1. Coming in shift duties.

2. Learning up of maintenance activities of all electrical equipment, breakdowns and shutdown works.
3. Facing trouble shooting, power change over’s and involving in plant start up and shutdown operations.
Associated with

A. Plant having five no. paper machines (A continuous production of 500TPD).

B. Fibre line of 550TPD pulp production with two chippers.

C.Two rotary lime kilns, causticizing and CD filter.

D. 132/12KV Substation consisting of 10/12.5MVA transformers-3 No’s.

E. Power changeovers along with Synchronization operation of 34MW TG-Grid.

F. Auxiliary electrical equipment of 34MW thermal power plant consisting of Turbo Generator with 180TPH
recovery boiler and 105TPH coal fired boiler.

G. Calculation of daily energy report plant wise and updating in sap.

As Electrical Plant Engineer

 Responsible for analyzing & reducing the incidence of breakdowns and develop strategies to improve overall
reliability and safety of plant.
 Responsible for the routine maintenance of all equipment & machinery.
 Responsible for machine condition analyzing and condition monitoring of equipment.
 Responsibility involves maintenance of motors, starters, drives, transformers, switchgear, UPS, battery chargers,
lifts, hoists, EOT’s, compressors, rewinders, sheet cutters and other auxiliary equipment.
Rewinders of Jagenberg & Serveall make, SHEET CUTTERS of Massion Scott, Jagenberg, will Pemco make.
 Maintaining and handling of total 5 No’s (OVER MECANICA, VOITH, JESSOP) of paper Machines having total
capacity of 500 TPD.
 Spares management and planning.
 Development and modification of equipment’s and utilities as per process requirement.
 Reporting day to day activities to DGM Electrical.
 Preparation of Daily/Weekly/Monthly reports.
 Responsible for Implementation of safety work permit system, LOTO, PPE policy and OHSAS.
 Maintaining database of plant’s shutdowns breakdowns and preventive maintenance schedules in SAP.
 Identifying the critical jobs which should be attended during annual outage and planning accordingly.
  RCFA/Breakdown analysis (WWW analysis) being done for the repetitive breakdowns

Highlights:
 100TPD rewinder having ABB make ACS 800 Drives and AC 800 PLC. And retrofit of 80TPD
rewinder having two 110kw DC motors with ABB DCS 800 digital drives.
 ESP-3 for recovery boiler consisting of 5 fields with controllers, auto motorized rapping
system, ABB make 630kw ac motor for ID FAN with ACS 800 drive, 0.8MVA 415/690v
transformer.
 Installation of 20KVA, 10KVA, 6KVA Emerson ups and Amar raja battery charger in different
plants mill wide.
 Retrofit of overhead cranes from starters to Schneider Altivar71 drives.
 With the knowledge of digital drives changed the analog drives with Siemens 6RA70 drive.
 Relays up gradation from electromagnetic to microprocessor for feeder protection.

As Senior Plant Engineer-Electrical

 Spearheading a team of 6 Engineers, 8 Electricians and 20 Contract workers for managing multiple
requirements, monitoring overall project operations and ensuring timely completion

 Setting up standards, ensuring optimum utilization of available resources to achieve organizational

objectives

 Implementing & maintaining all the activities in area of generation, maintenance & new facility
planning; ensuring plant availability, reliability and generation as per the annual operating plans

 Troubleshooting and driving preventive / breakdown / shutdown maintenance of rotary / static

equipment, to reduce downtime to minimum

 Monitoring CAPEX, leading capacity planning, productivity improvements & technical issue
resolutions initiatives

 Providing guidance and recommending improvements on manufacturing methods to reduce errors

 Minimizing performance bottlenecks for achieving high productivity with minimum consumption of
material & machine and monitoring expenses

 Supervising end-to-end projects for set-up, expansion, modernization, and finalization of technical
specifications Performs maintenance management by supervising maintenance personnel and establishing
priorities in breakdown, preventive and predictive maintenance activities and PM schedules.

 Responsible for analyzing & reducing the incidence of break downs and develop strategies to improve
overall reliability and safety of plant

 Proficient in SAP PM Module for plant operation & maintenance data history, spares procurement and
purchasing of various plant utilities, Material identification, raise of P.R’s, P.O’s, Invoice verifications,
BOM creations, FL & Equipment classification data updating and Management of Material Master data
records

 Provides training and continuous development on all electrical maintenance personnel

 Implementing and maintaining 5S at allotted area

 Preparing reports & PPT’s like Fortnight Review Meeting, Monthly Meeting and Technical Review
Meeting
 Drives the Maintenance and Reliability initiative focused on Preventive & Predictive Maintenance of
electrical equipment

 Performs other duties by coordinating work with outside inspections, providing project management,
ensuring safety of personnel, equipment and performing other duties as required

 Working in collaboration with the production team to formulate the best cost-effective manufacturing
process

 Planning and execution of daily, weekly, preventive, predictive maintenance jobs and ensuring all jobs
are performed as per safety regulations by following procedures like work permit, LOTO and SOP’s etc

 Planning & executing daily jobs through SAP

 Playing key role in projects planning, Estimation, drawing approvals and Execution as per the drawings
and specifications

 Managing, maintaining and establishing maintenance procedures for critical equipment to meet the
production targets

 Developing and maintaining quality and associated safety standards

 Replacement or retrofitting old electrical system within house material and manpower

Highlights:

 120TPD capacity machine DC drives (ABB make, DCV700) had been upgraded with AC Drives (ABB
make, ACS880)

 11KV DBB panel had been installed with REF615 relays(16 feeders) for feeder backup protection
purpose

 Replaced 132KV HT Control and relay panels at 132KV Sub-station

 Upgraded standalone ACS 800 & ACS550 drives with ACS880 & ACS580 drive modules

 Coal fired boiler ACS800 multi drive panel replaced with ACS880, 04XT drive panel

 Erected & commissioned 110V, 25A FC & FCBC, Amara Raja make battery charger and 220V,40A
dual FCBC, Chloride make battery charger

 34MW TG, single channel Unitrol-F, AVR controller panel had been replaced with dual channel,
Unitrol-6080 AVR panel

 Erection & commissioning of 100TPD rewinder with ACS880 Drives and AC800M controller

 Erection & commissioning of 100TPD rewinder having two ABB make 150HP AC motors with ACS
800 Drives, AC800M controller and Baldor make servo drive with motors

 Retrofitted of 80TPD rewinder having two 110KW DC motors with ABB DCS 800 digital drives and
AC800M PLC

 Erected& commissioned Recovery boiler, ESP-3 had consisting of 5 fields with controllers, auto
motorized rapping system and ABB make 630KW AC motor for ID fan with ACS 800 drive
 Retrofit of overhead cranes from starters to Schneider-Altivar71drives

 Reduced 50 units per hour by replacing higher KW motors with lower KW motors and installing
capacitors with series reactors at MCC panels

 Recovery boiler existing FLSmidth & Precicon-111 controller panels were replaced with REDKOH
ESP controllers

 Coal fired boiler existing Precicon-111 controller panels were replaced with Precicon-R controller
panels

 Erection & commissioning of Emerson make UPS (6KVA, 10KVA, 20KVA & 40KVA)

 Modified starters to drives as per process requirement

 Involved in Retrofitting of LT PCC ACB breakers with ABB and Schneider make

 Hands on experience of ABB make drives repair in house by maintaining critical spares

 Hands on experience of analog drives maintaining and trouble shooting

 Experience in installation and commissioning of Capital projects like Dust extraction system, bark
Firing, sludge firing system, Sludge press machine, De-barking system& 12MW TG AVR

 MCC feeders have been upgraded with numeric relays for strengthening feeder & motor protection

 Replaced all Dyno Drives in CF boilers with ABB motors and ACS 550 drives

 Performed the protective maintenance of MCC having DOL Starter, STAR-DELTA Starter, Auto
transformer starter and Forward/Reverse Starter supplied by ABB, Siemens, Schneider and L&T

 Hands on experience of all electrical equipment like DC motors, drives (AC & DC), AC motors (LT &
HT), PLC, breakers (HT &LT), transformers, protection relays, PCC, MCC, HT panels, UPS and Battery
chargers

 Operation and Maintenance of Process plants equipment in Rotary lime kilns, causticizing, C.D filter
and Fiber line (Pulp Mill) of 550TPD pulp production areas.

 Installation and commissioning of Motorized Air break switches,145KV SF6 breakers and 12.5MVA,
132/12KV transformer switch yard equipment

 Departmental IMS coordinator of Integrated Management system (ISO 9001:2015, ISO 14001:2015
&ISO 45001:2018) standards

 Preparing JSA, HIRA for non-routine and critical jobs prior to execution

 Preparing MOC’s for new installation’s or changes to existing systems and documentation

 Operation and maintenance of 11KV Double Bus Bar HT (ABB and Siemens make) Panels

 FFWSS (Fire-fighting water sprinkler system) had erected & commissioned to

132KV/12KV,12.5MVA transformer(2no’s)

 Maintained the:
 o VFD like ABB make-ACS 550, ACS580, ACS 800(stand alone, multi drive & system
drive)&ACS880(stand alone, multi drive & system drive); AB make-Power flex; Yaskawamake-F7&
A7 series;, Schneider make-Altivar71; Siemens make-Simovert; Delta make drives
o DC drives like ABB make-DCV70 & DCS800; Siemens make– Simoreg 6RA70; L & T make –Lntor.
Analog drives- Debikay make
o PLC like GE-Fanuc, Allen Bradley, ABB, Siemens & Mitsubishi for auto operation of the plant
o LT Motors from ranged from 0.37KW /415V to 630KW /690V of ABB, CG and Siemens Make
o HT Motors from ranged 300KW /6.6KV to 900KW/6.6KV of ABB Make
o PMCC with ACB from 800A to 4000A ABB, Siemens, L&T and Schneider make with LSIG
o Transformers from range 1.5MVA TO 12.5MVA of CG, Voltamp, Essener, Pete, Bharat Bhijilee &
Ames Impex make
o OLTC of Transformer of NGEF and EASUN MR make
o VCB ranged from 1250A to3200A of ABB make type HPA 12/3120 and VD-4 and Areva make VCB
o AVR of Unitol-1000, Unitrol-F and Unitrol-6080 of ABB make
o MCS Panel as Relay Metering, Grid Control and Synchronization Panel of Generator 34MW
o EOT Crane of Crane Edge make with Capacity of 5/10/50 tons
o ATLASCOPCO make compressors of GA75+ & ZR355 models
o Soft Starters such as ABB, Siemens & Schneider
o UPS Emerson make-3KVA, 6KVA, 2x10KVA, 2x20KVA, 2x30KVA & 2x40KVA with servo
stabilizer; Console make-2x10KVA & 2x20KVA; Sree Tech make-3KVA & 5KVAwith Exide &
Amaron make VRLA type battery stacks from 26AH/12V to 150AH/12V battery’s
o Battery charger like Amara Raja make -30V, 110V, 220V(Schemes–FCBC and FC & FCBC); Chloride
make-30V, 220V(Schemes-FCBC and 2x FCBC) with Exide make Plante battery’s from 150AH/2V to
250AH/2V cell’s
o ESP panels of Ador Corona make having Precicon-111, Precicon-S & Precicon-R controllers
o REM 543/545, REG630 Generator Protection Relay and Mains Decoupling MRN-2 Relay
o Substation Application Numerical Relays SPAU-130C for U/V & O/V, SPAJ-140C/141C for O/C
&E/F +IDMT, SPAM-150C for Motor Prot,REF-610,REJ-601 for HT Feeder Protection and REM-
610,REM-601 Digital Relay for HT Motor Protection ABB Make
o Motor Operated Valves(MOV’s) of Rotork and AUMA make
o Thermal Overload Relays of ABB / Siemens /Allen Bradley /L&T and C&S make

 Managed the works including:

o Energy Conservation Policy implemented by installing capacitor at MCC panel where PF maintaining
low, replacing higher KW motors, arranging drives & replacing conventional lighting with LED lights
o White Belt Project on Reduction of Downtime of drives due to Electrical Trouble
o Mechanical Precision Maintenance (MPM) training to control the motor breakdown due to bearing
failure & vibration

 Worked on:

o SPM Analysis of Motor and Vibration Checking with A4110 Meter

o Controlling the Power Factor during synchronization of TG with GRID
o 750KVA and 320 KVA DG Set Cummins make
o Energy Meter of Conzerv make type EM 6400/6436

 Synchronization of TG to Grid & Grid to TG.

 Gained knowledge of Coal Handling Plant

 Managing the ISO Systems received by company

 Reduced downtime by 10% through measures such as following PM schedule and shutdown work
planning

 Escalated Overall Equipment Efficiency (OEE) by 10% through measures such as down-time control,
breakdown control

 Pivotal in streamlining processes through measures such as proper job schedule and execution

Achievements
 11KV electrical supervisory license from APELB (Permit number: 3-6542)

 Received Shine award for Reduction of energy consumption.

 Received Good Job award for safely execution of 132KV CRP panel within stipulated time

 Received Appreciation award for reducing motor burns

 As a team member, I have done several Yellow belt & Green belt projects like Heat Loss Reduction,
Reduction Power Consumption in PB area and Stores inventory control

 I have done While belt on Reduction downtime on drives

 Involved and implemented many Energy conservation and Capital projects.