APr

ojectr
epor
ton

“Desi
gnandOfAutomati
c
Pneumati
cJackUsi
ngRackAnd
Pini
on“
Apr
ojectr
epor
tsubmi
tt
edf
orFi
nal
yearofMechani
cal
Engi
neer
ing

Submi
tt
edBy
Mr
.Saur
abhVi
shnuPandul
e(B121030880)
Mr
.Lal
i
tDeepakKumbhar(
B121030868)
Undert
heGui
danceof
Mr
.Manoj
Pat
il

Depar
tmentofMechani
cal
Engi
neer
ing
DR.D.
Y.PATILSCHOOLOFENGI
NEERI
NG
ANDTECHNOLOGY,
LOHEGAON,
PUNE[
2017-
2018]
 Dr
.D.
Y.Pat
ilSchool
ofEngi
neer
ing&Technol
ogy
Dr
.D.Y.Pati
lKnowledgeCi
ty,
Char
hol
i(Bk.
),
Lohgaon,
Pune-412105

CERTIFICATE
Thi
si stocer t
if
ythatMr .Pandul
eSaurabhVi shnu,Mr.KumbharLalit
Deepakhassuccessf ull
ycompl et
edtheDissert
ationent
it
led“
Designof
automaticPneumaticjackusingRackandPinion”undermysupervi
sion,
i
nt he par
ti
alf ul
fil
l
mentofBachel orofEngi neer
ing -Mechanical
Engineer
ingofUniversi
tyofPune.

Dat
e:

Pl
ace:
Pune

Mr
.Manoj
Pat
il Ext
ernal
Exami
ner
Gui
de

Prof.RPBachut e Dr
.AshokKasnal e
HeadMechani calDepart
ment Princi
pal
Dr.D.Y.Pati
lSchoolofEngg.&Technol
ogy Dr
.D.
Y.Pat
ilSchoolofEngg.
&Technol
ogy
 ACKNOWLEDGEMENT

I
tgi
vesmegr
eatsat
isf
act
ioni
npr
esent
ingt
hisFi
nalDi
sser
tat
ionont
het
it
le“
Desi
gn
andFabr
icat
ionofaut
omat
icpneumat
icj
ackusi
ngr
ackandpi
nion”

Iwoul
dli
ket
otaket
hisoppor
tuni
tyt
oexpr
essmydeepgr
ati
tudet
omy
gui
deMr
.ManojPat
ilf
orhi
sval
uabl
egui
danceandmor
alsuppor
tthr
oughoutt
his
successf
ulcompl
eti
onofmyf
inaldi
sser
tat
ion.Iam t
hankf
ult
oMr
.R.P.Bachut
e
H.
O.D.Mechani
cal
depar
tmentf
ort
hisgr
eatsuppor
t.

Iwoul
dal
sol
i
ket
othankt
oDr
.AshokKasnal
ePr
inci
paloft
hisi
nst
it
ute
andal
soal
lthef
acul
tymember
sfort
hei
rwhol
ehear
tedco-
oper
ati
onf
orcompl
eti
on
oft
hispr
oject
.

Iwoul
dli
ket
othankt
oal
lthosef
ort
hei
rdi
rectori
ndi
rectcooper
ati
on,
encour
agementandsuppor
t.Lastbutnotl
east
,thebackboneofmysuccessand
conf
idencel
i
essol
elyont
hebl
essi
ngsofmypar
ent
sandl
ovel
yfr
iends.

Mr
.Saur
abhVi
shnuPandul
e

Mr
.Lal
i
tDeepakKumbhar

B.
E.(
Mechani
cal
)

Dat
e:-

Pl
ace:
-Pune.
 I

LI
STOFFI
GURES

SrNo. Descr
ipt
ion PageNo.

Fi
g1.
2 Pneumat
icsy
stem wi
thbasepl
ate(
jack) 5

Fi
g2.
1 Sci
ssorcar
jack 12

Fi
g2.
2 Bot
tl
ecar
jack 13

Fi
g2.
3 Hy
draul
i
cbot
tl
ecar
jack 14

Fi
g2.
4 Tr
oll
eycar
jack 14

Fi
g2.
5 Pneumat
iccar
jack 15

Fi
g2.
6 El
ect
ri
cal
car
jack 16

Fi
g3.
1 Bl
ockDi
agr
am 17

Fi
g3.
2 Rackandpi
nionmechani
sm 20

Fi
g3.
3 Doubl
eact
ingpneumat
icact
uat
or 21

Fi
g3.
4 Schemat
icdi
agr
am ofsol
enoi
dval
ve 23

Fi
g3.
5 Wheel
s 25

Fi
g3.
6 26
Hosesandv
alv
econnect
ors
Fi
g3.
7 Toggl
eSwi
tch 27

Fi
g3.
8 Bat
ter
y 29

Fi
g4.
1 Sof
twaredesi
gnofpneumat
icj
ackusi ackand 39
ngr
pi
nion
 I
I

LI
STOFCONTENTS
Sr
.No. Cont
ent Pageno.

Acknowl
edgement I

Li
stofFi
gur
es I
I

Li
stofCont
ent
s I
II

Chapt
er I
ntr
oduct
ion 1-
6
01
1.
1Pr
obl
em St
atement
1.
2Obj
ect
ivesofpr
oject
1.
3Scopeofpr
oject
1.
4Met
hodol
ogy
Chapt
er Li
ter
atur
eRev
iew 7-
11
02

Chapt
er Ty
pesofj
ack 12-
37
03
3.
1Bl
ockDi
agr
am

3.
2Wor
kingpr
inci
ple

3.
3ComponentDescr
ipt
ion
 3.
4Speci
fi
cat
ion

3.
5Cal
cul
ati
ons

Chapt
er Model
l
ing 38-
41
04

Chapt
er Resul
tandDi
scussi
on 42
05
5.
1Adv
ant
ages

5.
2Di
sadv
ant
ages

5.
3Appl
i
cat
ions

Chapt
er Concl
usi
on 43
06
6.
1Fut
ureScope

Chapt
er Ref
erences 44-
45
07

I
II

ABSTRACT
Themai
nai
m ofpr
ojecti
stoi
mpr
ovev
ersi
onofahy
draul
i
cjackt
omi
nipneumat
ic
j
ack.Thi
swi
l
lbemor
eef
fi
cientf
ort
heuser
.Thi
smachi
nei
spneumat
icpower
ed
whi
chhasl
owco-
eff
ici
entoff
ri
cti
on.Apneumat
iccy
li
nderer
ect
edpr
ovi
despower
t
oli
ftupt
heJack.Thi
sisapneumat
icpower
edmachi
neandr
equi
resnoot
her
meansofpowert
o oper
ate.Ast
hej
acki
smount
ed onchassi
s.Ther
equi
red
component
sar
eCompr
essor
,Pneumat
iccy
li
nder
,Sol
enoi
d,Cont
rolci
rcui
t(t
oggl
e
swi
tch),
Jack,r
ackandpi
nionmechani
sm.ARackandPi
nionLi
fti
scomposedof
t
wogear
sandaRackandPi
nionar
rangement
.Thef
lathel
i
calgeari
sther
ackand
t
her
oundhel
i
calgeari
sthepi
nion.Ther
ackhast
eet
hcuti
ntoi
tandt
heymesht
he
t
eet
hoft
hepi
niongear
.Al
soaspurgeari
sconnect
edt
otheshaf
toft
hepi
nion.A
r
ackandpi
nioni
susedt
oconv
ertbet
weenr
otar
yandl
i
nearmot
ion.Thi
srackand
pi
nionl
i
fti
scommonl
yusedi
nmanyi
ndust
ri
alappl
i
cat
ions.Ar
ackandpi
nionl
i
ft
consi
stsofar
ackandapi
nionengagi
ngal
sot
ransf
ermot
iont
oorf
rom aspeci
al
ki
ndofspurgearcal
l
edar
ackconsi
sti
ngofser
iesoft
eet
hinast
rai
ghtl
i
neonaf
lat
sur
face.Ar
ackandpi
nionconsi
stsofapi
nionengagi
ngandi
tandt
heymesht
he
t
eet
hoft
hepi
niongear
.Rackandt
ransf
err
ingmot
iont
oorf
rom aspeci
alki
ndof
spurgear
,pi
nion gearpr
ovi
desagr
eat
erf
eedbackand st
eer
ing cal
l
ed ar
ack,
consi
sti
ngofaser
iesoft
eet
hinast
rai
ght
.Sol
enoi
dval
ver
equi
redi
nthi
spr
ocess.

Key
wor
ds:
-Compr
essor
,val
ves,conv
ent
ionaloper
ated j
ack,pneumat
iccy
li
nder
,
sol
enoi
d,j
ack,
chassi
s,spurgear
,pi
nion.

I
V