This document discusses preliminary screening of alternatives for engineering processes. It provides 7 questions an engineer asks to screen alternatives during preliminary evaluation. These questions aim to eliminate alternatives that are illogical, inferior to other options, equivalent to known inferior processes, require too much technical extrapolation, are unsafe, suggest a better alternative, or require technical competence beyond the group's capabilities. The document also provides two brief examples or exercises involving storage of ammonia and separation of peanut oil and hexane.
This document discusses preliminary screening of alternatives for engineering processes. It provides 7 questions an engineer asks to screen alternatives during preliminary evaluation. These questions aim to eliminate alternatives that are illogical, inferior to other options, equivalent to known inferior processes, require too much technical extrapolation, are unsafe, suggest a better alternative, or require technical competence beyond the group's capabilities. The document also provides two brief examples or exercises involving storage of ammonia and separation of peanut oil and hexane.
This document discusses preliminary screening of alternatives for engineering processes. It provides 7 questions an engineer asks to screen alternatives during preliminary evaluation. These questions aim to eliminate alternatives that are illogical, inferior to other options, equivalent to known inferior processes, require too much technical extrapolation, are unsafe, suggest a better alternative, or require technical competence beyond the group's capabilities. The document also provides two brief examples or exercises involving storage of ammonia and separation of peanut oil and hexane.
2021 ALTERNATIVE CREATIONS THE PRELIMINARY SCREENING OF ALTERNATIVES
Clearly the creation of processing alternatives should
lead to a Iarge variety of possible engineering problems differing in concept and detail. However, it is impossible to carry each alternative through to a complete design to make a detailed comparison among the alternatives. The design of a single system may be an enormous task, and this effort cannot be wasted on alternatives which are defective and cannot be shaped into commercial systems. During preliminary screening, the engineer asks the following questions of each alternative: l. ls the concept illogical? A specific processing problem may violate common sense or the principles of technical logic.
2. Can the concept be shown to be inferior to one of
the other alternatives suggested? A paired comparison of all alternatives often can be used to screen alternatives. 3. Can the concept be shown to be equivalent or inferior to a known inferior processing concept? Certain methods of processing are known to be inferior, and often the engineer can eliminate a number of alternatives by showing that they are equivalent to or less valuable than these known inferior methods of processing. 4. Can the concept be shown to require too much technical or economic extrapolation from existing technology, thus involving too high a risk? A processing concept involving the use of a heat exchanger at 4,000°F might be rejected as being too much of an extrapolation from existing technology. 5. Is the concept unsafe? A process for the manufacture of nitroglycerine in the form of an emulsion was rejected in spite of possible economic advantages, since the process was thought to be unsafe. 6. Does the concept suggest a better alternative? A given alternative may be rejected when an examination of the concept suggests a modification which will lead to a better concept. 7. Does the concept involve special technical competence which our group does not possess or which we cannot acquire through normal business channels? An engineering firm may reject a processing concept which involves the use of a·plasma jet reactor for fixing nitrogen on the grounds that this particular technology Exercise Storage of 60,000 Tons of Ammonia The engineering division of a midwest engineering firm has contracted to investigate means for storing 60,000 tons of ammonia, which will accumulate each year, for sale in smaller amounts to the local agricultural community. Exercise The Development of a Separation Process Ten tons per hour of miscella (15 wt per cent peanut oil in hexane) leaves a peanut processing plant at 35°C. It is necessary to propose a processing scheme which can separate the hexane from the oil so that the final oil contains less than 0.01 per cent hexane and such that the temperature never exceeds 80°C.