PROCESS PLAN

Project Name Taper Bearing Material Mild Steel

Part Name Bearing Sleeve Drawing No 02
GMI Duration 12hrs Operation Turning

Cutting
Parameter
No. Work Sequence Work Media V F Remark
m/min mm/rev
1. Check overall dimension of workpiece Vernier caliper
2. Clamp workpiece solidly at the jaw
3. Facing the workpiece HSS Toolbit 30m/min 630rpm
4. Centre drill the front face Centre drill 800rpm
5. Turn down the workpiece HSS Toolbit 30m/min 630rpm
6. Drill the face with drill Ø5.5, 9.5,12,15,20,22 Drill 30m/min 800,670,500,450,320,300rpm
Ø5.5,9.5,12,15,20,22
7. Set boring tool. Bore the hole Ø23 Int. Boring tool 80m/min 600rpm
8. Bore the hole Ø44 with depth 4mm Int. Boring tool 80m/min 600rpm
9. Internal taper the hole at 22˚ Int. Boring tool 80m/min 600rpm
10. Chamfer the internal edge and outer side edge of bore HSS toolbit 200rpm
area.1×45˚
11. Assemble all parts together. Clamp external of parts 1 and
tailstock the product. Set auto mode
12. Knurling diamond at the outer surface of parts 2. Repeat this Knurling diamond tool 45rpm
process until the diamond knurl can be seen.
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