Manage Corrosion O&M

SWP-04-05: Corrosion Management O&M

SWP
04-01
Plan for Integrity
In O&M
SAES-L-133

SARCOP & Other

Chemical Alliance
SWP-02-05
Programs
Manage
Corrosion
design stage
TWP
02-05-03
Develop Corrosion Control
Corrosion Plan(design)
Management 1
Tactical TWP CRA report
TWP 04-05-01 Corrosion Control/
02-02-02 Design
Plan Corrosion Monitoring Plans
Develop
Mechanical Corrosion Management O&M
Integrity A Review
for Ops
1

SWP-04-04
SSWP-04-05
Maintain
Inspect Assets
assets

2
TWP Measurement / SGWP-01
TWP Inspection
04-05-02 Manage
04-02-02
Implement Corrosion Records Improvement &
Operate Plant
Management O&M Change

3
TWP
Corrosion
04-05-03
Assess Corrosion
Review A
Management O&M SGWP-01
Manage
Improvement &
3 Change

Actions for Corrosion 4

Management Strategy TWP SGWP-02
Action
04-05-04 Manage
A Change &
Act Corrosion
audit report
Human
Maintenance
Management O&M Resources

EWP
02-04-01-02 SGWP-05
Design Manage
for Audit &
Maintainability Review
GWP-04
Manage Integrity
in O&M

Manage
Projects

CorManPro_14 integrated 14/12/2009 1

 1TWP-04-05-01

TWP-04-05-01 : Plan Corrosion Management

1 Top

SWP
04-05
Corrosion
Management

TWP
02-05-03
Corrosion Control
Develop
Plan(design)
Corrosion
Mgt Tactical
Design
1
EWP-04-05-01-01
Develop Corrosion
Management Strategy

1.1

2
EWP-04-05-01-02
SSWP-04-05
Perform Corrosion
Inspect Assets
Risk Assessment

1.2

3 4 EWP 5 EWP
EWP TWP
02-03-03 04-05-01-04 04-05-01-05
04-05-01-03
Develop Develop Corrosion Develop Corrosion
Plan Process Stream Preliminary Control Strategy Monitoring
Monitoring EIS Strategy

1.3 1.4 1.5

TWP
04-05-02
Implement
Corrosion
Management

CorManPro_14 integrated 14/12/2009 2

 1.1aEWP-04-05-01-01
EWP-04-05-01-01 : Develop Corrosion Management Strategy

TWP
04-05-01
Plan Corrosion
Management

Establish Roles
Responsibilities

Program Consolidate Resource

Plans Plans

Corrosion
Review

SAES-L-133
TWP 3
02-05-03 Corrosion Control Plan
Establish Strategy
Develop Corrosion Plan(design) documentation
Allocation/modification
Mgt Tactical
to inspection/monitoring/
Design
maintenance//control

Establish
4 procedures
for prevention of
damage during start
up/shutdown and
prevention of damage
during downtime

KPI review
5
Establish KPIs
KPI targets
Frequency of KPI
SARCOP reporting
procedures

6
Establish O&M,
Analysis procedures

7
Establish Data
Mgt system (CMS)
SAIF(OSI)

8
Establish Reporting
Frequency from CMS

9
Establish reporting
Systems and
Lines of communication

1.1b
CorManPro_14 integrated 14/12/2009 3
 1.1bEWP-04-05-01-01

EWP-04-05-01-01 : Develop Corrosion Management Strategy

1.1a

10

Establish MOC
procedure

11
Establish timing/frequency
for Corrosion Review
(EWP-04-05-03-02)

12
Establish timinig of
SAEP-308
PIUA (Plant inspection
unit assessment)

13

SAEP-343
Assess need for
RBI, timing, scope,
level

RBI Y
performed?

14

CRA Report Calculate

Residual Risk

Corrosion
Review

15
Update corrosion
SSWP-05-02 Criticality ranking
MOC Update strategy for
Inspection/monitoring
/control/maintenance

SWP-04-04
SSWP-04-05
Maintain
Inspect Assets
assets

16
SAEP-20
SAEP-1135 Reset schedules
For programs

TWP
04-05-01
Plan Corrosion
Management

CorManPro_14 integrated 14/12/2009 4

 1.2EWP-04-05-01-02

EWP-04-05-01-02 : Perform Corrosion Risk Assessment

1.1

EWP
04-05-01-01
TWP Develop Corrosion
CCP (Corrosion Management
02-05-03
Control Plan at Strategy
Develop Corrosion
Design)
Mgt Tactical
Design

SAES-L-133

1
AWP
02-03-02-01-02
I Update/Identify
Identify Damage
Damage Mechanisms
Mechanisms
SGWP-01
Manage
SWP-02-03 Improvement &
Inspect Change
Assets
AWP 2
02-03-02-01-01 EWP
Update/Identify 04-03-01-01
Identify Maintain
Corrosion Loops
Corrosion EIS
Loops

3 4
SAEP-20 Determine Corrosion Determine RBI Risk
Service Class Ranking

CRA report
Review CRA

EWP
EWP EWP
04-05-01-05
04-05-01-03 04-05-01-04
Develop Corrosion
Plan Process Develop Corrosion
Monitoring
Stream Monitoring Control Strategy
Strategy

1.3 1.4 1.5

CorManPro_14 integrated 14/12/2009 5

 1.3aEWP-04-05-01-03
EWP-04-05-01-03 : Plan process stream monitoring

1.2

EWP
04-05-01-02
Perform Corrosion
Risk Assessment
SABP-A-013
SABP-A-016
SABP-A-018
SABP-A-019
SABP-A-020
SABP-A-021

1
Select process
parameter

Establish sampling
locations

CRA

3
Establish sampling SM
Frequency and schedule
Methodology

4
Establish field and lab
Operating procedures

5
Establish storage
function for data to
protect from loss

6 7
Prepare Method
Stream monitoring Prepare lab statements and
Method statements Quality plan Quality plans
(sampling techniques)

SM resource
Prepare resource plan plan

Prepare draft SM plan

10

Submit draft
For approval

N Y Agreed SM
Approved? plan

1.3b
CorManPro_14 integrated 14/12/2009 6
 1.3bEWP-04-05-01-03

1.3a

11
SM
Prepare monitoring
schedule
list

12
Review/Revise
Existing Method
Statements/Quality
plans

13
Draft method
Statements/Quality
plans

14
Establish acceptance
Criteria,accuracy reqts,
Turnaround time

15

Submit drafts
for approval

16
N Y Method
Issue approved statements
Approved?
Method/Quality plans Quality plans

EWP
04-05-02-01
Implement
Process stream
monitoring

1 2.1

CorManPro_14 integrated 14/12/2009 7

 1.4EWP-04-05-01-04

EWP-04-05-01-04 : Develop Corrosion Control Strategy

1.2

TWP EWP
02-05-03 CCP (Corrosion 04-05-01-02
Develop Corrosion Control Plan) Perform Corrosion
Management Tactical Risk Assessment
Design

SWP-04-03 1
Inspect
Assets Review and Update
T&I plans

SAES-L-133 Establish Control

requirements

3 4 5 6
AWP-04-05-01-04-02 AWP-04-05-01-04-03 AWP-04-05-01-04-04
AWP-04-05-01-04-01
Plan Cathodic Plan Chemical Plan Paints/Coats/
Plan Chemical
Protection Cleaning/ Linings
Injection/Inhibition
Scraping

1.4.1 1.4.2 1.4.3 1.4.4

EWP
04-05-02-02
Implement
Corrosion
Control

1 2.2

CorManPro_14 integrated 14/12/2009 8

 AWP-04-05-01-04-01 : Plan Chemical Injection 1.4.1AWP-04-05-01-04-01

1.4
EWP
04-05-01-04
Develop Corrosion
Control Strategy

SABP-A-015

1
Strategic Plan
Select system
types

CRA Report

Select injection
points

4
01-SAIP-04 Establish inspection Inspection
SAEP-20 plan (location/ Plan
frequency)

3 5
Establish injection Maintenance
Establish injection
System maintenance Plan
requirements
plan

6
Define solution
Dosage
7 Injection rates
Establish operating/
maintenance safety
procedures

8
SAES-A-205 Establish chemical
SAES-A-208 quality control
procedure

SGWP-03
Manage
Change
9

Establish MOC
procedure
00-SAIP-72

10
Establish Resource
Resource Plan
Plan

11
SGWP-07 Injection point
Establish
Manage details
documentation system
Knowledge

12

Establish KPIs

EWP
04-05-01-04
Develop Corrosion
Control Strategy
2.2.1 1.4

CorManPro_14 integrated 14/12/2009 9

 1.4.2AWP-04-05-01-04-02
AWP-04-05-01-04-02 : Plan Cathodic Protection

1.4

EWP
04-05-01-04
Develop Corrosion
Control Strategy
SAES-X-
300,400,500,600,
700,800
Standard
Drawings

1
Establish Roles
Responsibilities
Competencies

SAEP-333

2
Establish Protection
Criteria and Protection
KPIs

3
Equipment Inspection
Plan
CP Schedules
Rectifiers, anodes,
solar power systems,
connections

4
Establish equiipment CP Maintenance
Maintenance/test Plan
plan

5
CP Schedules
CP potential
Locations
Survey plan

6
Resource
Establish
Plan
Resource Plan

EWP
04-05-01-04
Develop Corrosion
Control Strategy

1.4

CorManPro_14 integrated 14/12/2009 10

 1.4.3AWP-04-05-01-04-03
AWP-04-05-01-04-03 : Plan Chemical Cleaning/Scraping

1.4

EWP
04-05-01-04
Develop Corrosion
Control Strategy

SAEP-1025
SAEP-1662

Establish Roles
Responsibilities

Inspection
Establish need
Sample analysis

EWP 3
04-05-01-05
Develop Define
Corrosion Schedule
Monitoring
T&I Strategy

Scale
Select stages
analysis

Establish
procedures

Review Approve
procedures procedures

SAEP-327 Establish waste

water plan

8
Establish safety
requirements

Establish Resource
plan

10

Establish KPIs

EWP
04-05-01-04
Develop Corrosion
Control Strategy

1.4
CorManPro_14 integrated 14/12/2009 11
 1.4.4AWP-04-05-01-04-04

AWP-04-05-01-04-04 : Plan for Paints, Coatings and Linings

1.4

EWP
04-05-01-04
Develop Corrosion
Control Strategy

SAES-L-133

Confirm locations of all

coatings/linings

2
Corrosion
Identify inspection
Review
locations

3
Coating
Inspect Assets Prepare detailed
Inspection plan
T&I inspection plan

EWP Paints/Coats/Linings
Corrosion
04-05-02-02-04 Inspection
Review
Implement Paints/ Records 4
Coats/Linings Coating
Plan for coatings
Maintenance plan
repair/maintenance

SWP-04-04
Maintain
assets

5
Establish HSE (health,
SAES-H-102
safety and
environment) reqts.

6
Establish competency
SGWP-02
of personnel identified
Manage
to undertake
Competency
application

7
Coating
Prepare resource plan Resource plan

EWP
04-05-01-04
Develop Corrosion
Control Strategy

2.2.4 1.4

CorManPro_14 integrated 14/12/2009 12

 1.5EWP-04-05-01-05

EWP-04-05-01-05 : Develop Corrosion Monitoring strategy

SSWP-04-05
Inspect
Assets
1.2

EWP
04-05-01-02
Perform Corrosion
TWP Risk Assessment
04-03-01
Plan
Inspections
SABP-A-013
SABP-A-016
SABP-A-019
SABP-A-020
SABP-A-021
SAES-L-133

1 2 3 4 5
AWP AWP
AWP AWP
04-05-01-05-01 04-05-01-05-02
Plan OSI, EIS,NDT 04-05-01-05-03 04-05-01-05-04
Plan Coupons Plan Probe
Plan CUI Program Plan ILI
Program Management

1.5.1 1.5.2 1.5.3 1.5.4

EWP
04-05-02-03
Implement
Corrosion
Monitoring
Strategy

1 2.3

CorManPro_14 integrated 14/12/2009 13

 1.5.1AWP-04-05-01-05-01
AWP-04-05-01-05-01 : Plan Coupons Program

1.5

EWP
04-05-01-05
Develop Corrosion
Monitoring
SABP-A-013
Strategy
SABP-A-016
SABP-A-018
SABP-A-019
SABP-A-020
SABP-A-021
SAES-L-133
1
SARCOP & Other Establish
Chemical Alliance Roles/responsibilities
Programs
SAES-A-205

2
Establish
Safety
procedures

Establish schedule

4
Establish
Monitoring points

Establish
Coupon types

Establish
Times of retrieval

Chemical Alliance Establish

KPIs

EWP
04-05-01-05
Develop Corrosion
Monitoring
Strategy

1.5

CorManPro_14 integrated 14/12/2009 14

 1.5.2AWP-04-05-01-05-02

AWP-04-05-01-05-02 : Plan Probe management

1.5

EWP
04-05-01-05
Develop Corrosion
SABP-A-013 Monitoring
SABP-A-016 Strategy
SABP-A-018
SABP-A-019
SABP-A-020
SABP-A-021
SAES-L-133
01-SAMSS-023

SARCOP & Other

Chemical Alliance
Programs

Review and select

Corrosion probe locations
CRA
Review

SWP
02-05 2

Prepare Corrosion
Review selection of
Management Strategy
probe types
(Design)

3
Establish probe
measurement
schedule for non
continuous monitoring

4
Establish probe
system maintenance
plan

Establish
KPIs

EWP
04-05-01-05
Develop Corrosion
Monitoring
Strategy

2.3.2 1.5

CorManPro_14 integrated 14/12/2009 15

 1.5.3aAWP-04-05-01-05-03
AWP-04-05-01-05-03 : Plan CUI Program

1.5

EWP
04-05-01-05
Develop Corrosion
NACE-RP0198 Monitoring
EFC-55 Strategy
SAES-L-133

00-SAIP-74

1
Identify manpower for
00-SAIP-73
inspection/
maintenance

Corrosion
Review

2
Review construction
records to verify if
system coated

3
TWP
SSWP-04-05
04-03-01 Identify all susceptible
Inspect
Plan systems
Assets
Inspections

CRA Report 4 Identifyvulnerable

locations based on
temperature cycling,
service temperature,
materials of
construction

5
Identify inspection
methods
(visual/instrumental/
stripping)

Review Repair 8
Procedures
Prepare Visual
Inspection Plan

7 Prepare
9 Instrumental
Inspection Plan
SSWP-04-05 Prepare inspection CUI
(low power
Inspect plan (location/method/ Inspection plan
radiography/X-ray/
Assets frequency)
linear accelerator/
insulation sensors)

10
SAEP-20
11
Prepare Stripping Plan
Plan fire risk control

1.5.3
b

CorManPro_14 integrated 14/12/2009 16

 1.5.3bAWP-04-05-01-05-03

1.5.3
a

12
EWP CUI
Corrosion CUI maintenance
04-05-02-03-03 Inspection Plan for CUI repair/
Review plan
Implement CUI Records maintenance
program

SWP-04-04
Maintain
assets 13
CUI
Prepare
Resource plan
Resource plan

EWP
04-05-01-05
Develop Corrosion
Monitoring
Strategy

2.3.3 1.5

CorManPro_14 integrated 14/12/2009 17

 1.5.4AWP-04-05-01-05-04
AWP-04-05-01-05-04 : Plan ILI (pipelines)

1.5

EWP
04-05-01-05
Develop Corrosion
Monitoring
Strategy

SABP-A-019
SAES-L-133

1
Identify characteristics
of line in terms of fluid
corrosivity, material

Establish schedule
/inspection date

3
Establish method
U/T, MFL

Identify and commission

contractor/tool

Establish KPIs

Establish verification
plan

Define data reporting

formats

EWP
04-05-01-05
Develop Corrosion
Monitoring
Strategy

1.5

CorManPro_14 integrated 14/12/2009 18

 2TWP-04-05-02

TWP-04-05-02 : Implement Corrosion Management

TWP
04-05-01
Plan Corrosion
Management

1 EWP 2 EWP 3 EWP

04-05-02-01 04-05-02-02 04-05-02-03
Implement Process Implement Corrosion Implement Corrosion
Stream Control Monitoring
Monitoring Strategy

2.1 2.2 2.3

TWP
04-05-03
Assess
Corrosion
Management

CorManPro_14 integrated 14/12/2009 19

 2.1EWP-04-05-02-01

EWP-04-05-02-01 : Implement Process Stream Monitoring

2.1 1.3

EWP
04-05-01-03
Plan Process
Stream
SABP-A-013 Monitoring
SABP-A-016
SABP-A-019
SAES-L-133
23-SAMSS-070
SAES-Y-501
AWP
On-line Y 04-05-02-03-02
SM? Implement probe
management

11
Prepare monitoring
instructions

2 Acquire Samples
Using approved
technique

3 6
Perform field
Transport samples to
measurement
Lab
(if applicable)

4 7 8
Perform lab Use Alert
Enter data into CMS
measurement Management System Operate
Using mobile device
Finger Print Analysis if limits exceeded

Enter data into LIMS

EWP
04-05-01-01
Develop Corrosion
Management
Strategy

TWP
04-05-03
Assess Corrosion
Management

CorManPro_14 integrated 14/12/2009 20

 2.2EWP-04-05-02-02

EWP-04-05-02-02 : Implement Corrosion Control

1.4

EWP
04-05-01-04
Develop Corrosion
Control Strategy

1 2 3 4
AWP-04-05-02-02-02
AWP-04-05-02-02-01 Implement Cathodic AWP-04-05-02-02-03 AWP-04-05-02-02-04
Implement Chemical Protection Implement Chemical Implement Paints/
Injection/inhibition Cleaning/Scraping Coatings/Linings

2.2.1 2.2.2 2.2.3 2.2.4

TWP
04-05-03
Assess Corrosion
Management

CorManPro_14 integrated 14/12/2009 21

 2.2.1AWP-04-05-02-02-01

AWP-04-05-02-02-01 : Implement Chemical Injection

2.2
1.4.1

SAES-A-205
SAES-A-208 EWP
SAES-L-133 04-05-02-02
Implement
Corrosion Control

SARCOP, Gas
plant Alliance
agreements

1
NACE-34101 SGWP-02 Safety
SABP-A-012 Manage Ensure safe operation Record
SABP-A-015 Competency
SABP-A-016
SABP-A-018
SABP-A-019
SABP-A-020
SABP-A-021 SAES-L-133
SABP-A-025 NACE-34101
SABP-A-026 SAIF 2
Ensure effectiveness
of operation
(versus plan)

Record of injection
system
effectiveness

3
Ensure effectiveness
of chemical
performance

Inspect and maintain

System to plans

5
Updated injection
Update documentation point details

EWP
04-05-02-02
Implement
Corrosion Control

2.2

CorManPro_14 integrated 14/12/2009 22

 2.2.2AWP-04-05-02-02-02

AWP-04-05-02-02-02 : Implement Cathodic Protection

2.2

EWP
04-05-02-02
Implement
Corrosion Control

1
AWP Perform equipment
04-02-04-01-03
Perform Checks as per
ODR schedule

Record data

2
SAEP-333
NACE RP0104 (2004) Perform equipment
SABP-X-003 maintenance

3
Potential survey
Measurements

4 5 6
Structure-electrolyte Soil corrosion
Record data Structure-soil Record data Record data
Potentials Probe readings
Potentials
Anode current Corrosion rates

CP Acceptance
coupons Criteria No
readings Satisfied?

7
Correct CP
Record
Deficiency at
earliest
Yes

Measure KPIs

EWP
04-05-02-02
Implement
Corrosion Control

2.2

CorManPro_14 integrated 14/12/2009 23

 AWP-04-05-02-02-03 : Implement Cleaning Program 2.2.3aAWP-04-05-02-02-03

2.2
EWP
04-05-02-02
Implement
Corrosion Control

SAEP-1025
SAEP-1662

Perform
Inspection

Density
Lab evaluation
composition
Scale analysis

N
Reqt to
Clean?

Specify chemical
treatments

4
Mech Y
Scraping Perform
Reqd? Mech scraping

5
Hot Y Perform
Alkali clean Alkali removal
Reqd? process

6
Cu Y Perform
Removal Cu removal
Reqd? process

Select Acid

Select inhibitor
compatible with acid

9
Install ML coupons
LPR continuous
monitoring (performed
with HCl only)

2.2.3
b

CorManPro_14 integrated 14/12/2009 24

 2.2.3bAWP-04-05-02-02-03

2.2.3
a

10

Test acid/inhibitor by
LPR

11
Record Monitoring
Perform
data
Acid cleaning

12

Perform Neutralisation
Passivation stage

13
HPJ? Y HPJ
(High Pressure
clean
Jetting)

14

Perform passivisation
if required

15
Inspection
Perform
details
Inspection

16

Evaluate cleaning
performance

17

SAEP-327 Waste water

disposal

Cleaning
History update

18

Measure KPIs

EWP
04-05-02-02
Implement
Corrosion Control

2.2

CorManPro_14 integrated 14/12/2009 25

 2.2.4AWP-04-05-02-02-04

AWP-04-05-02-02-04 : Implement paints, coatings and linings

2.2
1.4.4

EWP
04-05-02-02
Implement
Corrosion Control

1
SAEP-316
Mobilise personnel

2
Paints/Coats/Linings
Coating
Perform Coating Inspection
Inspection plan
Inspections Records

SAES-L-133

Corrosion Maintenance
Review Plan

N
Coating
Required?

SAES-H-001 3
SAES-H-002
SAES-H-004
SAES-H-101 Specify proper coating
SAES-H-003

4
Carry out internal/
external maintenance
coating applications

Perform Audit

N Audit
Compliant?
Compliance
report
Y
Corrosion
Review

Coating
findings

EWP
04-05-02-02
Implement
Corrosion Control

2.2

CorManPro_14 integrated 14/12/2009 26

 2.3EWP-04-05-02-03

EWP-04-05-02-03 : Implement Corrosion Monitoring T&I

1.5
SSWP-04-05
Inspect
EWP
Assets
04-05-01-05
Develop
Corrosion
Monitoring
Strategy

TWP
04-03-02
Implement
Inspections

1 2 3 AWP 4 5 6 AWP
AWP AWP
04-05-02-03-02 AWP 04-05-02-03-05
Implement OSI, 04-05-02-03-01 04-05-02-03-03
Implement on-line 04-05-02-03-04 Implement ECDA
EIS, NDT Implement Implement CUI
Corrosion Implement ILI (External Corrosion
Coupons Program Program
Monitoring Direct Assessment)

2.3.1 2.3.2 2.3.3 2.3.4 2.3.5

TWP
04-05-03
Assess Corrosion
Management

CorManPro_14 integrated 14/12/2009 27

 2.3.1AWP-04-05-02-03-01
AWP-04-05-02-03-01 : Implement Coupons Program

2.3

EWP
04-05-02-03
Implement
Corrosion
Monitoring
Strategy

1
Install , monitor and
ASTM G1, G4
retrieve Coupons
at planned time

2
Measure Corrosion
Rate

SAIF
3
SABP-A-019
ASTM G1
Measure Pitting Rates
ASTM G46

4
SAEP-20 Establish
Corrosion class

EWP
04-05-02-03
Implement
Corrosion
Monitoring
Strategy

2.3

CorManPro_14 integrated 14/12/2009 28

 2.3.2AWP-04-05-02-03-02

AWP-04-05-02-03-02 : Implement on-line Corrosion Monitoring

1.5.2 2.3

EWP
04-05-02-03
Implement
Corrosion
Monitoring
StrategyI
01-SAMSS-023
SAES-L-133

Modify probe system

to plan

2Ensure correct data

input to CMS
(Corrosion
Management Server)
4 for all probe locations
Determine Corrosion Rates
Maintain probes to CR and ML Metal Loss at every
plan (automated, all probe location
probe locations)

3
Ensure correct data
input into data
management system
for all probe locations

EWP
N
CR within 04-05-01-01
Acceptable Develop Corrosion
Limits? Management
Strategy

Measure KPIs

EWP
04-05-02-03
Implement
Corrosion
Monitoring
Strategy

2.3

CorManPro_14 integrated 14/12/2009 29

 2.3.3AWP-04-05-02-03-03
AWP-04-05-02-03-03 : Implement CUI Program

1.5.3 2.3

EWP
04-05-02-03
Implement
Corrosion
Monitoring
Strategy
00-SAIP-74
EFC 55
NACE RP0198

Mobilise
personnel
SSWP
04-05
Inspect Assets

2
CUI inspection
Implement CUI
plan
inspection plan

N
Damage
Indication?

Perform
Further tests/inspection

CUI inspection
records

4
Corrosion CUI
Perform repair/
Review Maintenance Plan
maintenance

Maintain 5
Assets
Reinstate coatings/
linings

EWP
04-05-03-02
Corrosion
Management
Review

3.2

CorManPro_14 integrated 14/12/2009 30

 2.3.4AWP-04-05-02-03-04

AWP-04-05-02-03-04 : Implement ILI (In-Line Inspection)

2.3

EWP
04-05-02-03
Implement
Corrosion
Monitoring
SABP-A-019 Strategy
SABP-A-016
SAES-L-133
NACE-RP0102
NACE- R35100

Prepare Line

SABP or
Specialist 2 ML (Metal Loss) data
Contractor Perform Pit dimensions/
approved ILI locations
procedures/tools

Measure
KPIs

EWP
04-05-02-03
Implement
Corrosion
Monitoring
Strategy

2.3

CorManPro_14 integrated 14/12/2009 31

 2.3.5AWP-04-05-02-03-05

AWP-04-05-02-03-05 : Implement ECDA (External Corrosion Direct Assessment for Underground Pipelines)

2.3

EWP
04-05-02-03
Implement
Corrosion
Monitoring
Strategy

1
Pre-Assessment
(Gather information on
the system)

2
Indirect Assessment
(Gather data on
system)

3
Direct Examination
(Excavation of Priority
Areas)

4
Remediation
(Repair or
Replacement)

5
Post-Assessment
(Effectiveness of
Remediation)

EWP
04-05-02-03
Implement
Corrosion
Monitoring
Strategy

2.3

CorManPro_14 integrated 14/12/2009 32

 3TWP-04-05-03

TWP-04-05-03 : Corrosion Management Assessment

TWP
04-05-02
Implement
Corrosion
Management

AWP 1
EWP AWP
04-03-02-02-02
Thickness 04-05-03-01 04-02-03-01-07
Carry out OSI
Evaluate Asset
Thickness data Corrosion Data Performance
Measurement Assessment Degradation

3.1

2 EWP
04-05-03-02 Corrosion
Corrosion Review
Management
Review

3.2

TWP
04-05-04
Corrosion
Management
Actions

CorManPro_14 integrated 14/12/2009 33

 3.1aEWP-04-05-03-01

EWP-04-05-03-01 : Corrosion Data Assessment

TWP
04-05-03
Assess
Corrosion
Management

Generic assessment
Eg. SABP-A-018
SAES-L-133 Record

1 2
Perform Root Cause
Failures Perform Remaining Get to next
analysis
Incidents Life, FFS analysis Shutdown?
Failure Analysis

CMS Lab SWP-04-04

Analyse Stream data
data Maintain Assets

4
Inspection Perform
Monitoring Validation
data analysis

5 6 EWP
Determine Update 04-05-01-01
SAEP-20
Corrosion Rate Remaining Life Develop Corrosion
Corrosion Class Management
Strategy

7
Perform Corrosion
Rate trend analysis

8
Record
Operating Perform Correlation
discrepancy
data analysis

Record results
In CMS

TWP
SWP-04-02 N 04-05-02
Compliance
Manage Plant Approved IOW Implement
With control
Integrity for Corrosion
Criteria?
Operations Management

3.1b

CorManPro_14 integrated 14/12/2009 34

 3.1bEWP-04-05-03-01

3.1a

10

Measure
System Performance
KPIs

11 EWP
Pass
04-05-01-01
Compliance Workforce
Develop Corrosion
Review Reward/benefit
Management
Strategy

Fail

12
Corrective
Action

EWP
04-05-03-02
Assess
Review

3.2

CorManPro_14 integrated 14/12/2009 35

 3.2EWP-04-05-03-02

EWP-04-05-03-02 : Corrosion Management Review

3.1

SARCOP EWP
Review 04-05-03-01
Corrosion Data
Assessment

Generic Review
Eg SABP-A-018

SAES-L-133
SABP-343 1

Establish competent
team

SSWP
02-01
Manage
Competency
2

Review corrosion data

over specified period

Review analyses
CMS
results

4
Retrieved Evaluate effectiveness
coupon Of corrosion control
data programs

5
SWP-04-02
Manage Plant
Review IOW
Integrity for
Operations

6
SWP-04-05 AWP-04-05-03-02-01
Inspect Review Corrosion
Assets Control Programs

3.2.1
SSWP
02-01
Manage
Audit &
Review 7
Identify and review
potential areas for
Maintenance

8
Review job log and
Identify pending
engineering packages

9
Recommend
EWP
SSWP changes to Mitigation
Corrosion 04-05-01-01
02-01 strategy, Maintenance
Review Develop Corrosion
Manage areas, Control
Management
Competency Optimisattion,
Strategy
Engineering solutions

TWP
04-05-04
Corrosion
Management
O&M Act

CorManPro_14 integrated 14/12/2009 36

 3.2.1AWP-04-05-03-02-01
AWP-04-05-03-02-01 : Review Corrosion Control Programs

3.2

EWP
04-05-03-02
Assess
Review

Review
AWP CUI
04-03-02-02-01
Carry out
External
Visual
Inspection 2

Review Coatings/
Paints/Linings

3
Review
Coupons
Program

4
Review
Cleaning
Program

Review
CP survey

Review Chemical
Treatment Program

AWP 7
04-03-02-02-01
Carry out Review
OSI OSI
Thickness survey
Measurement

8
Review Corrosion
Probe Management

9
TWP
04-03-03
Assess Review ILI
Inspection
Results

10
EWP
04-03-01-01 Review Equipment
Maintain Inspection Schedule
EIS

11
AWP
04-03-02-02-03 Review
Carry out NDT
NDT

12

Review
Stream plan

EWP
04-05-03-02
Assess
Review

3.2

CorManPro_14 integrated 14/12/2009 37

 4TWP-04-05-04

TWP-04-05-04 : Actions for Corrosion Management

Top 3

TWP
04-05-03
Assess
Corrosion
Management
SWP
04-02
Manage Plant
Integrity for
Operations

EWP 1 2 3
02-02-02-01
Identify EWP-04-05-04-01 EWP-04-05-04-02 EWP-04-05-04-03
Response to
Events & fault Act on Operations Act on Maintenance Act on Inspections
Requirements

4.1 4.2 4.3

SGWP-05
Manage
Audit &
Review

SWP-04-05
Manage Corrosion

Top

CorManPro_14 integrated 14/12/2009 38

 4.1EWP-04-05-04-01

EWP-04-05-04-01 : Act on Operations

4
Top

TWP
04-05-04
Corrosion
Management
O&M Act

Corrosion
Review

1
SGWP Plan changes to
03 Corrosion mitigation
MOC Strategy/operations

SARCOP

Prioritise actions

Complete changes

Audit changes

EWP
04-05-01-01
N
Audit Develop Corrosion
Compliant? Management
Strategy

TWP
04-05-04
Actions for
Corrosion
Management

CorManPro_14 integrated 14/12/2009 39

 4.2EWP-04-05-04-02

EWP-04-05-04-02 : Act on Maintenance

Top 4

TWP
04-05-04
Corrosion
Management
O&M Act

1
Corrosion
Identify recommended
Review
areas

2
Plan changes to
maintenance

3
Prioritise actions

EWP
04-04-02-01
Process new
Work Order
In SAP
4
Perform
Work Order Maintenance
Activities

AWP
04-02-03-02-03-02 4.2.1
Carry out
NDT

5 Complete
maintenance changes
including updating
inspection and plant
drawings

Audit changes

EWP
04-05-01-01
Audit
No Develop Corrosion
Compliant?
Management
Strategy

Yes

TWP
04-05-04
Actions for
Corrosion
Management

CorManPro_14 integrated 14/12/2009 40

 4.2.1EWP-04-05-04-02-01
EWP-04-05-04-02-01: Perform Maintenance Activities

4.2

EWP
04-05-04-02
Act on
Maintenance

1
Paints, Coatings and
Linings
Insulation Systems

Chemical cleaning

Mechanical cleaning

Hydrotest

Others

6
Upgrade
materials

00-SAIP-06

9 7

EWP-03-05-01 AWP-03-05-01-02-01 Heat treat

Material QC Implement PMI materials

Weld repair
SWP
04-04
Maintain
SA Welding Assets
Procedures

EWP
04-05-04-02
Act on
Maintenance

4.2

CorManPro_14 integrated 14/12/2009 41

 EWP-04-05-04-03

EWP-04-05-04-03 : Act on Inspections

Top 4

TWP
04-05-04
Corrosion
Management
O&M Act

1
Corrosion
Identify recommended
Review
areas

Update inspection
plans

Prioritise actions

4
Perform
SWP-04-05 Inspection
Inspect Activities
assets

4.3.1

5
Update inspection and
plant drawings

Audit inspections

EWP
N 04-05-01-01
Audit
Develop Corrosion
Compliant?
Management
Strategy

TWP
04-05-04
Actions for
Corrosion
Management

CorManPro_14 integrated 14/12/2009 42

 AWP-04-05-04-03-01: Perform Inspection Activities 4.3AWP-04-05-04-03-01

4.3

EWP
04-05-04-03
Act on Inspections

1
Deadleg Program
(operational & non-
operational)

Nipple Program
(small & large)

Injection Point
Program

OSI Program

CUI/CUF Program

Small bore piping

Internal Inspection
T&I

External Inspection
T&I

ILI (In line inspections)

10

Subsea Inspections

11

Other

EWP
04-05-04-03
Act on Inspections

4.3
CorManPro_14 integrated 14/12/2009 43