The template shown in Figure 3 is to be produced from a piece of mild steel stock 3 mm thick by 160 mm long by 120 mm wide. The material is prepared and ready to be marked out. 20 300 Figure 3 (@ —@)_List the steps of the procedure for marking out the template. (6 marks) (ii) Identify the tools to be used for marking out the template. (3 marks) (6) _@)_Listthe correct sequence of the operations to be performed at the bench in cut- ting out the slot at A. : (4 marks) (i) Name the tools to be used for cutting out the slot. (3 marks) (©) List TWO precautions that should be observed when cutting out the slot to ensure it is done accurately. (2 marks) (@ State TWO safety precautions that should be observed when using laying-out tools, (2 marks) Total 20 marksa jontal milling machine, oduced on the. horiz ‘The slot in the component shown in Figure 4 isto be Pr Figure 4 (a) Sketch and name a milling cutter that could be used to produce the slot. ( 3 marks) (©) The slot is to be produced using conventional or “up cut” milling. With the did of a sketch indicating the direction of the feed, and the rotation of the cutter, outline the for producing the slot. (7 marks) steps of the proced (©) The operation for cutting the slot is to be performed using a 100 mm diameter cutter. If the cutting speed for the material is 30 m/min, calculate the required spindle speed for carrying out the operation in revolutions per minute. (3 marks) Explain briefly what is likely to happen in EACH of the following cases: @ () Spindle speed is too fast. (ii) Feed is too fast. . (ii) Work is not securely fastened for machining operation. (iv) Arbour mut is tightened without arbour support in place. (4 marks) (©) State THREE precautions that should be taken while working on the milling machine. (3: marks) Total 20 marks