195-SAM - Particular Architectural Specification

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TENDER & CONTRACT DOCUMENTS

FOR

DESIGN and CONSTRUCTION


of G + 1 + GYM, 5 BEDROOMS PRIVATE VILLA

at UMM SUQEIM 3rd ON PLOT NO. 3660598,


DUBAI

FOR

MR. SALEM MOHAMED OBAID SALEM ALMEHAIRBI

Volume 2

PART 1B

PARTICULAR ARCHITECTURAL
SPECIFICATIONS
PART II – PARTICULAR ARCHITECTURAL SPECIFICATION

CONTENTS

SECTION 1 FLOOR FINISHES


1 A: INTERNAL FLOOR FINISHES
1 B: EXTERNAL FLOOR FINISHES

SECTION 2 SKIRTING FINISHES


2 A: SKIRTING FINISHES

SECTION 3 WALL FINISHES& EXTERNAL CLADDING


3 A: INTERNAL WALL FINISHES
3 B: EXTERNAL WALL FINISHES

SECTION 4 CEILING FINISHES

SECTION 5 MISCELLANEOUS PAINT


SYSTEMS ETC.

SECTION 6 FINISHING ACCESSORIES, SEALANTS, GROUTS,


CHEMICALS

SECTION 7 WATERPROOFING WORKS

SECTION 8 THERMAL & MOISTURE PROTECTION ACCESSORIES

SECTION 9 EXPANSION CONTROL

SECTION 10 SPECIALITIES, ACCESSORIES, CHEMICALS ETC.

SECTION 11 EQUIPMENT

SECTION 12 ALUMINUM WINDOWS, DOORS

SECTION 13 DOORS

SECTION 14 IRONMONGERY

SECTION 15 HARDWOOD

SECTION 16 METAL WORK, HANDRAIL, FENCES

SECTION 17 BATHROOM FIXTURES, FURNITURE AND CUBICLE SYSTEMS

SECTION 18 KERBS AND PAVINGS

SECTION 19 LIGHTING ELEMENTS


VOLUME 2/ PART 2 PARTICULAR ARCHITECTURAL SPECIFICATIONS

PARTICULAR SPECIFICATION

Note:
The following list / schedule of manufacturers for architectural/civil work are given
only to establish the minimum standards. Please note that materials similar or
equivalent in performance and quality to the ones specified may also be approved.
The Contractor will be responsible for proving equivalence, and whether finally
accepted by Engineer or not, the delays in approval of equivalent (if any) will not be
considered for any award of extension of time. Materials complying with the tender
specifications and submitted with proper documentation shall be approved by the
Engineer / Employer within the stipulated durations as mentioned in the tender
document.
All materials shall comply with performance / qualities mentioned in
Technical/General Specifications and detail drawings, any materials not mentioned
in particular specification shall be the best available in the market & to approval of
the Engineer.
Whether mentioned in Specifications/drawings or not, the Contractor shall ascertain
all manufacturer's recommendations on methods / technicalities for application of all
specified materials and shall include all costs involved in complying with the
manufacturer's recommendations for the supply and application of the specified
material. Any claim on account of this will not be entertained.

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VOLUME 2/ PART 2 PARTICULAR ARCHITECTURAL SPECIFICATIONS

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ARCHITECTURAL FINISHES

GENERAL:

1.01 The ground floor slab is a concrete slab with reinforcement. The slab is to be
separated from the ground by a 1000-gauge polythene sheet dpm, with all joints
welted and taped. Lay sand cement screed to thickness indicated in drawings to
be finished true and level to receive finishes as specified.

1.02 Suspended slab shall be properly jointed and installed according to structural
drawings. The thickness and direction of suspended slab shall be as per engineer’s
approval and structural drawings.

1.03 All slabs unless otherwise indicated are to have a rough tamped finish to take a
sand cement screed. Allow for trimming for all required services holes.

Refer to Structural Engineers drawings & specification for further details.

1.04 At junction of different finishes and approved expansions joints by engineer are to
be a 3mm stainless steel strip to be fixed into the screed.

1.05 Comply with governing codes and regulations. Provide products of acceptable
manufacturers, which have been in satisfactory use in similar service for three
years. Use experienced installers. Deliver, handle, and store materials in
accordance with manufacturer's instructions.

1.06 Submit manufacturer's product data and installation instructions for each material
and product used.

Submit two representative samples of each material specified indicating visual


characteristics and finish. Include range samples if variation of finish is
anticipated.

Include manufacturers full range of color and finish options if additional


selection is required.

1.07 Provide mock-up as required to demonstrate quality of workmanship before


commencing with the work.

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SECTION 1.00: FLOOR FINISHES

1.00A INTERNAL FLOOR FINISHES

MATERIAL DESCRIPTION MANUFACTURER

F1 70mm thick quartz aggregate concrete with Refer to Vendor


POLISHED stainless steel reinforced meshing (optional List
CONCRETE depending on site conditions) with integral
PCC color to clients requirements/approvals
over existing slab.

Floor to be up to Seven Stage Polished Concrete


finish using a 3000 grit HTC polishing machine
(or similar) and sealed with a concentrated
solvent sealer for protection against staining

10 years warranty for material and workmanship.

Specification for Interior Ground and Polished


Concrete.

The interior floor finish referred to in the bills and


specifications as ‘coloured, ground and
polished’ shall be created insitu by specialist
approved contractors using specialist grinding
and polishing equipment.

The concrete shall have a mix design


incorporating a minimum of 4000psi and be
integrally coloured with Admixtures for Colour
Conditioned Concrete to match RAL 7047
and in accordance with manufacturer’s
specifications and recommendations. The
colouring admixture shall be a single
component, coloured, water reducing, set
controlling admixture, factory formulated and
packaged in cubic metre dosage increments,
not multiple additives and pigments added
separately to the mix.

The aggregates to be exposed shall be of colour


and type supplied from a source approved by
the engineer. The aggregates are to be either
integrally mixed throughout the concrete or
surface seeded in accordance with the
engineers approval following site trials. Single
source of cement, concrete and aggregates
must be maintained from start to finish of this
section of the works.

The desired surface shall be created and


densified using Scofield’s VOC-free Formula
One Lithium Densifier or equivalent, all in

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accordance with the manufacturer’s


specifications and recommendations.

The surface shall then be finished using Scofield’s


VOC-free Formula One Finish Coat or
equivalent in accordance with the instructions
and recommendations.

A 2m x 2m sample panel must be laid at least


one month before works commence on site
to confirm that the techniques, colour and
finish achieved meet with the approval of the
supervising consultant.

The Concrete used for this purpose shall meet


the following performance criteria:

Concrete Grade : 30/10 OPC


Maximum Aggregate size: 10mm
Specified Free W/C Ratio: 0.5
Cement Type: OPC
Cement Content: 350 Kg/m3
Slump to B.S.53281991 : 100 +/- 25mm
Coarse Aggregate content: 55%
Fine Aggregate content: 45%
Density: 2,418 Kg / m3
Total Water Absorption: 22 Lts /m2
Admixtures by BASF

F2 Non-Slip Polished concrete flooring to be applied as Refer to Vendor


NON-SLIP per approved methodology. The contractor shall List
POLISHED check the finish level as per the drawings. The
contractor is required to do a mock-up and get
CONCRETE
Architect’s Approval before proceeding with the
work.

Color: grey

Type as per Architect’s choice.


PC Sum for Supply: as per P.C Sum list
* Overall floor finish thickness as per drawings and
Arch. Approval.

F3 Artificial Wooden Deck to be laid in pattern on Refer to Vendor


WOODEN DECK cement mortar bed (1:4) to Architect's Approval List
before proceeding with the work.

Color: as per Architect

Type as per Architect’s choice.


PC Sum for Supply: as per P.C Sum list
* Overall floor finish thickness as per drawings and
Arch. Approval.

F4 Crushed gravel bedding to be laid above Refer to Vendor


PEBLES combo roof system. Color, aggregate size List
and material according to drawing and
subject to Architect’s approval.

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Color: Grey

Type as per Architect’s choice.


PC Sum for Supply :- as per P.C Sum list
* Overall floor finish thickness as per drawings
and Arch. Approval.

F5 800x800mm Non-SLIP Ceramic Tiles laid in pattern Refer to Vendor


NON-SLIP on cement mortar bed (1:4) and grouted with List
CERAMIC TILES color epoxy grout to Engineer's approval.

Type as per Engineer's choice.


PC Sum for Supply :- as per P.C Sum list
* Overall floor finish thickness as per drawings
and Architect's Approval.

1.00B EXTERNAL FLOOR FINISHES

GENERAL:

Main Contractor to make sure that all external floor finishes installed have a Solar
Reflectance Index (SRI) ≥ 29 (Refer to the DM Green Building Guidelines).

All external floor finishes shall be as per landscape drawings and Architects approval.

MATERIAL DESCRIPTION MANUFACTURER


Non-Slip Polished concrete flooring to be applied as
EF1 per approved methodology. The contractor shall Transgulf or as per
NON-SLIP check the finish level as per the drawings. The Vendor List
contractor is required to do a mock-up and get
POLISHED
Architect’s Approval before proceeding with the
CONCRETE work.

Parking and Color: grey


Walkways
Type as per Architect’s choice.
PC Sum for Supply: as per P.C Sum list
* Overall floor finish thickness as per drawings and
Arch. Approval.

EF2 Allow for an average of 300mm sweet soil to all Refer to Vendor
SWEET SOIL areas not otherwise covered. Sweet soil shall be List
compacted by application of water only. The
For Landscape material should be placed in layers not
Area exceeding 200 mm, well-watered and mixed to
ensure full saturation.

Test certificate for the soil will be required to


demonstrate nature of soil.
Unless otherwise mentioned in the landscape
architect’s specification.

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SECTION 2.00: SKIRTING FINISHES

2.00A INTERNAL SKIRTING FINISHES

MATERIAL DESCRIPTION MANUFACTURER


S1 100mm high Polished Concrete skirting (to match Refer to Vendor
POLISHED F1). Skirting to be flush with the wall finish. List
CONCRETE
Color as per architect’s approval.

SECTION 3.00: WALL FINISHES

3.00A INTERNAL WALL FINISHES

MATERIAL DESCRIPTION MANUFACTURER


W1 Paint as specified below, applied on applied Jotun Paints/Al
MATTE EMULSION render (15 mm thk. as specified) to Architect's Gurg Leigh (Dulux
PAINT approval paint) or as per
Vendor List
1st coat: PVA primer
2nd coat: Stucco
3rd coat: Stucco
4th coat: Fenomasticmatte
5th coat: Fenomasticmatte

W2 300x300 mm ceramic tiles fixed in pattern up to As per approved


CERAMIC TILES 1.50m from floor finish finished with 100x600 mm suppliers.
ceramic border tile, as applicable with specified
glue on sand-cement (1:4) backing render with
bonding agent & grouted with specified color
polymer modified grout to Architect's approval.

Size / Type as per Architect's approval.


PC Sum for Supply: - as per P.C Sum list

3.00B EXTERNAL WALL FINISHES

MATERIAL DESCRIPTION MANUFACTURER

EW 1 4 coat full epoxy system with polyurethane top Jotun Paints/Al


EPOXY PAINT coats on 15mm thk sand / cement render to all Gurg Leigh (Dulux
On rendered proposed block work. paint) or as per
wall Vendor List
Color as per the drawings and to Architect 's
approval.

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EW 2 Aluminum Cladding to be installed as per approved As per Vendor List


ALUMINUM methodology. The contractor shall check the finish
CLADDING & level as per the drawings. The contractor is required
to do a mock-up and get Architect’s Approval
VERTICAL FINS
before proceeding with the work.

The support brackets carry the load from the


cladding and transfer it to the load-bearing
structure. The support brackets are to be freely
adjustable, making installation simple and safe.

All materials for the cladding and substructure are


subject to Architect's approval.

Main Contractor is also required to back-up any


guarantee provided by the nominated
subcontractors. 10 years warranty for material and
workmanship (backed up by Main Contractor).

A 2m x 2m sample wall (mock-up) must be


installed on site showing the substructure and
method of fixing at least one month before works
commence on site to confirm that the techniques,
color and finish achieved meet with the approval
of the supervising consultant.

Sub structure: To receive 1 Coat of bituminous


water proofing as per engineer’s approval.

The Contractor shall prepare fully dimensioned


shop drawings from details shown on detail
drawings supplied by the consultant and from site
survey. Key numbers of each cladding shall be
shown together with details of metal anchorages.
No natural stone shall be worked until these
drawings are approved by the Architect.

SECTION 4.00: CEILING

GENERAL:
Main Contractor to confirm the use of low emission ceiling systems according to the
requirements mentioned within the specifications.
Suspended Ceiling Systems
All suspended ceiling systems comply with the requirements of BS EN 13964: 2004
section 4.5, in relation to asbestos (no asbestos) and formaldehyde content
(which must meet class E1 at a minimum and be tested, classified and
appropriately marked).

Non-Suspended Ceiling Systems


Comply with the requirements mentioned in Section 6 FINISHING ACCESSORIES,
SEALANTS, GROUTS, and CHEMICALS for any Adhesives and Sealants. Comply with
the requirements mentioned in Section 5 PAINT SYSTEMS.

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MATERIAL DESCRIPTION MANUFACTURER

C1 12.5 mm thick gypsum board false ceiling on Refer to Vendor


GYPSUM BOARD concealed GI suspension & framework. List
CEILING
Finished with:
1st coat: PVA primer
2nd coat: Stucco
3rd coat: Stucco
4th coat: Fenomastic matte
5th coat: Fenomastic matte

White Color to Architect’s approval.


Main Contractor is also required to back-up any
guarantee provided by the Nominated Sub-
contractors.

C2 12.5mm thk. Moisture-resistant gypsum ceiling Refer to Vendor


MOISTURE tiles with regular edges on T-runners and List
RESISTANT hangers.
GYPSUM BOARD
CEILING Color: White

White Color to Engineer's approval.


Main Contractor is also required to back-up any
guarantee provided by the nominated
subcontractors.

(Painting measured separately)

C4 600x600x12.5mm thk. Moisture-resistant gypsum Refer to Vendor


600mm X 600mm ceiling tiles with regular edges on T-runners and List
SUSPENDED hangers.
CEILING TILES
Color: White

White Color to Engineer's approval.


Main Contractor is also required to back-up any
guarantee provided by the nominated
subcontractors.

(Painting measured separately) if applicable


C4 Paint as specified below, applied on applied Jotun Paints/Al
MATTE EMULSION render (15 mm thk. as specified) to Architect's Gurg Leigh (Dulux
PAINT approval paint) or as per
Vendor List
1st coat: PVA primer
2nd coat: Stucco
3rd coat: Stucco
4th coat: Fenomastic matte
5th coat: Fenomastic matte

Suspended Ceilings Generally:

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The Contractor shall provide shop drawings to show the final layout and sizes of members
of all suspension systems and co-ordinate the design and work on the suspended ceilings
with other trades to provide for the reception and installation of outlets, fixtures, access
panels, etc., pertaining to mechanical and electrical work, all for the Engineer's approval
before any work is commenced.

Ceilings shall be erected in a rigid and secure manner by workmen skilled in this work so
that the final surface is free from any waves, buckles or sags.

They are symmetrical about the centre lines of the room or space, beginning with a tile or
joint line as required, to avoid narrow tiles at the perimeter.

The ceiling shall be finished at the junction with all walls and columns with edge trim fixed
at maximum 450 mm centres.
Additional supports shall be provided above all access panels, light fittings, diffusers, etc.,
and the tiles shall be accurately cut to accommodate all such fittings. Under no
circumstances shall any fitting be supported by the tiles, plank or strip membrane
material.

Care shall be taken to ensure that the tiles are kept clean if subsequently removed for
access to services, for inspection or for remedial works.

All suspended ceilings work shall be carried out in accordance with C.P. 290.

The tile plank or strip membrane material shall be as specified elsewhere in the contract
and shall have a fire performance when tested in accordance with B.S 476 which satisfies
the requirements of: Class 0 - BS 476, Part 6 Class 1 - BS 476, Part 7.

The suspension system shall be as recommended by the manufacturer of the membrane


material and shall be constructed from hot dipped galvanized steel sections and
galvanized wire or similar non-corrodible materials and fixings.

The suspended ceiling system shall incorporate proprietary mineral fiber tiles which shall
be by an approved manufacturer and installed in accordance with the manufacturer's
written directions.

Expanded Metal Lathing Ceilings:

Unless otherwise approved, framework shall consist of 9 mm x 25 mm, 16g galvanized


steel channel sections at 600 mm centres wired to 11 mm x 38 mm, 16g galvanized steel
channel sections hung on 3 mm x 25 mm straps. The straps shall be bolted to concrete
soffit with raw bolts.

Covering shall be ribbed galvanized tying wire or to underside of timber framing at


maximum 350 mm centres.

The whole to form a suspension grid ready and of adequate strength to receive plaster or
other applied finish and with supports for light fittings where required.

The Contractor shall submit to the Engineer shop drawings as described.

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Suspended Plasterboard Ceilings:

Unless otherwise approved the suspension, system shall consist of 80 mm x 26 mm x 0.5


mm thickness ceiling section at 450 mm centres connected by wire connecting clip to 15
mm x 0.9 mm thickness intermediate channel at 1200 mm centres maximum suspended
from the concrete soffit by 25 mm x 0.5 mm strap hangers at 1200 centres maximum.

Strap hangers shall be suspended from 27 mm x 37 mm x 25 mm x 1.6 mm thick soffit


cleats raw bolted or shot fired to concrete soffit. Strap hangers shall be bolted of soffit
cleats and screw fixed to intermediate channel.

Perimeter channels shall be 20 mm x 27 mm x 30 mm x 0.5 mm thick to accept the ends


of ceiling sections. They shall be fixed to the wall at 600 mm centres maximum with
plasterboard screws fixed at 150 mm centres maximum to the channels.

Plasterboard shall be 12.7 mm thick 900 mm wide x 180 mm long with tapered edges for
jointing and direct decoration screw fixed to the ceiling section members. All joints shall
be taped and filled, and all screw holes filled to give a smooth joint less ceiling.

The Contractor shall submit to the Engineer shop drawings as described.

SECTION 5.00: MISCELLANEOUS PAINT SYSTEMS

GENERAL:
Main Contractor has to make sure that the interior surface area covered by paints and
coatings in the project meet or are less than the maximum VOC content limits values for
paints and coatings for 95% of all surface areas covered by paints and coatings per
Annex II, Phase II, Table A of European Directive 2004/42/CE: 2004. The VOC limits of the
remaining non-compliant paints and coatings must be no more than 50% higher than the
values listed above for each product type. All paints and coatings must have fungal
resistance.

Maximum VOC content limits:


Phase II
Product Category Type**
(g/l)*
WB 30
Interior matt walls and ceilings (Gloss <25 @60º)
SB 30
Interior glossy walls and ceilings (Gloss >25 WB 100
@60º) SB 100
Interior trim and cladding paints for wood and WB 130
metal SB 300
Interior trim varnishes and wood stains, WB 130
including opaque wood stains SB 400
WB 130
Interior minimal build wood stains
SB 700
WB 30
Primers
SB 350
WB 30
Binding Primers
SB 750
WB 140
One-pack performance coatings
SB 500

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Two-pack reactive performance coatings for WB 140


specific end use such as floors SB 500
WB 100
Multi-colored coatings
SB 100
WB 200
Decorative effect coatings
SB 200

*g/l of ready to use product


** WB = Water Based, SB = Solvent Based

MATERIAL DESCRIPTION MANUFACTURER

External Paint 4 coat full epoxy system with polyurethane top coats Jotun Paints/Al
System - 1 on 18mm thk sand / cement render. Gurg Leigh (Dulux
(if applicable) paint) or approved
Colour to Engineer's approval. equivalent

Internal paint For internal wood works specified as painted finish. Sadolin(dealer-
system (For Al Klhajah or
wood) Sadolin UNIVERSAL PRIMER approved equiv.
(if applicable) Sadolin SADOLUX synthetic enamel
(Colour to approval)

Paint system (For Primer (epoxy);- PENGAURO Primer Jotun Paints/Al


steel structure) 1 coat- 50 microns OFT Gurg Leigh (Dulux
paint) or approved
Under coat :- PENGAURD HB, equivalent
2 coats - 200 to 150 microns OFT
Top coat (Polyurethane) :- HARD TOP A.S,
1 coat - 50 microns OFT.
Notes :.

-Colour to Architect's approval.


-Application by manufacturers
-Approved sub-contractor.

Paint system For Surface cleaning :- For Mild Steel, Jotun Paints/Al
General by Sandblasting (S.A 2.5) Gurg Leigh (Dulux
structural steel paint) or approved
works, purlins Primer (epoxy);- PENGAURD SPECIAL equivalent
including 1 Coat - 100 microns OFT
Galvanized (not
exposed to Top coat (Polyurethane) :- HARD TOP A
environment) 1 Coat - 50 microns OFT.

For G.I, Degrease using air approved cleaning


Solution and rinse with clean sweet water.

Notes:
-Colour to Architect's approval.
-Application by manufacturers approved sub-
contractor.

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Paint system MASTERTOP TOP COAT 44P BASF construction


Road traffic sign PIGMENTED. Chemicals UAE or
marking I kerb Guarantee - 5 years. Approved equiv.
marking paint Location - As shown on drawings and as per local
traffic dept. requirements.

Notes:
-Sub-strata preparation &material application strictly
as per manufacturer’s recommendation &
supervision.
-Color to Architect's approval.
- Application by manufacturers approved sub-
contractors.

SECTION 6.00: FINISHING ACCESSORIES, SEALANTS, GROUTS, CHEMICALS

GENERAL:

Contractor to make sure that a minimum of 95% (by weight) of all adhesives and sealants
used on the building interior must not exceed the prescribed VOC limits in South Coast Air
Quality Management District Rule 1168, some of which are reproduced in the table
below.

The VOC limits of the remaining non-compliant adhesives and sealants must be no more
than 50% higher than values listed for each product type.

Maximum grams of VOC per


Product Type liter of adhesive or sealant, less
water and exempt compounds

Indoor Carpet Adhesive 50

Carpet Pad Adhesive 50

Wood flooring Adhesive 100

Rubber flooring Adhesive 60

Sub-floor adhesive 50

Ceramic tile adhesive 65

Cove base adhesive 50


Plasterboard and wall panel
50
adhesive
Multipurpose construction
70
adhesive
Structural glazing adhesive 100

Architectural sealants 250

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MATERIAL DESCRIPTION MANUFACTURER

1. Stain resistants SEAL & FINISH LOW SHEEN from Aquamix, U.S.A. Ikan inc., Fosroc or
urface sealer for approved equiv.
skirting treads / 2 coats, where specified in schedulesof finishes or
riser and drawings.
unpolished
natural stones, Application by manufacturers approved sub-
quarry contractor.
tiles/skirting/slate
tiles.

2. Premium, no- SEALER'S CHOICE 15 GOLD from Aquamix, U.S.A. Ikan inc., Fosroc or
sheen natural- approved equiv.
look, penetrating 2 coats, where specified in schedules of finishes or
sealer for drawings.
Porcelain tile
other natural Application by manufacturers approved sub-
stones. contractor.

5 years Guarantee for material & workmanship


(backed up by Main Contractor

3. Wet-look, no- ENRICH'N' SEAL from Aquamix, U.S.A Ikan inc., Fosroc or
sheen, approved equiv.
penetrating 2 coats, where specified in schedules of finishes or
sealer for drawings.
terrazzo and
other natural Application by manufacturers approved
stones. subcontractor.

10 years Guarantee for material & workmanship


(backed up by Main Contractor

4. Cementitious GROUT SEALER from Aquamix, USA. Ikan inc., Fosroc or


tile grout sealer approved equiv.
for all ceramic 2 coats to all ceramic tile grouts in all areas.
tiled areas.

5. Cementitious Mastertile 530 LM BASF construction


tile grouts for Colored grout for ceramic wall tiles for decorative Chemical UAE LLR
internal water resistant finish. or approved
applications equiv.
where ever Grout width &colour to Architect's approval.
specified in
finishing
schedule)

6. Ceramic tile Mastertile 40 As per approved


adhesive For internal applications. suppliers.

Mastertile 30
For external, submerged and high risk conditions
applications.

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Application strictly as per manufacturer's


recommendations.

7. Epoxy tile Mastertile 550 BASF construction


grout High performance epoxy tile grout for grouting Chemical UAE LLR
Wherever tiles (wherever epoxy grout is specified in finishing or approved
specified. schedule) equiv.

Application strictly as per manufacturer's


recommendation.

Grout width &colour to Architects appr

8. Silicone Sonolastic NP2 BASF construction


sealant for all Chemical UAE LLR
expansion joints Three component elastomeric gun grade or approved
(unless specified polyurethane sealant. equiv.
elsewhere)
Application strictly as per manufacturer's
recommendation.

Colour to Architects approval.

9. Silicone Sonolastic NP1 BASF construction


sealant for all Chemical UAE LLR
external area tile One component elastomeric gun grade or approved
grouting polyurethane sealant for sealing and caulking equiv.
&expansion applications in active exterior joints.
joints in flooring
(unless specified Application strictly as per manufacturer's
elsewhere) recommendation.

Colour to Architects approval.

10. Bonding Rheomix 121. BASF construction


agent for Chemical UAE LLR
external renders Multi-purpose adhesive surface sealer & bonding or approved
agent equiv.

Application strictly as per manufacturer's


recommendations.

11. Movement For flooring fixed with cement sand mortar beds. M/s CS Group,
joints in tiled Dubai or
flooring. Product:- Latham Neoprene-X-PansionLoc Strips. approved equiv.
LSB range in Brass. Product size based on the
overall flooring thickness.

Location - in tiled floor areas exceeding 3mx3m


bays & around all peripheries.

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Colour of neoprene to approval.

11.b For flooring fixed with tile glues

Product:- Latham Neoprene-X-Pansion Tile Strips.


TSB range in Brass. Product size based on the
overall flooring thickness.

Location - in tiles floor areas exceeding 3m x 3m


bays & around all peripheries.

Colour of neoprene to consultant's approval.

Guarantee: For both the above products, 5 years


for material (backed up by Main Contractor).

12. Vertical/ Genesis. M/s. Sultaco/


horizontal Emirates
face tile trims PVC trims including internal/outer corners. specialities/
or approved
Size - as required. equiv.

Colour to Architects approval.

Location: for all tile corner joints.

SECTION 7.00: WATERPROOFING

1.00 GENERAL:

This section covers Water proofing as follows:

1.1 SCOPE OF WORKS


To supply and installation of waterproofing system to all concrete surfaces from
slab on grade level down to concrete blinding below foundation including
retaining walls.

System A : Basements, Retaining Walls, Tanks


System B : Liquid Applied for Wet Areas
System C : Foundation Treatment
System D : Water Proofing to Terraces and roof’s

1.2 APPROVED SUBCONTRACTORS


Waterproofing shall be applied by a franchised applicator of the waterproofing
membrane manufacturer, having not less than ten years of proven experience in
this type of work and climatic condition and who has the necessary equipment
and skilled labor to carry out the work satisfactorily.

1.3. QUALITY ASSURANCE


1. Substrate condition: Have subcontractor's representative approve conditions of
substrates prior to the application of waterproofing. Rectify conditions as
necessary to obtain subcontractor's representative's approval.

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2. Subcontractor's representative: Have subcontractor's technical representative


present during the performance of the work as necessary to ensure proper
preparation of substrate and installation of waterproofing.

3. All waterproofing works and related protection shall be done by the same
approved applicator.

1.4 SUBMITTALS.
1. Product Data:
Provide manufacturer's printed material specifications and membrane installation
instructions, including methods and materials used for terminations, penetrations,
flashing, protection, compatibility and bonding.

Shop Drawings: Provide shop drawings indicating installation details.

2. Sample:
a. Membrane: Provide three 100 mm x 100 mm samples of membrane.
b. Protection board: Provide three 100 mm x 100 mm sample of protection board.
c. Injection hose: Provide 3x300 mm length sample of injection hose and related
accessories.
d. Fluid applied membrane: Provide three 400 mm x 400 mm cured samples of the
membrane applied on a concrete tile.

3. Certification:
a. Submit manufacturer's certification / approval for· the installer of waterproofing
system.
b. Submit waterproofing subcontractor qualifications indicating related
experience and equipment and manpower available.
c. Submit manufacturer's certification stating materials supplied are compatible
with each other, along with date of manufacturing, batch No. etc

1.5 PRODUCT HANDLING


1. Store materials in dry area out of direct sunlight and as directed by the
materials manufacturers.

2. Do not use old materials or materials damaged in handling and storage

1.6 WARRANTY
1. Furnish written warranty of materials and workmanship for the complete water
tightness of the basement, terraces and Wet areas.

2. Warranty shall be signed by the applicator agreeing to repair or replace


defects in material and workmanship and failure of waterproofing to prevent
water from entering into the building for a period of twenty years from date of the
Defects Liability Certificate. Under the warranty, the applicator shall be
responsible to seal leaks, if any, using high-pressure injection trough preinstalled
injection hoses as specified in this section.

The manufacturer and an approved Insurance Co. must back up the warranty.
The coverage under Insurance shall be towards the expenses for sealing the leaks
and a back up for the applicator, if in case the applicator fails to attend to the
leakage and shall be for an amount equivalent to 25 % of the work done

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2.00 PRODUCTS

SYSTEM – A: SUBSTRUCTURE SHEET WATERPROOFING

TYPICAL LOCATION: All Basements, Retaining Walls and Tanks (as shown on Drawings or
as specified).

1. GENERAL

1.1. SUMMARY

A. This Section includes the following:

1.1.1. PVC sheet waterproofing for below ground structures.

1.2. SUBMITTALS

A. Product Data: Include manufacturer's written instructions for evaluating,


preparing, and treating substrate, technical data, and tested physical and
performance properties of waterproofing.

B. Shop Drawings: Show locations and extent of waterproofing. Include details for
substrate joints and cracks, sheet flashings, penetrations, inside and outside
corners, tie-ins with adjoining waterproofing, and other termination conditions.

C. Samples: For the following products:

a. 300-by-300-mm square of waterproofing.

D. Installer Certificates: Signed by manufacturers certifying that installers comply


with requirements.
E. Qualification Data: For Installer.

F. Product Test Reports: Based on evaluation of comprehensive tests performed by


a qualified testing agency, for waterproofing.

G. Warranties: Special warranties specified in this Section.

1.3. QUALITY ASSURANCE

A. Installer Qualifications: A firm that is approved by waterproofing manufacturer for


installation of waterproofing required for this Project.
B. Source Limitations: Obtain waterproofing materials and protection course
through one source from a single manufacturer.
C. Mockups: Before beginning installation, install waterproofing to 10 sq. m of deck
or wall to demonstrate surface preparation, crack and joint treatment, corner
treatment, and execution quality

1.1.1.If Architect determines mockups do not comply with requirements, reapply


waterproofing until mockups are approved

1.1.2.Approved mockups may become part of the completed Work if undisturbed


at time of Substantial Completion.

1.1.3.To confirm efficacy of re-injectable hoses used in construction joint


protection construct a mock-up concrete beam on site with at least two 90

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bends with the hose at the centre construction joint and carry out resin
injection with re-swellable methacrylate resin at least three times through the
same hose.

D. Pre-installation Conference: Conduct conference at Project site.

1.1.1.Review waterproofing requirements including surface preparation, substrate


condition and pretreatment, minimum curing period, forecasted weather
conditions, special details and sheet flashings, installation procedures, testing
and inspection procedures, and protection and repairs.

1.4. DELIVERY, STORAGE, AND HANDLING

A. Deliver materials to Project site in original packages with seals unbroken, labeled
with manufacturer's name, product brand name and type, date of manufacture,
and directions for storing and mixing with other components.

B. Store liquid materials in their original undamaged packages in a clean, dry,


protected location and within temperature range required by waterproofing
manufacturer.

C. Remove and replace liquid materials that cannot be applied within their stated
shelf life.

D. Store rolls according to manufacturer's written instructions.

E. Protect stored materials from direct sunlight.

1.5. PROJECT CONDITIONS

A. Environmental Limitations: Apply waterproofing within the range of ambient and


substrate temperatures recommended by waterproofing manufacturer.

B. Maintain adequate ventilation during preparation and application of


waterproofing materials.

1.6. WARRANTY

A. Special Manufacturer's Warranty: Manufacturer's standard form in which


manufacturer and Installer agree to repair or replace waterproofing that does not
comply with requirements or that fails to remain watertight within specified
warranty period.

1.1.1.Warranty Period: Ten years from date of Substantial Completion.

PRODUCTS
1.7. SHEET WATERPROOFING

A. Available Products: Subject to compliance with requirements, products that may


be incorporated into the Work include, but are not limited to, the following:

B. Products: Subject to compliance with requirements, provide the following or


similar as approved by the Engineer:

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1.1.1.BASF CC .; Masterpren BG System

C. PVC Sheet: The shall be 1 layer of loose laid 1.5mm thick synthetic PVC twin
colour geo-membrane manufactured by co extrusion in a UNI EN ISO 9001
certified plant. The membrane shall be twin colour to give a visual indication of
when damage occurs as approved by Engineer. The PVC membrane should
meet the following physical properties.

1.1.1.Ultimate Tensile strength UNI EN ISO 527–3

a. Transverse: 16.4 N/mm² (-1.5 N/mm2)


b. Machine direction : 16.7 N/mm² (-1.5 N/mm2).

1.1.2.Elongation UNI EN ISO 527 – 3

a. Transverse: 310% (-30%)


b. Machine direction: 310% (-30%).

1.1.3.Impact strength DIN 16726 – 5.12: > 600 mm.

1.1.4.Puncture resistance DIN 16726-5.12: > 1000 mm.

1.1.5.Cold bending UNI EN 495 – 5: < - 25°C;

1.1.6.Tear resistance ISO 34 specimen fig. 2: > 45 N/mm

1.1.7.Resistance to static punching (CBR) UNI EN ISO 12236 : > 1700 N

1.1.8.Hydrostatic pressure resistance (6 hours at 5 bar); UNI EN 1928 meth. B:


Waterproof;

1.1.9.Root resistance DIN 4062: No penetration

1.1.10. Resistance to oxidation UNI EN 14575, Tensile strength variation: < 25 %

1.8. AUXILIARY MATERIALS

A. General: Furnish auxiliary materials recommended by waterproofing


manufacturer for intended use and compatible with sheet waterproofing.

1.1.1.Furnish liquid-type auxiliary materials that comply with VOC limits of


authorities having jurisdiction.

B. PVC waterbar: PVC waterbar welded to the PVC membrane to create


compartmentalization.

C. PVC temporary fixing: Rondels for providing support of the PVC membrane during
vertical installation.
D. Geotextile Leveling Layer: Manufacturer's standard non-woven needle-punched
polypropylene geotextile minimum 370g/m².

E. Separation Layer: Manufacturer's standard non-woven needle-punched


polypropylene geotextile minimum 370g/m².

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F. Pile Head Treatment: Free flowing epoxy grout Masterflow 410 Plus for
encapsulating membrane and providing watertight seal of pile top

G. Metal Termination Bars: Manufacturer's standard stainless-steel or aluminum bars,


pre-punched, with nylon anchors and stainless-steel pins.

H. Protection Course: Manufacturer's standard non-woven needle-punched


polypropylene geotextile minimum 370g/m² or 1.3-mm thick, hot-air-weldable,
PVC sheet protection layer.

I. All below grade construction joints shall incorporate the Masterflex 610 water
swelling waterbar with the following properties:
1. The cross section dimensions shall be 20mm x 10mm.
2. The waterbar shall be effective in both fresh water and brackish/sea
water.
3. The effective volume swell of the waterbar in contact with highly saline
sea water (salt concentration up to 20%) should not be less than 20%.
4. The waterbar should not transport water through the polymer matrix or act
as a capillary duct (Wick Effect).
5. The waterbar shall be installed with an adhesive from the same
manufacturer and not nailed in position.
6. Water pressure resistance within a construction joint shall be > 5 bar.

1.9. EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, for compliance
with requirements and other conditions affecting performance.

1. Verify that substrates to receive waterproofing are clean, sound, smooth, free
of fins and sharp edges, loose and foreign matter, oil and grease and
anything detrimental to waterproofing membrane. Pitted surfaces must be
repaired before membrane installation.
2. Notify Architect in writing of anticipated problems using waterproofing over
substrate.

3. Proceed with installation only after unsatisfactory conditions have been


corrected.

1.10. SURFACE PREPARATION

A. Before commencing Works of this Section and as Works of this Section proceeds,
sweep surfaces clean and remove debris, irregularities, standing water and any
adhering materials which would impair works.

B. Remove fins, ridges, mortar, and other projections and fill honeycomb, aggregate
pockets, holes, and other voids.

C. Prepare, fill, prime, and treat joints in substrates in accordance with


manufacturer’s recommendations.

D. Prepare, treat, and seal vertical and horizontal surfaces at terminations and
penetrations through waterproofing and at drains and protrusions in accordance
with manufacturer’s recommendations.

1.11. COMPARTMENTED, LOOSELY LAID SHEET INSTALLATION

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A. Extend membrane full height of basement walls and over entire horizontal
basement and ground floor area around tie beams. Installation to be as shown on
drawings. Extend membrane under trenches, pits and depressions. Accurately
align sheets and maintain uniform side and end laps of minimum dimensions
required. Stagger end laps.

B. Horizontal: Apply membrane onto surfaces as directed by manufacturer. Lay a


370 g/m2 non-woven needle punched polypropylene geotextile over blinding
concrete. Loose lay membrane over geotextile, compartmentalize by welding
PVC water stop at predetermined locations.

C. All lap joints of sheets, to be double seam welded, and pressure tested.
Thoroughly inspect the completed membrane at the end of each day’s work as
well as before the placement of concrete.

D. Have manufacturer’s technical representative thoroughly check all seams.


Repair faulty seams.

E. For all details of corners, membrane termination, pipe penetration, pile head
treatment and the like, refer to the technical documents and approved shop
drawings and provide reinforcing strips, collars, metal clamps, sealant, etc.

F. Make watertight seals to all items passing through the membrane such as ties,
anchors, pipes, etc. to overcome any water penetration, sealing details to be as
manufacturer’s recommendations.

G. Protection Screed: Apply 50 mm uniform thickness of screed over waterproofing


membrane, which is placed horizontally on the concrete blinding. Do not extend
the screed over concrete pile caps.

H. Protection Layer: Apply 370g/m2 non woven needle punched polypropylene


geotextile on all vertical and sloping surfaces to protect the waterproofing from
damages due to placing and the vibrating of the concrete and to reduce drag-
down on the membrane by the placing action of the concrete.

I. Apply full coverage and overlap geotextile where necessary.

J. Spot-adhere the geotextile to the membrane with daubs of adhesive of type


approved by the membrane manufacturer.

1.12. PILE HEAD TREATMENT

A. Ensure that adequate preparation has been carried out to the top of all pile caps
to provide a smooth and level surface to accept the membrane waterproofing.
Use Masterflow 980T proprietary pile re-profiling mortar from the same
manufacturer as the membrane system.

B. Dress the MASTERPREN BG waterproofing membrane up to the outer surface of


the pile reinforcement.

C. Encapsulate the membrane with MASTERFLOW 410 PLUS free-flowing epoxy grout.
10mm below the membrane and 20mm above the membrane extended to the
pile edge.

1.13. FIELD QUALITY CONTROL

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A. Visual inspection of the membrane should be made prior to covering with


protection layer to check for damage indicated by breaches in light coloured
signal layer.

B. Air pressure tests will be carried out on all double seam welds, acceptable
pressure drop in the channel between the two welds with starting pressure of 2
bar after minimum 300 seconds is less than or equal to 20%.

C. The applicator must be approved by the manufacturer and be able demonstrate


his participation in the manufacturers locally based training scheme

1.14. PROTECTION AND CLEANING


A. Do not permit excessive foot traffic or vehicular traffic on unprotected
membrane.

B. Protect waterproofing from damage and wear during remainder of construction


period.

C. Clean spillage and soiling from adjacent construction using cleaning agents and
procedures recommended by manufacturer of affected construction.

SYSTEM – B: LIQUID APPLIED WATER PROOFING

TYPICAL LOCATION: All Wet Areas and Terraces (as shown on Drawings or as specified).
Materials:
1. Fluid applied membrane: A two-component polymer modified bituminous
compound for protection against water moisture and humidity. The waterproofing
material shall be a fluid applied, two-component Styrene butadiene Styrene
modified bitumen compound, non-toxic with special hydraulically hardening
fillers, free from solvents and asbestos fibers to provide a durable, seamless
impervious and flexible membrane suitable for application on dry or wet surface.
It shall be applied by trowel/spray as per the manufacturer's specifications.
Membrane shall be minimum 1.5mm thick Approved product, NAFUFLEX 2K as
manufactured by MC-BAUCHEMIE MULLER, GER ANY or PROCOR by GRACE
Construction Products UK
Application strictly as per manufacturer's recommendations

SYSTEM – C: FOUNDATION TREATMENT

TYPICAL LOCATION: All Foundations above water table (as shown on Drawings or as
specified).
1. Bituminous Waterproofing:
All foundations are to be protected with 3mm liquid applied waterproofing. The
water proofing material is to be "NAFUFLEX 2K" or similar quality or approved
alternative as showing in the drawings.

TYPICAL LOCATION: All Foundations within water table (as shown on Drawings or as
specified).
1. Same as System A (Substructure Waterproofing).

SYSTEM - D: WATER PROOFING TO ROOFS

TYPICAL LOCATION: All Roofs (as shown on Drawings or as specified).

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Proposed COMBO-ROOF water proofing system shall include following materials


and works to be supplied and installed by an approved manufacturer (ROOF
CARE CO.LLC.) with life time guarantee of 25 years.

1. Roof slab shall be inspected by a roofing specialist from the manufacturer’s


office and confirm acceptance of the roof for application of the COMBO-
ROOF waterproofing system.

2. Clean the roof using compressed air to make sure substrate is free of dust and
debris.

3. Supply & spray apply POLYFOAM polyurethane complying with BS 5241 – part
1 at an average thickness of 70mm over the entire roof area including the
upstand to a height of max. 200mm or as approved by the engineer.

4. Supply & spray apply POLYTEX over the entire foam area and allow to dry for
48 hours.

5. Flood Test the roof for a minimum period of 48 hours.

6. Supply & lay POLYFAB protection layer over the entire roof area.

7. Supply & fix POLYBOARD expansion joint filler boards in slope and in panels.

8. Supply & lay protective screed in panels and cure as per standard
procedures.

9. Supply & apply POLYBOND PVA bonding agent to all corners and upstands.

10. Prepare angle fillet all around parapet and upstands using sand cement
mortar.

11. Supply & apply POLYSEAL1 PU Polyurethane sealant to all construction joints
including backing rod.

12. Supply & spray apply POLYFLEX - COMBO over the entire roof area including
upstands and allow to dry for 48 hours.

13. Final inspection shall be carried out and THE MANUFACTURER SHALL ISSUE A
LIFE TIME GUARANTEE OF 25 YEARS.

A. Procedure and Scope of Work

1. Upon casting and complete curing of roof slab, manufacturer’s engineer shall visit the
site to inspect the roof and accept the roof for waterproofing and heat insulation
works. A preliminary site inspection shall be carried out and any further preparation
work if required shall be brought to the attention of the main contractor. Prior to
commencement of roof waterproofing works, main contractor shall make sure
following conditions are met:

1.1. All joints existing between roof slabs other than expansion joints provided shall be
filled with mortar.

1.2. All electrical conduit and other service entries to slab shall be closed with mortar.

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1.3. Sides of electrical conduits and service entries shall be sealed with mortar.

1.4. Rain water pipes shall be in place at specified height as per slope.

1.5. Vertical parapet wall shall be plastered to the required height.

1.6. Roof door threshold shall be in place.

1.7. AC or water pipe sleeves shall be in place at a minimum height of 200mm.

1.8. All other works on the roof shall be completed prior to commencement of
waterproofing works.

2. On acceptance of roof from the main contractor, application crew of the approved
manufacturer shall visit the site to commence mechanized cleaning operations using
compressed air to free the entire substrate from dust and any other loosely lying
particles.

3. On completion of cleaning works, other preparatory works shall be undertaken like


covering of parapet wall and other utilities fixed on the roof to avoid the risk of over
spray.

4. Upon completion of preparatory works COMBO-ROOF system application shall


commence where a combination of Polyol & Isocynate is sprayed onto the roof slab
including upstands using Gusmer’s (USA) combination equipment. The spray applied
system forms an impermeable waterproofing cum insulation layer with high thermal
resistance, closing all pores and cracks that exists in the roof slab.

5. On completion of polyurethane foam application, POLYTEX acrylic liquid waterproof


coating shall be applied over entire foam using airless spray equipment to form a
uniform coating of maximum thickness 800 microns.

6. Once acrylic coating is completely cured for 48 hours, manufacturer’s Engineer shall
visit the site to inspect the works completed and carry out a flood test for 24 hours.
On successful completion of flood test a test report shall be prepared and
maintained for records.

7. Upon successful completion of flood test, water shall be removed and POLYFAB geo-
textile membrane shall be laid as a protection layer over the entire roof area prior to
commencement of screeding works.

8. Manufacturer’s Engineer shall make level markings for screeding at site and screeding
crew of the manufacturer shall commence the paneling work using POLYBOARD
expansion joint filler board and pre-mixed cementitious adhesive mortar to attain the
desired slope levels as indicated in the approved drawing.

9. Protective screed shall be laid in panels and angle fillets done after application of
POLYBOND PVA bonding agents to the corner surface and being on tack free
conditions of size 100x100mm and cured as per standard procedures. Screed to falls
1:150 minimum recommended.

10. Once screed is completely cured, all construction joints shall be opened and treated
using heavy duty POLYSEAL1 PU Polyurethane Sealant and backing rod for
accommodating movement of the concrete during expansion and contraction.

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11. Once sealant applied is completely cured, POLYFLEX - COMBO acrylic cementitious
waterproof coating shall be spray applied over entire screed including upstands to
form a uniform coating of maximum thickness 1200 microns.

12. Once the final coat is completely cured for 48 hours, manufacturer’s Engineer shall
visit the site for final inspection and a LIFE TIME GUARANTEE OF 25 YEARS shall be
issued.

13. 300x300mm Non-slip terrazzo tiles laid in pattern on cement mortar bed (1:4) and
grouted with color epoxy grout to Architect's approval.

3.0 EXECUTION OF WATER PROOFING WORK - GENERAL

1. 0 EXECUTION

1.1 INSPECTION
1. Ensure substrates are dry, clean, smooth, and free of matter, conditions
detrimental to bond, and performance of the membrane.

2. Verify that substrate and concrete blinding substrate are smooth, sound and
suitable to accept waterproofing.

3. Ensure all items to be installed by other trades, which require penetrations


through the waterproofing membrane are placed prior to the application of the
membrane.

1.2 PREPARATION
A. General
1. Comply with membrane manufacturer's instructions for preparation of
substrate.
2. Sweep substrate as necessary to remove laitance, loose materials, and other
contaminants, which will have detrimental effect on membrane. Grind smooth all
concrete ridges and irregularities.

3. Fill voids and cracks in substrate as recommended by membrane


manufacturer. Make substrates smooth.

4. Prime vertical substrates and other substrates where membrane is to be applied


as recommended by membrane manufacturer for optimum adhesion of
materials. Allow primer to dry minimum 24 hours before application of the
membrane waterproofing.

5. All horizontal areas shall have 75 mm thick blinding to receive the membrane
application.

6. All pipe penetrations shall be fitted with an approved pipe sleeve with a
welded flange bolted and sealed to structural concrete.

7. Groove or approved provision for membrane termination at grade shall be


available.

8. All external corners shall be rounded or chamfered. All internal corners shall
receive a mortar fillet of size 40x40 mm or as directed / manufacturer's
recommendations.

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3.3 INSTALLATION
A. MEMBRANE:
1. Install membrane in strict compliance with manufacturer's instructions

2. Apply membrane free of wrinkles and free of wavy edges.

3. Extend membrane full height of basement walls and 0 er entire horizontal


basement and ground floor area around tie beams, under slab on grade etc. as
shown on drawings. Extend membrane under trenches, pits and depressions.

4. Apply membrane fully torched onto surfaces as directed by manufacturer.

5. All lap joints of sheets, to be torched and welded, with 100 mm side laps and
end laps fully torched. Apply heat to both sides of the overlaps in proper order
and immediately press the overlaps tight.

6. Have subcontractor's technical representative thoroughly check all seams.


Repair faulty seams.

7. For all details of corners, membrane termination, pipe penetration, pile head
treatment and the like, refer to the technical documents, approved shop
drawings, and provide reinforcing strips, collars, metal clamps, sealant, etc as
required.

8. Pockets: The building on horizontal surfaces could settle. For the membrane to
accommodate this future movement, form a continuous 75 mm x 75 mm pocket
in the concrete blinding where the blinding butts the concrete on the vertical
surfaces. Loop the horizontal membrane into the pocket and seal to the vertical
membrane.

9. Extend membrane under bases before columns are placed and make
watertight seal to all anchor rods passing through the membrane.

10. Make watertight seals to all items passing through the membrane such as ties,
anchors, pipes, etc. to overcome any water penetration.

11. Use special sealants such as STOPAQ to seal cable and pipes through
preinstalled sleeves.

3.4 PROTECTION SCREED


Apply 50 mm uniform thickness of screed over waterproofing membrane, which is
placed horizontally on the concrete blinding. Do not extend the screed over
concrete pile heads.

3.5 PROTECTION BOARD


1. Apply protection board onto membrane on all vertical and sloping surfaces to
protect the waterproofing from damages due to placing and the vibrating of the
concrete, and to reduce drag-down on the membrane by the placing action of
the concrete.

2. Apply full coverage and butt joints between boards, to moderate contacts.

3. Spot adhere the protection boards to the membrane with daubs of adhesive of
type approved by the membrane manufacturer. Alternatively, torch the
protection board to allow bitumen to ooze out and press the board against the
membrane to ensure good adhesion.

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4. At locations where pockets are provided in the concrete blinding to accept


the looped membrane, extend the protection board over the pockets, prior to
placing the protection screed.

3.6 DRAINAGE I PROTECTION SHEET (Against Backfill)


1. Secure the drainage/protection sheet to the membrane strictly In accordance
with manufacturer's instruction without damaging the membrane.
Guarantee:
Guarantee for the water proofing system (material and application) to be
provided for 20 years backed up by Main Contractor in approved format.

SECTION 8.00: THERMAL AND MOISTURE PROTECTION ACCESSORIES AND MISCELLANEOUS


ITEMS

MATERIAL DESCRIPTION MANUFACTURER

Water proofing A multi component single pack water proofing David Ball Middle
For STP, holding compound for water plasticizing, permeability, East Ltd.,
tanks and other reducing, tanks, STP, holding corrosion-inhibiting PO Box 8240,
fluid retaining admixture. 'Pudlo' or tanks and other fluid Sharjah
structures equivalent. Or equiv.

Admixture system "Pudlocwp" as manufactured by


David Ball Group pic U.K. or similar approved and
applied in accordance with the manufacturer’s
instructions. Water bars as per detailed
specifications of manufacturer.

Damp Proof Bituminous damp proof courses (DPCs) to Ruberoid UK/


Course: conform to British Standard specification BS 6398:
1983 - Pluvex M/s Emirates
Specialties,
P.O. Box 3880
Dubai or
approved equiv.

All works to be done as per recommendation of the manufacturer, relevant


specifications & standard applicable codes of practice.

Additional reinforcing membranes are to be provided at all internal/external corners or as


recommended by manufacturer.

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SECTION 9.00: EXPANSION CONTROL (if required)

PART 1
GENERAL

1.01 Summary
A. Provide all labor, materials, equipment and services, and perform all
operations required for complete installation of Expansion Control and related
work as indicated on the drawings and specified herein
B. Work Included: The work of this section shall include, but not be limited to
the following:
1. Floor expansion joint cover assemblies

1.02 Quality Assurance


A. Materials and work shall conform to the latest edition of reference
specifications specified herein and to all applicable codes and requirements of
local authorities having jurisdiction.

C. Loading Characteristics:
1. Standard Floor Covers: Unless specified elsewhere, shall be
designed to withstand a minimum load of 500 Ibs. without damage or permanent
deformation. Heavy duty covers should withstand a point load of 2,000 Ibs.
1.03 Submittals
A. Product Data: Submit copies of manufacturer's latest published literature
for materials specified herein for approval, and obtain approval before materials
are fabricated and delivered to the site.

B. Shop Drawings: Submit shop drawings for work specified herein for
approval and obtain approval prior to fabrication and shipment of materials to
the job site.
1. Shop Drawings showing full extent of expansion joint cover
assemblies; include large scale details indicating profiles of each type of
expansion joint cover assembly, splice joints between sections, joinery with other
types, special end conditions, anchorage's, fasteners, and relationship to
adjoining work and finishes. Include description of materials and finishes and
installation instructions.

C. Samples: Samples of materials specified herein shall be submitted for


approval, and approval obtained before materials are delivered to the site.
Samples shall include the following:
1. Samples for each type of metal finish indicated on metal of same
thickness and alloy to be used in work. Where normal color and texture variations
are to be expected, include 2 or more units in each set of samples showing limits
of such variations
2. Samples of each type of flexible seal to be used in work with color
samples as above

1.04 Delivery, Storage and Handling


A. Exercise proper care in the handling of all work so as not to injure the
finished surface, and take proper precautions to protect the work from damage
after it is in place.

B. Deliver materials to the job site ready for use, and fabricated in as large
sections and assemblies as practical. Assemblies shall be identical to submitted
and reviewed shop drawings, samples and certificates.

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C. Store materials under cover in a dry and clean location off the ground.
Remove materials that are damaged or otherwise not suitable for installation from
the job site and replace with acceptable materials at no additional cost.

1.05 Project Conditions


A. Where necessary, check actual locations of walls and other construction
to which work must fit, by accurate field measurements before fabrication. Show
recorded measurements on final shop drawings and coordinate fabrication
schedule with construction progress to avoid delay of work.
PART 2

EXECUTIONS

2.01 Examination
A. Make a thorough examination of all surfaces receiving the work of this
Section and before starting the installation, notify the Architect, in writing, of any
defect which would affect the satisfactory completion of the work of this section.

2.02 Preparation
A. Examine the Contract Drawings and specifications in order to insure the
completeness of the work required under this Section.

B. Verify all measurements and dimensions at the job site and cooperate in
the coordination and scheduling of the work of this Section with the work of
related trades, with particular attention given to the installation of items
embedded in concrete and masonry so as not to delay job progress.

C. Provide all templates as required to related trade for location of all


support and anchorage items.

2.03 Installation
A. In addition to requirements of these specifications, comply with
manufacturer's instructions and recommendations for all phases of work, including
preparation of substrate, applying materials, and protection of installed units.

B. Set floor covers at elevations to be flush with adjacent finished floor


materials. If necessary, shim to level, but ensure base frames have continual
support to prevent rocking and vertical deflection.

2.04 Cleaning and Protection


A. Do not remove strippable protective material until finish work in adjacent
areas is complete. When protective material is removed, clean exposed metal
surfaces to comply with manufacturer's instructions.

SECTION 10.00: SPECIALTIES, ACCESSORIES, CHEMICALS ETC.

1. Pre-construction anti- Chemical - Pyrethroid Based


termite treatment
Application strictly as per manufacturer's
recommendation & by approved sub-
contractor.

Guarantee 10 years along with


consequential damages, if any, due to

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termite damage after treatment.


(Guarantee to be backed up by main
contractor).

Location - for all structures in scope of works.

Sub-contractor to include for one inspection


every year for the entire guarantee period.

2. Mechanical Galvanized iron heavy duty Type to suit HILTI or approved


anchors/ adhesive application. equivalent
anchors I pipe rings (
with rubber inlay)1 Location: Suspension of services, fixing of
system for channel mechanical equipment to foundation etc.
installation all as required at site and as directed.

(Note: to be fire rated wherever required).

Sub-strata preparation & application strictly


as per manufacturer's recommendations.

Product guarantee to be valid for building


lifetime (backed up by main contractor).

3. Fire foams I fire-stop Preformed PU foam plugs, fire-stop coatings, HILTI or approved
systems / fire-stop bricks, fire-stop jacket with fire-rating equivalent
intumescent strips as required by relevant codes & to suit
(For services passing application.
through fire rated walls
etc.) Fire stop systems will be as per the
[All fire stop systems requirements and to the Engineer's approval
required in construction and manufacturer's recommendation.
joints, openings or
penetrations for Sub-strata preparation & application strictly
MEP in all fire walls or as per manufacturer's recommendations.
structural elements to
be by the Main Product guarantee to be valid for building
Contractor] lifetime (backed up by main contractor).

4. Bitumen BCR Alpex Joint FiL


impregnated
fibreboard joint filler. Compressible non-extruding fibreboard
expansion joint filler.

Thickness - as required.

Location - as shown on drawings.

5. Polythene sheet 1000-gauge sheet.


(vapour barrier) Density: 0.015 - 0.020

6. BRC Mesh Type as specified on drawings.

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7. Door frame guards Pawling, USA

Type -1 -heavy- DFG-30 color coordinated


Pro-tek duty rigid vinyl doorframe guard over
aluminum retainer. Size - 4 feet high &
location as mentioned on drawings.

Color to Architects approval.

Installation strictly as per manufacturer


recommendations.

Guarantee 5 years.

8. Door edge guards Pawling, USA

Type -1 - DES-193 durable stainless-steel satin


finish door edge guard. Size - 4 feet high &
location as mentioned on drawings.

Installation strictly as per manufacturer


recommendations.

Guarantee 5 years.

9. Mirrors Anti-fog mirrors. Belgium makes - 8mm thk.


15t quality with 20mm beveled edges.

Guarantee - 10 years for material (backed


up by main contractor).

Fixing - with stainless steel dome screws or


concealed SS brackets

10. Silicon sealant for Dow corning 918. One component flexible
sealing around sanitary silicone sealant with fungicide.
ware/fitting etc.
Application strictly as per manufacturer's
recommendation. Color to Architects
approval.

11. Closed cell BCR


Polyethylene foam
back-up rod for Size as required.
expansion joints. Installation strictly as per manufacturer's
recommendation.

12. Coating inside MASTERSEAL 380 BASF construction


pantry extract I toilet chemicals UAE
extract I fresh air I The system shall consist of 2 coats of above LLC. or approved
material spray applied (wet-on-wet). equiv ..
Substrate preparation & application strictly
as per manufacturer's recommendation.

Note: Prior to application of above coating,

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all block work shaft walls only to receive


sand cement render [1 complete vertical
side of shaft, if it is partial RCC & partial
block wall.

13. Polycon Water Tank Polycon Water Tank including all accessories Polycon Gult LTD.,
as per the drawings and Architects Approval or approved
equivalent
Code Nos.:
1nos. – PGV 200
1nos. – PGV 150

Capacities:
2000 Us Gallons
1500 US Gallons

Dimensions: as per manufacturer and


Architect’s approval

14.

SECTION 11.00: EQUIPMENTS

MATERIAL DESCRIPTION MANUFACTURER


Elevator Machine Room-Less Passenger Scenic Elevator. As As per vendor List
per the drawings and architect’s Approval

Structural Clear Dimension: 2275mm X 1750mm

Machine for Scope of work: As per approved


Vehicular Gate Remote Operated Mechanical + Manual vehicular supplier
steel gate. As per approved drawings and
Architect’s Approval.

Clear Opening: 6000 mm


Material: external type ip rated system.

SECTION 12.00: ALUMINUM WINDOWS

MATERIAL DESCRIPTION MANUFACTURER


Technal or
Aluminum Frame All exterior windows are composed of insulated approved
Glazed Windows aluminum section. Windows shall be made from equivalent
inc. Fully Aluminum with brushed (satin) finish or electrostatic
Louvered polyester powder coated aluminum in
Windows accordance with drawing.

They shall be of the dimensions and sizes shown on


the window and schedule, but it is required to
perform actual site measurement to avoid
discrepancy and supplied and installed by a
recognized system manufacturer or authorized

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agent.

The system is subject to approval based on strength


of section, quality of jointing and an approved
powder coating sub contractor.
The aluminum window frame systems are to be
from Technal or approved equivalent.

All ironmongery is to match in color, finish, etc. All


windows and doors shall be fitted with purpose
made locking devices. Locks, latches and bolts
must be provided with suitable striking plates,
keeps, etc. Samples shall be submitted for
approval by the Architect/Client. All opening doors
and windows are to be fitted with suitable draught
seals.

Exterior Windows generally are to comprise of an


outer layer of 6mm tempered clear glass 12mm
gap and inner layer of 6mm clear glass /
sandblasted formed into a sealed double-glazing
unit. The inner layer of those units with glass
1000mm or less above the floor is to be laminated.
The outer layer is to be tempered glass.

The windows are to be protected when installed


with tape to prevent damage. This is to be
removed on completion of the works and the
whole of the frames and glass are to be left clean.

Frames are to be sealed to the surrounding


openings internally and externally with an
approved silicon mastic.

The Contractor for this work shall provide all labor,


materials equipment and supervision required for
all glass and glazing, aluminum windows, doors,
and skylights frames and related items as shown on
the drawings and herein specified.

All windows and skylights shall be installed by


qualified and experienced workmen. The
Contractor may be required to provide evidence
of experience and a list of prior installations
undertaken by the workmen. The installation must
be in accordance with all relevant British
Standards.

The contractor/supplier must thoroughly protect all


materials during transportation to site and storage
at site to prevent damage of any nature.

The contractor shall submit for approval shop


drawings showing all details, layouts, thickness of
metal, jointing expansion joint spacing, and
procedures to be followed during installation. The

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drawings shall identify fixing types and spacings,


and blockings required to be furnished by others for
fixing purposes.

SECTION 13.00: DOORS

1.0 WOODEN DOORS

MATERIAL DESCRIPTION

Timber Doors For specification and finish to the External and Lindner or
Internal timber doors refer. Architectural drawing. approved equiv.

Solid doors unless otherwise specified to be flush


panel doors. 44mm thick faced with WBP ply.
Hardwood lipped on all edges. Hardwood frames
shall be fixed to grounds, plugged, screwed and
pelleted. All frames and lipping’s are to be planed
and fully rubbed down with no splits or shakes. All
doors painted to architect’s approval - prepared
and painted with two undercoats and one gloss
finishing coat, all applied by airless spray.

External Wooden External Wood Doors are to be teak solid wood


Doors including wood frame, architrave faced ply flush
door framed in teak. Include for suitable non-
corrosive type weather stripping to these doors.
Installation strictly as per manufacturer's
recommendation and consultant's approval.
All materials for the cladding and substructure are
subject to engineer’s approval.

Internal Wooden Internal doors are to be as described on the


Doors schedule, and unless otherwise specified to be
semi-solid timber core with solid timber to take
mountings of locksets etc. To be faced with teak
veneered ply, and lipped with ash. Allow for 3
mm aluminum strip at thresholds for junction
between finishes.

Frames Frames are to best quality finished grade teak. The


frames shall be fixed to grounds, plugged,
screwed and pelleted. The doorframes and
lippings are to be planned and fully rubbed down
and no splits or shakes will be permitted. An
aluminum threshold strip shall be provided.

Other doorframes are to be of hardwood,


generally as above and sanded to take paint
finish.

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SECTION 14.00: IRONMONGERY

PART 1 GENERAL

1.1 DESCRIPTION

1.1.1 Scope.
It is the intent that this section shall provide for the supply of all items of finishing hardware
and adequately service this project as indicated in the Hardware Schedule and the
drawings.

1.1.2 WORK INCLUDED


Supply of finishing hardware as scheduled including Hardware Schedule-Hardware Sets
reviewing in conjunction to latest revision of Drawings and Specifications.

1.1.3 General requirements.

1.1.3.1 Door hardware and furniture shall be approved types, suitable for the location
and the intended function of the doors, in accordance with the Product
Information and relevant Standards.
1.1.3.2 Submit Product Information, and Control Samples if directed.
1.1.3.3 Verify correct handing, internal external application, compliance to fire rating
requirements, if applicable, and suitability of Hardware with the door type and
door/frame construction, floor levels, door swing limits for all Hardware items
before commencing.
1.1.3.4 Include fixings, striker plates, shims, and escutcheons for a complete installation,
whether indicated or not.
1.1.3.5 Unless otherwise indicated, door hardware shall enable escape from the inside of
the room or area contained by the door hardware.
1.1.3.6 Door furniture shall be suitable for use with the lock or latch to which it is installed.
Include key-ways, key-hole plates, turn-buttons, cut-outs, roses, plates and
escutcheons required by the lock or latch type, for a complete installation,
whether indicated or not.
1.1.3.7 Unless the door furniture is indicated separately for each side of the door, supply
furniture as a paired set for both side of the door. Furniture fixings on the outside
face of doors shall be concealed by fixing through the door from inside or by
other appropriate methods.
1.1.3.8 Unless otherwise indicated, door hardware shall be manufactured from cast,
forged or machined brass with electroplated finish or stainless steel, including
corrosion-resistant components, in accordance with the relevant standards.

1.1.4 Related trades.


Coordinate the work of this trade with the base-structure, services and adjacent work.
Coordinate with:
 STEEL DOORS AND FRAMES
 WOOD DOORS
 TEMPERED GLASS DOORS, SCREENS, PANELS AND BALUSTRADES
 ALUMINUM FRAMED INTERIOR AND EXTERIOR GLAZED AND LOUVERED
SCREENS, DOORS AND FRAMES.
 CURTAINS WALL, EXTERIOR ENTRANCES
 SLIDING DOORS
 SIGNAGE

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 ELECTRICAL SERVICES for power and control wiring for electric, electro-
magnetic and electronic strikes, locks, detectors, controllers and similar
devices.
 SECURITY SERVICES

1.1.5 Related Documentation.


Refer to:
DRAWINGS for locations and extent.
MATERIAL/PRODUCTS SCHEDULE for finishes selections.
DOOR SCHEDULE.
FIRE ENGINEERING REPORT for doors, if applicable.
ACOUSTIC REPORT for doors, if applicable.

1.2 REFERENCES

1.2.1 General
Comply with the current edition of all relevant standards to include:

No. of Doc. Title


EN 1670 Corrosion resistance
EN 12209 mechanically operated locks, latches and locking plates.
EN 1303 Cylinders for locks
EN 1935 Single axis hinges
EN 1154 Controlled door closing devices
EN 1155 Elec. Powered hold open devices for swing doors
EN 1158 Door coordinator devices
EN 1906 Lever handles and knob furniture
EN 1125 Panic exit devices operated by a horizontal bar
EN 1527 Hardware for sliding doors and folding doors
EN 12365 Gaskets and weather stripping
EN 1634 Fire Testing of door and shutter assemblies.

The BHIF (Builders Hardware Industry Federation) code of practice for hardware for timber
fire and escape doors.

All fire and life safety codes shall be met as required by the authority having
jurisdiction.

1.3 SUBMITTALS

1.3.1 Prepare and supply 6 copies of a completely detailed hardware schedule. The
schedule will list all the doors by number, size, hand and degree of opening.

1.3.2 Indicate the handling of each door and the degree of swing. In case of pairs of
doors, indicate the active door. Schedule to indicate the material, finish,
dimensions, and details of fastenings each hardware.

1.3.3 The schedule shall indicate the manufacturer’s name and the article numbers.

1.3.4 Submit samples as each hardware type is specified finish and the appropriate
fasteners.

1.3.5 Provide with templates and hardware schedule, original catalogue cuts of all the
hardware scheduled.

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1.3.6 Submit template information to the contractor for distribution to related trades.

1.3.7 Submit a key schedule for review with the consultant and the client.

1.3.8 Approved samples may be incorporated in the works unless otherwise instructed
by the architect.

1.3.9 Submit affidavits to verify that hardware in each case has been installed in the
correct location and that it is operating correctly.

1.4 QUALITY ASSURANCE

1.4.1 The supplier of finishing hardware shall be regularly involved in the sale and
distribution of Builder’s Hardware for commercial projects of this nature.
1.4.2 The supplier shall employ a qualified Architectural Hardware Consultant (A.H.C.)
or Dip GAI (Guild of Architectural Ironmongers) to supervise all the issues related
to doors and doors hardware. The Hardware consultant will be responsible for
architectural submittals, samples submission, to review Hardware sets in
conjunction with Drawings, specifications, statuary rules, international standards
such as Life Safety code and Disability Act. The Hardware consultant should also
look after material deliveries to site, making sure right material is delivered,
marked and packed.

1.5 DELIVERY, STORAGE AND HANDLING

The supply shall ensure that deliver of proprietary packaged products in the
manufacturer’s original packages and containers with labels intact and legible, including
installation instructions, templates and detailed delivery dockets. Packaging of hardware
shall be (in):
 Complete individual sets for each door.
 Separate dust and moisture proof packages.
 Clearly labelled to show intended locations.
 Complete with required fixings.

1.6 WARRANTY

All hardware shall be guaranteed for a period of one year from the date of issue of
completion certificate. Lever handles to be guaranteed for a period of five years from
the date of issue of completion certificate. Material shall be covered against
manufacturing defects or breakage, will-full damage excluded.

The warranty shall include particular reference to failure of, or due to, the following:

 Correct selection for required location performance


 Correct functioning of moving parts.
 Structural adequacy.
 Chipping, fading, excessive wear or delamination or other deterioration of
finishes.
 Fixing and connectors including stripped threads and damaged heads.
 Integrity of seals.
 Sagging, slackness or looseness of knobs and handles due to wear,
relaxation of springs, stripped threads, or any other cause.

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The warranty shall include an undertaking that spare parts and replacement items will be
available for sale off-the-shelf, or with a lead time not exceeding four weeks from date of
order, for a period not less than the warranty period.

Warranty shall be accompanied by a current retail price list properly identified and
dated.

The warranty shall include an undertaking with respect to price control for the following
items:
 Replacement keys.
 Replacement cylinders.

1.7 MAINTENANCE INSTRUCTIONS

1.7.1 Provide maintenance data, parts lists and manufacturer’s instructions for
installation and maintenance for each type of hardware including door closer,
lock case, exit devices, etc.
1.7.2 Provide 3 nos. copies of catalogues for all hardware used for incorporation into
maintenance manual. Only original catalogue shall be used.

1.8 SELECTION

In as much as the items in the hardware schedule represent the Architect’s / Engineer’s
selection pertaining to weight, method of fixing, design, finish, and function, alternatives
will only be considered if, in their opinion, it equals or exceeds the set standard and
quality of the hardware.

PART 2 PRODUCTS

2.1 MANUFACTURERS
Manufacturers: Products listed in the hardware schedule are from the manufactures listed
below.

Dorma GmbH +Co KG Lock cases, Cylinders, Door


P.O. Box 4009 Closers and Floor Closers,
D-58247 Ennepetal, Lever handles, Pull handles,
Germany Floor stops, TV Locks, EM
Magnets, Door Contact etc.
Dorma Architectural Door Closers, Exit Devices.
Hardware
DORMA Drive, Drawer AC,
USA.

Dorma Gulf Door Control Hinges


FZE
PO Box 17268
Jebel Ali Free Zone South
Dubai, UAE
Dorma Productions GmbH Door Closers, etc.
No.2 Jalan Terusan, Jurong
Singapore 619285
National Guard Products Weather Strip, Threshold
(NCP)
P.O.Box 753430 (38175)

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4985 E. Raines Road


Memphis, TN 38118
GIESSE s.p.a. Flush Bolts for Aluminium
Via Leonardo Da Vinci Doors
320/414 40060 Villa
Fontana di
Medicinia – Bologna – Italy
Trimco Door pulls, push plates,
Triangle Brass Kick/Mop plates, Dust proof
Manufacturing Company, strikes, flush bolts and
INC. accessories.
3528 Emery St. PO Box
23277
LA, California 90023, U.S.A.

2.2 HARDWARE ITEMS

2.2.1 HINGES
Hinges and screws shall be suitable approved types and sizes.

Submit product information, and Control Sample if directed.

Coordinate with door and frame manufacturer for correct location of hinge recesses and
screw holes.

Hinges shall be Dorma type 3094F, suitable for the location and the intended function of
the doors, including size and weight of the door, door swings and wind pressure, in
accordance with the product information and relevant standards. Hinges to conform to
EN 1935, Grade 13.

Hinges shall of a suitable type to match other items on the door, unless otherwise
specified, hinge sizes to be 101.6mm x 101.6mm x 3mm. All hinges shall be fire rated,
independently tested and certified and CE Marked.

Where specified for external outward opening doors, 3094F NRP hinges shall be used.

Aluminium hinges are not acceptable.


For Aluminium doors use Dorma LM hinges type B22, 2 or 3 parts hinges as per weight and
size of door with Eccentric bearing bins with door clearance adjustment feature after
installation.

2.2.2 DOOR CLOSERS


Door closers and controllers shall be approved types, suitable for the location and the
intended function of the doors, including size and weight of the door, door swings and
wind pressure, in accordance with the product information and relevant standards. All
door closers to comply with EN 1154.

Where the Fire rated doors are to be used by public, door closer should be Cam-action
mechanism, to comply with the maximum opening force needed of 22.5 N at 30-60
degrees as per approved document M 2004 and simultaneously comply to minimum
closing force as per BS 8300:2001 and comply to DIN SPEC 1104/CEN/TR 15894-2009-12
(DIN SPEC 1104 advises the application of manually-operated fittings that reduce the
opening resistance of a door by around 40% in the sweep range from 2 to 60 degrees
thus to facilitate effortless door operation for children, the elderly and disabled people by
enabling door to be opened with 40% less effort as compared to convention door

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closers) Submit product information, and Controlled Samples if required by the


consultant.

The door closers should be installed on the push side of doors opening to exterior. Where
floor stops cannot be used, use Dorma Type 8616 door closers with Parallel Arm door
Saver for push side installation and Integra Stop Arm for pull side installation to control
opening of the door and prevent damage to the door leaf and adjacent walls.

For Non public areas, use TS73V, rack and pinion spring strength adjustable overhead
closer, non handed, hydraulic control from 180 degree, thermo-constant, pressure relief
valve, separate sweep and latch value, self adjusting back-check for standard or fame
installation on interior doors up to 1100mm wide doors. Finish as specified in hardware
schedule. For external or heavy doors use TS83, rack and pinion door closer.

For corridor doors, and doors having public area on both sides, use concealed Cam-
Action door closer Dorma type ITS96 integrated in the door leaf or frame, tested to
EN1154A, with rapidly decreasing opening torque. Closing strength, closing speed and
latch action adjustable, non handed, with slide channel G96N20. For non fire rated doors,
where required, use hold open unit integrated in slide channel arm RFG96N20. For fire
rated doors, where required, use Electro-mechanical hold open EMF 24V DC tested to
EN1155. For double doors where required, use Door co-ordinator G96GSR integrated in
slide channel arm tested to EN1158. complete with slide track and arm. Door closer to be
CE marked.

Door closers to have built in manual hold open feature where required except for fire
rated doors. Uses integral electromechanically hold open function with closer where hold
open is needed in fire doors. Electromechanical hold open door closers need to close
the door automatically in case of fire alarm or power interruption.

Double rebated doors to have door closers with integral co-ordinators GSR for sequential
closing of doors.

Door closer to be of EN size 2-4 for doors up to 1100mm wide and 80kg weight.

Door closer to be of EN size 2-6 for doors up to 1400mm wide and 120kg weight.

Door closer to be of EN size 7 for door up to 1600mm wide and 160kg weight.

Where practicable, surface mounted closers shall be concealed from view by mounting
inside rooms and stairwells. Do not fix closer to the visible side of public corridors, foyers or
the like. In case it is desirable door closer not to be seen from both sides, Concealed type
door closer to be used which is installed inside the cut out on frame or door and the
closer is not visible from both sides of the door.

2.2.3 FLOOR CLOSERS


Floor closers and controllers shall be approved types, suitable for the location and the
intended function of the doors, including size and weight of the door, door swings and
wind pressure, in accordance with the product information and relevant standards. Floor
closers to conform to EN 1154.
Submit product information, and Controlled Samples if required.
For door where floor closer is indicated or required, the floor closer to be Universal non-
handed floor spring Dorma type BTS 80. Floor closer to be suitable for single and double
door up to 300kg of door leaf weight. Floor closer to have adjustable closing speed,
adjustable closing action, back check and hold open feature.

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The cover plate to be stainless steel, suitable for both left and right handed doors. Single
action doors to have spindle with 3 degree offset for securely closing the door in windy
conditions.
Where need, the floor closer to be installed with Terrazzo pans and interchangeable
spindles to allow insertion of floor finish material in the pan to avoid sight of cover plates.
Sealing compound to be used where there is chance of water reaching to the door
closer body.
When used for fire rated doors, floor closer have to be tested and certified by accredited
internationally known fire testing laboratory. In case of hold open or free swing feature in
floor closer, the closer should close the door automatically in case of fire alarm or power
interruption.
The selection of the floor is to be considered in conjunction with the manufacturer’s
recommendations for selecting the right size for the floor closer.
Floor closers to be installed on fire rated doors are to be CE Marked.

2.2.4 LEVER HANDLE SETS


Lever handles shall be approved types, suitable for the location and the intended
function of the doors.
Submit product information, and Controlled Samples if required.
Lever handle to be OGRO 8830 handle, with OGRO 6501 rose and OGRO 6612
escutcheon. OGRO 7122WC for water closet doors with indicator. Sets to conform to EN
1906 category 4 for high level of usage in public area, with 5-year guarantee. The lever
handle, roses and escutcheons to be in satin stainless steel finish.
Lever handles to be with 8mm spindle, secured by non reversible spring clips into
serrations located on spindle. The back plates to be of steel base and have extended
depth, strong enough to transmit forces to the door leaf, and have a compensating
collar with spring clip for easy but secure snap in installation. Fixing bolts to be back-to-
back fixing, M5 bolts, with steel support lugs for precise retention of the assembly position
and slip-free fitting of the furniture set to the door leaf.

2.2.5 PULL HANDLES


Pull handles shall be approved types, suitable for the location and the intended function
of the doors.
Submit product information, and Controlled Samples if required.
Pull handles to be Dorma TG9355, TG9304, with single side and back to back fixing as
specified.

2.2.6 MORTISE LOCKS


Locks and latches shall be approved types, suitable for the location and the intended
function in accordance with the relevant standards.
Locks and latches to conform to EN 12209. Submit product information, and Control
Samples if directed.
Unless otherwise indicated, locksets and latch-sets shall be mortise type. Use only
proprietary strike plates nominated for the required locks or latches.
All latch-sets and locksets shall be from one manufacturer, unless otherwise indicated.
Locks to be Dorma type 132 for dead bolt, Dorma type 771 for non fire rated doors,
Dorma 752F for fire rated doors, Dorma type 775 for Bathroom/WCs. For doors where only
latching is required use, Dorma type 115-latch lock. For narrow style doors use, Dorma
type 952, and type 917 dead bolt where specified.
Lock case to be sealed and zinc plated. Nickel Plated Latch and/or bolt. Bolt projection
to be double throw, 20mm, with 8mm square steel follower mounted in drawn steel
bushes. Springs and other moving parts not fabricated from brass shall be corrosion-
resistant steel alloy or stainless steel. The fore ends to be 24mm width, square edges, of
stainless steel material in satin finish. Locks to be for euro profile cylinders with 55mm back
set. For narrow stile doors the lock back set to be less than or equal to 35mm. Latch
should be steel material for Fire rated doors.

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High frequency doors should have special bronze-bushed self-adjusting clamp follower
for Rattle-free lever handles and maintenance free, lubricated silent pattern latch.

2.2.7 KEY AND CYLINDERS


Cylinders shall be approved types, suitable for the location and the intended function in
accordance with the relevant standards.
Cylinders to conform to EN 1303
Submit product information, and Control Samples if directed.
Cylinders to be Dorma 410 Euro-profile double cylinders, Dorma 430 Euro-profile
Knob/Thumb turn cylinder, Dorma 452 Euro-profile Single cylinders.
Cylinders to be Euro-Profile keyed under a master key system, each cylinder to have 3
change keys. The cylinders should have protection against picking, scanning, and
manipulation. The cylinder should have a solid steel cam and special key way.
Master keying to be done in factory and records maintained. Access to additional keys
to be through authorised representative of owner only. The master key system should
have 3 keys per cylinder and master keys based on key schedule approved by the
consultant. The system should have a capability of expansion of 50% for the future.
Where specified cylinders to have thumb-turn on one side. Exit devices which have a
trim, should have single cylinder.
Cylinders shall be interchangeable between different manufacturers.
Cylinders shall be solid brass, and tumbler pins shall be nickel alloy steel.
Cylinders and keys shall be code stamped with an identification number in an approved
location. Verify identification numbers with the Principal before stamping.

2.2.8 FLUSH BOLTS


Flush bolts shall be approved proprietary types, suitable for the location and the intended
function, in accordance with the Product Information.

Submit product information, and Control Samples if directed.

Flush bolts to be TRIMCO 3917 for Metal doors and TRIMCO 3913 for Timber doors.
Automatic flush bolt to be Trimco 3810 for Metal Doors and 3815 for Timber doors.

Inactive leaf of double doors except those having exit devices, to have manual bolts.
Rebated doors or doors having astragal where closing of the leaves is controlled by door
coordinator, the flush bolt should be automatic type that bolts the door automatically
when closed. Frame at the top to have flush bolt strike and flooring at the bottom to
have Dust Proof strike-TRIMCO 3911 to receive the bolts.

Door with heights above 2200mm, to have extension bolt for the top manual flush bolt for
easy access.

For aluminium doors use flush bolt of type GIESSE 2150.

Lever action flush bolts appropriate to the type of the door i.e., Steel/wood/Aluminium
should be used.

2.2.9 EXIT DEVICES


Exit Devices shall be approved proprietary types, suitable for the location and the
intended function, in accordance with the Product Information.

Submit product information, and Control Samples if directed.

Exit devices to be Dorma PHA 2500 series without side trim suitable for Euro profile
cylinder.

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Exit devices to conform to EN 1125. Exit devices to be full length connecting rod in Silver
finish. The touch bar, rail and chassis cover to be in true architectural finish.

Single doors to have rim type with trim outside on the active leaf. All doors leading from
lobbies to staircases and staircase to the exit should have exit devices.

2.2.10 DOOR SEALS


Door seals to be NGP 5050C jamb and header weather seals for internal doors and NGP
152 for external doors, Door seals, including weather seals, smoke seals, acoustic seals
and air seals, shall be suitable for the location and the intended function in accordance
with the Product Information.

Submit product information, and Control Samples if directed.

Include fixings, rebates, grooves, and clearances for correct installation and operation of
seals.

Coordinate with the door-frame manufacturer for required rebates to door-frames.


All external door to have suitable weather seals to protect against outside dust, wind and
cold.

Threshold type to be Saddle/Panic thresholds UL listed ADA complaint. Jamb and header
seals proprietary to the aluminium door and frames to be used subject to the approval of
the consultant. Jamb and header seals to be with pressure sensitive tape 6.4mm in
charcoal finish.

2.2.11 MOP PLATES, KICK PLATES AND PUSH PLATES


All protection plates to be TRIMCO, stainless steel 1.3mm thick.

Door protection plates shall be approved proprietary types, suitable for the location and
the intended function, in accordance with the Product Information.

Submit product information, and Control Samples if directed.

Applied facings to doors and kick plates shall be approved types to match control
samples.

Verify edge details on shop drawings before commencing.

Applied facings shall be factory bonded where practicable. Fully faced doors shall be
factory matched with door-frames to minimise requirement for site adjustment.

Use water-resistant adhesive or other suitable concealed methods. No mechanical fixings


shall be visible in the completed work. Finish exposed edges with smooth edges.

Unless otherwise indicated, width of applied facings shall be full width of door. Width may
be reduced to clear doorstops, if approved before commencing.

Push Plate shall be satin stainless steel, 102mm width x 406mm high as specified.

Kick plates shall be satin stainless steel, 178mm to 406mm height as specified.

Armor Plates shall be satin stainless steel, 940mm to 1220mm height as specified.

Mop Plates shall be satin stainless steel, 150mm height. For Double egress doors the Mob
plate height to be equal to the Kick plate.

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Stretcher plate shall be satin stainless steel, 150mm height or as specified.

2.2.12 DOOR STOPS


Door stops to be Dorma TZ5000 for floor mounting, Dorma TZ5012 for wall mounting. For
locations where door stop cannot be installed on floor as well as wall, overhead door
stop Dorma 911S, if hold open is also required then Dorma 911H shall be used.

Door stops shall be approved proprietary types, suitable for the location and the
intended function, in accordance with the Product Information.

Submit product information, and Control Samples if directed.

Provide door stops to limit door swing where indicated or required to prevent damage to
adjacent work by uncontrolled door opening.
Verify floor or wall mounting locations before installation where not indicated. Do not
mount door stops to un-reinforced lightweight walls.

Where stops for non-fire rated doors are not practicable, provide overhead stays to
control door swing.

2.2.13 FASTENERS
Furnish all finish hardware with all necessary screw bolts and other fasteners as needed for
anchoring the hardware in position, for long life.

All fastenings shall harmonise with the hardware with respect to the material and finish.

On lead lined doors no screws shall be used to fix door guard, push plate, kick plate,
armour plate etc. use double-sided adhesive tape to fix the protection plates to prevent
damage to the lead lining.

2.3 FINISHES
FINISH
SSS - Satin Stainless Steel finish
SCP - Satin Chrome Plated
SNP - Satin Nickel Plated
CH - Charcoal (for weather seals etc.)
SB - Satin Brass
Silver - Silver finish
Mill - Aluminium finish.

2.4 KEY CONTROL


Provide an approved proprietary lockable key cabinet with adequate compartments,
pockets or hooks to accommodate all required keys
Each key shall be attached to an approved plastic key tag by a metal split ring, properly
labelled with the final room name or number.

2.5 APPROVED SUPPLIERS


DORMA Gulf Door Controls FZE.
P.O. Box 17268,
Plot No S 20135,
Road No SW 301 G,
Jebel Ali Free Zone South,
Dubai, UAE
Tel : + 971 4 80 20 400
Fax : + 971 4 88 69 101

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URL : www.dorma-gulf.com

Dorma Middle East


P O Box : 121732
Dubai
Tel : 00971 4 2824424
Fax : 00971 4 2825313
UAE

MOMENTUM Fire Guard l.l.c


Main Office:
UAE, Dubai, Jebel Ali
DIP 1, Al Serkal Properties, WH# 25
P.O.Box : 78306, Dubai, UAE
[Tel.]: +971 4 888 6571
[Fax]: +971 4 888 6572
Email: info@momentumfg.com
WebSite: http://www.momentumfg.com

PART 3 EXECUTIONS

1. INSTALLATION:

Mount hardware units at heights indicated in "Recommended Locations for Builders


Hardware for Standard Aluminum Doors and Frames" by the Door and Hardware Institute,
except as specifically indicated or required to comply with governing regulations, and
except as may be otherwise directed by Architect.

Install each hardware item in compliance with manufacturer’s instructions and


recommendations. Wherever cutting and fitting is required to install hardware onto or into
surfaces which are later to be painted or finished in another way, coordinate removal,
storage and reinstallation or application or surface protection with finishing work
specified in the Division –9 sections. Do not install surface mounted items until finishes
have been completed on the substrate.

Set units level, plumb and true to line and location. Adjust and reinforce the attachment
substrate as necessary for proper installation and operation.

Drill and Countersink units which are not factory-prepared for anchorage fasteners.
Space fasteners and anchors in accordance with industry standards. Set thresholds for
exterior doors in fully bed of butyl-rubber or polyisobutylene mastic sealant.

2. PROTECTION

Provide secure lock-up for hardware delivered to the project but not yet installed. Control
the handling and installation of hardware items which are not immediately replaceable,
so that the completion of the work will not be delayed by hardware losses both before
and after installation.
Contractor shall protect hardware as it is stored on the construction site in a covered and
dry place.
Contractor shall protect exposed hardware installed on doors during the construction
phase.

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3. ADJUST AND CLEAN

Adjust and check each operating item of hardware and each door, to ensure proper
operations or function of every unit. Replace units which cannot be adjusted to operate
freely and smoothly as intended for the application made.
Clean adjacent surfaces soiled by hardware installation.

Final Adjustment: Wherever hardware installations is made more than one month prior to
acceptance or occupancy of a space or area, return to the work during the week prior
to acceptance or occupancy, and make final check and adjustment of all hardware
items in such space or area. Clean operating items as necessary to restore proper
function and finish of hardware and doors.

4. HARDWARE SCHEDULE:
The Hardware schedule is furnished for whatever assistance it may afford the contractor.
Do not consider it as entirely inclusive. Should any particular door or item be omitted in
any schedule hardware group, provide door or item with hardware same as required for
similar purposes. Quantities listed are for each pair of doors; or for each single door.

SECTION 15.00: HARDWOOD

MATERIAL DESCRIPTION MANUFACTURER

Hardwood Clear finished hard wood joinery throughout is to


Finishes be selected for match of color and grain. Finish is to
be clear, smooth silk lacquer of approved type.
Hardwood to be painted is to be meranti.

The lockers shall be constructed of clear finished


hard wood joinery which is to be selected
throughout for match of color and grain.

Finish is to be clear, smooth silk lacquer of


approved type. The doors shall be configured to
the size and number of tiers as shown on the
drawings.
The hard wood shall be coated with a 3-
application factory applied high scratch & UV
resistant protective coating.
The construction of the locker shall be robust and
vandal proof. The doors shall be fitted with 316
stainless steel hinges and door stay bar securely
fixed with stainless steel screws. Door color, locks
and accessories shall be to the Architect's
approval. The lockers shall be fitted with wooden
clothes hooks and providedwith adjustable feet for
leveling.
Guarantee - 10 years for material & workmanship
(backedup by main contractor).

SECTION 16.00: METAL WORK, HANDRAIL AND FENCES

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MATERIAL DESCRIPTION MANUFACTURER

1. Cat Ladder Provision for Steel Cat Ladder with Protection As per approved
Cage. As per drawings and architect’s approval manufacturer
Access to MEP /supplier
area on roof Material: Steel
Finish: Hot Dipped Galvanized + Painted
Quantity: 1 nos.

The contractor shall submit shop drawings of the


actual site measurements to be approved and
checked by the architect before the work
commence.

2. Trench Drain w/ As indicated on drawings and as per drainage As per approved


Grating Cover requirement approved by the MEP engineer. manufacturer
/supplier
Area Drains Grating cover shall utilize the same material as the
adjacent paving material.

Materials and fixing methodology are subject to


engineer’s approval.

Contractor shall provide samples and brochure for


approval of Architect before proceeding with the
work.

Installation strictly as per manufacturer's


recommendation and consultant's approval.

3. Vehicular and Vehicular & Pedestrian Gates Cast Aluminum As per approved
Pedestrial gate Gates with vertical wood panels. manufacturer
/supplier
Finish and design as per approved drawings and
Architects approval.

Contractors to submit brochures, samples, and


technical data subject for Architects approval.

Dimensions:

1. Pedestrian Gate (Single Leaf Swing Type Gate):


2.0m x 2.5m

2. Vehicular Gate (Mechanical+Manual Sliding


Type): 6.0m X 2.5m

4. Cast Aluminum Powder-Coated Paint Finish Cast Aluminum Stair As per approved
Stair Railing Railing as per the Drawings and Approval of the manufacturer
Architect. /supplier

Safety standard shall follow any existing regulation


and standards.

ASTM E894 – 18 Standard Test Method for

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Anchorage of Permanent Metal Railing Systems


and Rails for Buildings

ASTM E935 - 00(2006) Standard Test Methods for


Performance of Permanent Metal Railing Systems
and Rails for Buildings.

Contractor to submit brochure, samples,


certificates and are required to provide mock-up.

No works shall commence without the approval of


the Architect.

5. Aluminum Aluminum Cladding and Louvers to match the


Cladding and drawings and as per the approval of the Architect.
Louvers
Finish: Powder-coated Paint Finish.

METAL WORK IN GENERAL

1.0 MATERIALS
General Provisions
When a precise grade or alloy of metal is not specified the Contractor shall obtain
the metal from an approved specialist supplier or fabricator who shall be
informed by the Contractor of the particular application of the metal within the
Works and it shall be the Contractor's responsibility to obtain the correct material
suited to its application in the Works.

All materials and components shall be the best of their respective kind, to the
dimensions shown on the drawings and where applicable sections shall be in
accordance with the relevant BS, DIN or approved equivalent standard.

Steel
Where the terms "steel" or "mild steel" are used it shall mean steel to BS 4: 1, BS
1449, BS 4360 or BS 4848 and shall be Grade 43a unless specified otherwise.

Stainless steels shall be austenitic non – magnetic steel unless specified otherwise
and shall be in accordance with BS 1449; Part 2 and BS 3100 : 18/10/3 Chromium –
nickeled – molybdenum group (BS Type 316) and finish shall be as specified. (e.g.
Dull Polish, Mirror Polish etc).

Aluminum
The term "aluminium" shall mean `wrought aluminium alloys for general
engineering purposes' in accordance with the BS 1470 - 1475 series and `cast
aluminium' shall be aluminium cast by permanent mould or gravity die techniques
to BS 1490 using LM6 alloy.

Fittings shall be aluminium alloy in accordance with BS 4951 the latest edition.
All exposed surfaces shall be polished to a mirror – like surface, free from defects,
and shall be light etched and anodized in a satin or a matt champagne or silver
or bronze or brown finish as shown on drawings and as directed in writing by the
Engineer.

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Aluminium shall be treated to comply with BS 1615, and BS 3987, to provide an


anodization not less than 25 microns thickness.

All aluminium sections shall present clear straight and sharply defined lines and
shall be free from defects and imperfections that may impair their strength.

All screws, bolts and other necessary accessories shall be of stainless steel material
and shall match in colour and consistency the finish of the aluminium.

Aluminium elastic glazing beads shall be provided to all windows and doors which
are assembled by pressure to fit with the relevant groove in the profile.

The glazing bars shall be threaded or interlaced at points of intersections and


machine tenoned to frame.

The Contractor shall submit samples of components to the Engineer for approval
together with test certificates which show that the components possess the
following characteristics.

Mechanical Properties:

Cupping test to DIN 53156 9 mm


Bend test to DIN 53152 Less than 5 mm
Reverse impact to ASTM 27944-69 100-150 cm/kg
Indentation hardness to DIN 53153 More than 100
Pencil hardness 2H
Cross cut test to DIN 53151 Gt.0

Continuous Heat Resistance:


After 1000 hours at 120 Deg.C Slight yellowing of white shades

Corrosion and Weathering Test:


Humidity test to DIN 50017 on zinc No change after 500 hours.
phosphate steel sheet
Salt spray test to ASTM B 117 on No loss of adhesion after 20 rounds
zinc phosphate steel sheet

Brass and Copper:


In addition to specified surface finishes, the Contractor shall where adequately
treat or seal the permanently hidden parts of metalwork from deterioration and
corrosion (excluding standard hollow sections).
Mill finish aluminium will not be accepted unless specified or to the Engineer's
written approval or to be subsequently decorated.

Bolts and Nuts:


Bolts and nuts shall conform to the requirements of BS 4190 : ISO metric black
hexagon bolts, screws, and nuts.

Washers:
Plain washers shall be made of galvanized steel. Taper or other specially shaped
washers shall be made of steel or malleable cast iron and shall conform to the
requirements of BS 4230, Metal washers for general engineering purposes.

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Galvanized Steel Pipes:


Galvanized steel pipes shall confirm to the requirements of BS 1387, ISO “Medium
Series”.
Protective Coatings and Finishes
(a) Primers
Section of primers shall be in accordance with BS 5493 and shall comply to BS
2523, BS 3098 or BS 4652.
(b) Galvanizing
Where steel is referred to as `galvanized', galvanizing shall be applied by Hot Drip
process to BS 729 and BS 2989 and unless specified otherwise shall be 85 microns
(6.0 g/m2)
(c) Anodizing
Where indicated on the drawings or specified elsewhere aluminium shall be
anodized in accordance with BS 1615 Grade AA25 and BS 3987 to the colour and
finish approved by the Engineer.
Anodizing shall be by the "Anoloc" process to give 25 micron minimum depth.
Sections shall be anodized before cutting into length to suit the fittings dimensions.
(d) Polyester Powder Coating
Powder coatings shall comply to BS 6496 or BS 6497 as applicable to the material
to be coated.
Polyester powder coating shall be to a minimum film thickness of 100 microns and
carried out by an approved specialist to the specified colour.
Steel to receive polyester powder coatings shall be first galvanized in
accordance with Clause 1.5(b) above.
Aluminium sections to receive polyester powder coatings shall be first cleaned,
degreased and primed with two-pack etch primer.
As far as possible the assembled units as a whole shall be coated to avoid joint
heat build-up, scratches, touching up joints, etc. Powder coating shall be carried
out in a well-established factory fully equipped for such works and shall be subject
to the approval of the Engineer.

2.0 COMPONENTS

General Requirements:
All components shall be obtained from an approved supplier/fabricator and the
contractor shall submit to the Engineer for his approval a complete set of shop
drawings. Drawings must be submitted at least 4 weeks before starting
fabrication, showing elevations, plans and full size sections, proposed methods of
fixing, proposed methods of forming joints, any proposals for fabricating large
components in more than one piece.

The design of metal components shall comply with the requirements of BS 4479 in
as much as they are applicable to the specific component, and where a British
Standard exists for that component it shall also be complied with.

The shop drawings referred to above shall conform to the design, dimensions and
general descriptions as shown on the drawings/schedules and as specified.
After finalization of all details, prepare control samples as requested and obtain
approval of appearance before proceeding with manufacture.

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All fixings shall be of materials compatible with the component being fixed and
where dissimilar metals are used adequate precautions, such as coating or
sleeving, shall be taken to prevent electrolytic corrosion.

All nuts and bolts shall be adequately protected from corrosion and all exposed
bolts including Carpenters and Joiners metalwork are to be capped with an
approved dome headed nut.

Aluminium Windows, Doors and Screens:


Aluminium windows shall be manufactured to BS 4873 and tested to BS 4315 Part
1to comply with severe exposure rating as defined in BS 6375 Part 1.

The Contractor shall obtain from the window manufacturer all design calculations
in respect of wind loading for external windows and screens and submit them to
the Engineer for approval.

Aluminium framed sliding glass doors shall be in accordance with BS 5286.


All fixings, ironmongery, locks and locking devices, fly screens, glazing, weather
stripping etc, necessary for the proper and intended function of the component
shall be included with the component and shall be allowed for within the
Contractors Tender.

Ironmongery to such fabricated components shall be comparable to the


ironmongery used elsewhere and suited to the proposed operation of the
component and the component shall be suitably strengthened, lapped and
modified to receive the ironmongery.

When shown on the drawings/schedules or specified, particular requirements for


ironmongery and any other integral parts of the component shall be included.

All frames, angles, channels and the like shall be non-ferrous and fixed with
countersunk aluminium screws or as indicated on the drawings/schedules all of
which shall be finished to match exactly the colour and finish of the adjacent
aluminium components and sections or to the specified finish colour.

All aluminium windows, doors, frames etc shall be factory assembled and
reinforced according to the drawings, complete with hinges, glazing gaskets and
anchors. The only site work allowed on aluminium units is fixing in position and
glazing. The finished surfaces shall present a clear surface free from alloy defects,
scratches, or other surface blemishes.

All aluminium windows, doors, etc. shall be provided with necessary ironmongery
required for its efficient functioning. Ironmongery shall be approved by the
architect, shall be coordinated and integrated to merge with the overall system.

WORKMANSHIP

General
All metalwork shall be undertaken in accordance with sound engineering and
smithy practice and as much metalwork as possible shall be undertaken in
properly equipped workshops with site work restricted to fixing and other
operations that cannot be undertaken prior to delivery to site.

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All finished components shall be wrapped, taped or otherwise protected with


non-absorbent coverings and delivered to site at a time to eliminate or reduce to
a minimum, storage on site prior to fixing.

Protective coverings shall be sufficiently removed for jointing, assembly and fixing
purposes and afterwards replaced.

After erection all metalwork with applied finishes shall be adequately protected
from any damage and any such work which is scratched, marked or damaged in
any way shall be suitably repaired if appropriate, to the Engineer's approval or, if
so instructed by the engineer, replaced at the Contractor's expense.

The Contractor shall submit to the Engineer evidence that the thickness of
protective/decorative coatings are not less than as specified and in cases of
doubt the Engineer may instruct the Contractor to send sample pieces to
independent testing laboratories and the cost of all such testing shall be borne by
the Contractor.

All window, door, screen, and other like frames shall be made to allow a 5 mm
tolerance all-round the opening in the structure and junctions shall be finished off
by applying an approved sealant onto a closed cell polystyrene foam backing
strip or as otherwise shown on drawings or specified.

Discrepancies in overall width or height exceeding 5 mm will not be allowed and


where such discrepancies occur, the frame will be rejected.

Welding shall be undertaken in accordance with the appropriate British Standard


for the type of metal being joined.

Aluminium fixed against or into cementitious materials or stone/brickwork shall be


adequately protected by plastic spacers/sheeting or two coats bituminous paint
applied to the fixed face of the component.

Steel Elements:
All steel parts shall be accurately set out, cut, framed, assembled and executed
using proper bolts or welding electrodes. All cut parts shall be saw cut; no oxygen
burning shall be permitted except for pipe supports. All welding shall be electrical
welding, clean and of proper workmanship. All cut parts and welded section
shall be ground even and filed smooth with rounded edges.

All steel members in contact with the soil shall be painted with two (2) coats of
protective asphalt paint. All doors, frames, staircases, etc. shall be given at least
one (1) coat of approved rust inhibiting primer before delivery to site.

Frames for doors and windows shall be provided with not less than (3) adjustable
type anchors on each jamb; maximum distance between anchors shall be eight
hundred (800) mm.

All joints shall be machined to a close fit and all pins and screws shall be
countersunk and dressed flush after assembly.

Forging shall be sharp and true. Curves, intersections and members of the same
size shall be halved together.

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The plain surfaces shall be smooth, free from warp or buckle. Molded members
and miters shall be clean, cut straight and true. Construction joints shall be
welded their full length and cleaned off flush on exposed surfaces.

All work shall be erected plumb and true to lines and rigidly secured to walls, floors
or ceilings as shown on drawings and to the satisfaction of the Engineer.

Ironmongery shall be approved by the architect, shall be coordinated and


integrated to merge with the overall system.

Aluminium:
The Contractor shall furnish and install all aluminium units as indicated on the
drawings. Workmanship and installation shall be in accordance with
recommended standards of first class aluminium manufacturers.

All aluminium work shall be performed in a shop where the grade of metal work is
of recognized quality acceptable to the Engineer. All items shall be installed
plum, straight, square, level and in proper elevation, plane location and
alignment with other work. All work shall be designed for adjustment to field
variations, fitted with proper joints and intersections, adequately anchored in
place, strictly in accordance with best practice.

Where aluminium surfaces come in contact with metals other than stainless steel,
zinc, white bronze or small areas of other metals compatible with aluminium
surfaces, they shall be kept from direct contact with such parts by painting the
dissimilar metal with a prime coat of zinc chromate primer or other suitable primer,
followed by one or two coats of aluminium metal and masonry paint or other
suitable protective coating, excluding those containing lead pigments, or a non-
absorptive tape or gasket shall be placed between aluminium and dissilar metals.
Steel anchors and connecting members shall be hot dip galvanized or zinc plated
after fabrication.

Aluminium surfaces in contact with lime mortar, concrete, plaster or other


masonry materials shall be painted with alkaline- resistant coatings such as heavy
– bodied bituminous paint or water – white methacrylate lacquer.

Aluminium in contact with wood or absorptive materials which may become


repeatedly wet shall be painted with two coats of aluminium metal and masonry
paint or a coat of heavy – bodied bituminous paint. Alternatively paint the wood
or other absorptive material with two coats of alumiuium house paint and seal
joints with a good quality of caulking compound.

Where aluminium is in contact with treated wood, wood shall be treated with
pentachlorophenol, 5% minimum concentration or approved equal, followed with
the protective measures described for aluminium in contact with wood or other
absorptive materials.
The aluminium work shall be designed and anchored so that the work will not be
distorted nor the fasteners overstressed from the expansion and contraction of the
metal.

Before shipment from factory, aluminium surfaces requiring protection shall be


given a coating which will protect the metal during construction. In areas where
appearance of the finish on aluminium items is important, a coating of
methacrylate type lacquer shall be applied as specified hereinafter.

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Apply two sprayed coats of water – white methacrylate lacquer having a total
minimum thickness of 0.015 mm, which when applied to the aluminium surface
shall be capable of withstanding the action of lime mortar for a period of at least
one week in an atmosphere of 100% relative humidity at 40 degree centigrade,
the action of 10% (by weight) muriatic acid for a period of six hours at 20 degree
centigrade, and the action of atmospheric weathering for a period of 12 months.

The coating shall be applied in the manufacturer’s plant to the exposed surfaces
of all aluminium components subject to staining from alkaline mortar and plaster,
abrasion and other construction abuses. Before application of lacquer, the
manufacturer shall remove all fabrication compounds, moisture, dirt,
accumulations and other foreign materials to ensure proper lacquer adhesion.

Upon completion, the Contractor shall clean all aluminium work as required by
removing protective tape or other coating, using mild soap or detergents and
clear petroleum spirits.

Acids caustics and abrasives shall not be used. Where cleaners are used to
remove excess sealing compounds care shall be exercised to prevent damage to
seals or staining or damage to adjacent work.

The Contractor shall be responsible for the protection of all aluminium work until
the completion of the works, and only units in perfect working order and in
perfect condition shall be accepted.

Extruded Aluminium Expansion Joints:


Extruded aluminium expansion joints shall be of a proprietary make, and of types
as indicated on the drawings complete with all fixings and fixtures, from a
manufacturer approved by the Engineer. Extruded aluminium expansion joints
shall be installed strictly in accordance with the manufacturer’s instructions.

Floor and wall joints shall be sealed with an elastomer filled proprietary joint seal
with extruded aluminium retaining profiles on each side securely bolted to the
structure. Retaining profiles shall be set below the plaster or screed so that only
the elastomer and the edges of the profiles show.

Joint width shall be 20 mm and the joint cover shall be capable of absorbing ±
35% free movement of the joint width. All corners, cross connections, curbs, tee
joints or other special accessories shall be shop fabricated.

3.0 STEELWORK
All steelwork shall be provided and fixed complete with all plates, cleats, bolts,
etc., cut to lengths and sizes and drilled as shown on the Drawings. Steelwork
generally shall comply with BS 4 part 1, BS 2994 or BS 4848 Part 4.

Rag bolts and nuts shall be mild steel to BS 1494 Part 2. Black bolts shall comply
with BS 4933 and washers to BS 4320.

The steel sections where specified to be factory rustproofed shall be rust-proofed


by hot dip galvanizing, metalizing or sherardizing process. The rust – proofing shall
be sufficient to withstand the 72 hours salt – spray test as provided for in BS 5466 :
If the rustproof coating suffers any damage during the progress of work, the

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damaged part shall be re-coated to a minimum of the original thickness to the


satisfaction of the Engineer.

Fabrication:
All fabrication and welding shall comply with BS 449 Part 2.

Welding shall be carried out by skilled operatives with proven qualifications and
experience in using the same electrode, class and welding positions which will be
required in the work and shall comply with BS 1856. The competence of all
welders shall be tested in accordance with the relevant BS.

Priming:
All steel items which are not galvanized or zinc coated are to be primed with a
coat of approved rust-proofing primer. Items which have been primed before
delivery to site should immediately be touched up with similar primer and every
effort made to protect the members from damage during fixing. All structural
steelwork is to be adequately protected from the effects of the weather before
fixing.

Workmanship for Steel:


All steelwork including connections shall be designed and fabricated in
accordance with the appropriate BS to the tolerance specified.

All holes shall be drilled to the appropriate size for the type and diameter of bolt
being used. For HSFG bolts the clearance shall not exceed 2 mm, except where
oversize holes are required for tolerance reasons and in this case special oversize
washers will be supplied.

All bolts shall have steel washers between the nut and the member being fixed.
The head and nut of all bolts shall have taper washers as necessary to give a
bearing without bolt distortion. When load indicating washers are used the load
indicating device shall bear against a hardened steel washer of the head or the
bolt.

Site connections will be formed with HSFG or black bolts, to BS, of such size and
quality to carry the loads required unless specified otherwise.

Stud welding and shot fired fastenings will not be allowed unless authorized in
writing by the Engineer subsequent to satisfactory performance tests and trials.
Contact faces between members which are to be formed with HSFG bolts shall
be cleaned and left unpainted, unless otherwise directed, and after fabrication
the surfaces protected until time of assembly. Contact faces between normally
bolted connections are cleaned and protected locally with red lead paint.

Welding:
All welding at works shall be carried out in accordance with BS requirements. All
welding operatives employed shall be tested and qualified welders in
accordance with BS recommendations and the Contractor shall submit to the
Engineer, if required, evidence of qualification.

All welded connections shall be accurately made and the joint faces formed in
accordance with BS for metal type and thickness as appropriate and any
necessary pre-treatment due to metal thickness or type shall be undertaken. All
welding electrodes shall be of the appropriate type to be compatible with the
metal being welded.

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Inspection:
The Engineer may employ, to act on his behalf, an Independent Weld Inspection
Company to carry out regular inspections and non-destructive, and visual
examinations, whilst the fabrication and erection are in progress to ensure
compliance with the Specification and BS requirements and an adequate
standard of workmanship and supervision for the works.

The Contractor is to allow unrestricted access and facilities at his works or those of
his sub-contractors or on site for authorized personnel to carry out inspection
procedures on behalf of the Engineer, in respect of the fabrication, erection and
or welding of the Steelwork.

Stability:
All erected steelwork shall be true to line, level and plumb, and securely bolted
and fixed with temporary bracing to resist safely all loads from erection
procedures and or all accidental and natural forces which may occur. All
connections shall be permanently bolted when the members are fixed true to
line, level and plumb.

Steelwork Supply and Erection:


The Contractor will supply all bolts and fixings to be cast into the substructure in
time to comply with the program, together with detailed setting out drawings
showing the size and location of all items. The Contractor will supply and erect all
steelwork and handover completed and approved as required by the
construction program.

All steelwork supplied to site prior to erection shall be clearly marked for
identification and stored so as to prevent loss, damage or corrosion, (due to
climatic conditions) of any sections, parts, bolts, fittings, including deterioration of
protective painting or other protective coatings. Any such loss or damage shall
be made good by the Contractor at no extra cost.

Protection:
The Contractor will be responsible for all preliminary cleaning and priming at works
prior to delivery and all making good of the initial protective film on site due to
damage in transit or during erection prior to handing over of the steelwork. In
addition all site bolted or welded joints shall after erection be painted as the
remainder of the steelwork. Where load indicating washers are used with HSFG
bolts particular care is to be taken to fill and seal the gap between the washer
and the fittings created by the indicating nibs.

All types of paint of protective medium are to be used and applied to the
steelwork in accordance with the appropriate section of BS and CP requirements
and the manufacturer's recommendations and instructions for the type of paint or
material being employed and also the type and workmanship for cleaning and
preliminary protection.

Galvanized Protection:
Steelwork shall be hot dipped galvanized under factory conditions after
preparation for installation in accordance with BS 729 unless otherwise stated.

All steelwork after fabrication is to be cleaned by picking and subsequently hot


dip galvanized in accordance with the BS to give a minimum coating thickness of
100 microns.

Checkered Plate:

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Galvanized steel checkered plate flooring shall be minimum 6 mm thick.

Design:
The Engineer will supply the Contractor with the information and drawings, he is
required to prepare and complete his shop drawings. The Contractor shall, unless
otherwise specified, prepare and check shop drawings incorporating sufficient
information for the proper fabrication of the steelwork.

In the event of any contradiction or ambiguity in the information or drawings


supplied by the Engineer becoming apparent the Contractor shall immediately
inform the Engineer and obtain from him written clarification.

The Contractor shall check dimensions and prepare shop drawings for the
steelwork. The Contractor shall be responsible, unless otherwise specified, for the
design and sufficiency of the structural steelwork. Where certain sections of the
work have been designed by the Engineer, the Contractor shall check and verify
the sufficiency of the design and take full responsibility for it.

Before commencing fabrication the Contractor shall obtain the approval of the
Engineer in writing for all shop drawings. This approval will signify verification of the
correct interpretation by the Contractor of the Engineer's requirements but shall
not signify approval of the dimensions. Notwithstanding such approval the
Contractor shall be entirely responsible for the accuracy of the shop drawings, the
correctness of detail and the proper design of connections and joints. The
Contractor shall supply the Engineer with complete sets of working drawings.
Structural metalwork items included in this project are entirely the design
responsibility of the sub-contractor.

All structural steelwork shall be designed in accordance with the requirements of


BS 449, "The use of structural steelwork in building" and other standards specified
therein. The Contractor shall carry out his design calculations accordingly and
shall submit such calculations for checking by the Engineer if requested to do so.

SECTION 17.00: BATHROOM FIXTURES, FURNITURE AND CUBICLE SYSTEMS

FIXTURES AND FITTINGS


MATERIAL DESCRIPTION MANUFACTURER

Bathroom Fixtures Scope of work: BAGNO,VILLEROY


Supply and install the sanitary ware. Allow silicon & BOCH,
sealants around sanitary ware. For the number of DURAVIT, GROHE
units, the contractor should refer to the or approved
Architectural drawings. equivalent

Height:
The bathroom fixtures are to be fixed on standard
heights complying with local regulations and as
per engineer’s approval.

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Colours:
Colours of fixtures and accessories according to
architect’s approval.

Warranty:
The work shall be undertaken by a specialist
subcontractor to the approval of the Engineer.
Guarantee - 10 years for material & workmanship
(backed up by main contractor).

General:
All fixtures, color and method of fixing are subject
to engineer’s approval.

Glass Shower Scope of work:


Partition Supply and installation of glass shower partition.
To conform with any Contractor should refer to
the Architectural drawings.

Material:
Tempered Glass

Height:
2200 mm from finish floor level.

Finish:
Clear

Ironmongery:
Stainless steel brackets, hinges and handles

Warranty:
The work shall be undertaken by a specialist
subcontractor to the approval of the Engineer.
Guarantee - 10 years for material & workmanship
(backed up by main contractor).

General:
Subject for Architects Approval.

SECTION 18.00 KERBS & PAVINGS

GENERAL
Where materials used in this section (e.g. concrete and reinforcement) have been
specified elsewhere in this document, the relevant clauses shall apply to this section.
Materials that have not been individually specified shall be of first class quality and
minimum standard acceptable shall be the relevant British Standard where applicable.

White cement shall be obtained from an approved manufacturer and shall comply with
the relevant British Standard. White aggregate shall be of a color approved by the
Engineer.

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Samples of all materials to be used shall be submitted for approval. A sample area of 3 x
3 meters shall be prepared for each hard surfacing material. The approved sample shall
be retained as the quality standard for the material and its placement.

For excavation and filling, refer to the standards set out in Section D of this Specification.

All tests on kerbstones shall comply with BS 7263, Part 1.

PRECAST CONCRETE KERBS, CHANNELS, EDGINGS AND QUADRANTS


Precast concrete kerbs, channels, edgings and quadrants shall comply with BS 7263, Part
1 and shall be hydraulically pressed. They shall be laid and bedded on a Class II mortar
bed not less than 10 mm and not more than 40 mm thick on a foundation of concrete
Grade 15 as per BS 7263, Part II.

For radii of 12 m or less, appropriate radius kerbs shall be used. Short, straight sections of
kerb shall not be used for these radii without the Engineer's prior approval. Drop,
transition and radius kerbs shall be of Grade 30/20/S concrete, precast upside down in
steel or GRP.

Before backing with concrete, the kerbline shall be checked for line and level and the
foundation shall be thoroughly cleaned and wetted. Any units deviating by more than 3
mm in 3 m from line and level shall be taken up and re-laid. The level of any part of the
kerbline shall not deviate by more than 3 mm vertically from the specified level.

Where filling behind the kerbs is likely to have a harmful effect on the kerb, backing and
foundation shall be protected by a method agreed with the Engineer or as shown on the
Drawings.

Joints between precast units are to be left open. Expansion/contraction joints are to be
at 6 m centres in foundation and backing and are to be 3 to 5 mm wide.

PRECAST CONCRETE KERBS.

Scope:
The part of BS 7263 specifies requirements for the following precast concrete products:
Wet pressed and semi-dry flags
Kerbs;

Channels;

Edging;

Quadrants;
The precast concretes products, referred to as a product of products in this part of BS
7263 are intended for use in the construction of carriageways and footways laid in
accordance with BS 7263 ; Part 2.

Definitions:
For the purposes of this part of BS 7263 the definitions in BS G100; Subsection 1.5.1, from
which the following definitions are taken, apply.

Nominal size. The size which identifies a component.

Work size. The target size of a building component specified for its manufacture.

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Binders:
Products shall be made using one or more of the binders complying with the appropriate
British standards as given in table 1.

Aggregates:
Products shall be made using one or more of the aggregates complying with the
appropriate standard as given in table 2.

Water:
The water shall be either of drinking quality or shall comply with BS 3148.

Admixtures:
Admixtures shall comply with the uniformity requirements of BS 5075 and if appropriate
with the acceptance tests of the standard.

Pigments:
Pigments shall comply with BS 1014.

Air content:
The concrete used in kerbs channels quadrants and edgings produced by the wet cast
process shall have the following entrained air contents measured in accordance with BS
1881 ; part 106 : -

Products with 14mm nominal maximum aggregate size ; 6%  1.5%.

Products with 20mm nominal maximum aggregate size : 5%  1.5%

Finish:
Products described as natural shall contain no pigment where products are made with
two-part mixes the surface layer shall be not less 12 mm thick for flags or not less than 25
mm thick for all other products. The surface layer shall be produced as an integral part of
the product.

Dimensions:
Kerbs channels and edgings, kerbs, channels and edgings shall have a length in the
range 450 mm to 915 m. The lengths shall be measured along the vertical contact face
between the kerb and channel.

Transverse strength:
Units are placed in the testing machine with the depth as stated being the smallest
dimension.

The failing load for kerbs of various lengths may be obtained by extrapolation

Kerbs, channels, edgings and flags:


When tested as described in appendix C the water absorption shall not exceed
the approximate value given in the table.

Maximum water absorption of kerbs, channels, edgings and


flags.
Kerbs channels and % by mass % by mass
quadrants shown in 2.5 4.0
figure 1.

Sampling for independent testing:

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Samples shall be taken before the products are laid and wherever practicable, whilst
they are being moved. e.g. during loading or unloading. A sample of three products
shall be taken from a consignment of not more than 1000 products. Each of the three
products in the sample shall be taken from one of three approximately equal sections or
the consignment to be tested.

Each product of a sample shall be uniquely marked and accompanied by a certificate


from the person responsible for taking the samples, stating that sampling was carried out
in accordance with BS 7263: Part 1.

The sample shall be dispatched to the test laboratory taking precautions to avoid
damage to the products in transit.

Note: Products used for the dimensional checks may subsequently be used for transverse
strength or water absorption, tests.

Marking:
The following particulars relating to products made in accordance with this British
Standard shall be clearly marked on the delivery note, invoice, manufacturers or suppliers
certificate or brochure relating to a consignment of products:

The name trademark or other means of identification of the manufacturing plant.

The number and date of this British Standard, i.e. BS 7263: part 1 : 1990,

Type of binder constituent(s) used

Type of admixture(s) used

For flags, the type and thickness in millimeters. e.g. A50.

Marking BS 7263: Part 1on or in relation to a product represents a manufacturer’s


declaration of conformity, i.e. a claim by or on behalf of the manufacturer that the
product meets the requirements of the standard. The accuracy of the claim is therefore
solely the responsibility of the person making the claim. Such a declaration is not to be
confused with third party certificates of conformity which may also be desirable.

IN-SITU CONCRETE KERBS


In-situ concrete kerbs shall be laid by an approved automatic kerbing machine or by a
method approved by the Engineer. The kerbs shall be dense with regular sides, arises and
chamfers finished to a fine surface free from blow holes and dragging and shall be to the
dimensions shown on the drawings.

The coarse and fine aggregates shall be as specified in the Concrete Specification with a
ten per cent fines value for the coarse aggregate of not less than 50kN when tested in
accordance with BS 812. The nominal maximum size of aggregate shall be 20 mm.
The Concrete for kerbs shall have cube strength of not less than 25.0 N/sq.mm after 28
days. The concrete mix shall contain not less than 280 kg or more than 540 kg of sulphate-
resisting cement per cubic metre. The ratio by mass of free water to cement for saturated
surface dry aggregate (the water/cement ratio) shall not exceed 0.50. The quantity of
water used shall not exceed that required to produce a dense concrete with suitable
workability to obtain full compaction with the plant used. The mix shall be designed by
the contractor who shall prepare and compact trial mixes in the presence of the
Engineer using the same plant as that proposed for the Works. The concrete mix and
compaction plant shall be subject to the Engineer's approval. After approval, no

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variations shall be made to mix proportions or to any constituents without the Engineer's
prior consent.

Delivery, storage and batching of material and mixing, transporting and placing of
concrete shall be as specified in the Concrete Specification. Immediately after
compaction and for 7 days thereafter the kerbs shall be fully cured and protected from
drying out and against the harmful effects of weather, including rain and rapid
temperature changes. The method of protection shall be subject to the Engineer's
approval.

The use of coloured curing membranes will not be permitted as the colour of the kerbs
after weathering shall be similar to that of adjacent precast units. Concrete not properly
cured and protected will be rejected and shall be removed from the Works.

Kerbs shall remain firmly secure on the surface on which they are cast. Kerbs shall be cut
whilst the concrete is green to form expansion/contraction joints at 3 m centres. Joints
shall be filled and sealed with materials approved by the Engineer.

The vertical alignment of the finished kerb shall not depart from the design level by more
than 3 mm and, at any point, the maximum deviation of the kerb in line and level shall
not be greater than 3 mm in 3 m.

PRECAST CONCRETE PAVING BLOCKS:


Materials

Cement:
The cement used in the manufacture of precast concrete paving blocks shall comply
with the requirements of either BS 12, 4027 or BS 146. The cement content of compacted
concrete shall not be less than 400 kg/m3.

Aggregates:
The aggregates shall consist of naturally occurring crushed aggregate to comply with BS
882. The salt contents shall not exceed the following limits:
Acid Soluble Chlorides: 0.06% by weight of Fine Aggregates
0.02% by weight of Coarse Aggregates

Acid Soluble Sulphates: 0.3% by weight of Fine and Coarse Aggregates

Water:
The water shall be clean and free from any deleterious matter having pH value in the
basic range (7-9).

The inorganic impurities shall not exceed the following limits:


Total dissolved solids 2000 mg/litre
Chlorides 250 mg/litre
Sulphates 350 mg/litre
Alkali Carbonates & Bicarbonates 500 mg/litre

Pigments:
Any pigments used shall comply with BS 1014

Dimensions & Tolerances:


Standard rectangular blocks shall be manufactured with a nominal length of 200 mm
and a nominal width of 100 mm. Alternative sizes and shapes shall have a ratio of length
to width on plan of not less than 1 1/2 or greater than 2 1/2; the width shall not be less

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than 80 mm or greater than 115 mm. The minimum normal thickness for paving blocks of
any size shall be 60 mm. The preferred nominal thickness shall be 60, 80 and 100 mm.

All areas shall be clean, plane and of uniform dimension. Wearing surface areas shall not
be less than 70% of the plan area.

Tolerances: Length +/- 2 mm


Width +/- 2 mm
Thickness +/- 3 mm

Compressive Strength:
The average compressive strength of the block on delivery when sampled and tested in
the manner described below, shall be not less than 49 N/sq mm in wet conditions. No
individual block strength shall fall below 40 N/sq mm in wet conditions.

Correction factors for chamfers and thickness shall be:

Block Thickness Correction Factors

Plain Block Chamfered Block


60/65 1.00 1.06
80 1.12 1.18
100 1.18 1.24
Sampling Blocks:
Two blocks shall be drawn from each group of 1000 blocks for sampling, 10 blocks every
designated 5000 block section or part thereof in a consignment. All samples shall be
clearly marked at the time of sampling in such a way that the designated section or part
thereof and the consignment represented by the sample, are clearly defined.

Test for Compressive Strength:


The sample specimens shall be tested in a wet condition after being stored for at least 24
hours in water maintained at a temperature of 27 Deg.C +/- 3 Deg.C. Before the
specimens are submerged in water, the necessary area shall be determined as follows:

Where possible, the plan area or the wearing surface area shall be calculated by
multiplying the length by the width.

Alternatively, the plan area or the wearing area shall be calculated by cutting out
shapes of cardboard and weighing it to the nearest 0.01 g.
As = 20000 ms
m
Where As = Area of block (sq mm)
ms = Mass of cardboard shape matching test block
(g); the block shall be placed wearing surface
Upper most of the cardboard.
m = Mass of 200 x 100 mm cardboard rectangle (g)
cut from the same cardboard.

In case of chamfer or radius, the width of chamfer or radius shall be measured and
marked on the cardboard shape. This shape shall then be cut out accurately and
weighed for calculation of the wearing surface area. Plywood, nominally 4 mm thick,
shall be used as packing between the upper and lower faces of the specimen and the
machine platens, and these boards shall be larger than the specimen by a margin of at
least 5 mm at all points. Fresh packing shall be used for each specimen tested.

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The load shall be applied without shock and increased continuously at a rate of
approximately 15 N/sq.mm. per minute until no greater load can be sustained. The
maximum load applied to the specimen shall be recorded. The strength shall be
expressed to the nearest 0.1 N/sq.mm.

Test for Water Absorption:


Blocks shall be tested for water absorption in accordance with BS 1881. Blocks shall be
deemed acceptable provided that the maximum absorption does not exceed:
a) 2% after 10 mins.
b) 5% after 24 hours

Certificate of Compliance:
This certificate is to be provided by the manufacturer at the time of sale as per item no.12
of BS 6073

PAVERS:
Concrete Pavers shall be as specified elsewhere in the Contract documents.

PRECAST CONCRETE PAVING SLABS


Samples of paving shall be submitted to the Engineer showing the color, pattern, surface
finish etc., as required. The mix and method of production shall be stated, and any
change proposed to the paving after approval will necessitate re-submission and further
approval.

Paving shall be to the shapes and sizes shown on the drawings. They shall be cast from
Mix Asulphate resisting concrete and pressed or vibrated to give a dense, well-finished
material. Undersides of paving shall be grooved or otherwise finished to provide a good
key. Curing of the parings shall be to the satisfaction of the Engineer.

The sub-base shall be prepared in accordance with the Engineer's instructions. The slab
shall be laid firmly on the sand bed and tamped into position with a paving maul. Care
shall be taken to ensure that the slabs do not rock and are laid as closely together as
possible but with maximum gap of 3 mm. The joints between the concrete slabs shall be
finished carefully brushing in sand grout as soon as possible after the paving slabs are
laid. All surplus grout shall be carefully cleaned from the surface of the paving, kerbs, etc
as the works proceed.

The slabs shall not be bonded and laid to a regular grid as shown on the drawings or as
directed by the Engineer. The slabs shall be laid so that the edge abutting the kerbs shall
slightly project (3 mm maximum) above the top face of the kerb. Where necessary, the
concrete slabs shall be cut to size and fitted against kerbs, surface boxes and
constructions. Cutting will be carefully carried out by mechanical means to true faces.
Where directed by the Engineer, the Contractor shall fill in narrow gaps and surrounds to
surface boxes and obstructions with mix A concrete to the same thickness as the slabs
and bedding. The in-situ concrete strips shall not be greater than 150 mm wide and the
concrete slab shall be properly rammed and trowelled smooth and flush with adjoining
slabs.

IN-SITU CONCRETE PAVING


In-situ concrete paving shall be Mix B. Reinforcement shall be as shown on the drawings.
Samples shall be provided of the surface finishes specified when requested by the
Engineer.

PAVEMENT CONSTRUCTION

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(Reference to block in this section shall refer to clay paver or concrete block unless
stated otherwise).

Concrete block surfacing shall consist of precast blocks on a bedding course 50 mm thick
laid on road-base on sub-grade, if the sub-grade cannot achieve the required CBR
value, a 250 mm thick sub-base layer shall be provided, in footings the road base shall be
replaced with sub-base naturally occurring materials.

Sub-grade shall consist of approved granular material compacted to produce a


minimum laboratory CBR value of 30% at 95% of the maximum dry density achieved as
cited in BS 1377 after soaking for 96 hours.

SECTION 19.00: LIGHTING EQUIPMENTS

1.0 INDOOR LIGHTS (To be Verified)

MATERIAL DESCRIPTION MANUFACTURER

1. LED Recessed Mains power Philips or as per vendor


Downlight list
 Range 220 V–240 V
 50-60 Hz

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Bulb technology
 LED
 230 V

Wattage bulb included: 3.5 W


Maximum wattage replacement bulb: 35 W
Light colour: As per Arch. Approval
IP code:
 IP23
 protection against objects bigger than
12.5 mm
 protection from sprayed water
Class of protection: II - double insulated
Lumen output bulb included: 165 lm

2. LED Strip Lights 3528 NWP Strip Light Philips or as per vendor
Article. No. EL9001P list
Power 24W
Voltage 100-240 VAC
Color Temp. 6500-7000L
CRI ≥80
Beam Angle 120°
Dimension Ø175*95 mm
IP Rating IP20

3. Pendant Lamp Mains power Philips or as per vendor


list
 Range 220 V - 240 V
 50-60 Hz
Bulb technology
 halogen
 230 V
Wattage bulb included: 42 W
Maximum wattage replacement bulb: 42 W
Light color: As per Arch. approval
IP code
 IP20
 protection against objects bigger than 12.5
mm
 no protection against water
Class of protection: II - double insulated

4. Plafon light/ Mains power Philips or as per vendor


Center light list
 Range 220 V–240 V
 50-60 Hz
Bulb technology
 LED

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 240 V
Wattage bulb included: 4 W
Maximum wattage replacement bulb: 4 W
Light colour: As per Arch. approval
Total lumen output fixture: 1300 lm
IP code
 IP20
 protection against objects bigger than
12.5 mm
 no protection against water
Class of protection: I - earthed

2.0 OUTDOOR LIGHTS (To be Verified)

MATERIAL DESCRIPTION MANUFACTURER

1. Wall-Hung Mains power Philips or as per vendor


Lamps list
 Range 220 V - 240 V
 50-60 Hz
Maximum wattage replacement bulb: 60 W
Light color: As per Arch. approval
IP code
 IP44
 protection against objects bigger than 1
mm
 protection from splashed water
Class of protection: II - double insulated

2. Led Strips 3528 NWP Strip Light Philips or as per vendor


Lights Article. No. EL9001P list
Power 50 W/m
Voltage 100-240 VAC
Color Temp. 6500-7000L
Stairs CRI ≥80
Beam Angle 120°
Dimension Ø175*95 mm
IP Rating IP20

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