INJECTION PUMP MODEL JDB431MD2800

SUPERSEDES MODEL JDB431AL241O

SPECIFICATION CUSTOMER PART NO. AR51 113
diesel systems
J CUSTOMER’S NAME ADDRESS
L
John Deere Tractor Works
EDITION NO. 15 DATED G-9-88
Dubuque, Iowa
ENGINE 42190 full RPM 2500
LOAD
APPUCATION 3300 COMBINE GO". REGULATION 6 7. ISSUED MY J. McMahon
__~
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED

TEST STAND
, INJECTION LINES.. . ,lZSD,Z NOZZLES1 3/32”l.D By 20”LONG
lElKHSOSD533B HOLDER 8 0.5 mm PLATEl1/16”l.D. BY 25” LONG
2 TEST OIL TEMPERATURE. I!:!! j. .I 10-l 15’ F
3 NOZZLE OPENING PRESSURF. . . . . . ,,ZSD,‘l NOZZLES\ 2500 PSI
IRKH50SD533B HOLDER & 0.5 mmPLATE1 3000 PSI 2 CHECK SHUTOFF ..
(WOT).
4 CALIBRATING OIL 1S.B 201) (R.B.) 3 HIGH IDLE (WOT). .......
PUMP OPERATING SPEED . HALF . . . . ENGINE SPEED 4 GOVERNOR cuT.oFF.. ...
5 tOwIDLE . SEE NOTE (f!
PUMP ACCESSORIES 6 TRANS PUMP PRESS. (WOli
1 Delivery Valve 7 CHECK SHUT-OFF (WOT). . .
2 Speed Advance a MIN CRANK SPEED DEL.. . . 12 MIN.
3 Electric Shut-off (12V E.T.R.)
NOTE: Return Oil to be15D-500 CC/Min. at Rated RPM.
4 Close Flow
19 NAME PLATE. . W.T. . . VIEWING TRANS. PCIMP END
PUMP SETTINGS’ t . ..ITEMS APPLY TO SERVICE ONLY’
10 TIMED.. . . . . . J_W.T.. . VIEWING TPANS PUMP END
I ROLLER TO ROLLER DIMENSION .. 1.973" z ,001s’
21 TIMEDTO .CAM..
2 GOVERNOR LINKAGE GAP . ... . .125" TO .165"
12 GOVERNOR cotmot COVER TO BE STAMPED VOLTS
USE KIT NO. 23093 S.B.95/70056
13 TIMED TO THIS CYLINDER (FROM T PUMP END; ..--- @
13 OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLES
l4. SPECIAL NOTES
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND
CLEAR AIR FROM SYSTEM a. Torque all fasteners per 70013 or 5.8.106.
4 CHECK FOR MINIMUM 1 B HG TRANSFER PUMP LIFT AT 400 RPM b.
5 ADJUST TRANSFER PUMP PRESSURE (WOT) c. Install Throttle Lever Spacer 6 Arm in B4-L position per70041 t
cl. The use of Shims must limit the Roller-to-Roller dimension
16 CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP 18) to .OD5" above the specified dimension.
7 AUTO ADVANCE SPEED RESPONSIVE l e. True End of Injection is 1" (Pump) after the timing mark on
D ADVANCE MOVEMENT 8” -0” + 1” the Gov. Cage and 2" ATDC on the engine.
iISC12 I CAK
S.l.E. f. Before setting Low Idle (Cover) set Throttle Lever Stop Screw
MO”EMEh-
at Low Idle RPM and Fuel, Then back out 1 full turn.
b 600-1000 j 1’ I ~00-9~0
‘ ;: 1400-1600
By 2400
FOR :E At
7 P'l t UL' LUAU i ST 6O (CHECK 6" * 1")
NOTE: PUMP ROTATION - CLOCKNISE
2: AU"A%-%?FIN\SH 7t"Mih. MOVEMENTBY 2400 Rj’H
FULL LOAD. 25 SEALING WIRES . . . .REQ REF ro71X130 or S.B.134R)
3. NO LOA@ADVANCEIS 4' IYOVI EMENTAT 1108 RI%.
--- NOTE: HIGH IDLE SCREWTO BE SEALED BY JOHN DEERE INSPECTOR
z----
DESCRIPTION
zi '. PAM /
NOUSING 8 DRIVE GROUP
PAM
DESCRIPTION
_ ~.___ s NO. ! NO. REQ.

SCREW, low idle adjusting 1 1

NUT, low idle adj. screw 1 1 1 WASHER, low idle adj. screw
SEAL, low idle screw 1 1
SCREW, cover hold down 2 2 1 SCREW, cover hold down
LOCKWASHER,cover screw 3 1
NUT, drive shaft 1 11 CONNECTORASSY., return line
WASHER, drive shaft ; 1 3 WASHER, cover hold-down s~crew
: 1 COVER, governor control
GASKET, governor cover 1 ‘
SEAL, pilot tube 2 SCREW, head locking
SEAL, drive shaft : i
SHAFT, drive 1 1
11 SCREW, torq. screw hole plug
KEY, drive shaft 1 1
1 1 WASHER, torq. screw hole plug
BUTTOh, thrust
SPRING, thrust button ;

SCREW, name plate 5.8.165 2 l 1 HOUSING ASSEMBLY

PLATE, name 1
GASKET, timing line cover
SCREW, timing line cover :
,COVER, timing line 1
=z=

HYD.HEADb ROTORASSEMBLY*
PLUNGER, rotor (Basic)
Use 11067 Thru 11070 (St'd.)
Or 11072 Thru 11075 (O'size)
ROLLER, cam 2 As indicated on rotor S.B.6OR
SHOE, cam roller 2r 13827 ,VALVE delivery S.B.14.3R
,or 13828 (Oversize) as req'ci.
CAM, ring 1 13835 'SPRING, delivery valve
1644C STOP, delivery valve
13837 SCREW, delivery valve ret.
SEAL, hydraulic head 1 71437 WIRE, vent or 14565
SPRING, leaf 1 1143E SCREW, hydraulic head plug
SCREW, leaf spring adj. 1 1143: WIRE, vent wire retainer
SHIM, spring leaf 1221t SCREW, hydraulic head plus
(See Special Notes 24) 1:: ‘d. thru
11217 1120E RING, rotor retainer
1121; RETAINER, rotor
PURCHASED
WASHER,fuel line corm. 8 16225
SEPARATE?)
SCREW, fuel line conn. 4 11346 ,
 PAGE 2 of 3
OESCRIPTION 111 Il. TRANSFERPUMP GROUP ,111 I# iii DESCRIPTIOW
!LL
I
MODEL NO. JDB431MD2800
*- 15228 1 PLUG ASSY., end plate adj.
,2?91? 1 SLENE, end plate

12406 1 SEAL, end plate sleeve

ELEMENT filter
; SEAL. element
ROLLPIN, end plate location 11525 RING, sleeve seal
SPRING, trans. pump blade 15699 - ; SPRING, regulating
BLADE, transfer pump 1 PISTON, regulating
or 20512 per SB304
LINER, transfer pump
1 PLATE. end
SEAL, transfer numn WASHER.end plate screw
PLATE, thrust t SCREW, end plate
SEAL, end plate plug LOCKWASHER. end plate screw
14 PLUG, end plate
= XI

SPRING, governor control RETAINER, spring

: SPRING, Idling
ARM, governor 1 GUIDE, idling spring
SHAFT, gov. arm pivot
SEAL, pivot shaft 1 WASHER, guide stud
NUT, pivot shaft retainer 1 STUD, guide
SPACER, governor spring SHIM, metering valve
ARM ASSY., metering valve 1 VALVE. metering
SLEEVE, governor thrust or 22250 Ref. to S.B. 336
1 SPRING, metering valve
WEIGHT, governor RETAINER my., gov. weight
WASHER, gov. thrust sleeve
per 5.8.284
RING, gcv. cage retaining
___.
2293:
;

;
RETAINER, gov. weight
HUB ASSY., gov. weight
RING, flexible retainer

I =
LINKAGE GROUP
1 RETAINER, throttle lever s!Jr.
1 SCREW, throttle ret. spring
NUT, throttle lever stop 12175
SCREW, throttle lever stop 12167 1 SPRING, throttle lever
1 LEVER ASSEMBLY, throttle

12051 i~~~~~i?4,r:'iIE~rP~~~
LEVER, throttle shaft 12221
16135 i ,
CLIP, shaft retaining 12253 i I
SEAL, throttle shaft 17438
12169 SCREW, high idle adjusting
WASHER, throttle shaft sea' 14408
12175 NUT, high idle adjusting
12015 SHAFT ASSEMBLY, throttle
SHAFT, shut-off 16279

I 117605 HOOKASSEMBLY, gov. linkage

SCREW, gov. link. hook adj.
WASHER, gov. link. hookadj.
HOOK, governor linkage
LINK. ASSY..gov. link.adj.
1 SPRING, governor linkage
=: --.
---
AUTOMATICADVANCEGROUP
*Assemble with Part No. I
towards piston hole plug
22655 PLUG, piston hole (Power)

SEAL, piston ring 1 157501 ^* 18967 RING, piston

*PISTON, power 1 16241 '-
WASHER. slide 1 12622

w
I

1
I 27602 2 SEAL, head lot. screw
WASHER, slide
PISTON, spring 1
.czo
1 SCREWASSY., head locating
SPRING, outer advance
SPRING, inner advance
GUIDE, adv. adj. spring
1
1
1
i 2223E

SCREW, cam advance

SEAL, piston hole plug 2
SEAL, piston hole plug 2 1 SEAL, adv. screw hole plu!]
PLUG, piston hole (spring) 1 PLUG, adv. screw hole
SCREW, advance adj.
NUT, trimmer screw ;

SEAL, aov. adj. screw 12040i

I ’ I
MODELNC. JDB43lM02800 PAGE 3 of 3
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TT
=
Install Grounding Strap ELECTRIC SHUT-OFF GROUP (E.T.R.)
on LEFT Side Viewing i
Trans. Pump per XL-683 14760 LOCKNUT, terminal contact
S.B.lO&
STRAP, terminal grounding
LOCKWASHER,cover screw 18493 LOCKWASHER,terminal contac?
WASHER, terminal contact : 18501 NUT, terminal contact
WASHER, terminal insulating

SOLENOTDFRAMER ARt?ASSY. i 26214

TUBE, Tnsulatin; 2 23190

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHG NO
AL EDITION
GASKET KIT 124371 9-7-78 13123 8
PILOT TUBE REPLACEMENT #16320 3-14-80 13692 9
9-14-81 14316
E.S.O. HDUNTING 8 BRQUNDINGKIT 126431 12-16-81 14472 1':
12-15-82 15011 12
THROTTLE SHAFT BUSHING REPLACEMENT 8115093 12-16-82 15064
l-28-86 ,l7315-S 14"
6-9-88 18969 15