Parts List for Dual ETD Self-Osc SMPS

4 47uF/25V C31, C32, C33, C34

1 470uF/50V C6
4 1000uF/50V C19, C20, C21, C22
4 1000uF/200V (or equivalent values vailable on hand) C23, C24, C25, C26

4 1000uF/400V (or equivalent values vailable on hand) C7, C8, C9, C10

1 470pF/1KV HV Cap C1
1 104 / 50V Mylar C2

4 104/100V Mylar C27, C28, C29, C30

8 104/400V Mylar C11, C12, C13, C14, C15, C16, C17, C18

2 224/400V Mylar C3, C4

1 473/100V Mylar C5

5 1K 1/4W R5, R24, R25, R26, R27

1 2K2 1/4W R12

1 to calculate value based on supply of fan >>> use 1.2K 1/4W for 12V,,,, use
2.4K 1/4W for 24V fan supply R14

1 470K 1/2W R11

5 10R/1W R7, R15, R16, R17, R18

1 680K / 1W R13

1 1K5 / 2W R6
1 680K / 2W R19

4 10K/5W R20, R21, R22, R23

4 (all 5W) R1, R2, R3, R4 to calculate values based on OCP relay coil resistance
example, if coil resistance is 1.2k, use 18K/5W resistors for all 4 series
parallel
Note; 2 of them are on top of the others to save space...

2 47R/10W R8, R9

1 5KVR Laydown Trimmer Blue VR1 >>> R10

2 7815 +15V regulator IC IC1, IC3

2 7915 -15V regulator IC IC2, IC4

1 BT138 Triac TO220 T1

1 DB-3 Diac T2

4 IRFP460 Q1, Q2, Q3, Q4

1 5mm LED1
1 Square Type Rectifier, Heavy Duty Diode use for 220V Line (mount on HS)

4 15VZ Zener Diode 1W D5, D6, D7, D8

13 UF4007 Fast Recovery Diode Axial Type D1, D2, D3, D4, D9, D10, D11, D12, D13,
D18, D19, D20, D21
8 MUR1560 Fast Recovery Diode TO-220 type D14, D15, D16, D17, D22, D23, D24, D25

Others:
1 15A mini Fuse F1
2 Onboard Fuse Holder
1 24VRLY/1.5K ohms Mini Relay
1 Dual Contact Relay (select supply based on your fan ratings)
2 ETD49 Ungapped N87 Material Grade

1 OCP Toroid Trafo Custom Wind 1:20,,, Thick Wire Primary / #22 secondary

1 EE16/19 OSC (custom Wind 100/12/12)

1 AC Line Filter L1
20 Faston Terminal
12 Mica Insulator for TO-220
4 Mica Insulator for TO-247
12 Washer Spacer
Thermal Grease

assorted botls & nuts

plain PCB 10 x 8.75"
Ferric Chloride
Mini Cooling Fan
Custom Heat Sink

Notes:
- print this file on 11 x 17" paper, or if to print on 8.5 x 11 use "snaptool on
pdf" and drag the half portion
then print on 1:1 scale,,, combine through tape those divided portions once
printed.
- R1, R2, R3, R4 must correctly calculate the values based on coil resistance of
relay, 2 of them are
on top of the other two to save space
- the winding orientations of ETD49 from one to another are different from each
other, carefull on placing
them on board once you wound it separately. The common ground wires are passge-
out from trafo itself
just like ATX trafo winding does... see ATX EI33 trafo's on how they physically
constructed.
- OCP requires proper testing / calibration, set first to highly sensitive position
then readjust to desire level.
This toroid trafo must be high grade material also to prevent saturation in the
long run.
- Primary Rectifier Diode must be heavy duty and should be mounted on main Heat
Sink, all terminals must
be securely connected through suitable thick wires.
- Those that requires heavy current must fill with solder on every copper traces.

Relay Resistor's Discussion / Calculation: >>> http://www.elab.ph/forum/index.php?

PHPSESSID=d140a6c1780bcae0b363fbc74946d0c2&topic=40245.msg805958#msg805958

The author of this DIY project has no liabilities for whatsoever any accidental
occurrence that may possibly arise during your actual build ! ! !