This document outlines the required and predicted performance specifications for a flare system. It includes minimum, normal, and maximum values for flow performance metrics like enclosed capacity and inlet pressures. It also specifies requirements for noise levels, smokeless performance, steam and air consumption, and utility usage. Finally, it provides mechanical design details for components like the flare burner body, steam/air assist equipment, and firebox dimensions. Vendors are to provide predicted values where specifications are marked "By Vendor".
This document outlines the required and predicted performance specifications for a flare system. It includes minimum, normal, and maximum values for flow performance metrics like enclosed capacity and inlet pressures. It also specifies requirements for noise levels, smokeless performance, steam and air consumption, and utility usage. Finally, it provides mechanical design details for components like the flare burner body, steam/air assist equipment, and firebox dimensions. Vendors are to provide predicted values where specifications are marked "By Vendor".
This document outlines the required and predicted performance specifications for a flare system. It includes minimum, normal, and maximum values for flow performance metrics like enclosed capacity and inlet pressures. It also specifies requirements for noise levels, smokeless performance, steam and air consumption, and utility usage. Finally, it provides mechanical design details for components like the flare burner body, steam/air assist equipment, and firebox dimensions. Vendors are to provide predicted values where specifications are marked "By Vendor".
Código EP PEC No. #REF! Código SHAYA N: #REF! Revisión No.: #REF! Página No.: 2 de 6 REQUIRED SYSTEM PERFORMANCE - PURCHASER Note Specified REV Based on case / Flow REV FLOW PERFORMANCE MIN NORM MAX 1 Enclosed Capacity MSCFD inlet 1 41.9 141.7 681 2 Static Inlet 1 Pressure, PSIG (Note 2) 0 1 2 3 Enclosed Capacity MSCFD inlet 2 12.6 42.5 204.2 4 Static Inlet 2 Pressure, PSIG (Note 2) 0 2 5 5 Peak Burner Exit Velocity, m/s By Vendor 6 Peak Mach Number Max 0.5 7 Design Temperature By Vendor 8 Design Peak Pressure By Vendor 9 Operating Pressure due to Flash back By Vendor Temp. (with 10 Minimum safety pilot heat release By Vendor 11 factor) By Vendor 12 Pilot ignition system Direct electric ignition 13 Pilot-flame detection system By Vendor NOISE PERFORMANCE 14 SPL at windfence, dBA 85 dBA at 0.9 m 15 SPL at_______meters from base, dBA 16 SPL at_______meters from base, dBA 17 SMOKELESS PERFORMANCE 18 Total Smokeless Capacity, kg/h 19 Smokeless Definition (R0 / R1 / R2) R1 (Note 1) 20 SMOKELESS STEAM CONSUMPTION 21 Max. Total Steam, kg/h N/A 22 Continuos Steam, kg/h N/A 23 S/HC ratio @ Design Smokeless Rate N/A
SMOKELESS AIR REQUIREMENTS
24 Design Air Capacity, m³/s By Vendor 25 Design Blower Pressure, mm w.c. By Vendor 26 Max Motor Power, kW By Vendor 27 UTILITY CONSUMPTION 28 Purge Gas, lb/h (Continuous) N/A 29 Purge Gas for high pressure inlet, lb/h 5.37 30 Purge Gas for low pressure inlet, lb/h 12.32 31 Pilot Gas, lb/h 80.7 32 Ignition Gas Nm³/h (Intermittent) N/A 33 Ignition Air Nm³/h (Intermittent) N/A 34 Assist Gas Nm³/h /kg/h waste N/A 35 Supplemental Gas, Nm³/h N/A 36 Utility gas pressure By Vendor 37 NOTES 38 1. If this is not complied, indicate the definition of smokeless offered. 39 2. Reference values, must be verified with the final flare size. 40 41 Departamento: #REF! #REF! Código CPP No. #REF! Código EP PEC No. #REF! Código SHAYA N: #REF! Revisión No.: #REF! Página No.: 3 de 6 PREDICTED SYSTEM PERFORMANCE - VENDOR Note Predicted REV Based on Case / Flow REV FLOW PERFORMANCE 1 Enclosed Capacity, kg/h 2 Static Inlet Pressure, kPa (ga) 3 Peak Burner Exist Velocity, m/s 4 Peak Mach Number 5 Peak Operating Temp. (with safety factor) 6 NOISE PERFORMANCE 7 SPL at windfence, dBA 8 SPL at_______meters from base, dBA 9 SPL at_______meters from base, dBA 10 11 SMOKELESS PERFORMANCE 12 Total Smokeless Capacity, kg/h 13 Smokeless Definition (RO / R1 / R2) 14 15 16 SMOKELESS STEAM CONSUMPTION 17 Max. Total Steam, kg/h 18 Continuos Steam, kg/h 19 S/HC ratio @ Design Smokeless Rate 20 21 SMOKELESS AIR REQUIREMENTS 22 Design Air Capacity, m³/s 23 Design Blower Pressure, mm w.c. 24 Max Motor Power, kW 25 26 UTILITY CONSUMPTION 27 Purge Gas, Nm³/ (Continuous) 28 Purge Gas, Nm³/ (Intermittent) 29 Pilot Gas, Nm³/h 30 Ignition Gas Nm³/h (Intermittent) 31 Ignition Air Nm³/h (Intermittent) 32 Assist Gas Nm³/h /kg/h waste 33 Supplemental Gas, Nm³/h 34 35 36 37 38 39 40 Departamento: #REF! #REF! Código CPP No. #REF! Código EP PEC No. #REF! Código SHAYA N: #REF! Revisión No.: #REF! Página No.: 4 de 6 MECHANICAL DESING DATA (COMBUSTION EQUIPMENT) Note Purchaser - Specified REV Vendor - Proposed /Actual REV FLARE BURNER BODY 1 Tip Type / Model By Vendor 2 Quantity of Burners By Vendor 3 Quantity of pilots By Vendor 4 Pilot ignition system By Vendor 5 Flare Burner Outlet Diameter By Vendor 6 Smokeless Method By Vendor 7 Overall Length, m By Vendor 8 Tip Material By Vendor 9 Exist Section Length, m By Vendor 10 Material /Size, mm /Sched. By Vendor 11 Inlet Section Length, m By Vendor 12 Material /Size,mm /Sched. By Vendor 13 Connection Type /Size, mm By Vendor 14 Flame Retention, (Y/N) / Material Yes / By Vendor 15 STEAM ASSIST EQUIPMENT 16 Steam Injector, Material N/A 17 Connection Mat'l / Type / Size, mm N/A 18 AIR ASSIST EQUIPMENT 19 Air Plenum Length, m By vendor 20 Air Plenum Diameter, m By vendor 21 Connection Type /Size, mm By vendor 22 Required airflow rate By vendor 23 FIREBOX EQUIPMENT 24 Overall Height, m By Vendor 25 Firebox Outside Dimensions, m By Vendor 26 Rectangular - Length / Width By Vendor 27 Round - Diameter Yes / By Vendor 28 Polygonal - No. Sides / Width By Vendor 29 Windfence Outside Dimensions, m By Vendor 30 Rectangular - Length / Width By Vendor 31 Round - Diameter Yes / By Vendor 32 Polygonal - No. Sides / Width By Vendor 33 Refractory Material Woven Ceramic Fiber and/or refractory bricks 34 Internal protective coating material By Vendor 35 Thickness, mm By Vendor 36 Max. Allowable Oper. Temp., °C By Vendor 37 Max. Shell Temperature °C By Vendor 38 Anchor Type /Material By Vendor 39 Max. Flue Gas Temperature, °C By Vendor 40 Flue Gas velocity out By Vendor 41 Stack T/C (Y/N) By Vendor 42 Stack Sample Conn. (Y/N) By Vendor 43 Connection Type / Size, mm By Vendor 44 Max. Personnel Exposure Temp., °C By Vendor (not exceed 160 °F) 45 Departamento: #REF! #REF! Código CPP No. #REF! Código EP PEC No. #REF! Código SHAYA N: #REF! Revisión No.: #REF! Página No.: 5 de 6 MECHANICAL DESING DATA (PIPING) Note Purchaser - Specifield REV Vendor - Proposed /Actual REV PIPING TO BURNERS 1 Waste Gas Piping - Material Note 1 2 Steam Piping - Material Note 1 3 Air Piping - Material Note 1 4 Heat Shielding - Material By Vendor 5 External coating material By Vendor 6 7 Pilot Gas Lines - Quantity By Vendor 8 Material /Size (mm) /Schedule Note 1 9 Ignition Lines - Quantity By Vendor 10 Material /Size (mm) /Schedule Note 1 11 Assist Gas Line - Mat'l / Size / Sched. Note 1 12 T/C Conduit - Mat'l /Size, mm By Vendor 13 Ignition/Power Conduit - Mat'l /Size, mm By Vendor 14 15 16 Stage 1 - Burner Count 17 Wase Gas Valve Size, mm / Type By Vendor 18 Steam Valve Size, mm / Type By Vendor 19 Air Valve Size, mm / Type By Vendor 20 21 22 Stage 2 - Burner Count 23 Wase Gas Valve Size, mm / Type By Vendor 24 Steam Valve Size, mm / Type By Vendor 25 Air Valve Size, mm / Type By Vendor 26 27 28 Stage 3 - Burner Count 29 Wase Gas Valve Size, mm / Type By Vendor 30 Steam Valve Size, mm / Type By Vendor 31 Air Valve Size, mm / Type By Vendor 32 33 34 Stage 4 - Burner Count 35 Wase Gas Valve Size, mm / Type By Vendor 36 Steam Valve Size, mm / Type By Vendor 37 Air Valve Size, mm / Type By Vendor 38 39 40 41 NOTES 42 1. According to 61G2158-ACP-50-SP-001-3 "Clases de Tuberías" 43 44 Departamento: #REF! #REF! Código CPP No. #REF! Código EP PEC No. #REF! Código SHAYA N: #REF! Revisión No.: #REF! Página No.: 6 de 6 MECHANICAL DESING DATA (ANCILLARIES) Note Purchaser - Specifield REV Vendor - Proposed /Actual REV AIR ASSIST BLOWER SYSTEM 1 Fan Quantity By Vendor 2 Fan Type / Material By Vendor 3 Fan Location By Vendor 4 Damper Quantity By Vendor 5 Damper Control Required / Included By Vendor 6 Motor Type / Speed By Vendor 7 Motor Enclosure TEFC 8 Motor Nameplate, kW By Vendor 9 Motor / Fan - Lubrication By Vendor 10 Max. Motor Current - Winter, amps By Vendor 11 Supplemental Requirements IEEE 841 12 Insulation Type F 13 Hazardous Location By Vendor (Ref API 500) 14 Variable Speed Driver Application Inverter Duty 15 Wind fence Enclosure material Steel 16 Fuel train of enclosed flame shutdown By Vendor 17 18 19 LADDERS & PLATFORMS (Note 2) 20 Top Platform, Deg. / Size, m By Vendor 21 Step-Off Platforms, Quantity By Vendor 22 Instrument Access, Quantity Two (2), By Vendor 23 Ladders Type By Vendor 24 Material / Finish By Vendor 25 L&P Specification By Vendor 26 27 28 EST. EQUIPMENT WEIGHTS, kg 29 Firebox Outside Dimensions, m By Vendor 30 Flare Burners By Vendor 31 Piping By Vendor 32 Control Valves By Vendor (Note 1) 33 Windfence Outside Dimensions, m By Vendor 34 Ladders & Platforms By Vendor 35 Liquid Seal By Vendor 36 Knockout Drum N/A 37 Control Panels By Vendor (Note 1) 38 39 40 NOTES 41 1. For control panel, instruments and valves information see: 3808-E538-M-SP-100-005 (61KFC0504-CBP-20-SP-010) 42 2. The vendor shall install the required platforms and ladders so that all valves and instruments are easy to operate. 43