Professional Documents
Culture Documents
B 353 OL3 018 - KBB-Text - RevC
B 353 OL3 018 - KBB-Text - RevC
B 353 OL3 018 - KBB-Text - RevC
AREVA NP GmbH
B 353
Olkiluoto 3
Plant Course
TD-No.: B353.OL3.018
Coolant Storage and Supply System *KBB*
0-1
TABLE OF CONTENTS
Page
0-2
4 ELECTRICAL AND CONTROL EQUIPMENT 4-1
4.1 Electrical Power Supply 4-1
4.2 I&C Functions 4-2
4.2.1 General Design 4-2
4.2.2 Controls and Interlocks 4-3
4.2.2.1 Measurements and Interlocks 4-4
4.2.2.2 Valves Interlocks 4-10
4.2.2.3 Medium Selection KBB11-16 EY001 in the Storage Tanks 4-10
4.2.2.4 Tank Sequence KBB10 EY001 of the Storage Tanks 4-12
4.2.2.5 Subgroup Controls 4-12
4.2.2.6 Analog Values on Plant Displays 4-15
5.1.1 Automatic Control of the Coolant Storage and Supply System 5-2
5.1.2 Specific Operation Modes 5-2
model or design, are reserved by AREVA.
0-3
Confidential as defined in the Olkiluoto 3 Plant Contract.
The reproduction, transmission or use of this document or
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility
model or design, are reserved by AREVA.
9
8
7.3
7.2
AREVA NP GmbH
FIGURES
Fluid Characteristics
0-4
7-2
7-1
8-1
9-1
• to explain the design requirements of the Coolant Storage and Supply System
*KBB*
• to describe the construction, tasks and main design principles of the Coolant Stor-
age and Supply System *KBB*
•
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
• to name the various operation modes of the system and its components depend-
ing on the operation conditions of the whole plant
0-1
0.2 Definitions and Abbreviations
0.2.1 Abbreviations
PS Protection System
PSAR Preliminary Safety Analysis Report
model or design, are reserved by AREVA.
0-2
0.2.2 Related KKS
0-1
1 FUNCTION OF THE SYSTEMS
The main task of the Coolant Storage and Supply System *KBB* is to receive and store
reactor coolant which appears during start-up of the plant, load changes (including
load-follow operation), burn-up compensation or which was collected in the *KTA* (pri-
mary effluents).
Also the Coolant Storage and Supply System has to provide demineralized water for
operational needs (e.g. for dilution of the reactor coolant due to reactivity change,
make-up of reactor coolant). The system permanently provides sufficient storage ca-
pacity to accept all coolant discharges resulting from operations mentioned in the fol-
lowing chapters (including undelayed return to cold shutdown from any normal operat-
ing conditions).
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
The Coolant Storage and Supply System *KBB* has no specific safety functions.
model or design, are reserved by AREVA.
• Receiving and storage of reactor coolant from reactor coolant circuits, which is
discharged in the course of operation of the plant as a result of start-up transients,
burn-up compensation, load changes (including daily load-follow operation) and
shutdown transients (reactor hot shutdown and reactor cold shutdown)
• Receiving and storage of reactor coolant collected by the Vent and Drain System
(recyclable primary drains) KTA40
• Receiving and storage of reactor coolant collected by the Vent and Drain System
(safety valve recovery) KTA41
1-1
• Storage and supply of demineralized water for reactor coolant make-up and reac-
tor coolant exchange
The storage method in the Coolant Storage and Supply System is based on an inte-
grated storage concept. This concept combines the above mentioned main tasks (in-
terim storage of the reactor coolant before processing in the treatment system and
storage of demineralized water) in a set of 6 identical tanks which can contain alterna-
tively either borated or demineralized water.
Besides that the system has to be capable to provide demineralized water for a 2-day
autonomy for load-follow operations in case of unavailability of the coolant treatment
system *KBF*.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
This system is not required to operate during or after accidents, but the system opera-
tion is important for undisturbed plant operation (the Coolant Storage and Supply Sys-
tem *KBB* belongs to the safety class SC3).
The safety functions related with confinement of radioactive substances of the *KBB*
system is contribution to limit releases to the environment.
1-2
2 GENERAL DESCRIPTION OF THE SYSTEM
2.1 System
During normal operation conditions one coolant storage tank is always connected to the
borated water line, and simultaneously another coolant storage tank is always con-
nected to the demineralized water line. Hence both water qualities can be stored and
delivered at the same time.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
Borated water is accepted in the coolant storage tanks via the borated water line
KBB10 BR001 from the systems *KBA* (via three-way valve KBA20 AA104) and KTA40
(via valve KBB10 AA004). The borated water line also serves for routing the coolant
from the coolant storage tanks to the treatment plant *KBF* (via valves KBF11-12
AA001).
Demineralized water coming from the coolant treatment system *KBF* is led to the
coolant storage tanks (via the demineralized water line) via pipe KBB10 BR020. The
demineralized water, which has to be injected into the *KBA* resp. primary circuit for
burn-up compensation or make-up purposes for example, is fed to the *KBC* by the
demineralized water line (via line KBB10 BR008 and KBB10 BR003, each line DN125)
towards the suction line of the demineralized water pumps KBC31-32 AP001.
2-1
2.2 Main Components
2.2.1 Tanks
Fig. 2.3
Coolant Storage Tanks KBB11-16 BB001
The coolant storage tanks are 6 identical pressure vessels made of austenitic steel.
They consist of a vertical cylindrical shell with torospherical heads. The tanks have a
diameter of approx. 4000 mm and a height of approx. 11600 mm, their useful volume is
approx. 115 m³.
The tanks are protected against overpressure by safety valves (KBB11-16 AA191) at
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
The reactor coolant effluents fed into the coolant storage tanks can contain hydrogen
model or design, are reserved by AREVA.
and fission gases for example. To avoid high oxygen or hydrogen content and fission
gas concentration the storage tank atmosphere is permanently swept by the Gaseous
Waste Processing System *KPL*. The normal operation pressure of the *KBB* tanks is
approximately -0.1 bar (0.9 bar abs).
At the vessel head are the in- and outlet connections for flushing of the tank atmos-
phere with nitrogen from the Gaseous Waste Processing System *KPL* and the con-
nections for level measurement.
Furthermore the discharge (blowdown) from the safety valve discharge systems KTA41
is collected in the two tanks KBB15 BB001 and KBB16 BB001.
Located in the center of every vessel head is one blind flange with DN 200 installed for
connection of the decontamination system *FKE*. For inspection of the tanks there are
2 man holes, one at the top and one at the side.
2-2
At the bottom of every tank there is a common conjunction line DN 150 (KBB11-16
BR004), which is the connection to the borated water line or demineralized water line.
Besides the common inlet/outlet nozzle at the tank bottom are the connections for level
measurements and the connection for sampling at the bottom of the coolant storage
tanks (one sampling line per tank).
2.2.2 Pipes
All pipes of the Coolant Storage and Supply System *KBB* exposed to reactor coolant
are made of austenitic stainless steel.
In order to prevent reactor coolant leakage, all piping connections and joints are welded
except where flanged connections are required to facilitate equipment removal for in-
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
2.2.3 Valves
2-3
Safety valves are installed in the following locations:
These safety valves are installed in order to protect the tanks KBB11-16 BB001 against
overpressure.
This safety valve limits the pressure on the suction side of demineralized water recircu-
lation pump.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
2-4
3 SYSTEM DESIGN
The Coolant Storage and Supply System is designed for the normal operating tran-
sients of the plant. Base-load operation, daily load-follow operation, as well as opera-
tional transients are considered.
The overall storage capacity of the *KBB* system is designed with consideration to the
maximum amount of demineralized water, which is required for undelayed return to full
power from Xenon-free cold shutdown state in end of cycle conditions (EOC) at a boron
concentration of about 100 ppm with natural boron.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
The coolant discharged during start-up of the plant (expansion water during heating-up
rights created by patent grant or registration of a utility
procedure, coolant exchange for deboration) has to be accumulated in the coolant stor-
model or design, are reserved by AREVA.
age tanks.
Besides that the system has to be capable to provide for a 2-day autonomy for load-
follow operations in case of unavailability of the coolant treatment system.
Base-load Operation
During base-load operation of the plant the volume of coolant and of demineralized wa-
ter which has to be handled is caused by the burn-up compensation over the whole cy-
cle length. The minimal boron concentration which is considered is about 5 ppm.
Load-follow Operation
For load follow requirements a distinction is made between standard load-follow opera-
tion (range 100% PN - 60% PN) and unusual load follow operation (range 60% PN -
25% PN).
3-1
For the design of the coolant storage and supply system, only standard load-follow op-
eration is considered.
Operational Transients
The following operational transients are considered for the system design:
The Coolant Storage and Supply System is designed with the permanent capability for
Confidential as defined in the Olkiluoto 3 Plant Contract.
undelayed return to cold shutdown from any normal operating condition. The following
provisions are made regarding the storage capacity:
model or design, are reserved by AREVA.
The determining parameter for the design of the coolant Storage and Supply system is
the storage volume of the system (volume of demineralized water stored in the tanks as
well as free volume for storage of reactor coolant).
3-2
3.2 Component Design Basis
Fig. 3.1
The overall storage capacity of the *KBB* system is governed by the amount of demin-
eralized water that is required for undelayed return to full power from Xenon-free cold
shutdown state in end-of-cycle conditions (boron concentration of about 100 ppm with
natural boron).
Furthermore, the Coolant Storage and Supply System must also be able to accept the
surplus (expansion) water (approx. 100 m³ - about accordingly the volume of one tank)
discharged during start-up. This requirement governs the usable capacity of one tank.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
For this start-up transient, full operability of the Coolant Treatment System *KBF* is as-
sumed.
model or design, are reserved by AREVA.
In addition, the system storage capacity is designed to provide a 2-day autonomy dur-
ing load-follow operation in case of unavailability of the treatment plant.
Furthermore it has to be checked that undelayed restart from hot shutdown to full power
is possible all over the cycle length. In that case, concerning the rapidity of the tran-
sient, no credit is taken from the treatment plant. Restrictions are accepted only for
shutdowns < 8 h in EOC conditions.
The resulting storage capacity is divided in 6 tanks, 115 m³ useful volume each.
Flushing of the *KBB* tank atmosphere by *KPL* ensures that the hydrogen concentra-
tion in the tanks (which may get released into the tank with the hydrogenated reactor
coolant) is kept well below the explosion limit. The gaseous atmosphere is kept at
subatmospheric condition which ensures that in case of leaks the leakage flow is routed
into the system.
3-3
Since the letdown temperature control of the CVCS (*KBA*) ensures a letdown tem-
perature of approx. 50 °C the *KBB* system is not provided with thermal insulation.
The tanks and respectively the suction line are designed and installed, so that the tanks
can be drained completely by pumping. For in-service inspection the tanks are easily
isolatable during operation. Provisions for flushing with fresh nitrogen and air are fore-
seen.
Number 6
Volume (useful, each tank) 115 m³
Design pressure 3/-1 bar
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
Main valves
Main piping
3-4
3.2.2 Safety Valves
Fig. 3.2
Safety valves KBB11-16 AA191
The blowdown rate is based on the maximum possible injection rate from the volume
control system *KBA*. These valves will respond only if both purge gas connections
(KBB11 - 16 AA003 / A004) on the associated coolant storage tank are closed and wa-
ter is being injected into the connected coolant storage tank.
Number 6
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The blowdown rate is determined from the maximum possible flow rate through valve
KBF10 AA002 and flow restrictors KBF10 BP001 back to the demineralized water line
of the Coolant Storage and Supply System taking into account a maximum pressure at
the *KBB* inlet (downstream the *KBA* interface KBA20 AA104) of 12 bars. This flow
rate is governed by the pressure losses along the discharge path of the evaporator feed
pumps (KBF11-12 AP001).
The safety valve will respond only if none of the coolant storage tanks is connected to
the demineralized water line as a result of valve misalignment during coolant transfer.
3-5
Safety Valve KBB10 AA191
Number 1
Type Spring loaded safety valve
Design pressure gauge 12/-1 bar
Design temperature 100 °C
Material austenitic steel
Nominal diameter DN 50
Set point gauge 3.4 bar
Flow rate (capacity) 4.8 kg/s
Fig. 3.3
Confidential as defined in the Olkiluoto 3 Plant Contract.
The coolant storage tanks are installed in the following rooms in the *UKA* building at
an elevation of approx. -5,90 m:
model or design, are reserved by AREVA.
The main valves connected to the vessel bottoms are installed in the rooms below the
tank (level -9.60 m).
Valves connected to the vessel head are located in the rooms above the tanks (level
+7.40 m).
3-6
To ensure leak tightness of the system the following constructional provisions are
taken:
• Piping and equipment connections are in principle all welded. Bolted flanges are
provided only where removal is required for inspection, maintenance or repair.
There are no particular design provisions for the system against internal hazards. The
arrangement of the coolant storage tanks assures that flooding of any safety classified
building or equipment due to leaks in these tanks can not occur.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
To avoid internal and external hazards hazards due to leaks in the fluid phase the cool-
model or design, are reserved by AREVA.
ant storage tanks are installed in a compartment with a leak retention capability equiva-
lent to the complete drainage of one tank.
Systems, which are needed to reach safe shutdown, are not located in the nuclear aux-
iliary building and in the waste building. Therefore no requirements regarding protection
against internal or external hazards are relevant for systems installed in these build-
ings like the *KBB* system (which is installed in the nuclear auxiliary building). However
with respect to failure of equipment inside nuclear auxiliary building and waste building
it is ensured that inadmissible radiological releases from these buildings as well as con-
sequential failure in the neighboring buildings (i.e. fuel building, safeguard building 4)
housing systems to reach safe shutdown are avoided.
3-7
3.4 Associated Systems
Fig. 3.4
The Coolant Storage and Supply System *KBB* is primary connected to the Chemical
and Volume Control System *KBA*, to the Reactor Boron and Water Make-up System
*KBC*, to the Coolant Treatment System *KBF* and to the Vent and Drain System
*KTA*. The tank atmosphere is permanently swept by *KPL*. Excess coolant from the
primary circuit is discharged via the *KBA* system to the *KBB* system. Also primary
coolant originating from *KTA* is routed to *KBB*. The coolant stored in *KBB* is routed
to *KBF* for treatment.
For replenishment of coolant or RCS dilution demineralized water has to be fed by the
Reactor Boron and Water Make-up System *KBC* via System *KBA* into the primary
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
circuit. For these purposes the required demineralized water will be stored in the *KBB*
rights created by patent grant or registration of a utility
tanks (the boric acid needed for preparation of replenishment coolant is taken from the
model or design, are reserved by AREVA.
*KBC* tanks).
Plant systems serving or served by the Coolant Storage and Supply System *KBB* are:
Decontamination of the tanks KBB11-16 BB001 can be performed via dedicated inlet
nozzles KBB11-16 BR403 (blind flanged during normal *KBB* operation) at the vessel
head. The decontamination fluid is discharged at the vessel bottom via the connections
KBB11-16 AA402. This procedure is only necessary in case of maintenance and repair.
This system provides the demineralized water for the first filling of the tanks KBB11-
14 BB001 for start-up operation. During normal operation at a later time, supply of
demineralized water is done by means of the degasifier unit of the Coolant Treatment
System *KBF*. The *GHC* system is connected to the *KBB* system via valve
KBB10 AA002.
3-8
*KBA* - Chemical and Volume Control System
During normal operation the borated water line is ready to accept coolant from the
Chemical and Volume Control System *KBA* via three-way valve KBA20 AA104 and
valve KBB10 A001.
The pumps KBC31-32 AP001 suck the demineralized water from the coolant storage
tanks (only one is permanently connected) via the demineralized water line and feed
from there into the Chemical and Volume Control System *KBA*.
Furthermore the occasionally feed line for the level instruments KBB11-16 CL001/002
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
branches off from downstream the pumps KBC31-32 AP001 (via valves
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
KBB10 AA304/306).
model or design, are reserved by AREVA.
The coolant stored in the coolant storage tank connected to the borated water line is
delivered to the Coolant Treatment System *KBF*. After separation of the coolant in the
Coolant Treatment System (into demineralized water and boric acid) the demineralized
water line of the *KBB* is used to accept recycled demineralized water from the Coolant
Treatment System via pipe KBB10 BR020. The demineralized water is stored in the
tank which is connected to the demineralized water line (tanks KBB11 – 16 BB001;
however KBB16 BB001 is normally dedicated for storage of borated water).
Moreover the minimum flow of the evaporator feed pumps KBF11 - 12 AP001 is routed
back to the borated water line KBB10 BR001 via pipes KBB10 BR011/012.
The medium transfer line KBB10 BR010 connects the borated water line KBB10 BR001
with the demineralized water line KBB10 BR002 via the evaporator feed pumps KBF11-
12 AP001.
3-9
*KPL* - Gaseous Waste Processing System
In order to discharge gaseous releases of the reactor coolant and to limit the concentra-
tion of hydrogen and radioactive noble gases the atmosphere of the coolant storage
tanks is permanently swept with nitrogen from the system *KPL*. Due to the variations
of the contents of the coolant’s respective levels in the coolant storage tanks, a connec-
tion to the system *KPL* is required in order to avoid changes of the atmosphere-
pressure in the tanks. System *KPL* ensures a small vacuum in the *KBB* tanks.
The tank atmospheres are swept in the sequence KBB11 BB001, KBB12 BB001,
KBB13 BB001, KBB14 BB001, KBB15 BB001, KBB16 BB001 via the interfacing valves
KBB11-16 AA003 (flushing gas inlet) and KBB11-16 AA004 (flushing gas outlet).
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
KTA40 - Nuclear Island Vent/Drain System – primary effluents inside *UKA* (recyclable
Confidential as defined in the Olkiluoto 3 Plant Contract.
primary drains)
model or design, are reserved by AREVA.
During normal operation the borated water line is ready to accept reactor coolant efflu-
ents from the vent and drain system KTA40.
KTA41 - Nuclear Island Vent/Drain System – primary effluents inside *UKA* (safety
valve recovery)
The safety valves at the top of the storage tanks are connected to the system KTA41.
In the two tanks KBB15 BB001 and KBB16 BB001 the discharge (blowdown) from all
safety valves which discharge into system KTA41 is collected.
*KUA* - Nuclear Sampling System – active liquid samples, balance nuclear island part
Every tank of the *KBB* system is provided with a connection for sampling (via valve
KBB11-16 AA601) to determine the chemical composition of the reactor coolant.
3-10
Moreover a connection to the nuclear sampling system (gaseous samples *KUF*) is
foreseen downstream of the sweeping gas outlet of tank KBB16 BB001. Hence sam-
pling of the sweeping gas can be performed after having passed the *KBB* system.
Furthermore each vessel head is equipped with two connections provided with screwed
plugs. These connections are supposed to be used during e.g. tank maintenance, when
the tank atmosphere has to be flushed with air or fresh nitrogen (e.g. before inspection).
Hence the systems *KLE* (Nuclear Auxiliary Building Ventilation System), *SCB* (Com-
pressed Air Distribution System) or *QJB* (Nitrogen Distribution System) can be con-
nected.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
3-11
4 ELECTRICAL AND CONTROL EQUIPMENT
The Coolant Storage and Supply System is an operational system and thus has no
specific safety functions, no emergency power backup is necessary in case of loss of
offsite power.
The motor-operated valves KBB11 - 16 AA001/002 of the Coolant Storage and Supply
System *KBB* are supplied with 400 V by the uninterrupted AC power supply (that
means also battery back-up). This ensures that the system is kept in a safe state com-
patible with subsequent restart. In particular, isolation of the system has to be effective,
in order to preclude perturbations to or from connected systems or supply systems.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
4-1
KKS Identification Power Supply Bus Bars
KBB12 AA001 MO-V B W *KBB12* uninterrupted AC power BRD - 400 V
supply
KBB12 AA002 MO-V DEMI W *KBB12*
- UN
KBB14 AA001 MO-V B W *KBB14*
(Battery back-up)
KBB14 AA002 MO-V DEMI W *KBB14*
Fig. 4.1
The automatic functional controls are performed by the Safety Automation System
(SAS) since the Coolant Storage and Supply System has a functional relation to the
system *KBA* (e.g. storage of reactor coolant letdown from system *KBA*, demineral-
ized water supply to *KBC* System). Only the measurement KBB10 CT001 is assigned
to the process automation system (PAS) since it is functionally related to the Coolant
Treatment System *KBF* only.
During normal plant operation the system *KBB* is operated automatically by means of
the two subgroup controls
For an explanation of the operation of the sub group control please refer to section
4.2.2.5.
4-2
4.2.2 Controls and Interlocks
The Coolant Storage and Supply System has separated automatic step programs (sub-
group controls), which contain the on/off-commands of the participating components
(e.g. valves) and subunits. The automatic control of the Coolant Storage and Supply
System contains as above mentioned the two subgroup controls:
The programs control the filling and draining of the coolant storage tanks in a predeter-
mined order. The borated water will be filled subsequently into the tanks KBB16 BB001,
KBB15 BB001, KBB14 BB001, etc. It is drained from the tanks to the Coolant Treat-
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
ment System *KBF* in reverse order. Demineralized water will be injected subsequently
Confidential as defined in the Olkiluoto 3 Plant Contract.
into the tanks KBB11 BB001, KBB12 BB001, KBB13 BB001, etc. and is drained from
the tanks mainly to the Reactor Boron and Water Make-up System *KBC* in reverse
model or design, are reserved by AREVA.
order.
The tanks are preselected for the achievement of either borated or demineralized wa-
ter. Under normal circumstances the tank KBB11 BB001 is always selected for demin-
eralized water while tank KBB16 BB001 is always selected for borated water.
Start-up and shutdown of the two subgroup controls KBB10 EC001 and KBB10 EC002
is performed by manual commands from the main control room.
When the both subgroup controls are taken in operation, the activation of the motor-
operated valves is done automatically by these subgroup controls.
4-3
Furthermore one signal caused by level of tank KBB16 BB001 >MAX1 (approx. half full)
leads to the start-up of the evaporator plant of the *KBF* (if automatic start-up of *KBF*
is activated). When tank KBB16 BB001 is empty (i.e. level <MIN1) the shutdown pro-
gram of the evaporator plant is initiated.
Each tank is provided with level measurements used for the following purposes:
• Protective interlock
• Input signals for sub group controls and subunits (e.g. medium selector)
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
• Alarms/Warnings
model or design, are reserved by AREVA.
4-4
Confidential as defined in the Olkiluoto 3 Plant Contract.
The reproduction, transmission or use of this document or
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility
model or design, are reserved by AREVA.
AREVA NP GmbH
4-5
Levels and interlocks/actions of the storage tanks KBB11 - 16 BB001 see:
Moreover pressure measurements with local indication are located at the top of every
tank and at the borated water and the demineralized water line. Upstream the connec-
tion to the coolant treatment system *KBF* a temperature measurement is installed
which measures the temperature at the suction side of the evaporator feed pumps
KBF11-12 AP001. This temperature measurement triggers a protective interlock in case
of a too high temperature (protection of the evaporator feed pumps and ion exchange
resins of the KBE20 system).
The following sensors (see table “List of measurements”) are installed in the *KBB* sys-
tem:
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
4-6
Sensor Measured Function1) Measuring Range Room-
(KKS) Parameter Number
KBB11 AA001/002 if
level >MAX4
KBB11 Pressure of tank - local indication -1 - 5 barg UKA
CP501 KBB11 BB001 17001
KBB12 Position indica- - indication (not closed) binary UKA
CG191B tion of safety - alarm, if safety valve 17001
valve not closed (if p>MAX in
KBB12 AA191 KBB12 BB001)
KBB12 Level in tank - combined signal: 0 - 11 m UKA
CL001/002 KBB12 BB001 KBB12 CL901 01008
- indication
- criteria for SGC
KBB10 EC001/002
- warning if level >MAX3
& borated water
- alarm if level >MAX4
- protection close of
KBB12 AA001/002 if
level >MAX4
KBB12 Pressure of tank - local indication -1 - 5 barg UKA
CP501 KBB12 BB001 17001
4-7
Sensor Measured Function1) Measuring Range Room-
(KKS) Parameter Number
level >MAX4
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
4-8
Sensor Measured Function1) Measuring Range Room-
(KKS) Parameter Number
1)
Pease note, that “indication” means indication of the measurement value in the main control
room, “local indication (e.g. KBB16 CP501)” means indication on site (local measurement).
4-9
4.2.2.2 Valves Interlocks
• The adjacent valve (i.e. the valve connecting the same tank to the line containing
the other medium) is not closed.
model or design, are reserved by AREVA.
Example: The demineralized water valve KBB13 AA002 cannot be opened when
borated water valve KBB13 AA001 is opened (signal “not closed”).
These measures ensure that mixing of medium by injecting borated water into a tank
containing demineralized water (or vice versa) is prevented.
Protective interlocks, which close the valves when the level in the corresponding tank
exceeds the maximum value protect the tanks against overfilling.
Fig. 4.8
The task of the medium selection is to dedicate a tank to either borated water or
demineralized water. This function is necessary for the *KBB* I&C in order to store the
“right” medium in a tank (i.e. to prevent mixing of reactor coolant and demineralized wa-
ter).
4-10
The medium preselection of a tank is performed by a selector (one selector per tank).
Depending on the level in the tank and the position of the valves connecting the tank to
the borated or demineralized water line, the tank medium (borated or demineralized
water) is determined automatically. When the level in a tank rises and exceeds a mini-
mum value (approx. 0.3 m) the tank medium is selected to be demineralized water, if
the demineralized water valve (KBB11-16 AA002) is open. Likewise the tank medium is
then selected to be borated water, if the borated water valve (KBB11-16 AA001) is
open.
If a tank has been dedicated to a certain medium it will keep its preselection. As long as
the tank level remains above 0.3 m the tank medium selection does not disappear
(even if the valve closes). When the tank level falls below 0.3 m the tank dedication
disappears and the tank – when refilled - can be selected to borated water or deminer-
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
Whenever a tank is selected for a medium type, the valve, which connects the tank to
the pipe containing the other medium, is prohibited to open. This prevents mixing of the
two qualities of medium. Moreover the tank medium selection is necessary as an input
for the subgroup control for storage of borated and demineralized water in order to de-
termine the proper tank sequence for medium storage and supply.
Tank Options:
In order to change the determination of the kind of the medium in a tank, a special man-
ual command is provided. In case of manual actions (i.e. subgroup control out of opera-
tion) like medium transfer between tanks (see section 5.1.1) a change of tank medium
selection may be required.
Before switching over manually the tank medium selector KBB11 – 16 EY001, the op-
erator has to activate the subloop control KBB00 EY001. Then the release for changing
the tank dedication is granted for a time period of 30 sec.
4-11
4.2.2.4 Tank Sequence KBB10 EY001 of the Storage Tanks
For this purpose the tank sequence determination compares the tank medium selection
(see 4.2.2.3) of the six tanks. When it is assured, that medium can be filled into the
tanks in the above mentioned order, permission for the activation of the subgroup con-
trol is granted.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
*KBB* does not have a group control, but there are 2 subgroup controls:
Start-up and shutdown of the two subgroup controls KBB10 EC001 and KBB10 EC002
are performed by manual commands from the main control room.
Fig. 4.11
For the manual start-up release signals (permission for start-up) are necessary (see
table). The predetermined tank sequence was verified, i.e. the medium can be filled into
the tanks in a predetermined order (see 4.2.2.4).
When the both subgroup controls are taken in operation, the activation of the motor-
operated valves is done automatically by these subgroup controls.
4-12
SGC Storage of borated water SGC Storage of demineralized water
Action
Startup Shutdown Startup Shutdown
Manual
yes yes yes yes
Activation
In order to avoid filling borated water into tank KBB11 BB001 or filling demineralized
water into tank KBB16 BB001 respectively, protective shutdown of the subgroup con-
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Tank KBB12 BB001 contains borated water (i.e. KBB12 BB001 dedicated to bor-
ated water) and level KBB12 CL901 > MAX3
For the confirmation of the correct status of the subgroup controls checkback signals
are provided (i.e. correct operation of SGC after activation, complete execution of SGC
shutdown):
4-13
• SGC KBB10 EC002 (Subgroup control for storage of demineralized water):
Checkback “In operation”: One demineralized water valve open (during switching
over from one tank to the next tank for a short moment two demineralized water
valves open) and the tank sequence is in the predetermined order.
Checkback “Shutdown”: All demineralized water valves (KBB11-16 AA002)
closed.
The operating principle for storage of demineralized and borated water is given in
scheme Fig. 4.12 and Fig. 4.13.
Upon activation, the subgroup controls fill (and drain) the medium into/from the *KBB*
Confidential as defined in the Olkiluoto 3 Plant Contract.
system in a predetermined sequence. The subgroup control for storage of borated wa-
ter starts filling medium into tank KBB16 BB001, whereas the subgroup control for stor-
model or design, are reserved by AREVA.
age of demineralized water starts filling medium into tank KBB11 BB001. In case these
tanks are already completely filled, the next tank with available storage volume will be
selected. When during filling of the *KBB* either with demineralized or with borated wa-
ter the level in a tank reaches a certain value (MAX3), the automatic initiates the shift-
ing to the next tank. During draining the shifting to the precedent tank is initiated when
the level reaches MIN2. Since tank KBB11 BB001 is dedicated to the storage of demin-
eralized water and tank KBB16 BB001 is dedicated to the storage of borated water the
subgroup controls will be transferred to shutdown mode before filling “incorrect” me-
dium (i.e. demineralized water in KBB16 BB001, borated water in KBB11 BB001) into
one of these tanks.
The operating principle of the subgroup controls (filling and draining the tanks) will be
described by means of the example “storage of demineralized water” SGC
KBB10 EC002 (Subgroup control for storage of demineralized water)
4-14
The verification of the tank sequence gives the release for operation (otherwise stand-
still can be executed).
Fig. 4.14
The steps in the automatic program for filling and draining the tanks with demineralized
water (DEM WT) from KBB11 BB001 to KBB15 BB001 will be illustrated with the pro-
cedure for filling KBB11 BB001 until KBB12 B001 will be connected (or drained).
Fig. 4.15 – 4.18 give an example of the SGC for storage of demineralized water. The
particular steps present the filling of KBB11 BB001 and switch over to the tank KBB12
BB001. The procedures for the other tanks are analogous.
Fig. 4.15 – 4.18
(see also animated Fig. 5.1 and Fig. 5.2– filling logic)
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
In order to provide a smoother transient for the pumps supplying medium to the *KBB*
model or design, are reserved by AREVA.
system at first the next tank to receive medium is connected to the demineral-
ized/borated water line before the precedent tank is disconnected after a certain time
period.
The *KBB* system is operated and monitored from the main control room. Operation
and monitoring is performed by the process information and control system (PICS).
The automatic management of the coolant storage tanks is based on several level limit
values which are shown in the main control room.
4-15
During normal operation of the coolant storage and supply system, the coolant storage
tanks are automatically connected to and disconnected from the borated water line or
the demineralized water line in a predetermined sequence. An interlocking ensures that
one tank filled with reactor coolant can only be connected to the borated water line, and
that one tank containing demineralized water can only be connected to the demineral-
ized water line. The tank valves are monitored and controlled from the main control
room.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
4-16
5 OPERATION OF THE SYSTEM
During normal system operating conditions the system *KBB* is ready to receive and
supply simultaneously reactor coolant and demineralized water. I.e. one tank is con-
tinuously connected to the demineralized line while another tank is continuously con-
nected to the borated water line.
- Borated water/ reactor coolant from *KTA* enters the *KBB* via valve
model or design, are reserved by AREVA.
KBA20 AA004
- The demineralized water pumps KBC31-32 AP001 from the *KBC* system
take suction from the demineralized water line for injection of the demineral-
ized water into the RCS (Reactor Coolant System) via the *KBA*
5-1
5.1.1 Automatic Control of the Coolant Storage and Supply System
During normal operation of the coolant storage and supply system both subgroup con-
trols are in operation in order to enable a simultaneous storage (i.e. receipt and re-
lease) of both borated water and demineralized water. This process is described under
chapter 4.2.2. One tank is connected to the borated water line while another one is
connected to the demineralized water line thus giving the opportunity of storing and de-
livering medium at the same time.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
For the first filling of the Coolant Storage and Supply System a connection between the
*GHC* and the demineralized water line of the *KBB* via the valve KBB10 AA002 is
provided. Since the initial filling of the *KBB* is performed during the commissioning
phase of the plant (i.e. several connected systems are still open to the atmosphere) the
filling can be performed with aerated demineralized water. Any further measures for the
replenishment of demineralized water will be performed by the degasifying unit of the
*KBF*.
5-2
Transfer between tanks
One by-pass line between the borated water line and the demineralized water line is
provided to permit transfer from one tank to another using the evaporator feed pumps
KBF11-12 AP001. In normal operating modes this pipe is shut by means of the valve
KBF10 AA002. If medium transfer between tanks is desired, both *KBB* and *KBF*
have to be operated manually (i.e. sub group controls for storage of bor-
ated/demineralized water as well as *KBF* group /subgroup controls out of operation;
see also chapter 4.2.2.2 “Tank Options”).
Since the Coolant Storage and Supply System is an operational system and has no
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
specific safety functions, the single failure criterion does not apply to the Coolant Stor-
age and Supply System. Consequently no redundancy is required.
model or design, are reserved by AREVA.
If the *KBB* system fails, there is no instantaneous influence on the reactor coolant
system. The load-follow capability is limited. In the long term the necessary daily reduc-
tion of the boron concentration of the reactor coolant cannot be achieved.
Fig. 5.3
Prior to plant start-up, max. 4 coolant storage tanks are filled with demineralized water
and at least 2 are empty. One of the 2 empty tanks (mainly KBB16 BB001) is used to
accept the thermal expansion water following heating up RCS in the course of plant
start-up. The second one serves for coolant exchange needed for deboration.
Remark:
5-3
This configuration of the 4 filled and 2 empty tanks is associated with the required ca-
pacities before start-up. Of course, only one tank is connected at any one time to the
borated water line and there is also only one tank connected to the demineralized water
line.
Fig. 5.4
During plant start-up, with increasing coolant temperature in relationship to the nominal
operational characteristics, the intake of expansion reactor coolant water will take place
in the storage tanks (KBB16 BB001, then KBB15 BB001 and then …).
During normal plant operation the Coolant Storage and Supply System *KBB* is in op-
eration with both subgroup controls running.
model or design, are reserved by AREVA.
While adjustment of boron concentration in the reactor coolant, the amount of deminer-
alized water to be supplied to the RCS is roughly the same as the amount of reactor
coolant accepted by the coolant storage tanks. Consequently there is no significant
change of the overall amount in the *KBB* tanks during power operation of the plant.
At least the volume corresponding to one tank has to be empty during normal *KBB*
operation (this ensures that at the moment of shifting to the next storage tank one tank
5-4
is completely empty) in order to prevent mixing of demineralized water with borated wa-
ter.
When the plant is cold shutdown, processed expansion water is returned to the Reactor
Coolant System to compensate for cooldown contraction. The initial storage configura-
tion for the plant is restored (4 tanks filled with demineralized water, 2 tanks empty).
If the plant is in shutdown state and it is considered that the pressurizer is completely
filled (e.g. for pressure test purposes), in this case the maximum possible amount of
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Fig. 5.7
Prior to refueling, the level in the Reactor Coolant System has to be lowered down to
mid-loop. If the RCS-level is at mid-loop, it could happen that after treatment by *KBF*
system, a maximum of 5 tanks are filled with demineralized water. Thus only 1 *KBB*
tank is available for subsequent coolant exchanges. Depending on the overall coolant
mass involved during power operation, the release of a certain excess water volume via
*KPK* may be required.
The arrangement of the coolant storage tanks assures that flooding of any safety classi-
fied building or equipment due to leaks in these tanks cannot occur.
5-5
Confidential as defined in the Olkiluoto 3 Plant Contract.
The reproduction, transmission or use of this document or
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility
model or design, are reserved by AREVA.
AREVA NP GmbH
normal plant conditions.
5-6
(KBB11-16 AA001/002) are supplied by the uninterrupted AC power supply.
However, all motor-operated valves and the Coolant Storage and Supply System *KBB*
There is no demand for the Coolant Storage and Supply System to operate under ab-
6.1 Accessibility
The *KBB* tanks in the *UKA* building are normally not accessible during normal oper-
ating conditions. The corresponding valves, however, are installed in accessible rooms.
All relevant measurements and actuators for operation and surveillance of the system
are available in the main control room.
Connections for venting and draining of *KBB* piping and tanks are designed and con-
structed such that access and handling is easily possible. The components of the
*KBB* are arranged such that necessary inspection, maintenance or repair is feasible.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
Possible deposits of primary coolant in the *KBB* pipes are avoided by routing the pip-
ing with slopes joined with drain connections at low points.
Since activated corrosion products are the dominant source of the dose rate relevant
for the personnel exposure, all pipes, valves and components in the *KBB* are made of
austenitic steel.
6-1
6.2 Testing and Inspections
Pre-operational tests in the commissioning phase prove the design adequacy and the
performance of the Coolant Storage and Supply System *KBB*.
As the coolant Storage and Supply system has operational functions only, periodic tests
are not required.
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
It is recommended to implement the inspection and the maintenance of the tanks in the
model or design, are reserved by AREVA.
nuclear auxiliary system during plant operation in order to avoid long outage periods.
Inspection/maintenance which is executed during power operation leads to conse-
quences for the connected systems, because the concerned tank cannot participate in
the normal operation for a certain time. This time includes the provision of accessibility,
draining, cleaning, inspection, refilling and reconnection of this tank.
Therefore the in-service inspections are recommended at a time, where the anticipated
transients for predicable period are low (e.g. shortly after beginning of life after achieve-
ment of Xenon-Equilibrium).
6-2
7 TECHNICAL SYSTEM SPECIFICATION
7-1
Confidential as defined in the Olkiluoto 3 Plant Contract.
The reproduction, transmission or use of this document or
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility
model or design, are reserved by AREVA.
•
•
•
•
7.3
AREVA NP GmbH
Main Piping
Main Valves
The Technical Data for
Component Specification
7-2
Coolant Storage Tank KBB11 -16 BB001
Mid-loop 5-5
A
Automatic control 4-3 N
Normal plant operation 5-4
B
Borated Water 2-1 O
Borated water line 5-1 Operating conditions 5-1
Boron concentration 3-1 Overall amount 5-4
C P
Cold shutdown 5-5 Plant start-up 5-3
Power supply 4-1
D
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
8-1
9 FIGURES
Fig. 2.1 Main Design Criteria for the Storage and Supply System KBB
Fig. 2.2 Coolant Storage and Supply System KBB Simplified Flow Diagram
Fig. 2.3 Design KBB Tanks
9-1
Fig. 4.13 Subgroup Control: Operating Principle for Storage of Borated Water
Fig. 4.14 SGC KBB10 EC002 – Storage Demin. Water: Criteria
Fig. 4.15 SGC KBB10 EC002 – Storage Demin. Water: OP Step 1
Fig. 4.16 SGC KBB10 EC002 – Storage Demin. Water: OP Step 2 – 3
Fig. 4.17 SGC KBB10 EC002 – Storage Demin. Water: OP Step 4 - 5
Fig. 4.18 SGC KBB10 EC002 – Storage Demin. Water: Shutdown Step 51
Fig. 5.1 Filling Logic – step A (Subgroup Control) for KBB Tanks
Fig. 5.2 Filling Logic – step B (Subgroup Control) for KBB Tanks
Fig. 5.3 KBB Tanks Configuration before Start-up of the Plant
Fig. 5.4 KBB Tanks Start-up of the Plant – Beginning Intake of Expansion Wa-
ter
Fig. 5.5 KBB Tanks Diluting of the Reactor Coolant (1)
Fig. 5.6 KBB Tanks Diluting of the Reactor Coolant (2), High Demineralized
its contents is not permitted without express written authori-
ty. Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or
Confidential as defined in the Olkiluoto 3 Plant Contract.
Water Demand
rights created by patent grant or registration of a utility
Fig. 5.7 KBB Tanks Plant Shutdown for Refueling (after Processing Coolant)
model or design, are reserved by AREVA.
9-2