M/S CROWN GASKETS PVT LTD Ref No.

CGI/QAP/R/003 Date of Issue

Quality Plan Issue No. 1 Rev-1 21.11.2017

SECTION A
Organizational Chart

Director

General
Manager

Administration
Manager

Sale & Purchase Finance & Production QC & QA D&D

Marketing Account

Approved by Revision No.1 Manager QA

M.R Date: 21.11.2017 (R.P. Singh) Page No. 2 of 11

M/S CROWN GASKETS PVT LTD Ref No. CGI/QAP/R/003 Date of Issue
Quality Plan Issue No. 1 Rev-1 21.11.2017

SECTION B
QUALIFICATION /EXPERIENCE OF QC PERSONNEL
Qualification of other key personnel and the officials employed in Quality Control Cell:

Technical
S No. Name Designation Experience
Qualification

Shyam Sunder
1 Manager Advocate 26 Years
Sharma

2 R. P. Singh QA Manager Diploma Mechanical 20 Years

3 Baljeet Singh Engineer QC Diploma Mechanical 5 Years

4 Sukhbir Singh Engineer QC Diploma ITI (Mech.) 21 Years

Approved by Revision No.1 Manager QA

M.R Date: 21.11.2017 (R.P. Singh) Page No. 3 of 11

M/S CROWN GASKETS PVT LTD Ref No. CGI/QAP/R/003 Date of Issue
Quality Plan Issue No. 1 Rev-1 21.11.2017

SECTION C
 PROCESS FLOW CHART/DESCRIPTION
OF
MANUFACTURING PROCESS
Part – I: Process Flow Chart indicating process of Manufactures for an individual product,
with quality control points.
Receipt of PO along with Drawing
& Specification

Prepared compound as per the specification

required. After 24 hour we mix up required Procurement of Raw material as per
chemical and prepare Slab & Button as per Drg/Specification No-
Specification/drg. (EMS 609 Rubber 70 Duro)

Testing of Slab & Button (Mechanical &

Chemical) Form NABL Accredited Lab
as per material Specification/Drg.

Issued Rubber Sheets Batches for

Rejected Accept
Production

Returned to
Vendor

Approved by Revision No.1 Manager QA

M.R Date: 21.11.2017 (R.P. Singh) Page No. 4 of 11

M/S CROWN GASKETS PVT LTD Ref No. CGI/QAP/R/003 Date of Issue
Quality Plan Issue No. 1 Rev-1 21.11.2017
 OK Stage inspection Not OK Rejected

Send to Finishing Department for

Finishing/cleaning

FINAL Inspection Preparation by

FINISHED PRODUCT Mental Not OK Reject
Checking of dimensions as per
Drg./Spec.

OK

Consignee
ID Marking as per Drg OK
Inspection

Cleaning and packing

DISPATCH
As per Drg. /Spec.

Approved by Revision No.1 Manager QA

M.R Date: 21.11.2017 (R.P. Singh) Page No. 5 of 11

M/S CROWN GASKETS PVT LTD Ref No. CGI/QAP/R/003 Date of Issue
Quality Plan Issue No. 1 Rev-1 21.11.2017

Part – II: a) Details of the manufacturing & testing process specially mentioned in the
specification.
S No. Para No of spec. Requirement of Details of the process
 manufacturing/Testing
Being Installed/follows
Process as per Spec.
NA NA NA
Outside Lab Report
NA NA NA

Part – II: b) Brief description of different manufacturing process mentioned in flow chart
S No. Name of manufacturing process Brief description
Procurement of Raw material as per Drg/Specification
1 As per Drg/ Specification.
No-(EMS 609 Rubber 70 Duro)
Prepared compound as per the specification required. After 24
2 hour we mix up required chemical and prepare Slab & Button as As per Drg/ Specification.
per Specification/drg.
3 Issued Rubber Sheets Batches for Production As per Drg/ Specification.
4 Stage Inspection of all moulded pcs. As per Drg/ Specification.
5 Preparation mental As per Drg/ Specification
Tests / Inspections
Checking dimensional details of cutting pcs with respect to As required Measuring
1
drawings / specification Instruments
Checking quality of workmanship and their conformity Visual / Measuring
2
with the specification/drg Instruments
3 Test for crack & Air issues etc. DPT etc.

Approved by Revision No.1 Manager QA

M.R Date: 21.11.2017 (R.P. Singh) Page No. 6 of 11

M/S CROWN GASKETS PVT LTD Ref No. CGI/QAP/R/003 Date of Issue
Quality Plan Issue No. 1 Rev-1 21.11.2017

SECTION D
INCOMING RAW MATERIAL & INPROCESS/FINAL INSPECTION
Stage inspection detailing inspection procedure, inspection parameters, method of testing/test
procedure including sample sizes for destructive and non-destructive testing etc.
Part I: Incoming raw material
 Rejection &
Sample
Mode of disposal
S size & its Parameters Acceptance Traceability
Incoming Inspection/
No frequency For Limits/criteria/ register
product Equipment Reprocessed
. of inspection Specific value No.
used /
inspection
Scrapped
Size,
Visual with No Cracks or
thickness
Proper Any other
Identification Defects
Proper
/ test
Identification
Reports
Of material
Raw (NABL) as &
By measuring
Material Per Spec.
100% for Instruments
EMS-609 As per
Prototype BEYOND
Rubber Chemical Specification
And 10% Material test THE
70 Duro Composition And drawing Register
1 for Certificate SPECIFIED
maintained
Bulk VALUES-
Physical
material Manufacture Rejected
Synthetic Properties
TC/External
Rubber- Like
NABL
polyacrylic Hardness,
type Tensile,
Elongation %

And Tests
At works
(DPT)

Approved by Revision No.1 Manager QA

M.R Date: 21.11.2017 (R.P. Singh) Page No. 7 of 11

M/S CROWN GASKETS PVT LTD Ref No. CGI/QAP/R/003 Date of Issue
Quality Plan Issue No. 1 Rev-1 21.11.2017
Part II: Process Inspection (of the product)
Sample Acceptance
Mode of Rejectio Corrective
S Name of size & its Parameters Limits / Traceability
Inspection/ n& And
No the frequency For criteria / register
Equipment disposal Preventive
. process of inspection Specific No.
used action
inspection value
 Prepared
compoun
d as per
the
specifica
tion
required.
After 24 Physical
Visual/ As per NC ,
hour we Verification
Dimension Drawings/ Repro- As per our Register
1 mix up 100% , steel rule,
required
al specificatio cess QSP Doc. maintained
Vernier,
chemical n
etc.
and
prepare
Slab &
Button as
per
Specifica
tion/drg.

Issued
Rubber Visual/ Physical
As per NC ,
Sheets Dimension Verification
Drawings/ Repro- As per our Register
2 Batches 100% al , steel rule,
for
specificatio cess QSP Doc. maintained
, Vernier,
Producti n
jigs/fixture etc.
on

Approved by Revision No.1 Manager QA

M.R Date: 21.11.2017 (R.P. Singh) Page No. 8 of 11

M/S CROWN GASKETS PVT LTD Ref No. CGI/QAP/R/003 Date of Issue
Quality Plan Issue No. 1 Rev-1 21.11.2017

Part III: Final Internal Inspection of the product by the firm

Sample Acceptance Rejection &
Mode of disposal
S Name of size & its Parameters Limits /
Inspection/ Traceability
No the frequency For criteria /
Equipment register No.
. process of inspection Specific Reprocessed
used
inspection value /Scrapped
 Final 100% for Workmanship/
Inspecti prototype Visual/ Dimensional
Satisfactory NC-
on of 20% per Dimension Insp. With As per
1 Accepted Reprocess
the batch for al calibrated Report
Report
finished Bulk Measuring
pcs supply Instruments
Guideline/ As per NC ,
ID
2 100% as per Drg. Visual Drawings/ Reprocess
Marking
Note Spec.
Workmanship.
As per
With calibrated
Final Norms/ Register
Measuring
Inspecti Guideline Visual/ Maintained
Instruments Satisfactory Nc –
on /100% for Dimension As per Report
3 Accepted Reject /
through prototype al Submitted by
Chemical/ Report Scrap
Consign 20% per consignee
Mechanical
ess. Bulk For rejection
Properties test
Supply
reports
Cleaning and
packing
As per Drg.
4 Dispatch 100% Visual Visual /Spec. No.
Nc- Rejected As per Report
MISC-426

Approved by Revision No.1 Manager QA

M.R Date: 21.11.2017 (R.P. Singh) Page No. 9 of 11

M/S CROWN GASKETS PVT LTD Ref No. CGI/QAP/R/003 Date of Issue
Quality Plan Issue No. 1 Rev-1 21.11.2017

SECTION E
CALIBRATION OF TESTING MEASURING EQUIPMENT
Part I: In house testing facilities available for calibration with the firm

Traceability
Name of Frequency of
S No. Make Range To national
Master calibration
standard
Presently Calibration done from outside agency approved by NABL

Part II: Personnel trained for In house calibration

S No. Name Qualification Experience

Presently Calibration done from outside agency approved by NABL

Part III: Calibration Plan for the items identified for specified calibration in Drg./ Specification

Ref. para of Frequency

In house/ Name of
S Measuring Drg. /Spec. Range/Accurac Specified
Outsourced agency if
No. Equipment Drg./spec./para y in Drg./
outsourced
No. Spec.
Presently Calibration done from outside agency approved by NABL

Approved by Revision No.1 Manager QA

M.R Date: 21.11.2017 (R.P. Singh) Page No. 10 of 11

M/S CROWN GASKETS PVT LTD Ref No. CGI/QAP/R/003 Date of Issue
Quality Plan Issue No. 1 Rev-1 21.11.2017

SECTION F
SYSTEM OF MAINTAINING THE DATE OF CUSTOMER
COMPLAINTS / WARRANTY FAILURES
Warranty failures/In-service failures report from customer
M.R
S No.

Approved by
Date of report of complaint

Letter No.

Complaint received from

Revision No.1
Brief details of complaints

Date: 21.11.2017
required to be given during renewal
Classification of failure

Collecting field sampleWhether any person deputed for

Records Maintained in Record File

(R.P. Singh)
Manager QA
Date of joint Inspection

Failure analysis & cause of failure

warrantyDate of compliance in case of

The firm shall maintain a complaint register in the above format ant the summary

C & P action taken

Page No. 11 of 11