SYNTEC Automation Controller

SYNTEC offers a range of automation controller that supports powerful functions

like PLC, Direct I/O etc. The use of servo axis allows the controller to perform linear
and circular interpolation for multiple axes in a handy manner; together with the
integration of G- and M-code, making motion editing almost effortless. Moreover,
there are a variety of modules that can be selected to meet special needs, tagging
along with the SYNTEC eHMI customization, promising an efficient development for
all kind of purpose.

SYNTEC Automation Controller

Hardwa r e D e s c r i p t i o n Pr o d u ct Hig h lig h ts

eHMC/FC/4-in-1 Drive, select controller
Automation Controller base on requirement
Ethernet Support Pulse signal / Yaskawa serial bus
USB/Ethernet communication
Data Backup/
Transfer/
MII, MIII / EtherCAT
System Configuration/ Support linear interpolation up to 4 axes, circular
Remote Control
interpolation
G Code, M Code
Integrated environment for customization
and development
Vision/ external Sensors Support simulation in computer
PLC module/ IO Easy integration of vision module
SRI
USB Cloud monitoring system

General Pulse M-II/ M-III

Command Communication
兩者擇一
Controller Modules FC Motion Controller

01
 eHMC Controller
Support Pulse / Serial bus communication
Various type of controller available
Support Pulse signal, Yaskawa MII
or MII, EtherCAT.

Serial P2P
Support Serial P2P axis, up to a
maximum of 32 axes.

One-body Controller with touch-screen

A One-body design that integrates
PLC and HMI.

Multiple Screen Size Selection

8/10/15 inch touch screen

FC Controller

Pulse Typ e
Produ ct Hig hl i g ht s ( 4 a xe s )

SRI interface
High speed serial bus interface SRI
(Syntec Remote Interface), connecting M-III
I/O, Modbus, AD/DA module. Communication

Easy integration of various module

I/O extension and AD/DA extension
module, report state directly to R-bits
for easy display and control.
Flexibility
Support VGA port
Compatible with commercial touch screen
Flexible extension on I/O, up to a maximum
of 4096 I/O ports
Easy to install and maintenance

02
 Va r io u s O pera t ion a l
元
I n t e r f a ce

Modbus VGA Ethernet

Hand-held box/ touch screen PC LCD Remote Control/ API

Modu la r ize d S t r u ct u r e

PWR
DI/DO SLSR

One-Body Controller with Drive

4-in-1 Driver + Motor Solution

Support 4-axis; MIII serial bus
communication
22-bit Absolute encoder
Easy to use and maintain

Integrate Driver and Controller

No external driver required
Achieve CNC computing and
motor driving all in one body
Simplify setup

03
 功能特色
APP modularization
APP Conceptual Design
Based on the user’s Electronic cam、Multi-axis expansion、
need, directly select and apply DXF-in、Modbus、
the corresponding module Torque detection、 3D tube simulation
Visual module Pick and

Reduce time spent in automation place module

Axial movement module
Others module
development
Modify existing module to quickly HMI software
development
End user

fit the user’s needs. software

Control
developer

File Man ag e m e n t

Program Management
Easy to extract and manage
program/information

Customized HMI for customer needs

Customized HMI to simplify operation,
reduce human mistake.

Diversified and customizable ways of editing

DF X -in

Converting DFX image to NC file

Directly covert into G-code, greatly
reduce time spent in editing program
DXF-in
High flexibility on interface
Recognize line / Arc / Circle
Extract information from image directly
Import DFX image file directly
Custom-made MACRO
Import DFX image file directly Tapping Machine
Teaching every tapping location into program
can be time-consuming!
DXF-in Tapping Solution
DXF-in extracts information of the circle, and
then define the centric location
Machine moves directly to the center for tapping
04
 High precision control and synchronization
for multiple axes Mechanical Cam Electronic cam

High precision for axial control

Computational accuracy down
to a minimum of 0.1 micro-meter. V.S
Maintaining cost
Multi-axis Synchronization
Easy to setup, high flexibility
Bulky and difficult to design Easy to desigen

eCAM s olu t i o n

Replace mechanical CAM system with eCAM system,

simplify the mechanical system and reduce its spacerequirement.
CAM profile can be imported through SYNTEC eCAM editor.
电子凸轮编辑软体
eCAM editing software Interactive editing
1.Provide 8 groups -32 position formula
2. location formula supports 200 point
location settings
3.The location relationship is imported /
exported in .csv format

A p p lic at io n

Gloves Packing Machine

Common issues such as complicated
mechanism, difficult for maintenance,
machine size over spaced.

A p p lied S Y NTEC e C A M s o l uti on

Simplified the mechanism, reduced maintenance cost, increase customization possibility

05
 Yaskawa Serial Bus – High Efficiency
Axis Extension
Ser ial P LC a x i s
Don’t count toward system axis
(Maximum up to 32 PLC axis)
Independent, flexible to use
Cooperate with system axis to maximize output
Complex interpolation: System Axis
Simple Point to Point movement: PLC Axis
Control motion through the PLC interface
Don’t require additional setting on drivers,
easy to use.
PLC axis Monitoring
Customize information for monitoring

%@MACRO
…….
….

Ex a m p le

Pasting Machine
3 axis require interpolation
8 axis for loading/unloading
Each axis require point to point movement
High producibility

Solution: PLC Axis

• Strong Integration
All motion are integrated into one CNC system, thus reducing cost.
• High efficiency
Servo to execute motion planning, leaving the HMI smooth even when program is running.

06
 Modbus Protocol
Invertor Module

Replacing traditional DA invertor port

with RS485 protocol
Better frequency control
Interfaces that support common invertor
FULING, DELTA, INOVANCE, ZONCN, BEST, SINCR
Easy setting on invertor parameter

Customized HMI for inverter configuration

Driver parameters can be adjusted
depends on customers' need, which
provides flexibility for user.

Support import and export of paramete

External Sensor

Connecting external sensor

Process signals via PLC
Easy integration to controller
Monitor state through I-bits or R-bits

High Integration
Accept various external sensor for differ-
ent application requirement.

Example

Solution: Connecting external device

Adhesive Dispenser Machine
through Modbus protocol
Difficult to create and Setting up with the use of PLC
modify dispensing Customize HMI to provide platform for
program easy modification of value

07
 Torque Application

PLC Interface
Checking torque arrival signal
Torque limits can be modified in REAL TIME
(note: only with Yaskawa M-III driver)
Application
Tightening screws, Riveting

Example 1
Riveting solar panels and its base panels, for different batch
there will be minor difference in terms of the rivet force.
Solution: Torque Arrival Check
to control rivet force
External sensor to immediately feed-
back torque value.
Customize HMI to provide input
column for torque limit.
Example 2
Gantry Pick and Place – Crash Protection
Solution: Torque Arrival Check
to prevent crashes
Define torque limit for the gantry path
Once crashes, torque arrival signal turns on
and immediately cut off power output for
gantry.

3D Part Simulation
Realistic experience
Display simulation result on screen
Support magnification, reduction and
rotation

360 view.

Example
Pipe Bender Machine
Difficult to check a 3D programs just by looking at the input

3D Simulation Solution
XYZ or YBC data input on tube bending machine can be visualized.
Simulate the program in controller to display the 3D appear-
ance before executing program. This solution prevents materi-
al waste and also ease program editing. input values.

08
 Factory monitoring and control via
Remote Intelligence
Production line
management

Apparatus
Cloud Monitoring management system

Private cloud system

Private Data SYNTEC cloud system

wifi module, connect

machine with cloud
wirelessly

Connect machine Support different brand

controller

Tool life man- Production control,

agement estimation
Apparatus management
Real time monitoring system
system
Working list manage-
QCQA system ment system

Tool life management Employee performance

system management system

Production line manage- Production Analysis

ment systemto cloud system

09
 Automatic Vision System
Syntec vision system provides complete package for integration. Users no longer
need to worry about integrating vision into a CNC system, because Syntec simply
takes care it all.

Functionality

Identification of images
Support comparison of standard shapes
like circle, cross mark, angle etc.

Flexible operating interface

Manual/Auto adjustment on light
exposure time Easy adjustment
on brightnessTune against a
standard reference to increase accuracy

Support multiple cameras

System could handle up to maximum of
16 cameras. Back-End：Visual Algorithm
Syntec Visual Solution

Remote Oscilloscope
Integrity

Complete integration into controller

All setting can be done in controller,
including camera setting
Controller displays real-time image
from camera
Customized MARCO for vision system
Integrate vision to motion controller

Support commercial cameras

Cognex, Keyence, Omron

10
 Example
Glass cutting, Side finishing
Vision system identifies sides and then
determine cutting path

LCP Position Compensation
Using vision compensation In LCD
lamination process, compensate
the position and angle error in real time.
PCB threading
Identify exact hole location using
vision system
Compensate error due to plac-
ing, thus Increase precision
Profile Identication
Identify the profile of object
and generate a path program
as G-code directly

11
 Customization of hardware package

Having difficulty in selecting hardware package for

your vision application? Let us help.

Camera

Gig EInterface DMK-23K445 USB Interface DMK-72AUC02

Lighting Source Lense

Inner Co-axis lighting source Telecentric Lens

Round-type
lighting source Outer co-axis
CCTV鏡
lighting source CCTVLens

Analog lighting modulator

IPC Analog lighting modulator

Vision total solution

12
 Syntec IDE – Integrated environment
for your software development

Remote
Oscilloscope
Ladder
Param
Customize your
Monitor Log controller, all in IDE.
eHMI
NetDNC

Registry
NcUploader

A developing platform that simulate control-

ler interface

Integrating various developing tools

13
 Software Tools

PLC Editor - MLCEdit

Friendly Operating Interface
R bits table for checking
Able to view PLC and connectivity status
while running program
Display state in real time
Support copy & paste, re-do, grammar
check, remarks etc

Controller Simulator
Easy to Use
Portable software
User friendly developing
files management
No installation required
One folder to one case,
easy to manage
note: simulate controller
interface in PC Real
Displays the exact HMI you see
in controller
Reflect actual operating situation

HMI Editor – eHMI

Intuitive Operating Interface
Window base
Drag and drop – easy to learn
and manage

High integrity with PLC

Able to display/set PLC bit on the HMI
Zip customized package for installation
Provide tool to pack HMI, easy to install
and distribute among controllers.

14
 Desktop-type Automation Solution

Flexible Operating Interface

PC base software with hand-held controlling panel
High integrity with vision module
Integrate vision into PC software
Personalized software for PC
User friendly operational interface

Hand-held controller Syntec PC software FC I/O module File transfer Vision solution

Personalized Step Teaching

PC software/hand-held control panel
supporting
Convert DXF file to NC file
Import DXF to obtain NC file for
simulation and modification.

Mechanism Transform

Integration with vision

Teaching path
Utilize CCD vision to deter-
mine NC path
Pip
Compensation
Locating two points
Utilize CCD to compare location of two
points, then correcting its rotational Mechanism transitions

Dual-cameras rotational compensation

Identify and correct rotational position
3D motion switching
RTCP
15
 Vision Compensation Before
Vision Positioning compensation
Using CCD to identify position and
angle error of two specific point, and
compensate to controller in real time

Dual Camera Compensation

Using two CCD to compensate
the error of parts in both tray
and conveyor at the same time After
compensation

Vision aided conveyor processing

Using vision solution to locate

the part and process it on the fly

3-dimension working process

RTCP functionRTCP
Support RTCP function, program at
tool tip instead of tool holder.

3D arc function
Support 3D arc function,
connect two point with
an arc in 3-dimension

16
 Various solutions to operate the control
PC software, joystick, hand-held box

Application joystick PC hand-held box

Applicable for various desktop machines; also widely
used in dispenser, welding machine, screw tightening
machines, and etc.

Dispenser

Welding machine

彈性加工機構

Screw tightening
machineine

Customized machine

17
Controller Specificatio
eHMC FC
Controller Desktop

Serial BUS
HC- 8A HC- 8B

Purpose
General
HC- 8C Module Controller
HC-10A HC-10B
HC-10C
HC-15A HC-15B

Monitor 8/10/15inch 8/10/15inch 8/10 inch

- - -
touch screen touch screen touch screen

USB port 2 2 4 2
10/100 10/100
Ethernet
Mbpsx2 Mbps×2 Mbps×2 Mbps
COM Port
RS485 ×1 RS485 ×1 RS485 ×1 RS485 ×1
RS485 × 1
SRI × 2 SRI × 2 SRI × 2 SRI x 2

Pulse Type O - - O - - O(Step Motor)

Mechatrolink II - O - - - - -

Mechatrolink III - - O - O O -
EtherCAT - - O - - - -

Control Axis 3(8 inch) 4 4 4

4 5
4( other) (16) (16)
(max.)

external external
D/A 2 external via SRI 2
via SRI via SRI

MPG Port 1 - - 1 - -

0I/0O 16I/8O 16I/4O

32 I / 32 O
I/O number 32 I / 32 O (4096I/ (4096I/ (4096I/
(4096 I/4096 O)
4096O) 4096O) 4096O)

18
 SYNTEC
AUTOMATION
CONTROLLER

T R U S T E D T E C H N I C A L S E R V I C E
TAIWAN AROUND THE WORLD

Taiwan (Hsinchu) Malaysia USA (South California)

SYNTEC Technology Co., Ltd ADD：43, Ground Floor, Jalan Tpp1/1, Taman ADD： 766 Pinefalls Ave.Walnut,CA 91789
ADD：No.25, Yanfa 2nd Rd., East Dist., Perindustrian Puchong, 47100, Selangor Darul Ehsan. TEL：+1 909-551-0187
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TEL：+886-3-6663553 FAX：+60127857330
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E-mail：anguslee@syntecclub.com.tw EMAIL：nirawit.n@syntecclub.com.tw EMAIL： yulius@otomasi.co
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ADD：Rm. 1302, No.2-1, Zhuoyue Rd., Nanzi Dist., ADD： 3F, No. 36, A4 Street, Ward 12, Tan Binh District, Interprom Manufaturing Co., Ltd.
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CHINA
Jiangsu Guangdong Xiamen Chongqing
SYNTEC Equipment CO.,Ltd. SuZhou SYNTEC Equipment Co.,Ltd. Guangdong SuZhou SYNTEC Equipment Co.,Ltd. Xiamen Suzhou New Generation CNC Equipment Co., Ltd.
ADD：Building B, Kejiyuan, Xindai, No. 9, Chunhui Road, Branch Branch Chongqing Branch (CQST)
Suzhou Industrial Park ADD：2F, Building 6, Dongguan-Taiwan Biotechnology ADD：No. 100,B Chuang Chang Fang 3F East,Jin Fu Road, ADD：Block B, Dongli International, 11-6, Building 2, No. 62,
TEL ：0512-69008860 Incubation Center, No.1 , Taiwan High-Tech Park, Tong An District,Xiamen City, Fujian Province, China Taishan Boulevard East Section, Bu New District,
FAX ：0512-65246029 Songshan Lake TEL ：+86-592-7191901 Chongqing City
TEL ：0769-22249073 FAX ：+86-592-7220536 TEL ：023-67913296
FAX ：0769-22210012 FAX ：023-67634382
Jiangsu-Suzhou
Suzhou Huaxin Numerical Control Technology
Development Co.,Ltd. Guangdong Dongguan Zhejiang
ADD：Building A, Kejiyuan, Xindai, No. 9, Chunhui Road, SuZhou SYNTEC Equipment Co.,Ltd. Dongguan Zhejiang Hangzhou
Suzhou City Industrial Park Branch Co., Ltd. Chongqing Branch
TEL ：0512-69008890 ADD：Zone B, 3F, Building 1, No.522,
SuZhou SYNTEC Equipment Co.,Ltd. Hangzhou Tianjin
FAX ：0512-69560818
Branch
Chain-An East Rd., Changan Townmap ADD：Room1202 Unit2 Buiding1, Edifice DiKai , Jincheng The Suzhou new generation of CNC Equipment
TEL ：0769-81660318 Road, Beigan Street,Xiaoshan District , Hangzhou
FAX ：0769-81660328 Co., Ltd. Tianjin Branch
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Suzhou New Generation CNC Equipment Co., Ltd. TEL ：0571-82751187 Tianjin huayuan industrial district
FAX ：0571-82751186 TEL ：8622-58956895
Nantong Branch (NTST) Guangdong Guangzhou
ADD：Building A, Kejiyuan, Xindai, No. 9, Chunhui Road, FAX ：8622-58956895 ext 803
Suzhou SYNTEC Equipment Co.,Ltd. Guangzhou
Suzhou City Industrial Park
TEL ：0513-89077025 Branch Zhejiang Ningbo Shandong
ADD：2Ti404, Zhiqi, No. 8, Luojia Village Section, Fuyi Road,
Dalong Street, Panyu District, Guangzhou City
SuZhou SYNTEC Equipment Co.,Ltd. Ningbo Shandong Jinan
TEL ：020-34583040 Branch SuZhou SYNTEC Equipment Co.,Ltd. Jinan
Jiangsu-Nanjing FAX ：020-34583220 ADD：Room 12-07, No.262,416 Alley, Zhaohui Road,
Branch
Jiangdong District, Ningbo City.
The Suzhou new generation of CNC Equipment ADD：Flyover District of Ji nan three Bridge Street No. 28
TEL ：0574-87750305
Co., Ltd. Chongqing Branch FAX ：0574-87750306 Luneng Cambridge 9 Building 3 unit 101 room
ADD：Room 712, Keyanlou, No. 1, Yuanqu, Lianggang, No. Changping TEL ：0531-85907208
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TEL ：025-52717702 Co., Ltd. Chongqing Branch
FAX ：025-52717710 ADD：Floor 5, Huilong Building, No. 8, Qianyi Road, Banshi
Zhejiang Wenling
Village, Changping Town, Dongwan City
TEL ：0769-82826802 The Suzhou new generation of CNC Equipment
Hubei
Anhui Hefei FAX ：0769-82826820 Hubei Wuhan
Co., Ltd. Wenling Branch
Suzhou new generation numerical control ADD：Room 1206, Department A, Zhenxing Plaza, Suzhou new generation of CNC Equipment Co.,
equipment Co., Ltd. Hefei branch Taiping Subdistrict, Wenling Citymap Ltd. Wuhan Branch
ADD：Hefei Binhu Baohe District Century City Shenzhen TEL ：0576- 86138372 ADD：Room 2003-2006, A Guanggogooji, No.456,
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TEL ：0551-63814183 ADD：5F, Building C, Sunshine Technology Park, Gin-Long TEL ：027-87638876
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Shaanxi Longgang District Luoyang
TEL ：0755-84320380 Henan Luoyang
Shaanxi Xi′an FAX ：0755-84559490 Liaoning
The Suzhou new generation of CNC Equipment The Suzhou new generation of CNC Equipment
Co., Ltd. Luoyang Company Shenyang
Co., Ltd. Xi'an Branch Jiangmen ADD：1-1-704, Runsheng Building, Cross of Sanshan Road Suzhou new generation of CNC Equipment Co.,
ADD：Room 11328, Unit 1, Building 4, Duhui, I, Yicuiyuan, Suzhou New Generation CNC Equipment Co., Ltd.
No. 10, Tangyan South Road, Gaoxin District, Xian City
and- Ltd. Wuhan Branch
Jiangmen Branch (JMST) Heluo Road, Hi-and-New Tech Park of Luoyang ADD：2-1, C61-, Diyicheng, No. 1, 1Jia1, Qigong Street, Tiexi
TEL ：029-88287423
ADD：Room 02, Floor 7, Huoju Building, Gaoxin District, No. TEL ：0379-65110352 District, Shenyang City, Liaoning Province
FAX ：029-88287423
288, Jinou Road, Jianghai District, Jiangmen City, FAX ：0379-65110352 TEL ：18698806526
Guangdong Province
FAX ：0750-3771824

SYNTEC Technology Co., Ltd. Suzhou SYNTEC Equipment Co.,Ltd.

No.25, Yanfa 2nd Rd., East Dist., Hsinchu City 300, No. 9th, Chun Hui Road, Suzhou Industrial Park,
Taiwan (R.O.C.) Jiangsu Province

Catalog NO. 201811-v1