AC Fan Coil Air Conditioning Unit

Climate 5000
FC02-14CC23/1P1L(R)GE| FC02-14CC23/1P2L(R)GE| FC02-14CC23/1P3L(R)GE|
FC02-14CB23/1P1L(R)GE| FC02-14CB23/1P2L(R)GE| FC02-14CB23/1P3L(R)GE|
FC02-14CD23/1P1L(R)GE| FC02-14CD23/1P2L(R)GE| FC02-14CD23/1P3L(R)GE

en Installation, Operation and Maintenance Manual

8736863650(2017/05)CN

Read the manual carefully prior to installation and operation of this unit!

Observe the warnings in the manuals!

Installation by an authorised person only!

ORIGINAL MANUAL
 Welcome | 2

WELCOME - Power supply: 1PH/ 230V/ 50Hz

- Maximum operating pressure: ≤1.6MPa

Distinguished users:
- Normal testing condition:
Thank you for choosing and using the products
Cooling: entering air temp 27˚C DB/19.5˚C
of our company!
WB, entering water temp 7˚C, leaving water
Our products have high quality and excellent
temp 12˚C;
performance. For ease of use, please read the
Heating: entering air temp 21˚C, entering
Manual carefully and operate as per the steps
water temp 60˚C, the same water flow as in
as described in the Manual. We will be with you
cooling;
all along. Please feel free to contact us at the
- Sound pressure level are measured in
number and address on the Warranty Card
acoustic room, position of the measure
whenever you have any problems. We are
point is 1m in the front and 1m below the
ready to serve you.
vertical center line of the unit;
Due to product improvement, the product you
- Static pressure is measured without filter
have purchased may be slightly different from
and air outlet;
those introduced in the Manual. We hereby
- Sound pressure level is less than 70dB.
apologize for the trouble we cause.
Our company adheres to the principle of
Important prompt:
commitment to excellence, and may not inform
• Air conditioner with fan coil is the terminal
you of certain improvement in specification,
device of air conditioning system for water
performance, material and structure of such
chilling unit, which requires expertise and has
products. Sorry for the inconvenience. Please
strict specifications and requirements.
contact us for obtaining the latest information.
Therefore, it must be installed, commissioned,

operated and managed by professionally

trained technical personnel.

• The air conditioner can be used widely,

except wet zone, outdoors, the environment

with blowing dust and corrosion, and the site

with explosion hazard;

• Operating conditions:

Climate 5000 8736863650(2017/05) en

3 | Table of Contents

Table of Contents

1 Key to symbols and safety instructions ...... 4

1.1 Explanation of symbols.............................. 4
1.2 Safety information ...................................... 4

2 Product descriptions ..................................... 6

2.1 Product characteristics .............................. 6
2.2 Applicable models ...................................... 6

3 Outline dimension drawing and weight ....... 7

4 Unit installation............................................... 8
4.1 Equipment acceptance .............................. 8
4.2 Installation considerations ......................... 8
4.3 Installation .................................................. 8
4.4 Connection of ventilation duct ................... 9
4.5 Pipeline connection ................................... 9
4.5.1 Connection of chilled water pipeline ... 9
4.5.2 Connection of condensate water
pipeline ......................................................... 9
4.6 Electrical wiring ........................................ 10
4.7 Design and installation of return air case 10

5 Installation inspection and startup............. 13

5.1 Installation inspection .............................. 13
5.2 Startup and operation .............................. 13
5.3 Air discharge ............................................ 13

6 Unit maintenance ......................................... 14

7 Common faults and solutions..................... 16

8 Packing list.................................................... 17

9 Appendix ....................................................... 17

8736863650(2017/05) en Climate 5000

 Key to symbols and safety instructions | 4

1 Key to symbols and safety instructions

1.1 Explanation of symbols 1.2 Safety information

Warnings Notice:
Warnings in this document are framed Please entrust the dealer or
and identified by a warning triangle professionals with the installation.
which is printed on a grey back-
ground. The signal word attached Notice:
indicates the type and severity of
consequence due to nonobservance Maintain the unit regularly as per
of danger prevention measures. the requirements in the Manual to
ensure good running state of the
Keywords indicate the seriousness of the unit.
hazard in terms of the consequences of not
Notice:
following the safety instructions. If the unit stops due to failure,
please refer to the Section
• NOTICE indicates that material damage may
"Common faults and solutions"/
occur. contact local dealer/ after-sales
service personnel of our
• CAUTION indicates that minor to medium company. Restart the unit after
the trouble is removed. It is not
injury may occur.
allowed to start up the unit with
• WARNING indicates that serious injury may the problem unsolved.

occur. Caution:
• DANGER indicates possible risk to life. Please use the fuse with specified
capacity. Do not replace it with
copper wire and iron wire.
Important information
Caution:
Important information in cases where
there is no risk of personal injury or Please connect the cables
material losses is identified by the symbol correctly. Wrong cable connection
shown on the left. It is bordered by may damage electrical
horizontal lines above and below the text. components.

Caution:
Additional symbols
In case there is a fire, shut off
Symbol Meaning main power source and put out
 a step in an action sequence the fire with a fire extinguisher
immediately. Confirm whether the
 a reference to a related part in the
installation foundation and
document or to other related document
hoisting are secure and reliable.
 a list entry If the foundation and hoisting are
- a list entry (second level) not secure and reliable enough,
falling accident may occur.
Table 1: Additional symbols

Climate 5000 8736863650(2017/05) en

5 | Key to symbols and safety instructions
Warning:
Be sure to use the product
designated by our company if the
goods must be purchased in local
place.
Warning:
Comply with regulations of local
electric company when
connecting power supply.
Warning:
If the unit needs to be moved or
reinstalled, please entrust the
dealer or professionals with the
operation.
Warning:
The installation height of unit
should be no less than 2.5
meters from ground.
Danger:
It is forbidden to install in the
place where combustible gas is
easy to leak. The leakage of
combustible gas may easily
cause fire.
Danger:
Ground reliably as per standard
provisions. Poor grounding may
cause people to get an electric
shock.
Danger:
Confirm whether leakage circuit
breaker is installed. The circuit
breaker must be installed;
otherwise electric shock may
occur.
8736863650(2017/05) en
Danger:
Inappropriate installation may
lead to fire, electric shock and
personal injury. No modification or
repair without permission shall be
allowed.
Danger:
Inappropriate repair may lead to
fire, electric shock and personal
injury. Be sure to entrust the
dealer/ professionals with the
repair.
Pay attention to the following issues:
• This appliance can be used by children aged
from 8 years and above and persons with
reduced physical, sensory or mental capabilities
or lack of experience and knowledge if they
have been given supervision or instruction
concerning use of the appliance in a safe way
and understand the hazards involved. Children
shall not play with the appliance. Cleaning and
user maintenance shall not be made by children
without supervision.
• Operate the fan coil within this range:
- Regarding installation altitude below 1000m;
- Regarding frequency of supply power within
±1%Hz of rated frequency;
- Regarding electric supply voltage within
+/-10%;
- Regarding transport / storage temperature
within -25~55°C.
• The appliance is not accessible to the general
public.
Climate 5000
 Product descriptions | 6

2 Product descriptions
The fan coil type air conditioner consists mainly mechanical expansion. This technology enables

of centrifugal fan, coil heat exchanger and other high heat transfer efficiency and adequate

components. As the terminal device of air cooling (heating) capacity.

conditioning system for water chilling unit, it is • Large air volume and low noise

wildly used in hotel, restaurant, factory, hospital, With metal volute and centrifugal impeller

exhibition hall, shopping mall and office building featuring many blades available, the fan coil

and other houses with many rooms or comes in many desirable matches between

large-sized industrial and civil buildings required motor and fan to accommodate its needs for

for air conditioning to meet the demand for various specifications.

cooling, dehumidification and heating, thus • Versatility

creating a working and living environment which The fan coil is provided with heat exchanger

is full of fresh air, peacefulness and spring-like which permits right and left interchange and

weather. offers ease for maintenance and servicing. Water

can be supplied either from the left or from the

2.1 Product characteristics right, and the interchange can be done easily to

• Safe, reliable and long service life meet the personalized needs of each customer.

Each coil heat exchanger is subject to pressure

test; made of forging brass, the pipes (water 2.2 Applicable models
collecting head) for inlet and outlet water are − FC02-14CC23/1P1L(R)GE

reliable and durable; water collection pan is − FC02-14CC23/1P2L(R)GE

produced through one-step molding with − FC02-14CC23/1P3L(R)GE

stamping die, and sprayed with anti-rust paint; − FC02-14CB23/1P1L(R)GE

motor is equipped with low-noise rolling bearing − FC02-14CB23/1P2L(R)GE

which can run for more than 60000 h without the − FC02-14CB23/1P3L(R)GE

need for lubricating and maintenance; the long − FC02-14CD23/1P1L(R)GE

shaft of motor is specially treated to eliminate − FC02-14CD23/1P2L(R)GE

corrosion. − FC02-14CD23/1P3L(R)GE

• High efficiency and sufficient capacity Note:

The fan coil is formed by wrapping seamless 7KHUHDUHQRW)& 3 *(IRUFRXQWULHV

copper pipe through slit aluminum fins and with CE certificate requirement.

allowing them to tightly combine into one by

Climate 5000 8736863650(2017/05) en

7 | Outline dimension drawing and weight

3 Outline dimension drawing and weight

Outline dimension drawing and Outline dimension drawing of concealed
weight of concealed horizontal unit horizontal unit with down return air box

Outline dimension drawing of concealed

horizontal unit with rear return air box

Figure 1: Outline dimension and installation drawing

Outline Dimension Drawing and Weight of

Outline Dimension Drawing and Weight
Concealed Horizontal Fan Coil Unit With Air
of Concealed Horizontal Fan Coil Unit
Return Cast
Model
Weight Weight
Dimension Dimension
(kg) (kg)
A/mm B/mm C/mm 3RR A/mm B/mm C/mm D/mm 3RR
FC-02 700 508 478 11.5 700 508 478 444 13.9
FC-03 850 668 638 14.3 850 668 638 604 17.4
FC-04 1000 808 778 16.2 1000 808 778 744 19.6
FC-05 1000 808 778 16.2 1000 808 778 744 19.6
FC-06 1150 938 908 18.0 1150 938 908 874 21.5
FC-08 1470 1238 1208 23.3 1470 1238 1208 1174 28.3
FC-10 1630 1498 1468 28.8 1630 1498 1468 1434 34.2
FC-12 1900 1758 1728 33.6 1900 1758 1728 1694 39.5
FC-14 1900 1758 1728 33.6 1900 1758 1728 1694 39.5

Table 2: Outline dimension and weight

8736863650(2017/05) en Climate 5000

 Unit installation | 8

4 Unit installation
► Do not repair before the inspection and

4.1 Equipment acceptance confirmation by the carrier's representative.

Each fan coil unit is wrapped with corrugated ► If damage is confirmed, contact relevant

box to prevent the unit from damage during personnel for replacement.

hauling, handling and on-site storage. To

ensure there is no damage during hauling, 4.2 Installation considerations

please inspect as per the following steps during Notice:
To ensure smooth installation and
acceptance: operation, please inspect the following
items before installing the unit:
► Before signing off, please inspect whether
► There is sufficient space for installing and
each unit is in good condition, and the edges
maintaining the unit. See the outline
and corners of carton are intact without
dimension drawing for specific unit size.
obvious damage sign;
Movable ceiling or access hole must be
► If the carton is obviously damaged, open it
reserved for daily maintenance;
immediately and inspect main part of the unit.
► Please confirm the position of pipeline and
If main part is damaged, please expound
electrical wiring before installation;
actual situation in the receiving note and
► Please inspect whether the hoisting
reject the goods. Additionally, inspect the
structure can bear the weight of unit;
accessories;
► All the units must be installed horizontally to
► Inspect the unit for concealed damage. Do
the extent of ensuring smooth drainage and
not move the unit at the receiving site in
normal operation;
case of any such damage. The recipient has
► Make sure the unit connecting to the
the obligation to prove that the concealed
ventilation duct has static pressure within
damage doesn't occur after delivery. If there
allowable range;
is concealed damage, stop unloading and
► The heat preservation of chilled water valve
take pictures as evidence;
(tee valve) and pipeline shall be provided by
► If any damage is found, please inform the
the installation contractor.
carrier and require the carrier and consignee

to carry out joint inspection;

4.3 Installation

Climate 5000 8736863650(2017/05) en

9 | Unit installation
Notice:
The levelness of fan coil shall be
adjusted on the basis of its shell,
because the coil and water pan have
been designed with certain slope for
smooth drainage.
Refer to outline dimension and installation
drawing for installation of fan coil unit. There are
mounting holes on the top of the unit and
therefore can be lifted under the slab by boom.
Please complete the following steps during
installation:
► The installation contractor installs the boom
or other hoisting parts;
► Screw in the upper nut and gasket on the top
to ensure the unit will not move during
operation;
► Put the boom into the mounting hole;
► Screw in the lower nut and gasket to fix the
unit, tighten the lower nut, adjust the unit's
levelness to ensure smooth drainage of
condensate water, screw up the upper nut.
4.4 Connection of ventilation duct
The ventilation duct (supplied by the installation
contractor) made of galvanized steel sheet with
certain thickness can be connected to the
turnups (flanges) of unit inlet and outlet. Refer
to outline dimension drawing for size. Insert the
ventilation duct into the turnups and fix with
screws; a adapter fabricated at the site will be
used if the sizes of turnup and ventilation are
inconsistent. Method for connecting with air
8736863650(2017/05) en
supply case and ventilation duct: insert the
ventilation duct into the turnups, fasten it with
screws or rivets horizontally, and flush the
ventilation duct with the turnups. Connect the
return air pipe by the method described above.
4.5 Pipeline connection
Notice:
Provide heat preservation measures
for both chilled water pipe and
condensate water pipe and pay
special attention to the treatment at
the ends of heat preservation
materials to prevent condensation
during in cooling mode running.
4.5.1 Connection of chilled water pipeline
Connect chilled water pipeline with fan coil by
using 3/4" male adapter. Keep the water inlet
and outlet of fan coil down and up respectively.
See the outline dimension drawing for the size
of coil interface. If the direction for pipe
connection needs to be changed, replace
before hoisting.
For fixing pipe adapter, be sure to fix the base
of square adapter on fan coil with one wrench,
and then tighten the pipe adapter with another
wrench. Do not fasten the pipe adapter directly
because this may result in deformed and even
damaged unit adapter.
4.5.2 Connection of condensate water pipeline
The pipe for condensate water can be made
either of PVC materials or steel. It should be
connected with hose whose length is not greater
than 300 m. The hose should be preferably
Climate 5000
 Unit installation | 10

rubber hose. Connect condensate pipe with Top surface of building for
installation

hose by hose clamp to prevent leaks. It is /

Ceiling
recommended that the gradient of drain pipe

should be 1:50 at least. Outtake Machine Return air

case
Air supply Return air

4.6 Electrical wiring A enlarged

Warning: Outlet grid

Be sure to disconnect power supply
before unit maintenance to prevent
personal injury. The wire to be Air
connected should be made of copper supply
as conductors of other types may Return air
overheat and damage unit. Machine case
No obstructions Return air
within 1 m
• Refer to electrical wiring diagram in page 11
Figure 2: Installation of return air case
for electrical wiring→Figure 4.
In concealed installation, return air case must be
• The earth points provided by the unit are
designed and provided.
required to connect to the earthing system at
The distance between outlet of air duct and of air
the installation site.
conditioner depends on the length of actually
• All electrical wiring must conform to local
installed air duct and static pressure terminal used,
electrical appliance installation specification.
as shown in the schematic diagram for installation

of long and short air ducts. When short air duct is

4.7 Design and installation of return air
used, the outlet of air duct should be no more than
case
0.5 m away from that of air conditioner if motor runs
• Pay attention to the following issues:
with speed under low static pressure; when long air
N For the fan exposed model of the unit, return
air case must be installed. duct is applied, their distance can be within 5 m if

N For low static pressure model unit, be sure to

motor runs with speed under high static pressure.

connect the terminals for high, medium and
low speeds to three-speed switch (or fan coil
controller);
N For high static pressure model unit, be sure to
connect the terminals for ultrahigh, high and
medium speeds to three-speed switch (or fan
coil controller);
N One three-speed switch (or fan coil controller)
is designed only to control one fan coil unit.
Climate 5000
All lifting holes of the unit shall be provided with
booms.
Warning:
Be sure to wire as per requirements,
otherwise motor may burn out.
Warning:
Completely cut off all power devices
during installation work and keep 3mm
gap at least.
8736863650(2017/05) en
11 | Unit installation

Expansion bolt of M8
wide
Lifting
hook M8 hanging bolt
Drain Unit
Return pipe Locking washer
air pipe of M8 wide
Return air Transition air Air
louver pipe discharge Air outlet M8 nut
pipe

Figure 3: Installation diagram

Figure 4: Electric wiring diagram

Note: • Power supply wiring specification
• The terminals on terminal block for low, medium, - Power supply: 230±10%V, 50Hz;
high and ultrahigh speeds are connected with - Specification of power line: H05VV-F
controller of fan coil (or three-speed switch). 3G0.75mm2;
• The controller of fan coil is connected with - Specification of communication line: connect
terminals for low, medium and high speeds when 4*0.75 mm2 wires. Communication line
the static pressure at unit outlet is 12 Pa; adopts metallic hose for insulation.
− The controller of fan coil is connected with
Fuse match: Fusing current is no less than twice
terminals for medium, high and ultrahigh
the load current.
speeds when the static pressure at unit outlet
is 30 Pa; Circuit breaker match: Rated current of circuit

− The controller of fan coil is connected with breaker is more than maximum current of all loads.

terminals for medium, high and ultrahigh

An all-pole disconnection device which has at
speeds when the static pressure at unit outlet
is 50 Pa. Alternatively, user can interchange at least 3mm separation distance in all pole and a

site as required. residual current device (RCD) with the rating of

• The motor 2 is used for fan coil equipped with
above 10mA shall be incorporated in the fixed
single motor and wired appropriately.
wiring according to the local rule.
• Appliance
8736863650(2017/05) en Climate 5000
 Installation inspection and startup | 12

5 Installation inspection and startup

The three-speed switch is marked with
Off/High/Medium/Low for controlling the speed of
5.1 Installation inspection
motor and thus adjusting air volume.
Warning:
Be sure to disconnect power supply
before inspection to avoid personnel
injury.
5.3 Air discharge
When water flows in the system for the first time,
Installation personnel must check and verify the
partial gas may remain in the coil and mainly
installation steps mentioned above as per the appear at the top of the coil. A manual vent valve
following requirements. is installed on the top of water outlet adapter of
the coil. Rotate the valve's rotary knob to exhaust
N Unit is securely connected with boom and slab;
when residual air in the coil makes abnormal
N Ventilation pipes are connected firmly; noise. If the rotary knob is too tight, use pliers to
rotate for one to two rounds anticlockwise, so as
N Water pipes are connected without leakage;
to exhaust the air, until water flows out from the
N Drain pipes are connected without leakage; vent valve steadily. After that, tighten up the rotary
knob.
N Electrical control system is wired, without loose
contact, missed connections and other
undesirable signs.

N Installation personnel have read manual, have

been basically familiar with the unit and capable
of operating.

5.2 Startup and operation

The operation of fan coil unit can be controlled by
three-speed switch of motor or temperature
controller.

The temperature controller consists of one

three-speed switch of motor, one ON/OFF switch
and one component for temperature control. The
component for temperature control is designed to
control the opening/close of chilled water valve,
and generally provided with one dial for setting
temperature.

Climate 5000 8736863650(2017/05) en

13 | Unit maintenance

6 Unit maintenance
• Checklist for Periodical Maintenance If it is necessary to drain all chilled water in heat

Warning: exchanger, open drain valve and supply

Be sure to disconnect the power
supply before unit maintenance to compressed air to the system to force the
avoid electric shock. Moreover, set
up signboard marking "Under chilled water in heat exchanger out.
Maintenance, Do Not Turn On” to
prevent danger due to incorrect • Pay attention to the following issues when
operation.
maintaining the unit:
The unit should be maintained by authorized
► Untreated water may result in unit showing
person, through daily monitoring and regular
scaling, corrosion and poor water quality,
servicing. Below is a recommended maintenance
system commissioning and maintenance
plan.
should be done under guidance from
Checklist for maintenance
Frequency
inspection expert in water treatment. Our company

does not assume responsibility for any

N Inspect filter screen of unit,
clean or replace it regularly; consequence caused by poor water
carry out more frequent
maintenance when system quality.
Each operates under high load or air
quality is quite poor. ► When unit is not in use, its fan coil should
month
N Inspect water pan for be filled with water to mitigate corrosion in
contamination and condensate
water for its ability to flow into summer, and should be drained
drain pipe naturally.
completely in winter to prevent internal

N Inspect the shell of unit for pipe from breaks due to expansion arising
corrosion, and clean and set it
right; from freezing.

N Inspect fan blade and scroller
for damage. Rotate fan blade
manually to verify its smooth
rotation without obstruction;
Each
year N Inspect coil fins for dirt and
damage;
N Clean and tighten all
connected wires.
► Do not use to one temperature controller
or one three-speed switch to control
several fan coil units, otherwise motor may
burn out.
• Coil cleaning
The fan coil may show degraded cooling

N Drain chilled water from the capacity if it is blocked or dirty. Clean coil as per
whole system, remove fouling
and replace with water. the following steps:

Table 3: Checklist for periodical maintenance

8736863650(2017/05) en Climate 5000
 Unit maintenance | 14

► Disconnect power supply and remove wire ► Connect electricity and water pipe, and

connected with motor, and stop fan blade conduct test run to verify effects.

from rotating; To reduce the frequency for cleaning coil, it is

► Loosen set screw between side plate and better to equip unit with filter screen and clean

water collector; the screen on a regular basis.

► Remove water collector from unit shell, • Water collector

and loosen the set screw between fixed The water collector must be clean to facilitate

plate and side plate, Also loose the set removal of condensate water. And it must be

screw between side plate and top cover; cleaned when showing dirt.

► Take out the heat exchanger on fan coil, • Line collector

use hard nylon bristle to brush and wash - Communication line must be connected to

coil fins, and clear with vacuum cleaner; Terminal Block through fixing clip.

► Reinstall the heat exchanger on fan coil - Communication line adopts metallic hose

and water collector, and fix them with for insulation.

screw;

Figure 5: Installation and disassembly diagram

Climate 5000 8736863650(2017/05) en

15 | Common faults and solutions

7 Common faults and solutions

Failure Cause Recommended solution

Dirty filter Clean or replace

Small air volume Blocked air inlet Remove blockages

Resistance of ventilation pipeline higher Reduce resistance in pipeline or

than design value (or incorrect unit type) configure unit again

Damaged motor axletree Replace motor

Loose set screw of fan or fan blade Tighten set screw

High levels of unit
noise Collision between impeller and deformed
Replace volute or impeller
volute

Dirty filter Clean or replace the filter

Decrease (increase) water

Cold water not cold, or hot water not hot
temperature
Insufficient heating or
Small water flow Increase water flow
cooling capacity

Small air volume Increase air volume

Leaky pipeline or poor insulation of pipe

Keep insulated
fitting

Leak Uneven installation Keep it even again

Cracked heat exchanger due to freezing Repair or replace

Inspect valve on pipeline for opening

Poor coil drainage or Clogged system pipeline or for foreign bodies
undesirable drainage
of condensate water Inadequate unit installation angle Adjust unit height to ensure
drainage angle

Table 4: Common failures and troubleshooting methods

8736863650(2017/05) en Climate 5000

 Packing list | 16

8 Packing list

Packing List
CTN: 1

Model and
Type Name Unit Quantity Remarks
specification

See
Main part Fan coil unit Set 1
nameplate

Instructions on use and

Printed
installation (with certificate of Set 1
accessories
quality)

Table 5: Packing list

Climate 5000 8736863650(2017/05) en

17 | Appendix

9 Appendix
Notice:
Correct disposal of this product.
Pay attention to the following issues:

Figure 6: WEEE

This marking indicates that this product should

not be disposed with other household wastes. To

prevent potential harm to the environment or

human health from uncontrolled waste disposal,

recycle it responsibly to promote the sustainable

reuse of material resources. To return your used

device, please use the return and collection

systems or contact the retailer where the product

was purchased. They can take this product for

environmental safe recycling.

8736863650(2017/05) en Climate 5000

Bosch Thermotechnology (Shandong) Co.,Ltd
No.77 Dongfeng Road, Huantai, Zibo/ P.R. China
Tel: (+86)0533-8553888

Fax: (+86)0533-8552777
Post code: 256404
www.bosch-climate.cn