CNM Cca76j006 F Fin - Fin

D.DIAZ JL MENAGER D.
MAILHOT
F 07/11/2011 FIN See revision page
MODIFICATIONS /
REV. DATE AUTHOR CHECKED BY STATUS APPROVED BY
OBSERVATIONS
26/10/2012
PPTO-F 26/10/2012
CONSORTIUM : WORK PACKAGE

AREVA NP NI-1-4521
SIEMENS AG OL3 KKS
Project Code FIN005 3 0FCJ10
TITLE:
SPENT FUEL CASK TRANSFER FACILITY
IN-SHOP TEST PROCEDURE
DOCUMENT KIND : DCC : CONFIDENTIALITY :
SOFTWARE SPECIFICATION EFT RESTRICTED
CNM CCA_76J006
Name of the issuing company COMPANY CODE DOCUMENT NUMBER
The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for
damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
Goods labeled with "AL not equal to N" are subject to European or German export authorization when being exported out of the EU. Goods labeled
with "ECCN not equal to N" are subject to US reexport authorization. Even without a label, or with label "AL:N" or "ECCN:N", authorization may be
required due to the final whereabouts and purpose for which the goods are to be used.
The original version of this document is stored in electronic form in the ANP system. The current status of this document can be viewed only in the
EDM system.
2007.01 NP 226
A REFERENCE REV. FILE PAGE
DIVISION CCA_76J006 F CCA_76J006-F ISTP 2/393

SYSTÈMES TITLE: PROJECT : 4002
AVANCÉS OL3 - SFCTF
OL3 PROJECT – FINLAND EPR
SPENT FUEL CASK TRANSFER FACILITY

(SFCTF)
PROJECT SPENT FUEL CASK TRANSFER FACILITY
DOCUMENT IN-SHOP TEST PROCEDURE

TITLE

Date, subject of modification, Issue approval

ISSUE
concerned pages Title, name & signature of Managers
A First issue : 15/12/2010 Author : Damien DIAZ
Number of pages : 79 Checked by: Jean-Luc MENAGER
Approved by : Olivier GASSEND
B Second issue : 18/02/2011 Author : Damien DIAZ

Updated according to PMDE 15268 Approved by : Dominique MAILHOT
C Third issue : 09/03/2011 Author : Damien DIAZ

Updated according to PMDE 16428 Approved by : Dominique MAILHOT
D Fourth issue : 07/06/2011 Author : Damien DIAZ

Updated according to CCA63_76I004-E Approved by : Dominique MAILHOT
update
E Fifth issue : 29/07/2011 Author : Damien DIAZ

Updated according PMDE 19197 Approved by : Dominique MAILHOT

F Sixth issue : 07/11/2011 Author : Damien DIAZ

Approved by : Dominique MAILHOT
Updated according PMDE 20835 and PELO3-
F 000002 CNM rev B
Abstract
This document specifies In-shop Test Procedure.
Distribution : This document and its associated distribution list document are saved under Windchill

TABLE OF CONTENTS
1 PREFACE............................................................................................................................................................... 8
1.1 APPLICABLE DOCUMENTS ............................................................................................................................ 8
1.2 REFERENCE DOCUMENTS.............................................................................................................................. 8
1.3 GLOSSARY..................................................................................................................................................... 10
1.4 DEFINITIONS ................................................................................................................................................. 11
2 PURPOSE OF THE DOCUMENT .................................................................................................................... 12
3 INSTALLATION CONTEXT ............................................................................................................................ 14

3.1 COMPOSITION AND LOCALIZATION ........................................................................................................... 14
3.2 LIFE CYCLE ................................................................................................................................................... 15
3.3 INSTALLATION NETWORK CONFIGURATION............................................................................................. 15
4 IN-SHOP TEST CONTEXT ............................................................................................................................... 18

4.1 IN-SHOP TEST PLATFORM ............................................................................................................................ 18
4.2 PLANT SIMULATOR ARCHITECTURE ......................................................................................................... 20
4.2.1 Controlbuild project architecture .......................................................................................................... 20
4.2.2 Hardware configuration ........................................................................................................................ 20
4.2.3 I/O CONFIGURATION.......................................................................................................................... 21
4.2.4 Software configuration........................................................................................................................... 23
5 METHODOLOGY OF IN-SHOP TESTS ......................................................................................................... 24

5.1 IN-SHOP TEST PROCEDURE ......................................................................................................................... 24
5.2 IN-SHOP TESTS GENERAL CONFIGURATION .............................................................................................. 24
5.3 IN-SHOP TEST REPORT ................................................................................................................................. 25
6 IN-SHOP TEST PROCEDURE.......................................................................................................................... 26

6.1 FUNCTIONAL NO LOAD TESTS .................................................................................................................... 27
6.1.1 Basic motions check (X/Y/Z + HMS1 & VMS1) ..................................................................................... 27
6.1.1.1 Basic motions check X/Y/Z ............................................................................................................... 27
6.1.2 Alarms / defaults check comprising SRCF# ........................................................................................... 46
6.1.2.1 Horizontal Motion Stop level 1 (HMS1) check ................................................................................. 46
6.1.2.2 Vertical Motion Stop level 1 (VMS1) check...................................................................................... 47
6.1.2.3 Horizontal Motion Stop level 2 (HMS2) check ................................................................................. 50
6.1.2.4 Vertical Motion Stop VMS4 check .................................................................................................... 54
6.1.2.5 Computerized SRCF# check .............................................................................................................. 56
6.1.2.6 Hardwired safety function check...................................................................................................... 184
6.1.3 Operational function check: ORCF#1 to 7 .......................................................................................... 230
6.1.3.1 FE01 “General Management”: Assigned to ORCF#1 functions....................................................... 232
6.1.3.2 FE02 “Management of alarms & stops”: Assigned to ORCF#2 functions ....................................... 252
6.1.3.3 FE03 “Management of SFCTM”: Assigned to ORCF#3 functions.................................................. 255
6.1.3.4 FE04 “Management of BLHS”: Assigned to ORCF#4 functions..................................................... 282

6.1.3.5 FE05 “Management of Penetration Station”: Assigned to ORCF#5 functions................................. 294

6.1.3.6 FE06 “Management of Fluid Circuits”: Assigned to ORCF#6 functions ......................................... 308
6.1.3.7 Management of SFCTM outside FB: assigned to ORCF#7 functions.............................................. 334
6.1.4 Hardwire I&C functions check............................................................................................................. 346
7 FUNCTIONAL LOAD TESTS ............................................................................................................................ 362
8 BY-PASS AND EMERGENCY MODE CHECK .................................................................................................. 362
8.1.1 Emergency mode check: manual backup checks ................................................................................. 362
8.1.1.1 Anti seismic locking device manual backup..................................................................................... 363
8.1.1.2 Service elevator manual backup....................................................................................................... 364
8.1.1.3 Biological Lid Handling device manual backup .............................................................................. 365
8.1.1.4 Gripper device manual backup......................................................................................................... 366
8.1.1.5 Docking of the penetration device manual backup........................................................................... 367
8.1.2 By-pass check....................................................................................................................................... 367
9 PERIODIC TESTS ............................................................................................................................................. 368
9.1 Test of Upper cover brakes ...................................................................................................................... 368
9.2 Test of the self locking ability of the biological lid handling gear........................................................... 371
9.3 Test of the biological lid handling brake ................................................................................................. 372
10 APPENDIX A – KKS CODE CORRESPONDANCE ................................................................................ 374
11 APPENDIX B – SOFTWARE SAFETY FUNCTION PARAMETERS ................................................... 375
12 APPENDIX C – ALARM LISTING............................................................................................................. 376
13 APPENDIX D – CASK PARAMETERS ..................................................................................................... 392
APPENDIX E: SOFTWARE VERSIONS AND SPLC PROGRAMS SIGNATURE.......................................... 393


LIST OF TABLES
Table 1 – In-Shop test hardware platform ............................................................. 21

Table 2 – In-Shop test software platform............................................................... 23
Table 3 – List of SPLC functional entities (FE) ...................................................... 57
Table 4 - Logic table of leak tightness by-pass.................................................... 116
Table 5 – List of OPLC functional entities (FE).................................................... 231
Table 6 – List of FE01 functions .......................................................................... 232
Table 7 – True table of LH interlock..................................................................... 245
Table 10 – List of FE04 functions ........................................................................ 282
Table 13 – List of ORCF#7 functions................................................................... 334
Table 14 - KKS code correspondance................................................................. 374
Table 15 – Software safety function parameters ................................................. 375
Table 16 – Cask parameters ............................................................................... 392
Table 17– Software versions for ISTP tests ........................................................ 393
Table 18– SPLC program signature for ISTP tests ............................................. 393
LIST OF FIGURES
Figure 1 – SFCTF software breakdown................................................................. 13

Figure 2 – Simplified scheme of SFCTF I&C......................................................... 14
Figure 3 – Development cycle for OPLC, SPLC and HMI software....................... 15
Figure 4 – Field bus and Ethernet network............................................................ 16
Figure 5 – Organisation and data flow................................................................... 17
Figure 6 – Plant simulator configuration for In-Shop Tests.................................... 19
Figure 7 – ControlBuild project architecture .......................................................... 20
Figure 8 – OPLC Configuration breakdown........................................................... 21
Figure 9 – SPLC Configuration breakdown ........................................................... 22
Figure 10 – Maneuvering device of the upper cover of the penetration................. 25

1 PREFACE
1.1 APPLICABLE DOCUMENTS
N° Reference TITLE
[R1] Design requirements for the Electrical and I&C Design and Layout
NGLTH/2004/en/0028
of Black Boxes
[R2] SFL EO / MF 2004.201 SPENT FUEL CASK TRANSFER FACILITY - PROJECT

(PS 4075/FIN005) SPECIFICATION
[R3] System Quality Plan for I&C of SC3 black-box systems based on
NLE-F DC 80
SIMATIC S7
[R4] NLN-F DC66 SFCTF – List of I&C functions
[R5] NLE-F DC 120 System description of I&C
[R6] NLN-F DC 31 Specification of Software Safety Functions
[R7] NLN-F DC 22 Design Rules for Implementation on Simatic S7-F
[R8] CCA_50M001 Manufacturer Management Plan
1.2 REFERENCE DOCUMENTS
N° Reference TITLE
[R9] Functional Operating of Electrical/electronic/Programmable

IEC 61508
electronic Operating related system. Part 3 Software requirement
Operating of machinery – Functional Operating of Operating-
[R10] IEC 62061 related electrical, electronic and programmable electronic control
systems
[R11] CNM CCA_76J001 Functional Analysis
[R12] NGLEO/2005/en/1010 General specification Software qualification
[R13] CCA6_76X003 Software Quality Plan
[R14] CCA63_76I001 Operating Basic Design Description
[R15] CCA63_76I002 Safety Basic Design Description
[R16] CCA63_76I003 HMI Basic Design description
[R17] CCA6_76J001 Software Validation Test Procedure
[R18] CCA6_76Q001 Software Validation Test Report
[R19] CCA_76J005 Control Procedure
[R20] CCA63_76I004 Operating Detailed Design Description
[R21] CCA63_76I005 Safety Detailed Design Description
[R22] CCA63_76I006 HMI Detailed Design description

[R23] CCA610_76G001 Circuit diagram

[R24] CCA5_76V001 Listing & description of operation modes of PID

1.3 GLOSSARY
BDD Basic Design Description
BLHS Biological Lid Handling Station
BLHSCP Biological Lid Handling Station Control Panel
CC Control Command
CP Control Panel
CR Control Room
DD Design Description
DDD Detailed Design Description
EPR European Pressurized water Reactor
FA Functional Analysis
FAT Factory Acceptance Test
FB Fuel Building
HMI Human Machine Interface (SCADA and PSCP)
HMS1 Horizontal Motion Stop level 1
HMS2 Horizontal Motion Stop level 2
HOS Handling Opening Station
I&C Instrumentation and Controls
ISTP In-Shop Test Procedure
ISTR In-Shop Test Report
ITP In-Shop Test Procedure
ITR In-Shop Test Report
LH Loading Hall
MCD Main Control Desk
NCR Non Conformance Report
NPP Nuclear Power Plant
OPLC Operating PLC
OL3 Olkiluoto 3 (EPR in Finland)
OS Operating System
PCU2000ETH Applicom I/O card (PROFIBUS and Ethernet S7) I/O card
PID Piping & Instrumentation Diagram
PLC Programmable Logic Controller
PM Project Manager
PS Project specifications
PSCP Penetration Station Control Panel
SC Safety Class (SC3 / SC4)
SCADA Supervisory Control And Data Acquisition
SCD Source Code Documentation

SFCTF Spent Fuel Cask Transfer Facility

SFCTM Spent Fuel Cask Transfer Machine
SFMB Spent Fuel Master Bridge
SIMBA PRO Siemens Profibus and ProfiSafe I/O card
SPLC Safety PLC
SQP Software Quality Plan
SVTP Software Validation Test Procedure
SVTR Software Validation Test Report
TCN Technical Change Notes
TTLE Time Too Long for Execution
UTP Unit Test Procedure
UTR Unit Test Report
VMS1 Vertical Motion Stop level 1
VMS4 Vertical Motion Stop level 4
1.4 DEFINITIONS
SFCTF Software All Software necessary to manage SFCTF

Platform SFCTF configuration use to qualify SFCTF software up to FAT
ControlBuild Software environment used as validation tool

2 PURPOSE OF THE DOCUMENT
The SFCTF (Spent Fuel Cask Transfer Facility) allows to transport a cask from the lifting station to the LH of
the FB, its loading with FA through the loading pit and performing its final conditioning. The SFCTF I&C is in
charge of controlling the installation for a proper functioning and to supply to the operators all needed controls
and information necessary for its management.
The SFCTF Software is in charge of control, command, supervise and keep in a constant safe situation the
SFCTF in a nuclear plant. This includes the control of a SFCTM from a Control Room with the help of SCADA
system.
SFCTF Software is made up of:
• SPLC software: the safety software is the program executed by the SPLC. This software manages all the
computerized safety I&C functions classified SC3.
• OPLC software: the operating software is the program executed by the OPLC. This software manages all
the computerized operational I&C functions classified SC4. Its role is to perform general management of
the installation and display on SFCTF HMI.
• HMI Software: the HMI software is needed to operate the SFCTF machine and includes the following
items:
o SCADA system, network and configuration,
o Functions managed by Operational SCADA,
o Functions managed by Display SCADA,
o Functions managed by PSCP HMI.
SFCTF Hardware is made up of MCD cabinet (GH140), OPLC cabinet (GH120), SPLC cabinet (GH130) and
electrical cabinets including I/O operating or safety deported devices and wired I&C functions GH310 and
GH410 (Refer to Figure 4 for localization and function).
This document aims to describe In-Shop Test Procedure and includes the following items:
• Description of OPLC, SPLC and HMI context and configuration,
• Network configuration,
• Description of the validation platform configuration,
• Description of each procedure including initial test conditions, potential faults and dysfunctions and
expected result.
Before performing these tests, it is assumed that software validation tests and control tests have fulfilled [R17]
and [R19] procedures.

.
Figure 1 – SFCTF software breakdown

3 INSTALLATION CONTEXT
3.1 COMPOSITION AND LOCALIZATION

According to document [R11], the I&C architecture requires a separation between the Safety part (classified
SC3) and the Operational part (classified SC4).
OPLC is installed in the operating PLC cabinet GH120 placed in the CR (UFA 10 021).
SPLC is installed in the safety PLC cabinet GH130 placed in the CR (UFA 10 021).
The supervision system is composed, for his main purpose, by two SIMATIC Panel PC touch-sensitive
terminals (equipped with WinCC V7.0 and option redundancy V7.0) integrated on the front of the MCD cabinet
GH140, located in the CR (UFA 10 021).
Figure 2 – Simplified scheme of SFCTF I&C


3.2 LIFE CYCLE

According to document [R13], the following V cycle is applied to all SFCTF software development.
SQP
Review R6
Validation
Functional Document In-Shop Tests
Analysis
Review R5
ISTR
Integration Test Document
Basic
Integration
Design
Test
Review R1 Review R4
OPLC BDD
ITR
SPLC BDD Unit Test Document Unit Test
Detailed
HMI BDD Design
ITP
OPLC DDD Review R2 Review R3
UTR
SPLC DDD
HMI DDD
Coding
UTP
ISTP
SCD
Figure 3 – Development cycle for OPLC, SPLC and HMI software
3.3 INSTALLATION NETWORK CONFIGURATION

OPLC is linked:
- to SPLC by a decoupled dedicated Ethernet network, named the PLC Network,
- to SCADA System and printer by an Ethernet network, named the Operational Network.
OPLC is connected through a fieldbus (Operating Fieldbus - Profibus) to deported input/output operational
modules used for the sensors acquisitions and actuators control.
SPLC is linked:
- to OPLC by a decoupled dedicated Ethernet network, named the PLC Network (Fiber optic),
SPLC is connected through a fieldbus (Safety Fieldbus - ProfiSafe) to deported input/output safety modules
used for the SC3 sensors acquisitions and actuators controls.

Figure 4 – Field bus and Ethernet network


OPLC SPLC
Standard Database Standard Database
OPLC
Share SPLC
SPLC Write Data Database
Database
OPLC SPLC
Program Safety
Program
Figure 5 – Organisation and data flow


4 IN-SHOP TEST CONTEXT
In Shop tests are intended to validate functional installation in accordance to functional requirements [R11].
Before performing In-shop tests, it is assumed that:
- Software validation tests have fulfilled [R17] procedure
- Control procedure tests has fulfilled [R19] procedure
4.1 IN-SHOP TEST PLATFORM
As describe bellow, the test-platform includes the following components:

− Real MCD cabinet (GH140) and SCADA software
− Real Power cabinet (GW110)
− Real OPLC cabinet (GH120) and PLC software
− Real SPLC cabinet (GH130) and PLC software
− Real SFCTM cabinet (GH210)
− Real BLHS cabinet (GH310)
− Real PS cabinet (GH410)
− All mechanical parts (complete SFTCM, biological lid handling device with sensors/actuators
attached) except Upper cover manoeuvring device (see Figure 10).
− ControlBuild simulation software composed by :
o ControlBuild simulation software
o ControlBuild project model of the operating part, SFCTF cabinets and control panels,
o Emulation of the physical input/output of the GH410 cabinet (GH410).
Note: ControlBuild simulation software is only required for missing parts of the installation which
will be simulated (Upper cover)
− Some tests need specific equipments:

o Two 4-20mA generators
o Multimeter

Ethernet S7 Ethernet S7 (fiber optic)

between OPLC and SPLC
DP master OPLC in
DPSPLC in
master
GH120 GH130
Profibus DP cabinet cabinet
DP master
ProfiSafe
Other
cabinets
GH410
Operative
part
Figure 6 – Plant simulator configuration for In-Shop Tests
Note: Operative part is all sensors and actuators (real part)


4.2 PLANT SIMULATOR ARCHITECTURE
4.2.1 Controlbuild project architecture
Operator interaction
Electrical
Electrical UpperElectrical
cover
Electrical Electrical
cabinet
cabinet Operative
cabinet
cabinet
model
model partcabinet
model
model
model model
Electrical
Control
Electrical
panel
cabinet Operative
cabinet
model
model part of the
model simulator ControlBuild
project
I/O configuration
Profibus driver
Electrical
cabinet Interactions with
GH410 simulated
operative part
Figure 7 – ControlBuild project architecture
4.2.2 Hardware configuration
For In-Shop tests, implemented hardware is the following:

- Personal computer with two monitors, keyboard and mouse for ControlBuild software
- A PCI card installed in the PC : ProfibusDP and ProfiSafe protocol adapter (Simba Pro)
- GW110, GH120, GH130, GH210, GH310 and GH410 electrical cabinets.
- SFCTM, LH, BLHS and PS operative part.
- MCD cabinet (GH140) with terminals and control panel
- SFCTM travel pendant control 1 (GF221).
- Biological protection & elevator pendant control 2 (GF222).

Designation Characteristics Provider Model

- Core2Duo E6850 @3,0 Ghz
- RAM 2 Go
PC 1 Dell Optiplex 755
- video card ATI Radeon HD2400XT bi-output DVI
- 2 PCI slots
- TFT 19"
Monitor 2 - DVI/VGA Dell
- Resolution = 1280x1024 pixels
Simba Pro 2 ports
Network interface 1 ProfibusDP and ProfiSafe protocol adapter (PCI card) SIEMENS
réf 9AE4100-1CD00
Table 1 – In-Shop test hardware platform
4.2.3 I/O CONFIGURATION

For the different tests, Simba PRO configuration is made according to the PLC and ET200 in cabinet
configurations, as shown in the following figures (Figure 8 & Figure 9).
Repeater
CPU 317-2 PN/DP (OPLC)
Figure 8 – OPLC Configuration breakdown


PROFISAFE
Repeater
CPU 317 F-2 PN/DP (SPLC)
Figure 9 – SPLC Configuration breakdown


4.2.4 Software configuration

For In-shop tests, required software is the following:
- Windows operating system,
- ControlBuild software including Simba Pro driver management,
- SimBa Pro driver for Windows,
- OPLC and SPLC software,
- SCADA software
- PSCP software.
Designation Characteristics Provider Model

Operating system Windows Microsoft XP
ControlBuild Software including Simba Pro driver Application generator
Simulation software Geensoft
management 2010-2
Simba Pro 2 ports
Network interface Simba Pro (ProfibusDP and ProfiSafe emulator adapter driver) SIEMENS
réf 9AE4100-1CD00
Simatic S7 Siemens S7 software development tools SIEMENS Step7 5.4 SP5
Simulation project ControlBuild project design Bertin Rev
OPLC software Operating application software Bertin Rev
SPLC software Safety application software Bertin Rev
SCADA sofware SCADA application software Bertin Rev
PSCP software PSCP application software Bertin Rev
Table 2 – In-Shop test software platform

5 METHODOLOGY OF IN-SHOP TESTS
5.1 IN-SHOP TEST PROCEDURE
As described in Figure 6, the test platform is made up the following components:

− All cabinets (GW110, GH120, GH210, GH130, GH140, GH310, and GH410)
− All junction boxes (GH150, GH211, GF213, GF214, GF215, GF216, GF217, GF218, GF219, GF220,
GF230, GF231, GF232, GF233, GF510, GF610, GF720, GF730, GF740, GE223, GE710, GA210)
− GF221and GF222 pendant control
− Each sensors, actuators, motors, valves excepted for the upper cover maneuvering device (only the
lower plate in place on the penetration detectors 1/2 & 2/2 will be connected (Figure 10))
− ControlBuild plant simulator including:
o ControlBuild simulation software
o ControlBuild project with model of
operating part,
operating and safety electrical cabinets (GH120, GH130, GH210, GH310, GH410),
o Input/output configuration for the Simba Pro driver to emulate GH410 PLC input/output (i.e.:
Profibus and ProfiSafe deported input/output devices).
5.2 IN-SHOP TESTS GENERAL CONFIGURATION
For in-shop tests, it is assumed that:

− SFCTF is powered
− OPLC, SPLC and HMI software are loaded
− External interlock are simulated :
LH door closed is simulated in GH120 cabinet (close circuit set between 01&02
terminals of 30FCJ10GH120-X40 terminal strip)
Pit gate closed and SFMB out of the loading pit simulated in GH410 cabinet (close
circuit set between 01&02 terminal and 03&04 terminals of 30FCJ12GH410-X233
terminals)
− SFTCF is supplied by compressed air to check all automatic valves (ie AA047, AA065, AA087,
AA0067, AA078 and AA080 manual valves opened and AA088, AA068, AA079, AA082 pressure
reducers adjusted)
Specific configuration according to the In-shop tests platform

− Platform for In-Shop tests don’t allow to move SFCTM (travelling movement). For in-shop tests,
travelling motor will be declutched and travelling motor declutched detector (30FCJ13AE201-S02) will
be simulated false (wire from terminal 15 of 30FCJ13GH210-X143 terminal strip is removed).
− According to test platform configuration, the corbel of the LH is not present. SFCTM position detectors
and accurate positioning will be manually activated.

HOIST ASSEMBLY Auxiliary brake

open detector
Hoist assembly Operating brake Auxiliary brake pad wear signal

closed detector pad wear signal Operating
Auxiliary
Operating brake brake
Electrical motor brake 1 - Operating brake
open detector closed
(including heater and closed
detector
detector 2 - Auxiliary brake
overheat switch)
Overcrossed Hoist motor

1 2
detector
Upper cover open
over travel detector
Low speed for opening detector

Cable drum
Incremental Low speed for closing
Reducer
encoder detector 1
Low speed for closing

ANTI-SEISMIC LOCKING DEVICE Load limiter detector detector 2
Positions selector
Upper cover closed

over travel detector
cylinder
Slack rope detector
Upper cover ROPE FIXED POINT AND

unlocked detector RETURN PULLEY
Upper cover
locked detector
UPPER COVER
For In-Shop tests only

Upper cover open these 2 detectors will
detector 1/2
be connected
Upper cover open
detector 2/2
Upper cover closed

detector
Lower plate in place on the Lower plate Lower plate in place on the
penetration detector 1/2 penetration detector 2/2
Figure 10 – Maneuvering device of the upper cover of the penetration
5.3 IN-SHOP TEST REPORT
In-Shop Test Report (ISTR) uses In-shop test procedure. It contains :

− Date
− Name of operators + visa
− Permitted result (if necessary)
− Results and conformance status
− Possible justification of failed results
− And all the configuration references listed in this document.

6 IN-SHOP TEST PROCEDURE


6.1 FUNCTIONAL NO LOAD TESTS
6.1.1 Basic motions check (X/Y/Z + HMS1 & VMS1)
6.1.1.1 Basic motions check X/Y/Z
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – SFCTM TRAVELLING

OBSERVATIONS:
Conformance measuring devices,
OPERATIONS DATE NAME + VISA PERMITTED RESULTS Status discrepancy sheet…
1 Basic motion check: SFCTM travelling
- Initial status:
No alarm
Maintenance mode (30FCJ10GH140-S14) selected on
MCD control panel
Control panel selector set on “MCD” position
(30FCJGH140-S15)
Travelling platform screen displayed on operating SCADA
Travelling motor (AE201) selected on operating SCADA
- Action:
a. Select SFCTM travelling speed selector (30FCJ10GH140-
S21) on “LS” (Low speed) position
Set SFCTM at one station, for example at BLHS :
30FCJ13CG140-S01 and 30FCJ13CG141-S01 detectors =
true
Check SFCTM forward low speed movement by pushing
on “SFCTM run forward” push button (30FJC10GH140-
S18) on MCD Control panel (remain pushing a few
seconds).


OBSERVATIONS:
Check SFCTM forward low speed movement stopped by
releasing “SFCTM run forward” push button
Check SFCTM reverse low speed movement by pushing
on “SFCTM run reverse” push button (30FJC10GH140-
S19) on MCD Control panel (remain pushing during a few
seconds).
Check SFCTM reverse low speed movement stopped by
releasing “SFCTM run reverse” push button
b. Select SFCTM travelling speed selector (30FCJ10GH140-

S21) on “HS” (High speed) position (SFCTM is not under a
station)
Check SFCTM forward high speed movement by pushing
on “SFCTM run forward” push button (30FJC10GH140-
seconds).
Check SFCTM forward high speed movement stopped by
releasing pushing “SFCTM run forward” push button
Check SFCTM reverse high speed movement by pushing
on “SFCTM run reverse” push button (30FJC10GH140-
seconds).
Check SFCTM reverse high speed movement stopped by
releasing “SFCTM run reverse” push button

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – SERVICE ELEVATOR

OBSERVATIONS:
2 Basic motion check: Service elevator

- Initial status:
No alarm
Maintenance mode (30FCJ10GH140-S14) selected on
MCD control panel
Service elevator screen displayed on operating SCADA
MCD selector (30FCJ10GH140-S15) set on “SFCTM”
SFCTM pendant control 2 (30FCJ14GF221) connected to
30FCJ13GF219 junction box
SFCTM pendant control 2 (30JCJ13GF222) activated
Service elevator motor (AE251) selected on operating
SCADA
- Action:
Check service elevator lift up by pushing on “Up” push
button (30FCJ13GF222-S04). Remain pushing during a
few seconds.
Check service elevator stop by releasing “Up” push button
Check service elevator lift down by pushing on “Down”
push button (30FCJ13GF222-S03). Remain pushing during
a few seconds.
Check service elevator stop by releasing “Down” push
button
Check flashing light & buzzer (30FCJ13EJ212-H01 &
30FCJ13EJ213-H01) ON by pushing on pendant control 2
“Buzzer” push button (30FCJ13GF222-S01)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – BIOLOGICAL LID HANDLING DEVICE
OBSERVATIONS:
3 Basic motion check: Biological lid handling device
- Initial status:
No alarm
Maintenance mode selected on MCD control panel
(30FCJ10GH140S14)
Control panel selector set on “BLHS” position
(30FCJ10GH140S16)
Biological Lid handling device screen displayed on
operating SCADA
SFCTM at BLHS detectors (30FCJ13CG138-S01 and
30FCJ13CG139-S01 = true)
Biological Lid handling motor (AE401) selected on
operating SCADA
- Action:
Check gripper up movement by pushing on “Gripper up”
push button (30FCJ11GH310-S09) on BLHS control panel
(GH310 cabinet). Remain pushing during few seconds.
Check gripper movement stopped by releasing “Gripper
up” push button.
Check gripper down movement by pushing on “Gripper
down” push button (30FCJ11GH310-S10) on BLHS control
panel (GH310 cabinet). Remain pushing during few
seconds.

OBSERVATIONS:
Check gripper movement stopped by releasing “Gripper
down” push button.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – DOCKING PENETRATION DEVICES

OBSERVATIONS:
5 - Basic motion check: Docking penetration devices
- Initial status:
No alarm
(30FCJ10GH140-S14 key switch)
Docking device screen displayed on operating SCADA
SFCTM not at penetration station (PS) (30FCJ13CG144-
S01 and 30FCJ13CG145-S01 = false) (else interlock of the
screw motors by SRCF#15)
- Action:
Select successively screw 1,2,3 and 4.motors (AE261,
AE271, AE281, AE291)on operating SCADA and select
corresponding position of screw key (30FCJ10GH140-S11)
(position 1&3 for screw 1 & 3 and position 2&4 for screw 2
& 4)
Check correct movement of each screw motor by pushing
on “docking penetration” push button (30FCJ10GH140-
S08) on MCD control panel. Remain pushing during a few
seconds.
Check movement of each screw motor stopped by
releasing “docking penetration” push button.


OBSERVATIONS:
Check correct movement of each screw motor by pushing
on “undocking penetration” push button (30FCJ10GH140-
S09) on MCD control panel. Remain pushing during a few
seconds.
Check movement of each screw motor stopped by
releasing “undocking penetration” push button.
- Angular positioning (in maintenance mode) :
- Initial status:
No alarm
SFCTM not at penetration station (PS) (30FCJ13CG144-
S01 and 30FCJ13CG145-S01 = false) (else interlock of the
screw motors by SRCF#15)
- Action:
Select successively screw 1,2,3 and 4.motors (AE261,
AE271, AE281, AE291) on operating SCADA and select
(position 1&3 for screws 1 & 3 and position 2&4 for screws
2 & 4)


OBSERVATIONS:
Check screw angular positioning by pushing on “docking
penetration” push button (30FCJ10GH140-S08) or
“undocking penetration” push button (30FCJ10GH140-S09)
on MCD control panel. Remain pushing until corresponding
“screw angular positioning detector” = true
Screw 1 angular positioning detector
(13FCJ13CG078) = true
- Lift up / down screws
- Initial status:
- Action:
(a) Select AA071 valve in operating SCADA docking device
screen


OBSERVATIONS:
Check correct lift in upper position of screw 1 by pushing
on “open” (30FCJ10GH140-S08) push button. Remain
pushing until screw 1is in upper position
Check correct lift in rest position of screw 1 by pushing on
“Close” (30FCJ10GH140-S09) push button. Remain
pushing until screw 1 is in rest position
(b) Select AA076 valve in operating SCADA, docking

device screen
on “open” push button (30FCJ10GH140-S08). Remain
pushing until screw 2 is in upper position
“Close” push button (30FCJ10GH140-S09). Remain
(c) Select AA081 valve in operating SCADA docking device

screen
on “open” push button (30FCJ10GH140-S08). Remain
pushing until screw 3 is in upper position
“Close” (30FCJ10GH140-S09) push button. Remain
(d) Select AA086 valve in operating SCADA, docking device

screen


OBSERVATIONS:
Check correct lift in upper position of screw 4 by pushing on
“open” push button (30FCJ10GH140-S08). Remain pushing
until corresponding screw 4 is in upper position
“Close” push button (30FCJ10GH140-S09). Remain
pushing until corresponding screw 4 is in rest position

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – ANTI SEISMIC LOCKING DEVICE
OBSERVATIONS:
6 Basic motion check: Anti-seismic locking device

- Initial status:
No alarm
Anti seismic device screen displayed on operating SCADA
Anti seismic 0&200 unlocked (30FCJ13CG150-S01 and
30FCJ13CG153-01 = true)
SFCTM at Handling Opening Station (for example) (
30FCJ13CG142-S01 and 30FCJ13CG143-S01 = true) on
accurate position (30FCJ13CG001-B01 and
30FCJ13CG002-B01)
- Action:
a. Select Anti seismic “0” motor (AE231) on operating SCADA
Check correct movement for locking anti seismic device 0
by pushing on “anti seismic lock” push button
(30FCJ10GH140-S08) on MCD control panel. Remain
pushing during a few seconds.
Check movement for locking anti seismic device 0 stopped
by releasing push button
Check correct movement for unlocking anti seismic device

OBSERVATIONS:
0 by pushing on “anti seismic unlock” push button
Check movement for unlocking anti seismic device 0
stopped by releasing push button
b. Select Anti seismic “200” motor (AE235) on operating SCADA

Check correct movement for locking anti seismic device
200 by pushing on “anti seismic lock” push button
Check movement for locking anti seismic device 200
Check correct movement for unlocking anti seismic device
200 by pushing on “anti seismic unlock” push button
Check movement for unlocking anti seismic device 200

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – BIOLOGICAL PROTECTIONS

OBSERVATIONS:
7 Basic motion check: Biological protections

- Initial status:
No alarm
MCD selector (30FCJ10GH140-S15) set on “SFCTM”
SFCTM at Handling Opening Station (30FCJ13CG142-S01
and 30FCJ13CG143-S01 = true)
Biological protection screen displayed on operating SCADA
- Action:
a. Select biological key (30FCJ10GH140-S12) on “0” and select
Biological protection “0” motor (AE241) on operating SCADA
Check opening biological protection 0 by pushing on
“Open” push button (30FCJ13GF222-S03) on SFCTM
pendant control 2 (30FCJ13GF222). Remain pushing
during a few seconds.
Check biological protection 0 movement stopped by
releasing push button.
Check closing biological protection 0 by pushing on “Close”


OBSERVATIONS:
push button (30FCJ13GF222-S04) on SFCTM pendant
control 2 (30FCJ13GF222). Remain pushing during a few
seconds.
Check flashing light & buzzer (30FCJ13EJ212-H01 &
30FCJ13EJ213-H01) ON by pushing on pendant control 2
“Buzzer” push button (30FCJ13GF222-S01)
b. Select biological key (30FCJ10GH140-S12) on “200” and

select Biological protection “200” motor (AE245) on operating
SCADA
Check opening biological protection 200 by pushing on
Check closing biological protection 200 by pushing on
“Close” push button (30FCJ13GF222-S04) on SFCTM


OBSERVATIONS:
c. Select biological key (30FCJ10GH140-S12) on “ALL” and

select Biological protection “0&200” on operating SCADA
Check opening biological protection 0&200 by pushing on
Check biological protection 0&200 movement stopped by
Check closing biological protection 0&200 by pushing on
“Close” push button (30FCJ13GF222-S04) on SFCTM
during a few second.
Check biological protection 0&200 movement stopped by

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – UPPER COVER HOIST

OBSERVATIONS:
8 Basic motion check: Upper cover hoist

- Initial status:
No alarm
Control panel selector set on “PS” position
Upper cover screen displayed on operating SCADA
SFCTM at penetration station (PS) (30FCJ13CG144-S01
and 30FCJ13CG145-S01 = true) on accurate position
(30FCJ13CG001-B01 and 30FCJ13CG002-B01)
Anti-seismic device 0 & 200 locked:
− Anti seismic 0 locked 1/2 detector
(30FCJ13CG151-S01) = true
Cask is docked :
− Penetration docked 1/2 detector (30FCJ12CG042-
S01) = true
Screw load limiter OK :
− Screw 1 load limiter 1/2 detector (30FCJ12CG120-
S01) = true


OBSERVATIONS:
S01) = true
S01) = true
S01) = true
Upper cover closed (30FCJ12CG037-S01 detector = true)
- Action:
Unlock upper cover anti seismic device with PSCP HMI
Check upper cover opening movement by starting Upper
cover opening with PSCP HMI
Check upper cover opening movement stopped by
stopping movement with PSCP HMI
Check upper cover closing movement by closing Upper
cover with PSCP HMI

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – AUTOMATIC VALVES

OBSERVATIONS:
9 Basic motion check: automatic valves

- Initial status:
No alarm
- Action:
Select successively all valves hereafter in the
corresponding maintenance view in display SCADA
Check correct opening of each valve by pushing on “open
valve” push button (30FCJ10GH140-S08). Remain push
button until corresponding valve is not opened.
Check correct closing of each valve by pushing on “Close
valve” push button (30FCJ10GH140-S09). Remain push
button until corresponding valve is not closed.
Valves to be checked :
AA025, AA450, AA465, AA472, AA473, AA474, AA006,

AA008, AA012, AA419, AA020, AA030, AA031, AA032,
AA033, AA034, AA035, AA036, AA302, AA401, AA402,
AA403, AA406, AA413, AA510, AA407, AA408, AA409,
AA414, AA802

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – AUTOMATIC VALVES

OBSERVATIONS:
Note : AA013 valve is checked in SRCF#16


6.1.2 Alarms / defaults check comprising SRCF#
6.1.2.1 Horizontal Motion Stop level 1 (HMS1) check

OBSERVATIONS:
1 HMS1 check: Horizontal Motion Stop for SFCTM travelling

- Initial status:
No alarm
SFCTM travelling speed selector (30FCJ10GH140-S21)
set on “HS” (high speed) position
Travelling screen displayed on operating SCADA
- Action:
Check travelling motor (30FCJ13AE201-M01) and
operational brake (30FCJ13AE201-Y01) immediately
disconnected from the power supply by pushing on
“SFCTM run forward” push button (30FCJ10GH140S18) on
MCD Control panel and pushing on “Emergency Stop”
(30FCJ10GH140-S17) on MCD Control panel (“SFCTM run
forward” push button is remained)

6.1.2.2 Vertical Motion Stop level 1 (VMS1) check
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – SERVICE ELEVATOR

OBSERVATIONS:
1 VMS1 check: Service elevator

- Initial status:
No alarm
SFTCM elevator screen displayed on operating SCADA
MCD selector set on “SFCTM” (30FCJ10GH140-S15)
SFCTM is at biological lid handling station (BLHS)
detectors (30FCJ13CG138-S01 and 30FCJ13CG139-S01
= true)
SCADA
- Action:
Check Service elevator motor (30FCJ13AE251-M01)
immediately disconnected from the power supply by
pushing on “Up” push button (30FCJ13GF222-S04) on
Pendant control 2 (30FCJ13GF222) and on Emergency
stop button (30FCJ13GF222-S05). “Up” push button is
remained.

OBSERVATIONS:
2 VMS1 check: Biological Lid handling device

- Initial status:
No alarm
Lid handling device screen displayed on operating SCADA
= true) on accurate position (30FCJ13CG001-B01 and
30FCJ13CG002-B01)
Biological lid handling motor (AE401) selected on operating
SCADA
- Action:
Check Lid handling motor (30FCJ11AE401-M01)
immediately disconnected from the power supply (motor
OFF) by pushing on “Gripper up” push button
(30FCJ11GH310-S09) on BLHS control panel (GH310
cabinet) and pushing GH310 cabinet Emergency stop
(30FCJ11GH310-S05). “Gripper up” push button is
remained.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – DOCKING PENETRATION

OBSERVATIONS:
3 VMS1 check: Docking penetration

- Initial status:
No alarm
Docking penetration screen displayed on operating SCADA
- Action:
Select successively screw 1,2,3 and 4 motors (AE261,
AE271, AE281, AE291) on operating SCADA and select
(position 1&3 for screw 1 & 3 and position 2&4 for screw 2
& 4)
Check corresponding screw motor immediately
disconnected from the power supply (motor OFF) by
pushing on “docking penetration” push button
(30FCL10GH140-S08) on MCD control panel and pushing
on MCD control panel Emergency Stop (30FCJ10GH140-
S17). “Docking penetration” push button is remained.

6.1.2.3 Horizontal Motion Stop level 2 (HMS2) check
OBSERVATIONS:
1 HMS2 check for anti-seismic locking device

- Initial status:
No alarm
Anti seismic 0&200 unlocked (30FCJ13CG150-S01 and
30FCJ13CG153-01 detectors = true)
SFCTM at Handling Opening Station (for example) (
30FCJ13CG142-S01 and 30FCJ13CG143-S01 = true) on
30FCJ13CG002-B01)
- Action:
a. Select Anti seismic device “0” motor (AE231) on operating
SCADA
Check anti seismic 0 motor immediately disconnected from
the power supply (motor OFF) by pushing on “anti seismic
lock” push button (30FCJ10GH140-S08) on MCD control
panel and pushing on Emergency Stop button on MCD

OBSERVATIONS:
control panel (30FCJ10GH140-S05). “Anti seismic lock”
push button is remained.
b. Select Anti seismic device “200” motor (AE235) on operating
SCADA
Check anti seismic 200 motor immediately disconnected
from the power supply (motor OFF) by pushing on “anti
seismic unlock” push button (30FCJ10GH140-S09) on
MCD control panel and pushing on Emergency Stop button
on MCD control panel (30FCJ10GH140-S05). “Anti
seismic unlock” push button is remained.


OBSERVATIONS:
2 HMS2 check for biological protections

- Initial status:
No alarm
Control panel selector set on “SFCTM” position
= true)
SFCTM pendant control 2 (30FCJ13GF222) activated
- Action:
a. Select Biological protection “0” motor (AE241) on operating
SCADA and set biological “0” on MCD control panel
Check biological protection 0 motor immediately
pushing on “Open” push button (30FCJ13GF222-S03) on
SFCTM pendant control 2 (30FCJ13GF222) and pushing
on SFCTM pendant control 2 Emergency Stop button


OBSERVATIONS:
(30FCJ13GF222-S05). “Open” push button is remained.
b. Select Biological protection “200” motor (AE245) on operating
SCADA and set biological “200” on MCD control panel
Check biological protection 200 motor immediately
pushing on “Close” push button (30FCJ13GF222-S04) on
SFCTM pendant control 2 (30FCJ13GF222) and pushing
on SFCTM pendant control 2 Emergency Stop button
(30FCJ13GF222-S05). “Close” push button is remained.

6.1.2.4 Vertical Motion Stop VMS4 check

OBSERVATIONS:
1 VMS4 check for Upper cover hoist

- Initial status:
No alarm
Upper cover screen display selected on operating SCADA
Cask is docked :
S01) = true


OBSERVATIONS:
S01) = true
S01) = true
S01) = true
Screw 4 load limiter 1/2 detector (30FCJ12CG126-S01) =
true
- Action:
Unlock upper cover anti seismic device with PSCP HMI
Check Hoist motor, operational brake and auxiliary brake
immediately disconnected from the power supply (motor
and brakes OFF) by starting opening Upper cover with
PSCP HMI and pushing on “PSCP Emergency Stop” push
button (30FCJ12GH410-S06)

6.1.2.5 Computerized SRCF# check
As described in the Safety Basic Design Description [R15], the Functional entity (FE) listed below are concerned.
SPLC FUNCTIONAL ENTITIES
SRCF# name Functional entity & related
specification functions Safety function Designation of SRCF
SRCF#1 FE01 S_FCT_1 Monitoring cask water level
SRCF#4 FE02 S_FCT_4 Monitoring cask fins temperature
SRCF#5 FE03 S_FCT_5 Monitoring cask water temperature
Interlock of the upper cover by the SFMB and Swivel Gate between UFSR and SFCTF zone is
SRCF#7 FE04 S_FCT_7
CLOSED
SRCF#8 FE05 S_FCT_8 Interlock of the SFMB by the upper cover
Advise the operator that the leak tightness tests of valve tools shall be validated before rinsing
SRCF#11 FE07 S_FCT_11
the valves tools
Interlock the penetration in rest position with the anti seismic locking devices when the SFCTM
is at the penetration station
SRCF#13 FE09 S_FCT_13 Monitoring of cask water level for lowering the lid
Monitoring of water level for movement of the SFCTM at the penetration station towards the lid
handling station
SRCF#15 FE11 S_FCT_15 Monitoring of cask water level for undocking the penetration
Interlock of penetration filling with correct docking and monitor the force on the seals of the
penetration
Interlock the motion of the upper cover of the penetration with the penetration docked and cask
water level
SRCF#18 FE14 S_FCT_18 Monitoring the leak tightness of the upper cover
SRCF#19 FE15 S_FCT_19 Checking the position of the biological protections and of the service elevator before the travel
of the SFCTM from the handling opening station to the lid handling station
Checking the position of the service elevator, of the penetration and of the docking screws
before the travel of the SFCTM from the penetration station to the lid handling station
Checking the position of the service elevator, of the lower plate, of the docking screws, of the
SRCF#21 FE17 S_FCT_21 biological protections and of the penetration before the travel of the SFCTM from the lid
handling station to the penetration station

SRCF#22 FE18 S_FCT_22 Prevent the SFCTM to go directly from the handling opening station to the penetration station
when high speed is selected.
SRCF#23 FE19 S_FCT_23 Prevent the SFCTM to get out a station area when low speed is selected
PSRCF#4 FE20 S_FCT_P4 Interlock biological protections opening with manual command plugged
PSRCF#5 FE21 S_FCT_P5 Prevent the SFCTM to go directly from the penetration station to the handling opening station
PSRCF#6 FE22 S_FCT_P6 Interlock service elevator with manual command plugged
Table 3 – List of SPLC functional entities (FE)
Note: After each fault set, alarm or warning has to be acknowledged, ie fault set deactivated (return to normal mode by releasing fault set) and “Alarm
acquit” push button on MCD control panel (30FCJ10GH140-S04) pushed.

6.1.2.5.1 FE01 Assigned to SRCF#1 functions
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – SRCF#1

OBSERVATIONS:
1 S_FCT_1: Monitoring cask water level:

- Initial status:
No alarm
SFCTM not at handling opening station (HOS), for example
at BLHS (30FCJ13CG138-S01 and 30FCJ13CG139-S01
detectors = true)
SC3 valves opened (AA020, AA401, AA402, AA406,
AA413, AA510, AA025, AA403) except AA013 (see note
hereafter)
- Action:
Check :
− SC3 valves closed: AA013, AA020, AA401, AA402,
AA406, AA413, AA510, AA025, AA403
− Blinking MCD control panel Safety Alarm ON
(30FCJ10GH140-H14)
− “Abnormal cask water level L1” alarm (n°19 ) displayed
on HMI
− “Close SC3 manual valves” message displayed on
HMI (Window pop-up)
− MCD Control Panel Buzzer (30FCJ10GH140-P01) ON
− PS Control Panel Buzzer (30FCJ12GH410-P01) ON


OBSERVATIONS:
By setting an abnormal water level in the cask (L1_Cask

water level threshold - 10%) (CL197 sensor)
Connect a 4-20mA generator in 30FCJ13GH210-X201

terminal strip between 07&08 terminals. (CL197 sensor has
been removed).
Set the corresponding value according to L1_threshold and

sensor scale i.e. set 12,4 mA.
- Diagnostic of loss of integrity - Wire brake (water level sensor line)

check :
Re-do initial status
Check :
− SC3 valves closed: AA013, AA020, AA401, AA402,
AA406, AA413, AA510, AA025, AA403
(30FCJ10GH140-H14)
− “Loss of integrity diagnosed (water level sensor line)”
alarm displayed on HMI
− “Close SC3 manual valves” message displayed on
HMI (Window pop-up)
By Disconnecting water level sensor (CL197 sensor) :



OBSERVATIONS:
remove wire from terminal 08 of 30FCJ13GH210-X201
terminal strip
Note:
AA013 SC3 valve is always closed and opening movement is not
available, except for SRCF#16 initial status (SRCF#16 interlock).
According to this interlock, AA013 valve can not be opened:
action of these SRCF on valve AA013 can not be checked.


OBSERVATIONS:
S_FCT_4: Monitoring cask fins temperature
1
- Initial status:
No alarm
- Action:
Check:
− “Overheating of the fins” alarm (n°20 ) displayed on
HMI
(30FCJ10GH140-H14)
By: setting an abnormal fins temperature (T1_Fins

temperature threshold + 10%) (CT196 and CT199
sensors)
CT196 and CT199 will be set by connecting two 4-20mA

generators (1 per sensor) in 30FCJ13GH210-X201
terminal strip between 02&03 and 05&06 terminals.
(CT196 and CT199 sensors have been removed).
Set the corresponding value according to T1_Fins

temperature threshold and sensor scale i.e 12.2mA.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – S_FCT_4.1

OBSERVATIONS:
S_FCT_4_1: Check consistency of fins temperature sensor 1/2
1 with diagnostic fins temperature sensor 2/2
- Initial status:
No alarm
- Action:
Check “Fins temperature sensor default” alarm (n°6 )
displayed on HMI, MCD Control Panel Buzzer
(30FCJ10GH140-P01) ON and PS Control Panel Buzzer
(30FCJ12GH410-P01) ON by setting CT196 and CT199
such as: CT196 – CT199 > T1_fins temperature sensor
discrepancy threshold.

terminal strip between 01&02 and X201-04&05 terminals.
(CT196 and CT199 sensors have been removed).
Set the corresponding value according to T1_fins

temperature sensor discrepancy threshold and sensor
scale : set CT199 = 50°C (i.e set 9.35mA) and CT196 =
51.5°C (i.e. set 9.51mA)


OBSERVATIONS:
S_FCT_5: Monitoring cask water temperature
1
- Initial status:
No alarm
- Action:
Check :
− “Overheating of the water” alarm (n°21 ) displayed on
HMI
(30FCJ10GH140-H14)
By setting an abnormal cask water temperature (T1_Cask

water temperature threshold + 10%) (CT195 and CT198
sensors) :

terminal strip between 13&14 and 16&17 terminals. (CT195
and CT198 sensors have been removed).
Set the corresponding value according to T1_Cask water

temperature threshold and sensor scale i.e 12.2mA.


OBSERVATIONS:
S_FCT_5.1: Check consistency of water temperature sensor 1/2
2 with diagnostic water temperature sensor 2/2
- Initial status:
No alarm
- Action:
Check “Water temperature sensor default” alarm (n°8)
displayed on HMI, MCD Control Panel Buzzer
(30FCJ10GH140-P01) ON and PS Control Panel Buzzer
(30FCJ12GH410-P01) ON by setting CT195 and CT198
such as CT195 – CT198 > T1_ water temperature sensor
discrepancy threshold.
between 13&14 and 16&17 terminals. (CT195 and CT198
sensors have been removed).
Set the corresponding value according to T1_water

temperature sensor discrepancy threshold and sensor
scale : set CT198 = 50°C (i.e set 9.35mA) and CT195 =
51.5°C (i.e. set 9.51mA)


OBSERVATIONS:
S_FCT_7: Interlock of the upper cover by the SFMB and Swivel
1 Gate between UFSR and SFCTF zone is closed
- Initial status:
No alarm
Upper cover anti seismic device unlocked
Cask is docked :
S01) = true


OBSERVATIONS:
S01) = true
S01) = true
S01) = true
S01) = true
- Action 1:
a. SFMB not in SFCTF zone AND UFSR/SFCTF swivel gate
closed:
Check Upper cover movement available by:
− Setting SFMB not in the SFCTF zone and Swivel gate
between UFSR and SFCTF zones closed 1/2 = true :
set an open circuit between 01&02 terminals in
30FCJ12GH410-X232 terminal strip.
− Setting SFMB not in the SFCTF zone and Swivel gate
between UFSR and SFCTF zones closed 2/2 = true :
set an open circuit between 03&04 terminals in
− Starting opening upper cover with PSCP HMI


OBSERVATIONS:
b. SFMB in SFCTF zone OR UFSR/SFCTF swivel gate opened:

Check :
− Upper cover movement not available and “SFMB in
SFCTF zone or UFSR/SFCTF swivel gate opened”
alarm (n°22) displayed on HMI by:
− Setting SFMB not in the SFCTF zone and Swivel
gate between UFSR and SFCTF zones closed
1/2 = false : set an close circuit between 01&02
terminals in 30FCJ12GH410-X232 terminal strip.
Action 2 (Interlock from SFMB discrepancy check) :

Check :
− Upper cover movement not available and “Interlock
from SFMB discrepancy alarm” displayed on HMI by:


OBSERVATIONS:
2/2 = true : set an open circuit between 03&04
Check :
− Upper cover movement not available and “Interlock
from SFMB discrepancy alarm” displayed on HMI by:
1/2 = true : set an open circuit between 01&02


OBSERVATIONS:
1 S_FCT_8: Interlock of the SFMB by the upper cover

- Initial status:
No alarm
- Action 1:
a. Upper cover is opened
Check SFMB motor not inhibited (check close circuit
between 5&6 terminals and 7&8 in 30FCJ12GH410-X232
terminal strip) by setting upper cover open detector 1/2 &
2/2 = true (in the simulated operative part)
b. Upper cover not opened
Check :
− SFMB motor inhibited through an external interlock:
check open circuit between 5&6 terminals and 7&8
terminals in 30FCJ12GH410-X232 terminal strip
− “Upper cover is not open” warning (n°23 ) displayed on
HMI
By setting upper cover open detector 1/2 = false and upper
cover open detector 2/2 = false (in the simulated operative
part)


OBSERVATIONS:
- Action 2 (Upper cover detector discrepancy check):

Check :
− “Upper cover of the penetration open detector
discrepancy alarm” displayed on HMI
By setting upper cover open detector 1/2 = false and upper
cover open detector 2/2 = true (in the simulated operative
part)
Check :
− “Upper cover of the penetration open detector
By setting upper cover open detector 1/2 = true and upper
cover open detector 2/2 = false (in the simulated operative
part)


OBSERVATIONS:
2 S_FCT_8.1: Check consistency of SFMB motor relays read back

signals
- Initial status:
No alarm
Upper cover opened (upper cover open detector 1/2 & 2/2
= true in the simulated operative part)
- Action:
Check :
− interlock to SFMB switched OFF : check open circuit
between 5&6 terminals and 7&8 in 30FCJ12GH410-
X232 terminal strip
− “SFMB motor relays default” warning (n°10 ) displayed
on HMI
By setting a close circuit between 21&24 terminals of
30FCJ12GH410-K23 contactor in GH410 cabinet.


OBSERVATIONS:
S_FCT_11: Advise the operator that the leak tightness tests of
1 valve tools shall be validated before rinsing the valves
tools
- Initial status:
No alarm
SFCTM not at Handling Opening Station ( 30FCJ13CG142-
S01 and 30FCJ13CG143-S01 = false)
Tightness tests of valve tools not validated
(30FCJ10GH140-S20)
- Action 1:
(a) Check:
(30FCJ10GH140-H14)
− “Leak tightness test of valve tools shall be validated
before rinsing the valves tools” warning (n°24)
displayed on HMI


OBSERVATIONS:
By setting SFCTM at Handling Opening Station (
30FCJ13CG142-S01 and 30FCJ13CG143-S01 = true)
(b) Check :
− Blinking MCD control panel Safety Alarm OFF
(30FCJ10GH140-H14)
− “Leak tightness test of valve tools shall be validated
before rinsing the valves tools” warning (n°24)
deactivated on HMI
By pushing on “Leak tightness test on cask plug” push
button on MCD control panel (30FCJ10GH140-S20) (Push
button not remained)
- Action 2 (Valves tools’ tightness test pushbutton contact

discrepancy check)
Initial status and SFCTM at Handling Opening Station (
Check :
− “Pushbutton valves tools’ tightness test validation
(30FCJ10GH140-H14)
By disconnecting wire from terminal 08 of 30FCJ10GH130-
X231 terminal strip
Initial status and SFCTM at Handling Opening Station (


OBSERVATIONS:
Check :
− “Pushbutton valves tools’ tightness test validation
(30FCJ10GH140-H14)
By setting a close circuit between terminals 05&06 of
30FCJ10GH130-X231 terminal strip
- Action 3 (SFCTM at HOS detector discrepancy check)

Initial status
Check :
− “SFCTM at handling and opening station detector
(30FCJ10GH140-H14)
By disconnecting wire from terminal 22 of 30FCJ10GH210-
X241 terminal strip
Check :
− “SFCTM at handling and opening station detector
(30FCJ10GH140-H14)
By setting a close circuit between terminal 23&24 of



OBSERVATIONS:
S_FCT_12: Interlock the penetration in rest position with the anti
1 seismic locking devices when the SFCTM is at the
penetration station
- Initial status:
No alarm
Penetration in rest position :
− Penetration in rest position detector 1


OBSERVATIONS:
- Action 1:
(a) Select anti seismic 0 motor (AE231) on operating SCADA

Check Anti seismic motors 0 (30FCJ13AE231-M01) OFF ,
“Switch OFF anti seismic motor” warning (n°25) and
“Penetration in rest position detector discrepancy alarm”
displayed on HMI by:
− Starting locking anti seismic device: push on “anti
seismic lock” push button on MCD control panel
(30FCJ10GH140-S08). Push button is remained.
− Setting penetration in rest position detector 1
(30FCJ12CG045-S01) = false : set a close circuit
between terminals 25&26 of 30FCJ10GH130-X235
(b) Initial status and select anti seismic 200 motor (AE235) on
operating SCADA
displayed on HMI by:
(30FCJ10GH140-S08). Push button is remained (few
seconds)
− Setting penetration in rest position detector 1
(30FCJ12CG045-S01) = false : set a close circuit


OBSERVATIONS:
- Action 2:
Repeat action 1 but set penetration in rest position detector
2 (30FCJ12CG046-S01) = false : set a close circuit
Check same expected results.
- Action 3:
Repeat action 1 but set penetration in rest position detector
3 (30FCJ12CG047-S01) = false : set a close circuit
Check same expected results.
- Action 4 : PS detector discrepancy check
(a) Select anti seismic 0 motor (AE231) on operating SCADA

“SFCTM at the Penetration station detector discrepancy
alarm” displayed on HMI by:
− Activating only SFTCM at penetration station detector
1/2 (30FCJ13CG144-S01)


OBSERVATIONS:
2/2 (30FCJ13CG145-S01)
(b) Initial status and select anti seismic 200 motor (AE235) on
operating SCADA
seconds)
1/2 (30FCJ13CG144-S01)


OBSERVATIONS:
seconds)
2/2 (30FCJ13CG145-S01)

OBSERVATIONS:
S_FCT_12.1: Check consistency of anti seismic 0 motor and anti
2 seismic 200 motor contactors read back signals
- Initial status:
No alarm


OBSERVATIONS:
Anti seismic device selected in operating SCADA
- Action:
Check anti seismic motor OFF (no movement), “anti
seismic 0 motor and anti seismic 200 motor contactors
default” alarm (n°11) displayed on HMI , MCD Control Panel
Buzzer (30FCJ10GH140-P01) ON and PS Control Panel
Buzzer (30FCJ12GH410-P01) ON by :
− Starting locking anti seismic device (Push on “anti
(30FCJ10GH140-S08). Push button is remained
− Setting a close circuit between 11&12 terminals of
30FCJ13GH210-K18 contactor in GH210 cabinet
− Selecting anti seismic 0 motor (AE231) in operating
SCADA
Check anti seismic motor OFF (no movement), “anti

seismic 0 motor and anti seismic 200 motor contactors
default” alarm (n°12)displayed on HMI, MCD Control Panel
Buzzer (30FCJ10GH140-P01) ON and PS Control Panel
Buzzer (30FCJ12GH410-P01) ON by :
− Starting locking anti seismic device (Push on “anti
seconds)


OBSERVATIONS:
− Selecting anti seismic 200 motor (AE235) in operating
SCADA


OBSERVATIONS:
S_FCT_13: Monitoring of cask water level for lowering the lid
1
- Initial status:
No alarm
30FCJ13CG002-B01)
Lid handling motor (AE401) selected on operating SCADA
- Action 1:
Check :
− Lid handling device motor (30FCJ11AE401-M01) OFF
− “Abnormal cask water level L2” warning (n°26)
displayed on HMI
By :
− Starting moving lid handling device: push on “Gripper
up“ push button (30FCJ11GH310-S09) on BLHS
control panel. Push button is remained (few seconds)


OBSERVATIONS:
− Setting an abnormal water level in the cask (L2_Cask
water level threshold - 10%) (CL197 sensor):
CL197 level will be set by connecting a 4-20mA
generator in 30FCJ13GH210-X201 terminal strip
between 07&08 terminals. (CL197 sensor has been
removed).
Set the corresponding value according to L2_Cask
water level threshold and sensor scale, i.e. set 15.2 mA
- Action 2 (SFCTM at BLHS2 detector discrepancy check):

Check :
− “SFCTM at lid handling station 2 detector discrepancy
alarm” displayed on HMI
By :
− Activating only SFTCM at BLHS2 detector 1/2
(30FCJ13CG140-S01)
Check :
− “SFCTM at lid handling station 2 detector discrepancy
By :


OBSERVATIONS:
− Activating only SFTCM at BLHS2 detector 2/2
(30FCJ13CG141-S01)
- Action 3: Diagnostic of loss of integrity - Wire brake (water level

sensor line)
Re-do initial status
Check :
− “Loss of integrity diagnosed (water level sensor line”
warning displayed on HMI
By :
− Disconnecting water level sensor (CL197 sensor) :
terminal strip


OBSERVATIONS:
S_FCT_13.1: Check consistency of Lid handling device contactors
2 read back signals
- Initial status:
No alarm
30FCJ13CG002-B01)
Lid handling motor (AE401) selected on operating SCADA
- Action:
Check:
− “Lid handling device contactors default” alarm (n°13)
displayed on HMI
By :


OBSERVATIONS:
control panel. Push button is remained


OBSERVATIONS:
S_FCT_14: Monitoring of water level for movement of the SFCTM
1 at the penetration station towards the lid handling
station
- Initial status:
No alarm
High speed selected on MCD control panel
- Action 1:
Check :
− Travelling motor (30FCJ13AE201-M01) and
operational brake (30FCJ13AE201-Y01) of the SFCTM
OFF.
− “Incorrect cask water level for SFCTM movement”
alarm (n°27) displayed on HMI


OBSERVATIONS:
By :
− Starting moving SFCTM to lid handling station: push
“SFCTM run reverse” push button (30FCJ10GH140-
S18). Push button is remained.
− Setting an abnormal water level in the cask (L3_Cask
water level threshold - 10%) (CL197 sensor)
CL197 level is set by connecting a 4-20mA generator
in 30FCJ13GH210-X201 terminal strip between 07&08
terminal. (CL197 sensor has been removed).
water level threshold and sensor scale, i.e. set 15.2
mA.
- Action 2 (SFCTM at PS detector discrepancy check):

Initial status
Check :
OFF.
− “SFCTM at penetration station detector discrepancy
By:


OBSERVATIONS:
− Activating only SFTCM at PS detector 1/2
(30FCJ13CG144-S01)
Initial status
Check :
OFF.
By:
− Activating only SFTCM at PS detector 2/2
(30FCJ13CG145-S01)
- Action 3 (Run reverse pushbutton contact discrepancy check):

Initial status
Check :


OBSERVATIONS:
OFF.
− “Pushbutton SFCTM run reverse contact discrepancy
By:
− Removing wire from terminal 10 of 30FCJ10GH130-
X231 terminal strip
Initial status
Check :
OFF.
− “Pushbutton SFCTM run reverse contact discrepancy
By:
− Setting a close circuit between terminals 11&12 of
- Action 4 (HS selector contact discrepancy check):



OBSERVATIONS:
Initial status
Check :
OFF.
− “HS selector contact discrepancy alarm” displayed on
HMI
By:
X231 terminal strip
Initial status
Check :
OFF.
HMI
By:


OBSERVATIONS:

sensor line)
Initial status
Check :
OFF.
By :
terminal strip


OBSERVATIONS:
S_FCT_15: Monitoring of cask water level for undocking the
1 penetration
- Initial status:
No alarm
Cask is docked :
S01) = true
S01) = true
Docking device screen selected on operating SCADA
- Action 1:
Check :
− Undocking devices (motor screws 30FCJ13AE261-
M01, 30FCJ13AE271-M01, 30FCJ13AE281-M01,
30FCJ13AE291-M01 ) OFF (screws motors not
available in operating SCADA)
− “Abnormal cask water level L4” warning (n°28)


OBSERVATIONS:
displayed on HMI
By :
− Setting an abnormal water level in the cask
(L4_Cask water level threshold - 10%) (CL197
sensor)
CL197 level is set by connecting a 4-20mA generator
in 30FCJ13GH210-X201 terminal strip between
07&08 terminals. (CL197 sensor has been
removed).
water level threshold and sensor scale, i.e. set
15.2mA.
Action 2 (SFCTM at PS detector discrepancy check):

Initial status
Check :
M01, 30FCJ13AE271-M01, 30FCJ13AE281-M01,
By :
− Activating only SFCTM at PS detector 1/2
(30FCJ13CG144-S01)
Initial status


OBSERVATIONS:
Check :
M01, 30FCJ13AE271-M01, 30FCJ13AE281-M01,
By :
(30FCJ13CG145-S01)

sensor line)
Initial status
Check :
M01, 30FCJ13AE271-M01, 30FCJ13AE281-M01,
By :
remove wire from terminal 08 of 30FCJ13GH210-
X201 terminal strip


OBSERVATIONS:
2 S_FCT_15.1: Check consistency of Screw 1&3 motor and Screw

2&4 motor contactors read back signals
- Initial status:
No alarm
Docking device screen selected on operating SCADA
- Action:
Check :
− “Motor screw 1&3 contactor default” alarm (n°14 )
displayed on HMI
− Screw 1 motor (30FCJ13AE261-M01) OFF
− MCD Control Panel Buzzer (30FCJ10GH140-P01)
ON
By :
− Selecting screw 1 motor (AE261) on operating
SCADA


OBSERVATIONS:
− Pushing on “docking penetration” push button on
MCD control panel (30FCJ10GH140-S08). Push
button is remained.
30FCJ13GH210-K22 contactor relay in GH210
cabinet
Check :
displayed on HMI
− Screw 3 motor (30FCJ13AE281-M01)OFF
By :
− Selecting screw motor (AE281) on operating
SCADA
button is remained.
cabinet
Check :
displayed on HMI


OBSERVATIONS:
By :
SCADA
button is remained.
cabinet
Check :
displayed on HMI
By :
SCADA
button is remained (few seconds).
cabinet



OBSERVATIONS:
1 S_FCT_16: Interlock of penetration filling with correct docking and

monitor the force on the seals of the penetration
- Initial status:
No alarm
(30FCJ13CG151-S01) AND Anti seismic 0 locked
2/2 detector (30FCJ13CG152-S01) activated
(30FCJ13CG154-S01) AND Anti seismic 200
locked 2/2 detector (30FCJ13CG155-S01)
activated
Cask is docked :
S01) AND Penetration docked 2/2 detector


OBSERVATIONS:
(30FCJ12CG043-S01) activated
S01) AND Screw 1 load limiter 2/2 detector
Penetration leak tightness made : “Correct pressure of the
penetration” push button (30FCJ10GH140-S22) pushed
(not to be remained)
AA013 valve opened
- Action 1:
(a) Check “Penetration filling not possible” alarm
deactivated (no action)
(b) Check “Penetration filling not possible” warning (n°29)
activated and AA013 valve closed, by setting a fault on
SFCTM anti-seismic device 0 :
Deactivate anti seismic 0 locked 1/2 detector
(30FCJ13CG151-S01) AND anti seismic 0 locked 2/2


OBSERVATIONS:
detector (30FCJ13CG152-S01)
(c) Check “Penetration filling not possible” warning (n°29)
activated, and AA013 valve closed by setting a fault on
SFCTM anti-seismic locking device 200 :
Deactivate Anti seismic 200 locked 1/2 detector
(30FCJ13CG154-S01) AND Anti seismic 200 locked 2/2
(e) Check “Penetration filling not possible” warning (n°29)
activated and AA013 valve closed by setting a fault on
cask docking device screw 1 load limiter :
Deactivate Screw 1 load limiter 1/2 detector
(30FCJ12CG120-S01) AND Screw 1 load limiter 2/2
(f) Check “Penetration filling not possible” warning (n°29)
Screw 2 load limiter 1/2 detector (30FCJ12CG122-S01)
AND Screw 2 load limiter 2/2 detector (30FCJ12CG123-
S01)
(g) Check “Penetration filling not possible” warning (n°29)
S01)
(h) Check “Penetration filling not possible” warning (n°29)


OBSERVATIONS:
S01)
(i) Check “Penetration filling not possible” warning (n°29)
penetration undocked :
Deactivate penetration docked 1/2 detector
(30FCJ12CG042-S01) AND penetration docked 2/2
- Action 2 (Anti seismic 0 locked detector discrepancy check):

Check “Anti seismic 0 locked position detector discrepancy
alarm” displayed on HMI and AA013 valve closed, by:
Activating only anti seismic 0 locked 1/2 detector
(30FCJ13CG151-S01)
(30FCJ13CG152-S01)

Check “Anti seismic 200 locked position detector
discrepancy alarm” displayed on HMI and AA013 valve
closed, by:
(30FCJ13CG153-S01)


OBSERVATIONS:
closed, by:
(30FCJ13CG154S01)
- Action 4 (Screw 1 load limiter detector discrepancy check):

Check “Screw 1 load limiter position detector discrepancy
Activating only screw 1 load limiter 1/2 detector
(30FCJ13CG120-S01)
(30FCJ13CG121-S01)

(30FCJ13CG122-S01)
(30FCJ13CG123-S01)



OBSERVATIONS:
(30FCJ13CG124-S01)
(30FCJ13CG125-S01)

(30FCJ13CG126-S01)
(30FCJ13CG127-S01)
- Action 8 (Penetration docked position detector discrepancy check):

Check “Penetration docked position detector discrepancy
Activating only Penetration docked 1/2 detector
(30FCJ12CG042-S01)


OBSERVATIONS:
(30FCJ12CG043-S01)
(30FCJ13CG127-S01)
- Action 9 (Correct pressure of the penetration pushbutton contact

discrepancy check):
Check “Pushbutton correct pressure of the penetration
contact discrepancy alarm” displayed on HMI and AA013
valve closed, by:
Setting a close circuit between terminals 25&26 in
Check “Pushbutton correct pressure of the penetration
contact discrepancy alarm” displayed on HMI and AA013
valve closed, by:
Removing wire from terminal 28 of 30FCJ10GH130-
X231 terminal strip
- Note : after each fault tested, ensure initial status is OK (ie set
corresponding detector activated and push on “Correct pressure of
the penetration” push button (30FCJ10GH140-S22) and open
AA013 valve (select AA013 valve on display SCADA and push on
“Open” push button (30FCJ10GH140-S08))”.


OBSERVATIONS:
S_FCT_17: Interlock the motion of the upper cover of the
1 penetration with the penetration docked and cask
water level
- Initial status:
No alarm
(30FCJ13CG151-S01) AND Anti seismic 0 locked
activated
Cask is docked :
S01) AND Penetration docked 2/2 detector


OBSERVATIONS:
Cask water level < L5_water level threshold (CL199
sensor)
- Action:
(a) Check “Movement of the upper cover is not allowed”
warning (n°30) deactivated on HMI (no action)
(b) Check
− “Movement of the upper cover is not allowed”
warning (n°30) activated on HMI
− Upper cover hoist motor OFF
− Upper cover hoist operational brake OFF
− Upper cover hoist auxiliary brake OFF
By setting successively a fault on devices hereafter and


OBSERVATIONS:
starting opening Upper cover hoist operational and auxiliary
brakes, and upper cover hoist motor (with PSCP HMI):
− Deactivate anti seismic 0 locked 1/2 detector
(30FCJ13CG151-S01) AND anti seismic 0 locked
2/2 detector (30FCJ13CG152-S01)
− Deactivate Anti seismic 200 locked 1/2 detector
− Deactivate Screw 1 load limiter 1/2 detector
(30FCJ12CG120-S01) AND Screw 1 load limiter
2/2 detector (30FCJ12CG121-S01)
(30FCJ12CG123-S01)
(30FCJ12CG125-S01)
(30FCJ12CG127-S01)
− Abnormal water level in the cask : Set CL199 level
> L5_Cask water level threshold + 10%



OBSERVATIONS:
(30FCJ13CG151-S01)
(30FCJ13CG152-S01)

closed, by:
(30FCJ13CG153-S01)
closed, by:
(30FCJ13CG154S01)

(30FCJ13CG120-S01)
(30FCJ13CG121-S01)


OBSERVATIONS:

(30FCJ13CG122-S01)
(30FCJ13CG123-S01)

(30FCJ13CG124-S01)
(30FCJ13CG125-S01)

(30FCJ13CG126-S01)


OBSERVATIONS:
(30FCJ13CG127-S01)
- Action 8 (Penetration docked position detector discrepancy check):

(30FCJ12CG042-S01)
(30FCJ12CG043-S01)

sensor line)
Initial status
Check
− “Loss of integrity diagnosed (water level sensor
line)” warning displayed on HMI
− Upper cover hoist operational brake OFF
− Upper cover hoist auxiliary brake OFF
By removing water level sensor (CL199 sensor) : remove
wire from terminal 11 of 30FCJ13GH210-X201 terminal


OBSERVATIONS:
strip
Note :
- After each fault tested, ensure initial status is OK (ie set

corresponding detector true)
- CL199 level is set by connecting a 4-20mA generator in

30FCJ10GH210-X201 terminal strip between 10&11 terminals.
(CL199 sensor has been removed). Set the corresponding value
according to L5_Cask water level threshold and sensor scale, i.e
set 15.1mA.


OBSERVATIONS:
S_FCT_18: Monitoring the leak tightness of the upper cover /
1 External exchange with the MCR
- Initial status:
No alarm
- Action 1:
Check expected result of the logic table hereafter by setting
each inputs condition


OBSERVATIONS:
p_ tion
cy
pp Lam tra
an
_1
_2
o 2
ar is e
n
tra ar v_ _Q_
ns k _
Q
ep
al or d f th
_Q
ss
ss
tio
g
en
se ea _Q
in
m cr
ea htne
ne
a
p
rm
_A itor
n "L ak
iz
ea
e
ht
or
la
tio m le
th
on
ig
ig
_l
"
th
pA
iv
of
kT
kT
ov
_p _M
ct
o
am
By eak
ea
ne I_a C
A
s
pe M Upp
ss
as
_L
_l
_l
as
"L
l
a
_U
ov
ov
_p
_p
_
m
C
C
C
By
R
M
ar
pp
pp
By
C
H
al
M
U
I_
M
H
1 1 0 0 0 0 1 0 0 0
0 1 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 1 1 0 0 0 1 0 0 1
0 1 1 0 1 1 0 1 0 1
1 0 1 0 1 1 0 1 0 1
0 0 1 0 1 1 0 1 0 1
1 1 0 1 0 0 1 0 0 1
0 1 0 1 1 1 0 0 1 1
1 0 0 1 1 1 0 0 1 1
0 0 0 1 1 1 0 0 1 1
1 1 1 1 0 0 1 0 0 0
0 1 1 1 1 1 0 1 1 0
1 0 1 1 1 1 0 1 1 0
0 0 1 1 1 1 0 1 1 0
Table 4 - Logic table of leak tightness by-pass



OBSERVATIONS:
Inputs :
− By_pass_monitoring = 1 => “Upper cover leak tightness
monitoring key (30FCJ10GH140-S23)” set on 1 on the MCD
control panel
− By_pass_Authorization = 1 => “Upper cover by-pass key
(30FCJ10GH140-S24)” set on 1 on the MCD control panel
− UppCovleaktightness_1 = 1 => Leak detected: set a close
circuit between 01&02 and between 03&04 terminals in
− UppCovleaktightness_2 = 1 => Leak detected: set a close
circuit between 05&06 and between 07&08 terminals in
Outputs to be checked:
− MCD_Lamp_alarm_Q = 1 => Blinking safety alarm lamp ON
(30FCJ10GH140-H14)
− HMI_alarm = 1 => Dedicated alarm on HMI : “Leak of the
penetration” (alarm n°31)
− By_passActivLamp_Q = 1 => “By-pass activated” lamp
(30FCJ10GH140-H15) ON on MCD control panel
− MCR_UppCov_leak_Q_1 = 1 => Leak of CL195 sensor sent to
MCR : check close circuit between 01&02 terminals in
− MCR_UppCov_leak_Q_2 = 1 => Leak of CL196 sensor sent to
MCR : check close circuit between 03&04 terminals in


OBSERVATIONS:
Note : MCD Control Panel Buzzer (30FCJ10GH140-P01) and PS
Control Panel Buzzer (30FCJ12GH410-P01) are to be checked ON
when Blinking safety alarm lamp (30FCJ10GH140-H14) is ON .


OBSERVATIONS:
S_FCT_19: Checking the position of the biological protections and
1 of the service elevator before the travel of the SFCTM
from the handling opening station to the lid handling
station
- Initial status:
No alarm
SFCTM at Handling Opening Station ( 30FCJ13CG142-
S01 and 30FCJ13CG143-S01 activated)
Biological protections opened:
− Biological protection 0 open 1/2 detector
(30FCJ13CG054-S01) AND Biological protection
0 open 2/2 detector (30FCJ13CG055-S01)
activated
200 open 2/2 detector (30FCJ13CG063-S01) = l


OBSERVATIONS:
activated
Service elevator in low position:
− Service elevator in low position 1/2 detector
(30FCJ13CG068-S01) AND Service elevator in
low position 2/2 detector (30FCJ13CG069-S01)
activated
- Action 1:
(a)Check travelling forward movement available by pushing
on “SFCTM run forward” push button (30FCJ10GH140-
S18)
(b) Check :
− Travelling forward movement not available
(30FCJ13GH210-K14 and 30FCJ13GH210-K15
contactors deactivated) ,
− “SFTCM transfer is inhibited” alarm (n°32)
displayed on HMI,
by:
− Setting an incorrect position of the biological
protections:
Set Biological protection 0 open 1/2 detector
(30FCJ13CG054-S01) = false AND Biological
protection 0 open 2/2 detector (30FCJ13CG055-
S01) = false
Set Biological protection 200 open 1/2 detector
(30FCJ13CG062-S01) = false AND Biological
protection 200 open 2/2 detector


OBSERVATIONS:
(30FCJ13CG063-S01) = false
(c) Check :
− Travelling forward movement not available
displayed on HMI,
by:
− Setting an incorrect position of the service
elevator:
Set Service elevator in low position 1/2 detector
(30FCJ13CG068-S01) = false AND Service
elevator in low position 2/2 detector
(30FCJ13CG069-S01) = false
- Action 2 (SFCTM at HOS detector discrepancy check):

Check travelling forward movement not available, “SFCTM
at Handling and opening station detector discrepancy
alarm” displayed on HMI, by:
− Activating only SFCTM at Handling Opening
Station 1/2 detector 30FCJ13CG142-S01.
Check travelling forward movement not available, “SFCTM
at Handling and opening station detector discrepancy


OBSERVATIONS:
- Action 3 (Biological protection 0 open position detector discrepancy

check)
Check travelling forward movement not available,
“Biological protection 0 open position detector discrepancy
− Activating only Biological protection 0 open 1/2
- Action 4 (Biological protection 200 open position detector

discrepancy check)
“Biological protection 200 open position detector
discrepancy alarm” displayed on HMI, by:
− Activating Biological protection 200 open 1/2


OBSERVATIONS:
- Action 5 (Service elevator in low position detector discrepancy

check):
Check travelling forward movement not available, “Service
elevator in low position detector discrepancy alarm”
displayed on HMI, by:
− Activating Service elevator in low position 1/2
- Action 6 (HS selector contact discrepancy check)

Check travelling forward movement not available, “HS
selector contact discrepancy alarm” displayed on HMI, by:
“SFCTM run forward” push button (30FCJ10GH140-
X231 terminal strip


OBSERVATIONS:
− Setting a close circuit between terminal 19&20 of


OBSERVATIONS:
1 S_FCT_20: Checking the position of the service elevator, of the

penetration and of the docking screws before the
travel of the SFCTM from the penetration station to the
lid handling station
- Initial status:
No alarm
Service elevator in low position:
activated
(30FCJ12CG045-S01) AND Penetration in rest


OBSERVATIONS:
position detector 2 (30FCJ12CG046-S01) AND
Penetration in rest position detector 3
Screws 1,2,3&4 at rest position:
− Screw 1 at rest position 1/2 (30FCJ13CG079-
S01) AND Screw 1 at rest position 2/2
- Action:
(a) Check SFCTM travelling reverse movement by pushing
on “SFCTM run reverse” push button (30FCJ10GH140-
S19)
(b) Check :
− Travelling reverse movement not available
− “SFTCM transfer is inhibited” alarm (n°33 )
displayed on HMI,


OBSERVATIONS:
by:
− Setting an incorrect position of the docking screw
1:
Set Screw 1 at rest position 1/2 (30FCJ13CG079-
(30FCJ13CG080-S01) deactivated
(c) Check :
displayed on HMI,
by:
2:
(d) Check :
displayed on HMI,
by:


OBSERVATIONS:
3:
(e) Check :
displayed on HMI,
by:
4:
(f) Check :
displayed on HMI,
by:


OBSERVATIONS:
− Setting an incorrect position of the penetration:
Set Penetration in rest position detector 1
(g) Check :
displayed on HMI,
by:
elevator:
Set Service elevator in low position 1/2 detector
deactivated

Check travelling reverse movement not available, “SFCTM
at penetration station detector discrepancy alarm”
displayed on HMI By :


OBSERVATIONS:
(30FCJ13CG144-S01)
Check travelling reverse movement not available, “SFCTM
at penetration station detector discrepancy alarm”
displayed on HMI By :
(30FCJ13CG145-S01)

check):
Check travelling reverse movement not available, “Service
− Activating only Service elevator in low position 1/2
Check travelling reverse movement not available, “Service
− Activating only Service elevator in low position 2/2
- Action 4 (Screw 1 in rest position detector discrepancy check):

Check travelling reverse movement not available, “Screw 1
in rest position detector discrepancy alarm” displayed on
HMI, by:
− Activating only Screw 1 at rest position 1/2
(30FCJ13CG079-S01)


OBSERVATIONS:
HMI, by:
(30FCJ13CG080-S01)

HMI, by:
(30FCJ13CG083-S01)
HMI, by:
(30FCJ13CG084-S01)

HMI, by:
(30FCJ13CG087-S01)
HMI, by:


OBSERVATIONS:
(30FCJ13CG088-S01)

HMI, by:
(30FCJ13CG091-S01)
HMI, by:
(30FCJ13CG092-S01)
- Action 8 (Penetration in rest position detector discrepancy check):

Check travelling reverse movement not available,
− Activating only Penetration in rest position
detector 1 (30FCJ12CG045-S01)


OBSERVATIONS:

X231 terminal strip


OBSERVATIONS:
1 S_FCT_21: Checking the position of the service elevator, of the

lower plate, of the docking screws, of the biological
protections and of the penetration before the travel of
the SFCTM from the lid handling station to the
penetration station
- Initial status:
No alarm
= true)
Travelling motor selected on operating SCADA
Lower plate not installed :
− Lower plate in place 1/2 detector
− Lower plate in place 2/2 detector
Screws 1,2,3&4 at rest position


OBSERVATIONS:
S01) and Screw 2 at rest position 2/2
Penetration in rest position
(30FCJ12CG045-S01) and Penetration in rest
position detector 2 (30FCJ12CG046-S01) and
Service elevator in low position
activated
Biological protections closed
− Biological protection 0 closed 1/2 detector


OBSERVATIONS:
0 closed 2/2 detector (30FCJ13CG057-S01)
activated
activated
- Action 1:
(a) Check SFCTM travelling forward movement by pushing
on “SFCTM run forward” push button (30FCJ10GH140-
S18)
(b) Check :
− “Movement of the SFCTM is not possible” alarm
(n°34)
by:
− Setting an incorrect position of the lower plate:
Set lower plate in place 1/2 detector
(30FCJ12CG048-S01) AND lower plate in place


OBSERVATIONS:
(c) Check :
(n°34)
by:
1:
(d) Check :
(n°34)
by:
2:


OBSERVATIONS:
(e) Check :
(n°34)
by:
3:
(f) Check :
(n°34)
by:
4:


OBSERVATIONS:
(g) Check :
(n°34)
by:
− Setting an incorrect position of the biological
protections
Set Biological protection 0 closed 1/2 detector
(30FCJ13CG056-S01) andt Biological protection
deactivated
(e) Check :
(n°34)
by:
− Setting an incorrect position of the penetration:
Set :


OBSERVATIONS:
(f) Check :
(n°34)
by:
elevator
Set Service elevator in low position 1/2
detector (30FCJ13CG068-S01) AND Service
elevator in low position 2/2 detector
- Action 2 (SFCTM at BLHS 1 detector discrepancy alarm):

Check travelling forward movement not available, “SFTCM
at BLHS 1 detector discrepancy alarm” displayed on HMI,
by:
− Starting moving SFCTM to the penetration station
(PS): push “SFCTM run forward” push button
(30FCJ10GH140-S18)
− Activating only SFCTM at BLHS 1 detector 1/2
(30FCJ13CG138-S01)


OBSERVATIONS:
by:
(30FCJ10GH140-S18)
(30FCJ13CG139-S01)

by:
(30FCJ10GH140-S18)
(30FCJ13CG140-S01)
by:
(30FCJ10GH140-S18)
(30FCJ13CG141-S01)


OBSERVATIONS:
- Action 4 (Lower plate in place detector discrepancy alarm):

Check travelling forward movement not available, “Lower
plate in place on the penetration detector discrepancy
(30FCJ10GH140-S18)
− Activating only Lower plate in place 1/2 detector
(30FCJ12CG048-S01)
Check travelling forward movement not available, “Lower
plate in place on the penetration detector discrepancy
(30FCJ10GH140-S18)
− Activating only Lower plate in place 2/2 detector
(30FCJ12CG049-S01)
Action 5 (Screw 1 in rest position detector discrepancy check):
Check travelling forward movement not available, “Screw 1
HMI, by:
(30FCJ10GH140-S18)
− Activating only screw 1 in rest position detector
1/2 (30FCJ13CG079-S01)


OBSERVATIONS:
HMI, by:
(30FCJ10GH140-S18)
2/2 (30FCJ13CG080-S01)
HMI, by:
(30FCJ10GH140-S18)
1/2 (30FCJ13CG083-S01)
HMI, by:
(30FCJ10GH140-S18)
2/2 (30FCJ13CG084-S01)


OBSERVATIONS:
HMI, by:
(30FCJ10GH140-S18)
1/2 (30FCJ13CG087-S01)
HMI, by:
(30FCJ10GH140-S18)
2/2 (30FCJ13CG088-S01)
HMI, by:
(30FCJ10GH140-S18)
1/2 (30FCJ13CG091-S01)


OBSERVATIONS:
HMI, by:
(30FCJ10GH140-S18)
2/2 (30FCJ13CG092-S01)
- Action 9 (Penetration in rest position detector discrepancy check):

(30FCJ10GH140-S18)
(30FCJ10GH140-S18)


OBSERVATIONS:
(30FCJ10GH140-S18)

discrepancy check)
(30FCJ10GH140-S18)
(30FCJ10GH140-S18)


OBSERVATIONS:

discrepancy check)
(30FCJ10GH140-S18)
(30FCJ10GH140-S18)

check):


OBSERVATIONS:

X231 terminal strip


OBSERVATIONS:
S_FCT_22: Prevent the SFCTM to go directly from the handling
1 opening station to the penetration station when high
speed is selected.
- Initial status:
No alarm
SFCTM at Handling Opening Station ( 30FCJ13CG142-
S01 and 30FCJ13CG143-S01 activated)
- Action 1:
Check :
− SFCTM travelling forward stopped (Travelling motor
(30FCJ13AE201-M01) and operational brake of the
SFCTM (30FCJAE201-Y01) OFF
− “Safe stop of SFCTM at BLHS coming from HOS”
alarm displayed on HMI (Alarm n°35)


OBSERVATIONS:
By :
(PS): Push on "SFCTM run forward" push button
(30FCJ10GH140-S18) and remain pushed.
− Activating :
Safe stop of SFCTM during transfer from HOS
to BLHS detector 1/2 (30FCJ13CG146-S01)
AND Safe stop of SFCTM during transfer from
HOS to BLHS detector 2/2 (30FCJ13CG147-
S01)
SFCTM at the lid handling station 1 detector 1/2
(30FCJ13CG138-S01)
SFCTM at the lid handling station 1 detector 2/2
(30FCJ13CG139-S01)
- Action 2 (Safe stop 1 detector discrepancy alarm):

Check travelling forward movement not available, “Safe
stop 1 of SFCTM during transfer from HOS to BLHS
detector discrepancy alarm” displayed on HMI, by:
− Starting moving SFCTM to lid handling station:
push “SFCTM run forward” push button
(30FCJ10GH140-S18)
− Activating only Safe stop 1 detector 1/2
(30FCJ13CG146-S01)


OBSERVATIONS:
Check travelling forward movement not available, “Safe
stop 1 of SFCTM during transfer from HOS to BLHS
detector discrepancy alarm” displayed on HMI, by:
(30FCJ10GH140-S18)
− Activating only Safe stop 1 detector 2/2
(30FCJ13CG147-S01)

by:
(30FCJ10GH140-S18)
(30FCJ13CG138-S01)
by:
(30FCJ10GH140-S18)
(30FCJ13CG139-S01)


OBSERVATIONS:

by:
(30FCJ10GH140-S18)
(30FCJ13CG140-S01)
by:
(30FCJ10GH140-S18)
(30FCJ13CG141-S01)
- Action 5 (HS selector contact discrepancy alarm):

HS selector contact discrepancy alarm” displayed on HMI,
by:
(30FCJ10GH140-S18)
− Removing wire from terminal 18 of


OBSERVATIONS:
by:
(30FCJ10GH140-S18)


OBSERVATIONS:
S_FCT_23: Prevent the SFCTM to go out a station area when low
1 speed is selected
- Initial status:
No alarm
SFCTM is successively at each station (corresponding
detectors activated)
Low speed selected on MCD control panel
- Action 1:
(a) SFCTM under no station (all station detectors deactivated)
Check:
operational brake of the SFCTM (30FCJ13AE201-
Y01) ON (travelling movement available)
By :
− Pushing on “SFCTM run reverse" push button


OBSERVATIONS:
(30FCJ10GH140-S19) then Pushing on “SFCTM run
forward" push button (30FCJ10GH140-S18)
(b) SFCTM at Handling Opening Station : Activate
30FCJ13CG142-S01 AND 30FCJ13CG143-S01
Check:
Y01) OFF
− “Stop of the SFCTM out of a station area (during an
accurate position)” alarm displayed on HMI (alarm
n°36)
By :
− Pushing on “SFCTM run forward" push button
(30FCJ10GH140-S18), push button remained
− Deactivating 30FCJ13CG142-S01 AND
30FCJ13CG143-S01 detectors
(c) SFCTM at biological lid handling station (BLHS 1):
activate 30FCJ13CG138-S01 and 30FCJ13CG139-S01
detectors
Check:
Y01) OFF


OBSERVATIONS:
n°36)
By :
− Deactivating 30FCJ13CG138-S01 and
(d) SFCTM at biological lid handling station (BLHS 2)
activate 30FCJ13CG140-S01 and 30FCJ13CG141-S01
detectors
Check:
Y01) OFF
n°36)
By :


OBSERVATIONS:
(e) SFCTM at penetration station (PS) : activate
30FCJ13CG144-S01 and 30FCJ13CG145-S01 detectors
Check:
Y01) OFF
n°36)
By :
− Pushing on “SFCTM run reverse" push button
30FCJ13CG145-S01 detectors = false
- Action 2 (SFCTM at HOS detector discrepancy check):

Check travelling movement not available, “SFCTM at
Handling and opening station detector discrepancy alarm”


OBSERVATIONS:
Handling and opening station detector discrepancy alarm”

Check travelling movement not available, “SFTCM at BLHS
1 detector discrepancy alarm” displayed on HMI, by:
(30FCJ13CG138-S01)
(30FCJ13CG139-S01)

(30FCJ13CG140-S01)
by:
(30FCJ13CG141-S01)



OBSERVATIONS:
penetration station detector discrepancy alarm” displayed
on HMI By :
(30FCJ13CG144-S01)
penetration station detector discrepancy alarm” displayed
on HMI By :
(30FCJ13CG145-S01)
- Action 6 (Run forward pushbutton contact discrepancy alarm):

“Pushbutton SFCTM run forward contact discrepancy
− Starting moving SFCTM: push “SFCTM run
forward” push button (30FCJ10GH140-S18)


OBSERVATIONS:
- Action 7 (Run reverse pushbutton contact discrepancy alarm):

reverse” push button (30FCJ10GH140-S18)
“Pushbutton SFCTM run reverse contact discrepancy
reverse” push button (30FCJ10GH140-S18)
- Action 8 (LS selector contact discrepancy alarm):

LS selector contact discrepancy alarm” displayed on HMI,
by:


OBSERVATIONS:
LS selector discrepancy alarm” displayed on HMI, by:

6.1.2.5.19 FE20 Assigned to PSRCF#4 functions
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – PRSCF#4

OBSERVATIONS:
S_FCT_P4: Interlock biological protections opening with manual
1 command plugged
- Initial status:
No alarm
Manual command is plugged (pendant control 2
30FCJ13GF222) on 30FCJ13GF218 junction box
SFCTM pendant control 2 activated
“Biological key” (30FCJ10GH140-S12) selected on “All” on
the MCD control panel
- Action 1:
Check :
− Biological protections motors (30FCJ13AE241-M01 &
30FCJ13AE245-M01) OFF
− “Biological protections movement are inhibited”
warning displayed on HMI (warning n°37)
By:
− Starting opening biological protections : push on


OBSERVATIONS:
“open” push button (30FCJ13GF222-S03), push
button remained
− Unplugging manual command (pendant control 2
30FCJ13GF222) from 30FCJ13GF218 junction
box
- Action 2 (Biological protection manual command unplugged

discrepancy check):
Check :
− “Biological protection manual command unplugged
By:
button remained
30FCJ13GF218-X243 terminal strip
Check :
− “Biological protection manual command unplugged
By:


OBSERVATIONS:
button remained

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – S_FCT_P4.1

OBSERVATIONS:
S_FCT_P4.1: Check consistency of biological protections
2 contactors read back signals
- Initial status:
No alarm
Manual command plugged (pendant control 2
“Biological key” (30FCJ10GH140-S12) selected on “All” on
the MCD control panel
- Action:
Check :
30FCJ13AE245-M01)OFF
− “Biological protections contactors default” alarm
displayed on HMI (Alarm n°17)
By:


OBSERVATIONS:
− Setting a close circuit between 21&22 terminals
of (30FCJ13GH210-K16) contactor in GH210
cabinet
− Pushing on “Open” push button (30FCJ13GF222-
S03) on pendant control 2 (30FCJ13GF222),
push button remained (few seconds)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – PSRCF#5

OBSERVATIONS:
S_FCT_P5: Prevent the SFCTM to go directly from the penetration
1 station to the handling opening station
- Initial status:
No alarm
and 30FCJ13CG145-S01 activated)
Travelling motor selected (AE201) selected on operating
SCADA
- Action 1:
Check:
Y01) OFF
− “Safe stop of SFCTM at BLHS coming from PS”


OBSERVATIONS:
alarm displayed on HMI (Alarm n°38)
By:
− Starting moving SFCTM to the biological lid
handling station (BLHS) : push on “SFCTM run
reverse" push button (30FCJ10GH140-S19),
push button remained.
− Activating :
Safe stop of SFCTM during transfer from PS
to BLHS detector 1/2 (30FCJ13CG148-S01)
and Safe stop of SFCTM during transfer from
PS to BLHS detector 2/2 (30FCJ13CG149-
S01)
SFCTM at the lid handling station 2 detector
1/2 (30FCJ13CG140-S01) AND SFCTM at the
lid handling station 2 detector 2/2
(30FCJ13CG141-S01)
Action 2 (Safe stop 2 detector discrepancy check):

Check :
Y01) OFF
− “Safe stop 2 of SFCTM during transfer from HOS to
BLHS detector discrepancy alarm” displayed on HMI


OBSERVATIONS:
By:
− Activating only Safe stop of SFCTM during
transfer from PS to BLHS detector 1/2
(30FCJ13CG148-S01)
Check :
Y01) OFF
− “Safe stop 2 of SFCTM during transfer from HOS to
BLHS detector discrepancy alarm” displayed on HMI
By:
− Activating only Safe stop of SFCTM during
transfer from PS to BLHS detector 2/2
(30FCJ13CG149-S01)

Check


OBSERVATIONS:
Y01) OFF
− “SFTCM at BLHS 1 detector discrepancy alarm”
displayed on HMI,
by:
(30FCJ13CG138-S01)
Check
Y01) OFF
displayed on HMI,
by:
(30FCJ13CG139-S01)


OBSERVATIONS:

Check
Y01) OFF
displayed on HMI,
by:
(30FCJ13CG140-S01)
Check
Y01) OFF
displayed on HMI,
by:


OBSERVATIONS:
(30FCJ13CG141-S01)
- Action 5 (HS selector contact discrepancy alarm):

Check
Y01) OFF
HMI,
by:
Check
Y01) OFF
HMI,
by:


OBSERVATIONS:
30FCJ10GH130-X231


OBSERVATIONS:
S_FCT_P6: Interlock service elevator with manual command
1 plugged
- Initial status:
No alarm
SCADA
- Action 1:
Check:
− Service elevator motor (30FCJ13AE251-M01)OFF
− “Service elevator movement are inhibited” warning
displayed on HMI (warning n°39)
By:
− Pushing on “Up” push button (30FCJ13GF222-
− Unplugging pendant control 2(30FCJ13GF222)
from 30FCJ13GF219 junction box


OBSERVATIONS:
- Action 2 (Service elevator manual command unplugged

discrepancy check):
Check:
− “Service elevator manual command unplugged
By:
Check:
− “Service elevator manual command unplugged
By:


OBSERVATIONS:
S_FCT_P6.1: Check consistency of service elevator contactors
2 read back signals
- Initial status:
No alarm
Service elevator motor (AEAE251) selected on operating
SCADA
- Action:
Check:
− Service elevator motor (30FCJ13AR251-M01) OFF
− “Service elevator contactors default” alarm displayed
on HMI (alarm n°18)
By:
30FCJ13GH210-K20 contactor in GH210 cabinet.
− Pushing on “Up” push button (30FCJ3GF222-S04) on
pendant control 2 (30FCJ13GF222), push button
remained (few seconds)

6.1.2.5.22 Common sub functions

OBSERVATIONS:
S_FCT_0.2: Check consistency of valves relays read back signals
1
- Initial status:
No alarm
Refer to SRCF#16 check to ensure initial conditions to
open AA013 valve
- Action:
(a) Fault on AA013 valve relay (30FCJ10GH130-K06):
Check :
− “Valves relays default” alarm (n°1) displayed on H MI.
− AA013 valve closed
By:
− Opening AA013 valve: select AA013 valve in display
SCADA and push on 30FCJ10GH140-S08 push
button (push button remained until corresponding
valve is opened)


OBSERVATIONS:
30FCJ10GH130-K06 relay in GH130 cabinet
(b) : Fault on AA025 valve relay (30FCJ10GH130-K04)

Check :
By:
SCADA and push on 30FCJ10GH140-S08 push
button (push button remained until corresponding
valve is opened)
(c) : Fault on module C concerned valves relay (30FCJ13GH210-

K12) : AA401, AA402, AA403, AA406, AA413 and AA510.
Check
− AA020, AA401, AA402, AA406, AA413, AA510,
AA403 valves closed


OBSERVATIONS:
By:
− Opening AA020, AA401, AA402, AA406, AA413,
AA510 and AA403 valves: select successively each
valve in display SCADA and push on 30FCJ10GH140-
S08 push button (push button remained until
corresponding valve is opened)


OBSERVATIONS:
S_FCT_0.3: Check consistency of Upper cover hoist motor, Upper
3 cover hoist operational brake & Upper cover hoist
auxiliary brake contactors read back signals
- Initial status:
No alarm
Upper cover motor selected on PSCP HMI
- Action:
Check
− Hoist motor, hoist operating brake and hoist auxiliary
brake OFF
− “Upper cover hoist motor, Upper cover hoist
operational brake & Upper cover hoist auxiliary brake
contactors default” alarm (n°9) displayed on HMI.
By:


OBSERVATIONS:
30FCJ12GH410-K11 relay
− Starting successively Upper cover hoist motor,
operational and auxiliary brakes with PSCP HMI


OBSERVATIONS:
S_FCT_0.4: Check consistency of SFCTM Motor & SFCTM
4 Operational brake contactors read back signals
- Initial status:
No alarm
- Action:
Check:
SFCTM motor (30FCJ13AE201-M01) and operational
brake (30FCJ13AE201-Y01) OFF
“SFCTM Motor & SFCTM Operational brake contactors
default” alarm (n°4) displayed on HMI
MCD Control Panel Buzzer (30FCJ10GH140-P01) ON
PS Control Panel Buzzer (30FCJ12GH410-P01) ON
By:
− Pushing on “run forward” push button
(30FCJ10GH140-S18) on MCD control panel (push
button remained a few seconds)


OBSERVATIONS:
S_FCT_0.5: Check consistency of MCD lamp alarm
4
- Initial status:
No alarm
- Action:
Check “Lamp alarm circuit fault alarm (n°5) displa yed, MCD
Control Panel Buzzer (30FCJ10GH140-P01) ON and PS
Control Panel Buzzer (30FCJ12GH410-P01) ON by
removing wire from terminal 42 of 30FCJ10GH140-X231
terminal strip.

6.1.2.6 Hardwired safety function check

OBSERVATIONS:
SRCF#2: Emergency stop in the loading hall
1
- Initial status:
No alarm
SFCTM travelling speed selector (30FCJ10GH140-S21)
set on “HS” (high speed) position
- Action:
(a) Loading Hall Emergency stop 1 (30FCJ13CH012-S01) check
Check :
operational brake (30FCJ13AE201-Y01) OFF
− Automatic SC3 valves closed (AA020, AA401, AA402,
AA406, AA413, AA510, AA025, AA403)
− Blinking MCD alarm lamp ON (30FCJ10GH140-H14)


OBSERVATIONS:
− “SPLC Emergency stop 2 (safety relay 2)” alarm (n°8 3)
displayed on HMI.
By :
− Opening SC3 automatic valves: AA020, AA401,
AA402, AA406, AA413, AA510, AA025, AA403
− Pushing on “Run forward” push button
(30FCJ10GH140-S18) on MCD control panel, push
button remained (few seconds)
− Pushing on Loading Hall Emergency stop 1
(30FCJ13CH012-S01)
(b) Loading Hall Emergency stop 2 (30FCJ13CH013-S01) check
Check :
AA406, AA413, AA510, AA025, AA403)
displayed on HMI.


OBSERVATIONS:
By :
AA402, AA406, AA413, AA510, AA025, AA403
(30FCJ13CH013-S01)
(c) Loading Hall Emergency stop 3 (30FCJ13CH014-S01) check
Check :
AA406, AA413, AA510, AA025, AA403)
displayed on HMI.
By :


OBSERVATIONS:
AA402, AA406, AA413, AA510, AA025, AA403
(30FCJ13CH014-S01)
(d) Loading Hall Emergency stop 4 (30FCJ13CH015-S01) check
Check :
AA406, AA413, AA510, AA025, AA403)
− “SPLC Emergency stop 2 (safety relay 2)” alarm (n°83)
displayed on HMI.
By :
AA402, AA406, AA413, AA510, AA025, AA403


OBSERVATIONS:
(30FCJ13CH015-S01)
Note: After each Emergency stop pushed (check made), release

Emergency stop and re-arm safety relays : push on “reset loading hall
E-stop” push button (30FCJ10GH130-S04)


OBSERVATIONS:
SRCF#3: General Emergency stop (in the control room) and
1 Module A/B Emergency stop
- Initial status:
No alarm
Control panel selector set on “HS” position
- Action:
1) General Emergency stop (in the control room) check

(a) Automatic valves check (except AA013 valve)
Check :
− Automatic valves closed
− “SPLC Emergency stop (safety relay 1)” alarm (n°82)
displayed on HMI.


OBSERVATIONS:
By :
− Opening all automatic valves : AA025, AA450, AA465,
AA472, AA473, AA474, AA006, AA008, AA012, AA419,
AA020, AA030, AA031, AA032, AA033, AA034, AA035,
AA036, AA302, AA401, AA402, AA403, AA406, AA413,
AA510, AA407, AA408, AA409, AA414, AA071, AA076,
AA081, AA086, AA130, AA212A
−Pushing on Emergency stop push button
(30FCJ10GH140-S17)
(b) SFCTM travelling check
Check :
− Travelling motor OFF
− Dedicated alarm on operating SCADA : SPLC
Emergency stop (safety relay 1)
By:
− Selecting travelling screen on operating SCADA
− Selecting travelling motor (AE201) on operating
SCADA
− Pushing on “SFCTM run forward” push button
− Pushing on Emergency stop push button
(30FCJ10GH140-S17)


OBSERVATIONS:
(c) Anti seismic 0 check

Check :
− Anti seismic motor 0 OFF
displayed on HMI.
By:
− Selecting Anti seismic screen on operating SCADA
− Selecting anti seismic motor 0 (AE231)on operating
SCADA
− Pushing on “Anti seismic lock” push button
(30FCJ10GH140-S17)
(d) Anti seismic 200 check

Check :
displayed on HMI.


OBSERVATIONS:
By:
− Selecting anti seismic motor 200 (AE235) operating
SCADA
(30FCJ10GH140-S17)
(e) Biological protections check

Check :
− Biological protections motor OFF
displayed on HMI.
By:
− Connecting SFCTM pendant control 2
(30JCJ13GF222) connected to 30FCJ13GF218
junction box
− Activating SFCTM pendant control 2 : push on


OBSERVATIONS:
30FCJ13GF22-S02 push button
− Selecting biological protections screen on operating
SCADA
− Selecting biological protections 0&200 motors (AE241
& AE245) on operating SCADA
− Pushing on “Open” push button (30FCJ10GF222-S03),
push button remained
(30FCJ10GH140-S17)
(f) Service elevator check

Check :
− Service elevator motor OFF
displayed on HMI.
By:
junction box


OBSERVATIONS:
− Selecting service elevator screen on operating SCADA
− Selecting service elevator motor (AE251) on operating
SCADA
− Pushing on “Up” push button (30FCJ10GF222-S04),
(30FCJ10GH140-S17)
(g) Lid Handling device check

Check :
− Lid Handling device motor OFF
displayed on HMI.
By:
− Selecting Lid handling device screen on operating
SCADA
− Selecting Lid handling device motor (AE401) on
operating SCADA
− Pushing on “Gripper up” push button (30FCJ10GH140-
S09), push button remained


OBSERVATIONS:
(30FCJ10GH140-S17)
(h) Docking device check

Check :
− Docking device motor 1 OFF
displayed on HMI.
By:
− Selecting Docking device screen on operating SCADA
− Selecting Docking device motor 1 (AE261) on
operating SCADA
− Pushing on “docking penetration” push button
(30FCJ10GH140-S17)
(i) Upper cover and AA013 valve check :
Check :
− Operational and auxiliary brakes OFF


OBSERVATIONS:
− “SPLC Emergency stop (safety relay 1)” alarm (n°8 2)
displayed on HMI.
By:
− Setting SRCF16 initial status
SCADA and push on “Open” push button
(30FCJ10GH140-S08), push button remained until
AA013 valve is opened.
− Opening operational and auxiliary brakes with PSCP
HMI
− Starting opening Upper cover with PSCP HMI
(30FCJ10GH140-S17)
2) Module A/B Emergency stop (30FCJ16CH016-S01)
Action and expected results are the same as for general

Emergency stop. Re-do general Emergency stop procedure

Emergency stop and re-arm safety relays : push on “reset MCD &
module A E-stop” push button (30FCJ10GH130-S03)


OBSERVATIONS:
SRCF#6: Monitoring cask fins temperature (outside the fuel
1 building)
- Initial status:
SFCTF not powered (only the internal battery in GH210 is
used).
- Action:
Check Flashing light - buzzer 1 (CT196-H01) and flashing
light – buzzer 2 (CT 199-H01) ON (CT196 and CT199
temperature > 70°C) by removing CT196 and CT199
sensors and putting successively CT196 and CT199
sensors in hot water. Initial temperature will be up to 70°C
and temperature decreases.
Water temperature is controlled by an external temperature
sensor.


OBSERVATIONS:
SRCF#10: Emergency stop of the hoist of the upper cover of the
1 penetration
- Initial status:
No alarm
Cask is docked :
S01) = true
S01) = true


OBSERVATIONS:
S01) = true
S01) = true
S01) = true
− Penetration leak tightness made : “Correct
pressure of the penetration” push button
(30FCJ10GH140-S22) pushed (not to be
remained)
- Action:
Check:
− Operational and auxiliary brakes OFF
− Counterweight unlocking solenoid valve (AA130)
OFF.
− Blinking MCD alarm lamp ON (30FCJ10GH140-
H14)
− PS Emergency stop 1 (safety relay 1) alarm (n°87)
displayed on HMI
ON
− PS Control Panel Buzzer (30FCJ12GH410-P01)
ON
By:


OBSERVATIONS:
− Opening operational and auxiliary brakes with
PSCP HMI
− Unlocking Upper cover anti seismic locking device
with PSCP HMI
− Starting opening Upper cover with PSCP HMI
− Pushing on emergency stop button on PS control
panel (30FCJ12GH410-S06)
Emergency stop and re-arm safety relays : push on “reset Upper cover
E-stop” push button (30FCJ12GH410-S05)


OBSERVATIONS:
SRCF#24: Main power supply – Over and under voltage
1
- Initial status:
Correct voltage at GW110 cabinet entrance
Measure voltage at GW110 cabinet entrance
- Action:
(a) Set an Under voltage in Power monitoring
(30FCJ10GW110-P01) : set parameter in 400VAC
voltage monitoring (30FCJ10GW110-P01) such as under
voltage parameter > voltage at GW110 cabinet entrance
(b) Set an Over voltage in power unit monitoring
(30FCJ10GW110-P01) : set parameter in 400VAC
voltage monitoring (30FCJ10GW110-P01) such as over
voltage parameter < voltage at GW110 cabinet entrance
Check (for (a) then (b)):
All SFCTM actuators disconnected:
Check open circuit between 1&2; 3&4 and 5&6 terminal of
30FCJ13GH210-K10 and 30FCJ13GH210-K11
contactors
All module C solenoid valve closed:
Check 0 VAC between S1&S2 terminals of
30FCJ13GH210-T01 transformer
All module B and Loading Hall solenoid valves closed:


OBSERVATIONS:
Check 0 VAC between 01&02 terminals in
Hoist motor, auxiliary brake and operational brake
disconnected:
Check open circuit between 1&2, 3&4 and 5&6
terminals of 30FCJ12GH410-K11 and 30FCJ12GH410-
K12 relays
Counterweight unlocking solenoid valve (AA130) closed:
Check open circuit between 11&14 terminals of
30FCJ12GH410-K09 and 30FCJ12GH410-K10 relays.
Lid handling motor disconnected
Check open circuit between 1&2, 3&4 and 5&6
terminals of 30FCJ11GH310-K09 and 30FCJ11GH310-
K10 relays
Gripper solenoid locking and und locking solenoid valves
(AA212A & AA212B) closed:
Check open circuit between 13&14 terminals of
30FCJ13GH410-K11 and 30FCJ12GH410-K12 relays.


OBSERVATIONS:
Power controls at entrance of GH310, GH410 and GH210
cabinets (not in SRCF#24 scope)
GH310 cabinet : Check Lid Handling motor starter (30FCJ11GH310-
K13) disconnected from the power supply if an under/over voltage is
detected
- Initial status:
Correct voltage
GH310 cabinet powered ON
- Action:
(a) Measure voltage at GH310 cabinet entrance and check
230V between 1L1, 3L2 and 5L3 terminals of K13
compact starter (30FCJ11GH310-K13).
(b) Set an Under voltage in 400VAC voltage monitoring
(30FCJ11GH310-K01): set parameter such as under
voltage parameter > voltage at GH310 cabinet
entrance
(c) Set an Over voltage in 400VAC voltage monitoring
(30FCJ11GH310-K01): set parameter such as over
voltage parameter < voltage at GH310 cabinet
entrance
Check (for (b) & (c)):
− K13 compact starter (30FCJ11GH310-K13)
powered OFF: Check 0V between 1L1, 3L2 and
5L3 terminals of K13.
− “400VAC BLHS cabinet fault” warning (n°600)


OBSERVATIONS:
displayed on HMI
ON
GH410 cabinet : Check VSD (30FCJ12GH410-N01) disconnected from

the power supply if an under/over voltage is detected
- Initial status:
Correct voltage
- Action:
230V between L1, L2 and L3 terminals of speed variable
unit (30FCJ12GH410-N01).
(b) Set an under voltage in 400VAC voltage monitoring
(30FCJ12GH410-K01): set parameter such as under
voltage parameter > voltage at GH410 cabinet entrance
(c) : Set an under voltage in 400VAC voltage monitoring
(30FCJ12GH410-K01) : set parameter such as under
voltage parameter < voltage at GH410 cabinet entrance
Speed variable unit powered OFF: Check 0V between L1,
L2 and L3 terminals of 30FCJ12GH410-N01
“400VAC BLHS cabinet fault” warning (n°800) display ed on
HMI


OBSERVATIONS:
GH210 cabinet : Check all SFCTM actuators and module C solenoid

valves disconnected from the power supply
- Initial status:
Correct voltage
- Action:
30FCJ13GH210-K13 contactor closed and power cut
voltage monitoring lamp (30FCJ13GH210-H01) OFF
(b) Set an under voltage : set parameter in 400VAC voltage
monitoring (30FCJ13GH210-K45) such as under voltage
parameter > voltage at GH410 cabinet entrance
(c) Set an Over voltage : set parameter in 400VAC voltage
monitoring (30FCJ13GH210-K45) such as over voltage
parameter < voltage at GH410 cabinet entrance

30FCJ13GH210-K13 contactor opened
Check power cut voltage monitoring lamp
(30FCJ13GH210-H01) ON
All SFCTM actuators disconnected:
Check open circuit between 1&2; 3&4 and 5&6 terminal
of 30FCJ13GH210-K10 and 30FCJ13GH210-K11


OBSERVATIONS:
contactors
All module C solenoid valve closed:
Check 0 VAC between S1&S2 terminal of
30FCJ13GH210-T01 transformer
“400VAC SFCTM cabinet fault” warning (n°400) displayed

on HMI


OBSERVATIONS:
PSRCF#1: Emergency stop on the SFCTM
1
- Initial status:
No alarm
Control panel selector set on “HS” position
- Action:
(1) Emergency stop button (30FCJ13GH210-S16) on GH210 control
panel
(a) SC3 automatic valves check (excepted AA013 valve) check
Check :
− SC3 Automatic valves closed (AA020, AA401, AA402,
AA406, AA413, AA510, AA025 and AA403)
− “SFCTM Emergency stop (safety relay 1)” alarm (n°84 )
displayed on HMI.
− “Emergency stop” lamp (30FCJ13GH210-H20) ON


OBSERVATIONS:
By :
− Opening SC3 automatic valves : AA020, AA401,
AA402, AA406, AA413, AA510, AA025 and AA403
(30FCJ10GH140-S17)
(b) SFCTM travelling check
Check :
− Travelling motor OFF
− Dedicated alarm on operating SCADA : SPLC
Emergency stop (safety relay 1)
By:
− Selecting travelling screen on operating SCADA
− Pushing on “SFCTM run forward” push button
(30FCJ13GH210-S16)


OBSERVATIONS:
(c) Anti seismic 0 check
Check :
displayed on HMI.
By:
− Selecting anti seismic motor 0 on HMI
(30FCJ13GH210-S16)
(d) Anti seismic 200 check

Check :
displayed on HMI.


OBSERVATIONS:
By:
− Selecting anti seismic motor 200 on HMI
(30FCJ13GH210-S16)
(e) Biological protections check

Check :
− Biological protections motor OFF
displayed on HMI.
By:
junction box


OBSERVATIONS:
− Selecting biological protections screen on operating
SCADA
− Selecting biological protections 0&200 motors on HMI
− Pushing on “Open” push button (30FCJ10GF222-S03),
(30FCJ13GH210-S16)
(f) Service elevator check
Check :
− Service elevator motor OFF
− “SFCTM Emergency stop (safety relay 1)” alarm (n°84)
displayed on HMI.
By:
junction box
− Selecting service elevator screen on operating SCADA
− Selecting service elevator motor on HMI
− Pushing on “Up” push button (30FCJ10GF222-S04),


OBSERVATIONS:
(30FCJ13GH210-S16)
(g) Docking device check

Check :
− Docking device motor 1 OFF
displayed on HMI.
By:
− Selecting Docking device screen on operating SCADA
− Selecting Docking device motor 1 on HMI
− Pushing on “docking penetration” push button
(30FCJ13GH210-S16)
Emergency stop and re-arm safety relays : push on “Reset safety relay”
push button (30FCJ13GH210-S02)


OBSERVATIONS:
(2) Emergency stop button (30FCJ13GF222-S05) on GF222 pendant

control 2
Plug pendant control 2 (30FCJ13GF222) on
Re-do (1) action : Same action but push on Emergency

stop push button on GF222 pendant control 2 instead of
Emergency stop push button on MCD control panel
(3) Emergency stop button (30FCJ13GF221-S05) on GF221 pendant

control 1
Checked in FC_ORCF_7_3_0 Management of travelling
outside

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – SRCF#CNM01

OBSERVATIONS:
SRCF#CNM01: Emergency stop of the lid handling device and
1 gripper
- Initial status:
No alarm
- Action:
(a) Lid handling motor check

Check
− Lid handling motor (30FCJ11AE401-M01) and
electrical brake (30FCJ11AE401-Y01) OFF
− Gripper locking and unlocking valves (AA212A and
AA212B) OFF
− BLHS Emergency stop (safety relay 1) alarm (n°86)
displayed on HMI
By:


OBSERVATIONS:
− Starting lid handling motor : push on “gripper up” push
button (30FCJ11GH310-S09), push button remained.
− Pushing on Emergency stop button (30FCJ11GH310-
S05) on GH310 control panel
Push on “gripper lock” push button (30FCJ11GH310-S08)
Push on “gripper unlock” push button (30FCJ11GH310-
S07)
(b) Gripper check

Check
− Gripper locking valve (AA212B valve) OFF
displayed on HMI
By:
− Selecting AA212B valve on operating SCADA
− Pushing on “Gripper lock” push button
Check
− Gripper unlocking valve (AA212A valve) OFF


OBSERVATIONS:
displayed on HMI
By:
− Selecting AA212A valve on operating SCADA
− Pushing on “Gripper unlock” push button

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FR#CNM2

OBSERVATIONS:
FR#CNM2: Service elevator (outside LH)
1
- Initial status:
SFCTM outside FB
SFCTM connected to the 400VAC external power supply
- Action
Check : Service elevator motor (30FCJ13AE251-M01) OFF
by:
− Connecting pendant control 2 (30FCJ13GF222) to
− Activating SFCTM pendant control 2 (30FCJ13GF222)
− Pushing on “elevator down” push button
(30FCJ13GF222-S03), push button remained
− Disconnecting pendant control 2 (30FCJ13GF222)
from 30FCJ13GF219 junction box

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Seismic detection (SFCTM accelerometer)
OBSERVATIONS:
Emergency stop for seismic detection (SFCTM accelerometer)
1
- Initial status: (SRCF#16 initial status to access opening AA013
valve)
No alarm
Cask is docked :
S01) = true
S01) = true

OBSERVATIONS:
S01) = true
S01) = true
S01) = true
remained)
− All motorized valves opened: AA025, AA450, AA465,
AA472, AA473, AA474, AA006, AA008, AA012, AA419,
AA020, AA030, AA031, AA032, AA033, AA034, AA035,
AA036, AA302, AA401, AA402, AA403, AA406, AA413,
AA510, AA407, AA408, AA409, AA414, AA071, AA076,
AA081, AA086, AA130, AA212A, AA212B
- Action:
Simulate a seismic detection (SFCTM accelerometer
(30FCJ13CS210-S01): Disconnect wire from terminal
45 from 30FCJ13GH210-X132 terminal strip.
Check :
− “Close all manual valves” information displayed on HMI
− “SFCTM warning seismic detection” warning (n°4 09)
displayed on HMI

OBSERVATIONS:
− All motorized valves closed (AA025, AA450, AA465,
AA472, AA473, AA474, AA006, AA008, AA012, AA419,
AA020, AA030, AA031, AA032, AA033, AA034, AA035,
AA036, AA302, AA401, AA402, AA403, AA406, AA413,
AA510, AA407, AA408, AA409, AA414, AA071, AA076,
AA081, AA086, AA130, AA212A, AA212B)
− All SFCTM actuators OFF :
Start SFCTM travelling motor (AE201) and check
travelling motor OFF
Start Anti-seismic 0&200 motors (AE231 and
AE235) and check anti-seismic motors OFF
Start Service elevator motor (AE251) and check
service elevator motor OFF
Start biological protection 0&200 motors (AE241
and AE245) and check biological protections
0&200 motors OFF
Start docking motors (AE261, AE271, AE281,
AE291)and check docking motors OFF
− Hoist motor OFF, operational and auxiliary brakes
closed :
Open operational brake and check operational
brake closed
Open auxiliary brake and check auxiliary brake
closed
Start opening hoist upper cover and check upper
cover motor OFF

OBSERVATIONS:
− Lid handling motor OFF : Start lid handling motor
(AE401) and check lid handling motor OFF

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Seismic detection (Upper cover accelerometer)
OBSERVATIONS:
Emergency stop for seismic detection (Upper cover accelerometer)
1
- Initial status: (SRCF#16 initial status to access opening AA013
valve)
No alarm
Cask is docked :
S01) = true
S01) = true

OBSERVATIONS:
S01) = true
S01) = true
S01) = true
remained)
All motorized valves opened: AA025, AA450, AA465,
AA472, AA473, AA474, AA006, AA008, AA012, AA419,
AA020, AA030, AA031, AA032, AA033, AA034, AA035,
AA036, AA302, AA401, AA402, AA403, AA406, AA413,
AA510, AA407, AA408, AA409, AA414, AA071, AA076,
AA081, AA086, AA130, AA212A, AA212B
- Action:
Simulate a seismic detection (Upper cover accelerometer
(30FCJ13CS410-S01): Disconnect wire from terminal
01 from 30FCJ12GH410-X134 terminal strip.
Check :
− “Upper cover warning seismic detection” warning
(n°806) displayed on HMI
− All motorized valves closed (AA025, AA450, AA465,
AA472, AA473, AA474, AA006, AA008, AA012, AA419,
AA020, AA030, AA031, AA032, AA033, AA034, AA035,

OBSERVATIONS:
AA036, AA302, AA401, AA402, AA403, AA406, AA413,
AA510, AA407, AA408, AA409, AA414, AA071, AA076,
AA081, AA086, AA130, AA212A, AA212B)
− All SFCTM actuators OFF :
Start SFCTM travelling motor (AE201) and check
travelling motor OFF
Start Anti-seismic 0&200 motors (AE231 and
AE235) and check anti-seismic motors OFF
Start Service elevator motor (AE251) and check
service elevator motor OFF
Start biological protection 0&200 motors (AE241
and AE245) and check biological protections
0&200 motors OFF
Start docking motors (AE261, AE271, AE281,
AE291)and check docking motors OFF
− Hoist motor OFF, operational and auxiliary brakes
closed :
Open operational brake and check operational
brake closed
Open auxiliary brake and check auxiliary brake
closed
Start opening hoist upper cover and check upper
cover motor OFF
− Lid handling motor OFF : Start lid handling motor
(AE401) and check lid handling motor OFF

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC30 Depassivate hardware input / output modules
OBSERVATIONS:
FC30 Depassivate hardware input / output modules
1
- Initial status:
No alarm
- Action
− Disconnect power supply from safety module and
check corresponding alarm displayed on HMI
− Reconnect power supply for safety module and check
corresponding module automatically depassivated
(check no fault on corresponding module).
Circuit breaker to open for disconnecting power supply :
Safety modules in safety PLC cabinet GH130 :

− Open 30FCJ10GH130-Q08 to disconnect safety module 1, 2
and 3 from power supply.
− Alarm displayed to check :
Digital input card on ET200M “SPLC_GH130” slot 4 in fault
− Open 30FCJ10GH130-Q09 to disconnect safety module 4 and


OBSERVATIONS:
5 from power supply.
Digital output card on ET200M “SPLC_GH130” slot 7 in fault
Safety modules in SFCTM cabinet GH210 :

− Open 30FCJ13GH210-Q25 to disconnect safety module
inputs, safety module outputs and safety module analog.
Analog input card on ET200M “SPLC_GH210” slot 9 in fault
Safety modules in BLHS cabinet GH310 :

− Open 30FCJ11GH310-Q19 to disconnect safety module 1.


OBSERVATIONS:
Safety modules in PS cabinet GH410 :



COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC60 Profisafe

OBSERVATIONS:
FC60 Profisafe checking
1
- Initial status:
No alarm
- Action
Safety modules in safety PLC cabinet GH130 :

− Remove profibus connector from GH130 safety ET200M
ET200M “SPLC_GH130” profibus slave in fault
Safety modules in SFCTM cabinet GH210 :

ET200M “SFCTM_GH210” profibus slave in fault

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC60 Profisafe

OBSERVATIONS:
Analog input card on ET200M “SPLC_GH210” slot 9 in fault
Safety modules in BLHS cabinet GH310 :

ET200M “BLHS_GH310” profibus slave in fault
Safety modules in PS cabinet GH410 :

ET200M “PS_GH410” profibus slave in fault

6.1.3 Operational function check: ORCF#1 to 7
As described in the Operating Basic Design Description [R14] and Functional analysis [R11], the Functional
entity (FE) listed below are concerned.
OPLC FUNCTIONAL ENTITIES
ORCF Name Functional entity & Designation of ORCF
(Specification) related functions
ORCF#1 FE01 General Management
ORCF_1_1 General Management
ORCF#2 FE02 Management of alarms & stops
ORCF_2_1 Alarms and Stops
ORCF#3 FE03 Management of SFCTM
ORCF_3_1 Management of SFCTM Travelling in LH
ORCF_3_2 Management of Anti seismic devices 0 & 200
ORCF_3_3 Management of Biological protections 0 & 200
ORCF_3_4 Management of service elevator
ORCF_3_5 Management of docking devices (screw 1 to 4)
ORCF#4 FE04 Management of BLHS
ORCF_4_1 Management of the Lid handling device
ORCF_4_2 Management of the gripper
ORCF#5 FE05 Management of Penetration Station
ORCF_5_1 Management of the upper cover hoist
ORCF_5_2 Management of the anti seismic locking device for
upper cover
ORCF#6 FE06 Management of Fluid Circuits
ORCF_6_1 Management of automatic valve AA006

OPLC FUNCTIONAL ENTITIES

ORCF Name Functional entity & Designation of ORCF
(Specification) related functions
ORCF_6_31 Management of manual valve AA003
ORCF_6_43 Management of CF190 (Flow measurement)
ORCF_6_44 Management of CF191
ORCF_6_45 Management of CL194 (Level measurement)
ORCF_6_46 Management of CL195
ORCF_6_51 Management of CP180 (Pressure measurement)
ORCF_6_52 Management of CP181
ORCF_6_58 Management of CT194 (Temperature measurement)
ORCF_6_59 Management of CT195
ORCF_6_64 Management of Vacuum Pumps AP211 & AP212
ORCF#7 Management of SFCTM outside FB
ORCF_7_1 Management of SFCTM start-up outside FB
ORCF_7_2 Management of preheatings outside FB
ORCF_7_3 Management of travelling outside FB
ORCF_7_4 Management of biological protections 0 & 200 outside
FB
Table 5 – List of OPLC functional entities (FE)

6.1.3.1 FE01 “General Management”: Assigned to ORCF#1 functions

FE01 General Management
ORCF_1_1 General Management Sub-functions
Ethernet watchdog FC_ORCF_1_1_0
Profibus slave status checking FC_ORCF_1_1_1
Operating mode management:
FC_ORCF_1_1_2
(Start/Stop/Normal/Maintenance...)
Displaying (HMI, light) FC_ORCF_1_1_3
Cask configuration FC_ORCF_1_1_4
Utilities management (Emergency Stop Status, Air Pressure,

power supply management (over under Voltage) , earthquake FC_ORCF_1_1_5
accelerometers…)
Interlocks management FC_ORCF_1_1_6

Managements of inputs FC_ORCF_1_1_7
Management of analogs sensors FC_ORCF_1_1_8
Management of encoders FC_ORCF_1_1_9
HMI to PLC management FC_ORCF_1_1_10
PLC to HMI management FC_ORCF_1_1_11
Management of outputs FC_ORCF_1_1_12
Management of sequential process for Castor cask FC_ORCF_1_1_13
Management of sequential process for TN13 cask FC_ORCF_1_1_14
Management of safety conditions FC_ORCF_1_1_15
Table 6 – List of FE01 functions

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_0: Ethernet watchdog

OBSERVATIONS:
1 FC_ORCF_1_1_0: Ethernet watchdog
- Initial status:
No alarm
Normal mode selected on MCD control panel
- Action:
Check Communication fault between OPLC and operating
SCADA :
“Ethernet communication OPLC - operating SCADA
Fault” warning (n°216) displayed on operating SCAD A
By causing a communication fault between OPLC and

SCADA : Remove Ethernet link between OPLC and
operating SCADA
Check Communication fault between OPLC and SPLC :
“Ethernet inputs communication SPLC - OPLC Fault”
warning (n°218) displayed on operating SCADA
“Ethernet outputs communication SPLC - OPLC Fault”
“Ethernet alarms communication SPLC - OPLC Fault”

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_0: Ethernet watchdog

OBSERVATIONS:
By causing a communication fault between OPLC and

SPLC : Remove Optic fibre between OPLC and SPLC
(cable 30FCJ9351A)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_1: Profibus slave status checking
OBSERVATIONS:
2 FC_ORCF_1_1_1: Profibus slave status checking
- Initial status:
No alarm
- Action:
Check “Profibus communication ET200M GH120 slave
fault” warning (n°224) displayed on operating SCADA by
causing a configuration fault on the Profibus : suppress an
ET200 component (for example disconnect ET200M
profibus connector X52 (30FCJ9351C cable) in GH120
cabinet)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_2: Operating mode management
OBSERVATIONS:
3 FC_ORCF_1_1_2: Operating mode management
This ORCF is checked during other tests:
Travelling commands with MCD control panel

− Normal mode : checked in FC_ORCF#_3_1_0 and
FC_ORCF#3_1_1
− Maintenance mode : checked in “Basic motion
check: SFCTM travelling” and SRCF#3
Travelling commands with SFCTM pendant control 1

(30FCJ13GF221) :
− Checked when SFCTM is outside FB
FC_ORCF_7_3_0
Anti seismic commands :

− Normal mode : checked in FC_ORCF_3_2
checks Anti-seismic locking device” and PSRCF#1
Service elevator commands :


OBSERVATIONS:
− Maintenance mode : checked in” Basic motion
checks : service elevator” and PSRCF#1
Biological protections commands :

checks : biological protections” and PSRCF#1
Docking devices command :

checks : docking penetration devices” and PSRCF#1
Biological Lid Handling commands:

− Normal mode : checked in FC_ORCF_4_1 and
FC_ORCF_4_2
checks: biological lid handling device” and
SRCF#CNM01
Upper cover commands :

− Normal mode : checked in FC_ORCF_5_1 and
FC_ORCF_5_2

OBSERVATIONS:
checks: upper cover hoist” and SRCF10.
Motorized pneumatic valves :

checks: automatic valves and SRCF#2
Vacuum pumps commands : checked in Hardwire I&C

functions check “Vacuum pump I&C”

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_3: Displaying (HMI, light)
OBSERVATIONS:
4 FC_ORCF_1_1_3: Displaying (HMI, light)
- Initial status:
No alarm
- Action:
(a) Test of Maintenance mode lamp on GH210, GH310 and
GH410 control panel
Check :
− “SFTCM Maintenance mode “ lamp
(30FCJ13GH210-H30) OFF
− “Maintenance mode” lamp (30FCJ11GH310-H08)
OFF
OFF
By selecting normal mode on MCD control panel
(30FCJ10GH140-S14 key switch) and on operating SCADA
Check :
− “SFTCM Maintenance mode “ lamp
(30FCJ13GH210-H30) ON
ON

OBSERVATIONS:
ON
By selecting maintenance mode on MCD control panel
(30FCJ10GH140-S14 key switch) and on operating SCADA
(b) No other specific action. Correct light status displayed,

is checked during SRCF# and ORCF# tests.
(c) GH140 Test lamp check

Check 30FCJ10GH140-H02 to 30FCJ10GH140-H13 and
30FCJ10GH140-H15 ON
By pushing on 30FCJ10GH140-S07 “test lamp” push
button.
(d) GH210 Test lamp check

Check lamp hereafter ON :
30FCJ13GH210-H01
30FCJ13GH210-H20
30FCJ13GH210-H24 to 30FCJ13GH210-H27
30FCJ13EJ212-H01 and 30FCJ13EJ213-H01
button.
(e) GH310 Test lamp check


OBSERVATIONS:
30FCJ11GH310-H07
30FCJ11GH310-H08
button.
(f) GH410 Test lamp check

30FCJ11GH410-H07
30FCJ11GH410-H08
button.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_4: Cask configuration

OBSERVATIONS:
5 FC_ORCF_1_1_4: Cask configuration
- Initial status:
No alarm
(30FCJ10GH140-S14 key switch) to access Operating
SCADA Parameters screen
- Action:
Check
− Correct active cask displayed on Operative SCADA
common bar area
− Consistency sequences displayed (sequence screen)
on operating SCADA with cask selected
− Consistency cask parameters on calibration screen
on operating SCADA
By selecting active cask configuration (i.e.: TN13 or Castor) on

MCD control panel (30FCJ10GH140-S13 key selector).

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_5: Utilities management

OBSERVATIONS:
5 FC_ORCF_1_1_5: Utilities management
No specific action – This function is used and checked in:
− Concerned SRCF# with SPLC alarm.
− PSCRF#1 (Emergency stop on the SFCTM),
− SRCF#CNM01 (Emergency stop of the lid handling device and

gripper),
− SRCF#24 (Main power supply – Over and under voltage),
− SRCF#10 (Emergency stop of the hoist of the upper cover of

the penetration),
− SRCF#3 (General emergency stop (in the control room),
− SRCF#2 (Emergency stop in the loading hall),
− seismic detection (SFCTM accelerometer),
− seismic detection (PS accelerometer)
− FC_ORCF_6_55_0 Management of CP197
Nota : If the “buzzer shut down “ push button has been pushed and a
alarm is still active, this alarm must be OFF before the check of
the buzzers.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_6: Interlocks management

OBSERVATIONS:
6 - Initial status:
No alarm
SFCTF powered
- Action:
Check correct interlock management by setting
corresponding input states (see table here after.
Note :
Inputs :
- LH door closed => set a close circuit between 05&06
- LH door not closed => Set an open circuit between
05&06 terminals in 30FCJ10GH120-X40 terminal strip
- LH door opened : Set a close circuit between 03&04
- LH door not opened: Set a open circuit between 03&04
Outputs :
- SFCTF power status external interlock = 1 : check

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_6: Interlocks management

OBSERVATIONS:
closed circuit between 01&02 terminals in
30FCJ10GH120-X40 terminal strip in GH120 cabinet
- SFCTF power status external interlock = 0 : check open
circuit between 01&02 terminals in 30FCJ10GH120-X40
terminal strip in GH120 cabinet
Table 7 – True table of LH interlock


COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_7: Management of inputs

OBSERVATIONS:
7 FC_ORCF_1_1_7: Management of inputs
Software function: checked in SVTP.
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_8: Management of analog sensors
OBSERVATIONS:
8 FC_ORCF_1_1_8: Management of analog sensors


COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_9: Management of encoder

OBSERVATIONS:
9 FC_ORCF_1_1_9: Management of encoder
Management of encoder checked in SVTP
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_10: HMI to PLC management
OBSERVATIONS:
10 FC_ORCF_1_1_10: HMI to PLC management
This function is tested during other tests (Management of SFCTM

(FE03), management of BLHS (FE04) and management of
Penetration Station (FE05)) and is checked in SVTP.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_11: PLC to HMI management
OBSERVATIONS:
11 FC_ORCF_1_1_11: PLC to HMI management
This function is used during other tests (Management of

SFCTM (FE03), management of BLHS (FE04) and
management of Penetration Station (FE05)) and is checked in
SVTP.
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_12: Management of outputs

OBSERVATIONS:
12 FC_ORCF_1_1_12: Management of outputs


COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_13: Management of sequential process for Castor cask
OBSERVATIONS:
13 FC_ORCF_1_1_13: Management of sequential process for Castor

cask
- Initial status:
No alarm
“Cask type” selector (30FCJ10GH140-S13 key switch) on
Castor
- Action:
Select Castor sequence 0 in operating SCADA (list of
sequences and steps)
Run all Castor sequences including “Incident sequences”
- Check :
Correct sequences progress ([R24])
Correct expected operator message (action for operation
and validation)
Correct screen displayed on display SCADA according to
sequence selected ([R16])
Correct information displayed to the operator in sequence
view for pressure tests (tests conform or not conform)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_14: Management of sequential process for TN13 cask
OBSERVATIONS:
14 FC_ORCF_1_1_14: Management of sequential process for TN13

cask
- Initial status:
No alarm
“Cask type” selector (30FCJ10GH140-S13 key switch) on
TN13
- Action:
Select TN13 sequence 0 in operating SCADA (list of
sequences and steps)
Run all TN13 sequences including “Incident sequences”
- Expected result :
TN13 sequences displayed on operating SCADA
Correct sequences progress ([R24])
Correct expected operator message (action for operation
and validation)
Correct screen displayed on display SCADA according to
sequence selected ([R16])
Correct information displayed to the operator in sequence
view for pressure tests (tests conform or not conform)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_1_1_15: Management of safety conditions
OBSERVATIONS:
15 FC_ORCF_1_1_15: Management of safety conditions


6.1.3.2 FE02 “Management of alarms & stops”: Assigned to ORCF#2 functions
FE02 Management of alarms & stops
ORCF_2_1 Alarms and Stops

SPLC Alarm Acknowledgement FC_ORCF_2_1_0
SPLC Alarm database writing FC_ORCF_2_1_1
System Alarm Acknowledgement FC_ORCF_2_1_2
System Alarm database writing FC_ORCF_2_1_3
SFCTM Alarm Acknowledgement FC_ORCF_2_1_4
SFCTM Alarm database writing FC_ORCF_2_1_5
BLHS Alarm Acknowledgement FC_ORCF_2_1_6
BLHS Alarm database writing FC_ORCF_2_1_7
PS Alarm Acknowledgement FC_ORCF_2_1_8
PS Alarm database writing FC_ORCF_2_1_9
Fluid Alarm Acknowledgement FC_ORCF_2_1_10
Fluid Alarm database writing FC_ORCF_2_1_11

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_2_1_0 to FC_ORCF_2_1_11: Management of alarms and stop
OBSERVATIONS:
1 FC_ORCF_2_1_0 to FC_ORCF_2_1_11: Management of alarms and

stop
Functioning of ORCF#2 functions is the same for FC_ORCF_2_1_0&1

to FC_ORCF_2_1_10&11. All functions are checked in SVCTP. Only
one test is done in ISTP.
- Initial status:
No alarm
- Action:
Check “incoherence fault” displayed on operating SCADA
for AA006 valve by setting AA006 contactor = true (set
Valve AA006 closed limit switch (30FCJ16 CG006B -S01)
and Valve AA006 open limit switch (30FCJ16 CG006A -S01
= true)
Check alarm always active by stopping AA006 valve
incoherence (set Valve AA006 open limit switch (30FCJ16
CG006A -S01 = false)
Check “incoherence fault” inactive by pushing on “alarm
acquit” push button (30FCJ10GH140-S04)
Check only “SPLC Emergency stop (safety relay 1)” alarm
(n°82) displayed on HMI by :

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – FC_ORCF_2_1_0 to FC_ORCF_2_1_11: Management of alarms and stop
OBSERVATIONS:
Setting an incoherence fault on AA006 valve (set Valve
AA006 open limit switch (30FCJ16 CG006A -S01 =
true)
Pushing on Emergency push button (30FCJ10GH140-
S17) on MCD control panel

6.1.3.3 FE03 “Management of SFCTM”: Assigned to ORCF#3 functions
FE03 Management of SFCTM

ORCF_3_1 SFCTM Travelling management in LH
SFC of SFCTM Positioning from station to station (HOS, FC_ORCF_3_1_0

BLHS, PS)
Accurate positioning calculation FC_ORCF_3_1_1

Output database updating FC_ORCF_3_1_2
Counters management FC_ORCF_3_1_3
Temporisations management FC_ORCF_3_1_4
Over travel management FC_ORCF_3_1_5
ORCF_3_2 Anti seismic devices 0 & 200
SFC FC_ORCF_3_2_0
ORCF_3_3 Biological Lid protections management 0 &
200
SFC FC_ORCF_3_3_0

ORCF_3_4 Management of service elevator

SFC FC_ORCF_3_4_0
ORCF_3_5 Management of docking devices (screw 1-4)
SFC FC_ORCF_3_5_0
Screws synchronism FC_ORCF_3_5_4
Note: Before test, each function has to be available, i.e.:

− Corresponding screen selected and displayed on operating SCADA
− “Select “ button pushed on the corresponding screen
− Initial conditions OK
− Security conditions OK

6.1.3.3.1 SFCTM Travelling management in LH
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – SFCTM Positioning from station to station
OBSERVATIONS:
1 FC_ORCF_3_1_0: SFC of SFCTM Positioning from station to

station (HOS, BLHS, PS) & Output database updating
- Initial status:
No alarm
Travelling screen displayed on operating SCADA SFC
travelling selected on SCADA
SFCTM is successively under each station (forward and
reverse travel)
- Action:
Check :
- Correct transfer of the SFCTM from HOS to BLHS n

OBSERVATIONS:
- Flashing lights with buzzer ON (SFCTM in movement)
(30FCJ13EJ212-H01and 30FCJ13EJ213-H01)
- SFCTM stopped on corresponding cam selector
- Correct activation / deactivation of the operational brakes
(brake release detectors (30FCJ13CG073-S01,
30FCJ13CG074-S01, 30FCJ13CG075-S01,
30FCJ13CG076)-S01
- Consistency of HMI information (on operating SCADA
travelling screen): SFCTM at cam selector position
By selecting “Travel HOS to BLHS” on operating SCADA and
pushing on “SFCTM run forward” push button (30FCJ10GH140-
S18) (push button not to be remained)
Check :
- Correct transfer of the SFCTM from BLHS to PS
30FCJ13CG074-S01, 30FCJ13CG075-S01,
30FCJ13CG076)-S01
By selecting “Travel BLHS to PS” on operating SCADA and
pushing on “SFCTM run forward” push button (30FCJ10GH140-

OBSERVATIONS:
Note : “SFCTM run forward” push button has to be maintained
until “safe stop of SFCTM from PS to BLHS detectors
(30FCJ13CG148-S01 and 30FCJ13CG149-S01) have been
deactivated.
Check :
- Correct transfer of the SFCTM from PS to BLHS
30FCJ13CG074-S01, 30FCJ13CG075-S01,
30FCJ13CG076)-S01
By selecting “Travel PS to BLHS” on operating SCADA and
pushing on “SFCTM run reverse” push button (30FCJ10GH140-
S19)
Note : “SFCTM run reverse” push button has to be maintained
until “safe stop of SFCTM from HOS to BLHS detectors
(30FCJ13CG146-S01 and 30FCJ13CG147-S01) have been
deactivated.

OBSERVATIONS:
Check :
- Correct transfer of the SFCTM from BLHS to HOS
30FCJ13CG074-S01, 30FCJ13CG075-S01,
30FCJ13CG076)-S01
By selecting “Travel BLHS to HOS” on operating SCADA and
pushing on “SFCTM run reverse” push button (30FCJ10GH140-

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Accurate positioning calculation

OBSERVATIONS:
2 FC_ORCF_3_1_1 & FC_ORCF_3_1_4: Accurate positioning

calculation
- Initial status:
No alarm
Travelling screen displayed on operating SCADA SFC
travelling selected on SCADA
SFCTM at Handling Opening Station (for example) on cam
selector (30FCJ13CG142-S01 and 30FCJ13CG143-S01)
- Action:
Check correct accurate positioning (on operating SCADA
travelling platform screen) by :
Selecting “accurate positioning” on travelling platform
screen.
Moving SFCTM to accurate position with forward / reverse
movements according to SFCTM positioning screen

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Accurate positioning calculation

OBSERVATIONS:
displayed in travelling screen : According to In-shop tests
platform, accurate positioning is simulated by moving
positioning system under positioning sensors
pushing on “Valid accurate position” on travelling platform
screen on operating SCADA when accurate position is OK
6.1.3.3.1.1 FC_ORCF_3_1_3: Counters management
Not operational function : software function : checked in SVTP


6.1.3.3.1.2 FC_ORCF_3_1_5: Over travel management
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Over travel management

OBSERVATIONS:
3 FC_ORCF_3_1_5: Over travel management
- Initial status:
No alarm
Travelling screen displayed on operating SCADA (for HMI
only)
SFC travelling selected on SCADA
- Action:
(a) Over travel (end of LH side)
− Set SFCTM at BLHS (coming from PS) :
30FCJ13CG140-S01 and 30FCJ13CG141-S01 = true
− Select travel from BLHS to PS on operating SCADA
− Push on “run forward” push button (30FCJ10GH140-

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Over travel management

OBSERVATIONS:
− Set Over travel (End of LH side ) detector (
30FCJ13CG072-S01) = true
(b) Over travel (LH door side)
− Set SFCTM at BLHS (coming from HOS) :
30FCJ13CG138-S01 and 30FCJ13CG139-S01 = true
− Select travel from BLHS to HOS on operating SCADA
− Push on “run reverse” push button (30FCJ10GH140-
− Set Over travel (LH door side) detector
- Check :
Dedicated warning (n°408) on operating SCADA : “SFC TM
in over travel position (Loading Hall door side)”
Travelling motor (30FCJ13AE201-M01) and operational
brake (30FCJ13AE201-Y01) OFF and operational brake
(AA802 valve) closed.
Dedicated alarm (n°407) on operating SCADA : “SFCTM in
over travel position (End of Loading Hall side)”
Travelling motor (30FCJ13AE201-M01) OFF and
operational brake (30FCJ13AE201-Y01) (AA802 valve)
closed.

6.1.3.3.2 Anti seismic devices 0 & 200 management
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Anti seismic devices 0 & 200 management
OBSERVATIONS:
4 FC_ORCF_3_2_0, FC_ORCF_3_2_1, ORCF_FC_3_2_3: SFC

- Initial status:
No alarm
SFC anti seismic selected on operating SCADA
Anti seismic 0&200 unlocked (30FCJ13CG150-S01 &
30FCJ13CG153-S01 = true)
SFCTM at biological lid handling station (BLHS) detectors
(30FCJ13CG140-S01 and 30FCJ13CG141-S01) on
30FCJ13CG002-B01)
- Action:
(a) Lock the Anti seismic locking devices 0 & 200
Push on “anti seismic lock” push button
(30FCJ10GH140-S08) on MCD control panel
(b) Unlock the Anti seismic locking devices 0 & 200

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Anti seismic devices 0 & 200 management
OBSERVATIONS:
Push on “anti seismic unlock” push button
- Check :
Correct locking/unlocking (Anti seismic device screen
display on operating SCADA) : check correct status of
anti seismic lock / unlock detectors :
− Anti seismic 0 unlocked 30FCJ13CG150-S01
− Anti seismic 200 unlocked 30FCJ13CG153-S01
− Anti seismic 0 locked 1/2 30FCJ13CG151-S01
Dedicated MCD panel lamp : Anti seismic lock lamp

(30FCJ10GH140-H4) and Anti seismic unlock lamp
(30FCJ10GH140-H5) ON when initial conditions are
OK


6.1.3.3.3 Biological Lid protections management 0 & 200
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Biological Lid protections management 0 & 200
OBSERVATIONS:
5 FC_ORCF_3_3_0 & FC_ORCF_3_3_1, FC_ORCF_3_3_0: SFC &

Output database updating
- Initial status:
No alarm
detectors (30FCJ13CG140-S01 and 30FCJ13CG141-S01)
on accurate position (30FCJ13CG001-B01 and
30FCJ13CG002-B01)
SFC biological protection selected on operating SCADA
MCD selector set on “SFCTM” (30FCJ10GH140-S15 key
switch)
Biological protection selected on ALL (30FCJ10GH140-S12
key switch)
Biological protections closed :

OBSERVATIONS:
- Action:
(a) Open Biological Lid protections 0 & 200 with SFCTM
pendant control 2 (30FCJ13GF222).
Push on “Open” push button
(b) Closed Biological protections 0 & 200 with SFCTM
pendant control 2 (30FCJ13GF222)
Push on “Close” push button
- Check :
Correct opening/closing (HMI information on Biological
protection screen on Operating SCADA): biological
protections movement stopped when corresponding
detectors are true
Check correct status of biological protections open / close
detectors:
(30FCJ13CG056-S01)
(30FCJ13CG057-S01)

OBSERVATIONS:
(30FCJ13CG156-S01)
(30FCJ13CG157-S01)
(30FCJ13CG054-S01)
(30FCJ13CG055-S01)
(30FCJ13CG062-S01)
(30FCJ13CG063-S01)
6.1.3.3.4 FC_ORCF_3_3_2: Counters management


6.1.3.3.5 Management of service elevator
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of service elevator

OBSERVATIONS:

- Initial status:
No alarm
SFTCM elevator screen selected on display SCADA
switch)
SFC Elevator screen displayed on operating SCADA
30FCJ13CG002-B01)
Service elevator in low position :
− Service elevator in low position detector 1/2

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of service elevator

OBSERVATIONS:
- Action:
(a) Move Service Elevator up and stop movement: Push on
“Up” push button (30FCJ13GF222-S04) and release
command. Be careful: Service elevator is normally stopped
by operator as soon as the service elevator is in contact
with the lower plate. For in-shop test, lower plate is not
present. Don’t move to high service elevator.
(b) Move Service Elevator down in lower position : Push on
“down” push button (30FCJ13GF222-S03)
- Check :
(a) Correct moving and stop when “Up” push button is
released.
(b) Correct moving and stop on low position detectors
(Check consistency HMI information on Operating SCADA
Elevator screen). Check correct status of service elevator
in low position detectors :

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Service elevator in maintenance mode
OBSERVATIONS:
7 Penetration inspection – Service elevator lower than the lower

position facility check (in maintenance mode)
- Initial status:
SFTCM elevator screen selected on display SCADA
switch)
Service elevator motor (AE251) selected
30FCJ13CG002-B01)
Service elevator in low position :

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Service elevator in maintenance mode
OBSERVATIONS:
- Action:
Move Service Elevator down in over lower position: Push
on “down” push button (30FCJ13GF222-S03) and check
movement of the service elevator lower than the lower
position in normal mode available.
6.1.3.3.5.1 ORCF_3_4_2: Counters management
Not operational function: software function: checked in SVTP


6.1.3.3.6 Management of docking devices (screw 1-4)
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of docking devices

OBSERVATIONS:

- Initial status:
No alarm
Screws selector set on “ALL” (30FCJ10GH140-S11)
All screws in rest position :
- Screw 1 at rest position 1/2 (30FCJ13CG079-S01) =
true
true
true
true


OBSERVATIONS:
SFC Docking device selected on operating SCADA
and 30FCJ13CG145-S01) on accurate position
- Action:
(a) Start docking device sequence: push on “docking
penetration” push button (30FCJ10GH140-S08). Push
button not remained
(b) Start undocking device sequence: push on “undocking
penetration” push button (30FCJ10GH140-S09). Push
button not remained.
- Check :
(a) Correct angular positioning :
- Screw 1 angular positioning detector
All screws lifted up in upper position :
- Screw 1 in upper position 30FCJ13CG081-S01 =
true


OBSERVATIONS:
true
true
true
Correct docking of the penetration : Screw motors

stopped when screws load limiter detectors = true :
S01) = true
S01) = true
S01) = true
S01) = true
S01) = true
S01) = true
S01) = true
S01) = true


OBSERVATIONS:
(b) Correct undocking of the penetration :

All screws lift down in rest position :
− Screw 1 at rest position 1/2 (30FCJ13CG079-S01)
= true
= true
= true
= true

− Penetration in rest position 1 (30FCJ12CG045-
S01) = true
S01) = true
S01) = true



6.1.3.3.6.2 FC_ORCF_3_5_4: Screws synchronism
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Screws synchronism

OBSERVATIONS:
9 FC_ORCF_3_5_4: Screws synchronism

- Initial status:
No alarm
Screws selector set on “ALL” (30FCJ10GH140-S11 key
switch)
Docking device screen displayed on operating SCADA (for
HMI only)
SFC Docking device selected on operating SCADA
and 30FCJ13CG145-S01on accurate position
- Action 1 (Fault on synchronism with screw 1):

Remove screw 1 revolution sensor (30FCJ13CG112-01)
from docking device 1 (screw revolution sensor 1 always
connected to GH210)
Select docking device sequence and run sequence
- Check :
Four screw motors OFF (screw 1 revolution – screw 2,3&4


OBSERVATIONS:
revolution > synchronism threshold) and sequence
stopped.
Dedicated warning in Operating SCADA common area :
“Turn number of screw 1 incoherent in function the other
screw” (warning n°470)

connected to GH210)
- Check :
stopped.

connected to GH210)


OBSERVATIONS:
- Check :
stopped.

connected to GH210)
- Check :
stopped.

6.1.3.4 FE04 “Management of BLHS”: Assigned to ORCF#4 functions
FE04 Management of BLHS

ORCF_4_1 Management of the Lid handling device
SFC FC_ORCF_4_1_0
Load management FC_ORCF_4_1_4
Over travel FC_ORCF_4_1_5
ORCF_4_2 Management of the gripper
SFC FC_ORCF_4_2_0

6.1.3.4.1 Management of the Lid handling device


COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of the Lid handling device
OBSERVATIONS:

Test 1 : SFCTM at biological lid handling station
- Initial status:
No alarm
SFC Lid handling device selected on operating SCADA
30FCJ13CG002-B01)
- Action:
(a) Select TN13 or Castor cask (30FCJ10GH140-S13 key
switch)
Lift the Lid Handling device in high position (push on
“gripper up” push button (30FCJ10GH140-SS09) on
MCD control panel)

OBSERVATIONS:
(b) Select TN13 cask (Lid handling device in high position)
Push on “Gripper down” push button (30FCJ10GH140-
(c) Select Castor cask (Lid handling device in high

position)
Push on “Gripper down” push button
(30FCJ10GH140-S08)on MCD control panel
- Check :
Correct gripper moving (HMI information Lid handling
device screen)
Correct stop on dedicated cask detectors
− Gripper in upper position detector 1
(30FCJ13CG023-S01)
(30FCJ13CG024-S01)
− Biological lid on castor cask detector
(30FCJ11CG027-S01)
− Biological lid on TN13 cask detector
(30FCJ11CG021-S01)
Dedicated MCD panel lam: Gripper down
(30FCJ10GH140-H06) and Gripper up (30FCJ10GH140-
H07) lamp ON when initial conditions are OK.
Test 2 : SFCTM at penetration station


OBSERVATIONS:
- Initial status:
No alarm
Lid handling device screen display selected on operating
SCADA
Gripper in upper position :
- Action:
Lift down the biological lid handling device : Push on
“Gripper down” push button (30FCJ10GH140-S08 on MCD
control panel
- Check :
Gripper in position on SFCTM detectors (30FCJ11CG022)
Consistency of HMI information (Lid handling device screen

OBSERVATIONS:
display on operating SCADA): Biological lid on SFCTM plug
support detector (30FCJ11CG022) = true
Not operational function: Software function: checked in SVTP


6.1.3.4.1.2 FC_ORCF_4_1_4: Load management
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Load management

OBSERVATIONS:
2 FC_ORCF_4_1_4: Load management

- Initial status:
No alarm
30FCJ13CG002-B01)
- Action:
(a) Select TN13 cask type (30FCJ10GH140-S13 key
switch)
Set an abnormal overload (TN13 over load threshold +


OBSERVATIONS:
10%)
Lift down the lid handling device: push on “gripper
down” push button (30FCJ10GH140-S08) on MCD
control panel
Repeat procedure: set an abnormal under load (TN13
under load -10%)
(b) Select CASTOR cask type on Control panel selector

Lift down the lid handling device: push on “gripper
down” push button (30FCJ10GH140-S08) on MCD
control panel
Set an abnormal overload (CASTOR over load
threshold + 10%)
Repeat procedure: set an abnormal under load
(CASTOR under load -10%)
- Check :
(a) & (b) Lid Handling motor OFF (30FCJ11AE401-M01)
(electrical Lid Handling motor brake automatically OFF)
Dedicated warning displayed on Operating SCADA:
− Load measurement TN13 Cask over load
(warning n°614)
− Load measurement CASTOR Cask over load
(warning n°615)
− Load measurement TN13 Cask under load
(warning n°616)
− Load measurement CASTOR Cask under load
(warning n°617)


OBSERVATIONS:
Note :
Over and under load will be simulated by connecting two 4-20mA
generators (1 per sensor) between 01&02 terminals and 03&04
terminals in 30FCJ11GH310-X102 terminal strip. (CW406 and
CW407 sensors have been removed). Set the corresponding
value according to Over/under load values and sensor scale.
Load to be set :
I (mA)
TN13 Castor
Over load +10% 18.4 16.2
Under load -10% 4.9

6.1.3.4.1.3 FC_ORCF_4_1_4: Over travel
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Over travel

OBSERVATIONS:
3 FC_ORCF_4_1_4: Over travel

- Initial status:
No alarm
30FCJ13CG002-B01)
- Action:
Lift down the biological lid handling device : push on
“gripper down” push button on MCD control panel
Set an over travel detection : set Lid handling over travel


OBSERVATIONS:
detector (30FCJ11CG009-S01 )= true => Set a closed
circuit between 11&12 terminals in 30FCJ11-X131 terminal
strip.
- Check :
Lid Handling motor (30FCJ11AE401-M01) OFF
“Lid handling over travel” (warning n°606)

6.1.3.4.2 Management of the gripper
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of the gripper

OBSERVATIONS:

- Initial status:
No alarm
Lid handling device screen selected on operating SCADA
SFC gripper selected on operating SCADA
30FCJ13CG002-B01)
Gripper unlocked : Gripper unlocked detector
30FCJ11CG011-S01 = true
- Action:
(a) Lock the gripper : push on “gripper lock” push button
(b) Unlock the gripper : push on “gripper unlock” push

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of the gripper

OBSERVATIONS:
button (30FCJ10GH140-S09) on MCD control panel
- Check :
Correct gripper locking / unlocking (Consistency of HMI
information on Lid handling device screen on operating
SCADA) :
− Check correct status of lock / unlock detectors
(30FCJ11CG010-S01 and 30FCJ11CG011-S01)
− Check correct status (open / close) of the “gripper
locking solenoid valve” (AA212B) and of the
“gripper unlocking solenoid valve (AA212A)
Dedicated MCD panel lamp : Gripper lock lamp
(30FCJ10GH140-H08) and Gripper unlock lamp
(30FCJ10GH140-H09) ON when initial conditions are OK


6.1.3.5 FE05 “Management of Penetration Station”: Assigned to ORCF#5 functions
FE05 Management of Penetration Station

ORCF_5_1 Management of the upper cover hoist
(with VSD management) SFC FC_ORCF_5_1_0

Over speed management FC_ORCF_5_1_4
Load management FC_ORCF_5_1_5
Over travel FC_ORCF_5_1_6
ORCF_5_2 Management of the anti seismic locking devices for upper

cover
SFC FC_ORCF_5_2_0



6.1.3.5.1 Management of the upper cover hoist
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of the upper cover hoist
OBSERVATIONS:

- Initial status:
No alarm
(30FCJ10GH140-PS)
SFC Hoist upper cover selected on operating SCADA
Upper cover closed : Upper cover closed detector = true (in
the simulated operative part)
Upper cover unlocked : Upper cover unlocked detector

OBSERVATIONS:
Cask is docked :
S01) = true
S01) = true
S01) = true
S01) = true
S01) = true
- Action:
(a) Open the upper cover : push on “Open upper cover”
(b) Close the upper cover : push on “close upper cover”
- Expected result :
(a) Correct moving for opening (HMI information in the
simulated operating part) :
1 – Operating and auxiliary brakes opened : operating

OBSERVATIONS:
brake open detector and auxiliary brake open
detector switched ON
2 - Consistency hoist motor speed according to the
status of the detector in the Positions selector
device:
a - Start at low speed
b - Low speed for closing detector 1 and low
speed for closing detector 2 switched on
c - High speed
d - Low speed for opening detector switched ON
e - Low speed
f - Upper cover open detector 1/2 & 2/2 switched
ON
g - Hoist motor OFF,
Operational and auxiliary brakes OFF
(Operating brake close detector and auxiliary
brake close detector switched ON
(b) Correct moving for opening (HMI information in the

simulated operating part) :
1 – Operating and auxiliary brakes opened : operating
brake open detector and auxiliary brake open
detector switched ON
2 - Consistency hoist motor speed according to the
status of the detector in the Positions selector
device:

OBSERVATIONS:
a - Start at low speed
b - Low speed for opening detector switched ON
c - High speed
d - Low speed for closing detector 1 and low
speed for closing detector 2 switched on
e - Low speed
f - Upper cover close detector switched ON
g - Hoist motor OFF,
Operational and auxiliary brakes OFF
(Operating brake close detector and auxiliary
brake close detector switched ON)


6.1.3.5.1.2 FC_ORCF_5_1_4: Over speed management
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Over speed management

OBSERVATIONS:
2 FC_ORCF_5_1_4: Over speed management

- Initial status:
No alarm
(30FCJ10GH140-PS)
Cask is docked :

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Over speed management

OBSERVATIONS:
S01) = true
S01) = true
S01) = true
S01) = true
S01) = true
- Action:
Open the upper cover : push on “Open upper cover” push
Set an abnormal speed of the hoist motor (incremental
encoder threshold +10% in the simulated operating part)
- Check :
Hoist motor stopped
Both electrical brakes applied
Dedicated warning in Operating SCADA: “Over speed hoist
upper cover motor” (warning n°818)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Over load management

OBSERVATIONS:
3 FC_ORCF_5_1_4: Over load management

- Initial status:
No alarm
(30FCJ10GH140-PS)
Cask is docked :

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Over load management

OBSERVATIONS:
S01) = true
S01) = true
S01) = true
S01) = true
S01) = true
- Action:
Open the upper cover with simulated PS control panel
Set an abnormal load detection (Set Load limiter detector =
true in the simulated operative part)
- Expected result :
Hoist motor stopped
Dedicated warning in Operating SCADA: “Over load
detected on traction rope, upper cover device” (warning
n°812)

6.1.3.5.1.3 FC_ORCF_5_1_6: Over travel

OBSERVATIONS:
4 FC_ORCF_5_1_4: Over travel

- Initial status:
No alarm
(30FCJ10GH140-PS)


OBSERVATIONS:
Cask is docked :
S01) = true
S01) = true
S01) = true
S01) = true
S01) = true
- Action:
(a) Open the upper cover with simulated PS control panel
Set over travel detection (Set upper cover open over
travel detector = true in the simulated operative part)
(b) Close the upper cover with simulated PS control panel
Set over travel detection (Set upper cover closed over
travel detector = true in the simulated operative part)
- Expected result :
Hoist motor stopped
Dedicated warning in Operating SCADA common area:
(a) Upper cover in over travel open position (warning


OBSERVATIONS:
n°809)
(b) Upper cover in over travel close position (warning
n°808)
6.1.3.5.2 Management of the anti seismic locking devices for upper cover
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of the anti seismic locking devices for upper cover
OBSERVATIONS:
5 FC_ORCF_5_2_0 & FC_ORCF_5_2_1, FC_ORCF_5_2_3: SCF &

- Initial status:
No alarm
(30FCJ10GH140-PS)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of the anti seismic locking devices for upper cover
OBSERVATIONS:
and 30FCJ13CG145-S01) on accurate position
Upper cover unlocked : Upper cover unlocked detector =
true (in the simulated operative part)
- Action:
(a) Lock upper cover anti seismic locking devices : push
on “counterweight lock” push button (30FCJ11GH410-S12)
(b) Unlock upper cover anti seismic locking devices: push
on “counterweight unlock” push button (30FCJ12GH410-
S13)
- Expected result :
Correct locking/unlocking (SCADA and operative part
model view and information) :
Check correct status of upper cover locked / unlocked
detector and automatic valve AA130



6.1.3.6 FE06 “Management of Fluid Circuits”: Assigned to ORCF#6 functions
FE06 Management of Fluid Circuits

SFC and Output database updating FC_ORCF_6_1_0



(valve class SC3) SFC and Output database updating FC_ORCF_6_4_0



ORCF_6_7 Management of automatic valve AA030 FC_ORCF_6_7_0



























Management of manual valve AA003 FC_ORCF_6_31_0













Management of CF190 FC_ORCF_6_43_0
Management of CF191 FC_ORCF_6_44_0


Management of CL194 FC_ORCF_6_45_0
(measuring instrument class SC3) Management of CL195 FC_ORCF_6_46_0




Management of CL199 FC_ORCF_6_50_0

Management of CP180 FC_ORCF_6_51_0


Management of CT194 FC_ORCF_6_58_0
ORCF_6_64 Management of Vacuum Pumps AP211 & AP212
Management of Vacuum Pumps AP211 & AP212 FC_ORCF_6_64_0


Note:
− For analog sensors, only the value displayed on HMI (according to the input generated by a 4-20mA generator) is checked. Alarm and
threshold are checked in SVTP.
− For digital sensors, alarm and threshold are checked in SVTP


FC_ORCF_6_1_0 to FC_ORCF_6_30_0: Automatic valve management
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Automatic valve management

OBSERVATIONS:
1 FC_ORCF_6_1_0 to FC_ORCF_6_30_0: Automatic valve

management
- Initial status:
No alarm
- Action:
(a) Select successively each automatic valve on operating
SCADA
Select successively open and close valve on MCD
control panel (30FCJ10GH140-S08 and
30FCJ10GH140-S09 push button)
(b) TTLE checks
TTLE fault will be generated by disconnecting open
limit switch of each valve => disconnect open limit
switch from the concerned terminal (table hereafter)
Select successively each automatic valve on operating
SCADA and push on “Open valve” push button
(30FCJ10GH140-S08)


OBSERVATIONS:
Automatic Cabine Wire terminal to

valve t remove
AA025 X134-10
AA450 X134-14
AA465 X134-18
AA472 X134-22
AA473 X134-26
AA474 GH120 X134-30
AA006 X133-06
AA008 X133-10
AA012 X133-14
AA013 X133-20
AA419 X133-32
AA020 X146-03
GH210
AA030 X146-05
AA031 X146-07
AA032 X146-09
AA033 X146-12
AA034 X146-14
AA035 X146-16
AA036 X146-18
AA302 X146-25


OBSERVATIONS:
AA401 X146-29
AA402 X147-02
AA403 X147-04
AA406 X147-06
AA407 X147-08
AA408 X147-10
AA409 X147-13
AA413 X147-15
AA414 X147-17
AA510 X147-22
(c) Incoherence fault check

Incoherence fault will be generated by setting a close
circuit on the “closed limit switch” of each valve and
opening each valve (the two detectors will be “true” at
the same time).
Close circuit to
Automatic Cabine
set terminals to
valve t
connect
AA025 X134-11&12
GH120
AA450 X134-15&16
AA465 X134-19&20


OBSERVATIONS:
AA472 X134-23&24
AA473 X134-27&28
AA474 X134-31&32
AA006 X133-07&08
AA008 X133-11&12
AA012 X133-15&16
AA013 X133-21&22
AA419 X133-33&34
AA020 X146-01&02
GF220
AA030 X146-05&06
AA031 X146-09&10
AA032 X146-013&14
AA033 X146-17&18
AA034 X146-21&22
AA035 X146-25&26
AA036 X146-29&30
AA302 X146-41&42
AA401 X146-49&50
AA402 X147-01&02
AA403 X147-005&06
AA406 X147-09&10
AA407 X147-11&12
AA408 X147-15&16


OBSERVATIONS:
AA409 X147-19&20
AA413 X147-23&24
AA414 X147-27&28
AA510 X147-35&36
- Check :
(a) Correct open / close valve – No alarm
(b) Dedicated alarm on operating SCADA: Time Too Long
for Execution
(c) Dedicated alarm on operating SCADA: Incoherence
fault

6.1.3.6.1 FC_ORCF_6_31_0 to FC_ORCF_6_42_0: manual valve management
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Manual valve management

OBSERVATIONS:
2 FC_ORCF_6_31_0 to FC_ORCF_6_42_0: Manual valve

management
- Initial status:
No alarm
- Action:
(a) TTLE check :
For each manual valve hereafter: open the
corresponding valve but open switch must not be
activated
(b) Incoherence check
All manual valves closed. Set a close circuit between
the corresponding open limit switch terminals (table
hereafter).

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Manual valve management

OBSERVATIONS:
Manual valve Terminals to connect

Cabinet
(instrumented) (Close circuit)
AA005 X134-05&06
AA050 X132-01&02
AA059 X132-01&04
AA060 GH120 X132-01&06
AA061 X132-01&08
AA003 X133-01&02
AA052 X133-11&14
AA053 X133-11&16
AA040 X146-11&20
AA093 X146-21&22
AA303 GH210 X146-21&27
AA425 X147-11&19
- Check :
(a) Dedicated alarm on operating SCADA: Time Too Long
for Execution
(b) Dedicated alarm on operating SCADA: Incoherence
fault

6.1.3.6.2 FC_ORCF_6_43_0 Management of CF190
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of CF190

OBSERVATIONS:
3 FC_ORCF_6_43_0 Management of CF190
- Initial status:
No alarm
- Action:
Connect a 4-20mA generator between X102-01&02
terminals in GH120 cabinet. (CF190 sensor has been
removed)
Set successively flow values from 4 to 20mA. Read
corresponding analog value in display SCADA
- Check :
3
For I=4mA => check 0 m /h
3
3

6.1.3.6.3 FC_ORCF_6_44_0 Management of CF191
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of CF191

OBSERVATIONS:
3 FC_ORCF_6_44_0 Management of CF191
- Initial status:
No alarm
Corresponding sequence in progress (see hereafter)
- Action:
The check of this sensor is made during sequence
process: this sensor is used during sequence 12, 18 and
19 and this function is only activated during these
sequences.
When CF191 sensor is used, principle is to set
successively this sensor true and false (correct flow and
incorrect flow) and check when flow is NOK correct warning
displayed on operating SCADA.

6.1.3.6.4 FC_ORCF_6_45_0 Management of CL194
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of CL194

OBSERVATIONS:
3 FC_ORCF_6_45_0 Management of CL194
- Initial status:
No alarm
- Action:
process: this sensor is used during sequence 19 and this
function is only activated during this sequence.
When CL194 sensor is used, principle is to set successively
this sensor true and false (correct level and incorrect level)
and to check when water level is NOK correct warning
displayed on operating SCADA.

6.1.3.6.5 FC_ORCF_6_46_0 & FC_ORCF_6_47_0Management of CL195 and CL196
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of CL195 & CL196
OBSERVATIONS:
3 FC_ORCF_6_46_0 & FC_ORCF_6_47_0Management of CL195 and

CL196
The checking of the CL195 and CL196 is made during the checking of
the SRCF#18.

6.1.3.6.6 FC_ORCF_6_48_0 to FC_ORCF_6_50_0 Management of analog level sensors
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Level sensor sensors management (CL197, CL198, CL199)
OBSERVATIONS:
4 FC_ORCF_6_48_0 to FC_ORCF_6_50_0, analog level sensors

management
- Initial status:
No alarm
- Action:
Connect a 4-20mA generator between the corresponding
terminals :
X201-07&08 terminals in GH210 cabinet for CL197
Set successively pressure values from 4 to 20mA. Read
- Check:
CL199 sensor :
For I=4mA => check 0 mm
For I=20mA => check 25000mm

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Level sensor sensors management (CL197, CL198, CL199)
OBSERVATIONS:
CL198 sensor :
For I=12 mA => check 4979 mm
CL197 sensor :
For I=12 mA => check 4979 mm
CL197 sensor display : 30FCJ16CL197-H01:

When CL197 is checked, check “CL197 display” 30FCJ16CL197-
H01 displays the same value


6.1.3.6.7 FC_ORCF_6_51_0 to FC_ORCF_6_54_0, FC_ORCF_6_56 and FC_ORCF_6_57: pressure sensors management
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Pressure sensors management (CP180, CP181, CP182, CP183, CP198, CP199)
OBSERVATIONS:
5 FC_ORCF_6_51_0 to FC_ORCF_6_54_0, FC_ORCF_6_56 and

FC_ORCF_6_57: pressure sensors management
- Initial status:
No alarm
- Action:
terminals :
X102-01&02 terminals in GH210 cabinet for CP180
- Check
CP180, CP181, CP182, CP183, CP198 sensors :

For I=4mA => 0 mbar

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Pressure sensors management (CP180, CP181, CP182, CP183, CP198, CP199)
OBSERVATIONS:
For I=12 mA => 500 mbar
For I=20mA => 1000 mbar
CP199 sensor
For I=4mA => 0 mbar
For I=12 mA => 5 bars
For I=20mA => 10 bars
CP199 sensor display : 30FCJ16CP199-H01:

When CP199 is checked, check CP199 display 30FCJ16CP199-

6.1.3.6.8 FC_ORCF_6_55_0 Management of CP197
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of CP197

OBSERVATIONS:
3 FC_ORCF_6_55_0 Management of CP197
- Initial status:
No alarm
- Action:
process: this sensor is used during sequence 5, 7, 9, 12,
14, 15 & 18 and this function is only activated during this
sequence.
When CP197 sensor is used, principle is to set
successively this sensor true and false (correct pressure
and incorrect pressure) and to check when pressure is
NOK correct warning displayed on operating SCADA and
.

FC_ORCF_6_58_0 to FC_ORCF_6_63_0: temperature sensors management
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Temperature sensors management (CT194, CT195, CT196, CT197, CT198, CT199)
OBSERVATIONS:
6 FC_ORCF_6_58_0 to FC_ORCF_6_63_0: temperature sensors

management
- Initial status:
No alarm
- Action:
terminals :
X103-01&02 terminals in GH120 cabinet for CT194
corresponding analog value in operating SCADA
(Parameters screen)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Temperature sensors management (CT194, CT195, CT196, CT197, CT198, CT199)
OBSERVATIONS:
- Check
For all sensors :

For I=4mA => 0 °C
For I=12 mA => 75°C
For I=20mA => 150 °C
6.1.3.6.9 FC_ORCF_6_64_0: Management of Vacuum Pumps AP034 & AP035
Checked in “Hardwire function – Vacuum pump I&C”


6.1.3.7 Management of SFCTM outside FB: assigned to ORCF#7 functions
ORCF#7 Management of SFCTM outside FB
ORCF_7_1 Management of SFCTM start-up outside FB

ORCF_7_2 Management of preheatings outside FB
ORCF_7_3 Management of travelling outside FB
Management of biological protections 0 & 200
ORCF_7_4
outside FB
Table 13 – List of ORCF#7 functions
6.1.3.7.1 FC_ORCF_7_1_0: Management of SFCTM start-up outside FB
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of SFCTM start-up outside FB
OBSERVATIONS:
1 FC_ORCF_7_1_0: Management of SFCTM start-up outside FB

- Initial status:
SFCTM outside FB
SFCTM not connected to the 400VAC external power
supply
- Action 1:
Open GH210 cabinet
Set compact thermostat 30FCJ13GH210-S08 and
30FCJ13GH210-S04 to the same threshold (threshold =

OBSERVATIONS:
ambient temperature + 10°C)
Set 30FCJ13GH210-R01 & 30FCJ13GH210-R02 regulated
heater for cabinet temperature threshold : threshold =
ambient temperature + 10°C
Connect 400VAC external power supply in
30FCJ13GH210-305 electrical socket
- Check 1:
30FCJ13GH210-H25 lamp OFF (Cabinet temperature not
sufficient)
Check 30FCJ13GH210-R01 & 30FCJ13GH210-R02
regulated heater ON (hot air flow)
- Action 2:
Close GH210 cabinet
Wait for heating
- Check 2:
30FCJ13GH210-H25 lamp ON (Cabinet temperature
sufficient)
- Action 3 : open GH210 cabinet and check 30FCJ13GH210-R01 &

30FCJ13GH210-R02 regulated heater OFF (no air flow)
- Action 4:
Close GH210 cabinet
Push on external start push button (30FCJ13GH210-S05)

OBSERVATIONS:
- Check 3:
SFCTM powered (30FCJ13GH210-H24 SFCTM power
started lamp ON)

6.1.3.7.2 FC_ORCF_7_2_0: Management of preheatings outside FB
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of preheatings outside FB

OBSERVATIONS:
2 GH210 cabinet preheating

See 6.1.3.7.1FC_ORCF_7_1_0: Management of
SFCTM start-up outside FB
Travelling motor pre-heating
- Initial status:
SFCTM outside FB
SFCTM start-up outside FB procedure fulfilled
- Action 1:
Set compact thermostat 30FCJ13GH210-S07 threshold =
ambient temperature - 10°C
- Expected result 1:
Motors heater authorization lamp (30FCJ13GH210-H27)
ON
- Action 2:
Push Start motor heater push button (30FCJ13GH210-
S10)


OBSERVATIONS:
“Motors heaters ON” lamp ON (30FCJ13GH210-H26) :
check +230VAC between terminals 73&74 in
- Action 3:
Push Stop motor heater push button (30FCJ13GH210-
S12)
“Motors heaters ON” lamp OFF (30FCJ13GH210-H27) :
check 0VAC between terminals 73&74 in 30FCJ13GH210-
X12 terminal strip
- Action 4 :
Set compact thermostat 30FCJ13GH210-S07 threshold =
ambient temperature + 10°C
Motors heater authorization lamp (30FCJ13GH210-H27)
OFF
External mechanical reducer heater
- Initial status:
SFCTM outside FB


OBSERVATIONS:
Plug-in relay 30FCJ13GH210-K46 threshold = mechanical
reducer (30FCJ13AE201-R01) ambient temperature -10°C
- Action :
Check 0VAC between 71&72 terminals in 30FCJ13GH210-
X12 terminal strip
Set plug-in relay 30FCJ13GH210-K46 threshold =
mechanical reducer (30FCJ13AE201-R01) ambient
temperature +10°C
- Expected result :
External mechanical reducer heater (30FCJ13AE201-R02)
ON => Check +230VAC between 71&72 terminals in
External mechanical reducer heater (30FCJ13AE201-R02)
OFF when reducers temperature has reached
30FCJ13GH210-K46 threshold => check 0VAC between
71&72 terminals in 30FCJ13GH210-X12 terminal strip
Biological 0 & 200 motor heater
Note : Biological 0 & 200 motor heaters (30FCJ13AE241-R01 &

30FCJ13AE245-R01) start and stop automatically with
travelling motor heater command.
This test will be done during travelling motor heater test.
- Initial status:


OBSERVATIONS:
SFCTM outside FB
- Action :
Repeat travelling motor heater test procedure
- Expected result :
Same result as travelling motor heater but terminals to
check are :
− For biological 0 motor heater : 75&76 terminals in
− For biological 200 motor heater : 77&78 terminals
in 30FCJ13GH210-X12 terminal strip
Anti-seismic 0 & 200 motor heater
Note : Anti seismic 0 & 200 motor heaters (30FCJ13AE231-R01 &
30FCJ13AE235-R01) start and stop automatically with
travelling motor heater command.
- Initial status:
SFCTM outside FB
- Action :


OBSERVATIONS:
- Expected result :
Same result as travelling motor heater but terminals to
check are :
− For anti seismic 0 motor heater : 79&80 terminals
− For anti seismic 200 motor heater : 81&82 erminals
in 30FCJ13GH210-X12 terminal strip
Elevator heater
Note : Elevator motor heater (30FCJ13AE251-R01) start and stop
automatically with travelling motor heater command.
- Initial status:
SFCTM outside FB
- Action :
- Expected result :
− Same result as travelling motor heater but
terminals to check are : 83&84 terminals in

6.1.3.7.3 FC_ORCF_7_3_0: Management of travelling outside FB
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of travelling outside FB

OBSERVATIONS:
3 FC_ORCF_7_3_0: Management of travelling outside FB

- Initial status:
SFCTM outside FB
SFCTM connected to the 400VAC and 24VDC external
power supply
- Action 1:
Connect SFCTM pendant control 1 (30FCJ13GF221) to
GH210 cabinet
Push on activate push button (30FCJ13GF221-S02)
Push “Buzzer” push button (30FCJ13GF221-S01) of the
SFCTM pendant control 1 (30FCJ13GF221)
Push successively on “travelling forward” (30FCJ13GF221-
S03) and “Travelling reverse” push button
(30FCJ13GF221-04) of the SFCTM pendant control 1
(push button is remain a few seconds)
- Check 1:
“Pendant control activated” lamp (30FCJ13GF221-H01)
ON

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of travelling outside FB

OBSERVATIONS:
“Flashing light and buzzer 1” (30FCJ13EJ212-H01) and
“Flashing light and buzzer 2” (30FCJ13EJ213-H01) ON
(Only when operator push on “buzzer” push button)
“Flashing light and buzzer 2” (30FCJ13EJ213-H01) ON
(when SFTCM is moving)
Travelling forward and reverse of the SFCTM at low speed
– Travelling movement is stopped when push button is
released.
- Action 2:
Push on “SFCTM run forward” push button push button
30FCJ13GF221-S03 of the SFCTM pendant control 1.
Push button is remained.
Push on Emergency stop (30FCJ13GF221-S05) on the
- Check 2:
Travelling motor OFF – Travelling not available

6.1.3.7.4 FC_ORCF_7_4_0: Management of biological protections 0 & 200 outside FB
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of biological protections 0 & 200 outside FB
OBSERVATIONS:
4 FC_ORCF_7_4_0: Management of biological protections 0 & 200

outside FB
- Initial status:
SFCTM outside FB
SFCTM connected to the 400VAC power supply
Biological protections not opened (visual inspection)
- Action 1:
Connect SFCTM pendant control 2 (30FCJGF222) to
Push “Buzzer” push button (30FCJGF222-S01) of the
SFCTM pendant control 2
Push successively on “Biological open” push button
(30FCJ13GF222-S03) and “Biological close” push button
(30FCJ13GF222-S04) of the SFCTM pendant control 2
(30FCJ13GF222) (push button is remained a few seconds)
- Check 1:
“Pendant control activated” lamp (30FCJ13GF222-H01)
ON

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Management of biological protections 0 & 200 outside FB
OBSERVATIONS:
“flashing light and buzzer 2” (30FCJ13EJ213-H01) ON
(Only when operator push on “buzzer” push button)
Correct movement of the biological protections, and
movement is stopped when push button is released.
- Action 2:
Push Emergency stop (30FCJ13GF222-S05) on the
Push successively on “Biological open” push button
(30FCJ13GF222-S03) and “Biological close” push button
(30FCJ13GF222)
- Check 2:
Biological protection motors (30FCJ13GE241-M01 &
30FCJ13GE245-M01) OFF

6.1.4 Hardwire I&C functions check
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Elevator movement not available outside the LH
OBSERVATIONS:
1 Elevator movement not available outside the LH

- Initial status:
SFCTM outside FB
SFCTM connected to the 400VAC power supply
- Action :
Connect SFCTM pendant control 2 (30FCJ13GF222) to
Push successively on “Elevator up” push button
(30FCJ13GF222-S03) and “Elevator down” push button
(30FCJ13GF222)
- Check:
Service elevator motor (30FCJ13AE251-M01) OFF -
movement not available

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Cask position system check
OBSERVATIONS:
2 Cask position system check

- Initial status:
Cask not in place in the SFCTM
Cask with its positioning gauge
Calculator (GF232) connected to “Cask levelling and
positioning” junction box (GF231).
Remote control terminal (terminal portable GF233)
connected to calculator GF232
Specifics sensors connected to the terminal :
− Cask levelling screw 1 (30FCJ14AE001-B01)
− Cask positioning screw 0-1 (30FCJ14AE004-B01)
- Action :
Adjust the adjustable table with the three levelling screws
according to corrections indicated on the terminal
Adjust the three adjustable screws.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Cask position system check
OBSERVATIONS:
Start positioning the cask in the SFCTM: adjust the
positioning according to the correction values displayed
and the four cask positioning video cameras
(30FCJ14AZ001-E01, 30FCJ14AZ001-E02,
30FCJ14AZ001-E03, and 30FCJ14AZ001-E04) on the
remote control terminal (GF233).
When positioning OK, put the cask on the adjustable plate.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Cask locking screws check
OBSERVATIONS:
3 Cask locking screws check

- Initial status:
Cask in place on the SFCTM
Upper trunnion locking devices unlocked
- Action 1:
Check Dedicated warning displayed on operating SCADA :
− Upper trunnion 1 unlocked
- Action 2:
Place in contact the four “upper trunnion locking devices”
with the corresponding trunnion of the cask.
Check :
Correct locking of the cask : check correct status of the
upper trunnion detectors in operating SCADA
− Upper trunnion 1 locked detector (30FCJ13CG108-
S01) = true
S01) = true

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Cask locking screws check
OBSERVATIONS:
S01) = true
S01) = true
Warning displayed on operating SCADA deactivated:

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Video system check

OBSERVATIONS:
4 Video system check

SFCTF powered
Check all cameras can be displayed on the 2 video
monitors.
Check that more than one camera can be displayed on one
monitor.
Check video camera 1, 2, 3 & 4 can move using video
system (30FCJ10GH140-E13)
Check that film extraction is possible with :
− The internal recorder
− By USB key
− With IP access

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Intercom system check

OBSERVATIONS:
5 Intercom system check

- Initial status:
SFCTF powered
- Action :
Try to communicate from the intercom in the MCR
(30FCJ10GH140-N01) with :
− Intercom (30FCJ11GH310-N02) installed in the BLHS
(UFA 18 015)
− Intercom (30FCJ11GH410-N03) installed in the PS
(UFA 19 021)
− Intercom (30FCJ10-AZ233-E01)installed in the LH
(UFA 10 015)
- Check :
Communication between MCR and the stations OK.
Speaker in LH (30FCJ10AZ234-E01) allowed hearing
announcement made from the MCR to the LH.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Network printer

OBSERVATIONS:
6 Network printer
- Initial status:
SFCTF powered
- Action :
Push on “report / printing” screen button on operating
SCADA
Select “Print” button on “report / printing” screen
- Check :
Correct printing

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Safety gates check

OBSERVATIONS:
7 Safety gates check

- Initial status:
SFCTF powered
- Action :
Open successively the 4 safety gates
Check : correct status of safety gates detectors in

operating SCADA (travelling platform screen):
− SFCTM ladder gate open 1 (30FCJ13CG104-S01)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – SFCTM warehousing rack detection
OBSERVATIONS:
8 SFCTM warehousing rack detection

- Initial status:
SFCTF powered
- Action :
Open the warehousing rack
Check :
− Hand tools box closed 1 detector (30FCJ13CG102-
S01 = false on operating SCADA
− Check Hand tools box closed 2 detector
(30FCJ13CG103-S01 = false on operating SCADA
Close the warehousing rack
Check :
S01 = true on operating SCADA (travelling platform
screen)
S01 = true on operating SCADA (travelling platform
screen)

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Sliding support

OBSERVATIONS:
9 Sliding support status detection

- Initial status:
No initial status
- Action :
Lock the both sliding support and check in operating
SCADA (travelling platform screen) that front sliding
support locked detector (30FCJ13CG070-S01) and rear
sliding support locked detector (30FCJ13CG077-S01) are
true.
Unlock the both sliding support and check in operating
SCADA (travelling platform screen) that front sliding
support locked detector (30FCJ13CG070-S01) and rear
sliding support locked detector (30FCJ13CG077-S01) are
false.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Vacuum pump I&C

OBSERVATIONS:
10 Vacuum pump I&C

- Initial status:
Vacuum pumps electrical cabinet (GH211) powered.
Maintenance mode selected (30FCJ10GH140-S14 key
switch)
- Action :
(a) Close “Main power supply” breaker
(b) Push on “lights test” push button
(c) Push on “Run pump P1” push button
(d) Push on “Stop pump P1” push button
(e) Push on “Cleaning pump P1” push button”
(f) Push on “Stop cleaning pump P1” push button
(g) Push on “Run pump P2” push button
(h) Push on “Stop pump P2” push button
(i) Push on “Cleaning pump P2” push button
(j) Push on “Stop cleaning pump P2” push button
(k) Push on “Run pump P1” push button
Push on “Emergency Stop” push button
(l) Push on “Run pump P2” push button
Push on “Emergency Stop” push button
(j) Simulate a fault on pump 1 : set a close circuit between

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Vacuum pump I&C

OBSERVATIONS:
03&04 terminals on FCJ13GH210-X142 terminal strip
(k) Simulate a fault on pump 2 : set a close circuit between
07&08 terminals on FCJ13GH210-X142 terminal strip
- Check:
(a) Power On lamp ON
(b) All lamp ON
(c) Pump P1 running: check corresponding status in
display SCADA
(d) Pump P1 OFF
(e) Cleaning pump P1 running
(f) Cleaning pump P1 OFF
(g) Pump P2 running: check corresponding status in
display SCADA
(h) Pump P2 OFF
(i) Cleaning pump P2 running
(j) Cleaning pump P2 OFF
(k) Pump P1 OFF
(l) Pump P2 OFF
(j) Dedicated alarm on operating SCADA
(k) Dedicated alarm on operating SCADA
Note 1 : Pump 1 = pump AP034
Pump 2 = pump AP035
Note 2 : Status of the pumps is checked in the corresponding view on
display SCADA when maintenance mode is selected.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Control panel lamp test
OBSERVATIONS:
11 Test lamp check

- Initial status:
SFCTF powered
- Action :
(a) GH140 MCD control panel : Push on “Test lamp” push
(b) GH210 control panel : Push on “Test lamp” push button
(30FCJ13GH210-S03)
(c) GH310 control panel : Push on Test lamp” push button
(30FCJ11GH310-S06)
(d) GH410 control panel : Push on “Test lamp” push button
(30FCJ12GH410-S09)
- Check:
(a) All GH140 MCD control panel lamp ON
(b) All GH210 control panel lamp ON
(c) All GH310 control panel lamp ON
(d) All GH410 control panel lamp ON

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Buzzers on control panel

OBSERVATIONS:
12 Buzzer check
Buzzer on MCD control panel (30FCJ10GH140-S05) and on GH410

control panel (30FCJ12GH410-P01)
- Initial status:
No initialisation
- Action :
No specific action. This function is checked during SRCF#
and ORCF checks.
- Check:
MCD control panel buzzer on (30FCJ10GH140-P01) ON
when any alarm occurred.
GH410 control panel buzzer on (30FCJ12GH410-P01) ON
when any Upper cover alarm is occurred.

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Lights

OBSERVATIONS:
13 Lights check
- Initial status:
SFCTM powered
- Action :
Push on “start lighting” push button (30FCJ13GH210-S11)
Push on “stop lighting” push button (30FCJ13GH210-S13)
Push on “start video camera lighting” push button
(30FCJ13GH210-S14)
Push on “Stop video camera lighting’ push button
(30FCJ13GH210-S15)
- Check:
Lighting 1 to lighting 8 (30FCJ13EJ111-H01 to
30FCJ13EJ111-H08) ON
Lighting 1 to lighting 8 (30FCJ13EJ111-H01 to
30FCJ13EJ111-H08) OFF
Video camera light (30FCJ13EJ119-H01) ON
Video camera light (30FCJ13EF119-H01) OFF

7 FUNCTIONAL LOAD TESTS
Operational function with load corresponds to the Upper cover with water pressure. For In-Shop tests, Upper cover is not present: operational function with
load (FC_ORCF_5_1) can’t be tested.
8 BY-PASS AND EMERGENCY MODE CHECK
8.1.1 Emergency mode check: manual backup checks

Only the following devices are concerned:
− Anti seismic locking device
− Service elevator
− Gripper device
− Biological Lid handling device
− Locking / unlocking gripper device

8.1.1.1 Anti seismic locking device manual backup
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Anti seismic locking device manual backup
OBSERVATIONS:
1 Anti seismic locking device manual backup

- Initial status:
Emergency Button on MCD control panel activated
(System in safe state)
- Action :
Activate manual drive system 0&200 with the
corresponding tool
- Check:
Manual Locking and unlocking anti seismic 0&200
workable

8.1.1.2 Service elevator manual backup
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Service elevator manual backup
OBSERVATIONS:
2 Service elevator manual backup

- Initial status:
- Action :
Release electrical brake with the manual release device
Activate manual drive system with the corresponding tool
- Check:
Manual Service elevator movement workable

8.1.1.3 Biological Lid Handling device manual backup
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Biological Lid Handling device manual backup
OBSERVATIONS:
3 Biological Lid Handling device manual backup

- Initial status:
TN13 Biological Lid gripped
- Action :
Remove manual drive bonnet of the electrical motor
Unlock manual brake
- Check :
Manual Biological Lid Handling movement workable

8.1.1.4 Gripper device manual backup
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Gripper device manual backup
OBSERVATIONS:
4 Gripper device manual backup

- Initial status:
- Action :
Activate manual drive system (no specific tool)
- Check :
Gripper device movement workable

8.1.1.5 Docking of the penetration device manual backup
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Docking of the penetration device manual backup
OBSERVATIONS:
5 Docking of the penetration device manual backup

- Initial status:
Screw in upper position
Screw engaged (penetration not docked)
- Action :
Unlock manual brake (release manual lever)
- Check :
Manual docking/undocking of the penetration workable
8.1.2 By-pass check

• By pass is checked with SRCF#18 “Monitoring the leak tightness of the upper cover” / External exchange with the MCR

9 PERIODIC TESTS
9.1 Test of Upper cover brakes
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Test of Upper cover brakes
OBSERVATIONS:
1 Test of Upper cover brakes

- Initial status:
No alarm
Control panel selector set on “Maintenance” position
Upper cover closed :
− Upper cover closed detector 30FCJ12CG037 = true
Cask is docked :
S01) = true

OBSERVATIONS:
S01) = true
S01) = true
S01) = true
S01) = true
- Action :
Step 1 : Operating and auxiliary brakes check when the Upper
cover is closed
- On the PSCP HMI, select successively Operating and
Auxiliary brakes.
- Open then close successively operating and auxiliary brakes
Step 2 : Operational and auxiliary brakes check

- Upper cover is opened
- Start closing upper cover
- When upper cover speed is at speed 2 (high speed), push on
Emergency push button on MCD control panel or on Upper
cover cabinet (GH410)
- Check :
Step 1 : Correct moving of the brakes : Correct status of
hoist break detectors (Operating brake open/close detector
and Auxiliary open/close detector)

OBSERVATIONS:
Step 2 : Movement of the upper cover stopped
Comment: For In-Shop tests, the upper cover maneuvering device is

not present. Status of breaks will only be checked in the simulated
operating part. Only Upper cover brakes procedure can’t be tested.

9.2 Test of the self locking ability of the biological lid handling gear
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Test of the self locking ability of the biological lid handling gear
OBSERVATIONS:
2 Test of the self locking ability of the biological lid handling gear
- Initial status:
No alarm
Gripper not in lower position with TN13 Biological Lid
(maximum load)
- Action :
Unlock manual brake (release manual lever)
- Check :
Gripper in starter position (no movement)

9.3 Test of the biological lid handling brake
COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Test of the biological lid handling brake
OBSERVATIONS:
3 Test of the biological lid handling brake

- Initial status:
No alarm
Control panel selector set on “Maintenance” position
Lid handling device screen display selected on operating
SCADA
30FCJ13CG002-B01)
Gripper in upper position (with TN13 Biological Lid
(maximum load) :

COMPONENT FACTORY TEST INSPECTION OPERATION SHEET – Test of the biological lid handling brake
OBSERVATIONS:
- Action :
Lift down lid handling device (push on “gripper down” push
button (30FCJ11GH310-S10) on BLHS control panel)
Push on Emergency stop button (30FCJ11GH310-S05) on
BLHS control panel
- Check :
Motor and brake immediately OFF – Biological Lid
Handling movement Stopped.

10 APPENDIX A – KKS CODE CORRESPONDANCE
Short KKS code is used in oder to have a more readable document.

Short name KKS code
GW110 30FCJ10GW110
GH120 30FCJ10GH120
GH130 30FCJ10GH130
GH210 30FCJ13GH210
GH310 30FCJ11GH310
GH410 30FCJ12GH410
CF190 30FCJ16CF190-B01
CL197 30FCJ15CL197-B01
CL198 30FCJ15CL198-B01
CL199 30FCJ15CL199-B01
CP180 30FCJ15CP180-B01
CP181 30FCJ15CP181-B01
CP182 30FCJ15CP182-B01
CP183 30FCJ15CP183-B01
CP198 30FCJ15CP198-B01
CP199 30FCJ16CP199-B01
CT194 30FCJ16CT194-B01
CT195 30FCJ15CT195-B01
CT197 30FCJ15CT197-B01
CT198 30FCJ15CT198-B01
CT196 30FCJ15CT196-B01
CT199 30FCJ15CT199-B01
CW406-B01 30FCJ11-CW406-B01
CW407-B01 30FCJ11-CW407-B01
CG001-B01 30FCJ13CG001-B01
CG002-B01 30FCJ13CG001-B01
AA013 30FCJ16AA013-Y01
AA020 30FCJ15AA020
AA401 30FCJ15AA401
AA402 30FCJ15A402
AA406 30FCJ15AA406
AA413 30FCJ15AA413
AA510 30FCJ15AA510
AA025 30FCJ16AA025
AA403 30FCJ15AA403
Table 14 - KKS code correspondance

11 APPENDIX B – SOFTWARE SAFETY FUNCTION PARAMETERS
S_FCT Designation Cask level Value Unit
S_FCT#4.1 T1_Fins temperature sensor discrepancy threshold - 1 °C
S_FCT#5.1 T1_Water temperature sensor discrepancy threshold - 1 °C
S_FCT#01 L1_cask water level threshold N2 654 m
S_FCT#04 T1_Fins temperature threshold - 70 °C
S_FCT#05 T1_Cask water temperature threshold - 70 °C
S_FCT#13 L2_cask water level threshold N4 824 mm
Table 15 – Software safety function parameters


12 APPENDIX C – ALARM LISTING
ADRES
NAME FROM CLASS MESSAGE_TEXT N° DBX
S
SPLC ALARM GROUP

Valves_Relays SPLC (SRCF#0.2) A Valves relays default 2 DB200 DBX0,1
Upper cover hoist motor operational brake auxillary brake
Up_cover_hoist_motor SPLC (SRCF#0.3) A 3 DB200 DBX0,2
contactor default
SFCTM_motor_brake SPLC (SRCF#0.4) A SFCTM motor contactors and operational brake default 4 DB200 DBX0,3
Lamp alarm SPLC (SRCF#1.1) A Lamp alarm circuit fault 5 DB200 DBX0,4
Fins_temperature SPLC (SRCF#4.1) A Fins temperature sensor default 6 DB200 DBX0,5
Water_temperature SPLC (SRCF#5.1) A Water temperature sensor default 8 DB200 DBX0,7
SFMB_motor SPLC (SRCF#8.1) W SFMB motor relays default 10 DB200 DBX10,1
Anti_seismic_0_200 SPLC (SRCF#12.1) A Anti seismic 0 and 200 motors contactors default 12 DB200 DBX10,3
Lid_handling_device SPLC (SRCF#13.1) A Lid handling device contactors default 13 DB200 DBX10,4
Motors_screws_1_3 SPLC (SRCF#15.1) A Motor screw 1&3 contactors default 14 DB200 DBX10,5
Motors_screws_2_4 SPLC (SRCF#15.1) A Motor screw 2&4 contactors default 15 DB200 DBX10,6
Biological_protections SPLC (SRCF#P4.1) A Biological protections contactors default 17 DB200 DBX20,0
Service_elevator SPLC (SRCF#P6.1) A Service elevator relays default 18 DB200 DBX20,1
Cask_water_level_L1 SPLC (SRCF#1) A Abnormal cask water level L1 19 DB200 DBX20,2
Overheating_fins SPLC (SRCF#4) A Overheating of fins 20 DB200 DBX20,3
Overheating_water SPLC (SRCF#5) A Overheating of water 21 DB200 DBX20,4
SFMB is in the SFCTF zone or swivel gate between UFSR and
SFMB_loading_pit SPLC (SRCF#7) A 22 DB200 DBX20,5
SFCTF is open
Up_cover_not_open SPLC (SRCF#8) W Upper cover is not open 23 DB200 DBX20,6
The leak tightness tests the valve tools shall be validated before
Tightness_test_valves SPLC (SRCF#11) W 24 DB200 DBX30,0
rinsing
Off_anti_seismic_motor SPLC (SRCF#12) W Switch off anti seismic motor 25 DB200 DBX30,1

Cask_water_level_L2 SPLC (SRCF#13) W Abnormal cask water level L2 26 DB200 DBX30,2

Cask_water_level_SFCTM SPLC (SRCF#14) A Incorrect cask water level for SFCTM movement 27 DB200 DBX30,3
Cask_water_level_L4 SPLC (SRCF#15) W Abnormal cask water level L4 28 DB200 DBX30,4
Penetration_filling SPLC (SRCF#16) W Penetration filling not possible 29 DB200 DBX30,5
Movement_upper_cover SPLC (SRCF#17) W Movement of the upper cover is not allowed 30 DB200 DBX30,6
Leak_penetration SPLC (SRCF#18) A Leak of the penetration 31 DB200 DBX30,7
SFCTM_transfer SPLC (SRCF#19) A SFCTM transfer is inhibited 32 DB200 DBX40,0
SFCTM_inhibited SPLC (SRCF#20) A SFCTM is inhibited 33 DB200 DBX40,1
SFCTM_movement SPLC (SRCF#21) A Movement of the SFCTM not possible 34 DB200 DBX40,2
Stop_SFCTM_BLHS_HOS SPLC (SRCF#22) A Safe stop of SFCTM at BLHS comming from HOS 35 DB200 DBX40,3
Stop of SFCTM out of a station area (during an accurate
Stop_SFCTM_out_station SPLC (SRCF#23) A 36 DB200 DBX40,4
positionning)
Bio_protect_inhibited SPLC (SRCF#P4) W Biological protections movement are inhibited 37 DB200 DBX40,5
Stop_SFCTM_BLHS_PS SPLC (SRCF#P5) A Safe stop of SFCTM at BLHS comming from PS 38 DB200 DBX40,6
Elevator_inhibited SPLC (SRCF#P6) W Service elevator movement is inhibited 39 DB200 DBX40,7
Main_power_contactor_1 SPLC A Main power contactor 1 is open 80 DB200 DBX50,0
Main_power_contactor_2 SPLC A Main power contactor 2 is open 81 DB200 DBX50,1
SPLC_safety_relay_1 SPLC A SPLC emergency stop (safety relay 1) 82 DB200 DBX50,2
SPLC_safety_relay_2 SPLC A SPLC emergency stop (safety relay 2) 83 DB200 DBX50,3
SFCTM_safety_relay_1 SPLC A SFCTM emergency stop 1 (safety relay 1) 84 DB200 DBX50,4
SFCTM_safety_relay_2 SPLC A SFCTM emergency stop 2 (safety relay 2) 85 DB200 DBX50,5
BLHS_safety_relay SPLC A BLHS emergency stop 1 (safety relay 1) 86 DB200 DBX50,6
PS_safety_relay SPLC A PS emergency stop 1 (safety relay 1) 87 DB200 DBX50,7
SPLC_Fault SPLC A SPLC in Fault 88 DB200 DBX60,0
ET200M_GH130 SPLC A ET200M “SPLC_GH130” profibus slave in fault 89 DB200 DBX60,1
ET200M_GH210 SPLC A ET200M “SFCTM_GH210” profibus slave in fault 90 DB200 DBX60,2
ET200M_GH310 SPLC A ET200M “BLHS_GH310” profibus slave in fault 91 DB200 DBX60,3
ET200M_GH410 SPLC A ET200M “PS_GH410” profibus slave in fault 92 DB200 DBX60,4
ET200M_GH130_DI1 SPLC A Digital input card on ET200M “SPLC_GH130” slot 4 in fault 93 DB200 DBX60,5

ET200M_GH130_DO1 SPLC A Digital output card on ET200M “SPLC_GH130” slot 7 in fault 96 DB200 DBX70,0
ET200M_GH210_AI SPLC A Analog input card on ET200M “SPLC_GH210” slot 9 in fault 103 DB200 DBX70,7
ET200M_GH310_DI SPLC A Digital input card on ET200M “SPLC_GH310” slot 4 in fault 104 DB200 DBX80,0
ET200M_GH310_DO SPLC A Digital output card on ET200M “SPLC_GH310” slot 5 in fault 105 DB200 DBX80,1
ET200M_GH410_DI SPLC A Digital input card on ET200M “SPLC_GH410” slot 4 in fault 106 DB200 DBX80,2
ET200M_GH410_DO SPLC A Digital output card on ET200M “SPLC_GH410” slot 5 in fault 107 DB200 DBX80,3
OPLC ALARM GROUP

Power_off_230VAC_operating_cabine
GH120 W 230VAC operating cabinet fault 200 DB200 DBX250,0
t
Power_off_24VDC_operating_inputs GH120 W 24VDC operating inputs fault 201 DB200 DBX250,1
Power_off_24VDC_operating_outputs GH120 W 24VDC operating outputs fault 202 DB200 DBX250,2
Power_off_24VAC_operating_outputs GH120 W 24VAC operating outputs fault 203 DB200 DBX250,3
Power_off_230VAC_safety_cabinet GH120 W 230VAC safety cabinet fault 204 DB200 DBX250,4
Power_off_24VDC_safety_I/O_modul
GH120 W 24VDC safety I/O modules fault 205 DB200 DBX250,5
es
Power_off_24VDC_safetyHardwired GH120 W 24VDC safetyHardwired fault 206 DB200 DBX250,6
Power_off_230VAC_main_control_de
GH120 W 230VAC main control desk fault 207 DB200 DBX250,7
sk
SCADA_1_Com_error ethernet W Ethernet communication OPLC - operating SCADA Fault 216 DB200 DBX270,0
SCADA_2_Com_error ethernet W Ethernet communication OPLC - display SCADA Fault 217 DB200 DBX270,1
SPLC_Com_error_alarm ethernet W Ethernet inputs communication SPLC - OPLC Fault 218 DB200 DBX270,2
SPLC_Com_error_input ethernet W Ethernet outputs communication SPLC - OPLC Fault 219 DB200 DBX270,3

SPLC_Com_error_output ethernet W Ethernet alarms communication SPLC - OPLC Fault 220 DB200 DBX270,4
OPLC_GH120_com_fault profibus W Profibus communication ET200M GH120 slave fault 224 DB200 DBX280,0
SFCTM_M_GH210_com_fault profibus W Profibus communication ET200M GH210 slave fault 225 DB200 DBX280,1
BLHS_GH310_com_fault profibus W Profibus communication ET200M GH310 slave fault 226 DB200 DBX280,2
Upper_cover_com_fault profibus W Profibus communication ET200M GH410 slave fault 227 DB200 DBX280,3
SFCTM_S_GH210_com_fault profibus W Profibus communication ET200S GH210 slave fault 228 DB200 DBX280,4
HMI_TP_com_fault profibus W Profibus communication OPLC PSCP fault 229 DB200 DBX280,5
SFCTM ALARM GROUP

Power_off_400VAC_SFCTM_cabinet GH210 W 400VAC SFCTM cabinet fault 400 DB200 DBX500,0
Power_off_24VDC_SFCTM_HW GH210 W 24VDC SFCTM HW fault 403 DB200 DBX500,3
Power_off_24VDC_SFCTM_I/O_oper
GH210 W 24VDC SFCTM I/O operating fault 404 DB200 DBX500,4
ating
Power_off_24VDC_SFCTM_HW_safe
GH210 W 24VDC SFCTM HW safety fault 405 DB200 DBX500,5
ty
Power_off_24VDC_SFCTM_I/O_safet
GH210 W 24VDC SFCTM I/O safety fault 406 DB200 DBX500,6
y
over_travel_(end_of_LH_side)_ GH210 W SFCTM in over travel position (end of Loading Hall side) 407 DB200 DBX500,7
over_travel_(LH_door_side)_ GH210 W SFCTM in over travel position (Loading Hall door side) 408 DB200 DBX510,0
SFCTM_accelerometer GH210 W SFCTM warning seismic detection 409 DB200 DBX510,1
emergency_stop GH210 W SFCTM emergency stop 410 DB200 DBX510,2
Accurate_positionning
hight_alarm_value W Accurate positionning sensor 1 over hight limit 416 DB200 DBX520,0
1
Low_alarm_value W Accurate positionning sensor 1 over low limit 417 DB200 DBX520,1
1
analog_value_fault W Accurate positionning sensor 1 in fault 418 DB200 DBX520,2
1
hight_alarm_value W Accurate positionning sensor 2 over hight limit 419 DB200 DBX520,3
2

Low_alarm_value W Accurate positionning sensor 2 over low limit 420 DB200 DBX520,4
2
analog_value_fault W Accurate positionning sensor 2 in fault 421 DB200 DBX520,5
2
Pressure measurement on valve tool A (CP180 sensor) over hight
hight_alarm_value CP180 W 422 DB200 DBX520,6
limit
Pressure measurement on valve tool A (CP180 sensor) over Low
Low_alarm_value CP180 W 423 DB200 DBX520,7
limit
analog_value_fault CP180 W Pressure measurement on valve tool A (CP180 sensor) in fault 424 DB200 DBX530,0
Pressure measurement on valve tool B (CP181 sensor) over hight
limit
Pressure measurement on valve tool B (CP181 sensor) over Low
limit
analog_value_fault CP181 W Pressure measurement on valve tool B (CP181 sensor) in fault 427 DB200 DBX530,3
Pressure measurement on valve tool C (CP182 sensor) over hight
limit
Pressure measurement on valve tool C (CP182 sensor) over Low
limit
analog_value_fault CP182 W Pressure measurement on valve tool C (CP182 sensor) in fault 430 DB200 DBX530,6
Pressure measurement test tool for lid (CP183 sensor) over hight
limit
Pressure measurement test tool for lid (CP183 sensor) over Low
limit
analog_value_fault CP183 W Pressure measurement test tool for lid (CP183 sensor) in fault 433 DB200 DBX540,1
Pressure measurement for leaktightness tests (CP198 sensor)
over hight limit
Pressure measurement for leaktightness tests (CP198 sensor)
over Low limit
Pressure measurement for leaktightness tests (CP198 sensor) in
analog_value_fault CP198 W 436 DB200 DBX540,4
fault
Water level measurement in cask and loading pit (CL199 sensor)
hight_alarm_value CL199 W 437 DB200 DBX540,5
over hight limit
Low_alarm_value CL199 W 438 DB200 DBX540,6
over Low limit


analog_value_fault CL199 W 439 DB200 DBX540,7
in fault
Water temperature measurement in CL197 et CL198 line (CT197
hight_alarm_value CT197 W 440 DB200 DBX550,0
sensor) over hight limit
Low_alarm_value CT197 W 441 DB200 DBX550,1
sensor) over Low limit
analog_value_fault CT197 W 442 DB200 DBX550,2
sensor) in fault
Time to long for start travelling motor in forward direction, SFC
Motor_start_forward_time_expired SFC travelling W 448 DB200 DBX560,0
travelling step 7
Time to long for travel between two station in forward direction,
Travel_forward_time_expired SFC travelling W 449 DB200 DBX560,1
SFC travelling step 8
Time to long for stop travelling motor in forward direction, SFC
Motor_stop_forward_time_expired SFC travelling W 450 DB200 DBX560,2
travelling step 9
Time to long for start travelling motor in reverse direction, SFC
Motor_start_reverse_time_expired SFC travelling W 451 DB200 DBX560,3
travelling step 10
Time to long for travel between two station in reverse direction,
Travel_reverse_time_expired SFC travelling W 452 DB200 DBX560,4
SFC travelling step 11
Time to long for stop travelling motor in reverse direction, SFC
Motor_stop_reverse_time_expired SFC travelling W 453 DB200 DBX560,5
travelling step 12
Time to long for start anti seismic motor 0 & 200 in lock direction,
Motor_start_lock_time_expired SFC anti seismic W 454 DB200 DBX560,6
SFC anti seismic device step 2
Time to long for anti seismic locking 0 & 200, SFC anti seismic
anti_seismic_lock_time_expired SFC anti seismic W 455 DB200 DBX560,7
device step 3
Time to long for stop anti seismic motor 0 & 200 in lock direction,
Motor_stop_lock_time_expired SFC anti seismic W 456 DB200 DBX570,0
SFC anti seismic device step 4
Time to long for start anti seismic motor 0 & 200 in unlock
Motor_start_unlock_time_expired SFC anti seismic W 457 DB200 DBX570,1
direction, SFC anti seismic device step 5
Time to long for anti seismic unlocking 0 & 200, SFC anti seismic
anti_seismic_unlock_time_expired SFC anti seismic W 458 DB200 DBX570,2
device step 6
Time to long for stop anti seismic motor 0 & 200 in unlock
Motor_stop_unlock_time_expired SFC anti seismic W 459 DB200 DBX570,3
direction, SFC anti seismic device step 7
SFC biological Time to long for start biological protection motor 0 & 200 in close
Motor_start_close_time_expired W 460 DB200 DBX570,4
protection direction, SFC biological protection step 2
close_biological_protection_time_expi SFC biological W Time to long for close biological protection 0 & 200, SFC biological 461 DB200 DBX570,5

red protection protection step 3

SFC biological Time to long for stop biological protection motor 0 & 200 in close
Motor_stop_close_time_expired W 462 DB200 DBX570,6
SFC biological Time to long for start biological protection motor 0 & 200 in open
Motor_start_open_time_expired W 463 DB200 DBX570,7
open_biological_protection_time_expir SFC biological Time to long for open biological protection 0 & 200, SFC biological
W 464 DB200 DBX580,0
ed protection protection step 6
SFC biological Time to long for stop biological protection motor 0 & 200 in open
Motor_stop_open_time_expired W 465 DB200 DBX580,1
Time to long for start elevator motor in up direction, SFC elevator
Motor_start_up_time_expired SFC elevator W 466 DB200 DBX580,2
device step 2
Time to long for stop elevator motor in up direction, SFC elevator
Motor_stop_up_time_expired SFC elevator W 467 DB200 DBX580,3
device step 3
Time to long for start elevator motor in down direction, SFC
Motor_start_down_time_expired SFC elevator W 468 DB200 DBX580,4
elevator device step 4
Time to long for stop elevator motor in down direction, SFC
Motor_stop_down_time_expired SFC elevator W 469 DB200 DBX580,5
elevator device step 5
docking_screw_1_incoherence_turn SFC docking W Turn number of screw 1 incoherent in function the other screw 470 DB200 DBX580,6
Motor_start_angular_positionning_ Time to long for start screw 1/2/3/4 motor for angular positionning,
SFC docking W 474 DB200 DBX590,2
time_expired SFC docking device step 2
Time to long for angular positionning screw 1/2/3/4, SFC anti
angular_positionning_time_expired SFC docking W 475 DB200 DBX590,3
seismic device step 3
Motor_stop_angular_positionning_ Time to long for stop screw 1/2/3/4 motor for angular positionning,
SFC docking W 476 DB200 DBX590,4
time_expired SFC docking device step 4
Time to long for lift up screw 1/2/3/4, SFC anti seismic device step
Lift_up_time_expired SFC docking W 477 DB200 DBX590,5
5
Time to long for start screw 1/2/3/4 motor for docking, SFC
Motor_start_docking_time_expired SFC docking W 478 DB200 DBX590,6
docking device step 6
docking_time_expired SFC docking W Time to long for docking, SFC anti seismic device step 7 479 DB200 DBX590,7
Time to long for stop screw 1/2/3/4 motor for docking, SFC
Motor_stop_docking_time_expired SFC docking W 480 DB200 DBX600,0

Time to long for start screw 1/2/3/4 motor for undocking, SFC
Motor_start_undocking_time_expired SFC docking W 481 DB200 DBX600,1
undocking_time_expired SFC docking W Time to long for undocking, SFC anti seismic device step 10 482 DB200 DBX600,2
Time to long for stop screw 1/2/3/4 motor for undocking, SFC
Motor_stop_undocking_time_expired SFC docking W 483 DB200 DBX600,3
Time to long for lift down screw 1/2/3/4, SFC anti seismic device
Lift_down_time_expired SFC docking W 484 DB200 DBX600,4
step 12
TTLE_fault motor travelling W Time to long for execution travelling motor 488 DB200 DBX610,0
overheat_fault motor travelling W overheat fault for travelling motor 489 DB200 DBX610,1
thermal_circuit_braker_fault motor travelling W Thermal circuit braker released for travelling motor 490 DB200 DBX610,2
TTLE_fault motor0 anti seimic W Time to long for execution anti seismic 0 motor 491 DB200 DBX610,3
overheat_fault motor0 anti seimic W overheat fault for anti seismic 0 motor 492 DB200 DBX610,4
thermal_circuit_braker_fault motor0 anti seimic W Thermal circuit braker released for anti seismic 0 motor 493 DB200 DBX610,5
TTLE_fault motor200 anti seimic W Time to long for execution anti seismic 200 motor 494 DB200 DBX610,6
overheat_fault motor200 anti seimic W overheat fault for anti seismic 200 motor 495 DB200 DBX610,7
thermal_circuit_braker_fault motor200 anti seimic W Thermal circuit braker released for anti seismic 200 motor 496 DB200 DBX620,0
Motor 0 biological
TTLE_fault W Time to long for execution biological protection 0 motor 497 DB200 DBX620,1
protection
Motor 0 biological
overheat_fault W overheat fault for biological protection 0 motor 498 DB200 DBX620,2
protection
Motor 0 biological
thermal_circuit_braker_fault W Thermal circuit braker released for biological protection 0 motor 499 DB200 DBX620,3
protection
Motor 200 biological
TTLE_fault W Time to long for execution biological protection 200 motor 500 DB200 DBX620,4
protection
overheat_fault W overheat fault for biological protection 200 motor 501 DB200 DBX620,5
protection
thermal_circuit_braker_fault W Thermal circuit braker released for biological protection 200 motor 502 DB200 DBX620,6
protection
TTLE_fault motor elevator W Time to long for execution elevator motor 503 DB200 DBX620,7
overheat_fault motor elevator W overheat fault for elevator motor 504 DB200 DBX630,0
thermal_circuit_braker_fault motor elevator W Thermal circuit braker released for elevator motor 505 DB200 DBX630,1
TTLE_fault motor screw 1 W Time to long for execution screw 1 motor 506 DB200 DBX630,2
overheat_fault motor screw 1 W overheat fault for screw 1 motor 507 DB200 DBX630,3

thermal_circuit_braker_fault motor screw 1 W Thermal circuit braker released for screw 1 motor 508 DB200 DBX630,4
TTLE_fault valve screw 1 W Time to long for execution screw 1 valve 518 DB200 DBX640,6
incoherence_fault valve screw 1 W incoherence fault for screw 1 valve 519 DB200 DBX640,7
BLHS ALARM GROUP

Power_off_400VAC_BLHS GH310 W 400VAC BLHS cabinet fault 600 DB200 DBX750,0
Power_off_24VDC_BLHS_operating_I
GH310 W 24VDC BLHS operating I/O module fault 603 DB200 DBX750,3
/O_module
Power_off_24VDC_BLHS_safety_I/O_
GH310 W 24VDC BLHS safety I/O module fault 604 DB200 DBX750,4
module
Power_off_24VDC_BLHS_safety_HW GH310 W 24VDC BLHS safety HW fault 605 DB200 DBX750,5
Lid_handling_over_travel_detector GH310 W Lid handling in over travel position 606 DB201 DBX750,6
hight_alarm_value load_cell_1 W Load measurement lid handling device cell 1 (CW406 sensor) over 608 DB200 DBX760,0

hight limit
Load measurement lid handling device cell 1 (CW406 sensor) over
Low_alarm_value load_cell_1 W 609 DB200 DBX760,1
Low limit
Load measurement lid handling device cell 1 (CW406 sensor) in
analog_value_fault load_cell_1 W 610 DB200 DBX760,2
fault
hight_alarm_value load_cell_2 W 611 DB200 DBX760,3
hight limit
Low_alarm_value load_cell_2 W 612 DB200 DBX760,4
Low limit
Load measurement lid handling device cell 2 (CW407 sensor) in
analog_value_fault load_cell_2 W 613 DB200 DBX760,5
fault
overload_cask TN13 W Load measurement TN13 Cask overload 614 DB200 DBX760,6
overload_cask CASTOR W Load measurement CASTOR Cask overload 615 DB200 DBX760,7
underload_cask TN13 W Load measurement TN13 Cask overload 616 DB200 DBX770,0
underload_cask CASTOR W Load measurement CASTOR Cask overload 617 DB200 DBX770,1
SFC lid handling Time to long for start lid handling motor in down direction, SFC lid
Motor_start_down_time_expired W 624 DB200 DBX780,0
device handling device step 2
SFC lid handling Time to long for down lid handling device in position, SFC lid
lid_handling_down_time_expired W 625 DB200 DBX780,1
SFC lid handling Time to long for stop lid handling motor in down direction, SFC lid
Motor_stop_down_time_expired W 626 DB200 DBX780,2
SFC lid handling Time to long for start lid handling motor in up direction, SFC lid
Motor_start_up_time_expired W 627 DB200 DBX780,3
SFC lid handling Time to long for up lid handling device in upper position, SFC lid
Lid_handling_up_time_expired W 628 DB200 DBX780,4
SFC lid handling Time to long for stop lid handling motor in up direction, SFC lid
Motor_stop_up_time_expired W 629 DB200 DBX780,5
lock_time_expired SFC gripper W Time to long for lock lid handling device, SFC gripper step 2 630 DB200 DBX780,6
unlock_time_expired SFC gripper W Time to long for unlock lid handling device, SFC gripper step 4 631 DB200 DBX780,7
motor lid handling
TTLE_fault W Time to long for execution lid handling motor 640 DB200 DBX800,0
device
motor lid handling
overheat_fault W overheat fault for lid handling motor 641 DB200 DBX800,1
device
TTLE_fault valve gripper locking W Time to long for execution gripper valve (AA212B) 642 DB200 DBX800,2

incoherence_fault valve gripper locking W incoherence fault for gripper valve (AA212B) 643 DB200 DBX800,3
valve gripper
TTLE_fault W Time to long for execution gripper valve (AA212A) 644 DB200 DBX800,4
unlocking
valve gripper
incoherence_fault W incoherence fault for gripper valve (AA212A) 645 DB200 DBX800,5
unlocking
PS ALARM GROUP
Power_off_400VAC_PS GH410 W 400VAC PS cabinet fault 800 DB200 DBX1000,0
Power_off_230VAC_PS GH410 W 230VAC PScabinet fault 801 DB200 DBX1000,1
Power_off_24VAC_PS GH410 W 24VAC PS cabinet fault 802 DB200 DBX1000,2
Power_off_24VDC_PS_operating_I/O
GH410 W 24VDC PS operating I/O module fault 803 DB200 DBX1000,3
_module
Power_off_24VDC_PS_safety_I/O_
GH410 W 24VDC PS safety I/O module fault 804 DB200 DBX1000,4
module
Power_off_24VDC_PS_safety_HW GH410 W 24VDC PS safety HW fault 805 DB200 DBX1000,5
Upper_cover_accelerometer GH410 W Upper cover warning seismic detection 806 DB200 DBX1000,6
upper_cover_voltage_monitoring GH410 W upper cover voltage monitoring in fault 807 DB200 DBX1000,7
upper_cover_closed_over_travel GH410 W Upper cover in over travel close position 808 DB200 DBX1010,0
upper_cover_open_over_travel GH410 W Upper cover in over travel open position 809 DB200 DBX1010,1
overcrossed GH410 W Overcrossed traction rope, upper cover device 810 DB200 DBX1010,2
slack_rope GH410 W Slack rope detected on traction rope, upper cover device 811 DB200 DBX1010,3
load_limiter GH410 W Over load detected on traction rope, upper cover device 812 DB200 DBX1010,4
Speed measurement of hoist upper cover motor (VSD feedback)
hight_alarm_value VSD_speed W 815 DB200 DBX1020,0
over hight limit
Low_alarm_value VSD_speed W 816 DB200 DBX1020,1
over low limit
analog_value_fault VSD_speed W 817 DB200 DBX1020,2
in fault
overspeed_motor hoist_motor_codeur W Over speed hoist upper cover motor 818 DB200 DBX1020,3
Time to long for start hoist upper cover motor in open direction,
Motor_start_up_time_expired SFC hoist upper cover W 824 DB200 DBX1030,0
SFC upper cover device step 2
brake_open_up_time_expired SFC hoist upper cover W Time to long for open operating and auxiliary brakes in open 825 DB200 DBX1030,1

direction, SFC upper cover device step 3

Time to long for open upper cover, SFC upper cover device step
upper_cover_open_time_expired SFC hoist upper cover W 826 DB200 DBX1030,2
4/5/6
Time to long for stop hoist upper cover motor in open direction,
Motor_stop_up_time_expired SFC hoist upper cover W 827 DB200 DBX1030,3
Time to long for start hoist upper cover motor in close direction,
Motor_start_down_time_expired SFC hoist upper cover W 828 DB200 DBX1030,4
Time to long for open operating and auxiliary brakes in close
brake_open_down_time_expired SFC hoist upper cover W 829 DB200 DBX1030,5
direction, SFC upper cover device step 9
Time to long for close upper cover, SFC upper cover device step
upper_cover_close_time_expired SFC hoist upper cover W 830 DB200 DBX1030,6
10/11/12
Time to long for stop hoist upper cover motor in close direction,
Motor_stop_down_time_expired SFC hoist upper cover W 831 DB200 DBX1030,7
Time to long for lock upper cover, SFC upper cover lock device
lock_time_expired SFC gripper W 832 DB200 DBX1040,0
step 2
Time to long for unlock upper cover, SFC upper cover lock device
unlock_time_expired SFC gripper W 833 DB200 DBX1040,1
step 4
Motor hoist upper
TTLE_fault W Time to long for execution hoist upper cover motor 840 DB200 DBX1050,0
cover
Motor hoist upper
overheat_fault W overheat fault for hoist upper cover motor 841 DB200 DBX1050,1
cover
pad_wear_signal operating brake W Pad wear signal for operating upper cover brake 842 DB200 DBX1050,2
TTLE_fault operating brake W Time to long for execution operating upper cover brake 843 DB200 DBX1050,3
incoherence_fault operating brake W overheat fault for operating upper cover brake 844 DB200 DBX1050,4
pad_wear_signal Auxiliary brake W Pad wear signal for auxiliary upper cover brake 845 DB200 DBX1050,5
TTLE_fault Auxiliary brake W Time to long for execution auxiliary upper cover brake 846 DB200 DBX1050,6
incoherence_fault Auxiliary brake W overheat fault for auxiliary upper cover brake 847 DB200 DBX1050,7
TTLE_fault valve locking W Time to long for execution locking valve 848 DB200 DBX1060,0
incoherence_fault valve locking W incoherence fault for locking valve 849 DB200 DBX1060,1
FLUID ALARM GROUP

Water temperature measurement of GHC/FAL on drainning lines
hight_alarm_value CT194 W 1000 DB200 DBX1250,0
KTA/KTB/KTC (CT194 sensor) over hight limit


Low_alarm_value CT194 W 1001 DB200 DBX1250,1
KTA/KTB/KTC (CT194 sensor) over Low limit
analog_value_fault CT194 W 1002 DB200 DBX1250,2
KTA/KTB/KTC (CT194 sensor) in fault
Pressure measurement of SCB on seals A/B/C/E (CP199 sensor)
over hight limit
over Low limit
analog_value_fault CP199 W 1005 DB200 DBX1250,5
in fault
Flow measurement of GHC/FAL lines (CF190 sensor) over hight
hight_alarm_value CF190 W 1006 DB200 DBX1250,6
limit
Flow measurement of GHC/FAL lines (CF190 sensor) over Low
Low_alarm_value CF190 W 1007 DB200 DBX1250,7
limit
analog_value_fault CF190 W Flow measurement of GHC/FAL lines (CF190 sensor) in fault 1008 DB200 DBX1260,0
TTLE_fault Valve AA006 W Time to long for execution Valve AA006 1016 DB200 DBX1270,0
incoherence_fault Valve AA006 W Incoherence fault for Valve AA006 1017 DB200 DBX1270,1


TTLE_fault Manual Valve AA003 W Time to long for execution Manual Valve AA003 1080 DB200 DBX1350,0
incoherence_fault Manual Valve AA003 W Incoherence fault for Manual Valve AA003 1081 DB200 DBX1350,1


13 APPENDIX D – CASK PARAMETERS
Parameter
Analog sensor
TN13 castor
Offset 4479 mm 4568 mm

High level 5478 mm 5567 mm
Level N0 5383 mm 5472 mm
CL197
Low level 4479 mm 4568 mm
Offset 4479 mm 4568 mm
CL198
Low level 4764 mm 4835 mm

CL199
Level N6 17417 mm 17506 mm
Low level
over load 24,5 kN 20,8 kN

Load sensor CW406 / CW407 on load 17,7 kN 17,7 kN
without load 2,45 kN 2,45 kN
under load 1,96 kN 1,96 kN
Table 16 – Cask parameters

APPENDIX E: SOFTWARE VERSIONS AND SPLC PROGRAMS SIGNATURE
Software versions and SPLC program signature for ISTP.
Designation Characteristics Version
Operating application
OPLC software
software
SPLC software Safety application software
SCADA application
SCADA software
software
PSCP software PSCP application software
Table 17– Software versions for ISTP tests
Designation Code
SPLC program
signature
Table 18– SPLC program signature for ISTP tests

CNM Cca76j006 F Fin - Fin

Uploaded by

Copyright:

Available Formats

You might also like

CNM Cca76j006 F Fin - Fin

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

CNM Cca76j006 F Fin - Fin

Uploaded by

Copyright:

Available Formats

D.DIAZ JL MENAGER D.

CONSORTIUM : WORK PACKAGE

SPENT FUEL CASK TRANSFER FACILITY

IN-SHOP TEST PROCEDURE

DOCUMENT KIND : DCC : CONFIDENTIALITY :

SOFTWARE SPECIFICATION EFT RESTRICTED

DIVISION CCA_76J006 F CCA_76J006-F ISTP 2/393

OL3 PROJECT – FINLAND EPR

SPENT FUEL CASK TRANSFER FACILITY

IN-SHOP TEST PROCEDURE

PROJECT SPENT FUEL CASK TRANSFER FACILITY

DOCUMENT IN-SHOP TEST PROCEDURE

DIVISION CCA_76J006 F CCA_76J006-F ISTP 3/393

Date, subject of modification, Issue approval

B Second issue : 18/02/2011 Author : Damien DIAZ

C Third issue : 09/03/2011 Author : Damien DIAZ

D Fourth issue : 07/06/2011 Author : Damien DIAZ

E Fifth issue : 29/07/2011 Author : Damien DIAZ

DIVISION CCA_76J006 F CCA_76J006-F ISTP 4/393

F Sixth issue : 07/11/2011 Author : Damien DIAZ

DIVISION CCA_76J006 F CCA_76J006-F ISTP 5/393

2 PURPOSE OF THE DOCUMENT .................................................................................................................... 12

3 INSTALLATION CONTEXT ............................................................................................................................ 14

4 IN-SHOP TEST CONTEXT ............................................................................................................................... 18

5 METHODOLOGY OF IN-SHOP TESTS ......................................................................................................... 24

6 IN-SHOP TEST PROCEDURE.......................................................................................................................... 26

DIVISION CCA_76J006 F CCA_76J006-F ISTP 6/393

6.1.3.5 FE05 “Management of Penetration Station”: Assigned to ORCF#5 functions................................. 294

10 APPENDIX A – KKS CODE CORRESPONDANCE ................................................................................ 374

11 APPENDIX B – SOFTWARE SAFETY FUNCTION PARAMETERS ................................................... 375

12 APPENDIX C – ALARM LISTING............................................................................................................. 376

13 APPENDIX D – CASK PARAMETERS ..................................................................................................... 392

APPENDIX E: SOFTWARE VERSIONS AND SPLC PROGRAMS SIGNATURE.......................................... 393

DIVISION CCA_76J006 F CCA_76J006-F ISTP 7/393

Table 1 – In-Shop test hardware platform ............................................................. 21

Figure 1 – SFCTF software breakdown................................................................. 13

DIVISION CCA_76J006 F CCA_76J006-F ISTP 8/393

1.1 APPLICABLE DOCUMENTS

[R2] SFL EO / MF 2004.201 SPENT FUEL CASK TRANSFER FACILITY - PROJECT

1.2 REFERENCE DOCUMENTS

[R9] Functional Operating of Electrical/electronic/Programmable

DIVISION CCA_76J006 F CCA_76J006-F ISTP 9/393

[R23] CCA610_76G001 Circuit diagram

DIVISION CCA_76J006 F CCA_76J006-F ISTP 10/393

DIVISION CCA_76J006 F CCA_76J006-F ISTP 11/393

SFCTF Spent Fuel Cask Transfer Facility

SFCTF Software All Software necessary to manage SFCTF

DIVISION CCA_76J006 F CCA_76J006-F ISTP 12/393

2 PURPOSE OF THE DOCUMENT

DIVISION CCA_76J006 F CCA_76J006-F ISTP 13/393

DIVISION CCA_76J006 F CCA_76J006-F ISTP 14/393

3.1 COMPOSITION AND LOCALIZATION

Figure 2 – Simplified scheme of SFCTF I&C

DIVISION CCA_76J006 F CCA_76J006-F ISTP 15/393

3.2 LIFE CYCLE

Figure 3 – Development cycle for OPLC, SPLC and HMI software

3.3 INSTALLATION NETWORK CONFIGURATION