Stationary tubesheet - Stationary tubesheet

According to: Asme VIII Div. 2 Ed. 2019, 4.18 - US Customary Units
Design conditions

Design temperature Design pressure

Shell Ts = 121.11 °C / 250.00 °F Ps = 1.72 MPa / 250.0 psi
Channel Tc = 121.11 °C / 250.00 °F Pt = 1.03 MPa / 150.0 psi
Tubesheet T= 121.11 °C / 250.00 °F
Tubes Tt = 121.11 °C / 250.00 °F

Tubesheet material CUSTOM SA-240 304L - Plate

Tubesheet design temperature T = 121.11 °C 250.00 °F
Tubesheet operating temperature To = T = 121.11 °C 250.00 °F
Modulus of elasticity for tubesheet material at T E = 186,158.44 MPa 27,000,000.0 psi
Allowable stress for tubesheet material at T S = 131.00 MPa 19,000.0 psi
Allowable stress for tubesheet material at operating temperature S' = 131.00 MPa 19,000.0 psi
Modulus of elasticity for tubesheet material at operating temperature E' = 186,158.44 MPa 27,000,000.0 psi
Yield strength for tubesheet material at T Sy = 139.27 MPa 20,200.0 psi
Yield strength for tubesheet material at operating temperature Sy' = 139.27 MPa 20,200.0 psi
Allowable primary plus secondary stress for tubesheet material SPS = 3·S = 393.00 MPa 57,000.0 psi
Allowable primary plus secondary stress for tubesheet at To SPS' = 3·S = 393.00 MPa 57,000.0 psi
Allowable stress for tubesheet material for hydraulic test Sh = 0,95·Sy = 163.75 MPa 23,750.0 psi

Tubes material CUSTOM SA-249 TP304L - Wld. tube

Tube design temperature Tt = 121.11 °C 250.00 °F
Modulus of elasticity for tube material at Tt Et = 186,158.44 MPa 27,000,000.0 psi
Tubes operating temperature Tto = T = 121.11 °C 250.00 °F
Allowable stress for tube material at operating temperature St' = 78.24 MPa 11,347.5 psi
Modulus of elasticity for tube material at operating temperature Et' = 186,158.44 MPa 27,000,000.0 psi
Poisson's ratio of tube material νt = 0.31
Yield strength for tube material at Tt Syt = 139.27 MPa 20,200.0 psi
Yield strength for tube material at operating temperature Syt' = 139.27 MPa 20,200.0 psi
Allowable stress for tube material at Tt St = 92.05 MPa 13,350.0 psi
Allowable stress of the welded product divided by 0.85
Allowable stress of tube material for hydrostatic test Sth = 0,95·Sy = 163.75 MPa 23,750.0 psi

Channel material SA-516 70 - Plate

Channel design temperature Tc = 121.11 °C 250.00 °F
Modulus of elasticity for channel material at Tc Ec = 196,845.31 MPa 28,550,000.0 psi
Poisson's ratio of channel material νc = 0.30
Allowable stress for channel material at Tc Sc = 157.20 MPa 22,800.0 psi
Modulus of elasticity for channel material at operating temperature Ec' = 196,845.31 MPa 28,550,000.0 psi

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Allowable stress for channel material for hydraulic test Sch = 0,95·Sy = 248.90 MPa 36,100.0 psi

Shell material SA-516 70 - Plate

Shell design temperature Ts = 121.11 °C 250.00 °F
Modulus of elasticity for shell material at Ts Es = 196,845.31 MPa 28,550,000.0 psi
Poisson's ratio of shell material νs = 0.30
Allowable stress for shell material at Ts Ss = 157.20 MPa 22,800.0 psi
Modulus of elasticity for shell material at operating temperature Es' = 196,845.31 MPa 28,550,000.0 psi
Allowable primary plus secondary stress for shell material at Ts SPSs = 3·S = 471.60 MPa 68,400.0 psi
Allowable primary plus sec. stress for shell at oper. temperature SPSs' = 2·Sy = 524.00 MPa 76,000.0 psi
Allowable stress for shell material for hydraulic test Ssh = 0,95·Sy = 248.90 MPa 36,100.0 psi

Bolting material SA-193 B16 - Bolting (4 < t ≤ 8)

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Geometric data
Tubesheet configuration: d) Gasketed with shell and channel
Outside diameter of tubesheet A = 840.00 mm 33.071 in
Bolt circle diameter C = 797.99 mm 31.417 in
Shell corrosion allowance cs = 0 mm 0 in
Shell undertolerance c's = 0 mm 0 in
Shell thickness = 14.29 mm 0.563 in
Channel corrosion allowance cc = 0 mm 0 in
Channel undertolerance c'c = 0 mm 0 in
Channel thickness = 9.53 mm 0.375 in
Perimeter of the tube layout Cp = 1,994.92 mm 78.540 in
Area enclosed by perimeter Cp Ap = 316,692.2 mm² 490.874 in²
Tubeside corrosion allowance c_ts = 0 mm 0 in
Shellside corrosion allowance c_ss = 0 mm 0 in
Tubesheet undertolerance c' = 0 mm 0 in
Tubesheet thickness t_tubesheet = 44.45 mm 1.750 in
Tubesheet thickness for calculation = 44.45 mm 1.750 in
Nominal outside diameter of tubes dt = 19.05 mm 0.750 in
Tube hole diameter dt(h) = 19.30 mm 0.760 in
Radius to outermost tube hole center ro = 317.50 mm 12.500 in
Equivalent diameter of outer tube limit circle = 654.05 mm 25.750 in
Triangular tube pitch p = 25.40 mm 1.000 in
Nominal tube wall thickness tt = 2.11 mm 0.083 in
Total area of untubed lanes AL = 41,548.3 mm² 64.400 in²
Expanded length of tube in tubesheet ltx = 35.56 mm 1.400 in
Tube side pass partition groove depth hg = 5.00 mm 0.197 in
Effective tube side pass partition groove depth = 5.00 mm 0.197 in
Diameter of shell gasket load reaction Gs = 746.13 mm 29.375 in
Diameter of channel gasket load reaction Gc = 746.13 mm 29.375 in
Number of tubes Nt = 466
Equivalent radius of outer tube limit circle = 327.03 mm 12.875 in
Radial channel dimension = 373.06 mm 14.688 in
Radial shell dimension = 373.06 mm 14.688 in
Diameter ratio = 1.14078
Diameter ratio = 1.14078

= 0.60468

= 0.76031

Tube length between outer tubesheet faces Lt = 6,502.40 mm 256.000 in

Tube protrusion outside tubesheet face hp = 0 mm 0 in
Tube length between inner tubesheet faces = 6,413.50 mm 252.500 in

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 Loading case Design 1: Pt = 150.0 psi, Ps = 0 psi, thermal exp.: N, corr.: Y, vacuum: N

Basic ligament efficiency for shear = 0.25000

Effective tube pitch = 27.13 mm 1.068 in

Tube expansion depth ratio = 0.80000

Effective tube hole diameter = 16.68 mm 0.657 in

Effective ligament efficiency for bending = 0.38525

A0 = -0.00152
A1 = 0.26515
A2 = 3.83318
A3 = -5.87178
A4 = 3.18283
B0 = 0.99553
B1 = -4.36733
B2 = 9.87515
B3 = -9.42698
B4 = 3.12058
= 0.40392
Effective Poisson ratio in perforated region = 0.30838
βs = 0
ks = 0N 0 lbf
λs = 0 MPa 0 psi
δs = 0
βc = 0 mm^-1 0 in^-1
kc = 0N 0 lbf
λc = 0 MPa 0 psi
δc = 0

= 3.61040

ber(Xa) = -1.46138
bei(Xa) = 2.32284
ber'(Xa) = -2.51517
bei'(Xa) = 0.27777
ψ1(Xa) = 1.84102
ψ2(Xa) = -1.51459
= 4.20977

= 0.03276

= 0.07874

= 0.07874

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 = 0.42129

= 1.28431

= 0.42844
= 0.56057
= 0.07818
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²

= 0
Channel flange design bolt load for the operating condition Wdc = 940,470 N 211,426.00 lbf
Tubesheet design bold load W* = Wdc = 940,470 N 211,426.00 lbf
Eff. tubesheet pressure = -1.03 MPa -150.0 psi
Flanged extension
Unflanged extension thickness hr = 44.45 mm 1.750 in
No analysis is required since the thickness of the extension is equal to or greater than the tubesheet thickness
Tubesheet bending stress

= -949 N -213.35 lbf

= 0.09534

x = 2.64281
Fm = 0.10226
FtMin = -1.02071
FtMax = 3.42064

Tubesheet bending stress = 113.21 MPa 16,419.4 psi

σ <= 1.5S (16,419.4 psi ≤ 28,500.0 psi): Ok

Tubesheet shear stress
|Pe| ≤ 1.6·S·μ·h/ao: Shear stress is not required to be calculated
Tube stress in the outermost tube row
= -11.84 MPa -1,716.6 psi
= 17.68 MPa 2,564.1 psi
Maximum axial tube stress = 17.68 MPa 2,564.1 psi
|σt,max| <= St (2,564.1 psi ≤ 13,350.0 psi): Ok

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Tube buckling
Largest unsupported tube span l = 390.53 mm 15.375 in
Unsupported tube span coefficient k = 1.0
Largest equivalent unsupported buckling length of tube = 390.53 mm 15.375 in

= 162.43180

= 0.23764

= 64.69900

= 1.53968

Buckling stress limit for the tubes = 72.44 MPa 10,506.7 psi
Maximum buckling tube stress = -11.84 MPa -1,716.6 psi
|σt,min| ≤ Stb (1,716.6 psi ≤ 10,506.7 psi): Ok
Tube to tubesheet joints
Tube-to-tubesheet joint load = 1,984 N 445.95 lbf

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 Loading case Design 2: Pt = 0 psi, Ps = 250.0 psi, thermal exp.: N, corr.: Y, vacuum: N

Basic ligament efficiency for shear = 0.25000

Effective tube pitch = 27.13 mm 1.068 in

Tube expansion depth ratio = 0.80000

Effective tube hole diameter = 16.68 mm 0.657 in

Effective ligament efficiency for bending = 0.38525

A0 = -0.00152
A1 = 0.26515
A2 = 3.83318
A3 = -5.87178
A4 = 3.18283
B0 = 0.99553
B1 = -4.36733
B2 = 9.87515
B3 = -9.42698
B4 = 3.12058
= 0.40392
Effective Poisson ratio in perforated region = 0.30838
βs = 0
ks = 0N 0 lbf
λs = 0 MPa 0 psi
δs = 0
βc = 0 mm^-1 0 in^-1
kc = 0N 0 lbf
λc = 0 MPa 0 psi
δc = 0

= 3.61040

ber(Xa) = -1.46138
bei(Xa) = 2.32284
ber'(Xa) = -2.51517
bei'(Xa) = 0.27777
ψ1(Xa) = 1.84102
ψ2(Xa) = -1.51459
= 4.20977

= 0.03276

= 0.07874

= 0.07874

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11/05/2021 Sant'Ambrogio NextGen© licensed to: Sant'Ambrogio Servizi Industriali Srl ver. 2021.1
 = 0.42129

= 1.28431

= 0.42844
= 0.56057
= 0.07818
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²

= 0
Channel flange design bolt load for the operating condition Wdc = 940,470 N 211,426.00 lbf
Shell flange design bolt load for the operating condition Wds = 940,470 N 211,426.00 lbf
Tubesheet design bold load W* = Wds = 940,470 N 211,426.00 lbf
Eff. tubesheet pressure = 1.72 MPa 250.0 psi
Flanged extension
Unflanged extension thickness hr = 44.45 mm 1.750 in
No analysis is required since the thickness of the extension is equal to or greater than the tubesheet thickness
Tubesheet bending stress

= 1,582 N 355.58 lbf

= 0.09534

x = 2.64281
Fm = 0.10226
FtMin = -1.02071
FtMax = 3.42064

Tubesheet bending stress = 188.68 MPa 27,365.7 psi

σ <= 1.5S (27,365.7 psi ≤ 28,500.0 psi): Ok

Tubesheet shear stress
|Pe| ≤ 1.6·S·μ·h/ao: Shear stress is not required to be calculated
Tube stress in the outermost tube row
= 18.00 MPa 2,611.0 psi
= -31.19 MPa -4,523.5 psi
Maximum axial tube stress = 31.19 MPa 4,523.5 psi
|σt,max| <= St (4,523.5 psi ≤ 13,350.0 psi): Ok

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Tube buckling
Largest unsupported tube span l = 390.53 mm 15.375 in
Unsupported tube span coefficient k = 1.0
Largest equivalent unsupported buckling length of tube = 390.53 mm 15.375 in

= 162.43180

= 0.23764

= 64.69900

= 1.53968

Buckling stress limit for the tubes = 72.44 MPa 10,506.7 psi
Maximum buckling tube stress = -31.19 MPa -4,523.5 psi
|σt,min| ≤ Stb (4,523.5 psi ≤ 10,506.7 psi): Ok
Tube to tubesheet joints
Tube-to-tubesheet joint load = 3,500 N 786.73 lbf

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 Loading case Design 3: Pt = 150.0 psi, Ps = 250.0 psi, thermal exp.: N, corr.: Y, vacuum: N

Basic ligament efficiency for shear = 0.25000

Effective tube pitch = 27.13 mm 1.068 in

Tube expansion depth ratio = 0.80000

Effective tube hole diameter = 16.68 mm 0.657 in

Effective ligament efficiency for bending = 0.38525

A0 = -0.00152
A1 = 0.26515
A2 = 3.83318
A3 = -5.87178
A4 = 3.18283
B0 = 0.99553
B1 = -4.36733
B2 = 9.87515
B3 = -9.42698
B4 = 3.12058
= 0.40392
Effective Poisson ratio in perforated region = 0.30838
βs = 0
ks = 0N 0 lbf
λs = 0 MPa 0 psi
δs = 0
βc = 0 mm^-1 0 in^-1
kc = 0N 0 lbf
λc = 0 MPa 0 psi
δc = 0

= 3.61040

ber(Xa) = -1.46138
bei(Xa) = 2.32284
ber'(Xa) = -2.51517
bei'(Xa) = 0.27777
ψ1(Xa) = 1.84102
ψ2(Xa) = -1.51459
= 4.20977

= 0.03276

= 0.07874

= 0.07874

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 = 0.42129

= 1.28431

= 0.42844
= 0.56057
= 0.07818
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²

= 0
Channel flange design bolt load for the operating condition Wdc = 940,470 N 211,426.00 lbf
Shell flange design bolt load for the operating condition Wds = 940,470 N 211,426.00 lbf
Tubesheet design bold load W* = max(Wdc, Wds) = 940,470 N 211,426.00 lbf
Eff. tubesheet pressure = 0.69 MPa 100.0 psi
Flanged extension
Unflanged extension thickness hr = 44.45 mm 1.750 in
No analysis is required since the thickness of the extension is equal to or greater than the tubesheet thickness
Tubesheet bending stress

= 633 N 142.23 lbf

= 0.09534

x = 2.64281
Fm = 0.10226
FtMin = -1.02071
FtMax = 3.42064

Tubesheet bending stress = 75.47 MPa 10,946.3 psi

σ <= 1.5S (10,946.3 psi ≤ 28,500.0 psi): Ok

Tubesheet shear stress
|Pe| ≤ 1.6·S·μ·h/ao: Shear stress is not required to be calculated
Tube stress in the outermost tube row
= 6.17 MPa 894.4 psi
= -13.51 MPa -1,959.4 psi
Maximum axial tube stress = 13.51 MPa 1,959.4 psi
|σt,max| <= St (1,959.4 psi ≤ 13,350.0 psi): Ok

Page 11 of 20 511-1184016291

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Tube buckling
Largest unsupported tube span l = 390.53 mm 15.375 in
Unsupported tube span coefficient k = 1.0
Largest equivalent unsupported buckling length of tube = 390.53 mm 15.375 in

= 162.43180

= 0.23764

= 64.69900

= 1.53968

Buckling stress limit for the tubes = 72.44 MPa 10,506.7 psi
Maximum buckling tube stress = -13.51 MPa -1,959.4 psi
|σt,min| ≤ Stb (1,959.4 psi ≤ 10,506.7 psi): Ok
Tube to tubesheet joints
Tube-to-tubesheet joint load = 1,516 N 340.78 lbf

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 Loading case Hydrostatic test tube side: Pt = 134.6 psi, Ps = 0 psi, thermal exp.: N, corr.: N, vacuum: N

Basic ligament efficiency for shear = 0.25000

Effective tube pitch = 27.13 mm 1.068 in

Tube expansion depth ratio = 0.80000

Effective tube hole diameter = 14.83 mm 0.584 in

Effective ligament efficiency for bending = 0.45330

A0 = -0.00152
A1 = 0.26515
A2 = 3.83318
A3 = -5.87178
A4 = 3.18283
B0 = 0.99553
B1 = -4.36733
B2 = 9.87515
B3 = -9.42698
B4 = 3.12058
= 0.49379
Effective Poisson ratio in perforated region = 0.29866
βs = 0
ks = 0N 0 lbf
λs = 0 MPa 0 psi
δs = 0
βc = 0 mm^-1 0 in^-1
kc = 0N 0 lbf
λc = 0 MPa 0 psi
δc = 0

= 3.43915

ber(Xa) = -1.05444
bei(Xa) = 2.25440
ber'(Xa) = -2.23809
bei'(Xa) = 0.51198
ψ1(Xa) = 1.79798
ψ2(Xa) = -1.15885
= 3.43075

= 0.03780

= 0.08660

= 0.08660

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 = 0.44675

= 1.28431

= 0.35540
= 0.46154
= 0.08357
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²

= 0
Channel flange design bolt load for the operating condition Wdc = 940,470 N 211,426.00 lbf
Tubesheet design bold load W* = Wdc = 940,470 N 211,426.00 lbf
Eff. tubesheet pressure = -0.93 MPa -134.6 psi
Tubesheet bending stress

= -873 N -196.23 lbf

= 0.10116

x = 2.44868
Fm = 0.10804
FtMin = -0.97112
FtMax = 3.25691

Tubesheet bending stress = 91.23 MPa 13,232.1 psi

σ <= 1.5S (13,232.1 psi ≤ 35,625.0 psi): Ok

Tubesheet shear stress
|Pe| ≤ 1.6·S·μ·h/ao: Shear stress is not required to be calculated
Tube stress in the outermost tube row
= -10.33 MPa -1,497.7 psi
= 14.89 MPa 2,159.6 psi
Maximum axial tube stress = 14.89 MPa 2,159.6 psi
|σt,max| <= St (2,159.6 psi ≤ 27,941.2 psi): Ok
Tube buckling
Largest unsupported tube span l = 390.53 mm 15.375 in
Unsupported tube span coefficient k = 1.0
Largest equivalent unsupported buckling length of tube = 390.53 mm 15.375 in

= 148.15532

= 0.23764

= 64.69900

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 = 1.62155

Buckling stress limit for the tubes = 118.82 MPa 17,232.9 psi
Maximum buckling tube stress = -10.33 MPa -1,497.7 psi
|σt,min| ≤ Stb (1,497.7 psi ≤ 17,232.9 psi): Ok
Tube to tubesheet joints
Tube-to-tubesheet joint load = 1,671 N 375.60 lbf

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 Loading case Hydrostatic test shell side: Pt = 0 psi, Ps = 223.2 psi, thermal exp.: N, corr.: N, vacuum: N

Basic ligament efficiency for shear = 0.25000

Effective tube pitch = 27.13 mm 1.068 in

Tube expansion depth ratio = 0.80000

Effective tube hole diameter = 14.83 mm 0.584 in

Effective ligament efficiency for bending = 0.45330

A0 = -0.00152
A1 = 0.26515
A2 = 3.83318
A3 = -5.87178
A4 = 3.18283
B0 = 0.99553
B1 = -4.36733
B2 = 9.87515
B3 = -9.42698
B4 = 3.12058
= 0.49379
Effective Poisson ratio in perforated region = 0.29866
βs = 0
ks = 0N 0 lbf
λs = 0 MPa 0 psi
δs = 0
βc = 0 mm^-1 0 in^-1
kc = 0N 0 lbf
λc = 0 MPa 0 psi
δc = 0

= 3.43915

ber(Xa) = -1.05444
bei(Xa) = 2.25440
ber'(Xa) = -2.23809
bei'(Xa) = 0.51198
ψ1(Xa) = 1.79798
ψ2(Xa) = -1.15885
= 3.43075

= 0.03780

= 0.08660

= 0.08660

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 = 0.44675

= 1.28431

= 0.35540
= 0.46154
= 0.08357
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²
= 0 mm² 0 in²
= 1,134.3 mm² 1.758 in²

= 0
Channel flange design bolt load for the operating condition Wdc = 940,470 N 211,426.00 lbf
Shell flange design bolt load for the operating condition Wds = 940,470 N 211,426.00 lbf
Tubesheet design bold load W* = Wds = 940,470 N 211,426.00 lbf
Eff. tubesheet pressure = 1.54 MPa 223.2 psi
Tubesheet bending stress

= 1,447 N 325.34 lbf

= 0.10116

x = 2.44868
Fm = 0.10804
FtMin = -0.97112
FtMax = 3.25691

Tubesheet bending stress = 151.25 MPa 21,937.7 psi

σ <= 1.5S (21,937.7 psi ≤ 35,625.0 psi): Ok

Tubesheet shear stress
|Pe| ≤ 1.6·S·μ·h/ao: Shear stress is not required to be calculated
Tube stress in the outermost tube row
= 15.58 MPa 2,259.9 psi
= -26.23 MPa -3,803.6 psi
Maximum axial tube stress = 26.23 MPa 3,803.6 psi
|σt,max| <= St (3,803.6 psi ≤ 27,941.2 psi): Ok
Tube buckling
Largest unsupported tube span l = 390.53 mm 15.375 in
Unsupported tube span coefficient k = 1.0
Largest equivalent unsupported buckling length of tube = 390.53 mm 15.375 in

= 148.15532

= 0.23764

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 = 64.69900

= 1.62155

Buckling stress limit for the tubes = 118.82 MPa 17,232.9 psi
Maximum buckling tube stress = -26.23 MPa -3,803.6 psi
|σt,min| ≤ Stb (3,803.6 psi ≤ 17,232.9 psi): Ok

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Tube to tubesheet joints
Tube-to-tubesheet joint load = 2,943 N 661.54 lbf
Maximum allowable pressures (at the top of the vessel)
Shell side New & Cold = 1.42 MPa 206.0 psi
Shell side Hot & Corroded = 1.80 MPa 260.3 psi
Tube side New & Cold = 1.42 MPa 206.0 psi
Tube side Hot & Corroded = 1.80 MPa 260.3 psi

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 Minimum Design Metal Temperature (MDMT)
Internal pressure
Stationary tubesheet - Bolting
Material: SA-193 B16
Curve of fig. 3.7 / 3.8: None
Governing Thickness tg = 12.70 mm 0.500 in
PostWeld Heat Treatment: No
Minimum Design Metal Temperature (MDMT) = -28.89 °C -20.00 °F
Stationary tubesheet
Material: CUSTOM SA-240 304L
Curve of fig. 3.7 / 3.8: None
Governing Thickness tg = 11.11 mm 0.438 in
PostWeld Heat Treatment: No
Minimum Design Metal Temperature (MDMT) = -195.56 °C -320.00 °F

Validation warnings

- Selected bolt diameter (0.500 in) is outside material size limits (4 < t ≤ 8)
- Tube-to-tubesheet joint check according to UW-20 / 4.18.10 can't be performed on expanded only joints. Joint check should be
performed according to Appendix A / Annex 4-C Code reference: UW-20.1
- Bolt spacing is smaller than TEMA recommended minimum for the currently selected bolt ANSI_TEMA 1/2". Reduce the number of
bolts to 76 Code reference: TEMA TABLE D-5 [Required value: 31.75 mm][Actual value: 1.234 in]

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