SAMPLE QUALITY ASSURANCE PLAN FOR WELDED SS FITTINGS

PROJECT NAME : Primary Piping Package For KAPP-3&4, RAPP 7&8

CLIENT : Nuclear Power Corporation Of India Limited
SUPPLIER / MANUFACTURER
ITEM NAME & TAG NO. : Welded Stainless Steel Fittings (CL-II )
SPEC / REF. DOCUMENT : PC-M-309, ASME, ASTM
Material Specification
Component / Type Of Reference Acceptance Agency
SL. NO: Characteristics Class Quantum of Check Format/Record Remarks
Activity Check Document Standard P W R H
A. Incoming Inspection - Raw Material
Identification,
Verification of ASTM A 240 TP ASTM A 240 TP RMTC/Test Ref. Gen. Note
1 Plates Chemical, Major 100% 2 --- 1 1
MTC 304L 304L Certificate 1
Mechanical
Checks for Surface
Defects, Visual , Inspection
2 Plates Major 100% ASTM A 480 ASTM A 480 2 1 1 ---
Dimensional Measurement Reports
Checks
B. In Process Inspection
WPS/PQR
shall
Approval of Procedure 100% of Welding ASME Sec IX & ASME Sec IX & NPCIL approved
1 Welding Major 2 1 1 --- be approved by
WPS/PQR Qualification parameters SEC III NC SEC III NC WPS/PQR
NPCIL
Refer Remark
Manufacturing of Inspection
2 Fittings Major Welding parameters 100% Approved WPS Approved WPS 2 1 1 ---
Welded fittings Reports
check for weld ASME SEC V Art. 6,
LPE of Weld Weld Seam Approved LPE
3 surface defects Major 100% ASME-SEC- 165 & Inspection Report 2 1 ---
Seam Surface Procedure
after Root pass ASME SEC III NC

check for weld ASME SEC V Art. 6,

LPE of Weld Weld Seam Approved LPE 25% by 1 after
3.1 surface defects Major 100% ASME-SEC- 165 & Inspection Report 2 1 1 ---
Seam Surface Procedure 100% by 2
after Final pass ASME SEC III NC.
Determination of Testing on One
Delta Ferrite
4 Delta Ferrite Major Delta Ferrite No. Representative ASME SEC III NC PC-M-309 Test Report 2 --- 1
Examination
Content sample per lot
ASME SEC V Art. 2,
Radiography of Approved RT Radiography
5 Radiography Welded Fittings Major 100% ASME SEC-94 & 2 --- 1 --- 10 % Review
Weld Seam Procedure Reports & Films
SEC III NC by 1
HT Chart
Heat Treatment Monitoring of
ASTM-A-403 WP ,Calibration
6 Heat Treatment (Solution Major Temperature 100% ASTM A403 2 --- 1 ---
304L Certificate &
Annealing) & time
record
Testing on One
Chemical ASTM-A-403 WP
7 Chemical Test Spectro Analysis Major Representative ASTM-A-403 Test Report 2 --- 1 ---
Composition 304L
sample per heat

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 SAMPLE QUALITY ASSURANCE PLAN FOR WELDED SS FITTINGS
PROJECT NAME : Primary Piping Package For KAPP-3&4, RAPP 7&8
CLIENT : Nuclear Power Corporation Of India Limited
SUPPLIER / MANUFACTURER
ITEM NAME & TAG NO. : Welded Stainless Steel Fittings (CL-II )
SPEC / REF. DOCUMENT : PC-M-309, ASME, ASTM
Material Specification
Component / Type Of Reference Acceptance Agency
SL. NO: Characteristics Class Quantum of Check Format/Record Remarks
Activity Check Document Standard P W R H
YS Testing on One
ASTM-A-370 & ASTM-A-403 WP
8 Mechanical Test Tensile Test Major UTS Representative Test Report 2 1 1 ---
ASTM-A-403 304L
% Elongation sample per HT lot
Presence of
Detection of Testing on One
Intergranular ASTM A 262 Practice ASTM A 262 Practice
9 IGC Test Succeptibility for Major Representative Test Report 2 ---- 1
attack in A/E A/E
Intergranular attack sample per HT lot
specimen
C. Final Inspection
Visual check for
ASTM A403 & 25% wt. by 1
1 Visual surface Major Surface check 100% ASTM-A-403 Inspection report 2 1 1 ---
ASTM A960 after 100% by 2
discontinuity
Dimensional Dimensional ANSI B 16.9 & 25% wt. by 1
2 Dimensions Major 100% B 16.9 Inspection report 2 1 1 ---
check Measurement PC-M-309 after 100% by 2

Check for Suface Surface ASME SEC V Art. 6,

Approved LPE
3 NDT Examination discontinuity by Major discontinuity 100% ASME-SE- 165 & Inspection report 2 1 1 ---
Procedure
LPE examination ASME SEC III NC
Marking &
4 Identification Major Visual 100% MSS SP-25 MSS SP-25 --- 2 1 1 ---
Stamping
Surface cleaning & Approved Pickling &
Pickling & Approved Procedure
5 Corrosion Major Visual 100% Passivation Inspection report 2 --- 1 ---
Passivation & PC-M-309
protection Procedure
Compliance
with PO,
Certification &
6 --- Major History Docket 100% PC-M-309 PC-M-309 IRN, MTC 2 --- 1 1
Shipping Release
& Applicable
Specs
1- NPCIL QS or his authorised representative(Purchaser) 2- SUPPLIER / MANUFACTURER
Legend:
W - Witness Point H - Hold Point R- Review/Verification P-Performing Agency

Notes -
i) The marking shall be imprinted by electrical etching. Paints if used shall be free from halogens and sulphur. For each pipe fitting of class 2 shall be painted with Red Stripe and class 3 shall be painted with Grey
Stripe. This stripe shall be a continuous Stripe on major dimension but not extending over machined end preparation.
ii) For Welding, consumbles used shall be of NPCIL approved brands.
iii) NPCIL Q.S. shall witness atleast one welder for WPS/WPQ qualification however vendor has to witness all such WPS/WPQ for all welders used & record shall be offered for review.
REMARK (A): NPCIL Q.S. shall witness atleast one welder for WPS/WPQ qualification however vendor has to witness all such WPS/WPQ for all the welders used & record shall be offered for review.

APPROVED BY NPCIL

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