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Recent Advances During CH Dry Reforming For Syngas Production: A Mini Review
Recent Advances During CH Dry Reforming For Syngas Production: A Mini Review
ScienceDirect
Review Article
Article history: Given the continuing issues of environment and energy, methane dry reforming for syngas
Received 10 September 2020 production have sparked interest among researchers, but struggled with the process
Received in revised form immaturity owing to catalyst deactivation. This review summarizes the recent advances in
26 October 2020 the development of efficient and stable catalysts with strong resistance to coking and
Accepted 28 October 2020 metal sintering, including the application of novel materials, the assessment of advanced
Available online 20 November 2020 characterizations and the compatibility to improved reaction system. One feasible option is
the crystalline oxide catalysts (perovskite, pyrochlore, spinel and LDHs), which feature a
Keywords: fine metal dispersion and surface confinement effect via a metal exsolution strategy and
Methane dry reforming exhibit superior reactivity and stability. Some new materials (h-BN, clays and MOFs) also
Crystalline oxide catalysts extend the option because of their unique morphology and microstructure. It also is
Support elaborated that progresses were achieved in advanced characterizations application,
leading to success in the establishment of reaction mechanisms and attributions to the
* Corresponding author. School of Earth and Environment, Anhui University of Science and Technology, 232001, Huainan, PR China.
E-mail address: mqchen@aust.edu.cn (M. Chen).
https://doi.org/10.1016/j.ijhydene.2020.10.240
0360-3199/© 2020 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4 5853
In-situ characterizations formed robust catalysts. In addition, the perspective described the upgrade of reaction
Reaction system improvement system to a higher reaction efficiency and milder reaction conditions. The combination of
efficient reaction systems and robust catalysts paves a way for a scaling-up application of
the process.
© 2020 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5853
Active phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5856
Crystalline oxide catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5856
Perovskite catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5859
Spinel catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5859
Pyrochlore catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5860
Layered double hydroxide catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5860
Summary and prospect for crystalline oxide catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5860
New materials for DRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5861
Hexagonal boron nitride nanosheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5861
Natural clay supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5863
Metal organic frameworks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5864
Advanced technologies for revealing DRM reaction mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5865
In situ DRIFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5865
In situ XPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5866
Temperature program surface reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5866
Isotopic labeling experiments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5866
Improvements for DRM reaction system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5867
Plasma-assisted DRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5867
Photo-assisted DRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5868
Microwave-assisted DRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5869
Summary and outlook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5869
CRediT author statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5870
Declaration of competing interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5870
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5870
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5870
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4
CH4/H2O ¼ 1-5 2. High efficiency of operation 2. Relatively high requirement for reaction units
3. Industrial maturity 3.The target products unsuitable for F-T
synthesis
POM 100 atm, 950e1100 C 2 22.6 1.Higher tolerance for sulfides 1.High cost of pure O2 feed
CH4/O2 ¼ 2 2.Short contact time 2.Possible uncontrolled combustion
phenomenon
3.More efficient in energy efficiency
4. High conversion/selectivity
ARM CH4/H2O/O2 ¼ 1/1/0.5 1 or 2 based negative value 1.More efficient in energy efficiency 1.Lower H2 yield
on feed depended on feed
composition composition
2.Short contact time 2.An upper limit of H2O/O2 ratio
3.Lower coke deposition 3.Possible uncontrolled combustion
phenomenon
4.Flexible and adjustable feed composition
BRM CH4/H2O/CO2 ¼ 3/2/1 2 220
650-900 C 1.Lower coke deposition 1. Relatively high requirement for reaction units
2.Flexible and adjustable feed composition 2.high cost of CO2 separation from target
products
DRM 1 atm, 650e900 C 1 247 1.Simultaneous conversion of the two GHG 1.Challenge to catalyst deactivation due to coke
and metal sintering
CH4/CO2 ¼ 1 2.Production of clean energy and fuel 2.Harsh requirement for CO2 activation
3.Ideal H2/CO for F-T synthesis
plasma-assisted 400 C 1.High energy efficiency of ionization activation 1. Expensive glow discharge systems
for reactants
2.relative mild thermodynamic conditions 2.Ambiguous reaction mechanism
photo-assisted 400 C 1.Break through the limit of thermodynamics and 1. Catalysts restricted in photocatalytic materials
reduce energy consumption
2. Few relative studies
microwave-assisted 800 C 1.instantaneous heating 1.Uncontrolled hot spot effect
2.relatively easy experimental setup 2.Difficulty in monitoring the catalyst bed
temperature
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reforming, as the most promising chemical process, operated and exploration of high active and selective catalysts with a
at equal CO2 and CH4 conversions and converted the two long life-span have been still the focal point in recent DRM
major GHG into syngas with a proper H2/CO ratio close to 1 researches. Whereas, the stability of catalysts is always trap-
[16e18]. Moreover, the DRM process features more practical ped in the deactivation issues of metal sintering and coke
than other processes since it avoids the complex product deposition. During the harsh DRM conditions, the metal par-
separation from the outflow and extends to the production of ticles dispersed on the catalyst surface inevitably ripened,
biogas (CO, CO2 and CH4) for clean and renewable energy migrated and aggregated. The CH4 decomposition easily
development [17]. Thus, the process may availably reduce the occurred on bulk metal particles, resulting in severe carbon
overall environment footprint of syngas and its derived fuels accumulation and metal particle encapsulation. The metal
and chemicals production if can be optimized and matured to sintering and coke deposition would further hinder the sur-
the maximum extent. face oxygen spillover from the CO2 activation at metal-
However, the DRM, a strongly endothermic and reversible support interface or other basic sites, which attenuates the
reaction, is still considered as an immature process since it is gasification of carbonous species and the DRM process [28].
thermodynamically feasible above 640 C and optimal around The common supported catalysts, whether cheap transi-
850 C [17,19]. The thermodynamical property has dominated tion metal based (Ni or Co) or efficient noble metal based (Ir,
the most proper reaction temperature, pressure and feed Pd, Pt, Rh and Ru), inevitably face with a trade-off between the
composition for the optimization of the reaction process. catalytic activity, selectivity and stability as they always suffer
Meanwhile, there is an inherent difference in the activation an unavoidable deactivation issues [15]. To overcome the
barrier of two reactants, signifying that the activation rate of dilemma, long-term and massive endeavor has been devoted
p-bond in the chemical inert CO2 mismatches with the one of to develop efficient and stable catalysts and eliminate or
s-bond in CeH of active CH4 in terms of kinetics [20]. The side control the two deactivation sources [7,17,19,29,30]. The
reactions would inevitably occur and its extent was measured contemporary concept of catalyst design principally consists
on the basis of the deviation of actual products from the in an understanding of the intrinsic role and property of each
standard stoichiometry. The presence of reverse water gas catalyst component (active metal, promoter and support). It
shift reaction (RWGS) for water production can be deduced by takes a consideration into the complex synergistic effect from
the higher stoichiometric conversion of CO2 than CH4 and a the combined and mutual interaction of these components
H2/CO ratio below 1 [21,22]. While the Boudouard reaction and [15]. The synergistic effect, deeply affecting important physi-
CH4 decomposition mainly for coke formation were favored in cochemical properties and reactions mechanism of catalysts,
the case of a higher stoichiometric conversion of CH4 than must be subtly tuned for an optimal reforming performance
that of CO2 [23,24]. The DRM is mainly dominated by the re- by advanced catalytic materials and analytical characteriza-
action between CH4 and CO2 and accompanied with several tions. These concepts were concretized by combining bi- or
side reactions. Except the feed ratio and pressure, the ther- tri-metal based, selecting supports with definite structure and
modynamic property, influenced the optimal reaction tem- morphology, doping promoters with basic and redox property,
perature and the level of side reactions. The reaction system improving synthesis methods, regulating metal-support
equilibrates as a function of temperature, as itemized in Table interaction (MSI) or redox property and specifying the reac-
2. tion mechanism [7,17,19,29,30]. However, as highlighted the
Apparently, as with any effort into catalyst study, this re- abovementioned points, it is hard to realize a robust and
quires an understanding of the molecular-level details that efficient catalyst and control the DRM mechanism basing on
control the DRM mechanism. The catalysts are essential to the optimization of single synthesis variable in laboratory
maximize syngas production as it could tune and enhance the studies.
structure sensitive reaction involved rate-determining steps In the end, we provide perspectives and highlight the
[20]. The key lies in the fact that the CeH activation prefers on challenges of future researches on a long-term operation and
the highly under-coordinated metal sites, especially on the a scale-up application of DRM, for instance, the synthesis of
metal particles with small size, while the CO2 activation robust catalyst, the definition of reaction mechanism, the
significantly depends on defect sites or strong basic sites tendency of the low temperature process and the improve-
[25e27]. The catalysts work via providing a specific reaction ment of energy efficiency. This review summarizes research
path that decreases the activation energy and reaction tem- progress in recent three years in the aspect of: (1) the devel-
perature and contributes to a steady reaction state approxi- opment of perovskite, pyrochlore, spinel and hydrotalcite
mating to the thermodynamic equilibrium. Hence, the design catalysts; (2) the application of new catalytic materials (h-BN,
clay supports and MOFs) and (3) the probe of reaction mech- NiLi > NiNa > NiK. Meanwhile, Sun et al. [38] synthesized Mg
anism by advanced characterizations, such as, in situ DRIFTS, or Ca modified CoeCe/AC-N catalyst to obtain a stronger MSI
in situ XPS, TPSR and isotopic labeling experiments. Mean- and a better metal dispersion. Additionally, Sr was selected by
while, it also comprises of a brief introduction of improved Figueira et al. [39] as a basic promoter to prepared
DRM processes without the thermodynamic limit, such as CeSr@MWCNT/Co catalyst. Rare earth metals (La, Ce, Pr, Nd,
plasma-, photo- and microwave-assisted types, and an Sm and Y) have been favored by researchers in the last decade
outlook for the future DRM development. and presented a prominent promotion effect due to the
introduction of abundant active surface adsorbed oxygen
species, the high oxygen mobility and the oxygen storage/
Active phases transfer capacity [41e43]. Bahari et al. [42] compared the in-
fluence of CeO2, La2O3, Y2O3, and Sm2O3 addition on the Co/
It is generally established in literature that DRM proceeds via a mesoporous Al2O3 (MA) catalysts and YCo/MA with a fine Co
bi-functional mechanism such that nonvalent metal sites are dispersion and a stronger MSI showed the highest activity
for CH4 dehydrogenation while basic sites for CO2 dissociation owing to a superior oxygen storage capacity. The prominent
are on basic support or promoters [31]. Catalysts with main promotion and stabilizing effect of Y was also confirmed by
active metal phases including noble metals (Pt, Pd, Rh, Ir, and the works of Swirk’s group [43e47]. Other than alkali and
Ru) and transition metals (Ni and Co) have been intensively alkaline metals and rare earth metals, some reducible tran-
investigated towards a highly active and stable catalyst sition metal oxides such as ZrO2, TiO2, MnO2 and MoO3 have
configuration [17,32]. Different metals possess different met- been used as promoters to improve catalytic behavior and
allicity and electron structure and further exhibit different reduce coke deposition since their high oxygen mobility and
cleavage capacity of CeH and catalytic behavior for DRM. The the surface migration/decoration to metal sites [48e51].
order of catalytic activity of main active metals is Typically, Abdullah et al. [52] elaborated the structural effect
Ru ~ Rh > Ni ~ Ir > Pt > Pd > Co [33]. Noble metal-based cata- of Zr promoter on Ni/SBA-15 catalyst and 1 wt% Zr addition
lysts are common in the heterogeneous hydrogenation/ significantly improved the Ni metal dispersion by the strong
dehydrogenation reactions all the time but still restricted for a metal-support interaction (SMSI) and the stabilizing effect and
widespread and scale-up application due to the expensive avoided coke formation.
cost [12]. Although in the cheapest Ru-based catalysts, the
metal loading generally was less than 3 wt% [34]. In single
noble metal-based catalysts, minor even trace metal loading Crystalline oxide catalysts
provided a fine metal dispersion and sometimes sub-
nanoparticle size (2e3 nm), which brought about a high Crystalline oxide catalysts have been fine options of the
initial activity and a coke-free feature at relatively low tem- catalyst configuration recently, as compared with the tradi-
perature (700 C) [12], while gradually deactivated due to tional precipitation or impregnation catalysts. The latter fea-
metal sintering. However, Ni- and Co-based catalysts as cheap tures with metal precursors accumulating at the internal and
alternatives have fascinated more researchers even if noble external surface of metal oxides or other ordered mesoporous
metal catalysts intrinsically performed better in terms of materials. Whereas in the former, the active metal atoms
catalytic activity and coke-resistance [35]. Horlyck et al. [36] were dispersed and accommodated in the bulk phase within a
ascertained the roles of Ni and Co in NiCo/Al2O3 catalysts with well-defined crystalline structure, such as, perovskite, pyro-
10 wt% metal loading for DRM selectivity and demonstrated chlore, spinel and layered double hydroxide (LDHs), as shown
that Ni was more active towards CH4 decomposition and Co in Fig. 1 [7,53e57]. Fig. 1 displayed the crystalline structure and
preferred to cause the Boudouard reaction. This was due to metal coordination environment of the crystalline oxides.
the carbon affinity of Ni and Co from the electron deficiency of This characteristic of ordered solid solution assisted crystal-
3d orbitals. Analogously, Bian et al. [35] synthesized a series of line oxide catalysts away from some problems including the
10 wt% NieCo phyllosilicates catalysts and investigated the crystal nucleation during a preparation process and the metal
effect of Ni content on catalytic behavior. Decoupling NiCo aggregation during a calcination/reduction treatment. When
alloy synergy elucidated that Co was responsible for coke being in a reductive environment, the active metal restricted
removal via its oxidation and combined with Ni of the high in the host lattice would migrate from the bulk to surface and
CH4 activity to provide a coke-resistance function. Therefore, form metal nanoparticles with a smaller size and a SMSI, as
apart from metal sintering, remarkable coke deposition pre- described in Fig. 2. The schematic diagram and TEM images
vails in Ni and Co-catalysts, which is a major obstacle to the clearly visualized the metal exsolution considered as a surface
catalyst long-time running. confinement effect. The reduction phenomenon is generally
One strategy to facilitate CO2 dissociation and suppress termed as metal exsolution. The exsolved metal nanoparticles
coke deposition is the modification of DRM catalysts by basic embedded in the surface of crystalline oxide parent perform
promoters such as alkali and alkaline metals and rare earth well in terms of the catalytic activity and stability due to su-
metals [37e41]. These promoters not only provide sufficient perior resistance to coking and metal sintering. Meanwhile, in
basic sites but also regulate the catalyst microstructure and the polynary crystalline oxide systems, the incorporation of
the synergy or interaction among the catalyst components. multivalent metals and incompatibility of doped metal ion
Rosset et al. [37] investigated the effects of Li, Na and K on radius necessarily resulted in the crystalline structure change
NieAl LDH-derived catalysts and found that acidity of the or lattice distortion, which brought about improvements in
catalysts decreased as the order of alkali metal cation size: surface redox property, basicity, oxygen mobility and oxygen
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4 5857
Fig. 1 e The crystalline structure schematics of (A) perovskite (ABO3), (B) pyrochlore (A2B2O7), (C) spinel (AB2O4) and (D)
hydrotalcite-like precursor ([M2þ1-x M3þx (OH)2]xþ[An¡x/n·yH2O]x¡). Reconstructed from Ref. [7,53e55].
Fig. 2 e The above diagram represents the process of metal exsolution. The below TEM-EDS images confirmed the exsolved
metal particle embedding in the support. Collected from Ref. Zhang et al. [56] and Ref. Carrillo et al. [57].
vacancy formation [58e60]. Besides producing an active and a proper redox or regenerative treatment because of a re-
coke-resistant catalyst, the reversibility of active metal exso- dissolution of active metal into the bulk parent and a self-
lution and the catalyst regenerability would be achieved after reconstruction of the initial crystalline structure [61]. Hence,
5858
Table 3 e Highlights of recent advancements in crystalline oxide catalyst development for DRM.
Catalysts Preparation Reactor Temperature Time(h) CH4 CO2 H2/CO Key findings Ref.
method type ( C) conversion % conversion %
LaAl0.25Ni0.75O3 impregnation/ fixed-bed 800 C ~36 h ~75% ~75% ~0.8 Mesoporous perovskite formation by using an SBA-15 hard [33]
hardtemplate quartz reactor template;
the incorporation of Si into perovskite strengthening the
surface basicity
Mg(Ni, Al, Zr)O co-precipitation fixed-bed 750 C 5h ~85% ~90% ~0.9 The Zr addictive rearranging Ni crystallites into smaller [53]
quartz reactor aggregates;
The textural properties, reducibility of Ni species, materials
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4
basicity
and thus their catalytic activity of the obtained samples in DRM
being dependent on the amount of introduced Zr
La0.46Sr Sol-gel fixed-bed 700 C 100 h ~34% ~36% ~0.56 Varying the reduction temperature to adjust the Ni crystallite [57]
0.34Ti0.9Ni0.1O3 combustion quartz reactor size
and obtain a bimodal size distribution; the small exsolved Ni
particles (~2.5 nm) contributing to coke resistance
LaCu0.55Co0.45O3 sol-gel U shaped tubular 700 C 55 h ~63% ~61% 1 Stable and small CoCu alloy formation; metal-perovskite [63]
fixed-bed interaction enhancing the resistance to coking and metal
quartz reactor sintering; the lattice oxygen species in perovskite favoring
the activation of CeH
LaNi0.2RexFe0.6O3þd sol-gel fixed-bed 750 C 1h ~40% ~50% ~0.8 Binary Re-Ni-Fe alloy formation via a solid phase [67]
quartz reactor crystallization path; Re improving the activity of Ni;
The SMSI inhibiting the evaporation of Re at DRM conditions
CoeAl spinel sol-gel fixed-bed 750 C 24 h ~80% ~87% ~0.9 Amorphous CoeAl oxide formation under 500 C calcination [69]
quartz reactor and crystal CoeAl spinel formation with embedded Co0
particles
under 750 C reduction.
Co/MgeAl-Ox co-precipitation fixed-bed 750 C 15 h e e ~1 The incorporation of Mg into spinel provoking an inverse [70]
quartz reactor structure and
change the basicity and reducibility of catalyst; Co being active
with
MgeAl-Ox support due to a close CoeMg interaction
Ni/Al2O3 atomic “clam 700 C 60 h ~60% ~45% e The NiAl2O4 slowly reduced at DRM condition and releasing the [71]
layer deposition -type” furnace activity
to prolong the life-span
Ru/Sm2Ce1.8O7d Sol-gel fixed-bed 700 C 24 h ~70% ~70% e The Ru incorporation resulting in the lattice construction and [61]
combustion quartz reactor oxygen
vacancy rearrangement; The catalyst restoring the initial
pyrochlore
structure via a redox treatment 700 C
Co/Mg(Al)O co-precipitation fixed-bed 750 C 200 h 86.70% 92.70% 0.85 Co/Mg(Al)O being a potential catalyst for low-temperature CH4 [83]
quartz reactor eCO2
reforming
Ni3Fe1Cu1-MA co-precipitation fixed-bed 650 C 20 h ~15% ~35% ~0.5 Stable NieFeeCu alloy inhabiting the dealloy phenomenon; the [85]
quartz reactor addition
enhancing the interaction among metals and restricting the Fe
segregation
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4 5859
the catalysts with superior performance and unique charac- unavoidable, provoking the lattice distortion and basicity
teristics were compiled in Table 3. There are eleven Ni-, Co- strengthening, which promoted the MSI and the adsorption
and Ru-based crystalline oxide catalysts prepared by different and dissociation of CO2 for the sake of the resistance to coke
methods and modified by various promoters. In the reaction and metal sintering.
conditions of 600e800 C and CH4/CO2 ¼ 1, Co/Mg(Al)O cata-
lyst synthesized by co-precipitation method presented the Spinel catalysts
highest conversion of CH4 and CO2 at 700 C, which were
86.70% and 92.70%, respectively. Meanwhile, the catalyst The spinels are enthralling bulk catalysts derived from a
successfully stood a 200 h stability test. Without regard to the group of binary crystalline oxide with a form of AB2O4. The
influence of preparation methods and promoters, the crys- divalent transition metals (Ni, Co and Cu) were introduced to
talline oxide catalysts with a good sintering and coke resis- the A site in tetrahedron center for providing metal sites, and
tance, gave relatively high activity and robust stability, which the trivalent Al was accommodated in the B site in octahedron
resulted from the fine metal dispersion and SMSI. center for supporting robust thermal stability [68]. The spinel
preparation was similar with the perovskite in term of ther-
Perovskite catalysts mal treatments and difficult to obtain a pure or stoichiometric
phase due to a spinel structure inversion. The non-
Perovskites are generally regarded as a combination of two or stoichiometry or partial substitution of A site metals may
more simple oxides with a cubic structure and a high melt cause the occupation of Al ions on the A site instead of the
point, which requires a calcination temperature above 750 C normal octahedral B site. Whereas in the reduction process,
to drive the solid phase reaction [33,62]. They have a formula the exsolution of A site metals also triggered the lattice ion
of ABO3, where A site (12-fold coordination) represents the rearrangement and oxygen vacancy arose at the crystallite
rare earth and alkaline-earth metals with a larger ion size, surface. The spinel was inert for DRM unless properly reduced
taking charge of the thermal stability and basicity, and B site at high temperature. The A site metals reduced and segre-
(6-fold coordination) is for the transition metals with a small gated to the surface and became small metal crystallite
ion radius and reducibility, providing the metal sites and embedded in the depleted A site metal spinel for a “stabilized”
catalytic activity [63,64]. The perovskite catalysts are common state. Obviously, the reducibility was significantly vital for the
in the contemporary DRM studies due to its unique charac- catalytic activity and subjected by the specific composition
teristics: (1) high oxygen storage capacity and oxygen mobility and morphology such as crystallinity, surface area and A site
from the bulk lattice; (2) flexible composition by a partial metal coordination environment. Recently, Wong et al. [69]
substitution to A or B site with other elements; (3) tunable conducted DRM on a series of amorphous CoeAl oxides with a
redox property by a control of their valency, oxygen vacancy lower Co loading prepared by the sol-gel method. Upon 750 C
and stoichiometry [65,66]. Carrillo et al. [57] prepared a double reduction temperature, the oxides were crystallized and the
perovskite-type catalyst La0.46Sr0.34Ti0.9Ni0.1O3 via a gel com- exsolved Co particles were formed embedded on Co deficient
bustion method, possessing a bimodal size distribution of Ni spinel, which controlled the Co particle size and provided a
metal nanoparticles. The superior coke resistance of the balance between the catalyst reducibility and the SMSI. The
catalyst was closely correlated to the small Ni particles effects of metal coordination environment on the MSI, surface
(~2.5 nm) with a SMSI. The homogeneous alloy phase could be basicity and intrinsic activity were probed by Alabi et al. [70].
obtained by a metal exsolution of LaCu0.55Co0.45O3 perovskite The XANES technique was used to characterize the metal
and a simultaneous reduction of the two metals in the B site, coordination in the Mg incorporated CoeAl and NieAl spinels.
as referred to the work of Touahra et al. [63]. Similarly, The results showed that octahedral Mg and an inverse spinel
Zubenko’s group prepared a non-stoichiometric LaNi0.2Rex- structure appeared, leading to a higher Co metal dispersion, a
Fe0.6O3þd precursor with a substitution of multivalent Re to its strong MgeCo interaction and basicity, which were respon-
B site. The metals in the B site jointly exsolved, leading to alloy sible for a better conversion rate and a resistance to deacti-
particles formed and socketed into the support [67]. The so- vation. The synthesis method also plays a vital role in the
called solid-phase crystallization induced a SMSI and homogeneous distribution and coordination of metals, thus
restricted evaporation of Re, thus enhancing catalytic activity affecting the catalyst properties. Boukha et al. [71] thoroughly
and stability. However, it is hard to ignore the intrinsic characterized and compared two typed of NieAl spinel pre-
shortcoming of perovskites, which was expressed as bulk pared by the co-precipitation and co-dissolution methods,
particles with a lower surface area (<10 m2/g) and difficulties thus found that the latter was more pure or homogeneous and
to the sufficient exposure of metal sites and the internal and had an inverse structure (Ni1-xAlx [NixAl2-x]O4). The octahedral
external mass transfer. In order to overcome this problem, Ni was more reducible than tetrahedral one, producing ho-
Ruan et al. [33] attempted to synthesize a mesoporous mogeneous and monodispersed Ni crystallite to minimize the
LaAl0.25Ni0.75O3 perovskite by using SBA-15 as a hard template acidity of Al substrate and enhance the efficiency and stability
agent. After a removal of the hard template, the perovskite of DRM. The novel synthesis method such as atomic layer
maintained a good mesoporous structure (above 200 m2/g). deposition was likewise applied to NieAl spinel preparation as
SBA-15 effectively inhibited the phenomenon of perovskite reported by Littlewood’s group [72]. About 2 wt% Ni was
aggregation via its confined channels, thus favoring a higher coated on the commercial Al2O3 substrate and formed a sur-
metal dispersion. Additionally, the residue and incorporation face layer of NiAl2O4, which reduced under DRM conditions,
of about 5.7% atomic Si in the perovskite lattice were thus slowly releasing and increasing catalytic activity.
5860 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4
The contemporary catalyst design and synthesis are al- Hexagonal boron nitride nanosheet
ways an art, which balances various physicochemical prop-
erties to realize a compromise among catalytic activity, The 2D h-BN, an analogy of ultra-thin graphene prevailing in
selectivity and stability via a control of different synthesis heterocatalysis, possesses outstanding features, such as high
variables. The modification of synthesis method and catalyst chemical and thermal stability and regulable 2D interface, in
configuration is crucial for the studies of crystalline oxide charge of functions of surface chemistry and catalysis [88e90],
catalysts. Some reports have provided new insight into the it has been demonstrated that h-BN with well-defined 2D
improvement in this type of catalyst, for instance, meso- layers serves as a suitable support by confining metal parti-
porous catalyst preparation using a hard template (SBA-15 or cles. A surface defect engineering via ball-milling introduced B
A520-MOF), incorporation of proper noble metals or Cu for a or N atom defects (Bv or Nv), which well confined Ni nano-
better reduction behavior via hydrogen spillover effect and Ce particles and formed a defect-modified interface. In the
incorporated hydroxyapatite serving as a support of single- support-metal interface, the defects of Bv and Nv, acting as an
atom Ni-based catalyst [33,86]. electron acceptor (Lewis acid) and electron donor (Lewis base),
respectively, could strongly influence the MSI via electron
transfer mechanisms and thus modify the electronic structure
New materials for DRM of Ni to favor the adsorption and activation of CH4 and CO2.
The promotional mechanisms were strongly evidenced by the
Recently, some new materials for the catalytic studies, espe- results of in-situ DRIFTS, partial density of states and DFT
cially for DRM, were introduced to develop a novel and calculation, and termed by the authors as a taming 2D inter-
promising catalyst and overcome the poor durability of the facial electronic effect, as depicted as Fig. 3. On that basis, the
base metal catalysts, which extends the options for the ma- authors explored a defect-confined Ni-based catalysts with
terial of catalysts preparation instead of being restricted to the abundant terminal sites of exposed B atoms by sonication-
traditional metal oxides. Among them, two-dimensional assisted alcoholysis and chemical peeling techniques. The
hexagonal boron nitride (h-BN) nanosheets, low-cost nature oxygen-terminated defect of armchair BN could serve as a
clay and metal organic frameworks (MOFs) were prominent in metal anchor site and a strong basic site for CO2 activation,
the attempts of application of new materials in the robust and provoked the regeneration of more B terminate sites and
catalysts with a strong resistance to coking and metal sin- BeO. The surface BeOH ceaselessly participated in the con-
tering [87e101]. No matter 2D h-BN nanosheets or MOFs have version of carbonate species and CHx* species into formyl
been continually applied in the field of electrochemistry due species, and regenerated by the combination of new formed
to their electrical conductivity, but itself is of deficiency in the *H and *O with the B terminal, thus continuously promoting
catalytic reforming activity. So do the economic and envi- the CO formation and preventing coke deposition. The details
ronmental clay in the aspect of catalytic activity. When active in reaction path and mechanism was highlighted in Fig. 3.
metals were doped with these inert materials, the metals Meanwhile, a 2D nanocomposite catalyst (h-BN/(Ni,Mg)Al2O4)
interacted with the support in the form of charge transfer, was rationally designed and originally prepared by a
surface defects anchoring, metal-support interface and sur- confinement strategy. The h-BN substrate provided an inter-
face nanostructure reconstruction. These MSI phenomena or face confinement for a LDHs patch and prevented the collapse
components synergies have a positive effect on the catalytic of the LDHs derived (Ni,Mg)Al2O4 mixed sheets. The interface-
performance by optimizing the metal reducibility and confined periclase phase derived the SMSI, suppressing the
dispersion, catalyst redox property and reactants adsorption sintering of highly dispersed Ni. The interface confinement
and activation. This perspective paves the way of the design of and the SMSI primarily contributed to the excellent activity
Ni- or Co-based catalysts for a superior activity and and stability of the catalyst and the regenerated catalyst.
deactivation-resistance. Some of the latest reports investi- These reports for 2D h-BN confined Ni-based nanocomposites
gated how to explore the new materials for their application in clearly exhibited that the catalytic properties of catalysts
DRM, are shown in Table 4. directly depended on the extent and form with which the
Fig. 3 e Proposed DRM reaction mechanism over 2D interface confined Ni/h-BN catalyst. Collected from Ref. Zhang et al.
[88e91].
5862
Table 4 e The comparison of catalysts derived from h-BN, clay supports and MOFs.
Materials Unique features Catalysts Preparation Temperature Time CH4comversion CO2comversion H2/CO Ref.
method ( C) (h) % %
h-BN Ultrathin 2D nanosheets, rich-defect Ni/h-BNNS ball milling and 750 C 120 h ~88% e ~0.9 [88]
on the surface, interface confinement, impregnation
the BeOH at the h-BN edges acting as
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4
active site
Ni/d-BN sonication-assisted 750 C 125 h ~86% ~92% 1.06 [89]
alcoholysis and
chemical peeling
NiMgAl/d-BN co-precipitation 750 C 20 h ~85% ~95% ~1.1 [90]
Kaolin Hydrated layered aluminosilicate, Ni/ATK or Ni/BTK ions exchange 700 C 20 h ~45% ~58% ~0.8 [93]
low-cost and environmental
Attapulgite Fiber-like and rod cluster morphology, NieAl/Attapulgite co-precipitation 700 C 120 h ~100% ~95% ~1.0 [94]
Fe in the frameworks alloying with
supported Ni species
Halloysite hollow nanotube structure, halloysite Ni/Halloysite molten salt and 750 C 15 h ~90% e ~1.1 [95]
nanosheets with defects from an sheets impregnation
exfoliation process
Illite lamellar structure, Fe in the 10Ni15Ce/Illite co-impregnation 800 C 25 h ~70% ~70% ~0.9 [96]
frameworks alloying with
supported Ni species
MIL-53 high surface area (>1000 m2/g), Ni/AlMIL incipient wetness 650 C 100 h ~75% ~80% ~1.1 [98]
inserting the Ni precursor in the impregnation
frameworks as a template and
support precursor
UiO-67 high surface area (>2000 m2/g), PtNP@UiO-67 impregnation <400 C e ~54% ~43% ~1.0 [99]
stabilizing and behaving well in
the DBD-plasma DRM conditions
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4 5863
Fig. 4 e The TEM images of the clay supports corresponding to (A) sepiolite, (B) halloysite, (C) attapulgite, (D) kaolin, (E) illite
and (F) montmorillonite. Collected from Ref. [92e97,102].
support interacts with active metal or other constituent sepiolite (SEP), defining as Mg8Si12O30(OH)4(OH2)4$8H2O in
components. Doing so requires profound, comprehensive and theory, actually possesses a Si/Al tetrahedral double chains
progressive understanding of the synergy effect of the catalyst bridged by Mg/Al in octahedral coordination and assembles a
components at atomic and electronic levels using state-of- sandwich-like structure that has some Kþ or other heteroatom
the-art experiment design, material characterization and trapped in Si/Al tetrahedral interstices to keep charge balance
DFT calculation. It has strong use for reference to the re- [102]. The unique microstructure renders the clays with many
searchers of developing defect-rich 2D catalytic material special properties, such as ion adsorption capacity, chemical
whether in the actual operation or theoretical foundation. and thermal stability and unique interlayer space. But the
clays are almost inactive or passivated since it naturally
Natural clay supports formed. The clays must be activated via chemical (acid or al-
kali), thermal and mechanical treatments prior to act as a
Till now, among these support materials preferentially catalyst support for the purpose of purification, opening
considered for DRM, mesoporous supports such as molecular interlayer space and providing metal anchoring sites.
sieves, metal oxides and carbon materials were commonly The exploration of kaolin as Ni-based catalyst support was
investigated. However, the structure degradation, phase carried out by Ayodele et al. [93], in which the key factors were
transformation, recycling issue and price factor on the sup- chemical activation and calcination temperature. The results
ports are always enormous challenges in the application of manifested that acid activation facilitated an increase of Si/Al
these materials in large-scale commercialization. Further- ratio in kaolin and transformed the morphology from stacked
more, the complicated synthesis procedure with various layered sheets into disordered arrangement for an increased
chemical reagents at a laboratory level inevitably involved porosity, while alkali treatment converted the kaolin into a
with the pollution risk and precluded their further application. zeolitic material. As the calcination temperature increased,
Thus, there is an urgent voice for a cheap, environmental and there was a loss of basicity and an increase of Ni particle size
highly stable catalyst. One material that fit this definition, but in the catalysts, cumulatively affecting the conversion rate
that was not deeply explored yet in nature clay minerals, for and syngas yield. Liu’s group also focused on the modification
instance, sepiolite, montmorillonite, attapulgite, illite, kaolin effect of various promoters (La, Al, Cu and Fe, etc.) on Tunisian
and halloysite [92e97,102]. The TEM images for their specific clay supported Ni based catalysts [103,104]. Similarly, Chen
morphology and fine metal dispersion were shown in Fig. 4. et al. [94] prepared an Al promoted Ni/attapulgite catalyst with
These highly hydrated and crystalline silicate clays generally a high Ni dispersion and a strong interaction among Ni, Al2O3
feature as lamellar-like or fibrous-like morphology due to its and attapulgite. The catalyst achieved a best activity for DRM
unique 2:1 or 1:1 type microstructure. For instance, raw at 700 C and reached a CH4 conversion of roughly 100% and
5864 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4
H2/CO molar ratio of 0.98 under a 140 h test. In order to further Metal organic frameworks
improve the basicity and MSI of the clay catalysts, the basic
promoters or active metals were homogeneously incorporated Metal organic frameworks (MOFs) are fascinating and versa-
into the clay microstructure and dispersed within the clay tile porous materials for its infinite possibility of the frame-
matrix through a pillar method just as that the montmoril- works design. The regular assembly of metal clusters
lonite with high interlayer space confined and immobilized Ni connecting to the another by multifunctional organic linkers
particles [92,97]. It is also worth to note that the combination constructed a highly porous hybrid structure. By the devel-
of the molten-salt exfoliation method and ball milling effec- opment of MOFs with superior properties, such as high
tively transformed the halloysite with hollow nanotube fea- porosity (>1000 m2/g) and high adsorption ability, catalysts
tures into a few-layer material and exposed more active sites based on MOFs have shown a good performance in the het-
and defects. Lu et al. [95] found that abundant surface defects erocatalysis, such as liquid phase hydrogenation and oxida-
in the tailored halloysite nanosheets confined Ni particles tion or CO catalytic oxidation [98e101]. However, considering
together via a charge transfer and boosted the CO2 activation the thermal condition of DRM (>600 C), the MOFs with a poor
and *O species formation, thus leading to a highly dispersed thermal stability (<400 C) rapidly degraded along with a
Ni particles with a SMSI and a strong coke-resistance. structure collapse and unlikely survived, and therefore the
The Si-rich or Al-rich clays have intensively attracted the support precursor seems to be a suitable choice for the use of
attention of researchers due to its special morphology and MOFs in DRM. In the work of Karam et al. [98], as depicted in
physicochemical properties. The necessary pretreatments for Fig. 5, the MIL-53 (1130 m2/g) as a support precursor and a hard
the clay endow it the possibility of working as a proper DRM template intimately mixed with the Ni precursor at the step of
catalyst support. For utilizing the clay support in depth, a impregnation, in which the Al-OH groups and pores in the
surface reconstruction strategy of the clay was proposed to MOF framework anchored the Ni precursor. After a 500 C
synthesize an order mesoporous structure using the clay Si calcination in air, a porous NieAl solid solution formed and
source or produce a CoeAl spinel phase using the clay Al enabled a fine dispersion and an immobilization of Ni species
source. In the perspective of economy and industrial potential within the porous lamellar g-Al2O3, leading to an outstanding
of catalytic materials, take the case of attapulgite, the unit catalytic stability with no loss of activity during a 100 h reac-
price was about 200 USD per ton, which was only 1/200 of the tion. The report revealed the MOF could be used as a sacrificial
unit price of SBA-15 [105]. The spinel catalysts and ordered/ template and porous host to stabilize metal species and obtain
hierarchical porous material were synthesized by common fine Ni particles, which was analogous to the non-porous
solid-phase reaction method and hydrothermal method, perovskite or LDHs [101]. But what is interesting is that the
respectively. The greater effort of researchers should be MOFs material directly serves as a chemically and thermally
devoted to this orientation due to a consideration to the cat- stable support in a particular case. Vakili et al. [99] performed
alytic performance and the cost of scale-up application. This the plasma-assisted dry reforming over PtNP@UiO-67 catalyst
economic and environmental strategy could accurately tune (Fig. 5), breaking through the thermodynamical limit of the
the nanostructure and ingredient of the clay supported cata- DRM by the energetic electron activation of reactant mole-
lysts, which is significantly beneficial to the catalytic activity cules rather than the traditional thermal activation. The
and stability. highly porous UiO-67 (>2000 m2/g) was stable under plasma
Fig. 5 e (A) Schematic diagram of the MIL-53 MOF preparation route of the NieAl catalyst; (B) The combination of the DBD
plasma reactor with PtNP/UiO-67 catalyst. Reconstructed from Karam et al. [98] and Vakili et al. [99].
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4 5865
Fig. 6 e In situ DRIFTS spectra of (A) CO2-TPD, (B) DRM reaction at 500 C for 10 min and (C) DRM reaction at 400e700 C on
NiMgAl/d-BN catalyst. (D) and (E) The DRM reaction mechanism and path. Reconstructed and modified from Bu et al. [90].
5866 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4
coke formed from the CH4 dehydrogenation and *CHxO Temperature program surface reaction
disassociation to form *CHxO, which then decomposed
into CO and *H. The authentic formate/carbonate reaction TPSR is commonly conducted over an apparatus like TPD
path was summarized in Fig. 6(E) and well accepted. It is or a tailored reactor with a mass analyzer to investigate
note that a quantitative analysis conducted over a com- the reactant dissociation behavior on catalyst surface
bination of in situ DRIFTS and mass spectroscopy is under a CH4 flow or consecutive CH4/CO2 alternating pul-
benefited for a more incisive understand of the reaction ses [83,108e111]. In the CH4-TPSR experiment (Fig. 8), the
mechanism. estimation of CH4 dissociation capacity was through the
analysis of the peak and temperature window of CH4
In situ XPS consumption. But so do the subsequent product signals
such as CO, CO2, H2 and H2O. They are used for detecting
In situ XPS is generally considered as a means, providing a the contribution of surface active sites or species to the
surface-sensitive information regarding to element CH4 dissociation. Zhang et al. [108] ranked the CH4 disso-
chemical states and surface species on catalysts during a ciation capacity of a series of rare-earth metal oxides
specific atmosphere [18,27,107]. The researchers often (REMO) modified Ni/ZrO 2 catalysts by CH4-TPSR. They
omit the latter function. Senanayake’s groups observed the found that the surface adsorbed oxygen species (SAOS)
CO2 adsorption and activation on the Ce3þ and Ru sites for from REMO promoters significantly accelerated the CH4
the Ru/CeO2 system by the analysis of temperature- dissociation and gasified the residual carbon after CH4
resolved spectra in Fig. 7(A) [18]. Likewise, in the Co/CeO2 dissociation. In term of the catalyst oxygen mobility, as
system, the identical phenomenon on the catalyst surface shown in Fig. 8, Theofanidis et al. [109] used a special
with a slight oxidation also appeared due to the CO2 reactor for monitoring the CO2 flow formed during dozens
dissociation [27]. All of those show that in situ XPS offered of CH4 pulse. It has verified that the incorporation of Fe
the possibility of monitoring the reaction on catalytic into MgAl2O4 endowed the material with redox properties,
surfaces. Wu et al. [107] employed the characterization to which was based on the coke gasification capacity by
test the surface reactivity of Ni/Al2O3 and NiCo/Al2O3 cat- surface mobile lattice oxygen.
alysts. As the temperature-programmed experiments
implemented with a frequent atmosphere switchover, the Isotopic labeling experiments
comparison of Co and Ni sensitivity to CO2 and CH4 was
shown in Fig. 7. Average valence states of Ni and Co in Isotopic labeling experiments, were operated on a reaction
these catalysts would fluctuate sharply because of the H2 unit with a mass spectroscopy or an apparatus such as FT-IR
or CH4 reduction and the CO2 oxidation. By observing quick and DRIFTS by utilizing the ultra-high purity labelled carbon
responses of valence states to gas reactants switchover, it (13CO2 or 13CH4) and labelled oxygen (C18O2) to replace the
implied that, in NiCo/Al2O3 catalyst, the gap of valence normal gas reactants. In Fig. 9, trails of the labelled atoms in
state in Ni species was more pronounced. The results gas products or surface adsorbed species were exhibited by
confirmed the alloy catalyst with a stronger CO2 dissocia- mass profiles or FT-IR spectra [20,112]. In order to propose
tion capacity and the Ni as a main component for CH4/CO2 an authentic DRM mechanism on the Ni/La2Zr2O7 catalyst,
activation. Kumar et al. [112] carried out a series of isotopic labeling
Fig. 7 e (A) Ce 3d and C 1s þ Ru 3d regions of the in-situ AP XPS spectra of the Ru/CeO2 catalyst. (B) Average valence state
change of Ni and Co in Ni/Al2O3 and NiCo/Al2O3 catalysts within different treatment steps. Collected from Senanayake et al.
[18] and Wu et al. [107].
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4 5867
Fig. 8 e (A) The signal profiles of CH4, H2, CO2, CO and H2O in the CH4-TPSR test over REMO modified Ni/ZrO2 catalysts. (B)
MgFexAl2¡xO4 oxygen mobility test: CO2 flow during CH4 pulses at 993 K. Collected from Zhang et al. [108] and Theofanidis et al. [109].
5868 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4
increase the lifespan of electron-hole pairs for a higher syngas from photoexcitation of electron-hole pairs, drives DRM over
production rate. NiTiO3 photocatalyst reached the 75.7% and various semiconductors or light-harvesting catalytic mate-
70.4% of CH4 and CO2 conversions at the conditions of 16 kV, rials. The lights with different wavelength finally converted
20,000 Hz and CH4/CO2 ¼ 1 and the highest energy efficiency of into a stable chemical energy [130,131]. Cho et al. [131]
18.5 mol/kWh was also achieved. The plasma-catalyst inter- believed that the visible-light-sensitive photocatalyst support
face or interaction was a vital contributor to facilitate the must be chosen from the P-type metal oxides with a narrow
formation of reactive intermediates and promote the system bandgap and a high conduction band, such as ZnFe2O4,
efficiency. The catalysts were still the key to plasma system, CaFe2O4, and Cu2O. Whereas, Miyauchi et al. [130] reported a
but the application of abundant catalysts to the plasma sys- Rh/SrTiO3 catalyst that can effectively enhance the DRM
tem was not definitely instructive for the best choice of cata- process under the conditions of a UV-irradiation and a
lysts. It relies on the reactor specification and reaction controlled reaction temperature (<200 C). The study demon-
conditions. The perovskite catalysts such as NiTiO3 and low strated that the photogenerated hole contributed to methane
dielectric constant materials with specific morphology and oxidation on SrTiO3 and the photoelectron facilitated CO2
developed porous structure such as MOFs seems more suit- reduction on Rh (Fig. 10). Isotopic analysis also deduced that
able to the plasma system due to their plasma sensitivity. lattice oxygen species (O2) acted as an intermediate
Currently, the research hotspots mainly consist of the selec- throughout the reaction driving methane dry reforming.
tion of packing materials or catalysts, the effect of catalysts on Overall, the finds of Rh/SrTiO3 catalysts can be extended to the
discharge characteristics, the kinetic study and the increase in DRM catalyst development for syngas production with a low
of the system energy efficiency [27,119,120,127]. energy consumption via photon energy. Kulandaivalu et al.
[136] summarized the photocatalytic materials such as solid
Photo-assisted DRM basic oxides (ZrO2, MgO and b-Ga2O3), TiO2, ZnO2, g-C3N4 for
DRM and proposed the criterions of more light adsorbing
The photocatalytic DRM could be an effective approach to materials experimented to future studies: (1) proper band
syngas production with an ultrahigh conversion beyond the structure matching the reduction potentials of intermediates,
thermal system limitations [128,129]. Photo energy, originated (2) simultaneous activation of CH4 and CO2, (3) high light
Fig. 9 e DRM over Ni/La2Zr2O7 catalyst at 750 C under continuous flow of (A) 12CH4 before labelled 13CO2 introduction and (B)
12
CH4 before labelled C18O2 introduction. (C) TPO results of spent Ni/La2Zr2O7 catalysts. (D) Overview of CO and adsorbed *CO
peaks in FT-IR spectra during a pulsed experiment from 12CH4 to 13CH4 over Ni/SiO2 catalysts with different metal particle
sizes (500 C, 4:1 ratio of CH4/CO2 and atmospheric pressure). Collected from Kumar et al. [112] and Vogt et al. [20].
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4 5869
Fig. 10 e (A) The schematic diagram of a DBD reactor. (B) The mechanism of photocatalytic DRM over Rh/SrTiO3 catalyst.
Collected from Wang et al. [118] and Shoji et al. [130].
adsorption efficiency, in particular visible light. Meanwhile, carbon films on metal-based catalysts (chemical vapor depo-
precious Pt, Ag, Au, Rh, Ru and Ir could serve as effective sition or pulsed laser deposition) or graphene supported metal
oxidation sites to photocatalytic CO2 reforming of CH4 due to single atom catalysts (SACs). These strategies required the
their role as an electron accepter. Despite the excellent per- reservation of microwave adsorption capacity of doped mag-
formance in photocatalytic system, the foremost challenges netic metals (Ni, Co and Fe, etc.) and the use of supports with a
in photo-assisted DRM have been identified as follow: (1) the high surface area and a heat dissipation property. However,
current reports only being restricted to the level of laboratory the development of microwave-assistant DRM still faces with
microreactor; (2) the sensitivity of catalysts to the specific light some dilemmas, such as the accurate measure of catalyst bed
source and (3) a high energy consumption (100e1200 W) and a temperature under microwave irradiation, the suppression of
low energy efficiency (<20%). the hot spot effect and the shortage in scaling-up ability.
Microwave-assisted DRM
Summary and outlook
The microwave-assistant DRM has rapidly drawn attention
recently due to the instantaneity of microwave heating, the In the foreseeable future, DRM is a promising and competitive
decrease of reactant molecules activation energy and the pathway for a conversion of the two greenhouse gases to
preservation of catalytic stability by coke deposition removal syngas as a valuable chemical feedstock, but not an industri-
[128e135]. The heating mechanism primarily depends on the ally mature process. As abundant studies have shown, a
composition of the catalytic materials, which underlines the profound understanding of the reaction mechanism and
importance of the material selection [132]. Li et al. [135] structure-activity relationship was established at atomic level
selected bio-char modified by various additives as a proper by advanced characterizations. DRM is a heterocatalysis and
catalyst for the DRM due to its microwave susceptibility and structure-sensitive reaction. CH4 dehydrogenation and sub-
thermal stability. Similarly, a Ni/SiC catalyst stood out from sequent carbonaceous species conversion orderly proceed at
the work of Nigar et al. [133] and was able to achieved a 90% metal sites, which matched with a catalyst surface oxygen
conversion without an obvious deactivation in an activity test spillover of CO2 dissociation at basic sites in terms of kinetics.
at 800 C. Nguyen et al. [130] reviewed the guidelines of cata- Given the strong endothermy and harsh reaction conditions of
lyst design and summed up two types of catalysts including DRM, many researchers attempted to seek a proper catalyst
carbon- and metallic-based catalysts. The desirable choice for with a superior activity, selectivity and stability, such as the
highly active and stable catalysts is either via in-situ growth of crystalline oxide catalysts (perovskite, pyrochlore, spinel and
5870 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 5 8 5 2 e5 8 7 4
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