GROUP 2 TROUBLESHOOTING

Problem Probable cause Remedy

1. Continuous metallic
groan
1) During acceleration ÂWorn out gears. - Adjust back-lash or replace gears.
ÂPinion and bevel gear meshed too
deeply.
2) During travelling at ÂLack of gear oil. - Refill
uniform speed ÂWorn out gears. - Replace
ÂLoose or worn out bearing. - Adjust preload or replace.
ÂLoose bevel gear wheel - Replace bolts and washers. Tighten
new bolts and washer.
3) When turning corners. ÂWorn out differential gear or thrust - Replace
washer.
2. Continuous knocking
sound
1) During travelling at ÂChipped gear teeth. - Replace
uniform speed ÂForeign matter in axle case. - Clean
ÂWorn out spline of drive shaft. - Replace
3. Oil leakage
1) Differential housing ÂOil level too high - Lower oil level
housing leaks. ÂBroken oil seal - Replace
2) Axle case leaks ÂMounting bolts for housing loose. - Retighten
ÂDamaged packing case cracked. - Replace
ÂWorn out hub grease seal. - Replace
3) Hub, leaks ÂWorn out oil seal. - Replace
ÂWorn out bearing or eccentric rotation - Replace
due to damage.
4. Power is not transmitted
1) Drive shaft, gear ÂBroken or slipped out drive shaft. - Repair or replace
ÂGear teeth stripped or worn out. - Replace
Âbroken differential case parts. - Replace

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