after the machine stops running for

a period time to let the impurities deposited
in the oil are suspended. 1. Clean the area around the support of the
engine oil filter.
Perform this task with warm oil. 2. Remove the filter with a suitable tool.
Replace the engine oil when the machine
reaches the specified oil change intervals.
1. Park the machine on flat ground, start the
engine and until the water temperature
reaches 60°C.
2. Stop the engine and engage the parking
brake handle.
3. Remove both of the oil drain plugs located on
either side of the oil pan. Collect the waste oil
in a suitable container.
3. Clean the surface of the gasket of the
support with a clean cloth. Ensure the
threaded connector is in good condition.,
4. Apply a coat of clean engine oil to the O ring
seal on the filter.
Note: Do not fill filters with oil before installing
them.
5. Install the filter carefully not to allow any
contamination to enter.
6. Tighten the filter by hand according to the
instructions that are on the filter. Do not over
4. Clean the plugs, examine and replace the O tighten a filter.
rings as required. Refit the drain plugs.
5. Refill with only the correct grade of engine oil.
Use the engine oil adding method listed
earlier in this section.
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Maintenance Manual
Note: To prevent crankshaft bearing damage, Power Train System

crank the engine with the fuel stop OFF. This will
fill the filters before starting the engine. Do not
Transmission Oil Level--Check
crank the engine for longer than 30 seconds,
allow 2 minutes for the starter to cool before
cranking the engine again.
Exhaust Smoke--Check Stop the machine on flat ground when

checking the transmission oil level. Push
Consider the environment, maintaining the the direction control lever to NEUTRAL
engine to meet the specific requirements of the position to stop the machine from moving
emissions standards is the responsibility of the or turning.
owner.
Run the engine and check the colour and The transmission oil level dipstick is located on
quantity of exhaust smoke. the right side of the machine just forward of the
If the color is dark, it may indicate a blocked air hydraulic oil tank.
filter. If the colour is blue, it may indicate a
damaged fuel system or oil entry such as a
leaking turbo seal into the exhaust system. White
smoke may indicate water entry from the cooling
system. If the colour of smoke emitted from the
engine changes, note the amount of fluids being
used and contact your nearest LiuGong dealer
for assistance.
Engine Mounting Bolts--Check
Use a calibrated torque wrench and check the

tension of the engine mounting bolts. Tension is
listed in General Torque Specifications.
When checking the transmission oil level,

always separately check cold oil level and
hot oil level.
Too high or too low of oil level of the

transmission could result in damage to the
transmission, make sure the oil level of the
transmission is at the proper level.
Check the transmission cold oil level before

starting the engine in order to ensure that the
machine has enough transmission oil. It is very
important for machines stopped for long periods.
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Maintenance Manual
1. Remove any debris from around the dipstick, Transmission Oil--Change

remove the dipstick and confirm oil level
should be above the “MAX” marker. Oil may
need to be added before performing the next
step.
2. Start the engine and allow the engine to idle. Care must be taken in order to ensure that
Remove the dipstick and check. Maintain the fluids are contained during performance of
oil level between the “MIN” and “MAX” marks inspection, maintenance, testing, adjusting
on the dipstick. Do not fill above the “MAX“ and repair of the equipment. Collect the fluid
mark when the engine is running. with suitable containers before opening any
compartment or disassembling any
3. After checking, insert the dipstick into the component. Obey all local regulation for the
transmission oil filler and turn clockwise to disposal of liquids.
tighten it.
Replace the transmission oil after the first 100
Transmission Oil--Add service hours. After that, change the
transmission oil every 1000 service hours or at
Add the correct grade oil through the least once a year.
transmission oil filler tube.
Replace the transmission oil as follows:
1. Park the machine on flat ground and push

the gear shift control lever to NEUTRAL
position. Pull up the parking brake handle to
avoid movement of the machine.
2. Turn off the engine, loosen the transmission
oil drain plug at the bottom of the
transmission to drain oil. Collect oil with an
appropriate container.
Transmission oil drain plug

With the engine stopped add oil slightly above
the “MAX“ level mark.
Start the engine and run at idle, check the level
again and add oil only to the “MAX“ marker.
Note: If it is difficult to add oil to the transmission,
the breather located on top of the transmission
housing may be blocked. (See Clean or Replace
Transmission Breather in the as required section
of this manual)
3. Remove the oil drain plug of the torque

converter cooler to drain oil and collect with a
suitable container.
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Maintenance Manual
1. With the engine stopped, remove the spin on

oil filter, located at the bottom of the
transmission on the right side of the machine.
Discard the old filter correctly.
Because the transmission oil temperature is
2. Apply a film of oil or grease to the O ring seal
still high when draining, wear protective
on top of the filter.
clothing and be careful to prevent injury.
3. Spin the new filter on until the seal just
4. Take out the transmission oil dipstick. Refill contacts.
clean transmission oil from the oil filler pipe
4. Tighten the filter a further 3/4 of a turn.
until the oil reaches specified level.
Note: Do not use a tool or do not over tighten the
5. Start and run the engine at idle speed. Check
oil filter.
the transmission oil level, the level should be
between the high level and the low level. If Note: To ensure good service life of the
the oil is insufficient, add oil. If the oil is transmission it is recommended to only use
excessive, drain some excessive oil.The genuine LiuGong replacement filters.
transmission could produce a slight abnormal
noise due to transmission oil insufficiency. Transmission Breather--Clean
The abnormal noise will disappear after the
transmission oil reaches the specified level. A breather is located on the top of the
transmission.
6. Insert the transmission oil dipstick and
tighten it clockwise. Remove dirt/debris from around the breather and
carefully remove.
Before replacing the transmission oil, cover

the parking brake with a cloth to prevent the When using compressed air wear appropriate
friction disc from touching oil to protect the PPE gloves, face shield and dusk mask.
parking brake performance. Regulate the air pressure to 25 psi (0.2 mpa)
never direct compressed air at any part of the
body.
Transmission Oil Filter--Change
Apply compressed air to the inside of the
The transmission oil filter is located under the breather and ensure air flow through the
front frame. breather. If air does not flow dispose of the
breather and fit new.
Only fit genuine LiuGong replacement parts.
Replace the breather in the transmission and
tension.
Front Axle Oil Level--Check
With the machine on level ground, parking brake

applied and all attachments lowered.
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Maintenance Manual
Remove the level plug. If no oil flows out, add the

correct grade of oil to level. Clean the level plug
and replace.
Level plug
1
2
1. Level plug
2. Drain plug
Clean and replace the drain plug.
Front Axle Oil--Add Remove the front axle oil level plug and clean.
Add axle oil through the level plug hole of the Add the correct oil through the oil level plug hole,
axle. until the oil is level with the bottom of the hole.
Allow a short time for the level to settle and
check again. Add oil to level, if required. Replace
the oil level plug and tighten.
Front Axle Final Drive Oil Level--Check
On level ground, position the machine as

1
described below.
2
1. Level plug
2. Drain plug
Check the axle for signs of leaking. If a leak is
found check the front axle breather for blockage.
(See Front Axle Breather in as required section
of this manual.)
Front Axle Oil--Change
Perform this task with warm oil. Clean any dirt/debris from the final drive cover.
Rotate the wheel until the oil level line is
Prepare a suitable container to catch the waste horizontal and remove the plug. Oil should be
oil. Remove the plug from the bottom of the front level with the bottom of the hole.
axle housing and drain into the container.
If necessary, add the correct grade of oil to level.
Clean and replace the plug.
Repeat for both sides of the axle.
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Maintenance Manual
Front Axle Final Drive Oil Level--

Change
Perform this task with warm oil.

Prepare a suitable container. Clean any dirt or
debris from the final drive cover. Remove the
drain plug and drain oil into the container.
1 1 2
1. Level plug
2. Drain plug
3
3. Breather 3
3
Rear Axle Oil--Add
1. Breather
2. Drain plug Add axle oil through the oil level plug hole of the
3. Level plug
axle.
Add the correct grade of axle oil through the oil
level plug hole of the final drive, until the oil is
level with the bottom of the hole.
check again. Add oil to level if required. Replace
the level plug and tighten.
Rear Axle Oil Level--Check
With the machine on level ground, park brake

applied and all attachments lowered. Remove
1 2
the oil level plug from the rear axle and check the
level. If necessary, add the correct grade of oil to 1. Level plug
level. Clean the oil level plug and replace. 2. Drain plug
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Maintenance Manual
Check the axle for signs of leaking. If a leak is Rear Axle Final Drive Oil--Change
found check the axle breather for blockage. (See
Axle Breather in as required section of this Perform this task with warm axle oil.
manual.)
Prepare a suitable container to collect the waste
oil. Clean any dirt or debris from the final drive
Rear Axle Oil--Change
cover. Rotate the wheel until the oil level line is
vertical with the drain plug at the bottom.
Perform this task with warm oil.
Remove the plug and drain into the container.
On level ground, position the machine as
oil. Remove the plug from the bottom of the rear
described below.
axle housing and drain oil into the container.
Clean and replace the plug. Remove the rear
axle oil level plug and clean. Add the correct
grade of oil through the oil level plug hole, until
the oil is level with the bottom of the hole.
Rear Axle Final Drive Oil Level--Check
On level ground, position the machine as 1 2

described below:
1. Level plug
2. Drain plug
Clean any dirt/debris from the final drive cover.

Rotate the wheel until the oil level line is 3
horizontal and remove the plug. Oil should be 3. Breather
3
level with the bottom of the hole.
Rotate the wheel until the oil level line is
If necessary, add the correct grade of oil to level. horizontal. Add the correct grade of axle oil
Clean and replace the plug. through the oil level plug hole of the final drive,
until the oil is level with the bottom of the hole.
Repeat for both final drives.
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Maintenance Manual
Axle Breathers--Clean Hydraulic system

If required, locate the axle breather on top of the Hydraulic Oil Level--Check
axle. Remove all dirt/debris from around the
breather. If possible, carefully rotate the cap of Place the machine on level ground and stop the
the breather to loosen any dirt. Use a spanner to engine.
remove the breather from the axle. Ensure no
dirt/debris falls into the hole. The hydraulic oil should be visible in the sight
glass on the side of the hydraulic tank.
Rear axle breathers
Hydraulic Oil--Add
When using compressed air wear appropriate With the engine stopped remove any dirt from
PPE: gloves, face shield and dust mask. around the hydraulic oil tank filler cap and
Regulate the air pressure to 25 psi (0.2 mpa) remove it.
never direct compressed air at any part of the
body.
Clean the breather with compressed air. Apply

compressed air to the hole in the center of the
breather, air should flow through the breather. If
air does not flow then it will need to be disposed
of and replaced with a new one.
Only fit genuine LiuGong replacement parts.
Replace the breather in the axle and tighten.
Add the correct grade of hydraulic oil to the tank

until it appears in the sight glass. Replace the
hydraulic oil filler cap.
Note: If hydraulic oil needs to be added, check
the system for leaks. Oil level can vary with
temperature differences or if a large number of
auxiliary attachments such as a hydraulic
hammer or shear have been used.
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Maintenance Manual
Hydraulic Oil--Change Hydraulic Oil Filter--Change
Perform this task with warm oil. With the engine stopped, clean any dirt from the
top of the hydraulic oil tank. Slowly remove the
Position the machine with as much cylinder rod
hydraulic tank cap to release any pressure in the
retracted as possible. Have the backhoe bucket
tank.
in the dump position, arm stretched out and
boom lowered. Open the 4 in 1 bucket (if fitted)
and roll loader bucket to tip position. Lower the
low loader arms to the ground.
Stop the engine, apply the parking brake and
remove the key.
Drain plug
1. Return oil filter element

2. Cover
3. Gasket
4. Bolt
5. Cover plate
6. Gasket
7. Bolt
8. Drain plug
Remove the bolt, gasket and cover plate from
oil. Remove any dirt from around the top of the
the top of the hydraulic oil tank. Then remove the
hydraulic tank. Remove the drain plug from the
bolt, gasket and cover plate of the filter.
bottom of the hydraulic tank.
Use the handle to remove the filter from the
Note: Do not open the hydraulic tank cap while
housing. Dispose of the element correctly.
the oil is draining from the hydraulic tank. The
hydraulic tank cap contains a filter that filters air Add a new element in the housing. The new
entering the tank. If the cap is open, dirty air can element should fits on a small tube located in the
enter the tank. bottom of the housing it may be necklaces to
apply a large force to the filter element to locate it
When all the oil has drained from the tank clean
correctly.
and replace the drain plug. Dispose of waste oil
correctly. With the element is installed, replace the gasket
and cover. Tighten the retaining screws.
Check the oil level and add as necessary.
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Maintenance Manual
Hydraulic Oil Suction Strainer--Change Parking Brake Performance -- check

Suction strainer plate cover
Check the parking brake performance

frequently to ensure the machine can stop
safely and ensure its emergency braking
ability.
1. Adjust the air pressure of the machine tires to

the specified value. Lower the bucket about
12" (300mm) above the ground. Make sure
the service brake is performing normally.
2. Start the engine and drive the machine to a
With hydraulic oil drained from the tank, remove slope with a gradient of 18% (10°12'). The
the bolts retaining the suction strainer plate from slope surface should be even, dry and rough.
the bottom of the hydraulic tank.
3. Depress the service brake pedal to stop the
Remove and dispose of the old suction strainer, machine. Push the shift control levers to
replace with a new strainer. NEUTRAL position, then shut down the
Replace the cover plate to the tank ensuring the engine.
seal/gasket is intact. Tighten cover plate bolts. 4. Pull up the parking brake handle and slowly
release the service brake pedal. Check to
see if the machine has moved from its
Braking system original location.
Service Brake Performance--Check
Personal injury can result if the machine

moves while checking.
Before checking the service brake
performance, make sure the machine’s Braking System Level--Check
parking brake system works normally in
case of any emergency happening. If necessary, clean the area around the cap to
prevent dirt entry when removing.
Drive the machine at F1 or F2 speed on a With the machine on level ground, carefully
straight, flat and dry road surface. Release the remove the cap of the brake system reservoir
accelerator foot pedal, then smoothly depress and confirm the level of fluid in the reservoir. The
the service brake pedal to fully brake the liquid level should be about 15~20mm from the
machine. The machine should obviously slow top.
down and then stops.
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Maintenance Manual
4. Tighten the fluid reservoir cap.

Brake fluid reservoir Brake fluid reservoir
Add only brake fluids listed in the lubricant

specifications page of this manual. Refer to
"Lubrication Specifications" on page 104.
Do not take out the filter strainer in the
Note: If brake fluid needs to be added regularly reservoir when replenishing the brake fluid,
there may be a problem with the brake system, otherwise the braking failure could be
consult your nearest LiuGong Dealer for advise. caused.
Brake Fluid--Replenish
Air Reservoir Pressure -- Check
The service brake system of this machine is air
The air reservoir used for the brake system is
over hydraulic brake type. Two boosters are
located on left side of the rear frame, below the
provided in the brake system. One is on the front
cab.
axle and the other is on the rear axle.
The booster is divided into two cavities. One is a
boost cylinder, which is to hold compressed air.
The other is the master pump, which is to hold
the brake fluid. The compressed air pressure will
convert into liquid pressure in the booster to
increase power.
The brake fluid in the service brake system will
consume for various reasons. Therefore, check
the brake fluid level periodically and refill if
necessary.
1. Park the machine on level ground. Clean the
surrounding area and surface of fluid
reservoirs and boosters. Check the air reservoir pressure
2. Open the fluid reservoir cap carefully. Do not periodically according to the service
let dust and impurity fall into it. intervals to ensure the service brake system
can work normally.
3. Observe the brake fluid level in the fluid
reservoir. The liquid level should be about Checking the air reservoir pressure should
15~20mm from the top. If not, add brake only be performed by a trained person with
fluid. special tools.
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Maintenance Manual
1. Park the machine on flat ground. Lower the 2. Refill the brake fluid reservoir of the front
bucket on the ground, push the shift control booster.
lever to NEUTRAL position and stop the
3. Start the engine and shut it down when the
engine. Then turn the start switch clockwise
reading of the air pressure gauge reaches
to the first position to turn on power.
0.71~0.78Mpa.
2. Continuously depress the service brake
4. Connect one end of a transparent hose to the
pedal for 6 times to drain out the high-
air deflating valve, the other end of it to an oil
pressure air in the air reservoir.
disc.
5. Loosen the air deflating valve to discharge
air. Depress the service brake pedal
continuously and hold it until no air bubbles
come out from the liquid.
3. Raise the air exhaust ring of the air reservoir

to exhaust the residual air and water.
1. Air deflating valve on the front axle

6. Release the brake pedal after the air
deflating valve is tightened. Refill brake fluid
during discharging to prevent air mixing into
the system again.
7. Refill brake fluid to the brake fluid reservoir
until it reaches the specified oil level. Tighten
the reservoir cap after that.
8. Discharge the air in the another axle brake
Be careful to avoid being hurt by the circuits as the above operation.
compressed air.
Brake Circuit Air - Discharge
The brake capability will be affected if there is air

in the hydraulic circuit of the service brake
system. Discharge the air after servicing the
service brake system. Discharge the air as
follows:
1. Clean the dirt from around the brake hoses,
brake fluid reservoir and air deflating valve.
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Maintenance Manual
Lubrication System
Lubrication Chart (CLG764A)
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Maintenance Manual
Lubrication Chart (CLG775A)
You must grease the machine regularly to keep it In the following illustrations, the grease points
working efficiently. Regular greasing will also are numbered. Count off the grease points as
lengthen the machine's working life. you grease each one. Refit the dust caps after
greasing.
The machine must always be greased after
pressure washing or steam cleaning.
Loader Arms--Lubricate
For each grease point shown, there is another on

the other side of the machine.
Before starting to grease the machine, lower
the attachments if possible, Remove the start
Backhoe Implement--Lubricate
switch and disconnect the battery. This will
prevent the engine from being accidentally
Note: The above figure shows the grease points
started. And make sure the parking brake is
of a typical boom and arm arrangement.
engaged.
Lubricate the grease points 7, 9, 10 and 11 every
Chock all four wheels before getting under the 10 working hours or every day. Lubricate other
machine. grease points every 50 working hours or every
week.
Greasing should be done with a grease gun.
Normally, two strokes of the gun should be
sufficient.
Stop greasing when fresh grease appears at the
joint.
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Maintenance Manual
Front Axle--Lubricate
There are 5 grease points.
Driveshafts--Lubricate 2. Rear Driveshaft
1. Front Driveshaft There are 3 grease points.
There are 3 grease points.
Note: Grease point 5 is a remote grease point

mounted on the side of the mainframe chassis
(near the left front wheel).
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Maintenance Manual
4- In - 1 Bucket--Lubricate Kingpost--Lubricate
3 grease points each end. 9 Grease Points.

Total 6 Grease Points.
2 1
4
3
6
5
Note: It is recommended that grease points 8

Stabilizers (Centremount Machines)-- and 9 are lubricated using a hand grease gun.
Lubricate The use of a power grease gun may result in the
mounting plate being distorted.
3 grease points on each stabilizer -
Total 6 Grease Points. Electrical System
1 Battery--Check
The battery is located on right the side of the

machine, on the outside of the hydraulic oil tank
2
3
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Maintenance Manual
Battery Electrolyte Level--Check

Battery hydrometer
Batteries give off flammable fumes which can
explode.
Batteries and battery terminals may contain

lead, do not touch batteries with your bare
hands. Always wash your hands right after
maintaining a battery.
Do not smoke when observing the battery

electrolyte levels.
Electrolyte is an acid and causes personal

injury if it contacts skin or eyes. If contact
occurs flush with water and seek medical Instructions for checking the electrical state
attention right away. of the battery:
Raise the loader arm and engage the safety The hydrometer used to indicate the electrical
strut or lower the lower arm to the ground. state is attached on the battery top cover. Check
Then apply the parking brake and stop the the battery electrical state by sight under
engine. sufficient sunlight.
● Battery hydrometer turns green--the battery
Park the machine on level ground. Switch off the charge is above 65%, the battery is normal.
machine power.
● Battery hydrometer turns black--the battery
Check the condition of the battery terminals. If charge is below 65%, the battery needs
necessary, clean the terminal with hot water to
charge.
remove any corrosion.
● Battery hydrometer turns transparent--the
Check the tension of the terminals, being careful
battery is bad, replace it.
not to cause a short circuit between the terminals
or between the terminal and the body of the When a battery housing is cracked or leaked
machine. acid, terminals cracked or hydrometer turned
transparent, always find out the reason and
Apply petroleum jelly or a special battery terminal
replace the battery.
solution to protect the terminals.
Electrical Switches--Check
Check the function of all switches, lights, horn,

reversing alarm, neutral start, window wipers and
washers. Repair any component that is not
working.
Wiring Harness--Check
Check the condition of all plugs and cables.

Ensure that no parts of the wiring harness have
been pinched, trapped, frayed or become loose
from its mountings. Repair any damage noted.
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Maintenance Manual
Other Maintenance Wear pad adjustment
Note: Adjust the wear pad according to proper

General--Check
maintenance interval, the friction between inner
and outer stabilizers will reduce the service life of
Walk around the machine and look for any signs
the wear pads.
of leaks, damaged hoses, damage to guards,
damage to lights or other safety equipment, look There should be about 1mm clearance between
for any other problems that may result in the inner and outer stabilizers. Ensure the
machine failure. stabilizer is off ground but not retracts completely
during adjustment.
Stabilizer--Adjust (Sideshift) Screw the bolt E to contact pad B, and let pad B
contact with inner stabilizer.
Wear pads
Wear pads are used to support and guide the

stabilizer legs.
Upper wear pads are attached to the up side of
the inner stabilizer as show below. There are
three dimensions distinguished in colour: 5mm-
green, 6mm-red, 7mm-blue. Lower wear pads
consist of adjustable pad B and retaining pad C.
Replace pad A and C if they wear beyond the
min. thickness 0.5mm (0.02in). Remove the
stabilizer to replace the wear pads (consult your
LiuGong dealer).
Add adjustment shim D until it is tight enough,

then loose bolt E.
Note: Check the wear condition of the pad C

regularly, it undertakes most of the load during
stabilizer operation.
Replace the lower wear pads (B and C) at the
same time, check the upper wear pads, replace if
necessary.
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Maintenance Manual
Front Bucket 4 in 1 (if equipped)
After adjusting, screw the bolt to the original

position, and tighten the nut to fix the bolt.
12
1. Bolted or welded part

2. Rear clam cutting edge
In addition to the checks for a front general
purpose bucket, a 4 in 1 bucket has 2 additional
cutting edges. One is a welded part of the rear of
the clam shell and one bolted or welded to the
lower section of the bucket rear. Check these
edges for wear or damage before use. If the
material has worn to the extent that the main part
of the bucket is beginning to wear, the cutting
Bucket Teeth or Cutting Edge--Check (if edges should be replaced.
equipped)
Backhoe Buckets
Front Bucket, General Purpose
Perform the same inspections of backhoe
Inspect the teeth or cutting edge of the front buckets as used in front bucket general purpose.
bucket. Note the condition and remaining wear
available. Replace teeth or cutting edges that are
excessively worn. Do not use a bucket if teeth
are missing or loose.
Tighten and/or replace any loose or missing
bolts. Using a bucket with a tooth or cutting edge
loose or missing will cause premature bucket
wear.
135
Maintenance Manual
Compressor Belt Tension--Check Condition of Hoses--Check
The compressor belt tension: apply (W=15N) With the engine stopped and the machine parked
force in the center span of the pulleys with all attachments lowered. Visually inspect all
(compressor pulley and engine pulley). The hydraulic hoses for:
deflation of the belt center distance should be
Connectors damaged or leaking.
A=4±1mm. See the following picture:
Outer covering frayed, perished or cut and
reinforcing wire exposed.
Outer covering ballooning.
Evidence of kinking or crushing.
Reinforcing steel wire of the hose embedded in
the outer covers.
Replace all hoses that show any of the problems
listed. Or if there is any doubt about the quality or
service life of the hose.
Note: Use only LiuGong replacement hoses or
Replace with a new belt if the belt is not tense. hoses of equivalent standard.
That is, the deflation of the belt center distance is
more than A=4±1mm when applying (W=15N) Boom Lock--Check
force in the center span of the pulleys
(compressor pulley and engine pulley). Check the operation of the backhoe boom lock.
Replace the belt if the belt fluffs or cracks. The boom lock should be in an operating
condition and it should be possible to attach the
Hydraulic Functions--Check boom lock for transportation while seated in the
driver’s seat. With the boom lock applied push
Start the machine and run at low idle, cycle all the boom lever to the lower position. The boom
should remain locked by the boom lock. Have
hydraulic functions individually. Note any
the boom lock repaired immediately if a failure is
abnormalities such as;
noted.
● Cylinder creep (a hydraulic cylinder moves
when the control is in neutral)
● Leaks from seals
● Stiff or tight levers
● Levers that fail to return to neutral when
released.
● Excessive load on the engine when a
particular function is used.
Any of the above situations could be the early
signs of a problem. Contact your nearest
LiuGong Dealer for assistance.
136
Maintenance Manual
Tires--Inspect Seat Operation--Check
Visually inspect tires for cuts or cracks. Note any Check the operation of the driver’s seat, ensure
bulges or deformation of the tires. Ensure all tires the seat belt, suspension system and all
are inflated and use the amount of bulge present adjustments are in working order. Do not use a
at the lower portion of each tire to gauge if all machine if any of the seat functions are
tires are inflated equally. If in any doubt check damaged. (See Operator’s Seat in the machine
the tire pressures with a gauge. Do not use a operation section of this manual)
machine with tires that are split or damaged.
Replace damaged tires. Mirrors and Lights--Check
Note: Dangers of tires and compressed air.
Check the condition and operation of driving
mirrors (if fitted) and lights. Replace all damaged
Wheel Nuts/ Studs--Check
lights and mirrors before use on public highways.
Doors and Windows--Check
Check the condition and security of doors and

windows. Report any broken windows and
window and/or door latches. Clean the windows
to ensure clear vision during operation.
Panels and Covers--Check
Check the security of panels, covers and guards.

Replace any damaged or missing panels, covers
or guards. Do not operate a machine with
Check the tightness of all wheel nuts every 2
damaged or missing panels, covers or guards.
hours of use until further tightening is not
Including fuel and hydraulic oil caps.
required. See "General Torque Specifications"
on page 102 for details.
Safety Decals--Check
Always recheck wheels after a wheel has been
changed. Perform the above steps until the Use the safety decal location section, at the front
wheel no longer requires tightening. of this manual, to clearly identify if a safety decal
is missing or can no longer be read/understood.
Inspect the wheel nuts daily for signs of coming
Replace all damaged or missing decals.
loose.
Note: If a wheel stud is replaced it is
recommended to replace all studs for that wheel
as damage may have occurred to the remaining
studs.
137
May 28, 2018 INDEX
CLG764A/775A
INDEX
A Condition of Hoses--Check............................ 135

Control of 4 in 1 Bucket (If equipped) ............. 66
Crushing and Cutting Prevention .................... 26
Accelerator Pedal............................................ 67
After Starting the Engine .................................81
Air Cleaner Element--Clean/Replace ............111 D
Air conditioner panel .......................................58
Air Reservoir Pressure - Check .....................126 Daily Inspection ............................................ 105
Applications .....................................................43 Daily inspection .............................................. 52
Applications and Specifications ......................43 Direction ......................................................... 52
Attachment Cautions........................................31 Dome Light ..................................................... 80
Auxiliary Foot Pedal ........................................ 75 Doors .............................................................. 78
Axle Breathers--Clean ...................................123 Doors and Windows--Check ......................... 136
Driveshafts--Lubricate .................................. 130
B Driving the Machine ........................................ 93
Driving the machine ........................................ 85
Back Filling a Trench ......................................88

Backhoe Attachments ..................................... 82 E
Backhoe Controls ............................................72
Backhoe Implement--Lubricate ..................... 129 Electrical Storm Injury Prevention .................. 29
Backup Alarm System..................................... 78 Electrical Switches--Check ........................... 132
Battery Electrolyte Level--Check................... 132 Electrical System .......................................... 131
Battery--Check .............................................. 131 Engine Coolant--Add ..................................... 107
Before Operation............................................. 52 Engine Coolant--Check ................................ 105
Before Starting the Engine ..............................81 Engine Coolant--Replace ............................. 108
Boom and Swing Locks ..................................75 Engine hood ................................................... 78
Boom Lock--Check ....................................... 135 Engine Mounting Bolts--Check ..................... 117
Brake Circuit Air-Discharge........................... 127 Engine oil - add ............................................. 115
Brake Fluid-Replenish ...................................126 Engine Oil Filter--Change ............................. 116
Braking system ............................................. 125 Engine Oil Level--Check ............................... 115
Braking System Level--Check....................... 125 Engine Oil--Change ...................................... 116
Bucket Control ................................................ 66 Engine Start Switch ........................................ 53
Bucket Teeth or Cutting Edge--Check(if Engine Starting ............................................... 81
equipped) ...................................................... 134 Engine system ............................................... 105
Burn Prevention .............................................. 27 Exhaust Smoke--Check ................................ 117
C F
Cautions about Machine Maintenance............ 39 Fire &Explosion Prevention ............................. 28
Central Protruding Travel Position ..................83 Fire Extinguishers and First-aid Kit................. 29
Changing Gear While Moving ......................... 86 Front Axle Final Drive Oil Level--Change ..... 121
Changing Gears When Slowing Down............ 86 Front Axle Final Drive Oil Level--Check ....... 120
Combination Switch ........................................ 64 Front Axle Oil Level--Check.......................... 119
Compressor Belt Tension--Check ................. 135
138
INDEX May 28, 2018
CLG764A/775A
Front Axle Oil--Add ....................................... 120 Lighter............................................................. 59

Front Axle Oil--Change .................................120 Loader Arm Control ........................................ 65
Front Axle--Lubricate .................................... 130 Loader Arms--Lubricate ................................ 129
Fuel Filters--Change ..................................... 114 Loader Controls .............................................. 65
Fuel level - check .......................................... 113 Loading Methods V-type Operation ................ 89
Fuel Tank --Clean .........................................114 Loading Operation .......................................... 87
Fuel--add .......................................................113 Lubrication System ....................................... 128
G M
Gear Shift Lever & High Main Components of the Machine .................... 3
/low Speed Control Lever ................. 62 Maintenance Guidance................................... 96
General Hazard Information............................ 23 Maintenance Interval Schedule .................... 100
General Torque Specifications ......................102 Maintenance Manual ...................................... 96
General--Check............................................. 133 Mirrors and Lights--Check ............................ 136
Monitor Instrument.......................................... 56
Mounting and Dismounting ............................. 52
H
Hand Throttle Lever ........................................ 68

O
Horn Control.................................................... 64
Hydraulic Functions--Check ..........................135 Oil Change Interval and Refill Capacities ..... 103
Hydraulic Oil Filter--Change.......................... 124 Operation Manual ........................................... 52
Hydraulic Oil Level--Check............................ 123 Operation Techniques .................................... 82
Hydraulic Oil Suction Strainer--Change ........ 125 Operator controls (backhoe) ........................... 70
Hydraulic Oil--Add ......................................... 123 Operator controls (loader) .............................. 62
Hydraulic Oil--Change................................... 124 Operator Controls and Instrument Panels ...... 52
Hydraulic system........................................... 123 Operator Station ............................................. 31
Other Maintenance ....................................... 133
Other Operator Controls ................................. 78
J
Identification Plates of the Machine and Parts .. 5

P
Important Maintenance Procedures .............. 105
Instrument panels ...........................................56 Panels and Covers--Check........................... 136
Parking Brake - Check.................................... 84
Parking Brake Lever ....................................... 68
K Parking Brake Performance -- check............ 125
Parking the Machine ....................................... 87
Key Spare Parts to be Periodically Changed .. 42 Power Train System ..................................... 117
Kingpost--Lubricate ....................................... 131 Preface ............................................................. 1
Primary Air Filter--Check .............................. 111
L
R
Lift the Machine............................................... 93
Lifting with the Backhoe .................................. 92 Radio System ................................................. 60
Lifting with the Loader Bucket ......................... 89 Rear Axle Final Drive Oil Level--Check ........ 122
139
May 28, 2018 INDEX
CLG764A/775A
Rear Axle Final Drive Oil--Change.................122 Transmission Oil Level--Check..................... 117

Rear Axle Oil Level--Check ...........................121 Transmission Oil--Add .................................. 118
Rear Axle Oil--Add ........................................121 Transmission Oil--Change ............................ 118
Rear Axle Oil--Change .................................. 122 Transportation Information ............................. 92
Rear Window .................................................. 79 Transportation of the Machine ........................ 92
Road Travelling Position ................................. 83 Traveling Operation of the Machine ............... 85
ROPS/FOPS (if equipped) .............................. 30 Tucked-In Travel Position ............................... 82
Run-in ............................................................. 99 Type and Serial Number of the Machine and
Parts ................................................................. 4
S
W
Safety Decals and Decal Locations .................. 7
Safety Decals--Check ...................................136 Warning Light Panel ....................................... 56
Safety Information ............................................. 7 Wheel Nuts/ Studs--Check ........................... 136
Safety Signs ...................................................... 7 Wiring Harness--Check ................................ 132
Safety Symbol ...................................................7 Using the Backhoe Attachment ...................... 89
Seat Adjustment.............................................. 69
Seat Belt ......................................................... 70
Seat Operation--Check ................................. 136
Secondary Air Filter--Check .......................... 111
Service brake - check ..................................... 84
Service Brake Pedal ....................................... 67
Service Brake Performance--Check.............. 125
Setting Off from a Standing Position ............... 85
Side Console................................................... 56
Side Switch Panel ........................................... 61
Side Windows ................................................. 79
Sideshift Clamps (only 775A).......................... 77
Site Clearing, Soil Removal ............................ 89
Site Travelling Position ................................... 84
Sound and Vibration .......................................41
Stabilizer--Adjust (Sideshift )......................... 133
Stabilizers (Centremount Machines)
--Lubricate ..................................................... 131
Standard Seat ................................................. 69
Steering Wheel ............................................... 62
Storage of Machine ......................................... 95
Tire Explosion Prevention ............................... 30

Tire Inflation Information ............................... 103
Tires--Inspect ................................................ 136
Towing Information ......................................... 93
Towing the Machine ........................................ 93
Transmission Breather--Clean ...................... 119
Transmission Oil Filter--Change ................... 119
140
INDEX May 28, 2018
CLG764A/775A

Clg764a-775a Om 201805000-En

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201805000

Preface Operator Controls and Instrument Panels ...... 52

Engine Starting ............................................... 81

General Hazard Information............................ 23 Maintenance Manual

Burn Prevention ..............................................27 Run-in ............................................................. 99

Fire & Explosion Prevention............................ 28 Maintenance Interval Schedule ................... 100

ROPS/FOPS (if equipped) ..............................30 Lubrication Specifications ............................ 104

Operator Station.............................................. 31 Important Maintenance Procedures ............. 105

Attachment Cautions .......................................31

Cautions about Machine Maintenance............ 39

Sound and Vibration ....................................... 41

Key Spare Parts to be Periodically Changed .. 42

Applications and Specifications

Main Specifications .........................................44

The safety section lists basic safety precautions.

Use the service hour meter to determine

Certified Engine Maintenance

Correct maintenance and repair methods are

Main Components of the Machine

1. Engine 14. Steering hydraulic system

Type and Serial Number of the Machine and Parts

Manufacturers Name Guangxi Liugong Machinery Co., Ltd.

Type of the Whole Machine

Serial Number of the Whole Machine

Serial Number of Engine

Type of Hydraulic Pump

Serial Number of Hydraulic Pump

Serial Number of Transmission

Serial Number of Front Axle

Serial Number of Rear Axle

Serial Number of Cab

Identification Plates of the Machine and Parts

BAC KHOE LOADER

Machine nameplate (CE standard)

Safety Information Safety Decals and Decal

● Warning: this word denotes potential danger,

● Caution: this word denotes potential danger,

CLG764A safety labels (uses for ISO standard market)

CLG764A safety labels (uses for ISO standard market)

Safety labels (CLG775A)

1. DECORATION 14. DANGER DECAL 27. DANGER DECAL

CLG775A safety labels (uses for ISO standard market)

1. DECORATION 24. WARNING DECAL 40. WARNING DECAL

CLG775A safety labels (uses for ISO standard market)

1. DECORATION 53. SYMBOL 58. SYMBOL

Decal information (CLG775A)

Fig.2 DANGER DECAL

Fig. 4 DANGER DECAL

Fig. 5 WARNING DECAL

Decal information (CLG775A)

Fig. 7 WARNING DECAL

Fig. 10 WARNING DECAL

Decal information (CLG775A)

Decal information (CLG775A)

Fig. 14 DANGER DECAL

Decal information (CLG775A)

Fig. 15 WARNING DECAL

Fig. 18 WARNING DECAL

Fig. 21 WARNING DECAL

Decal information (CLG775A)

Fig. 22 WARNING DECAL

Fig. 23 WARNING DECAL

Fig. 24 WARNING DECAL