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Ductile-Brittle Transition Temperatures and Dynamic Fracture Toughness of 9Cr1Mo Steel
Ductile-Brittle Transition Temperatures and Dynamic Fracture Toughness of 9Cr1Mo Steel
Ductile-Brittle Transition Temperatures and Dynamic Fracture Toughness of 9Cr1Mo Steel
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Abstract
Dynamic fracture toughness and Charpy impact properties of a normalised and tempered AISI 403 martensitic
stainless steel obtained from instrumented impact tests are presented. Procedures for estimating dynamic fracture
toughness (Kid) from the load-time traces obtained in instrumented tests of unprecracked Charpy V-notch (CVN)
specimens are considered. The estimated Kid values show reasonable agreement with those obtained from
instrumented drop-weight and precracked Charpy tests. Also, except in the upper transition and uppershelf regions,
the A S M E KIR curve is generally conservative (i.e. gives lower Kid values) when compared to the above Kid
estimates. The conservatism of the A S M E KIR at the upper transition and uppershelf temperatures needs
verification/validation. The lowest Kid values estimated at the lower shelf temperatures for the above steel, namely,
33-42 MPa~/m are in good agreement with the reported values of 35-50 MPa~/m for the same steel in the literature.
Table 2
Variation of general yield load, PGY, and dynamic yield stress, ~rvd, with temperature for a quenched and tempered AISI 403
stainless steel a
Charpy V-notch Fit variable A B Correlation
(CVN) specimen type b ( x 104) ( x 104) coefficient, r
FCVN PGY 3.11 9.58 0.8340
o'yd 6.95 9.57 0.8338
HCVN PGv 2.36 9.69 0.9516
O'yd 6.89 9.69 0.9518
a A and B are constants in the linear least square fit of ln(Pov or o'vd) to ( A - B T ) , where T is in K.
b FCVN and HCVN are full- and half-thick CVN specimens respectively.
P.I~ Sreenivasan et al. /Journal of Nuclear Materials 228 (1996) 338-345 341
Pm~, and brittle fracture load, PF). Dynamic yield and fractographic measurements with assumed/com-
stress, trYd, values were obtained from the standard puted stress distributions [13,14]. For the purposes of
expression for CVN specimens [6,12]: this paper, the value of 2140 MPa obtained from
FCVN specimens with Cf = 2.57 is taken as the esti-
trYd = 467Poy/B, (3)
mate of trf. Taking a value of 2.47 for Cf of FCVN
where B is the spechaaen thickness in mm and PGY is specimens [14] would reduce the difference between
in kN. The constants in the fit the trf estimates from FCVN and HCVN specimens to
10%. As Kid estimates (reported later) from FCVN
In ( P G Y o r t r Y d ) = A - B T , (4)
and HCVN specimens do not differ by more than 10%,
where PoY is in kN, trYd is in MPa and T is in K, are probably Cf values of FCVN and HCVN specimens
presented in Table 2 along with the respective correla- also do not differ by more than 10%. The trf value of
tion coefficients (r). 2140 MPa obtained here compares favourably with, but
The brittleness transition temperature, TD, at which is less than, the widely reported value of 2300-2400
Pmax = PoY, and cleavage fracture strength or micro- MPa for the trf of a 12Cr martensitic stainless steel
cleavage fracture stress, trf, for both FCVN and HCVN (room temperature static try = 650 MPa and PAG size
specimens and the RTNDT values are reported in Table of 50 ~m compares favourably with the values for the
3. trf was evaluated from the trYa at T o using the same of the present steel) [15].
expression The different Kid estimates obtained from un-
precracked CVN specimens are tabulated in Table 4
trf = C f t r y d , (5)
along with trYd values. As Kid estimation procedures
where the stress intensification factor Cf was taken as used in this paper have been discussed in detail else-
2.57 and 2.24 for FCVN and HCVN specimens, respec- where [16], only the expressions used and the error
tively [12]. Because ,of the higher constraint, the T D bands are summarised in the Appendix. The lower
value from FCVN specimens is 11 K higher than that bound Kid results estimated by various procedures are
from HCVN specimens. However, constraint effects do plotted against ( T - RTND T) in Fig. 3 along with the
not seem to have a significant effect on trYd as these ASME KIR curve [2]. The values plotted are those
values for the two sizes of specimens agree within 5% underlined in Tables 1 and 4.
(see Table 4), which is within the 10% variation in load Charpy correlation Kid values are too pessimistic
values that can be expected in instrumented impact compared to the KIR curve [2]; since most of the
tests. However, trf values estimated from FCVN speci- correlations have been developed for carbon and low
mens are 18-20% higher than those from HCVN spec- alloy steels, their applicability to the present steel
imens. Since there is only moderate difference between needs verification. The lowest values in the error bands
trvo values from the two types of specimens, the large of the other Kid estimates show that the KIR curve is
difference in try values from the HCVN and FCVN conservative except in the regime approaching/or cor-
specimens may be due to the inaccuracy in Cf. Accu- responding to the uppershelf. At the lower-shelf and in
rate estimation of this factor would require finite ele- the lower transition region, the lower bound Kid val-
ment evaluation or comparison of experimental load ues include those determined using precracked CVN
Table 3
Transition temperature results for a quenched and tempered AISI 403 stainless steel from instrumented drop-weight and impact
tests
TNDT and RTNDT results
TNDT Tcv1 a TCV2a (Tcvt - 33) (Tcv 2 - 33) RTND T
(K) (K) (K) (K) (K) (K)
298 335 338 302 305 302/305
TD and trf values from Jinstrumented impact tests
Charpy V-notch (CVN) TD Cleavage fracture
specimen type b (K) strength, ~rf (MPa)
FCVN 234 2143
HCVN 223 1781
a Tcvl is the temperature at which a minimum Charpy V-notch energy (C v) of 68 J and a minimum lateral expansion of 0.89 mm
is obtained. Tcv2 is the temperature corresponding to a lateral expansion of 1 ram.
b FCVN: Standard or full-thick CVN (B = 10 mm). HCVN: Half-thick CVN (B = 5 ram).
342 P.R. Sreenivasan et al. /Journal of Nuclear Materials 228 (1996) 338-345
specimens also (Table 1). In Fig. 3, at the uppershelf, full- and low-blow tests. T h e Kid values at the lower
for comparison, K~a values from R o l f e - N o v a k - B a r s o m shelf t e m p e r a t u r e s can b e expected to be i n d e p e n d e n t
correlation [18] are also shown; these results n e e d of strain rates; moreover, the load data from the low-
verification using p r e c r a c k e d Charpy testing. However, blow tests of P C V N specimens are m o r e reliable as
the suggested p r o c e d u r e s for analysis of i n s t r u m e n t e d they satisfy Ireland's 3~- criterion and h e n c e are free of
test results from C V N specimens yield Kid values that dynamic effects [6]; the results from full-blow tests of
are likely to be in the scatter b a n d o f Kid from P C V N specimens show times to fracture, tf < 7" and
precracked Charpy specimens [16,19]. T h e a g r e e m e n t h e n c e require times-to-fracture (tf) m e a s u r e m e n t s to
of drop-weight and p r e c r a c k e d Charpy Kid values with apply Kalthoff's impact r e s p o n s e curve p r o c e d u r e [20].
t h e general t r e n d of the data in the lower-shelf testifies In such cases the tf m e a s u r e m e n t s from P - t traces of
to the validity of the p r o c e d u r e s at least in the lower full-blow tests involve m o r e uncertainty than load val-
shelf and in the lower transition regions. ues from low-blow tests. H e n c e the lower b o u n d KIO
It may b e n o t e d that the Kid values r e p o r t e d in for the p r e s e n t steel at the lower shelf t e m p e r a t u r e s
Table 1 for precracked Charpy specimens are b a s e d on can be taken as the lowest values o b t a i n e d from low-
Table 4
Dynamic yield strength (~rvd) and various Kid estimates for a quenched and tempered AISI 403 stainless steel from instrumented
CVN tests a
CVN specimen T o'yd KId(J) Kid(8) KId(PF/PC) KId(Cv)
type (K) (MPa) (MPa~/m) (MPa~/m) (MPa~/m) (MPa~/m)
Full-thick CVN 422 686.5 200.2 99.5 - 106.4
(130) (75) - (85.1)
373 756.6 184.6 101.3 - 100.2
(120) (76) - (80.2)
422 756.6 184.7 108.4 - 71.2
(120) (81.3) - (57)
300.5 743 166.4 98.7 - 59.1
(108.2) (74.1) - (47)
273 817.3 116.9 76.7 - 46.9
(76) (57.5) - (37.5)
253 820.3 110.2 67.2 - 34.6
(71.7) (50.4) - (28)
223 - - - 76.6 28.1
(61.3)
193 - - - 52 24.8
(42)
a See Appendix for explanation of various Kid values. The values in parentheses are the lowest values in the error hands of those
immediately above; the error bands for the various Kid estimates are given in the Appendix. The underlined values have been
plotted in Fig. 3.
P.R. Sreeniuasan et al. /Journal of Nuclear Materials 228 (1996) 338-345 343
4. C o n c l u s i o n s
LTYPE-I
the linear-elastic regime), ductile-brittle and fully duc- modulus E = 190 GPa for the range of temperatures
tile fractures, respectively. involved. For plane stress, Kid(8) is given by (with a at
t i denoted by a i)
A.2.2. Kid estimation procedures (unprecracked Charpy K i d ( g ) = ,/(eO'Ydai). (A.5)
V-notch specimens)
For Type I cases satisfying Ireland's 3z criterion For determining J from single specimens, the fol-
[6,7,12], Kid was estimated using the ASTM E 399 lowing formula is generally employed:
[6,7,17] formula for 3PB specimens taking a / W = 0.2 Ji = (3Ei/Bb, (A.6a)
and the final expression for the CVN specimen is
where ¢q = 2 for deep cracked 3PB specimens, B is the
Kld (MPaCm) = 46.7PF/B, (A.2) thickness, b is the remaining ligament depth ( = W - a)
where PF is in kN and B is the thickness in mm; and E i is the total energy (excluding the machine
reported error in Kid is + 20% [3,22]. Thus the appli- contribution) up to initiation. Based on a critical con-
cation of a reduction factor of 0.8 (the lowerbound of sideration of the expressions given in Ref. [29], for a
the 20% error band) to the results from CVN speci- V-notched specimen with a / W = 0.2, n can be taken
mens using Eq. (A.2) can b e expected to give results in as 1.45. Then,
the error band of precracked Charpy Kid results [19]. Ji = 1.45Ei/Bb. (A.6b)
For failure times between 1~" and 2~-, Varga has sug-
gested replacement of PF by a critical fracture load Pc The machine contribution to the total energy is
[16,21], while Turner [23] has given graphical correc- substracted following the procedure in Ref. [6]. Then
tion factors to be applied to PF. In the present case (for plane stress),
these inertia correction factors were found to be smaller Kld(J ) = ~/(EJi). (A.7)
than 20%. Kid evaluated by this procedure has been
designated as KId(PF/Pc) depending on whether the The errors in Kid(a) and Kid(J) have been assumed to
PF or Pc was used. be 25% and 35%, respectively [16].
For Type II and III test traces (Fig. 4), an elastic- One of the most successful correlations for ferritic
plastic procedure has to be applied. Usually such traces steels with room temperature static yield strength, trys,
have been analysed using a J-integral or crack tip in the range of 270-815 MPa and applicable over a
opening displacement (CTOD) procedure assuming wide range of C v (3-95 J) is [30]:
that crack initiation occurs at Pm~, [24]. However, K I d ( C O = 15.5C °375. (A.8)
many papers report fracture initiation occurring much
earlier than Pm~x; after considering the various crack The above was used in the present paper to estimate
initiation points reported for CVN specimens of fer- KId(C v) from C v values. This is also assumed to be
ritic steels [18,25,26], in the present case, taking ti/tma x accurate to + 20%.
= 0.4 (where tm~x is the time to reach Pm~), as re-
ported by Norris [26], yielded smaller (i.e. conservative) A.2.3. K1a from precracked Charpy tests (a / W > 0.4)
values. Hence, J or CTOD estimates were computed For linear elastic test traces satisfying the 3~" crite-
assuming initiation to occur at a ti/tma x value of 0.4. rion application of ASTM E 399 formula for calculat-
For a standard CVN specimen (the same holds for ing Kid is straightforward [6,7,17], while for traces
half-thick CVN specimen also, for the relation is inde- showing fracture after general yielding, Kid(J) can be
pendent of thickness), following the derivation in Ref. estimated, using n = 2 in Eq. (A.6a). For traces failing
[27], and assuming that the 3PB specimen during load- to satisfy the 37 criterion either Varga's [21] or Turner's
ing undergoes rotation by a plastic hinge mechanism [23] correction procedure is applied as described be-
with a rotational factor of 0.2 [28], the relation between fore. Values obtained using Turner's inertia correction
plastic part of CTOD, apl , and the plastic part of the have been indicated as KId(P'~). For failure times,
load-point-displacement (LPD), dpl, is given by tf < z, Kid is obtained by Kalthoff's dynamic response
curve method [20], taking tf corresponding to PF from
6pl = 0.16dpp (A.3)
the oscillographic traces; the corresponding KId has
Then total CTOD, 3, is given as the sum of the been designated as Kid(t).
elastic and plastic parts [28]:
a = a e 4- apl ,
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