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Student Industrial Work Experience Scheme (Siwes)
Student Industrial Work Experience Scheme (Siwes)
Student Industrial Work Experience Scheme (Siwes)
TECHNICAL REPORT
ON
STUDENT INDUSTRIAL WORK EXPERIENCE SCHEME
(SIWES)
SUBMITTED TO THE UNIVERSITY OF LAGOS
IN PARTIAL FULFILMENT OF THE REQUIREMENTS FOR THE
AWARD OF THE
DEGREE OF BACHELOR OF SCIENCE IN THE
DEPARTMENT OF CHEMICAL AND PETROLEUM
ENGINEERING
FACULTY OF ENGINEERING
UNDERTAKEN BY
DAIKE, CHIBUEZE SUNDAY
MATRIC NO: 120401027
AT
FEDERAL INSTITUTE OF INDUSTRIAL RESEARCHOSHODI
(FIIRO)
3, FIIRO ROAD OFF AGEGE MOTOR ROAD OSHODI,
LAGOS, NIGERIA
FROM
JULY 2016 TO DECEMBER 2016
i
CERTIFICATION
This is to certify that this SIWES report was written and prepared by me, DAIKE CHIBUEZE SUNDAY
with matriculation number 120401027, of the department of Chemical and petroleum Engineering,
University of Lagos, Lagos in Partial fulfillment for the award of the B.Sc. degree.
CERTIFIED BY
Name
APPROVED BY
Name
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DEDICATION
I would like to dedicate this report to God for keeping me alive throughout the SIWES Program.
I would also like to dedicate it to my family for their unconditional love and support.
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ACKNOWLEDGMENT
I am extremely grateful to the management of the Federal institute of industrial research Oshodi
for granting me the opportunity to undergo an intensive training program at the institute. I also
want to thank the head of the department I was assigned, Engr. O.O Hassan, my supervisor,
Engr.(Mrs.) Alagbe E.E for her unflinching support and coaching throughout my internship at
the institute.
For the wonderful show of love, encouragement and understanding, I thank my father Mr. John
Daike. Above all I thank the Almighty God for His grace with the successful completion of my
internship.
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ABSTRACT
The Students Industrial Work Experience Scheme (SIWES) was initiated in 1973 by the
Industrial Training Fund (ITF). It was established as a skills training and competence-building
intervention for students of tertiary institutions. To harness the potentials for SIWES, the student,
institution and employer must be empowered to fully participate and interface with one another
to implement the scheme.
The aim of the program was to expose students to the industry to gain required knowledge on
how an industry operates, broaden their scope of understanding on what has been taught in the
class and also to gather new knowledge in their field of study.
During my stay at the department assigned to me, I was exposed to basic work ethics and human
relations, I also gained pertinent experiences regarding my field of study, Chemical Engineering.
Finally, I would like to say that the SIWES program was a huge success, I was able to gather lots
of knowledge that would make me a better person and a better engineer.
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TABLE OF CONTENTS
TITLE PAGE
CERTIFICATION i
DEDICATION ii
ACKNOWLEDGMENT iii
ABSTRACT iv
TABLE OF CONTENTS v
CHAPTER ONE
1.0 INTRODUCTION 1
1.1 INTRODUCTION TO SIWES PROGRAMME 1
1.2 OBJECTIVES OF SIWES 1
CHAPTER TWO
2.4.2 MANDATE 4
iv
CHAPTER THREE
3.3 BIOTECHNOLOGY 18
3.4 FABRICATION 19
3.5 ELECTROPLATING 21
CHAPTER FOUR
4. CHALLENGES ENCOUNTERED 23
CHAPTER FIVE
REFERENCES
v
LIST OF FIGURES
FIGURES PAGE
vi
vii
CHAPTER ONE
The scheme is for all students enrolled in specialized science, engineering and technology
programmes in Universities and Polytechnics, while in the Colleges of Education, NCE programmes
in Technical Education, Agriculture, Business, Creative Arts & Design, Computer Studies and Home
Economics are eligible.
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1. Federal Government: They are responsible for funding of the scheme.
2. Industrial Training Fund (SIWES Division): They are responsible for the overall management of
the scheme in collaboration with other stakeholders.
3. Supervising/Regulatory Agencies: They ensure that the guidelines for SIWES operations are
followed by the institutions
4. Industry/Employers: They are required to provide places of industrial attachment for SIWES
participants
5. Tertiary Institutions: They carry out the primary implementation of SIWES.
6. Student Trainees: They are the direct beneficiaries of the SIWES program.
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CHAPTER TWO
1. BRIEF HISTORY OF FIIRO IN NIGERIA
The Federal Institute of Industrial Research, Oshodi (FIIRO) is a parastatal under the agency of the
Federal Ministry of Science and Technology. FIIRO was the idea of an economic mission sent to
Nigeria in 1953 by the World Bank. The mission’s observation was that industrial research activities
in Nigeria were diffused and uncoordinated with no definite direction. Consequently, a decision was
reached to set the Institute in 1956.
To be the foremost center for Science and Technology-based research and development for the
industrialization and socio-economic advancement of the nation.
To conduct and promote market-driven research and development (R&D) for the industrialization and
socio-economic development of the country.
FIIRO is a Corporate Member of the Nigerian Institute of Food Science and Technology (NIFST)
FII RO has the broad mandate of accelerating industrialization in Nigeria and has over the years
developed technologies that have promoted the ideals of entrepreneurship development.
The Institute has locally sourced alternative raw materials for our industries, thereby conserving
foreign exchange; through adequate food processing techniques, it has improved the nutritional
content of our food intake and it has locally fabricated machines, equipment and many more.
Impressed as they were with FIIRO’s unequal strides, corporate organizations, governments, NGOs,
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international organizations, donor agencies, and the academia have actively identified with its R&D
pursuits.
2.4.2 MANDATE
To assist in accelerating the industrialization of the Nigerian economy through finding utilization for
the country’s raw materials and upgrading indigenous production technologies specifically to:
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Environmental Technology
Packaging Technology
Polymer and Textile
Pulp and paper Technology
o
o Food Technology
Product Development
Nutrition and Toxicology
Baking and milling
Product quality Evaluation
o Project Development and Design
Fabrication Technology
Materials development and Metallurgy
Project and process Development
Prototype Equipment Design and Specification
Works and services
o Planning, Technology transfer and information Management
Technology transfer
Library and documentation
Information and Communication Technology
o Human Resources Management
o Extension and linkage
o Finance and Account
o Analytical services
o Engineering services
o Consultation services
o Technology Transfer services
o Industrial Extension services
o Textile testing
o Information services
o Cost of machinery and Equipment for Technologies.
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2.4.5 ONGOING RESEARCH PROJECTS/MAJOR DEVELOPMENTS
o Rural fish and meat smoking kiln
o New non-fermented weaning/baby food
o R & D of pilot plant production of Amylase and Gluco-Amylase by Fungi and bacteria
process Technology (by submerged fermentation technology).
o Rural Technology for plantain and maize roasting.
o Techno-Economics and exposition of process and pilot plant R&D results.
Pilot plant engineering design, Integration and installation of:
o Industrial solvent extraction plants
o Spray dryer
o Alcohol
o Bio-ethanol
o Yeast propagation
o Palm oil refining plant
o Ginger Oleoresin plant
Design, Specification, Development/Fabrication of:
o Local condiments (Ogiri/locust bean/iru fermentor)
o Liquid filling machine
o Bottle washing machine
o Aqua quick Treat for production of portable water in very remote areas
o Carbonation system
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CHAPTER THREE
During my stay at FIIRO, I worked with the project Development and design department where I
was assigned, I also worked with the production pilot plant, pulp and paper, biotech, fabrication,
electroplating, plumbing and utilities division.
1. Production processes involving transforming industrial raw material from FIIRO R&D efforts into
finished/semi-finished products ready for the market.
2. To make technical services available to entrepreneurs who bring in their raw materials for
processing and packaging for a fee, especially those who do not have the funds required for setting up
production plants.
3. To make sure that products are always available for buyers at the marketing section.
A pilot plant is a small Industrial System, which is operated to generate information about the
behavior of the system for use in design of larger facilities.
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I was involved in processing cassava into cassava flour, garri, cassava chips, cassava flour and starch,
soy-ogi from a mixture of soybean and maize and palm wine processing at the pilot plant
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3.1.2 SOME CASSAVA PROCESSING PILOT PLANT MACHINES AND EQUIPMENTS
Figure 3.2; The grating drum, and all food contact areas should be made from stainless steel
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Figure 3.3; A hydraulic press, used to remove excess water from cassava mash
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Figure 3.6; A flash dryer for drying the processed cassava product
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3.1.3 CASSAVING PROCESSING FLOW CHARTS
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In Summary,
1. Check out the factors that matter most to your prospective customers, e.g., taste, smell, colour,
price,
pack sizes.
2. Treat your processing centre or factory as a part of the national food industry, which means
keeping it
clean and ensuring all staff maintain strict personal hygiene, as well as disposing of waste materials
properly.
3. Select and use appropriate processing equipment, making sure all equipment has stainless steel
surfaces where it is in contact with the cassava. Keep all equipment clean and in good working order.
4. Choose cassava varieties with a high dry matter content, since these will produce more garri.
5. Learn improved techniques and develop your skills in each of the garri production steps.
The product, Soy-Ogi is a highly enriched protein food. The traditional Ogi is a fermented maize
breakfast cereal which is low in protein content due to low protein content of maize. Soy-Ogi is Ogi
fortified with soybeans to improve its protein content. Both infant and adult formulae are available.
Machinery and Equipment: The major machinery and equipment needed are: flash dryer, cone
blender, Hammer mill, Aspirator, vibro screen, hydraulic press, cake granulator, sealing machine.
Major raw materials Requirement: Maize and Soy-ogi in the ratio of 4:1 respectively.
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Figure 3.9; Cone blender for blending the mixture of granulated soya-bean and maize
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Figure 3.11; A pasteurizer.
The Division is one of the divisions in Chemical, Fibre and Environmental Technology department of
the Institute. It is one of the foremost research laboratories of the Institute from its inception in 1956.
The division has good researchers with sound background knowledge in various disciplines ranging
from Botanist, Processing/Chemical engineer, Wood scientist, Industrial and Analytical chemist,
Environmentalist. Among its various functions are; screening of local wood and non-wood plants for
suitable; sources for long fibre pulps; development of process technology and mechanism for pulping
of various plant materials; production and characterization of paper samples and packaging materials
from various pulps and industrial training programs to college and university students.
I took part in the current resarch project of this division which are:
1. Production of pulp and paper from agro-wastes and certain annual grass plants using secondary
fibre formulation.
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2. Biochemical pulping of agro-wastes materials.
Achievements;
1. Sourcing of long and medium length fibre pulps from locally available woods and non-wood
materials. Amongst the woods and non-woods investigated include; Gmelina arborea, Bambusa
strictus, Terminalia ivorensis, Cedrela odorato, Musanga cecropiodes, Oxystigma manni,
Dendrocalamus arundinacia, Rhizophora racemosa, Ceiba pentandra, Adansonia digitata, Bombax
buonopozense, Sterculia setigra, Polyata longifolia, Kenaf(Hibiscus cannabinus), Cocchorus olitorius,
Empty palm fruit bunch, just to mention a few.
2. Utilization of wood wastes for production of various boards and other industrial applications.
3. Use of water Hyacinth (Echhornia crassipes) for pulp, paper and board productions.
1. Screening of local wood and non-wood plants for suitable sources for long fibre pulps.
2. Development of process technology and mechanism for pulping of various plant materials.
3. Production and characterization of paper samples and packaging materials from various pulps.
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3.2.1 SOME EQUIPMENTS USED IN PULP AND PAPER PRODUCTION
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3.3 BIOTECHNOLOGY
The biotechnology department sets out to use industrial biotechnology to create health, clean
environment and wealth. In view of this, the department undertakes market driven research and
development to harness Nigeria’s rich natural resources and wastes for nutritional applications,
protection of environment, generation of bio-energy and industrial needs.
I worked in the enzymology lab, I learnt how to make cellulose enzyme and the protease enzyme and
the preparation of the substrates, I prepared nutrient medium for microbes (Nutrient Agar and
Sabourad Dextrose Agar).
1. Microbial production of the following enzymes by solid state fermentation and submerged
fermentation
Proteases
Xylanases
Amylases
Glucoamylases
Glucose isomerase
Pectinases
Cellulases
2. Molecular characterization of the identified strains through transformational studies for the
enhancement of products.
3. Applicational studies of the developed enzymes for product development.
4. Production of the enzymes using large scale fermentors.
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Figure 3.14; A fermenter,
3.4 FABRICATION
The fabrication Technology Division is the backbone of the Project development and design
department(Engineering), department of the institute, in the area of development of equipment
prototypes. The division renders technical services to local industries especially SMEs.
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Cassava chipping machine
Cabinet tray dryer
Cassava mash stirrer
Screen separator
Cassava peeling machine
Groundnut processing plant
I learnt a great about Health, Safety and Environment(HSE), metals and applications cutting and
measuring practices, welding and welding practices and the use of various machines some of which
are shown below:
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3.5 ELECTROPLATING
Electroplating is a process that uses electric electric current to reduce dissolved metal cations so that
they form a thin coherent metal coating on an electrode. The term is also used for electrical oxidation
of anions onto a solid substrate as in the formation of silver chloride on a silver wire to make
sliver/silver-chloride electrodes.
I electroplated a rusted metal bar using nickel, I also galvanized another metal bar. The plating
process involves three stages
The cations associate with the anions in the solution. These cations are reduced at the cathode to
deposit in the metallic, zero valence state. For example, for copper plating, in an acid solution, copper
is oxidized at the anode to Cu2+ by losing two electrons. The Cu2+ associates with the SO42- in the
solution to form copper sulphate. At the cathode, the cu2+ is reduced to metallic copper by gaining
two electrons. The result is the effective transfer of copper from the anode source to a plate covering
the cathode. Electroplating is widely used in various industries for coating metal objects with a thin
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layer of different metal. The layer of metal deposited has some desired property which the metal of
the object lacks. For example, chromium plating is done on many objects such as car parts, bath taps,
kitchen gas burners, wheel rims and many others for the fact that chromium is very corrosion
resistant, and thus prolongs the life of the parts. Electroplating has wide usage in industries. It is also
used in making inexpensive jewelry. Electroplating increases the life of a metal and prevents
corrosion.
I carried out repairs on pipes, learnt and saw the various types of pumps, pipes, fittings, taps. Some of
the plumbing tools and equipment I came across are shown below: Figure 3.18: Plumbing utilities
b
a.
Where,
a. Wrench
b. Elbow
c. Gate valve
d. Flange.
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CHAPTER FOUR
CHALLENGES ENCOUNTERED
Irrespective of all the learning and application of science and engineering done in the classroom, there
were few challenges encountered during my IT.
These challenges can be categorized into two forms: Industry based and Institution based
Industry based
No allowance: There was no allowance whatsoever granted during the period of training,
transportation and feeding especially were serious challenges.
Improper communication and ethnicity: Ethnic diversity was an issue, as some supervisors
would want to communicate in their local dialect, especially the technicians, this made some
training laborious and difficult to grasp.
Compliance: Sometimes, procedures may not be carried out as specified in compliance
manuals, therefore, proper understanding of some operations was curtailed.
Institution based
Grading for SIWES should commence as early as possible when the program is ongoing, not
just till the industrial training has been concluded. This will prevent students from doing odd
jobs and concentrating on the relevant fields.
I observed that SIWES officials do not follow up on early payment of allowances to the
student, which keep students stranded.
The six months’ program should be increased to a year, so that the learning process can last
some months longer, it can serve a good reference point when writing one’s CV.
SIWES should look into convincing industries to retain their interns especially those who
gave their best during the six months’ program, so as to encourage subsequent interns to
emulate the standard of hard work during attachment.
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CHAPTER FIVE
RECOMMENDATIONS
1. I would like to recommend that the university help in attaching students to industries to carry out
their industrial training because of the rigorous and sometimes unsuccessful procedure it takes to
be able to get placement in industries.
2. I would like to encourage the department to task students on the use of MS OFFICE (PowerPoint,
Excel and Word basically) as these tools are essential in the industry.
3. I would also like to recommend for the department to integrate power point presentations
(creating slides and making oral presentations) into the department’s outline as this single tool is
very critical in any industry.
CONCLUSION
My industrial training program at FIIRO was successful. I got to learn a lot of Chemical Engineering
principles, I was also able to complement the practical training I got to the theoretical principles that
were taught in class as well as understand the industry ethics.
I can confidently say that the industrial training has made me a better chemical engineering student.
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REFERENCES
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