Professional Documents
Culture Documents
PHB-45 Part2
PHB-45 Part2
CONTENTS PREFACE
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 This handbook is a guide that can be used as a first step
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 when configuring a truck. It allows the user to examine
Chassis Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3 options and variables that affect performance of the drive-
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12 line and frame.
Weight Distribution . . . . . . . . . . . . . . . . . . . . . . 12-13 Trucks are highly configurable machines. There are
GVWR and GCWR . . . . . . . . . . . . . . . . . . . . . . 12-14 numerous choices for every major component (frame,
Frame Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15 engine, transmission, tires, axles, suspension, gear ratios,
Selecting Gear Ratios for etc.). It’s critical not to over or under spec a truck for an
Transmission and Axles. . . . . . . . . . . . . . . . . . 12-18 application. A well spec’d truck is typically a balance
Engine Selection . . . . . . . . . . . . . . . . . . . . . . . . . 12-19 between variables like cost, GVWR, maximum speed,
Driveline Braking . . . . . . . . . . . . . . . . . . . . . . . . 12-23 gradeability, startability, and fuel economy. There are
Appendix A also intangibles like driver preference, serviceability,
Reference Equations (English Units) . . . . . . . 12-24 and customer history to consider.
Appendix B The equations and methodology in this handbook are
Vehicle Identification Number provided to help select components and predict how
(VIN Structure) . . . . . . . . . . . . . . . . . . . . . . 12-25 they will work together to create a truck with the desired
Appendix C level of performance.
CT13 Torque Curves . . . . . . . . . . . . . . . . . . . . 12-26 Time spent investigating the customers needs is criti-
Appendix D cal for creating a well configured truck that will meet or
Transmission Specifications . . . . . . . . . . . . . . 12-32 exceed customer expectations. Normally, experts with
Appendix E years of experience and/or classroom training perform
Rear Axle Specifications . . . . . . . . . . . . . . . . . 12-36 this type of work.
Appendix F
Front Axle Specifications . . . . . . . . . . . . . . . . 12-38
Lift Axle Specifications . . . . . . . . . . . . . . . . . . 12-38 12
Appendix G
CX31 Startability Reference Guide . . . . . . . . 12-39
Appendix H
Front Tire Specifications. . . . . . . . . . . . . . . . . 12-40
Appendix I
Rear Tire Specifications . . . . . . . . . . . . . . . . . 12-42
Appendix J
Front Suspension Specifications . . . . . . . . . . . 12-46
Appendix K
Rear Suspension Details . . . . . . . . . . . . . . . . . 12-48
Appendix L
Rear Suspension Specifications. . . . . . . . . . . . 12-51
Appendix M
Power Take Off Specifications . . . . . . . . . . . . 12-52
Edition 45 12-1
On-Highway Trucks Features
Transmission
● Piano style door hinges for a super tight seal and to
reduce wind noise.
● Cat CX31 full automatic: 6 speed (based on Cat 730
articulated transmission). ● Front mounted PTO (FEMPTO) for CT681.
– Full electronic control allows Jake Brake integra- ● Integral front frame extensions for CT681.
tion and advanced body builder options. ● Stationary grill for CT681.
– Two standard power takeoff ports at 1 o’clock and
8 o’clock. Cab Interior
● Premium grade sound insulation package reduces oper-
– Optional rear power takeoff port allows easier access
ator fatigue.
to install and service pumps.
● Primary gauges are clearly visible through the steering
– External solenoids and filter allow for quicker main-
wheel for easy access.
tenance and troubleshooting.
● Powered mirrors, windows, and door locks.
– Torque converter locks up near the end of 2nd gear.
Can be programmed to lock in 1st gear. ● Ergonomic dash board with tilted center stack for easy
access and storage.
● Eaton Fuller manual transmission: 10–18 speeds. 10 speed
manual standard. ● Large rocker switches with tactile feedback. Can be
used with gloves on.
● Eaton Fuller Ultrashift Plus Vocational: 10–18 speeds.
● Maximized door, dash, overhead, and back panel storage.
● Radio (hands free cell, CD, USB, 1/8 auxiliary) + fac-
tory installed CB wiring.
● Oversized HVAC system for quick maximum heating,
defrosting, and cooling.
12-2 Edition 45
Chassis Types On-Highway Trucks
● CT660L
● SBA ● 122 BBC ● 4x4
● All Axles Powered
Front Rear
Axle Axle
Ground Line
Edition 45 12-3
On-Highway Trucks Chassis Types
● CT660L
● SBA ● 122 BBC ● 6x6
● All Axles Powered
Front Rear
Axle Axle
Ground Line
12-4 Edition 45
Chassis Types On-Highway Trucks
● CT660S
● SBA ● 116 BBC ● 6x4
● Rear Tandem Axles Powered
Front Rear
Axle Axle
Ground Line
Edition 45 12-5
On-Highway Trucks Chassis Types
● CT660L
● SBA ● 122 BBC ● 6x4
● Rear Tandem Axles Powered
Front Rear
Axle Axle
Ground Line
12-6 Edition 45
Chassis Types On-Highway Trucks
● CT660S
● SBA ● 116 BBC ● 8x6
● Rear Tridem Axle Powered
Front Rear
Axle Axle
Ground Line
Edition 45 12-7
On-Highway Trucks Chassis Types
● CT660L
● SBA ● 122 BBC ● 8x6
● Rear Tridem Axle Powered
Front Rear
Axle Axle
Ground Line
12-8 Edition 45
Chassis Types On-Highway Trucks
● CT681
● SFA ● 114 BBC ● 6x4
● Rear Tandem Axles Powered
Front Axle
Rear
Axle
Ground Line
Edition 45 12-9
On-Highway Trucks Chassis Types
● CT680
● SFA ● 124 BBC ● 6x4
● Rear Tandem Axles Powered
Front Axle
Rear
Axle
Ground Line
12-10 Edition 45
Chassis Types On-Highway Trucks
● CT680
● SFA ● 124 BBC ● 8x6
● Rear Tridem Axle Powered
Front Axle
Rear
Axle
Ground Line
Edition 45 12-11
On-Highway Trucks Specifications
CT13
365/1250; 370/1350; 390/1450; 410/1450; Brakes (Bendix and Merritor)
430/1550; 475/1700
ABS and ASA Standard
NOTE: CT681 available with Front Engine PTO.
Gov. Speed RPM = 2100
Front Disc Brakes for Tractor 16K Axle and above
Available CT681 hp ranges: 365-430 hp Opt.: Traction and Stability Control
12-12 Edition 45
Weight Distribution On-Highway Trucks
Start by identifying where (in relation to the axles) the Lift Axle Force*
load will come onto the truck. This can be a 5th wheel
location, or the center of gravity of the Body and Payload
(like a Dump Truck or Tanker). See above illustration. *Max Lift Force = Lift Axle (Rated Capacity) – Weight
Axle Loading can be found by adding up how major of the Lift Axle.
loads are distributed on each axle. Typical loads are Example:
the weight of the Truck Chassis, Body, Payload, or 5th
wheel. Add up all the loads that apply for your Truck. Max lift force for a 13,200 lb lift axle is approximately
12,000 lb. The remaining 1200 lb is the weight of the
Axle Loading Due to Truck Chassis axle, tires, wheels, and brakes.
(see “Chassis Types” tables in this section) 12
Front Axle Load (Given by Caterpillar) = _______ lb Axle Loading Due to Lift Axles*
(see above illustration)
Rear Axle Load (Given by Caterpillar) = _______ lb Front Axle Load = – Lift Axle Force × (E/WB) =
Axle Loading Due to Body and Payload –______ lb Negative
(omit if using a 5th wheel) Rear Axle Load = – Lift Axle Force × (D/WB) =
Front Axle Load = (Body + Payload weight) × (A/WB) –______ lb Negative
= _______ lb
*If more than one (1) lift axle repeat as required.
Rear Axle Load = (Body + Payload weight) × (B/WB)
= _______ lb Total Axle Loading
Front Axle Load = Add all Front loads that apply =
______ lb
Rear Axle Load = Add all Rear loads that apply =
______ lb
Edition 45 12-13
On-Highway Trucks GVWR and GCWR
12-14 Edition 45
Frame Selection On-Highway Trucks
× 0.25
01DAV 16K <=62K 325" (8250 mm)
with 0.25 01GDL 18K <=64K 299" (7600 mm)
Outer 20K <=98K 293" (7450 mm)
Reinforcement
21-22K <=100K 276" (7000 mm)
23K <=101K 266" (6750 mm)
12K <=52K 360" (9150 mm)
13.2K <=53.2K 360" (9150 mm)
12.25 × 3.375
14-14.6K <=60.6K 360" (9150 mm) 12
Reinforced
× 0.375
01CDH 16K <=62K 360" (9150 mm)
with 0.313 01GDM 18K <=64K 352" (8950 mm)
Outer 20K <=98K 317" (8050 mm)
Reinforcement
21-22K <=100K 309" (7850 mm)
23K <=101K 301" (7650 mm)
Edition 45 12-15
On-Highway Trucks Frame Selection
12-16 Edition 45
Frame Selection On-Highway Trucks
Standard Frame Not Reinforced Optional Reinforced Frame Optional Reinforced Frame
SM = Section Modulus is based on the cross sectional area of the frame and its distance from the neutral axis of bending.
RBM = Resistance to Bending Moment = SM × Steel Strength = SM × 120,000 psi for All Cat Frames. 12
Edition 45 12-17
On-Highway Trucks Selecting Gear Ratios for Transmission and Axles
SELECTING GEAR RATIOS FOR RPM = Engine RPM at desired cruise. See table below
TRANSMISSION AND AXLES or Torque Curves in Appendix C.
TR = Transmission ratio (Top gear). See Appendix D.
Select the Desired Axle Ratio (AR)
MPH = Desired cruise speed (not maximum speed).
RPM (at cruise) × 60
AR = TR × MPH × M × ATR × DBR M = Tire revolutions per mile. See Appendix I.
NOTE: This equation provides the Theoretical axle ratio. ATR = Auxiliary Transmission ratio. See Appendix D.
Select the closest axle ratio found in Appendix E. DBR = Drop Box Ratio. See Appendix D (omit if 1:1).
60 = Constant.
Select the Desired Transmission Ratio (TR) Verify Cruise and Maximum Speed
Top Gear/Overdrive Use the actual Transmission and Axle ratios you
RPM (at cruise) × 60 selected from Appendix D and E to verify the desired
TR = AR × MPH × M × ATR × DBR cruise and Maximum speed. Do not use the theoretical
values. If you’re within 5 mph of your desired cruise
NOTE: For AR, use the Axle ratio selected from Appen- speed that is a good gearing combination. Otherwise,
dix E. modify your choices for the Axle or Transmission
Ratios to get closer. It may take a few attempts to meet
NOTE: This equation provides the Theoretical Trans- your requirements.
mission ratio. Select the closest actual gear ratio
from Appendix D. RPM (at cruise) × 60
MPH (cruise) = AR × TR × M × ATR × DBR
12-18 Edition 45
Engine Selection On-Highway Trucks
Edition 45 12-19
On-Highway Trucks Engine Selection
Air Resistance: The HP required to overcome wind resis- Cd = Aerodynamic Drag Coefficient. See table below.
tance. This starts becoming significant
above 30 MPH. Over 65 MPH it can be FA = Frontal Area of the Truck (sq ft) + Area of the
the largest single load. body or trailer that is wider or taller than the
Truck. If the trailer is more than eight feet behind
FA × Cd × MPH3 the Truck, FA = the Frontal Area of the Truck +
Pa = 156,000
the Total Frontal area of the Trailer. See illustra-
tion below.
156,000 = Constant.
MPH = Desired Cruise Speed (not maximum speed).
Gradeability: The reserve HP required to operate indefi- G = Grade Percent (Typically 0.5 or 1).
nitely (without downshifting) at the desired
cruise speed on a small grade between GW = Desired Gross Vehicle Weight or Gross Combi-
0.5% – 1% Grade. nation Weight.
37,500 = Constant.
G × GW × MPH
Pg = 37,500 MPH = Desired Cruise Speed (not maximum speed).
12-20 Edition 45
Engine Selection On-Highway Trucks
Accessories: The HP required to power the Cooling Fan, Total HP Required at the Drive Wheel
Alternator, Power Steering, A/C and Air Preq = Pr + Pa + Pg + Pacc + Ppto
Compressor at the desired cruise speed.
Engine Selection: Account for Driveline losses and select
Pacc = 57 HP @ 1600 RPM = 73 HP at 1800 RPM an Engine with at least as much HP
Considering 2100 is Max Engine RPM. Select a Pacc as P(eng) from table below. Continue
that best matches your application. to Step 2, to verify the Engine you
selected has the required Torque.
PTO: The HP required to power Mixers, Pumps, Gen-
erators, etc. that are running while the truck is Preq
cruising. Peng = 0.93
Ppto = Supplied by Body Builder 0.93 = Driveline Efficiency
Zero if not running while cruising
Engine Specifications
Horsepower Torque Peak Gov. Speed Fully Developed Torque
Engine (BHP @ 1700 RPM) (lbf-ft @ 1000 RPM) (RPM) (lbf-ft at 800 RPM)
CT13 365 1250 2100 686
CT13 370 1350 2100 770
CT13 390 1450 2100 811
CT13 410 1450 2100 828
CT13 430 1550 2100 868
CT13 475 1700 2100 959
12
Edition 45 12-21
On-Highway Trucks Engine Selection
Step 2A: (Manual and Automated Manual Transmis- Step 2B: (CX31 Automatic Transmission) Verify the
sions) Verify the Engine selected in Step 1 can Engine selected in Step 1 can get the Truck mov-
get the Truck moving on the customer’s maxi- ing on the customer’s maximum grade.
mum grade.
Startability: Is the ability of the truck to Start moving on
Startability: Is the ability of the truck to start moving on the steepest grade the driver will face. For
the steepest grade the driver will face. The an Automatic Transmission a simple equa-
equation below (S) calculates the Theoret- tion cannot be used to predict Startability.
ical Maximum Percent grade for the Engine For the CX31, see the Startability chart
you selected in Step 1. To more accurately in Appendix G. It assumes starting on the
predict Startability, ground conditions must best concrete. To more accurately predict
be considered. Subtract the effects of ground Startability, ground conditions must be
conditions from (S) to determine the Maxi- considered. Subtract the effects of ground
mum Predicted Startability. conditions from (S) to determine the Max-
imum Predicted Startability.
(Tc × R × M)
S= (10.7 × GW)
S = See Appendix G
Ground Conditions: See Tire Pavement Factors table or
Tc = Fully Developed Torque (from Engine selected in Subtract 6% for every inch of tire
Step 1). See Engine Specification table. penetration.
R = The overall Driveline gear ratio. Maximum Predicted Startability
Transmission (low gear) × Axle × Aux Trans × Drop box = S – Ground Conditions
Omit Aux Trans and Drop Box ratios if not used Startability must be equal to or greater than the cus-
tomer’s maximum percent grade. If below Maximum,
M = Tire Revolutions per mile. See Appendix I. Select an Engine with equal or greater HP and Higher
GW = Desired Gross Vehicle Weight or Gross Combi- Fully Developed Torque from Engine Specifications
nation Weight. table. Rerun the Startability calculations to verify.
10.7 = Constant.
Ground Conditions: See Tire Pavement Factors table or
Subtract 6% for every inch of tire
penetration.
Maximum Predicted Startability Step 3: Final Engine Selection. In Steps 1 and 2 you
selected an Engine that had enough HP to main-
= S – Ground Conditions tain cruise speed and start on the maximum grade.
Startability must be equal to or greater than the cus- Before making the final Engine selection, factor
tomer’s maximum percent grade. If below Maximum, in application and driver habits. For example,
Select an Engine of equal or greater HP with Higher Fully additional Torque may be required in mountain-
Developed Torque from Engine Specifications table. ous regions. Perhaps a smaller Engine can be used
Rerun the Startability calculations to verify. Continue to save fuel if the driveline gearing is modified.
to Step 3 for final Engine selection.
12-22 Edition 45
Driveline Braking On-Highway Trucks
12
Edition 45 12-23
On-Highway Trucks Appendix A
● Reference Equations (English Units)
60 × RPM
MPH = M × Ra × Rt *Miles per Hour
60 × RPM
M = Ra × Rt × MPH *Tire Revolutions per Mile
60 × RPM
Ra = M × Rt × MPH *Rear Axle Ratio
60 × RPM
Rt = M × Ra × MPH *Transmission Gear Ratio (Top Gear)
MPH × M × Ra × Rt
RPM = 60
*Revolutions per Minute (Engine)
HP × 5252
Torque = RPM
Torque in lbf-ft
Torque × RPM
Horsepower = 5252
Horsepower in lbf-ft per Second
12-24 Edition 45
Appendix B On-Highway Trucks
● Vehicle Identification Number (VIN Structure)
12
Engine Size 6-7 Position 8
CT13: TK GVW Range
33,001 to 55,000 = R
Model Year 10 55,001 and Over = T
B = 2011 F = 2015
C = 2012 G = 2016 Production Facility 11
D = 2013 H = 2017 N = Escobedo Mexico
E = 2014 I = 2018
Example
3HTKATKT8EN021730
An Incomplete Truck needing a body, CT681 model, CT13 Engine, GVWR over 55,000 lb,
2014 Model Year, Made in Mexico
Edition 45 12-25
On-Highway Trucks Appendix C
● CT13 Torque Curves
POWER
rpm
ENGINE SPEED
KEY
Torque
Power
12-26 Edition 45
Appendix C On-Highway Trucks
● CT13 Torque Curves
POWER
12
rpm
ENGINE SPEED
KEY
Torque
Power
Edition 45 12-27
On-Highway Trucks Appendix C
● CT13 Torque Curves
POWER
rpm
ENGINE SPEED
KEY
Torque
Power
12-28 Edition 45
Appendix C On-Highway Trucks
● CT13 Torque Curves
POWER
12
rpm
ENGINE SPEED
KEY
Torque
Power
Edition 45 12-29
On-Highway Trucks Appendix C
● CT13 Torque Curves
POWER
rpm
ENGINE SPEED
KEY
Torque
Power
12-30 Edition 45
Appendix C On-Highway Trucks
● CT13 Torque Curves
POWER
12
rpm
ENGINE SPEED
KEY
Torque
Power
Edition 45 12-31
On-Highway Trucks Appendix D
● Transmission Specifications
12-32 Edition 45
Appendix D On-Highway Trucks
● Transmission Specifications
12
Edition 45 12-33
On-Highway Trucks Appendix D
● Transmission Specifications
Speeds
Gear Ratios
Feature Aluminum Clutch Rated
Code Housing, Hill Start Aid lbf-ft R4 R3 R2 R1 F1 F2 F3 F4 F5 F6 F7
0013GWM FO-12E308LL-VCS x x x 10 1250 2.89 9.85 15.22 14.56 9.42 6.24 4.63 3.40 2.53 1.83
0013GWN FO-14E308LL-VCS x x x x x x x 10 1450 2.89 9.85 15.22 14.56 9.42 6.24 4.63 3.40 2.53 1.83
0013GWE FO-14E310C-VAS x x x x x x x 10 1450 2.78 13.63 12.80 9.25 6.76 4.90 3.58 2.61 1.89
0013GWH FOM-14E310C-VAS x x x x x x x 10 1450 2.78 13.63 12.80 9.25 6.76 4.90 3.58 2.61 1.89
0013GWJ FOM-15E310C-VAS x x x x x x x 10 1550 2.78 13.63 12.80 9.25 6.76 4.90 3.58 2.61 1.89
0013GWP FO-16E308LL-VCS x x x x x x x 10 1650 2.89 9.85 15.22 14.56 9.42 6.24 4.63 3.40 2.53 1.83
0013GWG FO-16E310C-VAS x x x x x x x 10 1650 2.78 13.63 12.80 9.25 6.76 4.90 3.58 2.61 1.89
0013GWL FOM-16E310C-VAS x x x x x x x 10 1650 2.78 13.63 12.80 9.25 6.76 4.90 3.58 2.61 1.89
0013GWR FO-17E308LL-VCS x x x x x x x 10 1750 2.89 9.85 15.22 14.56 9.42 6.24 4.63 3.40 2.53 1.83
0013GWV FO-14E309ALL-VMS x x x x x x x 11 1450 3.43 13.03 20.84 26.08 16.30 11.85 7.41 5.23 3.79 2.77
0013GWW FO-16E309ALL-VMS x x x x x x x 11 1650 3.43 13.03 20.84 26.08 16.30 11.85 7.41 5.23 3.79 2.77
0013GWX FO-17E309ALL-VMS x x x x x x x x x 11 1750 3.43 13.03 20.84 26.08 16.30 11.85 7.41 5.23 3.79 2.77
0013GWS FO-16E313A-VHP x x x x x x x 13 1650 4.03 12.85 15.06 12.29 8.51 6.05 4.38 3.20 2.28 1.94
0013GWT FO-18E313A-VHP x x x x x x x 13 1850 4.03 12.85 15.06 12.29 8.51 6.05 4.38 3.20 2.28 1.94
0013GUZ FO-20E313A-VHP x x x x x x x 13 2050 4.03 12.85 15.06 12.29 8.51 6.05 4.38 3.20 2.28 1.94
0013GXE FO-14E318B-VXP x x x x x x x 18 1450 3.43 4.03 12.85 15.06 14.40 12.29 8.51 7.26 6.05 5.16 4.38
0013GXG FO-16E318B-VXP x x x x x x x 18 1650 3.43 4.03 12.85 15.06 14.40 12.29 8.51 7.26 6.05 5.16 4.38
0013GXD FO-18E318B-MXP x 18 1850 3.43 4.03 12.85 15.06 14.40 12.29 8.51 7.26 6.05 5.16 4.38
0013GXH FO-18E318B-VXP x x x x x x x 18 1850 3.43 4.03 12.85 15.06 14.40 12.29 8.51 7.26 6.05 5.16 4.38
Chart continued on next page.
12-34 Edition 45
Appendix D On-Highway Trucks
● Transmission Specifications
Speeds
Gear Ratios
Feature Aluminum Clutch Rated
Code Housing, Hill Start Aid lbf-ft F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18
0013GWM FO-12E308LL-VCS x x x 10 1250 1.36 1.00 0.74
0013GWN FO-14E308LL-VCS x x x x x x x 10 1450 1.36 1.00 0.74
0013GWE FO-14E310C-VAS x x x x x x x 10 1450 1.38 1.00 0.73
0013GWH FOM-14E310C-VAS x x x x x x x 10 1450 1.38 1.00 0.73
0013GWJ FOM-15E310C-VAS x x x x x x x 10 1550 1.38 1.00 0.73
0013GWP FO-16E308LL-VCS x x x x x x x 10 1650 1.36 1.00 0.74
0013GWG FO-16E310C-VAS x x x x x x x 10 1650 1.38 1.00 0.73
0013GWL FOM-16E310C-VAS x x x x x x x 10 1650 1.38 1.00 0.73
0013GWR FO-17E308LL-VCS x x x x x x x 10 1750 1.36 1.00 0.74
0013GWV FO-14E309ALL-VMS x x x x x x x 11 1450 1.95 1.38 1.00 0.73
0013GWW FO-16E309ALL-VMS x x x x x x x 11 1650 1.95 1.38 1.00 0.73
0013GWX FO-17E309ALL-VMS x x x x x x x x x 11 1750 1.95 1.38 1.00 0.73
0013GWS FO-16E313A-VHP x x x x x x x 13 1650 1.62 1.38 1.17 1.00 0.86 0.73
0013GWT FO-18E313A-VHP x x x x x x x 13 1850 1.62 1.38 1.17 1.00 0.86 0.73
0013GUZ FO-20E313A-VHP x x x x x x x 13 2050 1.62 1.38 1.17 1.00 0.86 0.73
0013GXE FO-14E318B-VXP x x x x x x x 18 1450 3.74 3.20 2.73 2.28 1.94 1.62 1.38 1.17 1.00 0.86 0.73
0013GXG FO-16E318B-VXP x x x x x x x 18 1650 3.74 3.20 2.73 2.28 1.94 1.62 1.38 1.17 1.00 0.86 0.73
0013GXD FO-18E318B-MXP x 18 1850 3.74 3.20 2.73 2.28 1.94 1.62 1.38 1.17 1.00 0.86 0.73
0013GXH FO-18E318B-VXP x x x x x x x 18 1850 3.74 3.20 2.73 2.28 1.94 1.62 1.38 1.17 1.00 0.86 0.73
CT681 6x4 114 BBC
CT680 6x4 124 BBC
CT660 6x4 116 BBC
CT660 6x4 122 BBC
CT660 4x4 122 BBC
CT660 6x6 122 BBC
CT680 8x6 124 BBC
CT660 8x6 116 BBC
CT660 8x6 122 BBC
12
Speeds
Gear Ratios
Feature Rated
Code Auxiliary Transmission and Transfer Case lbf-ft R4 R3 R2 R1 F1 F2
0013TJP TC-270 Fabco Transfer Case x x 2 12,000 1.00 2.23
0013TJG TC-142 Fabco Transfer Case x x 2 14,000 1.00 2.23
0013TKJ TC-142 Fabco Transfer Case x 2 14,000 1.00 2.23
0013TLC TC-180 Fabco Transfer Case x x 1 15,000 1.00
0013607 AT-1202 Aux Transmission, Eaton 2-Speed with Air Shift Controls x x x x x x x 2 17,500 1.00 2.04
Edition 45 12-35
On-Highway Trucks Appendix E
● Rear Axle Specifications
Mid/Forward
Wheel Ends
Lube Pump
Description
Single Drive Axles
0014051 RS-23-160 x M 23,000 200
0014ARB RS-23-160 x M 23,000 R 200
0014ARK RS-23-161 x M 23,000 R R
0014AHE S23-190 Hypoid x S 23,000 R
0014AHG S23-190D Hypoid x S 23,000 R R
0014ARZ RS-26-185 Standard Track x M 26,000 R
0014ASA RS-26-185 Standard Track x M 26,000 R R
0014ATN RS-26-185 Wide Track x M 26,000 R R
0014ASB RS-30-185 Standard Track x M 30,000 T
0014ASD RS-30-185 Standard Track x M 30,000 R T
0014ERB RS-30-380 Double Reduction x M 30,000 T
Tandem Drive Axles
0014GGC DD405/RD405 x x x x S 40,000 RF 200
0014GGD DD405P/RD405 x x x x S 40,000 RF Y 200
0014GJD DST41/RST41 x x x x S 40,000 200
0014GJE DST41P/RST41 0.44" Wall Housing x x x x S 40,000 Y 200
0014GVJ MT-40-A144 Vocational x x x x x M 40,000 R Y R
0014GVK MT-40-A145 Vocational x x x x x M 40,000 R Y R
0014GVL MT-40-A144 x x M 40,000 RF Y R
0014GVM MT-40-A145 Vocational x x x x M 40,000 RF Y R
0014GVN MT-40-A144 Vocational x x x x x M 40,000 RF R
0014GVR MT-40-A144 Vocational x x x x x M 40,000 R R
0014GVU MT-40-14X-4DFR-P 0.433" Wall Housing Thickness x x x x x M 40,000 Y R
0014GVY MT-40-A144 Vocational x x x x x M 40,000 R
0014GVZ MT-40-A145 Vocational x x x x x M 40,000 R
0014HRU RT-44-145 Heavy Wall Housing x x x x x M 44,000 RF 200
0014GGU DT463P/RT463 Two-Speed 18" Ring Gear x x x x S 46,000 200
0014GJH D46-170HP/R46-170H x x x x x S 46,000 Y R
0014GJJ D46-170HP/R46-170DH x x x x x S 46,000 R Y R
0014GJK D46-170DHP/R46-170DH x x x x x S 46,000 RF Y R
0014GJN D46-170DP/R46-170D x x x x S 46,000 RF Y R
0014GRD RT-46-160 x x x x x M 46,000 200
0014GRP RT-46-160 x x x x x M 46,000 R 200
0014GRR RT-46-160P x x x x M 46,000 Y 200
0014GRS RT-46-160P x x x x x M 46,000 R Y 200
0014HRA RT-46-164EH Wide Track x x x x x M 46,000 RF 200
0014HRC RT-46-164EH Standard Width x x x x x M 46,000 RF 200
0014HRE RT-46-164P Standard Width x x x x x M 46,000 RF Y 200
0014HRH RT-46-164P Wide Track x x x x x M 46,000 RF Y 200
0014HRL RT-46-160P x x x x x M 46,000 RF Y 200
0014HRM RT-46-160 x x x x x M 46,000 RF 200
0014HRW RT-46-164P x x x x S 46,000 Y R
0014GTS RT-52-185 x x x x x M 52,000 Y R
0014GTW RT-52-185P x x x x M 52,000 R Y R
0014GUV RT-52-185P x x x x M 52,000 R Y T
0014GRJ RT-58-380 Double Reduction Standard Track 74" x x x x M 58,000 T
0014GTT RT-58-185 x x x x M 58,000 Y T
0014GTU RT-58-185 x x x x x M 58,000 R Y T
0014GRM RT-70-380 Double Reduction Standard Track 73.75" x x x x x M 70,000 W
Tridem Drive Axles
0014HRG RZ-166 EH Wide Track x x x M 53,000 RMF 200
Axles are Single Reduction unless otherwise noted.
12-36 Edition 45
Appendix E On-Highway Trucks
● Rear Axle Specifications
Feature Code
Axle Ratios
Single Drive Axles
0014051 3.07 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014ARB 3.07 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014ARK 2.50 2.67 2.80 2.93 3.08 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014AHE 2.69 2.87 2.93 3.07 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.78 5.25 5.38 5.63 6.14 6.83 7.17 7.83
0014AHG 2.69 2.87 2.93 3.07 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.78 5.25 5.38 5.63 6.14 6.83 7.17 7.83
0014ARZ 2.93 3.08 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.13 5.38 5.63 5.86 6.14 6.83 7.17 7.40
0014ASA 2.93 3.08 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.13 5.38 5.63 5.86 6.14 6.83 7.17 7.40
0014ATN 2.93 3.08 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.13 5.38 5.63 5.86 6.14 6.83 7.17 7.40
0014ASB 2.93 3.08 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.13 5.38 5.63 5.86 6.14 6.83 7.17 7.40
0014ASD 2.93 3.08 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.13 5.38 5.63 5.86 6.14 6.83 7.17 7.40
0014ERB 2.93 3.08 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.13 5.38 5.63 5.86 6.14 6.83 7.17 7.40
Tandem Drive Axles
0014GGC 2.64 2.85 2.93 3.08 3.25 3.36 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.57 6.17 6.50 7.17
0014GGD 2.64 2.85 2.93 3.08 3.25 3.36 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.57 6.17 6.50 7.17
0014GJD 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33
0014GJE 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33
0014GVJ 2.47 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.86 6.14 6.43 6.83 7.17
0014GVK 2.47 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.86 6.14 6.43 6.83 7.17
0014GVL 2.47 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.86 6.14 6.43 6.83 7.17
0014GVM 2.47 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.86 6.14 6.43 6.83 7.17
0014GVN 2.47 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.86 6.14 6.43 6.83 7.17
0014GVR 2.47 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.86 6.14 6.43 6.83 7.17
0014GVU 2.47 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11
0014GVY 2.47 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.86 6.14 6.43 6.83 7.17
0014GVZ 2.47 2.64 3.08 3.25 3.36 3.55 3.70 3.90 4.11 4.33 4.63 4.88 5.29 5.86 6.14 6.43 6.83 7.17
0014HRU 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014GGU 3.7/5.04 4.56/6.20 3.90/5.31 4.88/6.64 4.11/5.60 5.43/7.39 4.33/5.91 6.17/8.40
0014GJH 3.07 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.78 5.25 5.38 5.57 6.14 6.83 7.17
0014GJJ 3.07 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.78 5.25 5.38 5.57 6.14 6.83 7.17
0014GJK 3.07 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.78 5.25 5.38 5.57 6.14 6.83 7.17 12
0014GJN 3.07 3.21 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.78 5.25 5.38 5.57 6.14 6.83 7.17
0014GRD 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014GRP 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014GRR 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014GRS 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014HRA 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014HRC 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014HRE 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014HRH 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014HRL 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014HRM 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014HRW 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
0014GTS 3.73 4.10 4.30 4.89 5.38 6.14 6.83 7.17
0014GTW 3.73 4.10 4.30 4.89 5.38 6.14 6.83 7.17
0014GUV 3.73 4.10 4.30 4.89 5.38 6.14 6.83 7.17
0014GRJ 5.52 6.07 6.37 6.75 7.24 7.83 9.14 10.12 10.62
0014GTT 3.73 4.10 4.30 4.89 5.38 6.14 6.83 7.17
0014GTU 3.73 4.10 4.30 4.89 5.38 6.14 6.83 7.17
0014GRM 5.52 6.07 6.37 6.75 7.24 7.83 9.14 10.12 10.62
Tridem Drive Axles
0014HRG 3.42 3.58 3.73 3.91 4.10 4.30 4.56 4.89 5.38 5.63 6.14 6.43 6.83 7.17
Axles are Single Reduction unless otherwise noted.
Edition 45 12-37
On-Highway Trucks Appendix F
● Front Axle Specifications
● Lift Axle Specifications
Meritor/Spicer
Feature Code
Wide Track
I-Beam
Description
Front Non Drive Axles
0002ARA FF-961 x Y 12,000 M
0002ARW MFS-12-143A x x x Y 12,000 Y M
0002227 FF-942 x y 13,200 M
0002ASG MFS-13-143A x x x Y 13,200 Y M
0002ARG FG-941 x Y 14,600 M
0002ASM MFS-14-143A x x x Y 14,600 Y M
0002231 FL-941 x y 16,000 M
0002AEU I-160W x x x x Y 16,000 Y S
0002ARU MFS-16-143A x x x x x x Y 16,000 Y M
0002AUR MFS-16-133A x x x x x x Y 16,000 Y M
0002AYL D-2000W x x x x Y 16,000 Y S
0002232 FL-941 x y 18,000 M
0002AEV I-180W x x x x Y 18,000 Y S
0002ARZ MFS-18-133A x x x x x x Y 18,000 Y M
0002AYK D-2000W x x x x Y 18,000 Y S
0002233 FL-941 x y 20,000 M
0002AEW I-200W x x x x Y 20,000 Y S
0002ARY MFS-20-133A x x x x x x Y 20,000 Y M
0002AYJ D-2000W x x x x Y 20,000 Y S
0002AGT I-220W x x x x Y 22,000 Y S
0002ATB MFS-20-133A x x x x Y 22,000 Y M
12-38 Edition 45
Appendix G On-Highway Trucks
● CX31 Startability Reference Guide
CX31 Startability Reference Guide (for Common GVWR/GCCR and Axle Ratios)
Maximum Startability (% Grade) at given weight for the most common Axle Ratios: 4.56, 4.89, and 5.38
Tire Revs/Mile = 488
60,000 lb GVWR/GCCR 70,000 lb GVWR/GCCR 80,000 lb GVWR/GCCR 90,000 lb GVWR/GCCW
Engine HP/Torque 4.56 4.89 5.38 4.56 4.89 5.38 4.56 4.89 5.38 4.56 4.89 5.38
CT13 365/1250 22.9 24.8 27.5 19.5 21.0 23.3 16.9 18.2 20.2 14.9 16.1 17.7
CT13 370/1350 23.4 25.2 28.0 19.8 21.3 23.6 17.2 18.5 20.5 15.1 16.3 18.0
CT13 390/1450 24.0 25.9 28.8 20.3 21.9 24.3 17.6 19.0 21.0 15.6 16.8 18.5
CT13 410/1450 29.5 31.9 35.5 24.9 26.9 29.9 21.6 23.2 25.8 19.0 20.5 22.6
CT13 430/1550 30.7 33.2 37.0 25.9 27.9 31.1 22.4 24.2 26.8 19.7 21.3 23.5
CT13 475/1700 33.3 36.0 40.3 28.0 30.3 33.7 24.2 26.1 29.0 21.3 23.0 25.4
If your Truck is outside the weight or axle ratios specified above, please contact the Truck Coordinator at your Cat dealer for assistance. Other options are available.
12
Edition 45 12-39
On-Highway Trucks Appendix H
● Front Tire Specifications
Ply
Feature Size Description Manufacturer Application
7372130524 11R22.5 S581 GENERAL 500 G 14 6175 41.4 Long haul, over-the-highway steering and
all-position use
7372135414 11R22.5 HSL2 CONTINENTAL 500 G 14 6175 41.4 Long haul, over-the-highway steering and
all-purpose use
7372135415 11R22.5 HSR2 CONTINENTAL 498 G 14 6175 41.6 Regional hauling and on/off road, all-position
7372138107 11R22.5 G661 HAS GOODYEAR 497 G 14 6175 41.8 Enhanced toughness for high-scrub applications
7372138108 11R22.5 G662 FUEL MAX GOODYEAR 497 G 14 6175 41.8 Long tread life and toughness for regional highway
and local driving
7372138116 11R22.5 G399 LHS FUEL MAX GOODYEAR 504 G 14 6175 41.2 Long haul/regional steer fuel efficiency combined
with long mileage
7472133208 11R22.5 XZY-3 MICHELIN 496 G 14 6175 41.8 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7472133269 11R22.5 XZE2 MICHELIN 501 G 14 6175 41.3 Regional, all-position radial with extra-wide, extra-
deep tread designed to help deliver best wear in high
scrub applications
7382130125 11R22.5 G287 MSA GOODYEAR 498 H 16 6610 41.7 Superior over-the-road performance
7382130126 11R22.5 G288 MSA GOODYEAR 498 H 16 6610 41.9 Outstanding performance in off-highway rough
road conditions
7382135413 11R22.5 HDO CONTINENTAL 490 H 16 6610 42.4 Logging, mining, construction and other aggressive,
off-road traction needs
7382135419 11R22.5 HSC1 CONTINENTAL 496 H 16 6610 41.7 Coal haulers, logging, construction, waste haulers,
and other all-position service
7382135420 11R22.5 HDC1 CONTINENTAL 488 H 16 6610 42.4 Coal haulers, logging, construction, waste haulers,
school buses and other on/off highway service
7382138103 11R22.5 G287 MSA DURASEAL GOODYEAR 498 H 16 6610 41.7 Puncture-sealing* superior over-the-road
performance
7482133208 11R22.5 XZY-3 MICHELIN 496 H 16 6610 41.8 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7482133269 11R22.5 XZE2 MICHELIN 501 H 16 6610 41.4 Regional, all-position radial with extra-wide, extra-
deep tread designed to help deliver best wear in high
scrub applications
7374228116 11R24.5 G399 LHS FUEL MAX GOODYEAR 481 G 14 6610 43.2 Long haul/regional steer fuel efficiency combined
with long mileage
7474223268 11R24.5 XZA3+ MICHELIN 479 G 14 6610 43.3 Ultra-fuel-efficient radial that delivers long original
tread life in long haul steer service
7474223269 11R24.5 XZE2 MICHELIN 476 G 14 6610 43.5 Regional, all-position radial with extra-wide, extra-
deep tread designed to help deliver best wear in high
scrub applications
7384220125 11R24.5 G287 MSA GOODYEAR 475 H 16 7160 43.7 Superior over-the-road performance
7384220162 11R24.5 UNISTEEL G177 GOODYEAR 471 H 16 7160 44.3 Seals tread punctures* and is for rugged off-road
conditions like coal fields
7384225415 11R24.5 HSR2 CONTINENTAL 476 H 16 7160 43.5 Regional hauling and on/off road, all-position
All tires listed are radials.
Availability can change without warning.
*Seals up to ¼" diameter punctures in the repairable area of the tread. Does not seal sidewall punctures.
12-40 Edition 45
Appendix H On-Highway Trucks
● Front Tire Specifications
Ply
Feature Size Description Manufacturer Application
7384228108 11R24.5 G662 FUEL MAX GOODYEAR 497 H 16 6610 41.8 Long tread life and toughness for regional highway
and local driving
6354060162 1200R24 UNISTEEL G177 GOODYEAR 423 J 18 9370 49.4 Seals tread punctures* and is for rugged off-road
conditions like coal fields
7382150125 12R22.5 G287 MSA GOODYEAR 482 H 16 7390 43.1 Superior over-the-road performance
7382150162 12R22.5 UNISTEEL G177 GOODYEAR 478 H 16 7390 43.7 Seals tread punctures* and is for rugged off-road
conditions like coal fields
7382155419 12R22.5 HSC1 CONTINENTAL 482 H 16 7390 43.0 Coal haulers, logging, construction, waste haulers,
and other all-position service
7382158103 12R22.5 G287 MSA DURASEAL GOODYEAR 482 H 16 7390 43.1 Puncture-sealing* superior over-the-road
performance
7382158107 12R22.5 G661 HAS GOODYEAR 484 H 16 7390 42.9 Enhanced toughness for high-scrub applications
7422153253 12R22.5 XZE MICHELIN 486 H 16 7390 42.6 All-position radial with extra-wide, extra-deep tread
designed to help deliver best wear in high scrub
applications
7482153208 12R22.5 XZY-3 MICHELIN 483 H 16 7390 42.9 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7384240125 12R24.5 G287 MSA GOODYEAR 463 H 16 7830 44.9 Superior over-the-road performance
7384240162 12R24.5 UNISTEEL G177 GOODYEAR 457 H 16 7830 45.7 Seals tread punctures* and is for rugged off-road
conditions like coal fields
7484243208 12R24.5 XZY-3 MICHELIN 461 H 16 7830 44.9 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7652543208 315/80R22.5 XZY-3 MICHELIN 486 L 20 9090 42.9 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7682543212 315/80R22.5 XZU-S2 MICHELIN 488 L 20 10,000 42.8 All-position tire with high carrying capacity designed 12
for exceptional tread life in high scrub urban
applications such as refuse vehicles
7782548109 315/80R22.5 G289 WHA GOODYEAR 484 L 20 10,200 43.1 Offers a 68 MPH speed rating and helps provide
outstanding performance in waste haul applications
7792545416 315/80R22.5 HSU2+ CONTINENTAL 481 L 20 10,000 43.0 Waste haulers, construction and other on/off
highway service
7602653208 385/65R22.5 XZY-3 MICHELIN 491 J 18 9370 42.4 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7652663208 425/65R22.5 XZY-3 MICHELIN 465 L 20 11,400 44.7 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7652663267 425/65R22.5 XZL MICHELIN 467 L 20 11,400 44.8 All-terrain, all-position radial for special service such
as Emergency Response vehicles
7752665412 425/65R22.5 HTC1 CONTINENTAL 465 L 20 11,400 44.5 Super single fitment for steer and trailer positions
7602673208 445/65R22.5 XZY-3 MICHELIN 455 L 20 12,800 45.8 All-position radial designed for exceptional wear
and traction in mixed on/off road service
All tires listed are radials.
Availability can change without warning.
*Seals up to ¼" diameter punctures in the repairable area of the tread. Does not seal sidewall punctures.
Edition 45 12-41
On-Highway Trucks Appendix I
● Rear Tire Specifications
Ply
Feature Size Description Manufacturer Application
7372130509 11R22.5 D660 GENERAL 492 G 14 6175 5840 42.1 Tandem drive axle to long and short
over-the-highway use
7372130524 11R22.5 S581 GENERAL 500 G 14 6175 5840 41.4 Long haul, over-the-highway steering
and all-position use
7372135401 11R22.5 HDL ECO PLUS CONTINENTAL 493 G 14 6175 5840 42.0 Long haul, over the highway, drive position
7372135414 11R22.5 HSL2 CONTINENTAL 500 G 14 6175 5840 41.4 Long haul, over-the-highway steering
and all-purpose use
7372135415 11R22.5 HSR2 CONTINENTAL 498 G 14 6175 5840 41.6 Regional hauling and on/off road, all-position
7372135418 11R22.5 HDR1 CONTINENTAL 495 G 14 6175 5840 41.8 Drive position, short and long-haul — on/off
highway service (depending on conditions)
7372138101 11R22.5 G305AT LHD FUEL MAX GOODYEAR 495 G 14 6175 5840 42.2 Long haul/regional — a fuel-efficient tire that
provides long mileage
7372138107 11R22.5 G661 HSA1 GOODYEAR 497 G 14 6175 5840 41.8 Enhanced toughness for high-scrub applications
7372138108 11R22.5 G662 FUEL MAX GOODYEAR 497 G 14 6175 5840 41.8 Long tread life and toughness for regional
highway and local driving
7372138116 11R22.5 G399 LHS FUEL MAX GOODYEAR 504 G 14 6175 5840 41.2 Long haul/regional steer fuel efficiency combined
with long mileage
7372138118 11R22.5 G572 LHD FUEL MAX GOODYEAR 492 G 14 6175 5840 42.4 A fuel-efficient long haul drive tire with
long mileage
7402133217 11R22.5 XDE M/S MICHELIN 498 G 14 6175 5840 41.6 The open shoulder drive axle engineered for
excellent mileage and traction across a wide
range of applications
7472133208 11R22.5 XZY-3 MICHELIN 496 G 14 6175 5840 41.8 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7472133264 11R22.5 XDN2 MICHELIN 496 G 14 6175 5840 41.7 All-weather, non-directional, premium drive tire
optimized for exceptional traction with no
compromise on tread wear
7472133269 11R22.5 XZE2 MICHELIN 501 G 14 6175 5840 41.3 Regional, all-position radial with extra-wide, extra-
deep tread designed to help deliver best wear in
high scrub applications
7472133274 11R22.5 XDA5 MICHELIN 497 G 14 6175 5840 41.7 Long wearing long haul drive tire featuring
regenerating tread features that deliver excellent
traction late in life
7382130121 11R22.5 G182 RSD GOODYEAR 496 H 16 6610 6005 42.1 All-around tire for regional service
7382130125 11R22.5 G287 MSA GOODYEAR 498 H 16 6610 6005 41.7 Superior over-the-road performance
7382130126 11R22.5 G288 MSA GOODYEAR 498 H 16 6610 6005 41.9 Outstanding performance in off-highway rough
road conditions
7382130162 11R22.5 UNISTEEL G177 GOODYEAR 493 H 16 6610 6005 42.3 Seals tread punctures* and is for rugged off-road
conditions like coal fields
7382135401 11R22.5 HDL ECO PLUS CONTINENTAL 493 H 16 6610 6005 42.0 Long haul, over the highway, drive position
All tires listed are radials.
Availability can change without warning.
*Seals up to ¼" diameter punctures in the repairable area of the tread. Does not seal sidewall punctures.
12-42 Edition 45
Appendix I On-Highway Trucks
● Rear Tire Specifications
Ply
Feature Size Description Manufacturer Application
7382135413 11R22.5 HDO CONTINENTAL 490 H 16 6610 6005 42.4 Logging, mining, construction and other
aggressive, off-road traction needs
7382135417 11R22.5 HDL2 DL CONTINENTAL 491 H 16 6610 6005 42.4 Long haul, over the highway, drive position
7382135418 11R22.5 HDR1 CONTINENTAL 495 H 16 6610 6005 41.8 Drive position, short and long-haul — on/off
highway service (depending on conditions)
7382135419 11R22.5 HSC1 CONTINENTAL 496 H 16 6610 6005 41.7 Coal haulers, logging, construction, waste haulers
and other all-position service
7382135420 11R22.5 HDC1 CONTINENTAL 488 H 16 6610 6005 42.4 Coal haulers, logging, construction, waste haulers,
school buses and other on/off highway service
7382138103 11R22.5 G287 MSA DURASEAL GOODYEAR 498 H 16 6610 6005 41.7 Puncture-sealing* superior over-the-road
performance
7452133217 11R22.5 XDE M/S MICHELIN 497 H 16 6610 5950 41.7 The open shoulder drive axle engineered for
excellent mileage and traction across a wide
range of applications
7452133276 11R22.5 XDS2 MICHELIN 494 H 16 6610 6005 41.9 Drive axle radial for year round traction,
optimized for winter conditions and limited
all position service
7482133208 11R22.5 XZY-3 MICHELIN 496 H 16 6610 6005 41.8 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7482133213 11R22.5 XDE2+ MICHELIN 497 H 16 6940 6395 41.7 Open shoulder drive axle radial designed for
regional/highway service (directional tread)
7482133264 11R22.5 XDN2 MICHELIN 496 H 16 6610 6005 41.6 All-weather, non-directional, premium drive tire
optimized for exceptional traction with no
compromise on tread wear
7482133269 11R22.5 XZE2 MICHELIN 501 H 16 6610 6005 41.4 Regional, all-position radial with extra-wide,
extra-deep tread designed to help deliver best 12
wear in high scrub applications
7374228116 11R24.5 G399 LHS FUEL MAX GOODYEAR 481 G 14 6610 6005 43.2 Long haul/regional steer fuel efficiency combined
with long mileage
7474223217 11R24.5 XDE M/S MICHELIN 475 G 14 6610 6005 43.8 The open shoulder drive axle engineered for
excellent mileage and traction across a wide
range of applications
7474223262 11R24.5 XDA3 MICHELIN 473 G 14 6610 6005 43.8 Fuel-efficient, standard drive tire that helps deliver
long, even tread wear and a smooth quiet ride
7474223268 11R24.5 XZA3+ MICHELIN 479 G 14 6610 6005 43.3 Ultra-fuel-efficient radial that delivers long
original tread life in long haul steer service
7474223269 11R24.5 XZE2 MICHELIN 476 G 14 6610 6005 43.5 Regional, all-position radial with extra-wide,
extra-deep tread designed to help deliver best
wear in high scrub applications
7474223274 11R24.5 XDA5 MICHELIN 472 G 14 6610 6005 43.8 Long wearing long haul drive tire featuring
regenerating tread features that deliver excellent
traction late in life
All tires listed are radials.
Availability can change without warning.
*Seals up to ¼" diameter punctures in the repairable area of the tread. Does not seal sidewall punctures.
Edition 45 12-43
On-Highway Trucks Appendix I
● Rear Tire Specifications
Ply
Feature Size Description Manufacturer Application
7384220121 11R24.5 G182 RSD GOODYEAR 473 H 16 7160 6610 44.1 All-around tire for regional service
7384220125 11R24.5 G287 MSA GOODYEAR 475 H 16 7160 6610 43.7 Superior over-the-road performance
7384220162 11R24.5 UNISTEEL G177 GOODYEAR 471 H 16 7160 6610 44.3 Seals tread punctures* and is for rugged
off-road conditions like coal fields
7384225415 11R24.5 HSR2 CONTINENTAL 476 H 16 7160 6610 43.5 Regional hauling and on/off road, all-position
7384228105 11R24.5 G282 MSD GOODYEAR 475 H 16 7160 6610 43.9 Long on-/off-highway performance
7384228108 11R24.5 G662 FUEL MAX GOODYEAR 497 H 16 6610 6005 41.8 Long tread life and toughness for regional
highway and local driving
7484223217 11R24.5 XDE M/S MICHELIN 474 H 16 7160 6610 43.9 The open shoulder drive axle engineered for
excellent mileage and traction across a wide
range of applications
7484223274 11R24.5 XDA5 MICHELIN 471 H 16 7160 6610 43.8 Long wearing long haul drive tire featuring
regenerating tread features that deliver
excellent traction late in life
6354060162 1200R24** UNISTEEL G177 GOODYEAR 423 J 18 9370 8450 49.4 Seals tread punctures* and is for rugged
off-road conditions like coal fields
6394060126 1200R24** G288 MSA GOODYEAR 430 J 18 9370 8540 45.0 Outstanding performance in off-highway rough
road conditions
7382150125 12R22.5 G287 MSA GOODYEAR 482 H 16 7390 6780 43.1 Superior over-the-road performance
7382150162 12R22.5 UNISTEEL G177 GOODYEAR 478 H 16 7390 6780 43.7 Seals tread punctures* and is for rugged off-road
conditions like coal fields
7382155419 12R22.5 HSC1 CONTINENTAL 482 H 16 7390 6780 43.0 Coal haulers, logging, construction, waste
haulers, and other all-position service
7382158102 12R22.5 G622 RSD GOODYEAR 482 H 16 7390 6780 43.3 For regional and local high-scrub applications
7382158103 12R22.5 G287 MSA DURASEAL GOODYEAR 482 H 16 7390 6780 43.1 Puncture-sealing* superior over-the-road
performance
7382158105 12R22.5 G282 MSD GOODYEAR 481 H 16 6610 6005 41.9 Long on-/off-highway performance
7382158107 12R22.5 G661 HSA1 GOODYEAR 484 H 16 7390 6780 42.9 Enhanced toughness for high-scrub applications
7422153253 12R22.5 XZE MICHELIN 486 H 16 7390 6750 42.6 All-position radial with extra-wide, extra-deep
tread designed to help deliver best wear in high
scrub applications
7482153208 12R22.5 XZY-3 MICHELIN 483 H 16 7390 6780 42.9 All-position radial designed for exceptional
wear and traction in mixed on/off road service
7384240125 12R24.5 G287 MSA GOODYEAR 463 H 16 7830 7160 44.9 Superior over-the-road performance
7384240162 12R24.5 UNISTEEL G177 GOODYEAR 457 H 16 7830 7160 45.7 Seals tread punctures** and is for rugged
off-road conditions like coal fields
7484243208 12R24.5 XZY-3 MICHELIN 461 H 16 7830 7160 44.9 All-position radial designed for exceptional
wear and traction in mixed on/off road service
7702490524 295/75R22.5 S581 GENERAL 516 G 14 6175 5675 40.1 Long haul, over-the-highway steering and
all-position use
All tires listed are radials.
Availability can change without warning.
*Seals up to ¼" diameter punctures in the repairable area of the tread. Does not seal sidewall punctures.
**Tubed tires.
12-44 Edition 45
Appendix I On-Highway Trucks
● Rear Tire Specifications
Ply
Feature Size Description Manufacturer Application
7702540190 315/80R22.5 UNISTEEL G291 GOODYEAR 491 J 18 8270 7610 42.3 All-position tire with wear and traction toughness
for rugged metro service
7652543208 315/80R22.5 XZY-3 MICHELIN 486 L 20 9090 8270 42.9 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7682543212 315/80R22.5 XZU-S2 MICHELIN 488 L 20 10,000 8270 42.8 All-position tire with high carrying capacity designed
for exceptional tread life in high scrub urban
applications such as refuse vehicles
7772540125 315/80R22.5 G287 MSA GOODYEAR 485 L 20 9090 8270 42.8 Superior over-the-road performance
7772540190 315/80R22.5 UNISTEEL G291 GOODYEAR 491 L 20 9090 8270 42.3 All-position tire with wear and traction toughness
for rugged metro service
7782548109 315/80R22.5 G289 WHA GOODYEAR 484 L 20 10,200 9090 43.1 Offers a 68 MPH speed rating and helps provide
outstanding performance in waste haul applications
7792545416 315/80R22.5 HSU2+ CONTINENTAL 481 L 20 10,000 9090 43.0 Waste haulers, construction and other on/off
highway service
7602653208 385/65R22.5 XZY-3 MICHELIN 491 J 18 9370 — 42.4 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7702658113 385/65R22.5 G296 MSA GOODYEAR 488 J 18 9370 — 42.5 Long mileage super single tire for heavy on-
and off-road applications
7792655412 385/65R22.5 HTC1 CONTINENTAL 493 L 20 9920 — 42.0 Super single fitment for steer and trailer positions
7652663208 425/65R22.5 XZY-3 MICHELIN 465 L 20 11,400 — 44.7 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7652663267 425/65R22.5 XZL MICHELIN 467 L 20 11,400 — 44.8 All-terrain, all-position radial for special service
such as emergency response vehicles
7752665412 425/65R22.5 HTC1 CONTINENTAL 465 L 20 11,400 — 44.5 Super single fitment for steer and trailer positions
7752668113 425/65R22.5 G296 MSA GOODYEAR 468 L 20 11,400 — 44.4 Long mileage super single tire for heavy on- 12
and off-road applications
7602673208 445/65R22.5 XZY-3 MICHELIN 455 L 20 12,800 — 45.8 All-position radial designed for exceptional wear
and traction in mixed on/off road service
7702678113 445/65R22.5 G296 MSA GOODYEAR 457 L 20 12,300 — 45.5 Long mileage super single tire for heavy on-
and off-road applications
All tires listed are radials.
Availability can change without warning.
Edition 45 12-45
On-Highway Trucks Appendix J
● Front Suspension Specifications
U-Bolt
Shackle
● Most durable.
● Recommended for severe off road applications above
20,000 lb.
12-46 Edition 45
Appendix J On-Highway Trucks
● Front Suspension Specifications
Torque Rods
With Shock
Description
0003ADC SPRING Parabolic, Taper Leaf x x 12,000 Y
0003ADS SPRING Multi Leaf; 12,000-lb Capacity Left; 10,000-lb Capacity Right; Use with Left Wing Snow Plow x x 12,000
0003AGD SUSPENSION, FRONT, SPRING Parabolic, Taper Leaf; 13,200-lb Capacity; with Shock Absorbers x x 13,200 Y
0003ACH SPRING Multi Leaf, Shackle x x 14,000 Y N
0003ADD SPRING Parabolic, Taper Leaf x x 14,000 Y
0003ACP SPRING Multi Leaf, Shackle x x x x x x 16,000 N N
0003ADE SPRING Parabolic, Taper Leaf x x x 16,000 Y
0003ACR SPRING Multi Leaf, Shackle x x x x x x 18,000 N N
0003ADG SPRING Parabolic, Taper Leaf x x x 18,000 Y
0003ADH SPRING Parabolic, Taper Leaf x x x 18,000 Y
0003ACS SPRING Multi Leaf, Shackle x x x x 20,000 N N
0003ACU SPRING Multi Leaf, Slipper x x x x 20,000 N Y
0003ADR SPRING Multi Leaf, Slipper, includes (1) Extra Leaf on Right Side x x x x x x 20,000 Y
0003AEB SPRING Taper Leaf, Shackle; 18,000-lb Capacity Steel Springs with (2) Aeon Rubber Auxiliary x 20,000
Springs (2000-lb Capacity); includes One Extra Leaf and 1.0" Spacer on Left Side
0003AEX SPRING Two Stage Multi Leaf; Two Stage Steel Springs and (2) Rubber Auxiliary Springs x x x 20,000 Y N
0003AGA SPRING Parabolic, Taper Leaf x x x x 20,000 Y
0003AGR SPRING Multi Leaf, Shackle, Two Stage Spring x x x x 20,000 N N
0003ACW SPRING Multi Leaf, Slipper x x 21,000 N Y
0003ACT SPRING Multi Leaf, Shackle x x x x 23,000 N N
0003AEP SPRING Multi Leaf, Shackle; with Special Spacer Blocks for Mixer Application x x x x x x 23,000 N N
0003ACX SPRING Multi Leaf, Slipper x x x x x x 24,000 N Y
12
Edition 45 12-47
On-Highway Trucks Appendix K
● Rear Suspension Details
HAULMAAX/HMX
● Recommended for dump, refuse, mixer, building /material supply and logging
applications.
● Lightweight design for additional payload and route consolidation.
● Reduced maintenance with fewer bushings and no lubrication requirements.
● VariRate spring system provides superior combination of empty ride and
loaded stability.
● Up to 17 in of diagonal articulation for greater off-road mobility.
● Capacities of 40,000 and 46,000 lb.
RT
● RT Series well suited for dump, refuse and building/material supply.
● Engineered with low maintenance bushings and spring assemblies.
● Operating in the field for over 85 years.
● RT capacities up to 65,000 lb.
RS/R
● Recommended for mining, refuse, logging and other specialty applications.
● R Series solid mount is an extra heavy-duty suspension where maximum roll
stability is essential.
● RS rubber load cushions absorb shock and provide high roll stability for
severe-service applications.
● Capacities up to 85,000 lb.
12-48 Edition 45
Appendix K On-Highway Trucks
● Rear Suspension Details
800 Series
● Recommended for all types of applications, mixer, refuse, dump, logging,
oilfield, mining, tanker, airport refueler and other vocational applications.
● Lightweight design, minimum maintenance, improved traction on uneven
ground because axles do not transfer weight from one axle to the other.
● Loadguard hollow rubber spring is virtually indestructible, variable rate self
damping for enhanced ride qualities laden and unladen. Greatly increased
stability, combats side sway with wider spring centers.
● Full freedom of articulation both “parallel and diagonal.”
● Capacity range from 40,000 to 52,000 lb.
Air Suspension
HAS
● Suited for both on- and off-highway applications.
● Excellent ride quality.
● Approved for up to 25 percent off-highway use.
● Approved for use with lift axles. 12
● Optional inboard shocks available.
● Capacities of 40,000 and 46,000 lb.
PRIMAAX
● Approved for 100% off-highway use.
● Ideal for heavy-haul, dump, logging, refuse, mixer, building/material supply
and crane applications.
● Optimized configuration helps improve handling and roll stiffness for expanded
applications.
● Axle connection and torque rods help reduce torsional axle stress and drive-
line vibration.
● Large-volume, low frequency air springs provide a smooth ride for on- and
off-road usage.
● Up to 12.5 in of diagonal wheel articulation for superior mobility.
● Capacities of 46,000 lb and 52,000 lb.
Edition 45 12-49
On-Highway Trucks Appendix K
● Rear Suspension Details
AD Series
● 100% off-highway rated performance.
● Designed for maximum durability in challenging operational environments.
● Non-torque reactive design maintains proper pinion angle to reduce
unwanted driveline vibration and noise while helping increase driveline
component life.
● Propriety SAF-Holland rubber bushings and Sachs shocks are standard for
increased durability and service life.
Developed for severe duty applications characterized by:
– Heavy vertical loads
– High gross combined weights
– High torque drive trains
– High center of gravity loads
– Significant off-highway travel
12-50 Edition 45
Appendix L On-Highway Trucks
● Rear Suspension Specifications
Walking Beam
Feature Code
Air Ride
Tandem
Tridem
Spring
Single
Description
0014SAP SINGLE Constant Rate, Double Eye Type, includes 4500-lb Capacity Auxiliary x 23,000 x x
0014SAD SINGLE Constant Rate, Double Eye Type, includes 4500-lb Capacity Multi Leaf Auxiliary x 30,000 x x
0014UHD Hendrickson RT-403 with Rubber Center Bushings x x x x x 40,000 x x 54
0014ULA Hendrickson HAS-402-60 9.5" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 40,000 x x 60
0014ULU Hendrickson HAS-402-55 9.5" Ride Height, with Shock Absorbers Mounted Inboard x x x x 40,000 x x 55
0014ULV Hendrickson HAS-402-60 9.5" Ride Height, with Shock Absorbers Mounted Inboard x x x x 40,000 x x 60
0014ULX Hendrickson HMX-400-54 with Rubber End Bushings, Transverse Torque Rods, Less Shock Absorbers x x x x x 40,000 x x 54
0014UZS Chalmers 854-40L with Standard Restrictor Cans, (8) Torque Rods, Less Shocks x x x x 40,000 x x 54
0014UKZ Hendrickson HAS-402-55, 9.5" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 40,000 x x 55
0014VBA Hendrickson HAS-402-55, 6.5" Ride Height, with Shock Absorbers Mounted Inboard x x x x 40,000 x x 55
0014VBC Hendrickson HAS-402-60, 6.5" Ride Height, with Shock Absorbers Mounted Inboard x x x x 40,000 x x 60
0014UHK Hendrickson RT-463 with Bronze Center Bushings x x x x x 46,000 x x 54
0014UHL Hendrickson RT-463 with Transverse Torque Rods and Rubber Center Bushings x x x x x 46,000 x x 60
0014ULB Hendrickson HAS-460-55 9.5" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 46,000 x x 55
0014ULC Hendrickson HAS-460-60 9.5" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 46,000 x x 60
0014ULS Hendrickson HAS-460-60 9.5" Ride Height, with Shock Absorbers Mounted Inboard x x x x 46,000 x x 60
0014ULT Hendrickson HAS-460-55 9.5" Ride Height, with Shock Absorbers Mounted Inboard x x x x 46,000 x x 55
0014ULY Hendrickson HMX-460-54 with Rubber End Bushings, Transverse Torque Rods, Less Shock Absorbers x x x x x 46,000 x x 54
0014ULZ Hendrickson HMX-460-60 with Rubber End Bushings, Transverse Torque Rods, Less Shock Absorbers x x x x x 46,000 x x 60
0014UMC Hendrickson HMX-460-72.5 with Rubber End Bushings, Transverse Torque Rods, Less Shock Absorbers x x x x x 46,000 x x 73
0014UNW Hendrickson PAX-460-72 9.0" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 46,000 x x 72
0014UNY Hendrickson PAX-460-60 9.0" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 46,000 x x 60
0014UZB Chalmers 854-46H-HS with High Stability (HS) Restrictor Cans and (8) Torque Rods Less Shocks x x x x 46,000 x x 54
0014UZT Chalmers 860-46H-HS with High Stability (HS) Restrictor Cans, (8) Torque Rods, Less Shocks x x x x 46,000 x x 60
0014UZU Chalmers 854-46H with Standard Restrictor Cans, (8) Torque Rods, Less Shocks x x x x 46,000 x x 54
12
0014UZV Chalmers 860-46H with Standard Restrictor Cans, (8) Torque Rods, Less Shocks x x x x 46,000 x 60
0014UZW Chalmers 872-46H-HS with High Stability Restrictor Cans, (8) Torque Rods, Less Shocks x x x x 46,000 x x 72
0014VBE Hendrickson HAS-460-55, 6.5" Ride Height, with Shock Absorbers Mounted Inboard x x x x 46,000 x x 55
0014VBH Hendrickson HAS-460-60, 6.5" Ride Height, with Shock Absorbers Mounted Inboard x x x x 46,000 x x 60
0014698 Hendrickson RT-523 with Bronze Center Bushings x x x x x 52,000 x x 54
0014UZX Chalmers 854-52-H-HS with High Stability Restrictor Cans, (8) Torque Rods, Less Shocks x x x x 52,000 x x 54
0014UNX Hendrickson PAX-460-55, 9.0" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 52,000 x x 55
0014UPU Hendrickson PAX-520-60, 10.0" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 52,000 x x 60
0014UPV Hendrickson PAX-520-55, 9.0" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 52,000 x x 55
0014UPW Hendrickson PAX-520-60, 9.0" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 52,000 x x 60
0014UPX Hendrickson PAX-520-55, 10.0" Ride Height, with Shock Absorbers Mounted in Standard Location x x x x 52,000 x x 55
0014524 Hendrickson RT-650 with Rubber Center Bushings x x x x x 65,000 x x 56
0014VKD Neway AD-369 10.00" Ride Height, with Shock Absorbers x x x 69,000 x x 55
0014VKE Neway AD-378 10.00" Ride Height, with Shock Absorbers x x x 78,000 x x 55
0014UJE Hendrickson R-700, Solid Mount Less Transverse Torque Rods x x x x 80,000 x x 60
Hendrickson RS-850 Less Transverse Torque Rods and with Rubber Load Cushions,
0014UNR x x x x x 85,000 x x 60
with 9.75" Ride Height and 35.875" Frame Width
Edition 45 12-51
On-Highway Trucks Appendix M
● Power Take Off Specifications
12-52 Edition 45
Appendix M On-Highway Trucks
● Power Take Off Specifications
Edition 45 12-53
Notes —
12-54 Edition 45
PAVING PRODUCTS
Edition 45 13-1
Cold Planers Specifications
13-2 Edition 45
Production Estimating Cold Planers
NOTE: Above figures are based on a one-inch depth of cut. For greater depths of cut, multiply the production rate by cutting depth. Based on asphalt density
of 68 kg/m3 (115 lb/yd3), one inch thick.
13
Edition 45 13-3
Cold Planers Production Estimating
NOTE: Above figures are based on a one-inch depth of cut. For greater depths of cut, multiply the production rate by cutting depth. Based on asphalt density
of 68 kg/m3 (115 lb/yd3), one inch thick.
13-4 Edition 45
Considerations in Machine Selection Cold Planers
Cold Planing Fundamentals
Edition 45 13-5
Cold Planers Cold Planing Fundamentals
Low Density Asphalt As long as the cold planer maintains a productive for-
Depth PM200
ward speed, deeper cuts will yield greater production and
tend to lower tooth cost. Tooth wear does not increase in
mm in m/min ft/min
direct proportion to production when the machine is
51 2 40 130
working in an efficient range.
101 4 32 105 Tooth wear at various depths for a given material is
127 5 21 70 affected by how long the tooth remains in the cut.
178 7 12 40 Because the teeth are mounted on a circular drum, each
254 10 6 20 tooth cuts through the pavement in an arc. The tooth arc
305 12 5 15 at a 102 mm (4 in) cutting depth, however, is not four
times longer than at a 25 mm (1 in) cutting depth, even
High Density Asphalt though production may be four times greater. The cut-
Depth PM200 ting arc at 102 mm (4 in) is approximately twice as long
mm in m/min ft/min as that at 25 mm (1 in).
51 2 32 105 The peak cutting depth for a particular cold planer on
101 4 26 85 a specific job is best determined by examining produc-
127 5 18 60 tion, and subsequent costs, of a single deep cut versus
178 7 9 30
multiple passes at a shallow depth.
254 10 5 15
305 12 4 12
13-6 Edition 45
Applications Cold Planers
13
Edition 45 13-7
Cold Planers Cold Planer Use By Project Type
Partial Removal ● For use with hot mix recycle. ● To correct drainage and curb reveal.
Full Depth Removal ● Total rebuild. RAP used for base or ● Total rebuild. RAP used for base or
hot recycle. hot recycle.
● Cold recycle. This requires additional ● Cold recycle. Requires additional
covers, etc.
● Pavement adjustments (transitions
13-8 Edition 45
Sustainability Rotary Mixers
Features
RM300 and RM500B: ● The reclamation process usually is quicker than full
The RM300 and the RM500B combine superior per- replacement, allowing roads to open sooner. This means
formance and reliability to achieve the most demanding fewer traffic jams — a quality of life issue as well.
job specifications while maximizing machine uptime. ● Reclamation and stabilization dramatically extend the
With many enhanced features and options, the RM300 life of roads. Some contractors conservatively estimate
and the RM500B are designed to work well in both full that a reclaimed/stabilized base will help a recycled
depth reclamation and soil stabilization applications. road last 30 to 40 years. Extending that life is an enor-
Rotary Mixers mous cost-saver, and also results in the use of less
Sustainability: energy.
● Long-lasting lubricants and fluids extend maintenance
intervals, decreasing the amount of waste and filters RM300 Features:
contributed to environment. ●Maximum Production … from Cat ACERT engines.
● Ecology drains provide a simple means to drain machine ● Highly Efficient … load-sensing propel system helps
fluids with a minimized risk of spillage. prevent overloading while allowing continuous work
near rated horsepower.
● Maintenance free Cat batteries are recyclable.
● Extremely Versatile … interchangeable rotors provide
● Cat ACERT engines meet applicable emission standards. both reclamation and stabilization capabilities.
● Rotary Mixers recycle the materials into aggregate on ● Consistent Blending … automatic depth control, mid-
site. That reduces overall fuel consumption and engine mounted mixing chamber and multi-speed rotor drive
emissions. combine for optimum blending and increased production.
● Rotary Mixers and the reclamation process can elimi-
nate the need for an excavator and motor grader at RM500B Features:
most job sites. ● Maximum Production … from Cat ACERT engines.
● Rotary Mixers can reclaim and stabilize simultane- ● Highly Maneuverable … separate hydraulic pump
ously. If stabilization is required, the agent can be provides hydraulic flow to large displacement motors
placed on top of the reclamation project. The Rotary on each rear wheel.
Mixer then makes a single pass, mixing the stabilizer
with the material beneath the surface. At the same
● Versatility … choice of three rotors for full depth
time, it reduces the aggregate to its original size. All reclamation or soil stabilization.
this is accomplished with one machine — in one pass. ● Reliability … field proven Cat components maximize
● The reclamation and stabilization process can easily machine availability.
13
incorporate environmentally sensitive sealants. Now ● Standard all-wheel drive with advanced traction control
the life of the road bases can be extended without fear system for maximum traction.
of harming wildlife.
● Rotating operator’s station with handwheel steering and
integrated touchscreen display provides operator with
fingertip control, high visibility and exceptional comfort.
Edition 45 13-9
Rotary Mixers Specifications
13-10 Edition 45
Optional Equipment Rotary Mixers
Production Estimating
Edition 45 13-11
Rotary Mixers Weight of Materials
Stabilization/Reclamation Production
WEIGHT OF MATERIALS
LOOSE IN-PLACE
Material kg/m3 lb/yd3 kg/m3 lb/yd3
Clay — Dry 1480 2500 1840 3100
— Wet 1660 2800 2080 3500
Clay and Gravel — Dry 1420 2400 1660 2800
— Wet 1540 2600 1840 3100
Sand and Gravel — Dry 1720 2900 1930 3250
— Wet 2020 3400 2220 3750
Sand — Dry 1420 2400 1600 2700
— Damp 1690 2850 1900 3200
— Wet 1840 3100 2080 3500
Earth — Dry Packed 1510 2550 1900 3200
— Wet Excavated 1600 2700 2020 3400
— Top Soil 950 1600 1360 2300
— Loam 1250 2100 1540 2600
Bituminous Concrete — Windrowed Chunks (25% Voids) 1740 2925 — —
— Compacted — — 2310 3900
STABILIZATION/RECLAMATION PRODUCTION
The following charts list production in square meters per minute, square yards per minute, cubic meters
per minute, and cubic yards per minute. The information is based on various travel speeds and cutting
depths for Cat Rotary Mixers equipped with a 2438 mm (8 ft) cutting rotor.
PRODUCTION RATES
m3/minute
Travel
Speed m/ Cutting Depth — mm
min m2/min 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500
3 7.3 0.73 0.9 1.1 1.3 1.5 1.6 1.8 2.0 2.2 2.4 2.6 2.7 2.9 3.1 3.3 3.5 3.7
6 14.6 1.46 1.8 2.2 2.6 2.9 3.3 3.7 4.0 4.4 4.8 5.1 5.5 5.9 6.2 6.6 6.9 7.3
9 21.9 2.20 2.7 3.3 3.8 4.4 4.9 5.5 6.0 6.6 7.1 7.7 8.2 8.8 9.3 9.9 10.4 11.0
12 29.3 2.90 3.7 4.4 5.1 5.9 6.6 7.3 8.0 8.8 9.5 10.2 11.0 11.7 12.4 13.2 13.9 14.6
15 36.6 3.60 4.6 5.5 6.4 7.3 8.2 9.1 10.0 11.0 11.9 12.8 13.7 14.6 15.5 16.5 17.4 18.3
18 43.9 4.40 5.5 6.6 7.7 8.8 9.9 11.0 12.1 13.2 14.3 15.4 16.5 17.6 18.7 19.7 20.8 21.9
21 51.2 5.10 6.4 7.7 9.0 10.2 11.5 12.8 14.1 15.4 16.6 17.9 19.2 20.5 21.8 23.0 24.3 25.6
24 58.5 5.90 7.3 8.8 10.2 11.7 13.2 14.6 16.1 17.6 19.0 20.5 21.9 23.4 24.9 26.3 27.8 29.3
27 65.8 6.60 8.2 9.9 11.5 13.2 14.8 16.4 18.1 19.7 21.4 23.0 24.7 26.3 28.0 29.6 31.3 32.9
PRODUCTION RATES
yd3/minute
Travel
Speed ft/ Cutting Depth — inches
min yd2/min 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
10 8.9 0.98 1.2 1.5 1.7 2.0 2.2 2.5 2.7 3.0 3.2 3.5 3.7 4.0 4.2 4.5 4.7 4.9
20 17.8 1.96 2.5 3.0 3.4 4.0 4.4 4.9 5.5 5.9 6.4 6.9 7.4 7.9 8.4 8.9 9.4 9.9
30 26.7 2.90 3.7 4.5 5.2 5.9 6.7 7.4 8.2 8.9 9.6 10.4 11.1 11.9 12.6 13.4 14.0 14.8
40 35.6 3.90 4.9 5.9 6.9 7.9 8.9 9.9 10.9 11.9 12.8 13.9 14.8 15.8 16.8 17.8 18.7 19.8
50 44.5 4.90 6.2 7.4 8.6 9.9 11.1 12.4 13.6 14.8 16.0 17.3 18.5 19.8 21.0 22.3 23.4 24.7
60 53.4 5.90 7.4 8.9 10.3 11.9 13.3 14.8 16.4 17.8 19.2 20.8 22.2 23.7 25.2 26.7 28.1 29.7
70 62.3 6.80 8.6 10.4 12.0 13.8 15.6 17.3 19.1 20.8 22.4 24.3 25.9 27.7 29.5 31.2 32.8 34.6
80 71.2 7.80 9.9 11.9 13.7 15.8 17.8 19.8 21.8 23.7 25.6 27.7 29.6 31.6 33.7 35.6 37.5 39.6
90 80.1 8.80 11.1 13.4 15.5 17.8 20.0 22.4 24.5 26.7 28.8 31.2 33.3 35.6 37.9 40.1 42.1 44.5
13-12 Edition 45
Sustainability Asphalt Pavers
Features
Edition 45 13-13
Asphalt Pavers Specifications
13-14 Edition 45
Specifications Asphalt Pavers
Edition 45 13-15
Asphalt Pavers Specifications
13-16 Edition 45
Specifications Asphalt Pavers
Edition 45 13-17
Asphalt Pavers Screeds
13-18 Edition 45
Screeds Asphalt Pavers
Edition 45 13-19
Asphalt Pavers Production
13-20 Edition 45
Production Asphalt Pavers
Edition 45 13-21
Vibratory Compactors Sustainability
Tire Compactors Features
Vibratory and Pneumatic Tire Compactors ● Optional Cat Compaction Control featuring exclusive
Sustainability: Machine Drive Power (MDP) or CMV (accelerometer-
● Long-lasting lubricants and fluids extend mainte- based) measurement scalable to include GNSS map-
nance intervals, decreasing the amount of waste and ping and recording.
filters contributed to environment. ● Adjustable jaw-type cleaner bar keeps drums clean
● Ecology drains provide a simple means to drain machine between pads during forward and reverse movement.
fluids with a minimized risk of spillage.
Double Drum and Combi
● Maintenance free Cat batteries are recyclable. ●Vibration automatically ceases before machine comes to
● Cat ACERT engines meet applicable emission standards. a stop to help produce a smooth, flawless mat surface.
● Biodegradable oil option available. ● Close side clearances allow compactors to work close
to curbs, walls and other obstructions.
General Compactor Features: ● Large, rust-proof water tanks and pressure spray system
●Routine maintenance simplified by grouped service provide hours of reliable operation between fill-ups.
points and easy access to service areas.
● Emulsion system available for combi compactor rear
● Operator stations designed for maximum comfort, tires to prevent materials sticking to tires.
easy control, and optimal visibility.
● ROPS (Roll Over Protective Structure) available on all
● Direct hydrostatic drive to front (drums or wheels) and models. Enclosed cabs with EROPS rating available
rear (drums or wheels) provides dependable, respon- on some models.
sive, propulsion effort and maximum gradeability.
(Does not include pneumatic tire compactors.)
● Optional Cat Compaction Control featuring GNSS
mapping of pass count and mat surface temperature.
● Eco-mode standard equipment on B Series Vibratory
Soil Compactors and Double Drum Rollers reduces Pneumatic Tire Compactor Features:
fuel consumption. ● All wheel oscillation. Front and rear tires provide even
wheel loads regardless of evenness underfoot. PF
Vibratory Compactor Features: models have front oscillation only.
Single Drum
● High drive propel system. Completely hydrostatic with
● Dual pump system delivers positive tractive effort to
drive motors and brakes located in mainframe away
both drum and rear wheels, regardless of underfoot- from contamination and damage.
ing. This increases the machine’s ability to maneuver
in a wide variety of soil types and conditions and ● Ballast compartments are easily accessible for quick
improves gross gradeability. loading and are located to provide balanced wheel/
weight ratio.
● Limited slip high traction differential is standard on all
units for best traction of rear tires. ● Single-lever hand control of forward and reverse move-
ment makes smooth rolling easy.
● Optional heavy-duty front-mounted blade with revers-
ible cutting edge is available to allow backfilling and ● Optional Cat Compaction Control featuring GNSS
leveling during compaction. mapping of pass count and mat surface temperature.
● ROPS (Roll Over Protective Structure) standard on all NOTE: All models and options are not available in all
units. Enclosed cabs with EROPS rating available as markets.
an option.
13-22 Edition 45
Specifications Vibratory Compactors
● Single Drum, Smooth
Edition 45 13-23
Vibratory Compactors Specifications
● Single Drum, Smooth
13-24 Edition 45
Specifications Vibratory Compactors
● Single Drum, Smooth
Edition 45 13-25
Vibratory Compactors Specifications
● Single Drum, Smooth
13-26 Edition 45
Specifications Vibratory Compactors
● Single Drum, Smooth
Edition 45 13-27
Vibratory Compactors Specifications
● Single Drum, Smooth
13-28 Edition 45
Specifications Vibratory Compactors
● Single Drum, Padded
Edition 45 13-29
Vibratory Compactors Specifications
● Single Drum, Padded
13-30 Edition 45
Specifications Vibratory Compactors
● Single Drum, Padded
Edition 45 13-31
Vibratory Compactors Specifications
● Single Drum, Padded
13-32 Edition 45
Specifications Vibratory Compactors
● Double Drum and Combi
Edition 45 13-33
Vibratory Compactors Specifications
● Double Drum and Combi
2
Combi Asphalt Compactor with steel drum on front and rubber tires on rear.
13-34 Edition 45
Specifications Vibratory Compactors
● Double Drum and Combi
Edition 45 13-35
Vibratory Compactors Specifications
● Double Drum and Combi
13-36 Edition 45
Specifications Vibratory Compactors
● Double Drum and Combi
Edition 45 13-37
Vibratory Compactors Specifications
● Double Drum and Combi
13-38 Edition 45
Specifications Pneumatic Tire
Compactors
Edition 45 13-39
Pneumatic Tire Specifications
Compactors ● Pneumatic Tires
● Ballast Configurations
Ballast Configurations
Ballast Configuration
Wet Steel Steel and
Water Steel Sand and Wet
Model Load Empty Only Only Only Water Sand
PS150C, CW14 Wheel Load 545 kg 970 kg * 1440 kg * *
1200 lb 2145 lb * 3180 lb * *
Machine Weight 4885 kg 8710 kg * 12 940 kg * *
10,775 lb 19,205 lb * 28,535 lb * *
PS150C, CW14 Wheel Load 450 kg 798 kg * 1183 kg * *
(11-wheel) 993 lb 1760 lb * 2608 lb * *
Machine Weight 4955 kg 8780 kg * 13 010 kg * *
10,925 lb 19,355 lb * 28,685 lb * *
PS150C, CW14 Wheel Load 457 kg 805 kg * 1189 kg * *
(Heavy Weight 1008 lb 1775 lb * 2621 lb * *
Option) Machine Weight 5025 kg 8850 kg * 13 080 kg * *
11,078 lb 19,511 lb * 28,836 lb * *
CW34 Wheel Load 1250 kg 1620 kg 2820 kg 2000 kg 3080 kg 3375 kg
2756 lb 3572 lb 6217 lb 4409 lb 6790 lb 7441 lb
Machine Weight 10 000 kg 13 000 kg 22 550 kg 16 000 kg 24 700 kg 27 000 kg
22,050 lb 28,660 lb 49,715 lb 35,275 lb 54,450 kg 59,525 lb
PS360C Wheel Load 1215 kg 1930 kg 2285 kg 2645 kg 2855 kg 3570 kg
2675 lb 4250 lb 5040 lb 5830 lb 6300 lb 7870 lb
Machine Weight 8500 kg 13 500 kg 15 995 kg 18 500 kg 20 000 kg 25 000 kg
18,740 lb 29,760 lb 35,265 lb 40,785 lb 44,090 lb 55,115 lb
*Configuration not available.
13-40 Edition 45
Specifications Pneumatic Tire
● Maximum Ground Pressures Compactors
NOTES:
1. Each tire type has a unique pressure distribution which varies with both tire inflation pressure and wheel load.
The distribution of pressure along both transverse and longitudinal profiles is rarely uniform.
2. The measurements in this table represent the peak pressures measured in a transverse profile at each of the ballast
conditions at maximum tire inflation pressure.
3. For most applications, it can be assumed that normal operation of the pneumatic compactor will result in the
ground being subjected to pressures near the maximum during at least one machine pass.
13
Edition 45 13-41
Vibratory Compactors Production Estimating
● Single Drum
The tables in this section give production estimates for the following assumed conditions:
Nominal machine travel speed: 6.4 km/h (4.0 mph)
Overlap of rolling width: 15.2 cm (6.0 inches)
Table values give representative production rates for three common construction conditions: trenches, roads, and
wide areas (> 15 m, or 50 ft).
Drum Lift Production
Width Thickness Estimates
Passes 3.7 m (12 ft) 9.15 m (30 ft)
Model cm in cm in Required Trench Road Base Wide Areas
CS423E, CS44 167.6 66 10.2 4 4 m3/hr 159 249 249
yds3/hr 209 326 326
CS533E, CS54, CS56, CS54B, 213.4 84 15.2 6 6 m3/hr 239 299 324
CS56B, CS64B, CS66B yds3/hr 313 391 424
CS64, CS68B 213.4 84 15.2 6 5 m3/hr — 373 405
yds3/hr — 489 530
CS74, CS74B 213.4 84 15.2 6 4 m3/hr — 448 486
yds3/hr — 587 636
CS76, CS76B 213.4 84 15.2 12 6 m3/hr — 598 648
yds3/hr — 782 848
CS76 XT, CS78B 213.4 84 15.2 12 4 m3/hr — 896 972
yds3/hr — 1174 1272
CP44 167.6 66 15.2 6 6 m3/hr 159 199 249
yds3/hr 209 261 326
CP533E, CP54, CP56,
CP54B, CP56B 213.4 84 30.5 12 6 m3/hr 478 478 647
yds3/hr 626 626 847
CP76, CP68B, CP74B 213.4 84 30.5 12 6 m3/hr — 598 648
yds3/hr — 782 848
95%
Travel Speed Efficiency (ETS)
90%
85%
3.2
3.2km/h
kph (2
(2mph)
mph)
80%
6.4
6.4km/h
kph (4
(4mph)
mph)
75% 9.6
9.6km/h
kph (6
(6mph)
mph)
70% 12.8
12.8km/h
kph(8(8mph)
mph)
65%
60%
15 45 75 105 135
(49) (98) (148) (197) (246)
Cycle Length in meters (ft)
13-42 Edition 45
Production Estimating Vibratory Compactors
● Single Drum
Edition 45 13-43
Vibratory Compactors Production Estimating
● Double Drum and Combi
The table in this section gives production estimates for the following assumed conditions:
Compacted Layer Thickness 51 mm 2 in
Maximum Vibratory Frequency* —
Impacts Spacing 33 impacts/m 10 impacts/ft
Passes per Machine Width 2
Compacted Material Density 2483 kg/m3 155 lb/ft3
Overlap of Rolling Width 152 mm 6 in
Overhang at Lane Edge 76 mm 3 in
Efficiency 75%
*Maximum vibratory frequency varies by machine, refer to table.
Table values give representative production rates for common construction widths. If the actual width falls
between two assumed widths, use the higher number to estimate production. Minor adjustments can normally be
made in the rolling method to reach this higher production: reduce overlap or overhang, increase speed, or increase
the cycle time.
PAVING WIDTH
Vibration 1.8 m 2.4 m 3.0 m 3.7 m 4.3 m 4.9 m 5.5 m
Model Frequency Units 6 ft 8 ft 10 ft 12 ft 14 ft 16 ft 18 ft
CB14B 53.3 Hz Tonnes/hr 144.6 150.0 153.4 155.8 — — —
3200 vpm tons/hr 159.4 165.3 169.1 171.7 — — —
CB14B XW 53.3 Hz Tonnes/hr 144.6 192.9 187.5 184.1 — — —
(1000 mm/39") 3200 vpm tons/hr 159.4 212.6 206.7 202.9 — — —
CB22B 63 Hz Tonnes/hr 170.8 227.8 221.4 217.5 214.6 245.3 239.2
3780 vpm tons/hr 188.3 251.1 244.1 239.7 236.6 270.4 263.7
CB24B, CB24B XT, 63 Hz Tonnes/hr 239.2 227.8 284.8 265.8 253.6 289.9 276.0
and CC24B 3780 vpm tons/hr 263.7 251.1 313.9 293.0 279.6 319.6 304.2
CB32B 63 Hz Tonnes/hr 239.2 227.8 284.8 265.8 310.1 289.9 326.1
3780 vpm tons/hr 263.7 251.1 313.9 293.0 341.8 319.6 359.5
CB34B and CC34B 69 Hz Tonnes/hr 262.0 249.5 311.9 291.1 339.6 317.5 357.2
4140 vpm tons/hr 288.8 275.0 343.8 320.9 374.3 350.0 393.8
CB32B XW 53 Hz Tonnes/hr 201.2 268.3 239.6 287.5 260.8 298.1 274.4
3180 vpm tons/hr 221.8 295.7 264.1 316.9 287.5 328.6 302.5
CB434D, CB44B 70 Hz Tonnes/hr 265.8 354.3 316.4 379.7 344.5 393.7 362.4
4200 vpm tons/hr 293.0 390.6 348.8 418.5 379.8 434.0 399.5
CD44B 53 Hz Tonnes/hr 201.2 268.3 239.6 287.5 260.8 298.1 274.4
3200 vpm tons/hr 221.8 295.7 264.1 316.9 287.5 328.6 302.5
CB434D XW 70 Hz Tonnes/hr 265.8 354.3 443.0 379.7 442.9 393.7 442.9
4200 vpm tons/hr 293.0 390.6 488.3 418.5 488.3 434.0 488.3
CB54, CB54B 63.3 Hz Tonnes/hr 240.5 320.6 400.8 343.5 400.8 356.3 400.8
3800 vpm tons/hr 265.1 353.4 441.8 378.6 441.8 392.7 441.8
CB54 XW 63.3 Hz Tonnes/hr 400.8 320.6 400.8 480.9 400.8 458.0 515.3
3800 vpm tons/hr 441.8 353.4 441.8 530.1 441.8 504.9 568.0
CB64 63.3 Hz Tonnes/hr 400.8 320.6 400.8 480.9 400.8 458.0 515.3
3800 vpm tons/hr 441.8 353.4 441.8 530.1 441.8 504.9 568.0
CD54, CD54B 63.3 Hz Tonnes/hr 201.2 191.6 239.6 223.6 260.8 243.9 274.4
3800 vpm tons/hr 221.8 211.2 264.1 246.5 287.5 268.9 302.5
13-44 Edition 45
Production Estimating Vibratory Compactors
● Double Drum and Combi
13
Edition 45 13-45
Pneumatic Tire Production Estimating
Compactors
The tables in this section give production estimates for the following assumed conditions:
Cold In-Place
Hot Mix Asphalt Soil and Aggregate Recycled Asphalt
Compacted Layer Thickness 51 mm 2 in 152 mm 6 in 203 mm 8 in
Maximum Propelling Speed 8 km/h 5 mph 8 km/h 5 mph 4.8 km/h 3 mph
Passes per Machine Width 4 4 6
Compacted Material Density 2486 kg/cm3 155 lb/ft3 2085 kg/cm3 130 lb/ft3 2246 kg/cm3 140 lb/ft3
Overlap of Rolling Width 152 mm 6 in 152 mm 6 in 152 mm 6 in
Overhang at Lane Edge 76 mm 3 in 76 mm 3 in 76 mm 3 in
Cycle Time (2 passes) 120 seconds 120 seconds 120 seconds
Table values give representative production rates for common construction widths. If the actual width falls between
two assumed widths, use the higher number to estimate production. Minor adjustments can normally be made in the
rolling method to reach this higher production: reduce overlap or overhang, increase speed, or increase the cycle
time.
13-46 Edition 45
Production Estimating Pneumatic Tire
Compactors
13
Edition 45 13-47
Notes —
13-48 Edition 45
PIPELAYERS
CONTENTS Features:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-1 ● Hydrostatic transmission on PL61.
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-2
Lifting Capacities . . . . . . . . . . . . . . . . . . . . . . . . . .14-4 ● Planetary power shift transmission on 572R2, PL83
Drawbar Pull Charts . . . . . . . . . . . . . . . . . . . . . . . .14-7 and PL87 models.
Travel and Hook Speeds . . . . . . . . . . . . . . . . . . . . .14-9 ● Kick-out helps prevent boom bending as boom approaches
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-10 near-vertical.
Extreme Slope Operation . . . . . . . . . . . . . . . . . . 14-12
● Sealed and Lubricated Track.
● Simplified Controls for all functions including raise,
lower, quick-drop and power down, high and low range
and speed adjustments.
● Modular design of major components and accessory
drive system for simplified repair.
● Separate, self-energizing brakes for boom and hook
winches.
● Positive track pin retention (PL83 and PL87).
● Hydraulic Drawworks with two independently driven
hydraulic motors for boom and hook winches.
14
Edition 45 14-1
Pipelayers Specifications
14-2 Edition 45
Specifications Pipelayers
Edition 45 14-3
Pipelayers Lifting Capacities
5
C KEY
10
A — Lift capacity at tipping point per ISO 8813
B — Rated load capacity per ANSI/ASME B30.14
C — Working range per ANSI/ASME B30.14
0 0
4 6 8 10 12 14 16 18 feet
1 2 3 4 5 6 meters
LOAD OVERHANG
50 110
100
45
90
40 KEY
80 A — Max lift capacity per ISO 8813
LOAD
0 0
4 6 8 10 12 14 16 18 20 22 feet
1 2 3 4 5 6 7 meters
LOAD OVERHANG
14-4 Edition 45
Lifting Capacities Pipelayers
120
50 A
105
LOAD
KEY
40 90
A — Max lift capacity per ISO 8813
B B — Rated load per ANSI/ASME B30.14
75
C — Working range per ANSI/ASME B30.14
30
60
20 45
30 C
10 NOTE: ISO stands for the International Standards Orga-
15 nization. ANSI stands for American National
0 0
Standard Institute.
4 6 8 10 12 14 16 18 20 22 24 feet
1 2 3 4 5 6 7 meters
LOAD OVERHANG
14
Edition 45 14-5
Pipelayers Lifting Capacities
60 135
KEY
LOAD
75
B
30
60
20 45 C
30
10
15
0 0
4 6 8 10 12 14 16 18 20 22 24 feet
1 2 3 4 5 6 7 meters
LOAD OVERHANG
14-6 Edition 45
Drawbar Pull vs. Ground Speed Pipelayers
PL61
N× lb ×
1000 1000
250
55
50
DRAWBAR PULL
200 45
40
35
150
30
25
100
20
15
50 10
5
0 0
0 1 2 3 4 5 6 7 mph
0 2 4 6 8 10 km/h
SPEED
572R Series 2
lb× kg ×
1000 1000
60
120
50
DRAWBAR PULL
100
40
80 1
30 KEY
60 14
1 — 1st Gear
20 2 — 2nd Gear
40 3 — 3rd Gear
2
20 10
3
0 0
0 2 4 6 8 10 km/h
0 1 2 3 4 5 6 7 mph
SPEED
Edition 45 14-7
Pipelayers Drawbar Pull vs. Ground Speed
PL83
kg × lb ×
1000 1000
160
70
140
60
DRAWBAR PULL
120
50
100
40 1 KEY
80
1 — 1st Gear
30 2 — 2nd Gear
60
3 — 3rd Gear
20
40
2
10 20
3
0 0
0 1 2 3 4 5 6 7 8 mph
0 2 4 6 8 10 12 km/h
SPEED
PL87
kg × lb ×
1000 1000
160
70
140
60
DRAWBAR PULL
120
50
100
40 KEY
1
80
1 — 1st Gear
30 2 — 2nd Gear
60 3 — 3rd Gear
20 2
40
10
3
20
0 0
0 1 2 3 4 5 6 7 mph
0 2 4 6 8 10 km/h
SPEED
14-8 Edition 45
Travel Speeds Pipelayers
Hook Speeds
14
Edition 45 14-9
Pipelayers Application
LOAD OVERHANG
Y
DITCH DEPTH
X SAFE SLOPE
DITCH WIDTH
The chart above provides general information repre- ● acceptable distance between pipe lifting points while
senting typical pipelayer applications. While the fol- suspended (to prevent bending)
lowing scenario explores many of the variables involved determined by the pipe’s bending characteristics.
in pipelaying it does not cover all the possible variables If the lifting points are too far apart a pipe can sag
that must be considered by pipelaying contractors. enough due to its own weight that it will damage
When sizing pipelayers for an application there are itself.
many considerations other than the machine’s SAE ● the operating safety factor desired by the contractor
rated lift capacity. These include but are not limited to: ● the length of pipe that will need to be suspended while
● pipe diameter and weight per linear foot laying-in
● ditch width and depth determined by pipe bending characteristics, ter-
ditch width is typically 2 × pipe diameter rain, etc.
ditch depth is typically >2.5 × pipe diameter ● ground conditions, road bed preparation
● distance from the ditch (safe slope) required by soil
stability conditions
varies by local ground conditions but typically 2:1
(meaning the pipelayer must be 2 × ditch depth
from the ditch edge)
14-10 Edition 45
Application Pipelayers
An important consideration is the necessary load It is important to remember that this is the distance
overhang. This is the distance from the center of the between the lift points, not the distance nose-to-tail
pipe to the tractor’s left track rail. The load overhang between pipelayers. For this example, assume that 500 ft
required for an application can be estimated by: of pipe must be suspended during the laying-in process.
● load overhang = safe slope × ditch depth + 500 ft 5.9 which means that
(0.5 × ditch width) =
84.7 ft per pipelayer six pipelayers are needed
The pipelayer’s rated load capacity at a specific load
The number of pipelayers required could also be deter-
overhang (per ANSI/ASME B30.14) can be found in
mined by a second method:
the load capacity graphs in this section of the perfor-
mance handbook. Once the load capacity is determined ft of pipe suspended × pipe weight per ft
the maximum lift point spacing can be estimated by: × safety factor
● max lift load capacity at load overhang rated load at overhang
=
point spacing safety factor × pipe weight In this case:
per linear foot
500 ft × 125.5 lb/ft × 2 5.9 which again implies
The maximum distance between pipe lift points (based =
21,250 lb six pipelayers
on pipe bending characteristics) may be a shorter dis-
tance than the maximum spacing between lift points as If, in this same example, soil conditions required a
calculated based on pipelayer load capacity. If this is safe slope of 2.33 then the load overhang would have
the case, then in order to avoid damaging the pipe, the been 16 ft. At this load overhang the 90,000 lb lift pipe-
shorter distance should be considered to be the maximum layer’s rated load capacity is approximately 18,125 lb.
distance between pipelayers. Using the equations above, this results in 72.2 ft between
As an example, consider a project involving 0.5" wall lift points which means that seven 90,000 lb lift pipe-
24" diameter pipe which has a weight per linear foot of layers are now necessary. Using the second method:
125.5 lb and the soil has a safe slope of 2. Using the
above formulas: 500 ft × 125.5 lb/ft × 2 6.9 again implying that
● the ditch depth would be 3 × 2 ft = 6 ft deep = seven 90,000 lb lift
18,125 lb pipelayers are needed
● the ditch width would be 2 × 2 ft = 4 ft
● the load overhang would be 2 × 6 ft + (0.5 × 4 ft) Rather than adding another pipelayer, PL83’s could
= 14 ft be used. At a 16 ft load overhang the PL83 has a rated
Using the 572R2’s lift capacity chart we find that the load capacity of 29,400 lb. This translates to 117.1 ft
572R2 has an ANSI rated load capacity of approx i- between lift points. If the pipe’s bending characteristics
mately 21,250 lb at a 14 ft load overhang. will allow this space between lift points, the job could
When using rated load numbers it is important to be done with only five PL83’s.
understand that the lift capacity charts are based on
SAE and ANSI test procedures that rate pipelayers on
level, concrete surfaces. Working on softer underfoot
conditions, working on slopes, (and other) can greatly
reduce the pipelayer’s load capacity. 14
If the contractor employs a safety factor of 2 then
the maximum spacing between pipe lift points is:
21,250 lb
= 84.7 ft
2 × 125.5 lb/ft
Edition 45 14-11
Pipelayers Extreme Slope Operation
When working sidehills and slopes, consideration ● Implements hitched to the drawbar — This may decrease
should be given to the following important points: weight on uphill track, e.g., logging arch, two-wheel
wagon.
● Speed of travel — At higher speeds, inertia forces tend
to make the tractor less stable. ● Height of hitch on tractor — When a high drawbar is
used the tractor is less stable than with the standard
● Roughness of terrain or surface — Ample allowance drawbar.
should be made where the terrain or surface is uneven.
● Width of shoes — Wide track shoes tend to decrease
● Mounted equipment — Bulldozers, sidebooms, winches, “digging in”, hence tractor is more stable.
and other mounted equipment cause the tractor to
balance differently. ● Operated equipment — Be aware of the stability and
other performance features of the equipment operated
● Nature of surface — New earthen fills may give way by the tractor.
with the weight of the tractor. Rocky surfaces may pro-
mote side slipping of tractor. ● Keep all attachments or pulled loads low to the ground
for optimum stability.
● Track slippage due to excessive loads — This may
cause downhill track to “dig in,” increasing angle of
tractor.
NOTE: Safe operation on steep slopes may require special machine maintenance as well as excellent operator
skill and proper equipment for the specific application. Consult Operation & Maintenance Manual
(if applicable) for proper fluid level requirements.
14-12 Edition 45
SKID STEER LOADERS
MULTI TERRAIN LOADERS
COMPACT TRACK LOADERS
CONTENTS
SKID STEER LOADERS/
MULTI TERRAIN LOADERS/
COMPACT TRACK LOADERS
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2 Work Tools:
SSL Specifications . . . . . . . . . . . . . . . . . . . . . . . 15-3 Augers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-78
SSL Performance Data . . . . . . . . . . . . . . . . . . . 15-6 Brushcutters. . . . . . . . . . . . . . . . . . . . . . . . . . . 15-81
SSL Dimensions. . . . . . . . . . . . . . . . . . . . . . . . 15-31 Cold Planers. . . . . . . . . . . . . . . . . . . . . . . . . . . 15-83
SSL Work Tool Compatibility. . . . . . . . . . . . . 15-34 Landscape Tillers. . . . . . . . . . . . . . . . . . . . . . . 15-87
MTL Specifications . . . . . . . . . . . . . . . . . . . . . 15-37 Landscape Rakes . . . . . . . . . . . . . . . . . . . . . . . 15-89
MTL Performance Data . . . . . . . . . . . . . . . . . 15-39 Mulchers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-91
MTL Dimensions . . . . . . . . . . . . . . . . . . . . . . 15-51 Power Box Rakes . . . . . . . . . . . . . . . . . . . . . . . 15-93
MTL Work Tool Compatibility. . . . . . . . . . . . 15-53 Trenchers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-95
CTL Specifications . . . . . . . . . . . . . . . . . . . . . 15-56 Vibratory Compactors. . . . . . . . . . . . . . . . . . . 15-98
CTL Performance Data . . . . . . . . . . . . . . . . . . 15-58 Brooms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-100
CTL Dimensions . . . . . . . . . . . . . . . . . . . . . . . 15-73 Stump Grinders . . . . . . . . . . . . . . . . . . . . . . . 15-103
CTL Work Tool Compatibility . . . . . . . . . . . . 15-75 Angle Blades . . . . . . . . . . . . . . . . . . . . . . . . . 15-106
Backhoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-107
Material Handling Arm. . . . . . . . . . . . . . . . . 15-108
Snow Blowers. . . . . . . . . . . . . . . . . . . . . . . . . 15-109
Wheel Saws . . . . . . . . . . . . . . . . . . . . . . . . . . .15-110
15
Edition 45 15-1
Skid Steer Loaders Features
15-2 Edition 45
Specifications Skid Steer Loaders
15
Edition 45 15-3
Skid Steer Loaders Specifications
15-4 Edition 45
Specifications Skid Steer Loaders
15
Edition 45 15-5
Skid Steer Loaders Performance Data
● 216B3/226B3
15-6 Edition 45
Performance Data Skid Steer Loaders
● 216B3/226B3
Edition 45 15-7
Skid Steer Loaders Performance Data
● 216B3/226B3
15-8 Edition 45
Performance Data Skid Steer Loaders
● 236D
15
Edition 45 15-9
Skid Steer Loaders Performance Data
● 236D
15-10 Edition 45
Performance Data Skid Steer Loaders
● 236D
15
Edition 45 15-11
Skid Steer Loaders Performance Data
● 236D
15-12 Edition 45
Performance Data Skid Steer Loaders
● 242D
15
Edition 45 15-13
Skid Steer Loaders Performance Data
● 242D
15-14 Edition 45
Performance Data Skid Steer Loaders
● 242D
15
Edition 45 15-15
Skid Steer Loaders Performance Data
● 242D
15-16 Edition 45
Performance Data Skid Steer Loaders
● 246D
15
Edition 45 15-17
Skid Steer Loaders Performance Data
● 246D
15-18 Edition 45
Performance Data Skid Steer Loaders
● 246D
15
Edition 45 15-19
Skid Steer Loaders Performance Data
● 246D
15-20 Edition 45
Performance Data Skid Steer Loaders
● 262D
15
Edition 45 15-21
Skid Steer Loaders Performance Data
● 262D
15-22 Edition 45
Performance Data Skid Steer Loaders
● 262D
15
Edition 45 15-23
Skid Steer Loaders Performance Data
● 262D
15-24 Edition 45
Performance Data Skid Steer Loaders
● 272D
15
Edition 45 15-25
Skid Steer Loaders Performance Data
● 272D
15-26 Edition 45
Performance Data Skid Steer Loaders
● 272D
15
Edition 45 15-27
Skid Steer Loaders Performance Data
● 272D XHP
15-28 Edition 45
Performance Data Skid Steer Loaders
● 272D XHP
15
Edition 45 15-29
Skid Steer Loaders Performance Data
● 272D XHP
15-30 Edition 45
Dimensions Skid Steer Loaders
● 216B3/226B3
Edition 45 15-31
Skid Steer Loaders Dimensions
● 236D/242D/246D
236D
MODEL (10 × 16.5 tires) 242D 246D
Operating weight 2975 kg 6559 lb 3166 kg 6980 lb 3368 kg 7424 lb
Rated operating capacity 818 kg 1800 lb 975 kg 2150 lb 975 kg 2150 lb
Tipping load 1633 kg 3600 lb 1950 kg 4300 lb 1950 kg 4300 lb
Breakout force, tilt cylinder 2302 kg 5074 lb 2283 kg 5034 lb 3336 kg 7355 lb
A Wheelbase 1105 mm 43.5" 1105 mm 43.5" 1249 mm 49.2"
B Length without bucket 2767 mm 108.9" 2767 mm 108.9" 2993 mm 117.8"
C Length with bucket on ground 3487 mm 137.3" 3487 mm 137.3" 3708 mm 146.0"
D Height to top of cab 2082 mm 82.0" 2111 mm 83.1" 2110 mm 83.1"
E Maximum overall height 3977 mm 156.6" 3917 mm 154.2" 4032 mm 158.7"
F Bucket pin height at maximum lift 3122 mm 122.9" 3076 mm 121.1" 3154 mm 124.2"
G Bucket pin height at carry position 190 mm 7.5" 200 mm 7.9" 200 mm 7.9"
H Reach at maximum lift and dump 408 mm 16.0" 552 mm 21.7" 600 mm 23.6"
J Clearance at maximum lift and dump 2359 mm 92.9" 2285 mm 90.0" 2465 mm 97.1"
K Ground clearance 195 mm 7.7" 222 mm 8.7" 226 mm 8.9"
L Departure angle 26° 27° 26°
M Bumper overhang behind rear axle 1021 mm 40.2" 1021 mm 40.2" 1083 mm 42.6"
N Maximum dump angle 48° 52° 39°
O Vehicle width over tires 1676 mm 66.0" 1675 mm 66.0" 1676 mm 66"
P Turning radius from center — machine rear 1639 mm 64.5" 1639 mm 64.5" 1806 mm 71.2"
Q Turning radius from center — coupler 1314 mm 51.8" 1314 mm 51.8" 1401 mm 55.2"
R Turning radius from center — bucket 2107 mm 83.0" 2107 mm 83.0" 2181 mm 85.9"
S Maximum reach with arms parallel to ground 1353 mm 53.3" 1249 mm 49.2" 1388 mm 54.6"
T Rack back angle at maximum height 91° 87° 96°
Bucket pin reach at maximum lift — 182 mm 7.2" —
NOTE: Based on 75 kg (165 lb) operator, all fluids, one speed, OROPS, 1676 mm (66") dirt bucket, Cat 12 × 16.5 tires, standard flow hydraulics, mechanical
suspension seat, no optional counterweights and manual quick coupler (unless otherwise noted).
15-32 Edition 45
Dimensions Skid Steer Loaders
● 262D/272D/272D XHP
Edition 45 15-33
Skid Steer Loaders Work Tool Compatibility
● 216B3/226B3/236D/242D/246D/262D/272D/272D XHP
15-34 Edition 45
Work Tool Compatibility Skid Steer Loaders
● 216B3/226B3/236D/242D/246D/262D/272D/272D XHP
Edition 45 15-35
Skid Steer Loaders Work Tool Compatibility
● 216B3/226B3/236D/242D/246D/262D/272D/272D XHP
15-36 Edition 45
Specifications Multi Terrain Loaders
● 247B3
MODEL 247B3
Flywheel Power: Net 42 kW 56 hp
Flywheel Power: Gross 46 kW 62 hp
Engine Model C2.2 T
Rated Engine RPM 3000
Bore 84 mm 3.3"
Stroke 100 mm 3.9"
Displacement 2.2 L 134 in3
No. Cylinders 4
One Speed Forward 0-11.3 km/h 0-7.0 mph
Two Speed Forward —
One Speed Reverse 0-12.2 km/h 0-7.6 mph
Two Speed Reverse —
Hydraulic Cycle Time, Empty Bucket: Seconds
Raise 2.7
Dump 2.1
Lower (Empty, Float Down) 2.7
Total 7.5
Tread Width (per side) 381 mm 15"
Width Over Tracks 1676 mm 5'6"
Ground Clearance 267 mm 10"
Fuel Tank Capacity 62 L 16.2 U.S. gal
Hydraulic Tank Capacity 35 L 9.2 U.S. gal
Hydraulic System Capacity (includes tank) 55 L 14.5 U.S. gal
Hydraulic Pump Capacity 61 L/min 16 gpm
15
Edition 45 15-37
Multi Terrain Loaders Specifications
● 257D/277D/287D
15-38 Edition 45
Performance Data Multi Terrain Loaders
● 247B3
15
Edition 45 15-39
Multi Terrain Loaders Performance Data
● 247B3
15-40 Edition 45
Performance Data Multi Terrain Loaders
● 247B3
15
Edition 45 15-41
Multi Terrain Loaders Performance Data
● 257D
15-42 Edition 45
Performance Data Multi Terrain Loaders
● 257D
15
Edition 45 15-43
Multi Terrain Loaders Performance Data
● 257D
15-44 Edition 45
Performance Data Multi Terrain Loaders
● 277D
15
Edition 45 15-45
Multi Terrain Loaders Performance Data
● 277D
15-46 Edition 45
Performance Data Multi Terrain Loaders
● 277D
15
Edition 45 15-47
Multi Terrain Loaders Performance Data
● 287D
15-48 Edition 45
Performance Data Multi Terrain Loaders
● 287D
15
Edition 45 15-49
Multi Terrain Loaders Performance Data
● 287D
15-50 Edition 45
Dimensions Multi Terrain Loaders
● 247B3
MODEL 247B3
Rated operating capacity* 975 kg 2150 lb
A Height to top of ROPS 1990 mm 78"
B Length to coupler 2518 mm 99"
C Length with bucket on ground 3285 mm 129"
D Maximum overall height 3799 mm 150"
E Ground clearance 267 mm 10"
F Departure angle 41°
G Wheelbase 1499 mm 4'11"
H Hinge pin height at carry position 220 mm 8.7"
Bucket overall width with edge 1730 mm 6'6"
J Clearance at maximum lift/dump 2134 mm 84"
K Floor angle at maximum lift/dump 40° 15
L Floor angle at maximum lift/rack 82°
M Clearance at maximum lift/level 2667 mm 8'8"
N Hinge pin height at maximum lift 2862 mm 112"
O Reach at level lift arm/bucket 1339 mm 4'7"
Bumper overhang from axle 576 mm 1'10"
Maximum floor angle at carry position 28°
*SAE J818 MAY87, ISO 5998:1986.
NOTE: 247B3/257B3 machine dimensions shown with standard machine equipped with 1676 mm (66") dirt bucket.
Edition 45 15-51
Multi Terrain Loaders Dimensions
● 257D/277D/287D
15-52 Edition 45
Work Tool Compatibility Multi Terrain Loaders
● 247B3/257D/277D/287D/297D/297D XHP
Edition 45 15-53
Multi Terrain Loaders Work Tool Compatibility
● 247B3/257D/277D/287D/297D/297D XHP
15-54 Edition 45
Work Tool Compatibility Multi Terrain Loaders
● 247B3/257D/277D/287D/297D/297D XHP
Edition 45 15-55
Compact Track Loaders Specifications
● 259D/279D/289D
15-56 Edition 45
Specifications Compact Track Loaders
● 299D/299D XHP
15
Edition 45 15-57
Compact Track Loaders Performance Data
● 259D
15-58 Edition 45
Performance Data Compact Track Loaders
● 259D
15
Edition 45 15-59
Compact Track Loaders Performance Data
● 259D
15-60 Edition 45
Performance Data Compact Track Loaders
● 279D
15
Edition 45 15-61
Compact Track Loaders Performance Data
● 279D
15-62 Edition 45
Performance Data Compact Track Loaders
● 279D
15
Edition 45 15-63
Compact Track Loaders Performance Data
● 289D
15-64 Edition 45
Performance Data Compact Track Loaders
● 289D
15
Edition 45 15-65
Compact Track Loaders Performance Data
● 289D
15-66 Edition 45
Performance Data Compact Track Loaders
● 299D
15
Edition 45 15-67
Compact Track Loaders Performance Data
● 299D
15-68 Edition 45
Performance Data Compact Track Loaders
● 299D
15
Edition 45 15-69
Compact Track Loaders Performance Data
● 299D XHP
15-70 Edition 45
Performance Data Compact Track Loaders
● 299D XHP
15
Edition 45 15-71
Compact Track Loaders Performance Data
● 299D XHP
15-72 Edition 45
Dimensions Compact Track Loaders
● 259D/279D/289D
Edition 45 15-73
Compact Track Loaders Dimensions
● 299D/299D XHP
15-74 Edition 45
Work Tool Compatibility Compact Track Loaders
● 259D/279D/289D/299D/299D XHP
Edition 45 15-75
Compact Track Loaders Work Tool Compatibility
● 259D/279D/289D/299D/299D XHP
15-76 Edition 45
Work Tool Compatibility Compact Track Loaders
● 259D/279D/289D/299D/299D XHP
Edition 45 15-77
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Augers
Compact Track Loaders
15-78 Edition 45
Work Tools Skid Steer Loaders
● Augers Multi Terrain Loaders
Compact Track Loaders
B A
D
E
Edition 45 15-79
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Augers
Compact Track Loaders
A14B Auger
Theoretical Bit Speed Theoretical Digging Torque
L/min gpm RPM bar psi N·m lb-ft
42 11 54 145 2100 1764 1300
45 12 59 152 2200 1848 1362
49 13 64 159 2300 1932 1424
53 14 69 166 2400 2016 1486
57 15 74 172 2500 2100 1548
61 16 79 179 2600 2184 1610
64 17 84 186 2700 2268 1672
68 18 89 193 2800 2352 1734
72 19 94 200 2900 2436 1795
76 20 99 207 3000 2520 1857
80 21 104 214 3100 2604 1919
83 22 109 221 3200 2688 1981
87 23 114 228 3300 2772 2043
A19B Auger
Theoretical Bit Speed Theoretical Digging Torque
L/min gpm RPM bar psi N·m lb-ft
42 11 38 145 2100 2535 1868
45 12 41 152 2200 2655 1956
49 13 45 159 2300 2776 2045
53 14 48 166 2400 2897 2134
57 15 52 172 2500 3017 2223
61 16 55 179 2600 3138 2312
64 17 59 186 2700 3259 2401
68 18 62 193 2800 3379 2490
72 19 65 200 2900 3500 2579
76 20 69 207 3000 3621 2668
80 21 72 214 3100 3741 2757
83 22 76 221 3200 3862 2846
87 23 79 228 3300 3983 2935
A26B Auger
Theoretical Bit Speed Theoretical Digging Torque
L/min gpm RPM bar psi N·m lb-ft
95 25 61 207 3000 4719 3492
99 26 64 214 3100 4880 3611
102 27 66 220 3200 5034 3725
106 28 69 227 3300 5191 3841
110 29 71 234 3400 5348 3958
114 30 74 241 3500 5506 4074
118 31 76 248 3600 5663 4191
121 32 79 255 3700 5820 4307
125 33 81 262 3800 5977 4423
129 34 84 269 3900 6135 4540
133 35 86 276 4000 6292 4656
136 36 88 282 4100 6449 4772
140 37 91 289 4200 6607 4889
144 38 93 296 4300 6764 5005
148 39 96 303 4400 6921 5122
152 40 98 310 4500 7079 5238
15-80 Edition 45
Work Tools Skid Steer Loaders
● Brushcutters Multi Terrain Loaders
Compact Track Loaders
15
Edition 45 15-81
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Brushcutters
Compact Track Loaders
15-82 Edition 45
Work Tools Skid Steer Loaders
● Cold Planers Multi Terrain Loaders
Compact Track Loaders
Edition 45 15-83
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Cold Planers
Compact Track Loaders
B C
15-84 Edition 45
Work Tools Skid Steer Loaders
● Cold Planers Multi Terrain Loaders
Compact Track Loaders
B C
Edition 45 15-85
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Cold Planers
Compact Track Loaders
B C
15-86 Edition 45
Work Tools Skid Steer Loaders
● Landscape Tillers Multi Terrain Loaders
Compact Track Loaders
15
Edition 45 15-87
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Landscape Tillers
Compact Track Loaders
15-88 Edition 45
Work Tools Skid Steer Loaders
● Landscape Rakes Multi Terrain Loaders
Compact Track Loaders
15
Edition 45 15-89
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Landscape Rakes
Compact Track Loaders
C E
B
15-90 Edition 45
Work Tools Skid Steer Loaders
● Mulchers Multi Terrain Loaders
Compact Track Loaders
Edition 45 15-91
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Mulchers
Compact Track Loaders
B
C
A
15-92 Edition 45
Work Tools Skid Steer Loaders
● Power Box Rakes Multi Terrain Loaders
Compact Track Loaders
Features: Cat Power Box Rakes are ideal for clearing and pre-
● A heavy-duty frame, pivot plate and attachment plate paring soil in general construction trench restoration,
are featured for reliable operation in rugged terrain golf course construction and athletic field main te-
and abusive soil conditions. nance. They offer the versatility to de-thatch, remove
old lawns and weeds, grade, level, rake, remove debris
● Pure carbide, blunt shaped teeth create a dimpled sub- and prepare seedbeds with one work tool. Their angl-
surface to ensure the best possible seedbed sub-base ing ability allows the operator to windrow collected debris
fracture pattern. for easy pickup and removal. The consistent milling
● Two-position winged endplates allow close raking to action creates an ideal seedbed for great ger mination
side walks or foundations. They can remain parallel, results, laying the groundwork for a perfect lawn. Wet,
even during angling, for smoother plowing. dry, weedy, hard and rocky soil can be dried, flattened,
pulverized and conditioned for seed in one step.
● Convenient, heavy-duty, deep skid-resistant step and a
generous cab allow for easy operator entry and exit. Machine Compatibility
Power Box Rake Model Machine Models
● Dual independently adjustable gauge wheels allow for PR172 226B3, 247B3, 236D, 242D,
skim passes for over-seeding or adjust to cut drainage 246D, 257D, 259D, 262D, 272D,
grades. 272D XHP, 277D, 279D, 287D,
289D, 297D, 297D XHP, 299D,
● Cat XT-3 ES hose, couplings and O-ring face seals 299D XHP
provide superior, leak-free performance and reliabil- PR184 226B3, 247B3, 236D, 242D,
246D, 257D, 259D, 262D, 272D,
ity. All hoses are wrapped with nylon woven cordura
272D XHP, 277D, 279D, 287D,
sleeving for added operator protection. Hydraulic 289D, 297D, 297D XHP, 299D,
quick disconnects enable fast tool changes. 299D XHP
PR190 226B3, 247B3, 236D, 242D,
● Quick coupler with rugged, opposing edge design 246D, 257D, 259D, 262D, 272D,
holds the work tool securely and allows the operator 272D XHP, 277D, 279D, 287D,
to quickly change from one high performance Cat 289D, 297D, 297D XHP, 299D,
Work Tool to another. 299D XHP
15
Edition 45 15-93
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Power Box Rakes
Compact Track Loaders
15-94 Edition 45
Work Tools Skid Steer Loaders
Trenchers
● Multi Terrain Loaders
Compact Track Loaders
15
Edition 45 15-95
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Trenchers
Compact Track Loaders
15-96 Edition 45
Work Tools Skid Steer Loaders
● Trenchers Multi Terrain Loaders
Compact Track Loaders
Edition 45 15-97
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Vibratory Compactors
Compact Track Loaders
15-98 Edition 45
Work Tools Skid Steer Loaders
● Vibratory Compactors Multi Terrain Loaders
Compact Track Loaders
15
Edition 45 15-99
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Brooms
Compact Track Loaders
15-100 Edition 45
Work Tools Skid Steer Loaders
● Brooms Multi Terrain Loaders
Compact Track Loaders
Pickup Brooms
Angle Brooms
Edition 45 15-101
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Brooms
Compact Track Loaders
Utility Brooms
BU115 BU118
MODEL Utility Broom Utility Broom
A Overall width 1810 mm 71" 2115 mm 83"
B Sweeping width 1510 mm 59" 1865 mm 73"
C Height 793 mm 31" 793 mm 31"
D Length 1490 mm 59" 1490 mm 59"
Weight 422 kg 930 lb 481 kg 1060 lb
Drive method Direct drive Direct drive
Number of motors 1 1
Motor displacement 393 cm3/rev 24 in3/rev 393 cm3/rev 24 in3/rev
Hydraulic flow range 30-86 L/min 8-23 gpm 30-86 L/min 8-23 gpm
Hydraulic pressure range 145-235 bar 2100-3400 psi 1145-235 bar 2100-3400 psi
Rated brush speed @ maximum flow 220 RPM 220 RPM
Hopper capacity* 0.42 m3 0.55 yd3 0.49 m3 0.64 yd3
Fasteners Cat Cat
Hydraulic hose Cat XT-3 ES Cat XT-3 ES
Brush diameter 660 mm 26" 660 mm 26"
Brush material (standard) Replaceable polypropylene sections Replaceable polypropylene sections
Brush material (optional) Replaceable steel wire sections Replaceable steel wire sections
*Rated struck capacities shown as per ISO 7546:1983 and SAE J742 FEB85.
15-102 Edition 45
Work Tools Skid Steer Loaders
● Stump Grinders Multi Terrain Loaders
Compact Track Loaders
15
Edition 45 15-103
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Stump Grinders
Compact Track Loaders
B A
15-104 Edition 45
Work Tools Skid Steer Loaders
● Stump Grinders Multi Terrain Loaders
Compact Track Loaders
15
Edition 45 15-105
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Angle Blades
Compact Track Loaders
A B
15-106 Edition 45
Work Tools Skid Steer Loaders
● Backhoes Multi Terrain Loaders
Compact Track Loaders
135 mm
(5 in)
260 mm
(10 in)
610 mm
(2 ft)
2438 mm
(8 ft)
Edition 45 15-107
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Material Handling Arm
Compact Track Loaders
C A
E
D
15-108 Edition 45
Work Tools Skid Steer Loaders
● Snow Blowers Multi Terrain Loaders
Compact Track Loaders
A
B E
Edition 45 15-109
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Wheel Saws
Compact Track Loaders
B D
15-110 Edition 45
Work Tools Skid Steer Loaders
● Wheel Saws Multi Terrain Loaders
Compact Track Loaders
B D
Edition 45 15-111
Skid Steer Loaders Work Tools
Multi Terrain Loaders ● Wheel Saws
Compact Track Loaders
B D
15-112 Edition 45
SURFACE MINING EXTRACTION
& CONVEYING EQUIPMENT
Conveyor Systems
Draglines
Electric Rope Shovels
Hydraulic Mining Shovels
CONTENTS
CONVEYOR SYSTEMS DRAGLINES
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-3 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-7
Specifications: Safety and Serviceability . . . . . . . . . . . . . . . . . . . . 16-7
Surface Idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-4 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-8
Engineered Class Pulleys . . . . . . . . . . . . . . . . . . 16-4 8000
Engineered BTGs. . . . . . . . . . . . . . . . . . . . . . . . 16-4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-9
Pre-Engineered BTGs . . . . . . . . . . . . . . . . . . . . 16-5 Dimensions/Working Ranges . . . . . . . . . . . . . 16-10
8200
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 16-11
Dimensions/Working Ranges . . . . . . . . . . . . . 16-12
8750 – 22.9 m (75 ft) Base
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 16-13
Dimensions/Working Ranges . . . . . . . . . . . . . 16-16
8750 – 25.6 m (84 ft) Base
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 16-19
Dimensions/Working Ranges . . . . . . . . . . . . . 16-23
10/10/20 Load Management Policy. . . . . . . . . . . 16-27
16
Edition 45 16-1
Surface Mining Extraction Contents
& Conveying Equipment
16-2 Edition 45
CONVEYOR SYSTEMS
CONTENTS INTRODUCTION
CONVEYOR SYSTEMS Cat® Conveyor systems and conveyor products take
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-3 on the world’s toughest jobs in surface mining applica-
Specifications: tions. Our versatile pre-engineered solutions are mobile,
Surface Idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-4 modular and flexible — easily transported for use in
Engineered Class Pulleys . . . . . . . . . . . . . . . . . . 16-4 different areas of the mine; while our engineered systems
Engineered BTGs. . . . . . . . . . . . . . . . . . . . . . . . 16-4 are designed to meet our customers specific material
Pre-Engineered BTGs . . . . . . . . . . . . . . . . . . . . 16-5 handling needs. Both systems are supported by an expe-
rienced team of engineers who supervise installation.
Cat Conveyor systems are designed using the latest tech-
nology — from various drive configurations to advanced
belt tensioning control — providing our customers with
the most reliable material handling solution.
Conveyor System Capabilities
● Drives with all available types of transmission and start-
ing technologies.
● Discharge units available in different configurations.
● Various take-up designs, with each model selected based
on the application at hand.
● Belt storage units that feature automatic belt “pay-
out” while advancing and belt storage when retreating.
● Intermediate and tail loading sections available in a
number of configurations for receiving material from
an extensive range of haulage equipment.
● BC100 (Pre-Engineered) and BC200 (Custom Design)
models available.
16
Edition 45 16-3
Conveyor Systems Specifications
Engineered BTGs
Engineered
Class Pulleys
Application Surface and Underground Take-Up
Belt Width Up to 2200 mm (84 in)
Design Type T-Bottom and Turbo-Disc
Carriage Travel Up to 43 m (140 ft)
Pulley Specifications Designed to meet specific
tension requirements for any Design Hydraulic Cylinder, Electric
conveyor system Constant Tension Winch,
Belt Widths Up to 2400 mm (96 in) Hydraulic Winch, Gravity
Lagging Type Rubber Lagging Plain or
Diamond Grooved, Ceramic,
and Steel Spiral (Straight or
Crowned Face)
Storage Units
Belt Width Up to 2200 mm (84 in)
Belt Storage Up to 490 m (1600 ft)
Design Electric Constant Tension
Winch, Hydraulic Winch
Remote Discharge
Belt Width Up to 2200 mm (84 in)
Design Remote A-Frame,
Remote Adjustable Boom
Loading Section
Belt Width Up to 2200 mm (84 in)
Design Tail, Intermediate
Belt Plow V-plow, Diagonal
16-4 Edition 45
Specifications Conveyor Systems
Pre-Engineered BTGs
Drive
Power 111 to 372 kW (150 to 500 hp)
Belt Width Up to 121 cm (48 in)
Belt Speed 2.7 and 3.3 m/sec
(550 and 650 ft/min)
Capacity 1633 to 1996 tonnes/hr
(1800 to 2200 tons/hr)
Take-Up
Belt Width Up to 121 cm (48 in)
Carriage Travel 6 to 9 m (20 to 30 ft)
Design Hydraulic Cylinder
Remote Discharge
Belt Width Up to 121 cm (48 in)
Design Fixed or Adjustable Boom
Loading Section
Belt Width Up to 121 cm (48 in)
Design Sloped or Flat
Combo Drive
Power 111 kW (150 hp)
Belt Width 106/121 cm (42/48 in)
Belt Speed 2.9 m/sec (580 ft/min)
Conveyor Length Up to 457 m (1500 ft)
Conveyor Lift 0 to 12 m (0 to 40 ft)
Capacity 1089 tonnes/hr (1200 tons/hr)
16
Edition 45 16-5
Notes —
16-6 Edition 45
DRAGLINES
CONTENTS INTRODUCTION
DRAGLINES Draglines are an important excavating tool used in many
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-7 surface mining operations worldwide. These highly pro-
Safety and Serviceability . . . . . . . . . . . . . . . . . . . . 16-7 ductive machines operate 24 hours a day, seven days a
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-8 week and are able to reach depths of 79.8 m (262 ft) with
8000 capacities up to 116.2 m3 (152 yd3). Offering the lowest
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-9 material removal cost per tonne (ton) and an average
Dimensions/Working Ranges . . . . . . . . . . . . . 16-10 operating life of 40 years, draglines are the most produc-
8200 tive and versatile machine in the industry. Caterpillar
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 16-11 offers an extensive variety of dragline specifications and
Dimensions/Working Ranges . . . . . . . . . . . . . 16-12 on-staff application engineers who will help determine
8750 – 22.9 m (75 ft) Base the solution that best addresses specific needs.
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 16-13 With over 100 years of dragline experience and the
Dimensions/Working Ranges . . . . . . . . . . . . . 16-16 largest operating fleet of draglines with buckets of 40 m3
8750 – 25.6 m (84 ft) Base (52.3 yd3) and above, coupled with an active installed base
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 16-19 of over 300 machines, Cat Draglines are the most effi-
Dimensions/Working Ranges . . . . . . . . . . . . . 16-23 cient and proven overburden removal solution.
10/10/20 Load Management Policy. . . . . . . . . . . 16-27
SAFETY AND SERVICEABILITY
Safety plays an integral role in everything we do at
Caterpillar, from our factory floors to our service centers
to our clients’ mine sites. Caterpillar’s commitment to
safety is apparent in our product designs, which undergo
risk assessments and are designed to meet strict codes and
regulations. Stairways, walkways, platforms and access
points are incorporated throughout Cat Draglines to
ensure safe and convenient access for maintenance per-
sonnel. With safety and serviceability enhancing features
incorporated into the operator cab, structures, surfaces
and electrical equipment, among others, Cat Draglines
were designed with safety in mind.
16
Edition 45 16-7
Draglines Features
16-8 Edition 45
Specifications Draglines
● 8000
MODEL 8000
Boom Length 76.2 m 250'0" 93.0 m 305'0" 96.0 m 315'0"
Boom Angle 32° 38° 33°
Rated Suspension Load 95 254 kg 210,000 lb 92 986 kg 205,000 lb 79 379 kg 175,000 lb
Weights*
Net Weight, Domestic
(approximate with bucket) 1 469 639 kg 3,240,000 lb 1 542 214 kg 3,400,000 lb 1 610 253 kg 3,550,000 lb
Working Weight
(approximate with bucket) 1 769 010 kg 3,900,000 lb 1 927 768 kg 4,250,000 lb 1 995 806 kg 4,400,000 lb
Ballast Weight (approximate) 299 371 kg 660,000 lb 385 554 kg 850,000 lb 385 554 kg 850,000 lb
Drag Rope
Drum Diameter 243.8 cm 96" 243.8 cm 96" 243.8 cm 96"
Number 2 2 2
Rope Diameter 6.99 cm 2.75" 6.99 cm 2.75" 6.99 cm 2.75"
Hoist Rope
Drum Diameter 243.8 cm 96" 243.8 cm 96" 243.8 cm 96"
Number 2 2 2
Rope Diameter 6.99 cm 2.75" 6.99 cm 2.75" 6.99 cm 2.75"
Electrical
IGBT-AFE Inverter Cabinets (2) water cooled (2) water cooled (2) water cooled
Hoist Motors (2) × 1230 kW (2) × 1650 hp (2) × 1230 kW (2) × 1650 hp (2) × 1230 kW (2) × 1650 hp
Drag Motors (2) × 1230 kW (2) × 1650 hp (2) × 1230 kW (2) × 1650 hp (2) × 1230 kW (2) × 1650 hp
Swing Motors (2) × 932 kW (2) × 1250 hp (2) × 932 kW (2) × 1250 hp (2) × 932 kW (2) × 1250 hp
Walking Motors Common shaft clutched off Common shaft clutched off Common shaft clutched off
one drag motor one drag motor one drag motor
Base
Outside Diameter 15.5 m 51'0" 15.5 m 51'0" 15.5 m 51'0"
Bearing Area 189.8 m2 2043 ft2 189.8 m2 2043 ft2 189.8 m2 2043 ft2
Bearing Pressure* 91.4 kPa 13.3 psi 91.6 kPa 14.4 psi 103.1 kPa 15.0 psi
Circle Rail Diameter 15.2 m 50'0" 15.2 m 50'0" 15.2 m 50'0"
Rollers (average diameter) 26 cm 10.25" 26 cm 10.25" 26 cm 10.25"
Swing Gear (pitch diameter) 12.9 m 42'5" 12.9 m 42'5" 12.9 m 42'5"
Walking Mounting
Shoe Width and Length 2.7 m × 16.8 m 9'0" × 55'0" 2.7 m × 16.8 m 9'0" × 55'0" 2.7 m × 16.8 m 9'0" × 55'0"
Combined Bearing Area 92 m2 990 ft2 92 m2 990 ft2 92 m2 990 ft2
Bearing Pressure
(@ 80% working weight) 150.9 kPa 21.9 psi 164.4 kPa 23.8 psi 170.2 kPa 24.7 psi
Overall Width over Shoes 21.6 m 71'0" 21.6 m 71'0" 21.6 m 71'0"
Length of Step (approximate) 2.13 m 7'0" 2.13 m 7'0" 2.13 m 7'0"
Bucket Capacity 32 m3 42 yd3 31 m3 41 yd3 27 m3 35 yd3
*Net weight, ballast weight, working weight, bearing pressure (kPa/psi) will vary with boom length, angle, and rated suspended load.
NOTE: Motor combinations and IGBT-AFE Inverter Cabinets vary with boom length, angle, and rated suspension load.
The 83.8 m (275'0") boom option has a mast.
16
Edition 45 16-9
Draglines Dimensions/Working Ranges
● 8000
D E
C H
MODEL 8000
Boom Length 76.2 m 250'0" 93.0 m 305'0" 96.0 m 315'0"
Boom Angle 32° 38° 33°
Rated Suspension Load 95 254 kg 210,000 lb 92 986 kg 205,000 lb 79 379 kg 175,000 lb
Dimensions/Working Ranges
A Clearance Radius 16.8 m 55'3" 16.8 m 55'3" 16.8 m 55'3"
B Operating Radius 71.9 m 236'0" 79.9 m 262'0" 88.1 m 289'0"
C Boom Foot Radius 6.2 m 20'3" 6.2 m 20'3" 6.2 m 20'3"
D Clearance Height 1.8 m 5'9" 1.8 m 5'9" 1.8 m 5'9"
E Boom Foot Height 4.1 m 13'6" 4.1 m 13'6" 4.1 m 13'6"
F Boom Point Height 44.5 m 146'0" 62.2 m 204'0" 56.0 m 183'8"
G Dumping Height 32.3 m 106'0" 50.0 m 164'0" 44.2 m 145'0"
H Digging Depth 62.2 m 204'0" 44.5 m 146'0" 50.3 m 165'0"
J Point Sheave Pitch Diameter 228.6 cm 90" 228.6 cm 90" 228.6 cm 90"
NOTE: The 83.8 m (275'0") and 96 m (315'0") boom options have a mast.
16-10 Edition 45
Specifications Draglines
● 8200
MODEL 8200
Boom Length 100 m 328'0" 100 m 328'0" 100 m 328'0"
Boom Angle 39° 35° 32°
Rated Suspension Load 181 437 kg 400,000 lb 181 437 kg 400,000 lb 172 365 kg 380,000 lb
Weights*
Net Weight, Domestic
(approximate with bucket) 3 492 661 kg 7,700,000 lb 3 492 661 kg 7,700,000 lb 3 488 125 kg 7,690,000 lb
Working Weight
(approximate with bucket) 4 123 155 kg 9,090,000 lb 4 173 050 kg 9,200,000 lb 4 139 938 kg 9,127,000 lb
Ballast Weight (approximate) 630 493 kg 1,390,000 lb 680 389 kg 1,500,000 lb 651 812 kg 1,437,000 lb
Drag Rope
Drum Diameter 254 cm 100" 254 cm 100" 254 cm 100"
Number 2 2 2
Rope Diameter 9.525 cm 3.750" 9.525 cm 3.750" 9.525 cm 3.750"
Hoist Rope
Drum Diameter 254 cm 100" 254 cm 100" 254 cm 100"
Number 2 2 2
Rope Diameter 9.525 cm 3.750" 9.525 cm 3.750" 9.525 cm 3.750"
Electrical
IGBT-AFE Inverter Cabinets (2) water cooled (2) water cooled (2) water cooled
Hoist Motors (4) × 1230 kW (4) × 1650 (4) × 1230 kW (4) × 1650 (4) × 1230 kW (4) × 1650
applied hp applied hp applied hp
Drag Motors (4) × 1230 kW (4) × 1650 (4) × 1230 kW (4) × 1650 (4) × 1230 kW (4) × 1650
applied hp applied hp applied hp
Swing Motors (4) × 932 kW (4) × 1250 (4) × 932 kW (4) × 1250 (4) × 932 kW (4) × 1250
applied hp applied hp applied hp
Walking Motors (2) × (2) × 1250 (2) × (2) × 1250 (2) × (2) × 1250
932 kW applied hp 932 kW applied hp 932 kW applied hp
Base
Outside Diameter 19.5 m 64'0" 19.5 m 64'0" 19.5 m 64'0"
Bearing Area 298.9 m2 3217 ft2 298.9 m2 3217 ft2 298.9 m2 3217 ft2
Bearing Pressure* 131-144.8 kPa 19-21 psi 131-144.8 kPa 19-21 psi 131-144.8 kPa 19-21 psi
Circle Rail Diameter 15.2 m 50'0" 15.2 m 50'0" 15.2 m 50'0"
Rollers (average diameter) 30.5 cm 12" 30.5 cm 12" 30.5 cm 12"
Swing Gear (pitch diameter) 130.3 m 42'9" 130.3 m 42'9" 130.3 m 42'9"
Walking Mounting
Shoe Width and Length 3.9 m × 19.8 m 13'0" × 65'0" 3.9 m × 19.8 m 13'0" × 65'0" 3.9 m × 19.8 m 13'0" × 65'0"
Combined Bearing Area 157 m2 1690 ft2 157 m2 1690 ft2 157 m2 1690 ft2
Bearing Pressure
(@ 80% of working weight) 191.7-208.5 kPa 27.80-30.24 psi 191.7-208.5 kPa 27.80-30.24 psi 191.7-208.5 kPa 27.80-30.24 psi
Overall Width over Shoes 29.5 m 97'0" 29.5 m 97'0" 29.5 m 97'0"
Length of Step (approximate) 2.26 m 7'5" 2.26 m 7'5" 2.26 m 7'5"
Bucket Capacity 46-61 m3 60-80 yd3 46-61 m3 60-80 yd3 46-61 m3 60-80 yd3
*Net weight, ballast weight, working weight, bearing pressure (kPa/psi) will vary with boom length, angle, and rated suspended load.
NOTE: Motor combinations and IGBT-AFE Inverter Cabinets vary with boom length, angle, and rated suspension load.
16
Edition 45 16-11
Draglines Dimensions/Working Ranges
● 8200
A
F
G
E
D
C H
B
MODEL 8200
Boom Length 100 m 328'0" 100 m 328'0" 100 m 328'0"
Boom Angle 39° 35° 32°
Rated Suspension Load 181 437 kg 400,000 lb 181 437 kg 400,000 lb 172 365 kg 380,000 lb
Dimensions/Working Ranges
A Clearance Radius 21.6 m 71'0" 21.6 m 71'0" 21.6 m 71'0"
B Operating Radius 85.6 m 281.0' 90.1 m 295.5' 92.7 m 304.0'
C Boom Foot Radius 6.6 m 21'6" 6.6 m 21'6" 6.6 m 21'6"
D Clearance Height 2.2 m 7'3" 2.2 m 7'3" 2.2 m 7'3"
E Boom Foot Height 4.7 m 15'3" 4.7 m 15'3" 4.7 m 15'3"
F Boom Point Height 67.6 m 221.7' 61.9 m 203.0' 57.6 m 189.1'
G Dumping Height 49.4 m 162'0" 43.6 m 143'0" 39.3 m 129'0"
H Digging Depth 40.5 m 133'0" 46.3 m 152'0" 50.6 m 166'0"
J Point Sheave Pitch Diameter 304.8 cm 120" 304.8 cm 120" 304.8 cm 120"
16-12 Edition 45
Specifications Draglines
● 8750 – 22.9 m (75'0") Base
16
Edition 45 16-13
Draglines Specifications
● 8750 – 22.9 m (75'0") Base
16-14 Edition 45
Specifications Draglines
● 8750 – 22.9 m (75'0") Base
Edition 45 16-15
Draglines Dimensions/Working Ranges
● 8750 – 22.9 m (75'0") Base
A
F
G
E
D
C H
B
16-16 Edition 45
Dimensions/Working Ranges Draglines
● 8750 – 22.9 m (75'0") Base
A
F
G
E
D
C H
B
Edition 45 16-17
Draglines Dimensions/Working Ranges
● 8750 – 22.9 m (75'0") Base
A
F
G
E
D
C H
B
16-18 Edition 45
Specifications Draglines
● 8750 – 25.6 m (84'0") Base
Edition 45 16-19
Draglines Specifications
● 8750 – 25.6 m (84'0") Base
16-20 Edition 45
Specifications Draglines
● 8750 – 25.6 m (84'0") Base
Edition 45 16-21
Draglines Specifications
● 8750 – 25.6 m (84'0") Base
16-22 Edition 45
Dimensions/Working Ranges Draglines
● 8750 – 25.6 m (84'0") Base
A
F
G
E
D
C H
B
Edition 45 16-23
Draglines Dimensions/Working Ranges
● 8750 – 25.6 m (84'0") Base
A
F
G
E
D
C H
B
16-24 Edition 45
Dimensions/Working Ranges Draglines
● 8750 – 25.6 m (84'0") Base
A
F
G
E
D
C H
B
Edition 45 16-25
Draglines Dimensions/Working Ranges
● 8750 – 25.6 m (84'0") Base
A
F
G
E
D
C H
B
16-26 Edition 45
10/10/20 Load Management Policy Draglines
Number of Loads
within the acceptable allowable load distribution.
Durability
SAFETY
Productivity
Operating outside of these parameters over any roll-
ing 30 day period can void the customer’s standard war-
ranty; any extended warranty; any availability guarantee
and/or result in adjustments to Caterpillar’s obligations
under any contract or agreement.
Loading Distribution
Loading use over any rolling 30 Day period analyzed:
● No more than 10% of loads should exceed 110% of rated
payload. % of Target Payload
● No load should exceed 120% of rated payload. Loading use in excess of this prescribed distribu-
tion is considered “machine overload.”
● The average of all loads for the unit must at least equal
the rated payload. Notes
● For this policy to be in effect, the “operational cycle”
payload feedback must be available to the operator in
order that the customer can control actual payloads.
● Customer must procure, install, and use AccessDirect™,
MIDAS, and Accuload, and the data must be provided
to Caterpillar unmodified and unencumbered.
● Caterpillar must be notified in a timely fashion if the pay-
load monitoring and feedback system is out of service.
16
Edition 45 16-27
Notes —
16-28 Edition 45
ELECTRIC ROPE SHOVELS
INTRODUCTION FEATURES
Electric rope shovels are one of the largest loading AC IGBT Electrics
tools on the market. They run in a truck-shovel operation With over 30 years of AC experience and over 200
with mining trucks in order to move large quantities of
operating AC machines, Bucyrus led the industry in AC
material at a low cost per ton. Electric rope shovels are electric rope shovels. Caterpillar continues to carry on
used to mine a variety of minerals including oil sands, this proud tradition. Since its launch in 1981, the AC elec-
coal overburden, copper, gold, iron ore, etc. They oper- tric rope shovel has gained strong industry acceptance,
ate at extreme climates in tough surface mining applica- offering:
tions all over the world. With over 85 years’ experience
in the rope shovel industry, and an active population of ● Superior availability: AC IGBT electric rope shovels
nearly 250 machines, Cat Electric Rope Shovels are the have routinely demonstrated electrical availabilities
most efficient and cost effective loading tools available. of greater than 98%.
● Greater reliability: Fewer components including inter-
changeable inverters. IGBT systems require no fuses
or circuit breakers.
● Reduced maintenance: No regular maintenance is
required on IGBT power control modules. Motor
maintenance on AC machines is reduced to greasing
and replacing bearings every 30,000 hours.
● Reduced inventory: Cat IGBT is a mine quality system
with rugged welded cabinets to withstand harsh min-
ing conditions.
16
Edition 45 16-29
Electric Features
Rope Shovels
16-30 Edition 45
Features Electric
Rope Shovels
LatchFree™ MIDAS
The LatchFree Dipper System is Caterpillar’s solu- The MIDAS health monitoring system continues to
tion to customers’ number one cause of downtime — optimize machine performance by providing, logging
the latch assembly. The LatchFree dipper eliminates and analyzing data on a variety of machine variables.
the latch assembly, replacing it with a strong steel link MIDAS comes complete with a built-in report gen-
mounted to the dipper back, away from material flow. erator that outputs data in a format that can be easily
The system enhances safety by reducing the number of analyzed to identify opportunities to improve machine
maintenance events required to maintain the system and performance. When paired with AccessDirect, MIDAS
increase reliability by reducing unplanned downtime. provides real-time monitoring of shovel operation and
The LatchFree Dipper System comes complete with a provides users with a 3D model to watch the shovel in
comprehensive training program to ensure customers motion.
achieve maximum system benefits, and is currently under
a controlled release. AccuLoad
AccuLoad is a data analysis system that provides
FastFil™ Dipper Design real-time feedback on dipper loads. AccuLoad’s load
The unique FastFil dipper provides customers with calculation is accomplished without mechanical sen-
faster and fuller dipper loads where the application per- sors, eliminating the need for recalibration a common
mits. Its trapezoidal shape accommodates the natural problem with other load weighing systems. The system
configuration of the load, eliminating voids that occur can be employed to calculate material moved, to moni-
with box-shaped dippers for improved fill factors. The tor overloading of trucks or to allow operators to study
trapezoidal shape also reduces dipper size and weight their load and shift performance. It can also log opera-
for improved maneuverability and faster swing times. tor performance data which, when paired with MIDAS,
Additionally, optimized lip and rake angles lead to can generate reports to help identify training opportuni-
improved bank penetration and eliminate bulldozing ties to increase shift production.
for reduced material turbulence. Finally, a shorter dip-
per body cuts load and dump time. Combined, FastFil
features optimize fill factor.
AccessDirect
AccessDirect is an electrical interface system that
facilitates remote access to a machine’s onboard com-
puter via the Internet. With AccessDirect, maintenance
personnel can analyze faults from off-site locations and
arrive on-site prepared to resolve the issues, leading to
reduced machine downtime. AccessDirect also enables
factory experts to remote-access and troubleshoot faults,
resulting in superior response times and reduced mean
time to repair.
16
Edition 45 16-31
Electric Specifications
Rope Shovels
16-32 Edition 45
Specifications Electric
Rope Shovels
16
Edition 45 16-33
Electric Specifications
Rope Shovels
16-34 Edition 45
Digging Envelopes Electric
● 7295 Rope Shovels
m ft
ft
MODEL 7295
Dumping Height at Maximum Hoist Limit 7.00 m 23'0"
Dumping Radius 18.69 m 61'4"
Cutting Height 15.56 m 51'1"
Cutting Radius 21.78 m 71'5"
Effective Length of Dipper Handle 9.45 m 31'0"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16
Edition 45 16-35
Electric Digging Envelopes
Rope Shovels ● 7395
m ft
ft
MODEL 7395
Dumping Height at Maximum Hoist Limit 7.91 m 25'11"
Dumping Radius 20.50 m 67'2"
Cutting Height 16.70 m 54'11"
Cutting Radius 23.30 m 76'5"
Effective Length of Dipper Handle 10.9 m 35'10"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16-36 Edition 45
Digging Envelopes Electric
● 7495 HD Rope Shovels
m ft
ft
MODEL 7495 HD
Dumping Height at Maximum Hoist Limit 8.45 m 27'9"
Dumping Radius 21.00 m 69'0"
Cutting Height 17.30 m 56'10"
Cutting Radius 23.97 m 78'8"
Effective Length of Dipper Handle 10.9 m 35'10"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16
Edition 45 16-37
Electric Digging Envelopes
Rope Shovels ● 7495
m ft
ft
MODEL 7495
Dumping Height at Maximum Hoist Limit 8.61 m 28'3"
Dumping Radius 21.64 m 71'0"
Cutting Height 17.80 m 58'5"
Cutting Radius 25.20 m 82'8"
Effective Length of Dipper Handle 10.9 m 35'10"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16-38 Edition 45
Digging Envelopes Electric
●7495 HydraCrowd Rope Shovels
m ft
ft
16
Edition 45 16-39
Electric Digging Envelopes
Rope Shovels ● 7495 HF
m ft
ft
MODEL 7495 HF
Dumping Height at Maximum Hoist Limit 8.61 m 28'3"
Dumping Radius 21.64 m 71'0"
Cutting Height 17.80 m 58'5"
Cutting Radius 25.20 m 82'8"
Effective Length of Dipper Handle 10.9 m 35'10"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16-40 Edition 45
Digging Envelopes Electric
● 7495 HF HydraCrowd Rope Shovels
m ft
ft
16
Edition 45 16-41
Electric General Dimensions
Rope Shovels ● 7295
CL ROTATION
CL ROTATION
MODEL 7295
Boom Length 18.00 m 59'0"
A Height 18.15 m 59'7"
B A-Frame Height 11.94 m 39'2"
C Overall Width 12.39 m 40'8"
D Tail Swing Radius 7.98 m 26'2"
E Clearance Radius 17.48 m 57'4"
F Radius of Level Floor 15.58 m 51'1"
G Minimum Ground Clearance 0.78 m 2'6"
H Track Length 10.26 m 33'8"
I Operator Eye Level 8.20 m 26'11"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16-42 Edition 45
General Dimensions Electric
● 7395 Rope Shovels
MODEL 7395
Boom Length 19.51 m 64'0"
A Height 19.50 m 63'11"
B A-Frame Height 13.30 m 43'8"
C Overall Width 13.01 m 42'8"
D Tail Swing Radius 8.67 m 28'5"
E Clearance Radius 19.05 m 62'6"
F Radius of Level Floor 15.40 m 50'6"
G Minimum Ground Clearance 0.86 m 2'10"
H Track Length 10.41 m 34'2"
I Operator Eye Level 8.64 m 28'4"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16
Edition 45 16-43
Electric General Dimensions
Rope Shovels ● 7495 HD
MODEL 7495 HD
Boom Length 20.40 m 67'0"
A Height 20.10 m 65'10"
B A-Frame Height 13.30 m 43'8"
C Overall Width 13.01 m 42'8"
D Tail Swing Radius 8.67 m 28'5"
E Clearance Radius 19.74 m 64'9"
F Radius of Level Floor 16.92 m 55'6"
G Minimum Ground Clearance 0.86 m 2'10"
H Track Length 10.41 m 34'2"
I Operator Eye Level 8.64 m 28'4"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16-44 Edition 45
General Dimensions Electric
● 7495 Rope Shovels
MODEL 7495
Boom Length 20.40 m 67'0"
A Height 20.87 m 68'6"
B A-Frame Height 14.00 m 46'0"
C Overall Width 13.11 m 43'0"
D Tail Swing Radius 9.34 m 30'8"
E Clearance Radius 19.65 m 64'5"
F Radius of Level Floor 17.47 m 57'4"
G Minimum Ground Clearance 0.90 m 3'0"
H Track Length 11.43 m 37'6"
I Operator Eye Level 10.52 m 34'6"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16
Edition 45 16-45
Electric General Dimensions
Rope Shovels ● 7495 HydraCrowd
16-46 Edition 45
General Dimensions Electric
● 7495 HF Rope Shovels
MODEL 7495 HF
Boom Length 20.40 m 67'0"
A Height 20.87 m 68'6"
B A-Frame Height 14.00 m 46'0"
C Overall Width 13.96 m 46'1"
D Tail Swing Radius 9.34 m 30'8"
E Clearance Radius 19.65 m 64'5"
F Radius of Level Floor 17.47 m 57'4"
G Minimum Ground Clearance 0.90 m 3'0"
H Track Length 11.43 m 37'6"
I Operator Eye Level 10.52 m 34'6"
Information subject to change.
All dimensions are approximate and will vary depending on dipper size.
16
Edition 45 16-47
Electric General Dimensions
Rope Shovels ● 7495 HF HydraCrowd
16-48 Edition 45
Ground Bearing Pressure Electric
Rope Shovels
GROUND BEARING PRESSURE conditions. Selecting links that require higher ground bear-
ing pressure than what exists at site will make propelling
Ground bearing pressure, or the amount of weight
the machine difficult. A link too narrow for the application
that can be supported by ground conditions, determines
may even cause the crawlers to sink into the ground.
the link width (and occasionally the machine model)
that can be used at a mine site. Softer ground conditions The chart below lists the link length options for each
require wider links while the softest conditions (i.e. oil electric rope shovel model as well as the corresponding
sands) require a specific model (7495 HF) which was minimum ground bearing pressures.
designed to operate under low ground bearing pressure
16
Edition 45 16-49
Electric Dipper Selection
Rope Shovels
The first step in calculating dipper size is to deter- Once material loose density is calculated, use the
mine the machine’s optimal payload based on truck equation below to find the optimal dipper size.
size. To calculate this, divide truck payload by three and
Optimal machine
four (three or four pass even loading is ideal for high
payload
productivity). Compare these values to the machine’s Optimal dipper size = × Fill factor
maximum payload. The machine’s optimal payload is Material loose
the largest value that is less than the maximum payload. density
For example, consider a mine operating a 7495 shovel For example: For a mine with the following conditions:
(maximum payload = 120 tons) and 797 trucks (pay-
Insitu: 2.276 ton/yd³
load = 400 tons). 400 ÷ 3 = 133.3 and 400 ÷ 4 = 100.
Swell factor: 35%
133.3 can be eliminated as it is greater than the shovel’s
Fill factor: 95%
maximum payload (120 tons). 100 tons is the largest
Optimal machine payload: 100 tons
value less than the machine’s maximum payload, and
therefore, is the machine’s optimal payload. 100 tons
Optimal dipper size = × .95 = 62.5 yd³
Once optimal machine payload is determined, mate- 2.276 ÷
rial loose density and fill factor are used to calculate (1 + 0.35)
the optimum dipper size. To calculate material loose
16-50 Edition 45
Truck Match Electric
Rope Shovels
TRUCK MATCH
Truck shovel match, or the number of passes necessary
to load a truck, has a major impact on an operation’s
productivity. To optimize productivity, 3 to 4 even pass
loading of trucks is ideal. The chart below shows pass
match between Cat electric rope shovels and Cat trucks.
16
Edition 45 16-51
Electric 10/10/20 Load Management Policy
Rope Shovels
Number of Loads
within the acceptable allowable load distribution.
Durability
SAFETY
Productivity
Operating outside of these parameters over any roll-
ing 30 day period can void the customer’s standard war-
ranty; any extended warranty; any availability guarantee
and/or result in adjustments to Caterpillar’s obligations
under any contract or agreement.
Loading Distribution
Loading use over any rolling 30 Day period analyzed:
● No more than 10% of loads should exceed 110% of rated
payload. % of Target Payload
● No load should exceed 120% of rated payload. Loading use in excess of this prescribed distribu-
tion is considered “machine overload.”
● The average of all loads for the unit must at least equal
the rated payload. Notes
● For this policy to be in effect, the “operational cycle”
payload feedback must be available to the operator in
order that the customer can control actual payloads.
● Customer must procure, install, and use AccessDirect,
MIDAS, and Accuload, and the data must be provided
to Caterpillar unmodified and unencumbered.
● Caterpillar must be notified in a timely fashion if the pay-
load monitoring and feedback system is out of service.
16-52 Edition 45
HYDRAULIC MINING SHOVELS
CONTENTS The first digit designates the 6000 Series and is fol-
lowed by another three digits indicating the approxi-
HYDRAULIC MINING SHOVELS mate bucket payload of that model in metric tonnes.
General Introduction. . . . . . . . . . . . . . . . . . . . . . 16-53 Without any extra letters, the specific model is a diesel
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-54 driven hydraulic mining shovel with a backhoe attach-
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-55 ment. If the machine has a front shovel attachment with
Digging Envelopes/Working Range/ diesel drive, the letters “FS,” are added to the four-digit
Digging Forces. . . . . . . . . . . . . . . . . . . . . . . . . 16-65 number, separated by a space character. An electrically
General Dimensions . . . . . . . . . . . . . . . . . . . . . . 16-80 driven hydraulic mining shovel will show an inserted
Ground Pressures . . . . . . . . . . . . . . . . . . . . . . . . 16-85 “AC” after the four-digit number. For instance a 6030 FS
Bucket Selection . . . . . . . . . . . . . . . . . . . . . . . . . 16-88 is a front shovel with a payload of approximately 30 met-
Cycle Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-89 ric tonnes and diesel engines.
Production Overviews . . . . . . . . . . . . . . . . . . . . . 16-91 The following table gives a summary of all versions
currently available.
Diesel Drive Electric Drive
GENERAL INTRODUCTION
Backhoe Front Shovel Backhoe Front Shovel
Hydraulic Mining Shovels 6015 6015 FS N/A N/A
Hydraulic mining shovels are designed to move large 6018 6018 FS 6018 AC 6018 AC FS
volumes of materials, and the majority are employed
6020B N/A N/A N/A
in the mining industry for loading large Mining and
Off-Highway Trucks. Key design characteristics are 6030 6030 FS 6030 AC 6030 AC FS
high digging forces and quick working cycles for best 6040 6040 FS 6040 AC 6040 AC FS
performance, and a durable design to handle severe 6050 6050 FS 6050 AC 6050 AC FS
working conditions. Hydraulic mining shovels dig and 6060 6060 FS 6060 AC 6060 AC FS
load various commodities, such as gold, copper, iron N/A 6090 FS N/A 6090 AC FS
ore, diamonds and coal, or they remove overburden, N/A = Not Available
in any climatic condition around the world. Typically
operated around the clock, Hydraulic Mining Shovels
accumulate up to 6500 hours per year. Technical Specifications
All data given herewith is subject to change. The spec-
Nomenclature alogs/spec sheets for individual models may have been
The 6000 Series constitutes the Cat hydraulic mining updated after publishing of this Performance Handbook
shovel product line. The name of each individual model edition.
gives a direct reference to the size of the machine and
consists of a four-digit number, plus additional capital Contact Details
letters in specific cases, depending on the particular If there are any questions or comments regarding the
drive system and attachment configuration. information on hydraulic mining shovels given in this
chapter please contact:
Volker.Boernke@cat.com or
16
Dirk.Tegtmeier@cat.com
Edition 45 16-53
Hydraulic Features
Mining Shovels
16-54 Edition 45
Specifications Hydraulic
● Backhoe Configurations Mining Shovels
6015 6015
Standard Mass Excavation
MODEL Attachment Attachment 6018
Total Flywheel Power: Net 496 kW 665 hp 496 kW 665 hp 824 kW 1104 hp
Approximate Operating Weight* 106 100 kg 233,910 lb 106 000 kg 233,690 lb 186 000 kg 410,060 lb
Standard Bucket Capacity (heaped 1:1) 6.0 m³ 7.8 yd³ 7.0 m³ 9.2 yd³ 10.0 m³ 13.1 yd³
Standard Engine Model: C18 ACERT™ Tier 3 C18 ACERT Tier 3 C18 ACERT Tier 3
Number of Engines 1 1 2
Rated Net Power SAE J1349 496 kW 665 hp 496 kW 665 hp 412 kW 552 hp
Rated Engine RPM 1800 1800 1800
Displacement 18.1 L 1105 in³ 18.1 L 1105 in³ 18.1 L 1105 in³
No. Cylinders 6 6 6
Emissions U.S. EPA Flex U.S. EPA Flex U.S. EPA Flex
EU Flex EU Flex EU Flex
Maximum Hydraulic Pump Output at Rated RPM:
Implement 2× 2× 2× 2× 4× 4×
552 L/min 146 gpm 552 L/min 146 gpm 412 L/min 109 gpm
Swing 287 L/min 76 gpm 287 L/min 76 gpm 2× 2×
288 L/min 76 gpm
Relief Valve Settings:
Implement Circuits (attachment) 30 000 kPa 4350 psi 30 000 kPa 4350 psi 30 000 kPa 4350 psi
Travel Circuits 30 000 kPa 4350 psi 30 000 kPa 4350 psi 30 000 kPa 4350 psi
Swing Circuits 35 000 kPa 5080 psi 35 000 kPa 5080 psi 37 000 kPa 5365 psi
Pilot Circuits 3500 kPa 508 psi 3500 kPa 508 psi 3500 kPa 508 psi
Maximum Swing Speed 5.1 RPM 5.1 RPM 4.7 RPM
Maximum Drawbar Pull 652 kN 146,575 lbf 652 kN 146,575 lbf 1239 kN 278,440 lbf
Maximum Travel Speed at Rated RPM:
Low — — —
High 2.7 km/h 1.7 mph 2.7 km/h 1.7 mph 2.3 km/h 1.43 mph
Standard Track Pad Width 600 mm 2'0" 600 mm 2'0" 800 mm 2'7"
Track Gauge 3800 mm 12'6" 3800 mm 12'6" 4500 mm 14'9"
Overall Track Length 6010 mm 19'9" 6010 mm 19'9" 7120 mm 23'4"
Fuel Tank Capacity 1300 L 343 U.S. gal 1300 L 343 U.S. gal 3200 L 845 U.S. gal
Hydraulic Oil System (includes tank) 1700 L 449 U.S. gal 1700 L 449 U.S. gal 2500 L 660 U.S. gal
Hydraulic Oil Tank 1300 L 343 U.S. gal 1300 L 343 U.S. gal 2000 L 528 U.S. gal
Standard Backhhoe Attachment:
Monoboom 7800 mm 25'7" 7300 mm 23'11" 8500 mm 27'11"
Stick 3300 mm 10'10" 2800 mm 9'2" 4500 mm 14'9"
Bucket Range 4.6-7.0 m³ 6.0-9.2 yd³ 4.6-7.0 m³ 6.0-9.2 yd³ 7.5-10.0 m³ 9.8-13.1 yd³
Maximum Tearout Force 375 kN 84,270 lbf 390 kN 87,640 lbf 540 kN 121,350 lbf
Maximum Breakout Force 380 kN 85,400 lbf 410 kN 92,140 lbf 510 kN 114,610 lbf
*Operating weights include coolant, lubricants, full fuel tank, standard track pads, standard bucket and operator.
16
Edition 45 16-55
Hydraulic Specifications
Mining Shovels ● Backhoe Configurations
16-56 Edition 45
Specifications Hydraulic
● Backhoe Configurations Mining Shovels
16
Edition 45 16-57
Hydraulic Specifications
Mining Shovels ● Backhoe Configurations with Electric Drive
16-58 Edition 45
Specifications Hydraulic
● Backhoe Configurations with Electric Drive Mining Shovels
16
Edition 45 16-59
Hydraulic Specifications
Mining Shovels ● Front Shovel Configurations
16-60 Edition 45
Specifications Hydraulic
● Front Shovel Configurations Mining Shovels
Edition 45 16-61
Hydraulic Specifications
Mining Shovels ● Front Shovel Configurations
16-62 Edition 45
Specifications Hydraulic
● Front Shovel Configurations with Electric Drive Mining Shovels
16
Edition 45 16-63
Hydraulic Specifications
Mining Shovels ● Front Shovel Configurations with Electric Drive
16-64 Edition 45
Digging Envelopes/Working Range/Digging Forces Hydraulic
● Backhoe Configurations Mining Shovels
ft m
ft
6015
MODEL Standard Attachment
Working Range
Maximum Digging Depth 7.3 m 23'11"
Maximum Digging Reach 13.5 m 44'3"
Maximum Digging Height 13.0 m 42'8"
Digging Forces
Maximum Tearout Force (arm cylinder) 375 kN 84,270 lbf
Maximum Breakout Force (bucket cylinder) 380 kN 85,400 lbf
16
Edition 45 16-65
Hydraulic Digging Envelopes/Working Range/Digging Forces
Mining Shovels ● Backhoe Configurations
ft m
ft
6015
MODEL Mass Excavation Attachment
Working Range
Maximum Digging Depth 6.0 m 19'8"
Maximum Digging Reach 12.6 m 41'4"
Maximum Digging Height 13.0 m 42'8"
Digging Forces
Maximum Tearout Force (arm cylinder) 390 kN 87,640 lbf
Maximum Breakout Force (bucket cylinder) 410 kN 92,140 lbf
16-66 Edition 45
Digging Envelopes/Working Range/Digging Forces Hydraulic
● Backhoe Configurations Mining Shovels
ft m
ft
MODEL 6018
Working Range
Maximum Digging Depth 8.5 m 27'11"
Maximum Digging Reach 15.6 m 51'2"
Maximum Digging Height 13.2 m 43'4"
Digging Forces
Maximum Tearout Force (arm cylinder) 540 kN 121,350 lbf
Maximum Breakout Force (bucket cylinder) 510 kN 114,610 lbf
16
Edition 45 16-67
Hydraulic Digging Envelopes/Working Range/Digging Forces
Mining Shovels ● Backhoe Configurations
ft m
ft
MODEL 6020B
Working Range
Maximum Digging Depth 8.1 m 26'7"
Maximum Digging Reach 15.9 m 52'2"
Maximum Digging Height 13.9 m 45'7"
Digging Forces
Maximum Tearout Force (arm cylinder) 640 kN 143,830 lb
Maximum Breakout Force (bucket cylinder) 665 kN 149,450 lb
16-68 Edition 45
Digging Envelopes/Working Range/Digging Forces Hydraulic
● Backhoe Configurations Mining Shovels
ft m
ft
MODEL 6030
Working Range
Maximum Digging Depth 6.2 m 20'4"
Maximum Digging Reach 15.1 m 49'6"
Maximum Digging Height 13.8 m 45'3"
Digging Forces
Maximum Tearout Force (arm cylinder) 920 kN 206,750 lbf
Maximum Breakout Force (bucket cylinder) 890 kN 200,010 lbf
16
Edition 45 16-69
Hydraulic Digging Envelopes/Working Range/Digging Forces
Mining Shovels ● Backhoe Configurations
ft m
ft
MODEL 6040
Working Range
Maximum Digging Depth 7.0 m 23'0"
Maximum Digging Reach 17.7 m 58'1"
Maximum Digging Height 16.8 m 55'1"
Digging Forces
Maximum Tearout Force (arm cylinder) 1020 kN 229,220 lbf
Maximum Breakout Force (bucket cylinder) 1120 kN 251,700 lbf
16-70 Edition 45
Digging Envelopes/Working Range/Digging Forces Hydraulic
● Backhoe Configurations Mining Shovels
ft m
ft
MODEL 6050
Working Range
Maximum Digging Depth 9.2 m 30'2"
Maximum Digging Reach 19.5 m 64'0"
Maximum Digging Height 16.8 m 55'1"
Digging Forces
Maximum Tearout Force (arm cylinder) 1100 kN 247,220 lbf
Maximum Breakout Force (bucket cylinder) 1210 kN 271,920 lbf
16
Edition 45 16-71
Hydraulic Digging Envelopes/Working Range/Digging Forces
Mining Shovels ● Backhoe Configurations
ft m
ft
MODEL 6060
Working Range
Maximum Digging Depth 8.9 m 29'2"
Maximum Digging Reach 18.9 m 62'0"
Maximum Digging Height 15.9 m 52'2"
Digging Forces
Maximum Tearout Force (arm cylinder) 1220 kN 274,170 lbf
Maximum Breakout Force (bucket cylinder) 1240 kN 278,670 lbf
16-72 Edition 45
Digging Envelopes/Working Range/Digging Forces Hydraulic
● Front Shovel Configurations Mining Shovels
ft m
ft
MODEL 6015 FS
Working Range
Maximum Digging Height 11.0 m 36'1"
Maximum Digging Reach 10.5 m 34'5"
Maximum Digging Depth 2.2 m 7'3"
Maximum Dumping Height 8.8 m 28'10"
Crowd Distance on Level 3.9 m 12'10"
Digging Forces
Maximum Crowd Force (arm cylinder) 645 kN 144,950 lbf
Maximum Crowd Force at Ground Level (arm cylinder) 465 kN 104,500 lbf
Maximum Breakout Force (bucket cylinder) 480 kN 107,870 lbf
16
Edition 45 16-73
Hydraulic Digging Envelopes/Working Range/Digging Forces
Mining Shovels ● Front Shovel Configurations
ft m
ft
MODEL 6018 FS
Working Range
Maximum Digging Height 13.2 m 43'4"
Maximum Digging Reach 12.9 m 42'4"
Maximum Digging Depth 2.3 m 7'7"
Maximum Dumping Height 10.1 m 33'2"
Crowd Distance on Level 4.8 m 15'9"
Digging Forces
Maximum Crowd Force (arm cylinder) 910 kN 204,500 lbf
Maximum Crowd Force at Ground Level (arm cylinder) 810 kN 182,030 lbf
Maximum Breakout Force (bucket cylinder) 730 kN 164,050 lbf
16-74 Edition 45
Digging Envelopes/Working Range/Digging Forces Hydraulic
● Front Shovel Configurations Mining Shovels
ft m
ft
MODEL 6030 FS
Working Range
Maximum Digging Height 13.9 m 45'7"
Maximum Digging Reach 13.7 m 44'11"
Maximum Digging Depth 2.5 m 8'2"
Maximum Dumping Height 10.7 m 35'1"
Crowd Distance on Level 4.9 m 16'1"
Digging Forces
Maximum Crowd Force (arm cylinder) 1320 kN 296,640 lbf
Maximum Crowd Force at Ground Level (arm cylinder) 1210 kN 271,920 lbf
Maximum Breakout Force (bucket cylinder) 960 kN 215,740 lbf
16
Edition 45 16-75
Hydraulic Digging Envelopes/Working Range/Digging Forces
Mining Shovels ● Front Shovel Configurations
ft m
ft
MODEL 6040 FS
Working Range
Maximum Digging Height 14.4 m 47'3"
Maximum Digging Reach 15.4 m 50'6"
Maximum Digging Depth 2.6 m 8'6"
Maximum Dumping Height 10.9 m 35'9"
Crowd Distance on Level 5.1 m 16'9"
Digging Forces
Maximum Crowd Force (arm cylinder) 1730 kN 388,780 lbf
Maximum Crowd Force at Ground Level (arm cylinder) 1200 kN 269,680 lbf
Maximum Breakout Force (bucket cylinder) 1200 kN 269,680 lbf
16-76 Edition 45
Digging Envelopes/Working Range/Digging Forces Hydraulic
● Front Shovel Configurations Mining Shovels
ft m
ft
MODEL 6050 FS
Working Range
Maximum Digging Height 15.3 m 50'2"
Maximum Digging Reach 16.2 m 53'2"
Maximum Digging Depth 2.4 m 7'10"
Maximum Dumping Height 11.8 m 38'9"
Crowd Distance on Level 5.5 m 19'0"
Digging Forces
Maximum Crowd Force (arm cylinder) 1930 kN 433,730 lbf
Maximum Crowd Force at Ground Level (arm cylinder) 1650 kN 370,800 lbf
Maximum Breakout Force (bucket cylinder) 1530 kN 343,840 lbf
16
Edition 45 16-77
Hydraulic Digging Envelopes/Working Range/Digging Forces
Mining Shovels ● Front Shovel Configurations
ft m
ft
MODEL 6060 FS
Working Range
Maximum Digging Height 15.5 m 50'10"
Maximum Digging Reach 16.4 m 53'10"
Maximum Digging Depth 2.7 m 8'10"
Maximum Dumping Height 11.6 m 38'1"
Crowd Distance on Level 5.5 m 18'1"
Digging Forces
Maximum Crowd Force (arm cylinder) 2250 kN 505,640 lbf
Maximum Crowd Force at Ground Level (arm cylinder) 2100 kN 471,930 lbf
Maximum Breakout Force (bucket cylinder) 1740 kN 391,030 lbf
16-78 Edition 45
Digging Envelopes/Working Range/Digging Forces Hydraulic
● Front Shovel Configurations Mining Shovels
ft m
ft
MODEL 6090 FS
Working Range
Maximum Digging Height 20.4 m 66'11"
Maximum Digging Reach 19.2 m 63'0"
Maximum Digging Depth 2.5 m 8'2"
Maximum Dumping Height 14.5 m 47'7"
Crowd Distance on Level 6.3 m 20'8"
Digging Forces
Maximum Crowd Force (arm cylinder) 3090 kN 694,420 lbf
Maximum Crowd Force at Ground Level (arm cylinder) 3080 kN 692,170 lbf
Maximum Breakout Force (bucket cylinder) 2420 kN 543,850 lbf
16
Edition 45 16-79
Hydraulic General Dimensions
Mining Shovels ● Diesel Driven Units
16-80 Edition 45
General Dimensions Hydraulic
● Diesel Driven Units Mining Shovels
16
Edition 45 16-81
Hydraulic General Dimensions
Mining Shovels ● Diesel Driven Units
16-82 Edition 45
General Dimensions Hydraulic
● Electric Driven Units (AC models) Mining Shovels
16
Edition 45 16-83
Hydraulic General Dimensions
Mining Shovels ● Electric Driven Units (AC models)
16-84 Edition 45
Ground Pressures Hydraulic
Mining Shovels
GROUND PRESSURE
The ground pressure specifies the specific weight load
transferred to the surface, and can be an indicator for
the stability against subsidence. Though such conditions
typically apply to smaller excavators in heavy earthmov-
ing operations, there could be rare instances where this
may apply in mining applications. Nevertheless, the vast
majority of hydraulic mining shovels are delivered with
standard track shoes.
The value is determined by setting the machine weight
force in relation to the ground contact area of the tracks.
Ground Contact Area
Keys
A = Width of standard track shoe
B = Track length, idler center to sprocket center
C = Overall track length, grouser bar to grouser bar
To define the ground contact area on soft ground the
following formula is applied:
2 × A × (B + (C – B) × 0.35)
Edition 45 16-85
Hydraulic Ground Pressures
Mining Shovels ● Backhoe Configurations
● Front Shovel Configurations
Backhoe Configurations
Track Shoe Width of Operating Ground Ground
MODEL Type Track Shoe [A] Weight Contact Area Pressure
mm in kg lb cm² in² N/cm² psi
6015 Standard 600 23.6 106 100 233,910 61 820 9580 16.6 24.1
Option 1 750 29.5 107 500 236,990 77 280 11,980 13.5 19.5
Option 2 900 35.4 109 000 240,300 92 740 14,370 11.4 16.5
6018 Option 600 23.6 184 000 405,650 72 800 11,280 24.8 36.0
Standard 800 31.5 186 000 410,060 97 070 15,050 18.8 27.3
6020B Standard 800 31.5 220 000 485,000 101 180 15,680 21.3 30.9
6030 Option 1 800 31.5 294 300 648,810 105 400 16,340 27.4 39.7
Standard 1000 39.4 296 500 653,660 131 750 20,420 22.1 32.0
Option 2 1200 47.2 299 500 660,280 158 100 24,510 18.6 26.9
6040 Standard 1200 47.2 407 300 897,930 164 500 25,500 24.3 35.3
Option 1 1400 55.1 410 300 904,550 191 930 29,750 21.0 30.4
Option 2 1600 63.0 413 300 911,160 219 340 34,000 18.5 26.7
6050 Standard 1400 55.1 537 000 1,183,870 200 180 31,030 26.3 38.1
Option 1 1600 63.0 540 400 1,191,370 228 770 35,460 23.2 33.6
Option 2 1800 70.9 545 900 1,203,490 257 360 39,890 20.8 30.2
6060 Standard 1400 55.1 570 300 1,257,280 219 500 34,020 25.5 37.0
Option 1 1600 63.0 573 900 1,265,220 250 850 38,880 22.4 32.6
Option 2 1800 70.9 579 800 1,278,230 282 200 43,740 20.2 29.2
NOTE: All measurements are based on the standard machine configuration.
NOTE: All optional track shoes are long lead items.
16-86 Edition 45
Ground Pressures Hydraulic
AC Units with Electric Drive
● Mining Shovels
— Backhoe Configurations
— Front Shovel Configurations
16
Edition 45 16-87
Hydraulic Bucket Selection
Mining Shovels
BUCKET SELECTION
For the durability and life expectancy of hydraulic
mining shovels, it is important to choose the correct bucket
size based on the maximum loose density of the mate-
rial to be loaded. Different bucket volumes for common
material densities are available for most models. A lose
density of 1.8 t/m³ (3030 lb/yd³) is considered standard
density and the respective bucket volume is suitable for
the majority of applications. Additional volumes are
offered in staggered increments of 0.2 t/m³ (340 lb/yd³)
and most of them are for heavier material. The follow-
ing tables show the buckets that are available ex-factory.
Rated Bucket Capacity
Basically, the total volume is a combination of the
struck capacity plus a heap on top of it. On hydraulic
mining shovels, the rated bucket capacity is calculated
with a different angle of repose for the heap of backhoe
buckets versus that of face shovel buckets. As the kine-
matics on backhoe machines allow for larger bucket
tilt angles, steaper heaps are achieved compared to face
shovel buckets. Therefore, the nominal bucket capacity Practical Bucket Capacity
is calulated on backhoe buckets with a heap of 1:1, and
on face shovel buckets with a heap of 2:1. Under real working conditions, the actual achieved
The following standards have been used to determine bucket volume, over time, is generally lower when com-
the rated bucket capacity: pared to the rated capacity. This is dependent upon various
ISO 7451 for backhoe buckets factors, such as fragmentation, bench or face height and
ISO 7546 for face shovel buckets humidity. An experienced, well-trained operator achieves
between 90 to 95% in reasonably blasted material.
16-88 Edition 45
Cycle Times Hydraulic
Mining Shovels
CYCLE TIMES However, the bucket fill process constitutes the main
fraction of the loading cycle, with a portion between
The cycle time of a hydraulic mining shovel is an
40% and 50% of the total time. This is heavily influenced
important productivity factor, and a key driver for high
by the material parameters, therefore, the different cycle
or low performance. There are two main areas that
times, shown for each model in the attached diagram,
influence cycle times. One factor is the pure technical
only consider the increasing effort to fill the bucket:
capabilities of the hydraulic mining shovel. The engine
output and associated hydraulic power defines the maxi- ● Ideal loading conditions — Loose material, such as dry
mum available oil flow, which consequently determines sand, soil and gravel, or re-handled or tipped material
the speed of the hydraulic cylinders and swing drives, with no effort to achieve a good fill. Bucket can pen-
and ultimately the achievable working speed of the etrate anywhere in the face or pile without resistance.
machine. The other factor is site specific parameters,
such as operator skill, bench height (in particular for ● Average loading conditions — Soft overburden with
hydraulic front shovels), and swing angle, will impact low grade of compaction, and well-shot material with
cycle times considerably. Material fragmentation and good and consistent fragmentation. Operator doesn’t
penetration resistance make a big difference, as well. have to concentrate on loosening or finding the right
spot for penetration.
Large hydraulic mining shovels are used as the prime
mover in most applications. Therefore, the set-up of the ● Average digging conditions — Shot rock with par-
loading area is pre-considered to be favorable for pro- tially interlocked sections, or compacted overburden,
ductive loading conditions when defining cycle times. requiring some effort to loosen the material.
Those are for example: ● Severe digging conditions — Inhomogeneous shot rock
with oversized boulders and interlocking, or unblasted
For backhoe For face shovel
material. Also free digging applications in sediment
machines machines
type of rock. Considerable effort required to break out
Truck position lower level same level
material.
Average swing angle 60°–90° 90°
Bench height similar to 75% of max.
stick length reach height
A complete working cycle of a hydraulic mining shovel
can be separated into four segments:
● Bucket fill
● Swing loaded
● Dump
● Swing empty
16
Edition 45 16-89
Hydraulic Cycle Times
Mining Shovels ● Cycle Time Estimating Chart
34
32
30
Seconds
28
26
24
22
20
6015/ 6018/ 6020B 6030/ 6040/ 6050/ 6060/ 6090 FS
6015 FS 6018 FS 6030 FS 6040 FS 6050 FS 6060 FS
Key
Severe digging conditions
16-90 Edition 45
Production Overviews Hydraulic
Mining Shovels
PRODUCTION OVERVIEWS
As with any other piece of material handling equip-
ment, the productivity of a hydraulic mining shovel
depends on various aspects. These influencing factors
are either defined by pure machine specifications, such
as bucket capacity, or by application conditions and
operator skills, like bucket fill factor and cycle time. In
addition, there are parameters, which fall neither under
the hydrauilc mining shovel’s physical capabilities, nor
can they be controlled by the shovel operator or the
set-up of the loading area. The major factors in this cat-
egory are truck spotting time and overall job efficiency.
The following tables indicate, for a typical hydraulic
mining shovel/truck combination, the wide range of
productivity figures in t/h (tons/h) under various condi-
tions. The overall job efficiency starts at 83%, which
corresponds to 50 minutes per hour. This efficiency is
generally achievable only during a short period of time,
and could be the relevant factor for a short time produc-
tion test. However, in the long-run, efficiency tends to be
in the 65% to 75% range. The grey highlighted area illus-
trates average productivity figures which can be expected
under typical site conditions.
Furthermore, the size of the truck, and the required
number of passes to load it, has an effect on hydraulic
mining shovel productivity. The larger the truck, the
higher the hydraulic mining shovel’s productivity will be,
because unproductive truck spotting time will be reduced.
16
Edition 45 16-91
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-92 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
Edition 45 16-93
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-94 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
MODEL: 6015 ME and 6015 FS ● Bucket Size: 9.2 yd³ ● Number of Cycles: 4
● Material Density: 3030 lb/yd³ ● Average Loading Conditions
Fill Factor 100% 95%
Load per Bucket 13.9 tons 13.2 tons
Load per Truck 55.8 tons 53.0 tons
Cycle Time 21 sec 23 sec 25 sec 27 sec 21 sec 23 sec 25 sec 27 sec
Job
Efficiency Truck Spotting 0.35 min 0.38 min 0.42 min 0.45 min 0.35 min 0.38 min 0.42 min 0.45 min
30 sec 0.50 min 1752 tons/h 1644 tons/h 1550 tons/h 1465 tons/h 1664 tons/h 1562 tons/h 1472 tons/h 1392 tons/h
83% =
45 sec 0.75 min 1513 tons/h 1432 tons/h 1360 tons/h 1294 tons/h 1437 tons/h 1361 tons/h 1292 tons/h 1230 tons/h
maximum
60 sec 1.00 min 1332 tons/h 1269 tons/h 1212 tons/h 1159 tons/h 1265 tons/h 1205 tons/h 1151 tons/h 1101 tons/h
50 min/hour
75 sec 1.25 min 1189 tons/h 1139 tons/h 1092 tons/h 1050 tons/h 1130 tons/h 1082 tons/h 1038 tons/h 997 tons/h
30 sec 0.50 min 1688 tons/h 1585 tons/h 1494 tons/h 1412 tons/h 1604 tons/h 1506 tons/h 1419 tons/h 1342 tons/h
45 sec 0.75 min 1458 tons/h 1381 tons/h 1311 tons/h 1248 tons/h 1385 tons/h 1312 tons/h 1245 tons/h 1185 tons/h
80%
60 sec 1.00 min 1283 tons/h 1223 tons/h 1168 tons/h 1117 tons/h 1219 tons/h 1162 tons/h 1109 tons/h 1061 tons/h
75 sec 1.25 min 1146 tons/h 1098 tons/h 1053 tons/h 1012 tons/h 1089 tons/h 1043 tons/h 1000 tons/h 961 tons/h
30 sec 0.50 min 1583 tons/h 1486 tons/h 1400 tons/h 1324 tons/h 1504 tons/h 1412 tons/h 1330 tons/h 1258 tons/h
45 sec 0.75 min 1367 tons/h 1294 tons/h 1229 tons/h 1170 tons/h 1299 tons/h 1230 tons/h 1167 tons/h 1111 tons/h
75%
60 sec 1.00 min 1203 tons/h 1146 tons/h 1095 tons/h 1048 tons/h 1143 tons/h 1089 tons/h 1040 tons/h 995 tons/h
75 sec 1.25 min 1074 tons/h 1029 tons/h 987 tons/h 949 tons/h 1021 tons/h 977 tons/h 938 tons/h 901 tons/h
30 sec 0.50 min 1477 tons/h 1387 tons/h 1307 tons/h 1236 tons/h 1403 tons/h 1318 tons/h 1242 tons/h 1174 tons/h
45 sec 0.75 min 1276 tons/h 1208 tons/h 1147 tons/h 1092 tons/h 1212 tons/h 1148 tons/h 1090 tons/h 1037 tons/h
70%
60 sec 1.00 min 1123 tons/h 1070 tons/h 1022 tons/h 978 tons/h 1067 tons/h 1017 tons/h 971 tons/h 929 tons/h
75 sec 1.25 min 1003 tons/h 960 tons/h 921 tons/h 885 tons/h 953 tons/h 912 tons/h 875 tons/h 841 tons/h
30 sec 0.50 min 1372 tons/h 1288 tons/h 1214 tons/h 1147 tons/h 1303 tons/h 1223 tons/h 1153 tons/h 1090 tons/h
45 sec 0.75 min 1185 tons/h 1122 tons/h 1065 tons/h 1014 tons/h 1126 tons/h 1066 tons/h 1012 tons/h 963 tons/h
65%
60 sec 1.00 min 1043 tons/h 994 tons/h 949 tons/h 908 tons/h 991 tons/h 944 tons/h 901 tons/h 862 tons/h
75 sec 1.25 min 931 tons/h 892 tons/h 855 tons/h 822 tons/h 885 tons/h 847 tons/h 813 tons/h 781 tons/h
Edition 45 16-95
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-96 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
MODEL: 6018 and 6018 FS ● Bucket Size: 13.1 yd³ ● Number of Cycles: 4
● Material Density: 3030 lb/yd³ ● Average Loading Conditions
Fill Factor 100% 95%
Load per Bucket 19.8 tons 18.9 tons
Load per Truck 79.4 tons 75.4 tons
Cycle Time 23 sec 25 sec 27 sec 29 sec 23 sec 25 sec 27 sec 29 sec
Job
Efficiency Truck Spotting 0.38 min 0.42 min 0.45 min 0.48 min 0.38 min 0.42 min 0.45 min 0.48 min
30 sec 0.50 min 2342 tons/h 2207 tons/h 2086 tons/h 1978 tons/h 2225 tons/h 2096 tons/h 1982 tons/h 1879 tons/h
83% =
45 sec 0.75 min 2040 tons/h 1936 tons/h 1843 tons/h 1758 tons/h 1938 tons/h 1840 tons/h 1751 tons/h 1670 tons/h
maximum
60 sec 1.00 min 1807 tons/h 1725 tons/h 1651 tons/h 1582 tons/h 1716 tons/h 1639 tons/h 1568 tons/h 1503 tons/h
50 min/hour
75 sec 1.25 min 1621 tons/h 1555 tons/h 1495 tons/h 1438 tons/h 1540 tons/h 1478 tons/h 1420 tons/h 1367 tons/h
30 sec 0.50 min 2257 tons/h 2127 tons/h 2011 tons/h 1907 tons/h 2144 tons/h 2020 tons/h 1910 tons/h 1812 tons/h
45 sec 0.75 min 1966 tons/h 1866 tons/h 1776 tons/h 1695 tons/h 1868 tons/h 1773 tons/h 1688 tons/h 1610 tons/h
80%
60 sec 1.00 min 1741 tons/h 1663 tons/h 1591 tons/h 1525 tons/h 1654 tons/h 1580 tons/h 1511 tons/h 1449 tons/h
75 sec 1.25 min 1563 tons/h 1499 tons/h 1441 tons/h 1386 tons/h 1485 tons/h 1424 tons/h 1369 tons/h 1317 tons/h
30 sec 0.50 min 2116 tons/h 1994 tons/h 1885 tons/h 1788 tons/h 2010 tons/h 1894 tons/h 1791 tons/h 1698 tons/h
45 sec 0.75 min 1843 tons/h 1750 tons/h 1665 tons/h 1589 tons/h 1751 tons/h 1662 tons/h 1582 tons/h 1509 tons/h
75%
60 sec 1.00 min 1632 tons/h 1559 tons/h 1492 tons/h 1430 tons/h 1551 tons/h 1481 tons/h 1417 tons/h 1358 tons/h
75 sec 1.25 min 1465 tons/h 1406 tons/h 1351 tons/h 1300 tons/h 1392 tons/h 1335 tons/h 1283 tons/h 1235 tons/h
30 sec 0.50 min 1975 tons/h 1861 tons/h 1759 tons/h 1668 tons/h 1876 tons/h 1768 tons/h 1672 tons/h 1585 tons/h
45 sec 0.75 min 1720 tons/h 1633 tons/h 1554 tons/h 1483 tons/h 1634 tons/h 1551 tons/h 1477 tons/h 1409 tons/h
70%
60 sec 1.00 min 1524 tons/h 1455 tons/h 1392 tons/h 1335 tons/h 1447 tons/h 1382 tons/h 1323 tons/h 1268 tons/h
75 sec 1.25 min 1367 tons/h 1312 tons/h 1261 tons/h 1213 tons/h 1299 tons/h 1246 tons/h 1198 tons/h 1153 tons/h
30 sec 0.50 min 1834 tons/h 1728 tons/h 1634 tons/h 1549 tons/h 1742 tons/h 1642 tons/h 1552 tons/h 1472 tons/h
45 sec 0.75 min 1597 tons/h 1516 tons/h 1443 tons/h 1377 tons/h 1517 tons/h 1441 tons/h 1371 tons/h 1308 tons/h
65%
60 sec 1.00 min 1415 tons/h 1351 tons/h 1293 tons/h 1239 tons/h 1344 tons/h 1283 tons/h 1228 tons/h 1177 tons/h
75 sec 1.25 min 1270 tons/h 1218 tons/h 1171 tons/h 1127 tons/h 1206 tons/h 1157 tons/h 1112 tons/h 1070 tons/h
Edition 45 16-97
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-98 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
Edition 45 16-99
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-100 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
Edition 45 16-101
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-102 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
Edition 45 16-103
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-104 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
MODEL: 6040 and 6040 FS ● Bucket Size: 28.8 yd³ ● Number of Cycles: 4
● Material Density: 3030 lb/yd³ ● Average Loading Conditions
Fill Factor 100% 95%
Load per Bucket 43.6 tons 41.5 tons
Load per Truck 174.5 tons 165.8 tons
Cycle Time 24 sec 26 sec 28 sec 30 sec 24 sec 26 sec 28 sec 30 sec
Job
Efficiency Truck Spotting 0.40 min 0.43 min 0.47 min 0.50 min 0.40 min 0.43 min 0.47 min 0.50 min
30 sec 0.50 min 4995 tons/h 4715 tons/h 4465 tons/h 4240 tons/h 4745 tons/h 4479 tons/h 4242 tons/h 4028 tons/h
83% =
45 sec 0.75 min 4368 tons/h 4152 tons/h 3957 tons/h 3779 tons/h 4149 tons/h 3944 tons/h 3759 tons/h 3590 tons/h
maximum
60 sec 1.00 min 3880 tons/h 3709 tons/h 3552 tons/h 3408 tons/h 3686 tons/h 3524 tons/h 3375 tons/h 3238 tons/h
50 min/hour
75 sec 1.25 min 3491 tons/h 3351 tons/h 3223 tons/h 3104 tons/h 3316 tons/h 3184 tons/h 3062 tons/h 2949 tons/h
30 sec 0.50 min 4815 tons/h 4545 tons/h 4303 tons/h 4087 tons/h 4574 tons/h 4317 tons/h 4088 tons/h 3882 tons/h
45 sec 0.75 min 4210 tons/h 4002 tons/h 3814 tons/h 3642 tons/h 3999 tons/h 3802 tons/h 3623 tons/h 3460 tons/h
80%
60 sec 1.00 min 3740 tons/h 3575 tons/h 3424 tons/h 3285 tons/h 3553 tons/h 3396 tons/h 3253 tons/h 3121 tons/h
75 sec 1.25 min 3364 tons/h 3230 tons/h 3107 tons/h 2992 tons/h 3196 tons/h 3069 tons/h 2951 tons/h 2842 tons/h
30 sec 0.50 min 4514 tons/h 4261 tons/h 4034 tons/h 3831 tons/h 4288 tons/h 4048 tons/h 3833 tons/h 3640 tons/h
45 sec 0.75 min 3947 tons/h 3752 tons/h 3575 tons/h 3415 tons/h 3749 tons/h 3564 tons/h 3397 tons/h 3244 tons/h
75%
60 sec 1.00 min 3506 tons/h 3352 tons/h 3210 tons/h 3080 tons/h 3331 tons/h 3184 tons/h 3049 tons/h 2926 tons/h
75 sec 1.25 min 3154 tons/h 3028 tons/h 2912 tons/h 2805 tons/h 2996 tons/h 2877 tons/h 2767 tons/h 2665 tons/h
30 sec 0.50 min 4213 tons/h 3977 tons/h 3766 tons/h 3576 tons/h 4002 tons/h 3778 tons/h 3577 tons/h 3397 tons/h
45 sec 0.75 min 3684 tons/h 3502 tons/h 3337 tons/h 3187 tons/h 3499 tons/h 3327 tons/h 3170 tons/h 3028 tons/h
70%
60 sec 1.00 min 3272 tons/h 3128 tons/h 2996 tons/h 2875 tons/h 3109 tons/h 2972 tons/h 2846 tons/h 2731 tons/h
75 sec 1.25 min 2944 tons/h 2827 tons/h 2718 tons/h 2618 tons/h 2797 tons/h 2685 tons/h 2582 tons/h 2487 tons/h
30 sec 0.50 min 3912 tons/h 3693 tons/h 3497 tons/h 3320 tons/h 3716 tons/h 3508 tons/h 3322 tons/h 3154 tons/h
45 sec 0.75 min 3420 tons/h 3252 tons/h 3099 tons/h 2959 tons/h 3249 tons/h 3089 tons/h 2944 tons/h 2811 tons/h
65%
60 sec 1.00 min 3039 tons/h 2905 tons/h 2782 tons/h 2669 tons/h 2887 tons/h 2759 tons/h 2643 tons/h 2536 tons/h
75 sec 1.25 min 2734 tons/h 2625 tons/h 2524 tons/h 2431 tons/h 2597 tons/h 2493 tons/h 2398 tons/h 2309 tons/h
Edition 45 16-105
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-106 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
Edition 45 16-107
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-108 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
Edition 45 16-109
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-110 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
MODEL: 6060 and 6060 FS ● Bucket Size: 44.5 yd³ ● Number of Cycles: 4
● Material Density: 3030 lb/yd³ ● Average Loading Conditions
Fill Factor 100% 95%
Load per Bucket 67.4 tons 64.0 tons
Load per Truck 269.7 tons 256.2 tons
Cycle Time 26 sec 28 sec 30 sec 32 sec 26 sec 28 sec 30 sec 32 sec
Job
Efficiency Truck Spotting 0.43 min 0.47 min 0.50 min 0.53 min 0.43 min 0.47 min 0.50 min 0.53 min
30 sec 0.50 min 7285 tons/h 6899 tons/h 6551 tons/h 6237 tons/h 6921 tons/h 6554 tons/h 6223 tons/h 5925 tons/h
83% =
45 sec 0.75 min 6415 tons/h 6114 tons/h 5839 tons/h 5588 tons/h 6095 tons/h 5808 tons/h 5547 tons/h 5308 tons/h
maximum
60 sec 1.00 min 5731 tons/h 5489 tons/h 5266 tons/h 5061 tons/h 5444 tons/h 5214 tons/h 5003 tons/h 4808 tons/h
50 min/hour
75 sec 1.25 min 5178 tons/h 4980 tons/h 4796 tons/h 4626 tons/h 4920 tons/h 4731 tons/h 4556 tons/h 4394 tons/h
30 sec 0.50 min 7022 tons/h 6649 tons/h 6314 tons/h 6011 tons/h 6671 tons/h 6317 tons/h 5999 tons/h 5711 tons/h
45 sec 0.75 min 6184 tons/h 5893 tons/h 5628 tons/h 5386 tons/h 5874 tons/h 5598 tons/h 5347 tons/h 5117 tons/h
80%
60 sec 1.00 min 5524 tons/h 5291 tons/h 5076 tons/h 4878 tons/h 5248 tons/h 5026 tons/h 4822 tons/h 4635 tons/h
75 sec 1.25 min 4991 tons/h 4800 tons/h 4623 tons/h 4458 tons/h 4742 tons/h 4560 tons/h 4392 tons/h 4235 tons/h
30 sec 0.50 min 6583 tons/h 6234 tons/h 5920 tons/h 5636 tons/h 6254 tons/h 5922 tons/h 5624 tons/h 5354 tons/h
45 sec 0.75 min 5797 tons/h 5524 tons/h 5276 tons/h 5049 tons/h 5507 tons/h 5248 tons/h 5012 tons/h 4797 tons/h
75%
60 sec 1.00 min 5179 tons/h 4960 tons/h 4759 tons/h 4574 tons/h 4920 tons/h 4712 tons/h 4521 tons/h 4345 tons/h
75 sec 1.25 min 4679 tons/h 4500 tons/h 4334 tons/h 4180 tons/h 4445 tons/h 4275 tons/h 4117 tons/h 3971 tons/h
30 sec 0.50 min 6144 tons/h 5818 tons/h 5525 tons/h 5260 tons/h 5837 tons/h 5527 tons/h 5249 tons/h 4997 tons/h
45 sec 0.75 min 5411 tons/h 5156 tons/h 4924 tons/h 4713 tons/h 5140 tons/h 4898 tons/h 4678 tons/h 4477 tons/h
70%
60 sec 1.00 min 4833 tons/h 4629 tons/h 4442 tons/h 4269 tons/h 4592 tons/h 4398 tons/h 4220 tons/h 4055 tons/h
75 sec 1.25 min 4367 tons/h 4200 tons/h 4045 tons/h 3901 tons/h 4149 tons/h 3990 tons/h 3843 tons/h 3706 tons/h
30 sec 0.50 min 5705 tons/h 5403 tons/h 5130 tons/h 4884 tons/h 5420 tons/h 5133 tons/h 4874 tons/h 4640 tons/h
45 sec 0.75 min 5024 tons/h 4788 tons/h 4573 tons/h 4376 tons/h 4773 tons/h 4548 tons/h 4344 tons/h 4157 tons/h
65%
60 sec 1.00 min 4488 tons/h 4299 tons/h 4124 tons/h 3964 tons/h 4264 tons/h 4084 tons/h 3918 tons/h 3766 tons/h
75 sec 1.25 min 4055 tons/h 3900 tons/h 3756 tons/h 3622 tons/h 3853 tons/h 3705 tons/h 3568 tons/h 3441 tons/h
Edition 45 16-111
Hydraulic Production Overviews
Mining Shovels ● Metric Units
16-112 Edition 45
Production Overviews Hydraulic
● Imperial Units Mining Shovels
Edition 45 16-113
Notes —
16-114 Edition 45
TELESCOPIC HANDLERS
17
Edition 45 17-1
Telescopic Handlers Specifications
17-2 Edition 45
Specifications Telescopic Handlers
17
Edition 45 17-3
Telescopic Handlers Specifications
17-4 Edition 45
Specifications Telescopic Handlers
17
Edition 45 17-5
Telescopic Handlers Specifications
17-6 Edition 45
Specifications Telescopic Handlers
17
Edition 45 17-7
Telescopic Handlers Specifications
17-8 Edition 45
Specifications Telescopic Handlers
17
Edition 45 17-9
Telescopic Handlers Performance Data
● Standard Forks and Carriage
TH255C TH255C
m (ft)
m
7.3 (24)
6.1 (20)
4.9 (16)
lb)
20 00 kg (4400
3.7 (12)
lb)
2500 kg
(5500 lb)
1360 kg (3000
lb)
2.4 (8)
lb)
90 0 kg (2000
816 kg (1800
1.2 (4)
0 (0)
m
500 mm
–1.2 (–4)
4.9 3.7 2.4 1.2 0 m
(16) (12) (8) (4) (0) (ft)
Maximum lift capacity 2500 kg 5500 lb Maximum lift capacity 2500 kg 5500 lb
Maximum lift height 5.6 m 18'4" Maximum lift height 5.6 m 18'4"
Load at maximum height 1360 kg 2998 lb Load at maximum height 2000 kg 4400 lb
Maximum forward reach 3.25 m 10'10" Maximum forward reach 3.25 m 10'10"
Load at maximum reach 860 kg 1896 lb Load at maximum reach 816 kg 1800 lb
17-10 Edition 45
Performance Data Telescopic Handlers
● Standard Forks and Carriage
TH336C TH337C
m m
2400 7300 mm
6100 mm
7
6
6
5
3300
5
4
2500
1800
3000 4
2000
3
1500
3300
1300
1600
1300
2
2
1000
1000
1 1
500 mm 500 mm
0 0
4 3 2 1 0 m 5 4 3 2 1 0 m
500 mm
500 mm
Maximum lift capacity 3300 kg 7275 lb Maximum lift capacity 3300 kg 7275 lb
Maximum lift height 6.1 m 20'0" Maximum lift height 7.3 m 24'0"
Load at maximum height 2400 kg 5291 lb Load at maximum height 2000 kg 4409 lb
Maximum forward reach 3.11 m 10'2" Maximum forward reach 3.76 m 12'4"
Load at maximum reach 1000 kg 2204 lb Load at maximum reach 1000 kg 2204 lb
17
Edition 45 17-11
Telescopic Handlers Performance Data
● Standard Forks and Carriage
TH406C TH406C
m (ft)
7.3 (24) 6
lb)
6.1 (20) 5
370 0 kg (8150
lb)
250 0 kg (5500
4.9 (16) 4
lb)
300 0 kg (6600
3.7 (12) 3
lb)
3700 kg
20 00 kg (4400
(8150 lb)
lb)
lb)
lb)
2
150 0 kg (3300 lb)
2.4 (8)
300 0 kg (6600
250 0 kg (5500
20 00 kg (4400
1.2 (4) 1
0 (0) 0
4 3 2 1 0 m
500 mm
–1.2 (–4)
4.9 3.7 2.4 1.2 0 –1.2 m
(16) (12) (8) (4) (0) (–4) (ft)
Maximum lift capacity 3700 kg 8150 lb Maximum lift capacity 3700 kg 8150 lb
Maximum lift height 6.1 m 20'0" Maximum lift height 6.1 m 20'0"
Load at maximum height 2500 kg 5511 lb Load at maximum height 2500 kg 5511 lb
Maximum forward reach 3.11 m 10'2" Maximum forward reach 3.11 m 10'2"
Load at maximum reach 1500 kg 3300 lb Load at maximum reach 1500 kg 3300 lb
17-12 Edition 45
Performance Data Telescopic Handlers
● Standard Forks and Carriage
TH407C TH407C
6 7.3 (24)
2000 kg (4400 lb)
5 6.1 (20)
3700
4 4.9 (16)
3000
2500
lb)
3.7 (12)
lb)
lb)
lb)
150 0 kg (3300 lb)
300 0 kg (6600
250 0 kg (5500
20 00 kg (4400
370 0 kg (8150
1500
2000
2 2.4 (8)
1 1.2 (4)
500 mm
0 0 (0)
5 4 3 2 1 0 m
500 mm
–1.2 (–4)
4.9 3.7 2.4 1.2 0 –1.2 m
(16) (12) (8) (4) (0) (–4) (ft)
Maximum lift capacity 3700 kg 8150 lb Maximum lift capacity 3700 kg 8150 lb
Maximum lift height 7.3 m 24'0" Maximum lift height 7.3 m 24'0"
Load at maximum height 2000 kg 4410 lb Load at maximum height 1800 kg 4000 lb
Maximum forward reach 3.76 m 12'4" Maximum forward reach 3.76 m 12'4"
Load at maximum reach 1500 kg 3300 lb Load at maximum reach 1500 kg 3300 lb
17
Edition 45 17-13
Telescopic Handlers Performance Data
● Standard Forks and Carriage
TH414C TH414C
m m
14 13 700 mm 14 13 700 mm
13 13
2000
12 12
11 11
2500
10 10
9 9
8 8
3700
3700
7 7
3000
1500
2500
6 6
2000
1000
5 5
750
1500
500
4 4 1150
350
3 3
2 2
1 1
0 0
500 mm 500 mm
–1 –1
9 8 7 6 5 4 3 2 1 0 m 9 8 7 6 5 4 3 2 1 0 m
Maximum lift capacity 3700 kg 8150 lb Maximum lift capacity 3700 kg 8150 lb
Maximum lift height 13.7 m 44'11" Maximum lift height 13.7 m 44'11"
Load at maximum height 2000 kg 4410 lb Load at maximum height 3700 kg 8150 lb
Maximum forward reach 9.23 m 30'3" Maximum forward reach 9.23 m 30'3"
Load at maximum reach 350 kg 771 lb Load at maximum reach 1150 kg 2535 lb
17-14 Edition 45
Performance Data Telescopic Handlers
● Standard Forks and Carriage
TH417C TH417C
m m
18 18 17 300 mm
17 17
16 16
17 300 mm
15 15
14 14
13 13
12 12
11 11
10 10
3000
3000
9 4000 9
2000
2000
8 8 4000
7 7
1500
1000
1000
6 6
500
5 5
250
4 4000 4
500
3 3
125
2 2
1 1
0 0
500 mm 500 mm
–1 –1
13 12 11 10 9 8 7 6 5 4 3 2 1 0 m 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m
Maximum lift capacity 4000 kg 8820 lb Maximum lift capacity 4000 kg 8820 lb
Maximum lift height 15.3 m 50'2" Maximum lift height 17.3 m 56'10"
Load at maximum height 1000 kg 2200 lb Load at maximum height 3000 kg 6610 lb
Maximum forward reach 12.7 m 41'8" Maximum forward reach 12.7 m 41'8"
Load at maximum reach 0 kg 0 lb Load at maximum reach 500 kg 1100 lb
17
Edition 45 17-15
Telescopic Handlers Performance Data
● Standard Forks and Carriage
TH514C TH514C
14 14 13 700 mm
13 700 mm
13 13 3500
1500
12 12
11 11
10 10
9 9
8 8
4999
4000
7 7
3000
4000
6 6
3000
1500
2000
5 5
2000
4 4
1000
4999
3 3 1600
600
2 2
1 1
0 0
500 mm 500 mm
–1 –1
11 10 9 8 7 6 5 4 3 2 1 0 m 11 10 9 8 7 6 5 4 3 2 1 0 m
Maximum lift capacity 4999 kg 11,020 lb Maximum lift capacity 4999 kg 11,020 lb
Maximum lift height 13.4 m 44'0" Maximum lift height 13.7 m 44'11"
Load at maximum height 1500 kg 3306 lb Load at maximum height 3500 kg 7716 lb
Maximum forward reach 9.22 m 30'3" Maximum forward reach 9.22 m 30'3"
Load at maximum reach 600 kg 1322 lb Load at maximum reach 1600 kg 3527 lb
17-16 Edition 45
Performance Data Telescopic Handlers
● Standard Forks and Carriage
TL642C TL642C
No Stabilizers Stabilizers Up
m (ft) m (ft)
13.4 (44) 13.4 (44)
70°
lb)
317 kg (700 lb)
907 kg (2000
907 kg (2000
272 kg (600 lb)
3.7 (12) 3.7 (12)
1361 kg (3
10°
2.4 (8) 2.4 (8)
Maximum lift capacity 2948 kg 6500 lb Maximum lift capacity 2948 kg 6500 lb
Maximum lift height 12.8 m 42'0" Maximum lift height 12.8 m 42'0"
Load at maximum height 2948 kg 6500 lb Load at maximum height 2948 kg 6500 lb
Maximum forward reach 9.1 m 30'0" Maximum forward reach 9.1 m 30'0"
Load at maximum reach 317 kg 700 lb Load at maximum reach 272 kg 600 lb
17
Edition 45 17-17
Telescopic Handlers Performance Data
● Standard Forks and Carriage
TL642C TL943C
m (ft)
m (ft)
14.6 (48)
13.4 (44)
8.5 (28)
7.3 (24)
4.9 (16)
000 lb)
544 kg (1200 lb)
lb)
3.7 (12) 3.7 (12)
907 kg (2000
1360 kg (3
10°
2.4 (8) 2.4 (8)
–2.4 (–8)
–2.4 (–8)
10.9 9.7 8.5 7.3 6.1 4.9 3.7 2.4 1.2 0 m
9.7 8.5 7.3 6.1 4.9 3.7 2.4 1.2 0 m (36) (32) (28) (24) (20) (16) (12) (8) (4) (0) (ft)
(32) (28) (24) (20) (16) (12) (8) (4) (0) (ft)
Maximum lift capacity 2948 kg 6500 lb Maximum lift capacity 4082 kg 9000 lb
Maximum lift height 12.8 m 42'0" Maximum lift height 13.1 m 43'0"
Load at maximum height 2948 kg 6500 lb Load at maximum height 3175 kg 7000 lb
Maximum forward reach 9.1 m 30'0" Maximum forward reach 9.6 m 31'5"
Load at maximum reach 771 kg 1700 lb Load at maximum reach 544 kg 1200 lb
17-18 Edition 45
Performance Data Telescopic Handlers
● Standard Forks and Carriage
TL943C TL943C
m (ft) m (ft)
14.6 (48) 14.6 (48)
0 (0) 0 (0)
Maximum lift capacity 4082 kg 9000 lb Maximum lift capacity 4082 kg 9000 lb
Maximum lift height 13.1 m 43'0" Maximum lift height 13.1 m 43'0"
Load at maximum height 3175 kg 7000 lb Load at maximum height 3175 kg 7000 lb
Maximum forward reach 9.6 m 31'5" Maximum forward reach 9.6 m 31'5"
Load at maximum reach 499 kg 1100 lb Load at maximum reach 1225 kg 2700 lb
17
Edition 45 17-19
Telescopic Handlers Performance Data
● Standard Forks and Carriage
TL1055C TL1055C
m (ft) m (ft)
17.0 (56) 71° 17.0 (56) 71°
Maximum lift capacity 4536 kg 10,000 lb Maximum lift capacity 4536 kg 10,000 lb
Maximum lift height 16.8 m 55'0" Maximum lift height 16.8 m 55'1"
Load at maximum height 0 kg 0 lb Load at maximum height 2268 kg 5000 lb
Maximum forward reach 13.0 m 42'6" Maximum forward reach 13.0 m 42'6"
Load at maximum reach 0 kg 0 lb Load at maximum reach 1134 kg 2500 lb
17-20 Edition 45
Performance Data Telescopic Handlers
● Standard Forks and Carriage
TL1255C TL1255C
m (ft) m (ft)
17.0 (56) 71° 17.0 (56) 71°
)
,000 lb
,000 lb
4536 kg (10,000 lb)
0 lb)
kg (12
kg (12
4536 kg (10,00
5443
1.2 (4) 1.2 (4)
0° 0°
0 (0) 0 (0)
–4° –4°
–1.2 (–4) –1.2 (–4)
14.6 13.4 12.1 10.9 9.7 8.5 7.3 6.1 4.9 3.7 2.4 1.2 0 m 14.6 13.4 12.1 10.9 9.7 8.5 7.3 6.1 4.9 3.7 2.4 1.2 0 m
(48) (44) (40) (36) (32) (28) (24) (20) (16) (12) (8) (4) (0) (ft) (48) (44) (40) (36) (32) (28) (24) (20) (16) (12) (8) (4) (0) (ft)
Maximum lift capacity 5443 kg 12,000 lb Maximum lift capacity 5443 kg 12,000 lb
Maximum lift height 16.6 m 54'5" Maximum lift height 16.6 m 54'5"
Load at maximum height 1814 kg 4000 lb Load at maximum height 2268 kg 5000 lb
Maximum forward reach 13.0 m 42'6" Maximum forward reach 13.0 m 42'6"
Load at maximum reach 0 kg 0 lb Load at maximum reach 1588 kg 3500 lb
17
Edition 45 17-21
Telescopic Handlers Shipping Dimensions
Dimensions (approx.)
Model TH255C TH336C TH337C TH406C
mm ft mm ft mm ft mm ft
A) Length to fork face 3800 12'5" 4850 15'11" 5128 16'9" 4850 15'11"
B) Width 1800 5'10" 2382 7'10" 2382 7'10" 2382 7'10"
C) Height 1900 6'2" 2339 7'8" 2385 7'9" 2339 7'8"
D) Wheel base 2300 7'6" 2975 9'9" 3075 10'1" 2975 9'9"
E) Ground clearance 270 10" 409 1'4" 430 1'5" 409 1'4"
F) Wheel track — 1988 6'6" 1988 6'6" 1988 6'6"
G) Cab width (inside)
Standard 864 2'10" 880 2'11" 880 2'11" 880 2'11"
Agriculture N/A 920 3'0" 920 3'0" 920 3'0"
17-22 Edition 45
Shipping Dimensions Telescopic Handlers
Dimensions (approx.)
Model TL642C TL943C TL1055C TL1255C
mm ft mm ft mm ft mm ft
A) Length to fork face 5629 18'5" 6248 20'5" 6325 20'8" 6325 20'8"
B) Width 2426 8'0" 2426 8'0" 2565 8'4" 2565 8'4"
C) Height 2388 7'8" 2426 8'0" 2565 8'4" 2565 8'4"
D) Wheel base 3251 10'7" 3353 11'0" 3658 12'0" 3658 12'0"
E) Ground clearance 417 1'4" 483 1'7" 457 1'6" 483 1'7"
F) Wheel track 2108 6'9" 2108 6'9" 2159 7'1" 2159 7'1"
G) Cab width (inside) 940 3'1" 940 3'1" 940 3'1" 940 3'1"
17
Edition 45 17-23
Telescopic Handlers Work Tools
● Carriages
All carriages are bar type with load backrest to support bulky loads.
Widespread carriages provide added stability for lifting larger loads.
Standard and widespread carriages are also available in rotating mode.
Carriage Type
Standard — Rotate —
Model Standard Framers Rotate Framers Side Shift
TH255
Weight w/1220 mm (48") forks 261 kg 575 lb 367 kg 810 lb — — —
Width 1219 mm 4'0" 1219 mm 4'0" 1219 mm 4'0" — —
Height 1118 mm 3'7" 1118 mm 3'7" 1168 mm 3'10" — —
Max. fork spread 1067 mm 3'5" 1092 mm 3'6" 1067 mm 3'5" — —
Floating fork movement 76 mm 3" 76 mm 3" 76 mm 3" — —
TH336 through TH417
Weight w/1220 mm (48") forks 272 kg 600 lb 336 kg 740 kg 408 kg 900 lb 492 kg 1084 lb 422 kg 930 lb
Width 1224 mm 4'0" 1880 mm 6'2" 1224 mm 4'0" 1880 mm 6'2" 1230 mm 4'0"
Height 1039 mm 3'5" 1039 mm 3'5" 1216 mm 4'0" 1216 mm 4'0" 1135 mm 3'8"
Max. fork spread 1200 mm 3'11" 1856 mm 6'1" 1200 mm 3'11" 1856 mm 6'1" 1200 mm 3'11"
Floating fork movement 70 mm 3" 70 mm 3" 70 mm 3" 70 mm 3" 70 mm 3"
Rotation — — 11.5° 11.5° —
TH514
Weight w/1220 mm (48") forks 303 kg 600 lb 336 kg 740 lb 408 kg 900 lb 492 kg 1084 lb 422 kg 930 lb
Width 1224 mm 4'0" 1880 mm 6'2" 1224 mm 4'0" 1880 mm 6'2" 1230 mm 4'0"
Height 1039 mm 3'5" 1039 mm 3'5" 1216 mm 4'0" 1216 mm 4'0" 1135 mm 3'8"
Max. fork spread 1200 mm 3'11" 1856 mm 6'1" 1200 mm 3'11" 1856 mm 6'1" 1200 mm 3'11"
Floating fork movement 70 mm 3" 70 mm 3" 70 mm 3" 70 mm 3" 70 mm 3"
Rotation — — 11.5° 11.5° —
17-24 Edition 45
Work Tools Telescopic Handlers
● Carriages
Carriage Type
Standard — Rotate
Model Standard Framers 1270 mm (50")
TL642C, TL943C, TL1055C, TL1255C
Weight* w/1220 mm (48") forks
(51 mm × 51 mm/2" × 2") 295 kg 650 lb 363 kg 800 lb 454 kg 1000 lb
Width** 1422 mm 56" 1981 mm 78" 1422 mm 56"
Height** 1270 mm 50" 1067 mm 42" 1270 mm 50"
Max. fork spread (out to out) 1270 mm 50" 1829 mm 72" 1270 mm 50"
Floating fork movement 98 mm 3.9" 98 mm 3.9" 98 mm 3.9"
Rotation — — ±10°
**Weights are for information purposes only. Refer to applicable load charts for specific data.
**Dimensions are approximate.
Carriage Type
Rotate — Framers Side Shift
Model 1830 mm (72") ±102 mm (±4") Swing
TL642C, TL943C, TL1055C, TL1255C
Weight* w/1220 mm (48") forks
(51 mm × 51 mm/2" × 2") 522 kg 1150 lb 363 kg 800 lb 975 kg 2150 lb
Width** 1981 mm 78" 1245 mm 49" 1772 mm 69.75"
Height** 1067 mm 42" 1041 mm 41" 1194 mm 47"
Max. fork spread (out to out) 1829 mm 72" 1162 mm 45.75" 1854 mm 73"
Floating fork movement 98 mm 3.9" 51 mm 2" 76 mm 3"
Rotation ±10° — 100°
**Weights are for information purposes only. Refer to applicable load charts for specific data.
**Dimensions are approximate.
17
Edition 45 17-25
Telescopic Handlers Work Tools
● Forks
All carriages are bar type with load backrest to support bulky loads.
Widespread carriages provide added stability for lifting larger loads.
Standard and widespread carriages are also available in rotating mode.
Non-U.S. Models
Fork Type
Pallet
Model Forks/Sets Size
TH255C 2 45 mm × 100 mm × 1070 mm 1.77" × 4" × 42"
TH255C, TH406C, TH407C, TH414C 2 50 mm × 100 mm × 1220 mm 2" × 4" × 48"
TH255C, TH417C 2 50 mm × 125 mm × 1220 mm 2" × 5" × 48"
TH255C, TH406C, TH407C, TH414C 2 50 mm × 100 mm × 1525 mm 2" × 4" × 60"
TH514C 2 60 mm × 100 mm × 1200 mm 2.36" × 4" × 47"
TH406C, TH407C, TL642C, TL943C, TL1055C 2 60 mm × 100 mm × 1220 mm 2.36" × 4" × 48"
TL642C, TL943C, TL1055C, TL1255C 2 60 mm × 125 mm × 1220 mm 2.36" × 5" × 48"
TH406C, TH407C, TL642C, TL943C, TL1055C, TL1255C 2 60 mm × 150 mm × 1525 mm 2.36" × 6" × 60"
Block
Model Forks/Sets Size
TH255C, TH406C, TH407C, TH514C, TL642C, TL943C, 2 50 mm × 50 mm × 1220 mm 2" × 2" × 48"
TL1055C, TL1255C
Lumber
Model Forks/Sets Size
TH406C, TH407C, TH514C, TL642C, TL943C, TL1055C 2 45 mm × 180 mm × 1525 mm 1.75" × 7" × 60"
TH514C, TL642C, TL943C, TL1055C 2 50 mm × 150 mm × 1829 mm 2" × 6" × 72"
17-26 Edition 45
Work Tools Telescopic Handlers
● Forks
Block
Model Forks/Sets Size
TH255C, TH406C, TH407C, TH514C, TL642C, TL943C, 2 50 mm × 50 mm × 1220 mm 2" × 2" × 48"
TL1055C, TL1255C
Lumber
Model Forks/Sets Size
TH255C 2 40 mm × 150 mm × 1525 mm 1.5" × 6" × 60"
TH406C, TH407C, TL642C, TL943C, TL1055C 2 45 mm × 180 mm × 1525 mm 1.75" × 7" × 60"
TH514C, TL642C, TL943C, TL1055C, TL1255C 2 50 mm × 150 mm × 1829 mm 2" × 6" × 72"
17
Edition 45 17-27
Telescopic Handlers Work Tools
● Forks
17-28 Edition 45
Compatibility Telescopic Handlers
● Non-U.S. Models
C
5C
5C
6C
7C
4C
4C
7C
2C
3C
55
5
25
40
40
41
41
51
64
94
12
10
TH
TH
TH
TH
TH
TH
TL
TL
TL
TL
Bale Handler 1220 mm (48") N/A Yes Yes N/A N/A N/A N/A N/A N/A N/A
Lifting Hook N/A Yes Yes Yes Yes Yes Yes Yes Yes Yes
Manure Fork + Grab 2286 mm (90") N/A Yes Yes N/A N/A N/A N/A N/A N/A N/A
Material Handling Arm Yes N/A N/A N/A N/A N/A N/A Yes Yes Yes
Truss Boom 4 m (13.1') N/A Yes Yes Yes Yes Yes Yes Yes Yes Yes
Standard Tilt Carriage 1220 mm (48") Yes Yes Yes Yes Yes Yes N/A N/A N/A N/A
Standard Tilt Carriage 1270 mm (50") N/A N/A N/A N/A N/A N/A Yes Yes Yes Yes
Standard Rotate/Side Tilt Carriage 1220 mm (48") N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Standard Rotate/Side Tilt Carriage 1270 mm (50") N/A N/A N/A N/A N/A N/A Yes Yes Yes Yes
Sideshift Carriage 1220 mm (48") Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Swing Carriage, 100°, 1829 mm (72") N/A N/A N/A N/A N/A N/A Yes Yes Yes Yes
Swing Carriage, 180°, 1829 mm (72") N/A N/A N/A N/A N/A N/A N/A N/A N/A Yes
Wide Rotate/Side Tilt Carriage 1829 mm (72") N/A N/A N/A N/A N/A N/A Yes Yes Yes Yes
Wide Tilt Carriage 1829 mm (72") N/A N/A N/A N/A N/A N/A Yes Yes Yes Yes
General Purpose Bucket:
0.76 m3 (1.0 yd3) Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A
1.0 m3 (1.3 yd3) N/A Yes Yes Yes Yes Yes Yes Yes Yes Yes
Grapple Bucket:
0.8 m3 (1.05 yd3) Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A
Industrial Grapple Bucket:
0.76 m3 (1.0 yd3) Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A
Light Material Bucket:
0.8 m3 (1.05 yd3) Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A
1.3 m3 (1.7 yd3) Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A
2.0 m3 (2.6 yd3) N/A Yes Yes N/A N/A N/A N/A N/A N/A N/A
2.5 m3 (3.25 yd3) N/A Yes Yes N/A N/A N/A N/A N/A N/A N/A
3.0 m3 (3.9 yd3) N/A Yes Yes N/A N/A N/A N/A N/A N/A N/A
Material Handling Bucket:
1.5 m3 (1.96 yd3) N/A Yes Yes Yes N/A N/A Yes Yes Yes Yes
Multi-Grapple Bucket:
0.84 m3 (1.10 yd3) N/A Yes Yes Yes N/A N/A N/A N/A N/A N/A
Multi-Purpose Bucket:
0.37 m3 (0.48 yd3) Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A
1.0 m3 (1.3 yd3) N/A Yes Yes Yes N/A N/A Yes Yes Yes Yes
Pallet Fork — 45 mm (1.77") Diameter:
1070 mm (42") × 100 mm (4") Yes Yes Yes Yes N/A N/A N/A N/A N/A N/A
Pallet Fork — 51 mm (2") Diameter:
1220 mm (48") × 100 mm (4") Yes Yes Yes Yes N/A N/A N/A N/A N/A N/A
1220 mm (48") × 125 mm (5") Yes N/A N/A N/A Yes N/A N/A N/A N/A N/A
1525 mm (60") × 100 mm (4") Yes Yes Yes Yes N/A N/A N/A N/A N/A N/A
Pallet Fork — 60 mm (2.36") Diameter:
1200 mm (47") × 100 mm (4") N/A N/A N/A N/A N/A Yes N/A N/A N/A N/A
1220 mm (48") × 100 mm (4") N/A Yes Yes N/A N/A N/A Yes Yes Yes N/A
1220 mm (48") × 125 mm (5") N/A N/A N/A N/A N/A N/A Yes Yes Yes Yes
1525 mm (60") × 150 mm (6") N/A Yes Yes N/A N/A N/A Yes Yes Yes Yes
Block Fork — 50 mm (2") Diameter:
1220 mm (48") × 50 mm (2") Yes Yes Yes N/A N/A Yes Yes Yes Yes Yes
Lumber Fork — 45 mm (1.75") Diameter: 17
1525 mm (60") × 180 mm (7") N/A Yes Yes N/A N/A N/A Yes Yes Yes N/A
Lumber Fork — 50 mm (2") Diameter:
1829 mm (72") × 150 mm (6") N/A N/A N/A N/A N/A N/A Yes Yes Yes Yes
Edition 45 17-29
Telescopic Handlers Compatibility
● North American Models
C
5C
5C
6C
7C
4C
2C
3C
55
5
25
40
40
51
64
94
12
10
TH
TH
TH
TH
TL
TL
TL
TL
Bale Handler 1220 mm (48") N/A Yes Yes N/A N/A N/A N/A N/A
Lifting Hook Yes Yes Yes Yes Yes Yes Yes Yes
Manure Fork + Grab 2286 mm (90") N/A Yes Yes N/A N/A N/A N/A N/A
Material Handling Arm Yes N/A N/A Yes N/A Yes Yes Yes
Truss Boom 4 m (13.1') N/A Yes Yes Yes Yes Yes Yes Yes
Standard Tilt Carriage 1270 mm (50") Yes Yes Yes Yes Yes Yes Yes Yes
Standard Rotate/Side Tilt Carriage 1220 mm (48") Yes N/A N/A N/A N/A N/A N/A N/A
Standard Rotate/Side Tilt Carriage 1270 mm (50") N/A Yes Yes Yes Yes Yes Yes Yes
Sideshift Carriage 1220 mm (48") Yes Yes Yes N/A Yes Yes Yes Yes
Swing Carriage, 100°, 1829 mm (72") N/A Yes Yes N/A Yes Yes Yes Yes
Swing Carriage, 180°, 1829 mm (72") N/A N/A N/A N/A N/A N/A N/A Yes
Wide Rotate/Side Tilt Carriage 1829 mm (72") N/A Yes Yes Yes Yes Yes Yes Yes
Wide Tilt Carriage 1829 mm (72") N/A Yes Yes Yes Yes Yes Yes Yes
General Purpose Bucket:
0.76 m3 (1.0 yd3) Yes N/A N/A N/A N/A N/A N/A N/A
1.0 m3 (1.3 yd3) N/A Yes Yes Yes Yes Yes Yes Yes
Industrial Grapple Bucket:
0.76 m3 (1.0 yd3) Yes N/A N/A N/A N/A N/A N/A N/A
Light Material Bucket:
1.3 m3 (1.7 yd3) Yes N/A N/A N/A N/A N/A N/A N/A
2.0 m3 (2.6 yd3) N/A Yes Yes N/A N/A N/A N/A N/A
2.5 m3 (3.25 yd3) N/A Yes Yes N/A N/A N/A N/A N/A
3.0 m3 (3.9 yd3) N/A Yes Yes N/A N/A N/A N/A N/A
Material Handling Bucket:
1.5 m3 (1.96 yd3) N/A Yes Yes N/A Yes Yes Yes Yes
Multi-Grapple Bucket:
0.84 m3 (1.10 yd3) N/A Yes Yes N/A N/A N/A N/A N/A
Multi-Purpose Bucket:
0.37 m3 (0.48 yd3) Yes N/A N/A N/A N/A N/A N/A N/A
1.0 m3 (1.3 yd3) N/A Yes Yes N/A Yes Yes Yes Yes
Pallet Fork — 51 mm (2") Diameter:
1220 mm (48") × 100 mm (4") Yes N/A N/A N/A N/A N/A N/A N/A
Pallet Fork — 60 mm (2.36") Diameter:
1220 mm (48") × 100 mm (4") N/A Yes Yes Yes Yes Yes N/A
1220 mm (48") × 125 mm (5") N/A N/A N/A Yes Yes Yes Yes Yes
1525 mm (60") × 150 mm (6") N/A Yes Yes Yes Yes Yes Yes Yes
Block Fork — 50 mm (2") Diameter:
1220 mm (48") × 50 mm (2") Yes Yes Yes Yes Yes Yes Yes Yes
Lumber Fork — 40 mm (1.5") Diameter:
1525 mm (60") × 150 mm (6") Yes N/A N/A N/A N/A N/A N/A N/A
Lumber Fork — 45 mm (1.75") Diameter:
1525 mm (60") × 180 mm (7") N/A Yes Yes N/A Yes Yes Yes N/A
Lumber Fork — 50 mm (2") Diameter:
1829 mm (72") × 150 mm (6") N/A N/A N/A Yes Yes Yes Yes Yes
17-30 Edition 45
TRACK LOADERS
18
Edition 45 18-1
Track Loaders Features
Features common to all D Series models ● Oscillating track roller frames decrease ground shock,
(953D-963D-973D) (continued): increase machine stability and improve traction.
● Steering controls. All D Series Track Loaders are
● Unmatched versatility – excavates, loads, dozes, grades,
offered with a choice of either the traditional V-lever clears, strips, backfills in all underfoot conditions includ-
with pedal steering or joystick control. With joystick ing those that could damage tires.
control both steering and transmission functions are
managed using the joystick. The joystick handles ● Sound-suppressed, air-pressurized, resiliently mounted
includes three buttons. The yellow buttons are used to ROPS cab for superior working environment.
increase/decrease the travel speed of the machine. The
black button activates the horn. There are four
● Sealed loader linkage extends lubrication intervals and
different settings for both forward and reverse with reduces maintenance time.
the speed displayed on the multifunctional dashboard. ● Automatic bucket controls let bucket rise to pre-set
This pattern is commonly referred to as S-pattern dumping height and return to pre-set digging angle
steering. All Cat® D Series Track-Type Loaders (953D for fast cycle time.
– 963D – 973D) provide the option of two different
transmission control joystick configurations. All ● General Purpose and Multi-Purpose buckets, quick
machines ship from the factory with the default couplers and many other work tools are available to
S-Pattern like a Cat Skid Steer Loader. After the increase versatility.
machine arrives at the dealership, it can be changed to ● Rippers are Multishank with wide beam coverage for
C-Pattern by the Cat Electronic Technician service utility ripping close to walls, footings and embank-
tool if required. ments. Three shanks are available for D Series Track
● Electro-hydraulic implements controls. The new electro- Loaders.
hydraulic implement controls provide the operator ● Product Link™ System reports machine location and
with responsive, smooth and precise control of bucket hours and consequently makes the maintenance easier
and lift arms. and reduces the downtime. Please check availability
● Kickout settings. Automatic kickouts are part of the with your local dealer.
electro-hydraulic controls; adjust from inside the cab ● Cat Machine Security System allows better machine
with a simple rocker switch. Kickout stops are protection by preventing theft. A microchip is embedded
hydraulically cushioned for greater operator comfort in the key to provide more security. Cat Machine
and less material spillage. Security System is an optional feature.
● Position Sensing Cylinder. The D Series has electro- ● K System is a Caterpillar exclusive which allows ease of
hydraulic implement controls for lower operator installation and removal. New adapters provide better
effort. The new position sensing cylinders allow setting performance and offer a longer lasting life than J Series
detents at any positions from the cab. They feature (+30%).
also a load sensing implement pump which reduces
engine power consumption. ● Special Application Arrangements. Special arrange-
ments — Waste Handling, Demolition, Wide Gauge
● Hydraulic on-demand fan. The fan is a hydraulic demand and more, are available or can be designed on request,
type one with optional reversible function, operating to allow the D Series to work in special applications.
in sucker mode. It gives the best efficiency and avoids
also sucking the dust and debris coming from the
outside into the cooling package.
18-2 Edition 45
Features Track Loaders
18
Edition 45 18-3
Track Loaders Specifications
18-4 Edition 45
Performance Data Track Loaders
● 953D General Purpose Buckets
General General
Purpose General Purpose
General Bolt-on Adapters, Purpose Flush Weld-on
Purpose Long Teeth Bolt-on Adapters &
BUCKET Bare & Segments Cutting Edge Long Teeth
Capacity, Rated (Nominal Heaped) 1.75 m3 2.29 yd3 1.85 m3 2.42 yd3 1.85 m3 2.42 yd3 1.85 m3 2.42 yd3
Capacity, Struck 1.45 m3 1.90 yd3 1.55 m3 2.03 yd3 1.55 m3 2.03 yd3 1.45 m3 1.90 yd3
Cutting Edge, Type Straight Straight Straight —
Bucket Width◀ 2392 mm 94.2" 2485 mm 97.8" 2395 mm 94.3" 2438 mm 96"
Teeth None 8, bolt-on plus None 8, bolt-on plus
replaceable tips replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 2855 mm 112.4" 2616 mm 102.9" 2786 mm 109.6" 2659 mm 104.7"
Reach at 45° Discharge Angle
2133 mm (7'0") Clearance 1550 mm 61" 1630 mm 64.2" 1559 mm 61.4" 1656 mm 65.2"
Reach @ Full Lift and
45° Discharge 928 mm 36.5" 1099 mm 43.3" 961 mm 37.8" 1104 mm 43.5"
Digging Depth 92 mm 3.6" 140 mm 5.5" 117 mm 4.6" 105 mm 4.1"
Ground Clearance from
Face of Shoes 416 mm 16.3" 416 mm 16.3" 416 mm 16.3" 416 mm 16.3"
Overall Machine Width without
Bucket (with Standard Track)
480 mm (19") 2280 mm 89.7" 2280 mm 89.7" 2280 mm 89.7" 2280 mm 89.7"
Overall Machine Width without
Bucket (with Narrow Track)
380 mm (15") 2180 mm 85.8" 2180 mm 85.8" 2180 mm 85.8" 2180 mm 85.8"
Overall Length 5926 mm 233.3" 6252 mm 246.1" 6017 mm 236.9" 6198 mm 244"
Overall Height 3105 mm 122.2" 3105 mm 122.2" 3105 mm 122.2" 3105 mm 122.2"
Static Tipping Load 11 431 kg 25,201 Ib 11 089 kg 24,447 Ib 11 252 kg 24,806 Ib 11 255 kg 24,813 Ib
Breakout Force* 160.5 kN 36,092 Ib 157.8 kN 35,491 Ib 159.3 kN 35,828 Ib 162.5 kN 36,549 Ib
Operating Weight** 15 517 kg 34,209 lb 15 758 kg 34,740 lb 15 638 kg 34,475 Ib 15 635 kg 34,469 Ib
* Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
** Operating weight includes coolant, lubricants, full fuel tank, ROPS cab, bucket, and 75 kg (165 lb) operator.
◀ Bolt-on teeth increase bucket width by 52 mm (2"). Bolt-on cutting edge increases bucket width by 17 mm (0.67").
Machine stability can be affected by the addition of other attachments. Add or subtract the following to/from machine operating weight and static tipping load:
Change in
Static Tipping
Change in Load for General
Operating Weight Purpose Bucket
kg lb kg lb
Ripper (includes ripper, rear lines, and third valves). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +461 +1016 +967 +2131
Air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Standard
Wide track shoes, 480 mm (19") double grouser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –588 –1296 –405 – 892
Rear bumper (removal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –185 – 408 –411 – 906
18
Edition 45 18-5
Track Loaders Performance Data
● 953D Multi-Purpose Buckets
Multi-Purpose Multi-Purpose
Multi-Purpose Bolt-on Adapters, Bolt-on
BUCKET Bare Long Tips & Segments Cutting Edge
Capacity, Rated (Nominal Heaped) 1.5 m3 1.96 yd3 1.6 m3 2.09 yd3 1.6 m3 2.09 yd3
Capacity, Struck 1.25 m3 1.63 yd3 1.35 m3 1.76 yd3 1.35 m3 1.76 yd3
Cutting Edge, Type Straight Straight Straight
Bucket Width◀ 2378 mm 93.6" 2471 mm 97.3" 2395 mm 94.3"
Teeth None 8, bolt-on plus None
replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 2738 mm 107.7" 2499 mm 98.3" 2669 mm 105"
Reach at 45° Discharge Angle
2133 mm (7'0") Clearance 1434 mm 56.5" 1457 mm 57.4" 1428 mm 56.2"
Reach @ Full Lift and 45° Discharge 973 mm 38.3" 1144 mm 45" 1006 mm 39.6"
Digging Depth 142 mm 5.6" 190 mm 7.5" 147 mm 5.8"
Overall Length 6077 mm 239.3" 6401 mm 252" 6167 mm 242.8"
Overall Height 3105 mm 122.2" 3105 mm 122.2" 3105 mm 122.2"
Static Tipping Load 10 831 kg 23,878 lb 10 492 kg 23,130 lb 10 663 kg 23,507 lb
Breakout Force* 137.2 kN 30,843 lb 134.3 kN 30,191 lb 135.5 kN 30,461 lb
Operating Weight** 16 062 kg 35,410 lb 16 302 kg 35,939 lb 16 183 kg 35,677 lb
* Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
** Operating weight includes coolant, lubricants, full fuel tank, ROPS cab, General Purpose bucket, and 80 kg (176 lb) operator.
◀ Bolt-on teeth increase bucket width by 52 mm (2"). Bolt-on cutting edge increases bucket width by 17 mm (0.67").
18-6 Edition 45
Performance Data Track Loaders
● 963D General Purpose Buckets
General General
General Purpose Purpose
General Purpose Flush Weld-on Bolt-on Adapters,
Purpose Bolt-on Adapters & Long Tips &
BUCKET Bare Cutting Edge Long Tips Segments
Capacity, Rated (Nominal Heaped) 2.3 m3 3.0 yd3 2.45 m3 3.2 yd3 2.45 m3 3.2 yd3 2.45 m3 3.2 yd3
Capacity, Struck 2.0 m3 2.6 yd3 2.14 m3 2.8 yd3 2.0 m3 2.6 yd3 2.14 m3 2.8 yd3
Cutting Edge, Type Straight Straight — Straight
Bucket Width* 2508 mm 98.7" 2539 mm 99.9" 2583 mm 101.6" 2612 mm 102.8"
Teeth None None 8, weld-on plus 8, weld-on plus
replaceable tips replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 3155 mm 124.2" 3068 mm 120.7" 2951 mm 116.1" 2915 mm 114.7"
Reach at 45° Discharge Angle
2133 mm (7'0") Clearance 1771 mm 69.7" 1793 mm 70.5" 1926 mm 75.8" 1886 mm 74.2"
Reach @ Full Lift and
45° Discharge 1060 mm 41.7" 1215 mm 47.8" 1397 mm 55" 1373 mm 54"
Digging Depth 80 mm 3.1" 115 mm 4.5" 95 mm 3.7" 138 mm 5.4"
Ground Clearance from
Face of Shoes 471 mm 18.5" 471 mm 18.5" 471 mm 18.5" 471 mm 18.5"
Overall Machine Width without
Bucket (with Standard Track)
550 mm (21.6") 2400 mm 94.5" 2400 mm 94.5" 2400 mm 94.5" 2400 mm 94.5"
Overall Machine Width without
Bucket (with Narrow Track)
450 mm (18") 2300 mm 90.5" 2300 mm 90.5" 2300 mm 90.5" 2300 mm 90.5"
Overall Length 6584 mm 259.2" 6676 mm 262.8" 6883 mm 270.9" 6896 mm 271.4"
Overall Height 3335 mm 131.3" 3335 mm 131.3" 3335 mm 131.3" 3335 mm 131.3"
Static Tipping Load 14 969 kg 33,000 lb 14 685 kg 32,375 lb 14 815 kg 32,661 lb 14 482 kg 31,927 lb
Breakout Force** 208.6 kN 46,895 lb 206.1 kN 46,333 lb 207.4 kN 46,625 lb 203.8 kN 45,816 lb
Operating Weight*** 20 220 kg 44,585 lb 20 433 kg 45,055 lb 20 332 kg 44,832 lb 20 592 kg 45,405 lb
***With bolt-on cutting edge add 17 mm (0.67"), with bolt-on teeth add 52 mm (2"), for flush weld-on teeth add 75 mm (3").
***Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
***Operating weight includes coolant, lubricants, full fuel tank, ROPS cab, bucket, and 75 kg (165 lb) operator.
***Machine stability can be affected by the addition of other attachments. Add or subtract the following to/from machine operating weight and static tipping load:
Change in
Static Tipping
Change in Load for General
Operating Weight Purpose Bucket
kg lb kg lb
Ripper (includes ripper, rear lines, and third valves). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +639 +1409 +1421 +3133
Rear bumper (removal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –195 – 430 – 464 –1023
18
Edition 45 18-7
Track Loaders Performance Data
● 963D Multi-Purpose Buckets
Multi-Purpose Multi-Purpose
Multi-Purpose Bolt-on Segments Bolt-on
BUCKET Bare & Long Teeth Cutting Edge
Capacity, Rated (Nominal Heaped) 1.9 m3 2.5 yd3 2.0 m3 2.6 yd3 2.0 m3 2.6 yd3
Capacity, Struck 1.6 m3 2.1 yd3 1.7 m3 2.2 yd3 1.7 m3 2.2 yd3
Cutting Edge, Type Straight Straight Straight
Bucket Width* 2482 mm 97.7" 2575 mm 101.3" 2515 mm 99"
Teeth None 8, bolt-on plus None
replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 3000 mm 118.1" 2772 mm 109.1" 2909 mm 114.5"
Reach at 45° Discharge Angle
2133 mm (7'0") Clearance 1598 mm 62.9" 1650 mm 65.0" 1607 mm 63.3"
Reach @ Full Lift and
45° Discharge 1065 mm 41.9" 1240 mm 48.8" 1119 mm 44"
Digging Depth 161 mm 6.3" 209 mm 8.2" 191 mm 7.5"
Ground Clearance from
Face of Shoes 471 mm 18.5" 471 mm 18.5" 471 mm 18.5"
Overall Machine Width without
Bucket (with Standard Track)
550 mm (21.6") 2400 mm 94.5" 2400 mm 94.5" 2400 mm 94.5"
Overall Machine Width without
Bucket (with Narrow Track)
450 mm (18") 2300 mm 90.5" 2300 mm 90.5" 2300 mm 90.5"
Overall Length 6698 mm 263.7" 7013 mm 276.1" 6820 mm 268.5"
Overall Height 3335 mm 131.3" 3335 mm 131.3" 3335 mm 131.3"
Static Tipping Load 14 487 kg 31,944 lb 14 124 kg 31,143 lb 14 208 kg 31,329 lb
Breakout Force** 193.2 kN 43,333 lb 189.2 kN 42,533 lb 193.7 kN 43,545 lb
Operating Weight*** 20 710 kg 45,666 lb 20 975 kg 46,250 lb 20 911 kg 46,109 lb
***With bolt-on cutting edge add 17 mm (0.67"), for bolt-on teeth add 52 mm (2").
***Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
***Operating weight includes coolant, lubricants, full fuel tank, ROPS cab, bucket, and 75 kg (165 lb) operator.
18-8 Edition 45
Performance Data Track Loaders
● 973D General Purpose Buckets
General General
Purpose General Purpose
General Bolt-on Adapters, Purpose Flush Weld-on
Purpose Long Tips Bolt-on Adapters &
BUCKET Bare & Segments Cutting Edge Long Tips
Capacity, Rated (Nominal Heaped) 2.86 m3 3.74 yd3 3.21 m3 4.20 yd3 3.04 m3 3.98 yd3 3.21 m3 4.20 yd3
Capacity, Struck 2.44 m3 3.19 yd3 2.81 m3 3.68 yd3 2.66 m3 3.48 yd3 2.81 m3 3.68 yd3
Cutting Edge, Type Straight Straight Straight Spade
Bucket Width◀ 2910 mm 114.6" 2910 mm 114.6" 2910 mm 114.6" 2990 mm 117.7"
Teeth None 8, bolt-on plus None 8, weld-on plus
replaceable tips replaceable tips
Dump Clearance @ Full Lift and
45° Discharge 3375 mm 132.9" 3013 mm 118.6" 3193 mm 125.7" 3069 mm 120.8"
Reach @ 45° Discharge Angle
2133 mm (7'0") Clearance 1839 mm 72.4" 2065 mm 81.3" 1929 mm 75.9" 2110 mm 83.1"
Reach @ Full Lift and
45° Discharge 1165 mm 45.9" 1327 mm 52.2" 1199 mm 47.2" 1357 mm 53.4"
Digging Depth 97 mm 3.8" 159 mm 6.3" 127 mm 5.0" 129 mm 5.1"
Ground Clearance from
Face of Shoes 483 mm 19.0" 483 mm 19.0" 483 mm 19.0" 483 mm 19.0"
Overall Machine Width without
Bucket (with Standard Track) 2710 mm 106.7" 2710 mm 106.7" 2710 mm 106.7" 2710 mm 106.7"
Overall Machine Width without
Bucket (with Optional Track) 2835 mm 111.6" 2835 mm 111.6" 2835 mm 111.6" 2835 mm 111.6"
Overall Length 7194 mm 283.2" 7305 mm 287.6" 7275 mm 286.4" 7479 mm 294.4"
Overall Height 3510 mm 138.2" 3510 mm 138.2" 3510 mm 138.2" 3510 mm 138.2"
Static Tipping Load*** 21 179 kg 46,700 lb 20 831 kg 45,932 lb 20 959 kg 46,215 lb 21 006 kg 46,318 lb
Breakout Force* 281 kN 63,225 lb 220 kN 49,500 lb 261 kN 58,725 lb —
Operating Weight** 27 371 kg 60,353 lb 27 744 kg 61,176 lb 27 648 kg 60,964 lb 27 478 kg 60,589 lb
***Breakout force is measured 100 mm (3.94") behind tip of cutting edge with bucket hinge pin as pivot point.
***Operating weight includes lubricants, full fuel tank, ROPS cab, General Purpose bucket, and 80 kg (176 lb) operator.
***Safe operating bucket load as defined by SAE for Track Loaders should not exceed 35% of static tipping load.
◀ Bolt-on teeth increase bucket width by 63.8 mm (2.5"). Bolt-on cutting edge increases bucket width by 19 mm (0.74").
Machine stability can be affected by the addition of other attachments. Add or subtract the following to/from machine operating weight and static tipping load:
Change in Change in
Operating Weight Static Tipping Load
kg lb kg lb
Ripper (includes 3 shanks and rear hydraulic arrangement) . . . . . . . . . . . . . . . . . . . . . . . . — — — —
Rear bumper (removal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . — — — —
18
Edition 45 18-9
Track Loaders Performance Data
● 973D Multi-Purpose Buckets
18-10 Edition 45
Machine Dimensions Track Loaders
● With General Purpose Bucket
CARRY
POSITION
18
Edition 45 18-11
Track Loaders Machine Dimensions
● With Multi-Purpose Bucket
18-12 Edition 45
Specifications Track Loaders
● Rippers/Scarifiers
18
Edition 45 18-13
Track Loaders Drawbar Curves
● 953D ● 963D ● 973D
kN 953D kN 963D
250 300
250
DRAWBAR PULL
DRAWBAR PULL
200
200
150
150
100
100
50 50
0 0
0 2 4 6 8 10 km/h 0 2 4 6 8 10 km/h
SPEED SPEED
kN 973D
400
350
DRAWBAR PULL
300
250
200
150
100
50
0
0 2 4 6 8 10 km/h
SPEED
NOTES: Usable pull will depend upon weight and traction of equipped tractor.
Assumes sufficient machine weight for <5% track slip at POR pressure.
Assumes pumps and motors are broken in.
Assumes nominal engine power and valve settings.
Drawbar pull at track stall will be lower.
18-14 Edition 45
Extreme Slope Operation Track Loaders
When working sidehills and slopes, consideration ● Track slippage due to excessive loads — This may
should be given to the following important points: cause downhill track to “dig in,” increasing angle of
track loader.
● Speed of travel — At higher speeds, inertia forces tend
to make the track loader less stable. ● Width of shoes — Wide track shoes tend to decrease
“digging in,” hence track loader is more stable.
● Roughness of terrain or surface — Ample allowance
should be made where the terrain or surface is uneven. ● Operated equipment — Be aware of the stability and
other performance features of the equipment operated
● Mounted equipment — Buckets, rippers, winches, and by the track loader.
other mounted equipment cause the track loader to
balance differently. ● Keep all attachments or pulled loads low to the ground
for optimum stability.
● Nature of surface — New earthen fills may give way
with the weight of the track loader. Rocky surfaces
may promote side slipping of track loader.
NOTE: Safe operation on steep slopes may require special machine maintenance as well as excellent operator
skill and proper equipment for the specific application. Consult Operation & Maintenance Manual
(if applicable) for proper fluid level requirements.
18
Edition 45 18-15
Track Loaders SAE Loader Ratings
Machine Selection
18-16 Edition 45
● Cycle Time Factors Track Loaders
● Estimating Cycle Time
CYCLE TIME FACTORS Example: Moist loam is being excavated from a bank
A basic cycle time (Load, Dump, Maneuver) of and loaded into trucks.
0.25-0.35 minutes is average for a track loader [the basic Minutes
cycle for large track loaders, 2 m3 (2.6 yd3) and up, can
Load — moist loam 0.05
be slightly longer], but variations can be authenticated
in the field. The following values for many variable ele- Maneuver Time 0.20
ments are based on normal operations. Adding or sub- Travel — none required 0.00
tracting any of the variable times will give the total basic Dump 0.05
cycle time. Total Cycle 0.30 min. or
200 cycles per 60 min. hour
Estimating Cycle Time
Minutes added (+)
Cycle time of a track loader needs to be determined to or Subtracted (–)
find loads per hour. Total cycle time includes the following From Basic Cycle
segments:
Load Time + Maneuver Time + Travel Time + Dump Materials
Time — Mixed . . . . . . . . . . . . . . . . . . . . . . +0.02
Load Time — — Up to 3 mm (1/8 in) . . . . . . . . . . . +0.02
Material Minutes — 3 mm (1/8 in) to
Uniform aggregates 0.03-0.05 20 mm (3/4 in) . . . . . . . . . . . . . . . –0.02
Moist mixed aggregates 0.03-0.06 — 20 mm (3/4 in) to
150 mm (6 in). . . . . . . . . . . . . . . . –0.00
Moist loam 0.03-0.07
— 150 mm (6 in) and over . . . . . . . . +0.03 and Up
Soil, boulders, roots 0.04-0.20 — Bank or broken . . . . . . . . . . . . . . +0.04 and Up
Cemented materials 0.05-0.20 Pile
Maneuver Time — includes basic travel, four changes — Conveyor or Dozer piled
of direction and turning time, and will be about 0.20 min- 3 m (10 ft) and up . . . . . . . . . . . . –0.00
utes with a competent operator. — Conveyor or Dozer piled
Travel Time — in a load and carry operation is com- 3 m (10 ft) or less . . . . . . . . . . . . . +0.01
prised of haul and return times which can be determined — Dumped by truck. . . . . . . . . . . . . +0.02
by the travel charts in this section. Miscellaneous
Dump Time — is dictated by the size and strength of — Common ownership of
the dump target and varies from 0.00 to 0.10 minutes. trucks and loaders . . . . . . . . . . . . Up to –0.04
Typical dump times into highway trucks are from 0.04 — Independently owned trucks . . . . Up to +0.04
to 0.07 minutes. — Constant operation . . . . . . . . . . . Up to –0.04
NOTE: When comparing hydrostatic track loaders with — Inconsistent operation . . . . . . . . . Up to +0.04
former power shift models (using the production — Small target . . . . . . . . . . . . . . . . . Up to +0.04
estimating method) two factors must be consid- — Fragile target . . . . . . . . . . . . . . . . Up to +0.05
ered: (1) The hydrostatic track loaders on the aver- Using actual job conditions and the above factors,
age outcycle power shift models by up to 10 percent total cycle time can be estimated. Convert total cycle
due to faster machine speed and easier operation. time to cycles per hour.
(2) Larger, rear engine hydrostatic track loaders
incorporate Z-bar linkage, which provides sub- Cycles per hour at 60 Min
stantially better bucket fill factors. The degree 100% Efficiency = Total Cycle Time
to which each factor affects estimated produc- in Minutes
tion should be left to the user’s judgment depend- Job efficiency is an important factor in machine selec-
ing on the particular job application and conditions. tion. Efficiency is the actual number of minutes worked
during an hour. Job efficiency accounts for operator
breaks, and other work interruptions. See “Efficiency
Considerations’’ in this section.
18
Edition 45 18-17
Track Loaders ● Bucket Fill Factors
● Recommended Operating Capacities
Loader Production
18-18 Edition 45
Loader Production Track Loaders
Estimating Production
●
● Alternative Machine Selection Method
18
Edition 45 18-19
Track Loaders Production and Machine Selection Nomograph
● To find required bucket payload and bucket size
1) Enter Scale A cycles per hour (100) and B hourly 3) Connect C to bucket fill factor on Scale D (110%)
production 200 m3/hr (262 yd3/hr). and extend to E to find required bucket size 1.8 m3
2) Connect A and B and extend to C to find required (2.35 yd3).
payload 2.0 m3 (2.62 yd3). 4) Transfer Scale A and C readings to nomograph on
following page.
A B C D E
Cycles Hourly Required Bucket Fill Required
per Hour Production Payload Factor Bucket
Required Volume Volume
200
180
160
m3/hr yd3/hr
140
1000 m3/cycle yd3/cycle m3 yd3
120 700
600 800 7 .75 1
100 500 5
600
400 500 4.5 6
1
80 400 4 5
300 1.5
300 3.5 1.25
200 4
60 3 1.5
150 200 2
50 150 2.5
100 3 120%
120 100 2
40 80 100 2
80 3
60 80 2.5
50 60
60 1.5 2 50
30 40 3
50 4
40
25 30 40 3.5
1.5 5
30 4
20 20 1
4.5 6
18 15 20 5
16 12 15 1 7
14 10
12
8 10
12
10
9
8
7
6
18-20 Edition 45
Production and Machine Selection Nomograph Track Loaders
● To find payload weight for stability and output in tons per hour
5) Connect C 1.8 m 3 (2.35 yd 3 ) to F 1600 kg/m 3 1.85 m3 (2.4 yd3) bucket equipped with bolt-on cutting
(2700 lb/yd3) and extend to G to find payload weight edge or teeth and segments has a greater operating
2880 kg (6345 lb). capacity of 3343 kg (7370 lb), therefore stability is okay.
6) Compare G bucket payload weight 2880 kg (6345 lb) 7) Extend Scale G reading 2880 kg (6345 lb) through
with maximum operating capacities table in this section Scale A (100) to Scale I to find tons per hour 288 metric
to see if the 1.85 m3 (2.4 yd3) bucket can handle the ton/hr (317 U.S. ton/hr).
desired payload. Table indicates the 953D with a
C F G A I
Required Material Bucket Cycles per Tons per
Payload Density Payload Hour Hour
Metric U.S.
Tons Short Tons
1000
800 900
800
kg/cycle lb/cycle
2000 700
600
m3/cycle yd3/cycle
1000 600
7 500
5 1200
4.5 6 500
3000 400
4 5 1500 cycle/hr
400
3.5 kg/m3 lb/yd3 200
600 1000 4000 300
3 4
1200 2000 140 300
800
2.5 1500 5000 250
1000 100
3 1800 2500
1200 2000 6000 80
200
2 1500 3000
7000 60 200
3000 50
2000 4000 8000 40 150
1.5 2
5000 4000 9000 150
3000 30
6000 10,000 120
1.5 5000
20
1 100
6000 15 100
15,000 12 80 90
7000
1 10 80
8000 70
9000 70
20,000 60
10 000 60
11 000 25,000 50
50
40
40
18
Edition 45 18-21
Track Loaders Travel Time Charts
● 953D ● 963D ● 973D
953D 963D
6.00 6.00
One Way Travel Time (Minutes)
4.00 4.00
20 Degrees Slope
20 Degrees Slope
3.00 3.00
0.00 0.00
0 100 200 300 400 500 600 700 Feet
0 100 200 300 400 500 600 700 Feet
KEY
953D — Hydrostatic top speed both forward
and reverse 10 km/h (6.2 mph)
963D — Hydrostatic top speed both forward
and reverse 10 km/h (6.2 mph)
973D — Hydrostatic top speed both forward
and reverse 11 km/h (6.83 mph)
18-22 Edition 45
Production Estimating Table Track Loaders
● m3 or yd3/60 min. hour
● Estimated bucket payload in
bank m3 or yd3
Bucket Size
(m3 or yd3) 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Cycle
Time Cycles
Unshaded area indicates average work range
Hundredths Per
of a minute Hr
0.25 240 240 360 480 600 720 840 960
0.30 200 200 300 400 500 600 700 800
0.35 171 171 257 342 428 513 599 684 769
0.40 150 150 225 300 375 450 525 600 675 750
0.45 133 133 200 268 332 400 466 530 600 665
0.50 120 120 180 240 300 360 420 480 540 600
0.55 109 109 164 218 272 328 382 436 490 545
0.60 100 100 150 200 250 300 350 400 450 600
0.65 92 92 138 184 230 276 322 368 416 460
18
Edition 45 18-23
Track Loaders Work Tools
18-24 Edition 45
Work Tools Track Loaders
Fusion Interchangeability
The Fusion Coupler for the 963D is compatible with
most of the Fusion tools for wheel loaders, allowing
interchangeability. However, common sense must be
used as machine power envelopes and use profiles are
very different for each machine platform.
Care must be taken to get the best performance while
taking advantage of tool interchangeability. While all
Fusion couplers can pick up any Fusion tool, some tools
are less useful when used on a different type of carrier
than their design intent.
For compatibility questions, contact Cat Work Tools.
18
Edition 45 18-25
Track Loaders Shoe Options
SHOE OPTIONS
SYSTEMONE SHOES
18-26 Edition 45
TRACK-TYPE TRACTORS 19
Hydraulic Controls
Bulldozers
Rippers and Winches
CONTENTS
TRACK-TYPE TRACTORS WINCHES
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-1 PACCAR
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-84
Power Shift Drawbar Pull Physical Specifications. . . . . . . . . . . . . . . . . . . .19-85
vs. Ground Speed Curves. . . . . . . . . . . . . . . . . .19-18 Operating Specifications . . . . . . . . . . . . . . . . . .19-95
Power Shift Travel Speeds . . . . . . . . . . . . . . . . . . .19-24
Ground Pressures . . . . . . . . . . . . . . . . . . . . . . . . .19-26 Allied
Extreme Slope Operation . . . . . . . . . . . . . . . . . . .19-28 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-99
Physical Specifications. . . . . . . . . . . . . . . . . . 19-100
HYDRAULIC CONTROLS Operating Specifications . . . . . . . . . . . . . . . . .19-107
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-29
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-30
BULLDOZERS TRACK-TYPE TRACTORS
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-33 Features:
Summary of Blade Options. . . . . . . . . . . . . . . . . .19-34 ● Cat® Diesel Engines provide the power, high torque
Blade Selection . . . . . . . . . . . . . . . . . . . . . . . . . . .19-36 rise, reliability and performance you can depend on.
General Dimensions (Tractor and Blade) . . . . . . .19-39
SAE Blade Capacity Definition . . . . . . . . . . . . . .19-39 ● HEUI™ on D6R and D7R increases fuel efficiency,
Blade Specifications. . . . . . . . . . . . . . . . . . . . . . . .19-40 reduces smoke, improves cold starting and enhances
Estimating Production Off-the-Job. . . . . . . . . . . .19-50 diagnostic capabilities.
Job Condition Correction Factors . . . . . . . . . . . .19-55 ● Mechanical Electronic Unit Injector (MEUI™) on D8T,
Measuring Production On-the-Job . . . . . . . . . . . .19-56 D9T, D10T2 and D11T excels in its ability to control
Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-56 injection pressure over the entire engine operating
Special Attachments . . . . . . . . . . . . . . . . . . . . . . .19-57 speed range. It combines the technical advancement
RIPPERS of an electronic control system with the simplicity of
direct mechanically controlled unit fuel injection. These
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-59 features allow the engine to have complete control
Ripper Specification Diagrams over injection timing, duration, and pressure.
Adjustable Parallelogram Ripper . . . . . . . . . . .19-60
Radial Ripper . . . . . . . . . . . . . . . . . . . . . . . . . .19-62 ● Common Rail fuel injection system on D3K2, D4K2,
Fixed Parallelogram Ripper . . . . . . . . . . . . . . .19-62 D5K2, D6K2, D6N, D6T and D7E machines; opti-
Specifications mizes performance and fuel consumption, minimizes
Track-Type Tractors . . . . . . . . . . . . . . . . . . . . .19-63 heat rejection, and lowers emissions.
Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-73
Estimating Ripping Production . . . . . . . . . . . . . .19-73
Seismic Wave Velocity Charts . . . . . . . . . . . . . . . .19-76
Estimated Ripper Production Graphs . . . . . . . . .19-81
Edition 45 19-1
Track-Type Tractors Features
● Oil cooled steering clutches and brakes standard on ● SystemOne™ Undercarriage extends undercarriage
D9R, D10T2 and D11T. system life, improves reliability, and reduces owning
and operating costs. Optional on D6T (all sources),
● Finger Tip Controls (FTC) of transmission, steering
D6K2 and D6N, optional on D8T and D8R (all
clutches and brakes on D10T2 and D11T.
sources), D3K2, D4K2, D5K2.
● Differential steering allows infinitely variable turning ● Elevated sprockets (not on D6K2 or D7E) eliminate
radius. Standard on the D5R, D6N, D6T, D7R,
final drive stress induced by roller frame movement
D7E, D8R, D8T and D9T, allows the tractor to make
and ground impact loads. Final drives pull chain only.
a “power turn” keeping both tracks working for more
Seals moved up out of dirt, sand and water for longer
traction and higher performance.
life. Blade visibility improved because operator sits
● Electronic Hydrostatic Power Train System on D3K2 higher.
through D6K2 allows power turns, stepless speed range, ● Resilient mounted bogie undercarriage on D8R, D8T,
smooth modulation, dynamic hydrostatic braking, supe-
D9T, D10T2 and D11T reduces shock transmitted
rior maneuverability and excellent controllability.
to tractor. Allows track to conform to rough ground
● Electric Drive Power Train System on D7E allows step- for better traction.
less speed range, smooth modulation, and excellent ● Solid mounted undercarriage standard on D3K2 through
efficiency. When coupled with differential steer it pro-
D5K2 provides stable platform for low impact, and high
vides superior maneuverability with locked-track pivot
abrasion applications. Provides optimum finish grad-
turn capability and excellent controllability.
ing performance.
● Combined hand lever steering located left of operator ● Oscillating undercarriage on D6K2 through D7E
provides easier operation on D9R.
and optional on the D8R and D8T decreases ground
● Standard Tractors designed for heavy dozing and gen- shock to the machine and provides a smoother, more
eral grading. comfortable ride for the operator.
● XL Tractor D6T offers higher horsepower and longer ● Accessible modular design on D6N XL and up greatly
roller frames for increased finish grading capability, reduces drive train removal and installation time result-
flotation and productivity. ing in reduced repair costs.
● Extra Wide (XW) gauge on D6T length roller frame ● Tag link on D7R, D8R/D8T and up; L-shaped push
provides wider shoes for greater flotation and stabil- arms on D6N, D6T and D7E. Both designs allow
ity for steep slope grading. closer mounting of dozer blades. This reduces total
tractor length, improves maneuverability, balance,
● Sealed and Lubricated Track reduces pin and bush-
blade penetration and pryout.
ing wear for lower undercarriage repair costs. Sealed
and lubricated track is standard on the D3K2, D4K2, ● Low ground pressure (LGP) tractors offer greater flo-
and D5K2 while heavy duty track chain is available tation in soft, swampy conditions. Available on D3K2
on D5R, D6K2, D6N, D6T, and D7E improves wear through D8T.
life and reduces pin/bore stretching and cracking.
19-2 Edition 45
Specifications Track-Type Tractors
19
MODEL D3K2 XL (LRC) D3K2 LGP (LRC) D3K2 XL (HRC) D3K2 LGP (HRC)
Engine Emissions Tier — — Tier 4 Final Tier 4 Final
Flywheel Power 55.2 kW 74 hp 55.2 kW 74 hp 59.7 kW 80 hp 59.7 kW 80 hp
Operating Weight* 7795 kg 17,185 lb 8093 kg 17,842 lb 7958 kg 17,544 lb 8403 kg 18,525 lb
Engine Model C4.4 ACERT™ C4.4 ACERT C4.4 ACERT C4.4 ACERT
Rated Engine RPM 1900 1900 2200 2200
No. of Cylinders 4 4 4 4
Bore 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13"
Stroke 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" 127 mm 5.0"
Displacement 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3
Track Rollers (Each Side) 6 6 6 6
Width of Standard Track Shoe 406 mm 16" 635 mm 25" 406 mm 16" 635 mm 25"
Length of Track on Ground 2095 mm 83" 2095 mm 83" 2248 mm 89" 2248 mm 89"
Ground Contact Area
(w/Std. Shoe) 17 011 cm2 2637 in2 26 607 cm2 4124 in2 18 254 cm2 2848 in2 28 550 cm2 4425 in2
Track Gauge 1495 mm 59" 1725 mm 68" 1495 mm 59" 1725 mm 68"
GENERAL DIMENSIONS:
Height (To Top of ROPS) 2763 mm 108.8" 2763 mm 108.8" 2763 mm 108.8" 2763 mm 108.8"
Overall Length (with P blade) 4266 mm 168" 4255 mm 167.6" 4266 mm 168" 4266 mm 168"
(without Blade) 3275 mm 128.9" 3275 mm 128.9" 3275 mm 128.9" 3275 mm 128.9"
Width (w/o Trunnion and Blade
— Std. Shoe) 1901 mm 74.8" 2360 mm 92.9" 1901 mm 74.8" 2360 mm 92.9"
Ground Clearance 332 mm 13" 332 mm 13" 332 mm 13" 332 mm 13"
Blade Types and Widths:
VPAT, Straight 2646 mm 104.1" 3149 mm 124.0" 2646 mm 104.1" 3149 mm 124"
VPAT, Angled 25° 2417 mm 95.1" 2874 mm 113" 2417 mm 95.1" 2874 mm 113"
Fuel Tank Refill Capacity 195 L 51.5 195 L 51.5 195 L 51.5 195 L 51.5
U.S. gal U.S. gal U.S. gal U.S. gal
*Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluids, back-up alarm, seat belts, lights, rigid
drawbar, front pull device and standard service crankcase guard.
Edition 45 19-3
Track-Type Tractors Specifications
MODEL D4K2 XL (LRC) D4K2 LGP (LRC) D4K2 XL (HRC) D4K2 LGP (HRC)
Engine Emissions Tier — — Tier 4 Final Tier 4 Final
Flywheel Power 62.6 kW 84 hp 62.6 kW 84 hp 68.8 kW 92 hp 68.8 kW 92 hp
Operating Weight* 8147 kg 17,961 lb 8501 kg 18,742 lb 8201 kg 18,080 lb 8510 kg 18,761 lb
Engine Model C4.4 ACERT C4.4 ACERT C4.4 ACERT C4.4 ACERT
Rated Engine RPM 1900 1900 2200 2200
No. of Cylinders 4 4 4 4
Bore 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13"
Stroke 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" 127 mm 5.0"
Displacement 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3
Track Rollers (Each Side) 7 7 7 7
Width of Standard Track Shoe 460 mm 18" 635 mm 25" 460 mm 18" 635 mm 25"
Length of Track on Ground 2248 mm 89" 2248 mm 89" 2248 mm 89" 2248 89"
Ground Contact Area
(w/Std. Shoe) 20 682 cm2 3206 in2 28 550 cm2 4425 in2 20 862 cm2 3206 in2 28 550 cm2 4425 in2
Track Gauge 1550 mm 61" 1725 mm 68" 1550 mm 61" 1725 mm 68"
GENERAL DIMENSIONS:
Height (To Top of ROPS) 2763 mm 108.8" 2763 mm 108.8" 2763 mm 108.8" 2763 mm 108.8"
Overall Length (with P blade) 4274 mm 168" 4266 mm 168" 4266 mm 168" 4266 mm 168"
(without Blade) 3275 mm 128.9" 3275 mm 128.9" 3275 mm 128.9" 3275 mm 128.9"
Width (w/o Trunnion and Blade
— Std. Shoe) 2010 mm 79.1" 2360 mm 92.9" 2010 mm 79.1" 2360 mm 92.9"
Ground Clearance 332 mm 13" 332 mm 13" 332 mm 13" 332 mm 13"
Blade Types and Widths:
VPAT, Straight 2782 mm 109.5" 3149 mm 124.0" 2782 mm 109.5" 3149 mm 124"
VPAT, Angled 25° 2542 mm 100.1" 2874 mm 113" 2542 mm 100.1" 2874 mm 113"
Fuel Tank Refill Capacity 195 L 51.5 195 L 51.5 195 L 51.5 195 L 51.5
U.S. gal U.S. gal U.S. gal U.S. gal
*Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluids, back-up alarm, seat belts, lights, rigid
drawbar, front pull device and standard service crankcase guard.
19-4 Edition 45
Specifications Track-Type Tractors
19
MODEL D5K2 XL (LRC) D5K2 LGP (LRC) D5K2 XL (HRC) D5K2 LGP (HRC)
Engine Emissions Tier — — Tier 4 Final Tier 4 Final
Flywheel Power:
Hydrostatic 71.6 kW 96 hp 71.6 kW 96 hp 77.6 kW 104 hp 77.6 kW 104 hp
Operating Weight:*
Hydrostatic 9408 kg 20,741 lb 9683 kg 21,347 lb 9314 kg 20,534 lb 9646 kg 21,266 lb
Engine Model C4.4 ACERT C4.4 ACERT C4.4 ACERT C4.4 ACERT
Rated Engine RPM 1900 1900 2100 2100
No. of Cylinders 4 4 4 4
Bore 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13"
Stroke 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" 127 mm 5.0"
Displacement 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3
Track Rollers (Each Side) 7 7 7 7
Width of Standard Track Shoe 510 mm 20" 660 mm 26" 510 mm 20" 660 mm 26"
Length of Track on Ground 2310 mm 91" 2310 mm 91" 2310 mm 91" 2310 mm 91"
Ground Contact Area
(w/Std. Shoe) 23 562 cm2 3652 in2 30 492 cm2 4726 in2 23 562 cm2 3652 in2 30 492 cm2 4726 in2
Track Gauge 1600 mm 63" 1750 mm 69" 1600 mm 63" 1750 mm 69"
GENERAL DIMENSIONS:
Height (To Top of ROPS Canopy) 2769 mm 109.0" 2769 mm 109.0" 2769 mm 109.0" 2769 mm 109.0"
Height (To Top of ROPS Cab) 2769 mm 109.0" 2769 mm 109.0" 2769 mm 109.0" 2769 mm 109.0"
Overall Length (with P Blade) 4321 mm 170.1" 4294 mm 169.1" 4321 mm 170.1" 4321 mm 170.1"
(without Blade) 3199 mm 125.9" 3265 mm 128.5" 3199 mm 125.9" 3265 mm 128.5"
Width (w/o Trunnion and Blade
— Std. Shoe) 2110 mm 83.1" 2410 mm 94.9" 2110 mm 83.1" 2410 mm 94.9"
Ground Clearance 332 mm 13" 332 mm 13" 332 mm 13" 332 mm 13"
Blade Types and Widths:
VPAT, Straight 2782 mm 109.5" 3220 mm 126.7" 2782 mm 109.5" 3220 mm 126.7"
VPAT, Angled 25° 2636 mm 103.8" 2940 mm 115.8" 2636 mm 103.8" 2940 mm 115.8"
Fuel Tank Refill Capacity 195 L 51.5 195 L 51.5 195 L 51.5 195 L 51.5
U.S. gal U.S. gal U.S. gal U.S. gal
*Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluids, back-up alarm, seat belts, lights, rigid
drawbar, front pull device and standard service crankcase guard.
Edition 45 19-5
Track-Type Tractors Specifications
19-6 Edition 45
Specifications Track-Type Tractors
19
Edition 45 19-7
Track-Type Tractors Specifications
19-8 Edition 45
Specifications Track-Type Tractors
19
Edition 45 19-9
Track-Type Tractors Specifications
19-10 Edition 45
Specifications Track-Type Tractors
19
Edition 45 19-11
Track-Type Tractors Specifications
19-12 Edition 45
Specifications Track-Type Tractors
19
Edition 45 19-13
Track-Type Tractors Specifications
19-14 Edition 45
Specifications Track-Type Tractors
19
Edition 45 19-15
Track-Type Tractors Specifications
19-16 Edition 45
Specifications Track-Type Tractors
19
Edition 45 19-17
Track-Type Tractors Drawbar Pull vs. Ground Speed
● Hydrostatic Drive
D3K2 XL (LRC) NOTES: Usable pull will depend upon weight and
D3K2 LGP (LRC) traction of equipped tractor.
lb × N ×
1000 1000 Assumes sufficient machine weight for
<5% track slip at POR pressure.
140
29.3 Assumes pumps and motors are broken in.
120
24.8
Assumes nominal engine power and valve
DRAWBAR PULL
100
settings.
20.3 Drawbar pull at track stall will be lower.
80
15.8
60
11.3
40
6.8
20
2.3
0
1 3 5 7 9 km/h
0 1.2 2.5 3.7 5.0 6.2 mph
SPEED
D4K2 XL (LRC)
D4K2 LGP (LRC)
lb × N ×
1000 1000
180
38.3
160
33.8
140
29.3
DRAWBAR PULL
120
24.8
100
20.3
80
15.8
60
11.3
40
6.8
20
2.3
0
1 3 5 7 9 km/h
0 1.2 2.5 3.7 5.0 6.2 mph
SPEED
19-18 Edition 45
Drawbar Pull vs. Ground Speed Track-Type Tractors
● Hydrostatic Drive 19
D5K2 XL (LRC) NOTES: Usable pull will depend upon weight and
D5K2 LGP (LRC) traction of equipped tractor.
lb × N ×
1000 1000 Assumes sufficient machine weight for
180 <5% track slip at POR pressure.
38.3
160 Assumes pumps and motors are broken in.
33.8
Assumes nominal engine power and valve
140 settings.
29.3
DRAWBAR PULL
SPEED
40
35
150
30
25
100
20
15
50 10
5
0 0
0 1 2 3 4 5 6 7 mph
0 2 4 6 8 10 km/h
SPEED
Edition 45 19-19
Track-Type Tractors Drawbar Pull vs. Ground Speed
● Power Shift
70 80
300
DRAWBAR PULL
60 1F
250 300
DRAWBAR PULL
1
50 60
200
40
150 200
30 40
100
20
2 2F
50 100
10 3 20
3F
0 0
0 1 2 3 4 5 6 7 8 mph
0 0
0 2 4 6 8 10 12 km/h 0 2 4 6 8 10 12 km/h
SPEED 0 1 2 3 4 5 6 7 mph
SPEED
D6T XL/XW/LGP
lb
DRAWBAR PULL
KEY
–––– STD
mph
- - - - XL/LGP
SPEED
19-20 Edition 45
Drawbar Pull vs. Ground Speed Track-Type Tractors
● Power Shift 19
DRAWBAR PULL
80
40
80
DRAWBAR PULL
70
30
30
60 60
2
50 20
40
20
40
20 10
30
3
10 0 0
20 0 2 4 6 8 10 12 km/h
10 0 1 2 3 4 5 6 7 mph
0 0
0 1 2 3 4 5 6 7 mph SPEED
0 2 4 6 8 10 km/h
SPEED
D7R Standard/XR/LGP
Differential Steer
kg × lb ×
1000 1000
140
60
120
50 1
DRAWBAR PULL
100
40
80
30
60
2
20 40 KEY
3
1 — 1st Gear
10 20 2 — 2nd Gear
3 — 3rd Gear
0 0
0 1 2 3 4 5 6 7 8 mph
NOTE: Usable pull will depend upon weight and
0 2 4 6 8 10 12 km/h
traction of equipped tractor.
SPEED
Edition 45 19-21
Track-Type Tractors Drawbar Pull vs. Ground Speed
● Power Shift
D8R D8T
D8R LGP D8T LGP
kg × lb × kg × lb ×
1000 1000 1000 1000
160 140
70
60
140
120
60
50
1
1
DRAWBAR PULL
120
100
DRAWBAR PULL
50
40
100
80
40
80 30
60
30 2
60
20
40
20
2
40
10 3
20
3
10 20
0 0
0 1 2 3 4 5 6 7 mph
0 0
0 1 2 3 4 5 6 7 8 mph
0 2 4 6 8 10 km/h
0 2 4 6 8 10 12 km/h
SPEED
SPEED
120 140
DRAWBAR PULL
50 60
DRAWBAR PULL
100 120
40 50
2
80 100
30 40
2
60 80
20
3 30
40 60
3
10 20
20 40
0 0 10 20
0 1 2 3 4 5 6 7 mph
km/h 0 0
0 2 4 6 8 10
0 1 2 3 4 5 6 7 8 mph
SPEED 0 2 4 6 8 10 12 km/h
SPEED
KEY
1 — 1st Gear
2 — 2nd Gear NOTE: Usable pull will depend upon weight and
3 — 3rd Gear traction of equipped tractor.
19-22 Edition 45
Drawbar Pull vs. Ground Speed Track-Type Tractors
● Power Shift 19
160 100
70 1 1
90 200
140
60
DRAWBAR PULL
DRAWBAR PULL
80
120
50 70
150
100 60 2
40
80 50
100
30 40
60 3
2 30
20
40 50
20
10
3
20 10
0 0 0 0
0 1 2 3 4 5 6 7 8 mph 0 1 2 3 4 5 6 7 8 mph
0 2 4 6 8 10 12 km/h
0 2 4 6 8 10 12 km/h
SPEED
SPEED
D11T/D11T CD
kg × lb ×
1000 1000
350
150
140 1
300
130
120
250
110
DRAWBAR PULL
100
90 200 KEY
80 2
1 — 1st Gear
70 2 — 2nd Gear
150
60 3 — 3rd Gear
50 3 NOTE: Usable pull will depend upon weight and
100
40 traction of equipped tractor. Tractors with
30 suspended undercarriage can provide up
20 50 to 15% more tractive effort than tractors
with non-suspended undercarriage.
10
0 0
0 1 2 3 4 5 6 7 8 mph
0 2 4 6 8 10 12 km/h
SPEED
Edition 45 19-23
Track-Type Tractors Travel Speed
TRAVEL SPEED
D6N/
Differential D6N Tier 4 Differential
POWER SHIFT Steer Interim/ Steer
MODEL D5R Stage IIIB D6R D6T D7E D7E LGP D7R
FORWARD km/h mph km/h mph km/h mph km/h mph km/h mph km/h mph km/h mph
1 3.1 1.9 3.1 1.9 3.8 2.3 3.8 2.3 — — — — 3.52 2.19
2 5.7 3.5 5.7 3.5 6.6 4.1 6.5 4.0 — — — — 6.10 3.79
3 10.0 6.2 10.0 6.2 11.5 7.1 11.3 7.0 — — — — 10.54 6.55
REVERSE
1 3.1 1.9 3.1 1.9 4.8 3.0 4.7 2.9 — — — — 4.54 2.82
2 6.4 4.0 6.4 4.0 8.4 5.2 8.3 5.1 — — — — 7.85 4.88
3 11.6 7.2 11.6 7.2 14.6 9.1 14.6 9.0 — — — — 13.58 8.44
ELECTRIC
FORWARD — — — — — — — — 11.3 7.0 11.3 7.0 — —
REVERSE — — — — — — — — 11.3 7.0 11.3 7.0 — —
19-24 Edition 45
Travel Speed Track-Type Tractors
19
TRAVEL SPEED
Differential
POWER SHIFT Steer D11T/CD
MODEL D8R D8T D9R D9T D10T2 D11T/CD High Altitude
FORWARD km/h mph km/h mph km/h mph km/h mph km/h mph km/h mph km/h mph
1 3.5 2.2 3.4 2.1 3.8 2.4 3.9 2.4 4.0 2.5 3.9 2.4 4.0 2.5
2 6.2 3.9 6.0 3.7 6.8 4.2 6.8 4.2 7.2 4.5 6.8 4.2 7.0 4.4
3 10.8 6.7 10.6 6.6 11.9 7.4 11.7 7.3 12.7 7.9 11.8 7.3 12.0 7.5
REVERSE
1 4.7 2.9 4.5 2.8 4.7 2.9 4.7 2.9 5.2 3.2 4.7 2.9 4.8 3.0
2 8.1 5.0 7.9 4.9 8.4 5.2 8.4 5.2 9.0 5.6 8.2 5.1 8.3 5.2
3 13.9 8.6 14.2 8.8 14.7 9.1 14.3 8.9 15.8 9.8 14.0 8.7 14.9 9.0
D6T
D6T Powershift with AutoShift —
GEAR Powershift with AutoShift Sound Suppressed
FORWARD km/h mph km/h mph
0.5 2.7 1.7 2.7 1.7
0.7 3.3 2.0 3.2 2.0
1.0 3.7 2.3 3.2 2.0
1.5 4.7 2.9 4.7 2.9
1.7 5.7 3.6 5.7 3.6
2.0 6.5 4.0 6.3 3.9
2.5 8.2 5.1 8.2 5.1
2.7 10.0 6.2 10.0 6.2
3.0 11.3 7.0 10.9 6.8
REVERSE
0.5 3.5 2.2 3.5 2.2
0.7 4.2 2.6 3.9 2.4
1.0 4.7 2.9 3.9 2.4
1.5 6.0 3.7 6.0 3.7
1.7 7.3 4.5 7.3 4.5
2.0 8.3 5.1 8.0 5.0
2.5 10.4 6.5 10.4 6.5
2.7 12.7 7.9 12.7 7.9
3.0 14.4 9.0 13.8 8.6
Edition 45 19-25
Track-Type Tractors Ground Pressures
GROUND PRESSURES
Pressures computed from operating weights given
earlier in this section in the specifications tables.
SHOE CONTACT GROUND SHOE CONTACT GROUND
MODEL WIDTH AREA PRESSURE MODEL WIDTH AREA PRESSURE
mm in m2 in2 kPa psi mm in m2 in2 kPa psi
D3K2 XL (LRC) 406 16 1.70 2637 44.80 6.50 D6R 560 22 2.92 4531 61.48 8.92
D3K2 LGP (LRC) 635 25 2.70 4124 29.70 4.30 610 24 3.19 4943 56.35 8.17
D3K2 XL 406 16 1.70 2637 44.80 6.50 D6R XL 560 22 3.15 4878 62.57 9.08
D3K2 LGP 635 25 2.70 4124 29.70 4.30 610 24 3.44 5321 57.63 8.32
D4K2 XL (LRC) 460 18 2.10 3206 38.60 5.60 D6R LGP 915 36 5.94 9204 35.86 5.20
D4K2 LGP (LRC) 635 25 2.90 4425 29.20 4.24 991 39 6.43 9968 33.11 4.80
D4K2 XL 460 18 2.10 3206 38.60 5.60 D6T 560 22 2.92 4531 65.19 9.46
D4K2 LGP 635 25 2.90 4425 29.20 4.24 610 24 3.19 4943 59.76 8.67
D5K2 XL (LRC) 510 20 2.40 3652 39.10 5.67 D6T XL 560 22 3.15 4878 63.73 9.24
D5K2 LGP (LRC) 660 26 3.00 4726 31.10 4.52 610 24 3.44 5321 58.43 8.47
D5K2 XL 510 20 2.40 3652 39.10 5.67 D6T XL 560 22 3.20 4922 64.82 9.40
D5K2 LGP 660 26 3.00 4726 31.10 4.52 (Tier 4 Final/ 610 24 3.49 5369 59.43 8.62
D5R XL 560 22 2.89 4480 56.54 8.20 EU Stage IV)
610 24 3.18 4929 51.43 7.46 D6T XW 610 24 3.48 5390 61.45 8.91
D5R LGP 840 33 5.24 8117 33.72 4.89 (Tier 4 Final/ 710 28 4.06 6289 52.66 7.64
865 34 5.39 8385 32.75 4.75 EU Stage IV) 760 30 4.35 6738 49.15 7.13
D6K2 XL (LRC) 510 20 2.70 4185 46.82 6.79 D6T LGP 760 30 4.98 7729 45.05 6.53
(Standard shoe) 560 22 3.00 4650 42.13 6.11 (Tier 4 Final/ 915 36 5.98 9275 37.52 5.44
D6K2 LGP (LRC) 610 24 3.20 4960 41.30 5.99 EU Stage IV) 991 39 6.48 10,048 34.65 5.02
(Standard shoe) 760 30 4.00 6200 33.02 4.79 D6T XL VPAT 560 22 3.20 4922 73.1 10.6
D6K2 XL (HRC) 560 22 3.00 4650 39.80 5.77 (Tier 4 Final/ 610 24 3.49 5369 66.9 9.7
D6K2 LGP (HRC) 760 30 4.00 6200 30.70 4.45 EU Stage IV)
D6N XL (DS) 560 22 2.89 4480 56.54 8.20 D6T XW VPAT 710 28 4.65 7214 51.0 7.4
(Standard shoe) 610 24 3.18 4929 52.30 7.58 (Tier 4 Final/
D6N LGP (DS) 865 34 5.39 8358 32.75 4.75 EU Stage IV)
(Standard shoe) 840 33 5.22 8107 34.40 4.99 D6T LGP VPAT 790 31 5.18 8034 46.2 6.7
D6N Super LGP 950 37 5.90 9179 27.02 3.92 (Tier 4 Final/
1070 42 6.70 10,339 24.37 3.53 EU Stage IV)
D6N XL 610 24 3.18 4929 51.70 7.49
Tier 4 Interim/
NOTE: Ground contact area = width of track shoe
Stage IIIB
D6N LGP 840 33 5.22 8107 34.20 4.96
× length of track on ground × 2.
Tier 4 Interim/ operating weight
Stage IIIB Ground pressure =
ground contact area
DS — Differential Steer
19-26 Edition 45
Ground Pressures Track-Type Tractors
19
GROUND PRESSURES
Pressures computed from operating weights given
earlier in this section in the specifications tables.
SHOE CONTACT GROUND SHOE CONTACT GROUND
MODEL WIDTH AREA PRESSURE MODEL WIDTH AREA PRESSURE
mm in m2 in2 kPa psi mm in m2 in2 kPa psi
D7E 560 22 3.37 5231 75.71 10.98 D9R/D9T 560 22 3.89 6031 121.8 17.67
Tier 4 ◀ 610 24 3.68 5698 69.51 10.08 ◀ 610 24 4.24 6569 111.80 16.22
Interim/ 660 26 3.98 6165 64.24 9.32 685 27 4.74 7374 99.60 14.45
Stage IIIB 760 30 5.28 8185 89.80 13.02
D7E LGP 915 36 6.31 9792 44.28 6.42 D10T2 ◀ 610 24 4.74 7347 145.25 21.06
Tier 4 Interim/ 710 28 5.52 8551 124.49 18.06
Stage IIIB 760 30 5.91 9153 116.19 16.85
D7R ◀ 560 22 3.24 5016 75.10 10.56 ◀
D11T 710 28 6.31 9781 161.98 23.49
610 24 3.53 5472 69.00 9.76 810 32 7.20 11,159 141.99 20.59
D7R XR ◀ 560 22 3.43 5315 70.60 10.03 915 36 8.13 12,605 125.69 18.23
610 24 3.75 5808 65.90 9.26 D11T CD 810 32 7.20 11,159 153.54 22.27
D7R LGP 914 36 5.82 9029 45.50 6.48 ◀ 915 36 8.13 12,605 135.92 19.71
D8R ◀ 610 24 3.91 6062 95.11 13.79
660 26 4.23 6559 87.90 12.75
710 28 4.55 7056 81.48 11.81 NOTE: Ground contact area = width of track shoe
D8R LGP 965 38 6.29 9746 54.88 7.96 × length of track on ground × 2.
D8T ◀ 610 24 3.91 6062 99.69 14.46
660 26 4.23 6559 92.14 13.36 operating weight
Ground pressure =
710 28 4.55 7056 85.65 12.42 ground contact area
D8T LGP 965 38 6.19 9593 59.83 8.68
D8T 610 24 3.91 6062 99.81 14.47
Tier 4 Interim/ 660 26 4.23 6559 92.25 13.38
Stage IIIB 710 28 4.55 7056 85.75 12.43
D8T LGP 965 38 6.19 9593 59.90 8.68
Tier 4 Interim/
Stage IIIB
◀ Standard shoe.
Edition 45 19-27
Track-Type Tractors Extreme Slope Operation
When working sidehills and slopes, consideration ● Implements hitched to the drawbar — This may decrease
should be given to the following important points: weight on uphill track, e.g., logging arch, two-wheel
wagon.
● Speed of travel — At higher speeds, inertia forces tend
to make the tractor less stable. ● Height of hitch on tractor — When a high drawbar is
used the tractor is less stable than with the standard
● Roughness of terrain or surface — Ample allowance drawbar.
should be made where the terrain or surface is uneven.
● Width of shoes — Wide track shoes tend to decrease
● Mounted equipment — Bulldozers, sidebooms, winches, “digging in”, hence tractor is more stable.
and other mounted equipment cause the tractor to
balance differently. ● Operated equipment — Be aware of the stability and
other performance features of the equipment operated
● Nature of surface — New earthen fills may give way by the tractor.
with the weight of the tractor. Rocky surfaces may pro-
mote side slipping of tractor. ● Keep all attachments or pulled loads low to the ground
for optimum stability.
● Track slippage due to excessive loads — This may
cause downhill track to “dig in,” increasing angle of
tractor.
NOTE: Safe operation on steep slopes may require special machine maintenance as well as excellent operator
skill and proper equipment for the specific application. Consult Operation & Maintenance Manual
(if applicable) for proper fluid level requirements.
19-28 Edition 45
19
HYDRAULIC CONTROLS
CONTENTS Features:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-29 ● Designed and built for specific tractor applications.
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-30 Valves and components sized for exacting quality
and performance.
● Job requirements matched through various arrange-
ments.
● Hydraulic blade and ripper controls: Mechanical con-
trols on G Series. Electro hydraulic controls on D6N
and D6K2. Pilot blade and ripper controls on D6T
Tier 3 with optional electro hydraulic blade control.
Electro hydraulic blade and ripper controls on D6T
Tier 4 Interim/Stage IIIB. Mechanical controls on
D9R. Electro hydraulic blade and ripper controls on
D7E, D8T, D9T, D10T2, and D11T.
● Full flow filters*… all oil completely filtered.
● Dual tilt — standard on D11T and D11T CD, attach-
ment option on D7E, D8R, D8T, D9R, D9T, D10T2.
*Exception — D8R 2-pump.
Edition 45 19-29
Hydraulic Controls Specifications
MODEL D6N/
D6N Tier 4 Interim/ D6R
D6K2 Stage IIIB (Differential Steer) D6T
Mounting Point Under Operator’s Right Rear Fender Under Operator’s Under Operator’s
Platform Platform Platform
Number of Valves 3 or 4 3 or 4 3 or 4 2, 3, or 4
Flow at 6890 kPa 120 L/min 31.7 gpm 132.5 L/min 35.0 gpm 214 L/min 57 gpm 205 L/min 54 gpm
(1000 psi) @ 2100 RPM @ 2300 RPM @ 2000 RPM @ 2010 RPM
Tank Capacity (Oil) 58 L 15.3 U.S. gal 29.5 L 7.8 U.S. gal 51.5 L 13.6 U.S. gal 47.3 L 12.5 U.S. gal
Lift Relief Valve Setting — — 19 305 kPa 2800 psi 19 300 kPa 2800 psi
XL and LGP 26 000 kPa 3771 psi 27 500 kPa 3989 psi — —
Weight Installed:
2 Valves — — 311 kg 686 lb Included in Std. Tractor
3 Valves 30 kg 66 lb 27 kg 59.5 lb — —
4 Valves 37 kg 81.6 lb 32 kg 70.5 lb — —
D6T VPAT
D6T Tier 4 Interim/ Tier 4 Interim/ D7E
MODEL Stage IIIB Stage IIIB (Differential Steer)
Mounting Point Under Operator’s Under Operator’s Blade Control under
Platform Platform Hood, Ripper on Rear
Number of Valves 2, 3, or 4 3 or 4 2 Std. 4 with Ripper
Flow at 6890 kPa 205 L/min 54 gpm 205 L/min 54 gpm 204 L/min 54 gpm
(1000 psi) @ 2010 RPM @ 2010 RPM @ 2124 RPM (PMP)
Tank Capacity (Oil) 96 L 25.4 U.S. gal 96 L 25.4 U.S. gal 66 L 17.4 U.S. gal
Lift Relief Valve Setting 19 300 kPa 2800 psi 21 550 kPa 3125 psi 27 600 kPa 4000 psi
Weight Installed:
2 Valves Included in Std. Tractor — Included in Std. Tractor
3 Valves — Included in Std. Tractor —
*Hydraulic tank not included.
NOTE: Weight installed, two valves, includes pump, tank with filters, valves, lines, linkage, oil cooler and control levers.
19-30 Edition 45
Specifications Hydraulic Controls
19
D7R
MODEL (Differential Steer) D8R D8T D9R
Mounting Point Under Operator’s Under Operator’s At Rear Center Under Operator’s
Platform Platform of Fuel Tank Platform
Number of Valves 3 or 5 2 Std. 2 Std., 3 with Winch, 4
4 with Ripper◀ 4 with Ripper, 5 with + Dual Tilt (Attach.)
Pilot Control System Implement Towing AR Radiator Guard
Electro/Hydraulic Mechanical Control
Control System System
Flow at 6890 kPa 289 L/min 76 gpm 240 L/min 63 gpm 282 L/min 74.5 gpm 239 L/min 63 gpm
(1000 psi) @ 2100 RPM @ 2100 RPM (PMP) @ 2200 RPM @ 1900 RPM
Tank Capacity (Oil) 54 L 14.3 U.S. gal 72 L 19 U.S. gal 75 L 19.8 U.S. gal 77.2 L 20.4 U.S. gal
Lift Relief Valve Setting 22 750 kPa 3300 psi 24 100 kPa 3500 psi 24 000 kPa 3481 psi 26 200 kPa 3800 psi
Weight Installed 358 kg 784 lb Included in Std. Tractor Included in Std. Tractor Included in Std. Tractor
(Two Valves) (Two Valves) (Two Valves)
Edition 45 19-31
Notes —
19-32 Edition 45
19
BULLDOZERS
CONTENTS Features:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-33 ● Straight Bulldozers — adjustable tilt angle controls
Summary of Blade Options. . . . . . . . . . . . . . . . . .19-34 blade penetration.
Blade Selection . . . . . . . . . . . . . . . . . . . . . . . . . . .19-36 ● Variable cutting edge Power Angle and Tilt (VPAT)
General Dimensions (Tractor and Blade) . . . . . . .19-39
— blade is available on the D3K2, D4K2, D5K2,
SAE Blade Capacity Definition . . . . . . . . . . . . . .19-39
D6K2, D6N, and D6T. The blade can be mechan-
Blade Specifications. . . . . . . . . . . . . . . . . . . . . . . .19-40
ically tipped forward for improved penetration or
Estimating Production Off-the-Job. . . . . . . . . . . .19-50
back for more productivity and easier finish grading.
Job Condition Correction Factors . . . . . . . . . . . .19-55
Measuring Production On-the-Job . . . . . . . . . . . .19-56 ● Angling Bulldozers — 25° right/left angling; C-frame
Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-56 allows mounting other tools.
Special Attachments . . . . . . . . . . . . . . . . . . . . . . .19-57
● Universal Bulldozers — 25° wings provide increased
capacity, less spillage.
● Semi-Universal Bulldozers — combines penetration
ability of straight blade with increased load capacity
provided by short 25° wings.
● Wheel Dozer blades are offered in straight and univer-
sal blade design with hydraulic pitch and tilt control.
● Box-section construction on blades adds rigidity and
strength.
● Cutting edges are heat treated and reversible for extra
life.
Edition 45 19-33
Bulldozers Summary
Blade Options for Caterpillar Built Machines
19-34 Edition 45
Summary Bulldozers
Blade Options for Caterpillar Built Machines 19
Edition 45 19-35
Bulldozers Blade Selection
● Production Dozing Toolsols
19-36 Edition 45
Blade Selection Bulldozers
Production Dozing Tools
● 19
● General Purpose Dozing Tools ● Special Application Dozing Tools
Edition 45 19-37
Bulldozers Blade Selection
● Special Application Dozing Tools
The taller blade allows pushing from a higher posi- Reclamation U-Blades — are
tion, eliminating blade drag and increasing produc- purpose-built for recla ma-
tivity. The blade curvature is matched to the curve of tion of mine spoil piles. The
the Cat Push Block for maximum contact area, pre- blade has a larger capacity
venting the block from riding over the top of the blade. than a standard U-blade.
Extended side plates make it easier for operators to The wing angle of 28 degrees provides a good balance
“catch” the stinger when repositioning for a new pass. between load retention and shearing action, keeping
The center of the blade is armored with T-1 plate steel the optimal load in front of the blade, but cutting
for maximum service life. The narrow width of the cush- cleanly through the material when necessary.
ion blade increases machine maneuverability in con-
gested cuts and reduces the possibility of cutting tires The width of Woodchip U-
associated with SU and U-blades. Blades gives operators max-
When not push-loading, the dozer can be used for imum control and great er
cut maintenance and other general dozing jobs. confidence, even in steep chip
piles. Deep curvature of the
Coal U-Blades are designed moldboard keeps material
specifically to move large vol- flowing to liven dead chips
umes of coal in coal piles, and optimize production on
at powerplants and trans- long pushes. Blade height and wings angled at thirty
shipment points. The wing degrees combine for excellent material retention – giv-
angle of thirty degrees crowds ing better production with every pass. An operator vis-
material to the center of the ibility window in the top section is standard.
blade, maximizing capacity by minimizing side spill.
The moldboard is much higher and wider than standard, Multi-Application/Rock and Root Rakes
specifically to match the material density and loading
characteristics of coal. The curve of the moldboard rolls Multi-Application/Rock and
the material forward, enhancing the carrying capacity. Root Rakes are perfectly
With this design, coal-moving capacity can be as much suited for heavy duty land
as 200 percent greater than a standard U-blade. clearing including removal
of stumps, large rocks or
large trees and for work in
Landfill U-Blades provide clay and other heavy soils.
capacity increases of up to Frames are constructed of high strength steel for longer
fifty percent over a straight life. Cast teeth, with replaceable tips, are designed for
blade. Land fill blades have maximum ground penetration and resistance to shock
the height and width to han- loading when prying or pushing trees, stumps and
dle large volumes of low- rocks. Brush rack is standard and increases height and
density refuse, but are tough capacity by as much as 40%.
enough to dig and bulldoze ground cover. Vision to the Rake is a direct replacement for existing blade, and
load is provided by areas of screen in the upper blade. utilizes existing push arms and C-frames.
Angled wings slice into natural bed earth for trenches
or cover material, adding to the versatility in the landfill.
19-38 Edition 45
General Dimensions Key Bulldozers
● Tractor and Blade 19
● SAE Blade Capacity Definition
KEY
A Length (Blade Straight)
Blade:
B Width (including standard end bits)
C Height
D Maximum Digging Depth
E Ground Clearance @ Full Lift
F Maximum Tilt (Manual)
G Maximum Pitch Adjustment
H Maximum Hydraulic Tilt
J Hydraulic Tilt (manual brace centered)
K Push Arm Trunnion Width (to Ball Centers)
Blade capacities on the following pages are as deter-
mined by SAE recommended practice J1265. Capac-
ities are defined as:
Vs = 0.8 WH2.
Vu = ZH (W-Z) tan X.
Where: Vs = Capacity of straight or angling blade.
Vu = Capacity of semi-U or full U-blade.
W = Blade width exclusive of end bits.
H = Effective blade height considering
tapered top corners, etc.
Z = Wing length measured parallel to blade
width @ ground line of cutting edges.
X = Wing angle.
Edition 45 19-39
Bulldozers Blade Specifications
● D3K2 (LRC) ● D4K2 (LRC) ● D5K2 (LRC)
D5K2 (LRC)
MODEL XL LGP
Type Variable Power Variable Power
Angling and Tilt Angling and Tilt
Blade Capacities* 2.19 m3 2.86 yd3 2.34 m3 3.06 yd3
Weight Shipping** (Dozer) 706 kg 1556 lb 728 kg 1605 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 4321 mm 170.1" 4294 mm 169.1"
Length (Blade Angled) 4864 mm 191.5" 4908 mm 193.2"
Width (Blade Angled) 2636 mm 103.8" 2940 mm 115.8"
Blade Dimensions:
B Width (including std. end bits) 2782 mm 109.5" 3220 mm 126.7"
C Height 1050 mm 41.3" 1010 mm 39.8"
D Max. Digging Depth 586 mm 23.1" 572 mm 22.5"
E Ground Clearance @ Full Lift 767 mm 30.2" 767 mm 30.2"
G Max. Pitch Adjustment 52° to 58° 52° to 58°
J Hydraulic Tilt 402 mm 15.8" 448 mm 17.6"
Blade Angle 25° 25°
**Blade capacities as determined by SAE J1265.
**Shipping Weight — Total Bulldozer Arrangement includes: Blade, push arms or C-frame, braces, cylinders, lines, trunnions and lift cylinder mountings.
19-40 Edition 45
Blade Specifications Bulldozers
● D5R XL ● D5R LGP ● D6K2 XL ● D6K2 LGP 19
D5R XL
MODEL ANGLE SU VPAT XL
Type Angle Blade Semi-Universal Variable Pitch Power
Angle and Tilt
Blade Capacities* 3.18 m3 4.16 yd3 4.28 m3 5.6 yd3 3.31 m3 4.33 yd3
Weight Shipping** (Dozer) 2546 kg 5612 lb 2600 kg 5732 lb 2375 kg 5236 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 5193 mm 17.04' 5157 mm 16'11" 5035 mm 16'6.2"
Length (Blade Angled) 6011 mm 19.72' — 5680 mm 18'7.6"
Width (Blade Angled) 3785 mm 12.42' — 2990 mm 9'9.7"
Width (with C-Frame only) 2918 mm 9.57' — 2500 mm 8'2.4"
Blade Dimensions: (outside mounted) (inside mounted)
B Width (including std. end bits) 4165 mm 13.66' 3154 mm 10'4.2" 3272 mm 10'8.8"
C Height 1034 mm 3.39' 1244 mm 4'1" 1195 mm 3'11"
D Max. Digging Depth 534 mm 1.75' 520 mm 1'8.5" 420 mm 1'4.5"
E Ground Clearance @ Full Lift 1098 mm 3.60' 983 mm 3'2.7" 1067 mm 3'6"
G Max. Pitch Adjustment — ±5° 55.7° to 62.5°
J Hydraulic Tilt — 665 mm 2'2.2" 485 mm 1'7.1"
Blade Angle 25° — 24.1°
Edition 45 19-41
Bulldozers Blade Specifications
● D6N XL ● D6N LGP ● D6R
D6R
MODEL 6A 6A XL
Gauge 1.88 m 74" 1.88 m 74"
Type Angling Angling
Blade Capacities* 3.94 m3 5.15 yd3 3.94 m3 5.15 yd3
Weight, Shipping** (Dozer) 3195 kg 7044 lb 3195 kg 7044 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 5.00 m 17'1" 5.21 m 17'1"
Length (Blade Angled) 5.83 m 19'2" 6.05 m 19'10"
Width (Blade Angled) 3.77 m 12'5" 3.77 m 12'5"
Width (with C-Frame only) 2.99 m 9'10" 2.99 m 9'10"
Blade Dimensions:
B Width (including std. end bits) 4.16 m 13'8" 4.16 m 13'8"
C Height 1154 mm 3'10" 1154 mm 3'10"
D Max. Digging Depth 511 mm 1'8" 511 mm 1'8"
E Ground Clearance @ Full Lift 1217 mm 4'0" 1217 mm 4'0"
F Manual Tilt — —
H Max. Hydraulic Tilt 485 mm 1'4" 485 mm 1'4"
Blade Angle 25° 25°
K Push Arm Trunnion Width
(to Ball Centers) 2.58 m 8'6" 2.58 m 8'6"
*Blade capacities as determined by SAE J1265. Tractor and dozer dimensions variations due to SystemOne™ undercarriage products are negligible.
Notice that the capacity of the SU-blade is the volume carried by a straight blade of the same dimensions plus the volume included in the “cup” of the SU-blade.
It is intended for relative comparisons of dozer sizes, and not for predicting capacities or productivities in actual field conditions.
**Shipping Weight — Total Bulldozer Arrangement includes: Blade, push arms or C-frame, braces, cylinders, lines, trunnions and lift cylinder mountings.
19-42 Edition 45
Blade Specifications Bulldozers
● D6R ● D6T 19
D6R
MODEL 6S 6SU 6SU XL 6S LGP
Gauge — 1880 mm 74" 1880 mm 74" 2.29 m 90"
Type Straight Semi-Universal Semi-Universal Straight
Blade Capacities* 3.27 m3 4.27 yd3 5.35 m3 6.99 yd3 5.35 m3 6.99 yd3 5.50 m3 7.20 yd3
Weight, Shipping** (Dozer) 2599 kg 5717 lb 2973 kg 6540 lb 2973 kg 6540 lb 3054 kg 6733 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 5.12 m 16'9" 5.08 m 16'8" 5.33 m 17'6" 5.48 m 18'0"
Blade Dimensions:
B Width (including std. end bits) 3.96 m 13'0" 3.26 m 10'8" 3.26 m 10'8" 4.08 m 13'4"
C Height 1257 mm 4'1.5" 1411 mm 4'8" 1411 mm 4'8" 1104 mm 3'7"
D Max. Digging Depth 473 mm 18.6" 453 mm 1'6" 453 mm 1'6" 658 mm 2'2"
E Ground Clearance @ Full Lift 1104 mm 3'7.5" 1204 mm 3'11" 1204 mm 3'11" 1088 mm 3'7"
F Manual Tilt 689 mm 2'3.1" — — —
G Max. Pitch Adjustment +5.3 to 4.8° +5.6° to –5.2° +5.6° to –5.2° +4.4° to –4.4°
H Max. Hydraulic Tilt 764 mm 2'6.1" 811 mm 2'8" 811 mm 2'8" 747 mm 2'5"
J Hydraulic Tilt
(Manual Brace Centered) 420 mm 16.5" 455 mm 1'6" 455 mm 1'6" 421 mm 1'5"
K Push Arm Trunnion Width
(to Ball Centers) — 2.58 m 8'6" 2.58 m 8'6" 3.42 m 11'5"
D6T
MODEL 6A 6SU 6A XL 6SU XL
Gauge 1880 mm 74" 1880 mm 74" 1.88 m 74" 1.88 m 74"
Type Angling Semi-Universal Angling Semi-Universal
Blade Capacities* 3.64 m3 4.75 yd3 5.35 m3 6.99 yd3 3.94 m3 5.15 yd3 5.55 m3 7.26 yd3
Weight, Shipping** (Dozer) 3138 kg 6904 lb 2973 kg 6540 lb 3086 kg 6803 lb 2831 kg 6242 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 5.00 m 16'5" 5.08 m 17'6" 5.21 m 17'1" 5.33 m 17'6"
Length (Blade Angled) 5.83 m 19'2" — 6.05 m 19'10" —
Width (Blade Angled) 3.78 m 12'5" — 3.77 m 12'5" —
Width (with C-Frame only) 2.93 m 9'8" — 2.99 m 9'10" —
Blade Dimensions:
B Width (including std. end bits) 4.16 m 13'8" 3.26 m 10'8" 4.16 m 13'8" 3.26 m 10'8"
C Height 1154 mm 3'10" 1411 mm 4'8" 1154 mm 3'10" 1407 mm 4'7"
D Max. Digging Depth 506 mm 1'8" 453 mm 1'6" 555 mm 1'10" 501 mm 1'7"
E Ground Clearance @ Full Lift 1144 mm 3'9" 1204 mm 3'11" 1112 mm 3'7" 1180 mm 3'10"
G Max. Pitch Adjustment — +5.6° to –5.2° — +4.0° to –4.0°
H Max. Hydraulic Tilt 519 mm 1'8" 811 mm 2'8" 424 mm 1'5" 811 mm 2'8"
Blade Angle 25° — 25° —
J Hydraulic Tilt
(Manual Brace Centered) — 455 mm 1'6" — 455 mm 1'6"
K Push Arm Trunnion Width
(to Ball Centers) 2.58 m 8'6" 2.58 m 8'6" 2.58 m 8'6" 2.58 m 8'6"
*Blade capacities as determined by SAE J1265. Tractor and dozer dimensions variations due to SystemOne undercarriage products are negligible.
Notice that the capacity of the SU-blade is the volume carried by a straight blade of the same dimensions plus the volume included in the “cup” of the SU-blade.
It is intended for relative comparisons of dozer sizes, and not for predicting capacities or productivities in actual field conditions.
**Shipping Weight — Total Bulldozer Arrangement includes: Blade, push arms or C-frame, braces, cylinders, lines, trunnions and lift cylinder mountings.
Edition 45 19-43
Bulldozers Blade Specifications
● D6T
D6T
MODEL 6VPAT XL 6A XW 6SU XW
Gauge 2.13 m 84" 2.03 m 80" 2.03 m 80"
Type VPAT Angling Semi-Universal
Blade Capacities* 4.64 m3 6.07 yd3 4.35 m3 5.69 yd3 5.64 m3 7.38 yd3
Weight, Shipping** (Dozer) 3464 kg 7637 lb 3731 kg 8226 lb 2976 kg 6562 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 5.39 m 17'8" 5.29 m 17'4" 5.33 m 17'6"
Length (Blade Angled) 3.54 m 11'7" 6.20 m 20'4" —
Width (Blade Angled) 3.49 m 11'5" 4.11 m 13'6" —
Width (with C-Frame only) — 3.29 m 10'10" —
Blade Dimensions:
B Width (including std. end bits) 3.88 m 12'9" 4.52 m 14'10" 3.56 m 11'8"
C Height 1294 mm 4'3" 1153 mm 3'9" 1407 mm 4'7"
D Max. Digging Depth 792 mm 2'7" 541 mm 1'9" 502 mm 1'7"
E Ground Clearance @ Full Lift 1053 mm 3'5" 1139 mm 3'9" 1180 mm 3'10"
G Max. Pitch Adjustment +0.5° to –3.1° — +4.0° to –4.0°
H Max. Hydraulic Tilt 410 mm 1'4" 424 mm 1'5" 791 mm 2'7"
Blade Angle 24° 25° —
J Hydraulic Tilt
(Manual Brace Centered) — — 442 mm 1'5"
K Push Arm Trunnion Width
(to Ball Centers) — 2.89 m 9'8" 2.89 m 9'8"
D6T
MODEL 6A LGP 6S LGP 6VPAT LGP/XW
Gauge 2.29 m 90" 2.29 m 90" 2.29 m 90"
Type Angling Straight VPAT
Blade Capacities* 4.94 m3 6.46 yd3 3.79 m3 4.96 yd3 5.02 m3 6.57 yd3
Weight, Shipping** (Dozer) 3745 kg 8255 lb 2720 kg 5997 lb 3558 kg 7845 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 5.81 m 19'1" 5.50 m 18'1" 5.53 m 18'2"
Length (Blade Angled) 6.81 m 22'4" — —
Width (Blade Angled) 4.63 m 15'2" — 3.72 m 12'2"
Width (with C-Frame only) 3.77 m 12'5" — —
Blade Dimensions:
B Width (including std. end bits) 5.07 m 16'8" 4.06 m 13'3" 4.16 m 13'8"
C Height 1150 mm 3'9" 1108 mm 3'8" 1294 mm 4'3"
D Max. Digging Depth 853 mm 2'10" 590 mm 1'11" 743 mm 2'5"
E Ground Clearance @ Full Lift 1004 mm 3'3" 1094 mm 3'7" 1102 mm 3'7"
G Max. Pitch Adjustment — +4.4° to –4.4° +0.5° to –3.1°
H Max. Hydraulic Tilt 618 mm 2'0" 747 mm 2'5" 435 mm 1'5"
Blade Angle 24.2° — 24°
J Hydraulic Tilt
(Manual Brace Centered) — 399 mm 1'4" —
K Push Arm Trunnion Width
(to Ball Centers) 3.42 m 11'5" 3.42 m 11'5" —
*Blade capacities as determined by SAE J1265.
Notice that the capacity of the SU-blade is the volume carried by a straight blade of the same dimensions plus the volume included in the “cup” of the SU-blade.
It is intended for relative comparisons of dozer sizes, and not for predicting capacities or productivities in actual field conditions.
**Shipping Weight — Total Bulldozer Arrangement includes: Blade, push arms or C-frame, braces, cylinders, lines, trunnions and lift cylinder mountings.
19-44 Edition 45
Blade Specifications Bulldozers
● D7E ● D7R 19
● D7R XR ● D7R LGP
D7E
MODEL 7A 7S 7SU 7U
Type Angling Straight Semi-Universal Universal
Blade Capacities* 5.9 m3 7.7 yd3 6.0 m3 7.8 yd3 6.6 m3 8.7 yd3 8.1 m3 10.6 yd3
Weight, Shipping** (Dozer) 3945 kg 8697 lb 3718 kg 8196 lb 3778 kg 8329 lb 4020 kg 8862 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 6.20 m 20'4" 5.92 m 19'5" 6.17 m 20'3" 6.38 m 20'11"
Length (Blade Angled) 7.07 m 23'2" — — —
Width (Blade Angled) 4.12 m 13'6" — — —
Width (with C-Frame only) 3.40 m 11'2" — — —
Blade Dimensions:
B Width (including std. end bits) 4.50 m 14'9" 3.90 m 12'10" 3.71 m 12'2" 4.02 m 13'2"
C Height 1423 mm 4'8" 1522 mm 5'0" 1524 mm 5'0" 1550 mm 5'1"
D Max. Digging Depth 715 mm 2'4" 555 mm 1'10" 555 mm 1'10" 555 mm 1'10"
E Ground Clearance @ Full Lift 1159 mm 3'10" 1159 mm 3'10" 1159 mm 3'10" 1159 mm 3'10"
G Max. Pitch Adjustment — 52° to 58° 52° to 58° 52° to 58°
Blade Angle (either side) 25° — — —
H Max. Hydraulic Tilt 631 mm 2'1" 590 mm 1'11" 551 mm 1'10" 601 mm 2'0"
J Hydraulic Tilt
(Manual Brace Centered) — 530 mm 1'9" 500 mm 1'8" 550 mm 1'10"
K Push Arm Trunnion Width
(to Ball Centers) 2.81 m 9'2" 2.81 m 9'2" 2.81 m 9'2" 2.81 m 9'2"
Edition 45 19-45
Bulldozers Blade Specifications
● D8R ● D8T
D8R/D8T
MODEL 8A 8SU 8U 8SU LGP
Type Angling Semi-U Universal Semi-U
Blade Capacities* 5.2 m3 6.8 yd3 8.6 m3 11.3 yd3 11.8 m3 15.4 yd3 9.9 m3 12.9 yd3
Weight, Shipping** (Dozer) 5121 kg 11,289 lb 4260 kg 9392 lb 4895 kg 10,793 lb 4703 kg 10,368 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 6.57 m 21'7" 6.39 m 21'0" 6.79 m 22'3" 6281 mm 20'7"
Length (Blade Angled) 7.62 m 25'0" — — —
Width (Blade Angled) 4.52 m 14'10" — — —
Width (with C-Frame only) 3.38 m 11'1" — — —
Blade Dimensions:
B Width (including std. end bits) 5.00 m 16'5" 3.93 m 12'11" 4.25 m 13'11" 4.53 m 14'10"
C Height 1174 mm 3'10" 1690 mm 5'7" 1740 mm 5'9" 1622 mm 5'4"
D Max. Digging Depth 625 mm 2'1" 511 mm 20.1" 567 mm 1'10" 513 mm 1'9"
E Ground Clearance @ Full Lift 1323 mm 4'3" 1310 mm 4'4" 1239 mm 4'1" 1308 mm 4'3.5"
G Max. Pitch Adjustment — +3.0° to 2.9° +3.0° to 2.9° —
Blade Angle (either side) 25° — — —
H Max. Hydraulic Tilt 733 mm 2'5" 861 mm 2'10" 996 mm 3'3" 908 mm 3'0"
J Hydraulic Tilt
(Manual Brace Centered) — 585 mm 1'11" 635 mm 2'1" —
K Push Arm Trunnion Width
(to Ball Centers) 2983 mm 9'9" 2983 mm 9'9" 2983 mm 9'9" 3329 mm 10'11"
Maximum Track Width Permitted 710 mm 2'4" 710 mm 2'4" 710 mm 2'4" 965 mm 3'2"
Dual Tilt Option
G Dual Pitch Adj. — ±4.6° ±4.6° —
H Dual Max. Hyd. Tilt — 879 mm 2'11" 950 mm 3'1" —
*Blade capacities as determined by SAE J1265.
Notice that the capacity of the U-blade is the volume carried by a straight blade of the same dimensions plus the volume included in the “cup” of the U-blade.
It is intended for relative comparisons of dozer sizes, and not for predicting capacities or productivities in actual field conditions.
Notice that the capacity of the SU-blade is the volume carried by a straight blade of the same dimensions plus the volume included in the “cup” of the SU-blade.
It is intended for relative comparisons of dozer sizes, and not for predicting capacities or productivities in actual field conditions.
**Shipping Weight — Total Bulldozer Arrangement includes: Blade, push arms or C-frame, braces, cylinders, lines, trunnions and lift cylinder mountings.
19-46 Edition 45
Blade Specifications Bulldozers
● D9R ● D9T 19
D9R/D9T
MODEL 9SU 9U
Type Semi-U Universal
Blade Capacities* 13.5 m3 17.7 yd3 16.4 m3 21.4 yd3
Weight, Shipping** (Dozer) 6863 kg 15,130 lb 7388 kg 16,288 lb
Tractor and Dozer Dimensions:
A Length (Blade Straight) 6.60 m 21'6" 6.96 m 22'8"
Blade Dimensions:
B Width (including std. end bits) 4.31 m 14'1" 4.65 m 15'2"
C Height 1934 mm 6'4.1" 1934 mm 6'4.1"
D Max. Digging Depth 606 mm 1'11.9" 606 mm 1'11.9"
E Ground Clearance @ Full Lift 1422 mm 4'8" 1422 mm 4'8"
G Max. Pitch Adjustment +3.4° to 2.9° +3.4° to 2.9°
H Max. Hydraulic Tilt 940 mm 3'1" 1014 mm 3'3.9"
J Hydraulic Tilt
(Manual Brace Centered) 570 mm 1'10.4" 616 mm 2'0.3"
K Push Arm Trunnion Width
(to Ball Centers) 3.30 m 10'8" 3.30 m 10'8"
Maximum Track Width Permitted 762 mm 2'6" 762 mm 2'6"
Dual Tilt Option
G Dual Pitch Adj. +4.8° to 5.2° +4.8° to 4.9°
H Dual Max. Hyd. Tilt 1139 mm 3'8.8" 1231 mm 4'0.5"
*Blade capacities as determined by SAE J1265.
Notice that the capacity of the U-blade is the volume carried by a straight blade of the same dimensions plus the volume included in the “cup” of the U-blade.
It is intended for relative comparisons of dozer sizes, and not for predicting capacities or productivities in actual field conditions.
Notice that the capacity of the SU-blade is the volume carried by a straight blade of the same dimensions plus the volume included in the “cup” of the SU-blade.
It is intended for relative comparisons of dozer sizes, and not for predicting capacities or productivities in actual field conditions.
**Shipping Weight — Total Bulldozer Arrangement includes: Blade, push arms or C-frame, braces, cylinders, lines, trunnions and lift cylinder mountings.
Edition 45 19-47
Bulldozers Blade Specifications
● D10T2
D10T2
MODEL 10SU 10U
Type Semi-U Universal
Blade Capacities* 18.5 m3 24.2 yd3 22.0 m3 28.7 yd3
Weight, Shipping**
Standard Dozer 10 229 kg 22,550 lb 10 784 kg 23,775 lb
Abrasion Dozer 11 069 kg 24,403 lb 12 413 kg 27,366 lb
Tractor and Dozer Dimensions:
A Length 7.37 m 24'2" 7.73 m 25'4"
Width 4.86 m 15'11" 5.26 m 17'3"
Blade Dimensions:
B Width (including std. end bits) 4.94 m 16'3" 5.26 m 17'3"
C Height 2.12 m 6'11" 2.12 m 6'11"
D Max. Digging Depth 674 mm 2'2.5" 674 mm 2'2.5"
E Ground Clearance @ Full Lift 1497 mm 4'10.9" 1497 mm 4'10.9"
G Max. Pitch Adjustment +1.7° to 2.3° +1.7° to 2.3°
H Max. Hydraulic Tilt 993 mm 3'3.1" 1074 mm 3'6.3"
J Hydraulic Tilt
(Manual Brace Centered) 722 mm 2'4.4" 782 mm 2'6.8"
K Push Arm Trunnion Width
(to Ball Centers) 3.60 m 11'10" 3.60 m 11'10"
Maximum Track Width Permitted 762 mm 2'6" 762 mm 2'6"
Dual Tilt Option
19-48 Edition 45
Blade Specifications Bulldozers
● D11T 19
D11T
MODEL 11SU 11U 11 CD
Type Semi-U Universal CarryDozer
Blade Capacities* 27.2 m3 35.5 yd3 34.4 m3 45.0 yd3 43.6 m3 57.0 yd3
Weight, Shipping**
Standard Dozer 14 813 kg 32,658 lb 17 296 kg 38,131 lb 24 085 kg 53,099 lb
Abrasion Dozer 16 192 kg 35,698 lb 18 823 kg 41,498 lb —
Tractor and Dozer Dimensions:
A Length 8.58 m 28'2" 8.64 m 28'4" 8.77 m 28'9"
Width 5.50 m 18'1" 6.26 m 20'7" 6.43 m 21'1"
Blade Dimensions:
B Width (including std. end bits) 5.58 m 18'4" 6.35 m 20'10" 6.71 m 22'0"
C Height 2.75 m 9'0" 2.83 m 9'3" 2.96 m*** 9'8"***
D Max. Digging Depth 766 mm 2'6.2" 766 mm 2'6.2" 688 mm 2'3"
E Ground Clearance @ Full Lift 1533 mm 5'0.4" 1533 mm 5'0.4" 1850 mm 6'1"
G Max. Pitch Adjustment +2.1° to 2.2° +2.1° to 2.2° —
H Max. Hydraulic Tilt 1184 mm 3'10.6" 1344 mm 4'4.9" 1800 mm 5'11''
J Hydraulic Tilt
(Manual Brace Centered) 886 mm 2'10.9" 1006 mm 3'3.6" —
K Push Arm Trunnion Width
(to Ball Centers) 4.18 m 13'9" 4.18 m 13'9" 4.18 m 13'9"
Maximum Track Width Permitted 914 mm 3'0" 914 mm 3'0" 914 mm 3'0"
Dual Tilt Option +7.5° to 7.6° +7.5° to 7.6°
or or
G Dual Pitch Adjustment +0° to 13° +0° to 13° +47.8° to 10.4°
H Dual Max. Hyd. Tilt 1706 mm 5'7.2" 1938 mm 6'4.3" —
***Blade capacities as determined by SAE J1265.
***Notice that the capacity of the U-blade is the volume carried by a straight blade of the same dimensions plus the volume included in the “cup” of the U-blade.
It is intended for relative comparisons of dozer sizes, and not for predicting capacities or productivities in actual field conditions.
Notice that the capacity of the SU-blade is the volume carried by a straight blade of the same dimensions plus the volume included in the “cup” of the SU-blade.
It is intended for relative comparisons of dozer sizes, and not for predicting capacities or productivities in actual field conditions.
***Shipping Weight — Total Bulldozer Arrangement includes: Blade, push arms or C-frame, braces, cylinders, lines, trunnions and lift cylinder mountings.
***Blade height with cutting edge at 53°.
Edition 45 19-49
Bulldozers Estimating Production Off-the-Job
BULLDOZER PRODUCTION OFF-THE-JOB *Coefficient of traction assumed to be at least 0.4. While poor
traction affects both track and wheel vehicles, causing them to
You can estimate bulldozer production using the pro- take smaller blade loads, wheeled units are affected more
duction curves that follow and the correction factors severely and production falls much more rapidly. While no
that are applicable. Use this formula: fixed rules can predict this production loss, a rough rule of
thumb is that wheel dozer production falls off 4% for each
Production (Lm3/hr) Maximum Correction one-hundredth decrease in coefficient of traction below 0.40.
= ×
(LCY/hr) production factors If, for example, coefficient of traction is 0.30, the difference is
The bulldozer production curves give maximum uncor- ten-hundredths (0.10), and production is 60% (10 × 4% =
rected production for universal, semi-universal, and 40% decrease).
straight blades and are based on the following conditions: **This gear sequence is based on level to downhill terrain,
1. 100% efficiency (60 minute hour — level cycle). light to medium density material, and no blade extensions
2. Power shift machines with 0.05 min. fixed times. such as spill plates, rock guards, etc. Exceeding these condi-
3. Machine cuts for 15 m (50 feet), then drifts blade tions may require carry in 1F, but productivity should equal
load to dump over a high wall. (Dump time — 0 sec.) or exceed “standard conditions” due to the larger loads that
can be carried in 1F.
4. Soil density of 1370 kg/Lm3 (2300 lb/LCY).
5. Coefficient of traction:*
a. Track machines — 0.5 or better
b. Wheel machines — 0.4 or better
6. Hydraulic controlled blades used.
7. Dig 1F**
Carry 2F**
Return 2R**
To obtain estimated production in bank cubic meters
or bank cubic yards, appropriate load factor from the
Tables section should be applied to the corrected pro-
duction as calculated above.
Production Bm3/hr Lm3/hr × LF
(BCY/h) = (LCY/h) × LF
19-50 Edition 45
Estimating Production Off-the-Job Bulldozers
● U-Blades 19
Lm3/hr LCY/hr
5200
3900 A
5000
4800
3600
4600
B
4400
3300
4200
3000 4000
3800
EST. DOZING PRODUCTION
3600
2700
3400
3200
2400 C
3000
2800
2100
2600
2400
1800
2200
D
1500 2000
1800
1200 1600
1400 E
F
900 1200
1000
600 800
600
300 400
200
0 0
0 100 200 300 400 500 600 Feet
KEY
A — D11T CD NOTE: This chart is based on numerous
B — D11T field studies made under varying
job conditions. Refer to correction
C — D10T2 factors following these charts.
D — D9T
E — D8T
F — D7E
Edition 45 19-51
Bulldozers Estimating Production Off-the-Job
● SU-Blades
Lm3/hr LCY/hr
3800
A
3600
2700
3400
3200
2400
3000
2800
EST. DOZING PRODUCTION
2100
2600 B
2400
1800
2200
2000
1500
1800 C
1200 1600
1400
900 1200
D
1000 E
600 800
600
300 400
200
0 0
0 100 200 300 400 500 600 Feet
KEY
A — D11T NOTE: This chart is based on numerous
B — D10T2 field studies made under varying
job conditions. Refer to correction
C — D9T factors following these charts.
D — D8T
E — D7E
19-52 Edition 45
Estimating Production Off-the-Job Bulldozers
● SU-Blades 19
Lm3/hr LCY/hr
900 1200
1100
A
1000
900
EST. DOZING PRODUCTION
B
600 800
C
700
D
E
600
F
500
300 400
300
200
100
0 0
0 100 200 300 400 500 600 Feet
KEY
A — D8R NOTE: This chart is based on numerous
B — D7R field studies made under varying
job conditions. Refer to correction
C — D6T Tier 4 Interim/Stage IIIB factors following these charts.
D — D6T
E — D6R
F — D6N
Edition 45 19-53
Bulldozers Estimating Production Off-the-Job
● S-Blades
A
700
500
EST. DOZING PRODUCTION
600
B
400
500
400
300
300
200
200
100 100
0
0 0 50 100 150 200 250 300 350 Feet
0 10 20 30 40 50 60 70 80 90 100 Meters
KEY
A — D7E NOTE: This chart is based on numerous
B — D6T field studies made under varying
job conditions. Refer to correction
factors following these charts.
19-54 Edition 45
Job Factors Bulldozers
Estimating Production Off-the-Job 19
● Example Problem
Edition 45 19-55
Bulldozers Measuring Production
On-the-Job
● Attachments
ATTACHMENTS
19-56 Edition 45
Special Attachments Bulldozers
Coal U-Blades ● Woodchip Dozers
● 19
● Reclamation U-Blades ● Cushion Dozers
CUSHION
DOZERS D8R/D8T D9R/D9T D10T2 D11T
Width 2889 mm 9'5.75" 3048 mm 10'0" 3505 mm 11'6"
Height 1499 mm 4'11" 1575 mm 5'2" 1676 mm 5'6" *
Weight 3185 kg 7020 lb 4310 kg 9500 lb 6440 kg 14,200 lb
Rear Cushion
Push Block * 2175 kg 4800 lb 3105 kg 6850 lb *
*Available upon request.
This list is not all inclusive.
Edition 45 19-57
Notes —
19-58 Edition 45
19
RIPPERS
CONTENTS Features:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-59 ● Parallelogram linkage with hydraulically variable
Ripper Specification Diagrams pitch on D7E, D7R, D8R/D8T, D9R/D9T, D10T2
Adjustable Parallelogram Ripper . . . . . . . . . . .19-60 and D11T. Operator can adjust angle of ripper tip to
Radial Ripper . . . . . . . . . . . . . . . . . . . . . . . . . .19-62 the material for penetration at all ripping depths to
Fixed Parallelogram Ripper . . . . . . . . . . . . . . .19-62 increase production.
Specifications ● Fixed Parallelogram linkage design used on D3K2,
Track-Type Tractors . . . . . . . . . . . . . . . . . . . . .19-63
D4K2, D5K2, D6K2, D6N, D6R, D6R XL, D6T
Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-73
and D6T XL. This design holds tooth angle constant
Estimating Ripping Production . . . . . . . . . . . . . .19-73
at all ripping depths.
Seismic Wave Velocity Charts . . . . . . . . . . . . . . . .19-76
Estimated Ripper Production Graphs . . . . . . . . .19-81 ● Adjustable Single shank arrangements available for
D8R/D8T, D9R/D9T, D10T2 and D11T for tough
ripping applications and deep ripping requirements.
● Hydraulically Variable Pitch Multi-shank arrangements
available on D7E, D7R, D8R/D8T, D9R/D9T, D10T2
and D11T allow wide-beam coverage in easier-to-rip
materials.
● Counterweighted CarryDozer Ripper single shank
available for D11T and D11T CD, multi-shank avail-
able for D11T CD.
Edition 45 19-59
Rippers Specification Diagrams
● Adjustable Parallelogram Ripper
“Pryout,” (Breakout) kilonewtons (and pounds) — the “Penetration force,” kilonewtons (and pounds) — the
maximum sustained upward force, generated by the lift maximum sustained downward force, generated by the
cylinders measured at the ripper tip. Breakout force is ripper lift cylinders measured at the ripper tip, which is
measured with the shank in the top hole, shank vertical required to raise the back end of the vehicle with the tip
and ripper full down. Breakout force may be hydrauli- on ground and the shank (pinned in the top hole) vertical.
cally or balance limited.
KEY
AA — Ground Line
19-60 Edition 45
Specification Diagrams Rippers
● Adjustable Parallelogram Ripper 19
KEY
AA — Ground Line
BB — Track Gauge
Edition 45 19-61
Rippers Specification Diagrams
● Radial Ripper
● Fixed Parallelogram Ripper
Radial Ripper*
KEY
AA — Ground Line
* — Tip Standard
19-62 Edition 45
Specifications Rippers
● D3K2 (LRC) ● D3K2 ● D4K2 (LRC) 19
● D4K2 ● D5K2 (LRC) ● D5K2
Edition 45 19-63
Rippers Specifications
● D5R XL ● D6K2 XL ● D6K2 LGP ● D6N XL
19-64 Edition 45
Specifications Rippers
● D6N LGP ● D6N XL 19
Edition 45 19-65
Rippers Specifications
● D6R ● D6R XL
● D6T ● D6T XL
19-66 Edition 45
Specifications Rippers
● D6T XL ● D6T XW ● D6T LGP 19
Edition 45 19-67
Rippers Specifications
● D7R
TRACTOR/RIPPER D7R
Ripper Type Adjustable Parallelogram
Dimensions:
Ripper Shank
G Maximum digging depth 748 mm 2'5.4"
L Maximum reach at ground line 1.07 m 3'6.1"
M Maximum ground clearance under tip (shank pinned in bottom hole) 638 mm 2'1.1"
N Maximum ramp angle, ripper up (shank pinned in bottom hole) 26.6°
Shank section 72 × 228 mm 2.8" × 6.9"
Ripper Beam
O Overall width 2.21 m 7'3"
P Height 279 mm 11"
Q Length 343 mm 13.5"
Number of Pockets 3
T Pocket Spacing 991 mm 3'3"
U Shank Gauge 1.98 m 6'6"
V Track clearance with standard shoe 95 mm 3.7"
Installed weights:
Ripper with standard shank 3277 kg 7225 lb
Each additional shank 138 kg 305 lb
Ripper Forces:*
Penetration Force 85.0 kN 19,104 lb
Pryout Force 176.6 kN 39,705 lb
*Tractor equipped with ripper, OROPS, SU dozer and heavy duty track. Values may vary slightly with various configurations.
NOTE: Letters correspond to ripper dimension drawings.
19-68 Edition 45
Specifications Rippers
● D7E ● D8R/D8T 19
Edition 45 19-69
Rippers Specifications
● D9R/D9T
TRACTOR/RIPPER D9R/D9T
Adjustable Parallelogram
Ripper Type Single Shank Multi-shank
Dimensions:
Ripper to Track
Ripper length behind track,
shank vertical, ripper up
A With Pushblock N/A N/A
B Without Pushblock 1.57 m 5'2" 1.33 m 4'4"
Ripper length behind track,
shank vertical, ripper down
C With Pushblock N/A N/A
D Without Pushblock 1.88 m 6'2" 1.71 m 5'7"
Tip to track distance, shank vertical
E Ripper Up 689 mm 2'3.2" 510 mm 1'8.1"
F Ripper Down 944 mm 3'1.2" 890 mm 2'11"
Ripper Shank*
G Maximum digging depth 1231 mm 4'0.6" 798 mm 2'7.6"
H Dig adjustment per hole 295 mm 12" 250 mm 10"
I Total dig adjustment 590 mm 1'11.2" 250 mm 10"
Pitch Adjustment, ripper down:
J Forward 10.6° 10°
K Backward 15.2° 15.1°
L Maximum reach at ground line 1.25 m 4'1" 1.16 m 3'10"
M Maximum ground clearance under tooth
(shank pinned in bottom hole) 882 mm 2'10.9" 885 mm 2'10.7"
N Maximum ramp angle, ripper up
(shank pinned in bottom hole) 36.9° 37.5°
Shank Section 90 × 355 mm 3.5" × 14" 75 × 333 mm 2.9" × 13.1"
Ripper Beam
O Overall width N/A 2.64 m 8'8"
P Height N/A 380 mm 15"
Q Length N/A 457 mm 18"
Clearance under beam, shank vertical
R Ripper Up N/A 1.77 m 5'10"
S Ripper Down N/A 378 mm 14.9"
Number of Pockets 1 3
T Pocket Spacing N/A 1180 mm 3'10.4"
U Shank Gauge N/A 2.35 m 7'8"
V Track Clearance with standard shoe 71 mm 2.8" 71 mm 2.8"
W Width across widest part of lift cylinders 1.50 m 4'11" 1.50 m 4'11"
Installed Weights:
Ripper with standard shank 4854 kg 10,700 lb 4885 kg 10,770 lb
Each additional tooth group N/A 332 kg 733 lb
Ripper Forces:**
Penetration Force, shank vertical 153.9 kN 34,581 lb 148.0 kN 33,249 lb
Pryout Force, shank vertical 320.5 kN 72,025 lb 332 kN 74,639 lb
**Deep Ripping Shank is available for D9R/D9T single shank rippers. Hydraulic pin puller is standard with deep ripping shank. Deep Ripping Arrangement maximum
digging depth is 1.66 m (5'5") for D9R/D9T.
**Forces are for a ripper on a tractor equipped with EROPS, U-Dozer and performance track. Forces will vary slightly with other vehicle configurations.
NOTE: Letters correspond to ripper dimension drawings.
19-70 Edition 45
Specifications Rippers
● D10T2 ● D11T 19
Edition 45 19-71
Rippers Specifications
● D11T
19-72 Edition 45
Tip Selection Rippers
Estimating Production 19
TIP SELECTION FOR THE D8R/D8T, D9R/D9T, There are three general methods of estimating ripping
D10T2 AND D11T RIPPERS production:
1. The best method is to record the time spent ripping,
Three tip configurations (short, intermediate and long) then remove (using scrapers or loaders and trucks)
in two styles (centerline and penetration) are available and weigh the ripped material. The total weight
for economical operation in a variety of conditions. divided by the time spent will give hourly produc-
RECOMMENDED TIP USAGE tion. If the contractor is paid by volume, then a
density must be used and the accuracy is only as
Short — Use in high impact conditions where breakage good as the density used. For payment by volume
problems occur. The shorter the tip, the more removed, method 2 may be desirable. Some care
it resists breakage. will be needed to assure that only ripped material
Intermediate — Most effective in moderate impact con- is removed.
ditions where abrasion is not excessive. 2. Another method is to cross-section the area and
then record the time spent ripping. After the mate-
Long — Use in loose, abrasive materials where break- rial has been removed, cross-section the area again
age is not a problem. Generally offers the most to determine the volume of rock removed. The vol-
wear material. ume divided by the time spent ripping gives the rip-
Centerline vs Penetration ping rate per minute or hour.
The materials being ripped and the tractor doing the 3. Timing the ripper over a measured distance is the
ripping will both have an effect on which tip will do the least accurate method, but valuable for quick esti-
best job. High density material requires a “penetration” mating on the job. An average cycle time should
tip. High impact material requires a “centerline” tip. be determined from a number of timed cycles.
The following is a general guide to tip application. Turn-around or back-up time must be included.
Measure the average rip distance, rip spacing and
Tips to use depth of penetration. This data will give the volume
D8R/D8T per cycle from which the production in bank cubic
Ripping Condition D9R/D9T D10T2 D11T yards can be calculated. Experience has shown
Tandem Tractors . . . . . . . . . Short Short Short results obtained from this method are about 10 to
Single Shank and 20% higher than the more accurate method of cross-
Multi-shank sectioning.
Extreme Duty . . . . . . . . . . Int. Short Short An example of the measured distance method for
Medium Duty. . . . . . . . . . Long Int. Int. calculating ripper production is:
Abrasive Duty . . . . . . . . . Long Long Long Data — D10T2 — No. 10 with one shank.
910 mm (36 in) between passes.
Always use the longest tip that will wear without exces- 1.6 km/h (1 mph) average speed (including slippage
sive breakage. Different tips should be tried to determine and stalls).
the most economical. Every 91 m (300 ft) requires 0.25 min to raise, pivot,
turn, and lower again: 91 m (300 ft) = 1 pass.
ESTIMATING RIPPING PRODUCTION 610 mm (24 in) penetration.
Ripping costs must be compared to other methods Full time ripping (no pushing or dozing assignment).
of loosening the material — usually drilling and blast-
ing — on a cost per ton or bank cubic yard basis. Thus,
an accurate estimation of ripper production is needed
to determine unit ripping costs.
Edition 45 19-73
Rippers Estimating Production
19-74 Edition 45
Estimating Production Rippers
Using Seismic Charts 19
Edition 45 19-75
Rippers
D8R/D8T
Ripper Performance
● D8R/D8T
Seismic Velocity
Meters Per Second × 1000
TOPSOIL
CLAY
GLACIAL TILL
IGNEOUS ROCKS
GRANITE
BASALT
TRAP ROCK
SEDIMENTARY ROCKS
SHALE
SANDSTONE
SILTSTONE
CLAYSTONE
CONGLOMERATE
BRECCIA
CALICHE
LIMESTONE
METAMORPHIC ROCKS
SCHIST
SLATE
MINERALS and ORES
COAL
IRON ORE
0
RIPPABLE
1 2 3
1
;
;
5 6
2
MARGINAL
7 8 9
3
10 11 12 13
NON-RIPPABLE
4
14 15
19-76 Edition 45
D9R/D9T
● Multi- or Single Shank No. 9 Ripper
● Estimated by Seismic Wave Velocities
Seismic Velocity
Meters Per Second × 1000
TOPSOIL
CLAY
GLACIAL TILL
IGNEOUS ROCKS
GRANITE
BASALT
TRAP ROCK
SEDIMENTARY ROCKS
SHALE
SANDSTONE
SILTSTONE
CLAYSTONE
CONGLOMERATE
BRECCIA
CALICHE
LIMESTONE
METAMORPHIC ROCKS
SCHIST
SLATE
MINERALS and ORES
COAL
IRON ORE
0
RIPPABLE
1 2 3
1
;;
5 6
MARGINAL
2
7
Ripper Performance
8 9
3
● D9R/D9T
10 11 12 13
NON-RIPPABLE
4
Rippers
14 15
19
Edition 45 19-77
Rippers
D10T2
Ripper Performance
● D10T2
Seismic Velocity
Meters Per Second × 1000
TOPSOIL
CLAY
GLACIAL TILL
IGNEOUS ROCKS
GRANITE
BASALT
TRAP ROCK
SEDIMENTARY ROCKS
SHALE
SANDSTONE
SILTSTONE
CLAYSTONE
CONGLOMERATE
BRECCIA
CALICHE
LIMESTONE
METAMORPHIC ROCKS
SCHIST
SLATE
RIPPABLE
1 2 3
1
;
;
5 6
MARGINAL
2
7 8 9
3
10 11 12 13
NON-RIPPABLE
4
14 15
19-78 Edition 45
D11T
● Multi- or Single Shank No. 11 Ripper
● Estimated by Seismic Wave Velocities
Seismic Velocity
Meters Per Second × 1000
GLACIAL TILL
IGNEOUS ROCKS
GRANITE
BASALT
TRAP ROCK
SEDIMENTARY
SHALE
SANDSTONE
SILTSTONE
CLAYSTONE
CONGLOMERATE
BRECCIA
CALICHE
LIMESTONE
METAMORPHIC
SCHIST
SLATE
RIPPABLE
1 2 3
1
;
;
5 6
MARGINAL
2
7
Ripper Performance
8 9
3
10
● D11T
11 12 13
NON-RIPPABLE
Rippers
14 15
19
Edition 45 19-79
Rippers
D11T CD
Seismic Velocity
Ripper Performance
● D11T CD
GLACIAL TILL
IGNEOUS ROCKS
GRANITE
BASALT
TRAP ROCK
SEDIMENTARY
SHALE
SANDSTONE
SILTSTONE
CLAYSTONE
CONGLOMERATE
BRECCIA
CALICHE
LIMESTONE
METAMORPHIC
SCHIST
SLATE
RIPPABLE
1 2 3
1
;
;
5 6
MARGINAL
2
7 8 9
3
10 11 12 13
NON-RIPPABLE
4
14 15
19-80 Edition 45
Estimated Ripper Production Graphs Rippers
● D8R/D8T ● D9R/D9T 19
PRODUCTION (BCY/hour)
PRODUCTION (Bm3/hour)
● Charts are for all classes of material. 2500 A
1750
● In igneous rock with seismic velocity of 8000 fps 2250
(2450 mps) or higher for the D11T, and 6000 fps 2000 1500
(1830 mps) or higher for the D10T2, D9R/D9T and
D8R/D8T, the production figures shown should be 1750
1250
reduced by 25%. 1500
● Upper limit of charts reflect ripping under ideal con- 1250 B 1000
ditions only. If conditions such as thick lamination,
vertical lamination or any factor which would adversely 1000 750
affect production are present, the lower limit should 750
be used. 500
500
250 250
D8R/D8T WITH SINGLE SHANK
2500 2 3 4 5 6 7 8
3250
SEISMIC VELOCITY (in feet per second x 1000)
3000 2250 1 2
PRODUCTION (Bm3/hour)
1750
2250 A
2000 1500 KEY
A — IDEAL
1750
1250 B — ADVERSE
1500
1000
1250
B
1000 750
750
500
500
250 250
2 3 4 5 6 7 8
SEISMIC VELOCITY (in feet per second x 1000)
1 2
Edition 45 19-81
Rippers Estimated Ripper Production Graphs
● D10T2 ● D11T ● D11T CD
PRODUCTION (BCY/hour)
PRODUCTION (Bm3/hour)
2750
2000
PRODUCTION (BCY/hour)
PRODUCTION (Bm3/hour)
2500
1750 3000 2250
2250
2000 1500
2000 1500
1750
B 1250 B
1500
1000
1250 750
1000
1000 750
750
500
500 2 3 4 5 6 7 8 9 10
250 250 SEISMIC VELOCITY (in feet per second x 1000)
1 2 3
2 3 4 5 6 7 8 9
SEISMIC VELOCITY (in meters per second x 1000)
SEISMIC VELOCITY (in feet per second x 1000)
1 2
PRODUCTION (Bm3/hour)
3000 2250
2000 1500
B
1000 750
2 3 4 5 6 7 8 9 10
SEISMIC VELOCITY (in feet per second x 1000)
1 2 3
19-82 Edition 45
19
WINCHES
PACCAR
ALLIED
CONTENTS
PACCAR Allied
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-84 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-99
Physical Specifications. . . . . . . . . . . . . . . . . . . .19-85 Physical Specifications. . . . . . . . . . . . . . . . . . 19-100
Operating Specifications . . . . . . . . . . . . . . . . . .19-95 Operating Specifications . . . . . . . . . . . . . . . . .19-107
Edition 45 19-83
Winches Features
PACCAR
19-84 Edition 45
Physical Specifications Winches
● PA40 ● PA50 PACCAR 19
Edition 45 19-85
Winches Physical Specifications
PACCAR ● PA55
19-86 Edition 45
Physical Specifications Winches
● H60 PACCAR 19
Edition 45 19-87
Winches Physical Specifications
PACCAR ● PA56
19-88 Edition 45
Physical Specifications Winches
● H85 PACCAR 19
Edition 45 19-89
Winches Physical Specifications
PACCAR ● PA90 ● H110B
19-90 Edition 45
Physical Specifications Winches
● PA90 PACCAR 19
Edition 45 19-91
Winches Physical Specifications
PACCAR ● H110B ● PA110B
19-92 Edition 45
Physical Specifications Winches
● H140 ● PA140 PACCAR 19
Edition 45 19-93
Winches Physical Specifications
PACCAR ● H200
19-94 Edition 45
Operating Specifications Winches
● British Units of Measure PACCAR 19
● Metric Units of Measure
Edition 45 19-95
Winches Operating Specifications
PACCAR ● British Units of Measure
● Metric Units of Measure
19-96 Edition 45
Operating Specifications Winches
● British Units of Measure PACCAR 19
● Metric Units of Measure
Edition 45 19-97
Winches Operating Specifications
PACCAR ● British Units of Measure
● Metric Units of Measure
19-98 Edition 45
Features Winches
Allied 19
Edition 45 19-99
Winches Physical Specifications
Allied ● H4AT ● H4AH
TRACTOR
REAR FACE
19-100 Edition 45
Physical Specifications Winches
● H5CT ● H5CH Hi-P Allied 19
TRACTOR
REAR FACE
Edition 45 19-101
Winches Physical Specifications
Allied ● H6H ● H8L
H6H H8L
TRACTOR TRACTOR
REAR FACE REAR FACE
19-102 Edition 45
Physical Specifications Winches
● H12E Allied 19
TRACTOR
REAR FACE
Edition 45 19-103
Winches Physical Specifications
Allied ● W6G ● W6F
TRACTOR
REAR FACE
19-104 Edition 45
Physical Specifications Winches
● W6G ● W8L Allied 19
TRACTOR
REAR FACE
Edition 45 19-105
Winches Physical Specifications
Allied ● W12E
TRACTOR
REAR FACE
19-106 Edition 45
Operating Specifications Winches
● British Units of Measure Allied 19
● Metric Units of Measure
Edition 45 19-107
Winches Operating Specifications
Allied ● British Units of Measure
● Metric Units of Measure
19-108 Edition 45
Operating Specifications Winches
● British Units of Measure Allied 19
● Metric Units of Measure
Edition 45 19-109
Winches Operating Specifications
Allied ● British Units of Measure
● Metric Units of Measure
19-110 Edition 45
Operating Specifications Winches
● British Units of Measure Allied 19
● Metric Units of Measure
Edition 45 19-111
Notes —
19-112 Edition 45
UNDERGROUND MINING EQUIPMENT
Conveyor Systems
Hard Rock 20
Longwall
Room & Pillar
CONTENTS
CONVEYOR SYSTEMS HARD ROCK (continued)
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3 Articulated Trucks:
Specifications: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 20-17
Underground Idlers . . . . . . . . . . . . . . . . . . . . . . 20-4 Dimensions and Capacities . . . . . . . . . . . . . . . 20-19
Engineered Class Pulleys . . . . . . . . . . . . . . . . . . 20-4 Curves:
Engineered BTGs. . . . . . . . . . . . . . . . . . . . . . . . 20-4 AD30 Rimpull-Speed-Gradeability . . . . . . 20-21
Pre-Engineered BTGs . . . . . . . . . . . . . . . . . . . . 20-5 AD45B Rimpull-Speed-Gradeability . . . . . 20-22
AD55 Rimpull-Speed-Gradeability . . . . . . 20-23
HARD ROCK AD60 Rimpull-Speed-Gradeability . . . . . . 20-24
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-7 LHD and Truck Systems. . . . . . . . . . . . . . . . . . . 20-25
Load-Haul-Dumps (LHDs): Rock Flow System:
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-8 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . 20-26
Dimensions and Capacities . . . . . . . . . . . . . . . 20-10 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-26
Bucket Selection. . . . . . . . . . . . . . . . . . . . . . . . 20-11 Specifications:
Turning Dimensions . . . . . . . . . . . . . . . . . . . . 20-11 Rock Feeder. . . . . . . . . . . . . . . . . . . . . . . . . 20-27
Curves: Rock Mover . . . . . . . . . . . . . . . . . . . . . . . . . 20-27
R1300G Rimpull-Speed-Gradeability. . . . . 20-12
R1600H Rimpull-Speed-Gradeability. . . . . 20-13
R1700G Rimpull-Speed-Gradeability. . . . . 20-14
R2900G Rimpull-Speed-Gradeability. . . . . 20-15
R3000H Rimpull-Speed-Gradeability. . . . . 20-16
Edition 45 20-1
Underground Contents
Mining Equipment
20-2 Edition 45
20
CONVEYOR SYSTEMS
CONTENTS INTRODUCTION
CONVEYOR SYSTEMS Cat® Conveyor systems and conveyor products take
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3 on the world’s toughest jobs in underground mining
Specifications: applications. Our versatile pre-engineered solutions are
Underground Idlers . . . . . . . . . . . . . . . . . . . . . . 20-4 mobile, modular and flexible — easily transported for
Engineered Class Pulleys . . . . . . . . . . . . . . . . . . 20-4 use in different areas of the mine; while our engineered
Engineered BTGs. . . . . . . . . . . . . . . . . . . . . . . . 20-4 systems are designed to meet our customers specific mate-
Pre-Engineered BTGs . . . . . . . . . . . . . . . . . . . . 20-5 rial handling needs. Both systems are supported by an
experienced team of engineers who supervise installation.
Cat Conveyor systems are designed using the latest tech-
nology — from various drive configurations to advanced
belt tensioning control — providing our customers with
the most reliable material handling solution.
Conveyor System Capabilities
● Drives with all available types of transmission and start-
ing technologies.
● Discharge units available in different configurations.
● Various take-up designs, with each model selected based
on the application at hand.
● Belt storage units that feature automatic belt “pay-
out” while advancing and belt storage when retreating.
● Intermediate and tail loading sections available in a
number of configurations for receiving material from
an extensive range of haulage equipment.
● BC100 (Pre-Engineered) and BC200 (Custom Design)
models available.
Edition 45 20-3
Conveyor Systems Specifications
Engineered BTGs
Underground Idlers
Ratings CEMA C, D, E Drive
Roll Diameter CEMA C and D; 10, 13 and Installed Power Up to 3750 kW (5000 hp)
15 cm (4, 5 and 6 in) CEMA E; Belt Width Up to 2200 mm (84 in)
15.2-17.8 cm (6-7 in)
Belt Speed Up to 5.08 m/sec (1000 ft/min)
Roll Design Steel and EXALON (HMWPE)
Capacity Up to 9072 tonnes/hr
Belt Width 45.7-243.8 cm (18-96 in)
(10,000 tons/hr)
Configuration Floor Mounted, Roof Hung, Configuration Alignment-Free and Fixed
Wire Rope, Catenary Alignment Solutions
Drive Technology AC VFD, Fluid Coupling Drives,
DC Drives, SCR Drives
Engineered
Class Pulleys Take-Up
Application Surface and Underground Belt Width Up to 2200 mm (84 in)
Design Type T-Bottom and Turbo-Disc Carriage Travel Up to 43 m (140 ft)
Pulley Specifications Designed to meet specific Design Hydraulic Cylinder, Electric
tension requirements for any Constant Tension Winch,
conveyor system Hydraulic Winch, Gravity
Belt Widths Up to 2400 mm (96 in)
Lagging Type Rubber Lagging Plain or
Diamond Grooved, Ceramic,
and Steel Spiral (Straight or Storage Units
Crowned Face)
Belt Width Up to 2200 mm (84 in)
Belt Storage Up to 490 m (1600 ft)
Design Electric Constant Tension
Winch, Hydraulic Winch
Remote Discharge
Belt Width Up to 2200 mm (84 in)
Design Remote A-Frame,
Remote Adjustable Boom
Loading Section
Belt Width Up to 2200 mm (84 in)
Design Tail, Intermediate
Belt Plow V-plow, Diagonal
20-4 Edition 45
Specifications Conveyor Systems
20
Pre-Engineered BTGs
Drive
Power 111 to 372 kW (150 to 500 hp)
Belt Width Up to 121 cm (48 in)
Belt Speed 2.7 and 3.3 m/sec
(550 and 650 ft/min)
Capacity 1633 to 1996 tonnes/hr
(1800 to 2200 tons/hr)
Take-Up
Belt Width Up to 121 cm (48 in)
Carriage Travel 6 to 9 m (20 to 30 ft)
Design Hydraulic Cylinder
Remote Discharge
Belt Width Up to 121 cm (48 in)
Design Fixed or Adjustable Boom
Loading Section
Belt Width Up to 121 cm (48 in)
Design Sloped or Flat
Combo Drive
Power 111 kW (150 hp)
Belt Width 106/121 cm (42/48 in)
Belt Speed 2.9 m/sec (580 ft/min)
Conveyor Length Up to 457 m (1500 ft)
Conveyor Lift 0 to 12 m (0 to 40 ft)
Capacity 1089 tonnes/hr (1200 tons/hr)
Edition 45 20-5
Notes —
20-6 Edition 45
HARD ROCK
Load-Haul-Dumps (LHDs)
Articulated Trucks 20
Edition 45 20-7
Hard Rock Load-Haul-Dumps (LHDs)
● Specifications
20-8 Edition 45
Load-Haul-Dumps (LHDs) Hard Rock
● Specifications
20
Edition 45 20-9
Hard Rock Load-Haul-Dumps (LHDs)
● Dimensions and Capacities
Model Bucket Type SAE Capacity Model Bucket Type SAE Capacity
m3 yd3 m3 yd3
R1300G Standard 2.4 3.1 R2900G Standard 6.3 8.2
Standard 2.8 3.6 Standard* 7.2 9.4
Standard 3.1 4.1 Standard* 8.3 10.9
Standard 3.4 4.5 Standard* 8.9 11.6
Ejector 2.5 3.3 R3000H Standard* 8.3 10.9
R1600H Standard 4.2 5.5 Standard* 8.9 11.6
Standard 4.8 6.3 Standard* 10.5 13.7
Standard 5.6 7.3 Light Materials 11.6 15.2
Standard 5.9 7.7 *High Penetration Bucket available.
Ejector 4.8 6.3
R1700G Standard* 4.6 6.0
Standard* 5.0 6.5
Standard* 5.7 7.5
Standard* 6.6 8.6
Light Materials 8.8 11.5
Ejector 5.6 7.3
20-10 Edition 45
Load-Haul-Dumps (LHDs) Hard Rock
● Bucket Selection
● Turning Dimensions
20
3
yd m 3 R1300G 3
yd m 3 R1600H
4.4 3.4 7.7 5.9
Bucket Capacity
Bucket Capacity
3.1 2.4 kg/m3 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
lb/yd3 1686 2650 3090 3530 3970 4410 4850 5290 5730 6170 6610 7050 7500 7950
kg/m3 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
Material Density
lb/yd3 1686 2650 3090 3530 3970 4410 4850 5290 5730 6170 6610 7050 7500 7950
Material Density
Bucket Capacity
8.8 6.7 11.6 8.9
Bucket Capacity
6.0 4.6 kg/m3 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
lb/yd3 1686 2650 3090 3530 3970 4410 4850 5290 5730 6170 6610 7050 7500 7950
kg/m 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
3
Material Density
lb/yd3 1686 2650 3090 3530 3970 4410 4850 5290 5730 6170 6610 7050 7500 7950
Material Density
yd3 m3 R3000H
15.2 11.6
Bucket Capacity
13.7 10.5
KEY KEY
Bucket Fill Factor Bucket Fill Factor
11.6 8.9
115% 100% 95% 95% 100% 115%
10.9 8.3
kg/m3 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
lb/yd3 1686 2650 3090 3530 3970 4410 4850 5290 5730 6170 6610 7050 7500 7950
Material Density
Turning Dimensions
Model R1300G R1600H R1700G R2900G R3000H
Outer Turning Radius 5741 mm 226" 6638 mm 261.3" 6878 mm 270.8" 7323 mm 288.3" 7536 mm 296.7"
Inner Turning Radius 2914 mm 115" 3291 mm 129.6" 3229 mm 127.1" 3383 mm 133.2" 3247 mm 127.8"
Articulation Angle ±42.5° ±42.5° ±44.0° ±42.5° ±42.5°
Edition 45 20-11
Hard Rock Load-Haul-Dumps (LHDs)
● R1300G Rimpull-Speed-Gradeability
● 17.5x25 Tires
Nx lb-f x
1000 1000 GROSS WEIGHT
245 55
222 50
200 45
TOTAL RESISTANCE
156 35
1
RIMPULL
133 30
111 25
89 20
25%
67 15
2 20%
44 10
15%
3
10%
22 5
4 5%
0 0
0 2 4 6 8 10 12 14 16 18 20 22 mph
0 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4 km/h
SPEED
KEY KEY
1 — 1st Gear E — Empty 20 950 kg (46,187 lb)
2 — 2nd Gear L — Loaded 27 750 kg (61,178 lb)
3 — 3rd Gear
4 — 4th Gear
20-12 Edition 45
Load-Haul-Dumps (LHDs) Hard Rock
● R1600H Rimpull-Speed-Gradeability
● 18x25 Tires
20
N x lb-f x
1000 1000 GROSS WEIGHT
245 55
222 50
TOTAL RESISTANCE
156 35
RIMPULL
2
133 30
111 25
25%
89 20
3 2L 20%
67 15
15%
4 3L
44 10
10%
4L
22 5
5%
0 0
0 2 4 6 8 10 12 14 16 18 20 22 mph
0 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4 km/h
SPEED
KEY KEY
1 — 1st Gear E — Empty 29 800 kg (65,700 lb)
2 — 2nd Gear L — Loaded 40 000 kg (88,200 lb)
2L — 2nd Gear (Lockup Clutch)
3 — 3rd Gear
3L — 3rd Gear (Lockup Clutch)
4 — 4th Gear
4L — 4th Gear (Lockup Clutch)
Edition 45 20-13
Hard Rock Load-Haul-Dumps (LHDs)
● R1700G Rimpull-Speed-Gradeability
● 26.5x25 Tires
Nx lb-f x
1000 1000 GROSS WEIGHT
445 100
E L
356 80
TOTAL RESISTANCE
311 70
267 60
RIMPULL
1
222 50
178 40
133 30 25%
2 20%
89 20
3 15%
44 10 4 10%
5%
0 0
0 2 4 6 8 10 12 14 16 18 20 mph
0 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 km/h
SPEED
KEY KEY
1 — 1st Gear E — Empty 38 500 kg (84,878 lb)
2 — 2nd Gear L — Loaded 51 000 kg (112,436 lb)
3 — 3rd Gear
4 — 4th Gear
20-14 Edition 45
Load-Haul-Dumps (LHDs) Hard Rock
● R2900G Rimpull-Speed-Gradeability
● 29.5x29 Tires
20
Nx lb-f x
1000 1000 GROSS WEIGHT
445 100
E L
356 80
TOTAL RESISTANCE
311 70
60
1
267
RIMPULL
222 50
178 40
25%
133 30 2 20%
89 20 15%
3 10%
44 10 4 5%
0 0
0 2 4 6 8 10 12 14 16 18 20 mph
0 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 km/h
SPEED
KEY KEY
1 — 1st Gear E — Empty 50 209 kg (110,711 lb)
2 — 2nd Gear L — Loaded 67 409 kg (148,637 lb)
3 — 3rd Gear
4 — 4th Gear
Edition 45 20-15
Hard Rock Load-Haul-Dumps (LHDs)
● R3000H Rimpull-Speed-Gradeability
● 35/65 R33 Tires
N x lb-f x
1000 1000 GROSS WEIGHT
445 100
400 90
TOTAL RESISTANCE
311 70
267 60
RIMPULL
2A
222 50
1B
25%
178 40
3A 20%
133 30
2B 15%
89 20
3B 10%
4A
4B
44 10
5%
0 0
0 2 4 6 8 10 12 14 16 18 20 22 mph
0 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4 km/h
SPEED
KEY KEY
1A — 1st Gear (Converter Drive) E — Empty 56 649 kg (124,890 lb)
1B — 1st Gear L — Loaded 76 649 kg (168,983 lb)
2A — 2nd Gear (Converter Drive)
2B — 2nd Gear
3A — 3rd Gear (Converter Drive)
3B — 3rd Gear
4A — 4th Gear (Converter Drive)
4B — 4th Gear
20-16 Edition 45
Articulated Trucks Hard Rock
● Specifications
20
Edition 45 20-17
Hard Rock Articulated Trucks
● Specifications
20-18 Edition 45
Articulated Trucks Hard Rock
● Dimensions and Capacities
20
Articulated Trucks
Model AD30 AD45B
Nominal Payload Capacity 30 000 kg 66,138 lb 45 000 kg 86,772 lb
Gross Machine Operating Weight 60 000 kg 132,277 lb 85 000 kg 187,393 lb
Body Capacity* — Dump Body 14.4 m3 18.8 yd3 21.3 m3 27.9 yd3
Overall Length 10 153 mm 400" 11 194 mm 441"
Overall Width 2690 mm 106" 3000 mm 118"
Overall Height 2600 mm 102" 2817 mm 111"
Ground Clearance 400 mm 16" 441 mm 17"
Frame Oscillation ±10.0° ±10.0°
Edition 45 20-19
Hard Rock Articulated Trucks
● Dimensions and Capacities
Turning Dimensions
Articulated Trucks
Model — Standard Body AD30 AD45B
Clearance Radius — Outer 8571 mm 226" 9291 mm 366"
Clearance Radius — Inner 5030 mm 115" 5310 mm 209"
Angle — Articulation ±42.5° ±42.5°
20-20 Edition 45
Articulated Trucks Hard Rock
● AD30 Rimpull-Speed-Gradeability
● 26.5R25 Tires
20
Nx lb-f x
1000 1000 GROSS WEIGHT
445 100
E L
356 80
TOTAL RESISTANCE
1
311 70
RIMPULL
267 60
222 50
2 1L
178 40
133 30 3 25%
2L 20%
89 20 4 3L 15%
10%
44 10 4L 5%
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 mph
0 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4 38.6 km/h
SPEED
KEY KEY
1 — 1st Gear E — Empty 28 870 kg (63,647 lb)
2 — 2nd Gear L — Loaded 60 000 kg (132,277 lb)
3 — 3rd Gear
4 — 4th Gear
Edition 45 20-21
Hard Rock Articulated Trucks
● AD45B Rimpull-Speed-Gradeability
● 29.5R29 Tires
Nx lb-f x
1000 1000 GROSS WEIGHT
445 100
E L
356 80
TOTAL RESISTANCE
311 70
1A
RIMPULL
267 60
222 50 1B 25%
178 40 20%
2
133 30
3 15%
89 20
4 10%
5 6
44 10 7 5%
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 mph
0 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4 38.6 41.8 45.1 48.3 51.5 km/h
SPEED
KEY KEY
1A — 1st Gear Torque Converter Drive E — Empty 40 000 kg (88,185 lb)
1B — 1st Gear Direct Drive L — Loaded 85 000 kg (187,393 lb)
2 — 2nd Gear Direct Drive
3 — 3rd Gear Direct Drive
4 — 4th Gear Direct Drive
5 — 5th Gear Direct Drive
6 — 6th Gear Direct Drive
7 — 7th Gear Direct Drive
20-22 Edition 45
Articulated Trucks Hard Rock
● AD55 Rimpull-Speed-Gradeability
● 35/65R33 Tires
20
GROSS WEIGHT
N (lbf) 47 102 kg x 1000
x 1000 104 225 lb x 1000
400 (90)
1A
356 (80)
TOTAL RESISTANCE
267 (60)
1B 25%
RIMPULL
222 (50)
20%
178 (40)
2
15%
133 (30)
3
10%
4
289 (20)
5
6 5%
44 (10)
7
(0)
(0) (2) (4) (6) (8) (10) (12) (14) (16) (18) (20) (22) (24) (26) (28) (30) (32) (mph)
3 .2 6.4 9.7 12.9 16.1 19.3 22.5 25.7 29.0 3 2 .2 35 . 4 38.6 41.8 45.1 48.3 51.5 km/h
SPEED
KEY KEY
1A — 1st Gear Converter Drive E — Empty 47 000 kg (103,617 lb)
1B — 1st Gear L — Loaded 102 000 kg (224,871 lb)
2 — 2nd Gear
3 — 3rd Gear
4 — 4th Gear
5 — 5th Gear
6 — 6th Gear
7 — 7th Gear
Edition 45 20-23
Hard Rock Articulated Trucks
● AD60 Rimpull-Speed-Gradeability
● 35/65R33 Tires
GROSS WEIGHT
N (lbf) 52 112 kg x 1000
x 1000 113 247 lb x 1000
534 (120)
1A
489 (110)
TOTAL RESISTANCE
356 (80)
1B
RIMPULL
311 (70)
25%
267 (60)
2
222 (50)
20%
3
178 (40)
15%
4
133 (30)
5 10%
89 (20)
6
7 5%
44 (10)
(0)
(0) (2) (4) (6) (8) (10) (12) (14) (16) (18) (20) (22) (24) (26) (28) (mph)
3.2 6.4 9.7 12.9 16.1 19.3 22.5 25.7 29.0 32.2 35.4 38.6 41.8 45.1 km/h
SPEED
KEY KEY
1A — 1st Gear (Converter Drive) E — Empty 51 200 kg (112,876 lb)
1B — 1st Gear L — Loaded 112 000 kg (246,917 lb)
2 — 2nd Gear
3 — 3rd Gear
4 — 4th Gear
5 — 5th Gear
6 — 6th Gear
7 — 7th Gear
20-24 Edition 45
LHD and Truck Systems Hard Rock
20
Loader Target A B C
R1300G AD30 1583 mm 62" 1560 mm 61" 3531 mm 139"
R1600H AD30 1408 mm 55" 2207 mm 87" 4497 mm 177"
R1600H AD45B 1408 mm 55" 2207 mm 87" 4497 mm 177"
R1700G AD30 1738 mm 68" 2443 mm 96" 4884 mm 192"
R1700G AD45B 1741 mm 68" 2443 mm 96" 4884 mm 192"
R1700G AD55 1785 mm 70" 2443 mm 96" 4884 mm 192"
R2900G AD45B 1656 mm 65" 2868 mm 113" 6179 mm 243"
R2900G AD55 1656 mm 65" 2868 mm 113" 6179 mm 243"
R2900G AD60 1656 mm 65" 2868 mm 113" 6179 mm 243"
R3000H AD45B 1789 mm 70" 2868 mm 113" 5429 mm 213"
R3000H AD55 1789 mm 70" 2744 mm 108" 5429 mm 213"
R3000H AD60 1789 mm 70" 2744 mm 108" 5429 mm 213"
NOTE: R1700G rated payload 14 000 kg (30,870 lb) is for tramming only. Truck loading capacity is 12 500 kg (27,563 lb).
Edition 45 20-25
Hard Rock Rock Flow System
● Introduction
● Features
20-26 Edition 45
Rock Flow System Hard Rock
Specifications
● Rock Feeder
● Rock Mover
20
Edition 45 20-27
Notes —
20-28 Edition 45
LONGWALL
Roof-Supports
AFC Systems 20
Edition 45 20-29
Longwall Introduction
Roof Supports
● Features
INTRODUCTION
Caterpillar is the global market leader and supplier
of complete longwall systems. All over the world, our
equipment and systems are meeting the demands of
underground mining under the most stringent condi-
tions. Adapted to the mining challenges faced by our
customers today, Cat customized systems range from
hydraulic roof supports, automated plow systems, shear-
ers, face conveyors and drive systems to automation and
roof support carriers. Caterpillar delivers your system of
choice, from low to high seam heights, for the longest
longwalls and highest production demands.
ROOF SUPPORTS
Features
Customized Design
● Seamless range for mining heights from 0.55 to 7.5 m
(1.8 to 24.6 ft) with support capacities of up to 1750 met-
ric tonnes (1929 tons).
● Advanced design of critical parts prevents major fail-
ures, costly underground repairs and unscheduled
downtime.
● Easy maintenance, long intervals between overhaul
and very long service life.
20-30 Edition 45
Roof Supports Longwall
● Specifications
20
Example High Seam Roof Support Example Low Seam Roof Support
Edition 45 20-31
Longwall Roof Supports
● Special Applications
20-32 Edition 45
AFC Systems Longwall
● Features
20
Edition 45 20-33
Longwall AFC Systems
● Specifications
20-34 Edition 45
AFC Systems Longwall
● Specifications
20
Edition 45 20-35
Longwall AFC Systems
● Specifications
20-36 Edition 45
AFC Systems Longwall
●Dimensions
20
A B
E
F
G
C
D J
K
L
Edition 45 20-37
Longwall AFC Systems
● Dimensions
A B C
F G
H
D
J K
L
M
E
N
B 154 mm 6.06" 154 mm 6.06" 154 mm 6.06" 154 mm 6.06" 154 mm 6.06"
C 524 mm 20.62" 624 mm 24.56" 724 mm 28.50" 824 mm 32.44" 1024 mm 40.31"
D 341 mm 13.42" 341 mm 13.42" 341 mm 13.42" 341 mm 13.42" 341 mm 13.42"
E 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13"
F 122 mm 4.80" 122 mm 4.80" 122 mm 4.80" 122 mm 4.80" 122 mm 4.80"
G 284 mm 11.18" 284 mm 11.18" 284 mm 11.18" 284 mm 11.18" 284 mm 11.18"
J 122 mm 4.80" 122 mm 4.80" 122 mm 4.80" 122 mm 4.80" 122 mm 4.80"
L 676 mm 26.61" 776 mm 30.55" 876 mm 34.48" 976 mm 38.42" 1176 mm 46.29"
M 688 mm 27.08" 788 mm 31.02" 888 mm 34.96" 988 mm 38.89" 1188 mm 46.77"
N 832 mm 32.75" 932 mm 36.69" 1032 mm 40.62" 1132 mm 44.56" 1332 mm 52.44"
20-38 Edition 45
AFC Systems Longwall
● Dimensions
20
A B
D
C
G H
E F
J
K
L M
B 24 mm 0.94" 24 mm 0.94"
D 50 mm 1.96" 50 mm 1.96"
F 30 mm 1.18" 30 mm 1.18"
M 68 mm 2.67" 68 mm 2.67"
Edition 45 20-39
Longwall AFC Systems
● Dimensions
A B
C D
F G
H J K
L
M
20-40 Edition 45
AFC Systems Longwall
● Conveying Performance
20
AFC Line Pan Conveying Performance — PF3 AFC Line Pan Conveying Performance — PF4
PF3/722 PF4/832
ton/ tonne/ ton/ tonne/
hr hr hr hr
1543 1400 2204 2000
1433 1300
1984 1800
1323 1200
1763 1600
Capacity
Capacity
1212 1100
Speed Speed
PF3/822 PF4/932
ton/ tonne/ ton/ tonne/
hr hr hr hr
2204 2000 3086 2800
2866 2600
1984 1800
2645 2400
2204 2000
1543 1400
1984 1800
1763 1600
1323 1200
1543 1400
1102 1000 1323 1200
1102 1000
882 800 1.0 1.2 1.4 1.6 1.8 2.0 m/s
1.0 1.2 1.4 1.6 1.8 2.0 m/s
3.28 3.93 4.59 5.25 5.90 6.56 ft/s 3.28 3.93 4.59 5.25 5.90 6.56 ft/s
Speed Speed
PF3/922 PF4/1032
ton/ tonne/ ton/ tonne/
hr hr hr hr
3086 2800 3858 3500
2866 2600
3307 3000
2645 2400
Capacity
2425 2200
Capacity
2756 2500
2204 2000
1763 1600
1653 1500
1543 1400
Edition 45 20-41
Longwall AFC Systems
● Conveying Performance
AFC Line Pan Conveying Performance — PF4 AFC Line Pan Conveying Performance — PF5
PF4/1132 PF5/1142
ton/ tonne/ ton/ tonne/
hr hr hr hr
4960 4500 4960 4500
Capacity
3307 3000 3307 3000
PF4/1332 PF5/1342
ton/ tonne/ ton/ tonne/
hr hr hr hr
7165 6500 7165 6500
6613 6000 6614 6000
6062 5500 6063 5500
5511 5000
Capacity
5511 5000
Capacity
4960 4500
4960 4500
4409 4000
4409 4000
3858 3500
3858 3500
3307 3000
3307 3000
2756 2500
2204 2000 2756 2500
1.0 1.2 1.4 1.6 1.8 2.0 m/s 2204 2000
3.28 3.93 4.59 5.25 5.90 6.56 ft/s 1.0 1.2 1.4 1.6 1.8 2.0 m/s
Speed
20-42 Edition 45
AFC Systems Longwall
● Conveying Performance
20
PF6/1042 PF6/1242
ton/ tonne/ ton/ tonne/
hr hr hr hr
3858 3500 6063 5500
5512 5000
3307 3000
4960 4500
Capacity
Capacity
2756 2500 4409 4000
3307 3000
1653 1500
2756 2500
PF6/1142 PF6/1342
ton/ tonne/ ton/ tonne/
hr hr hr hr
4960 4500 7165 6500
6614 6000
4409 4000
6063 5500
3858 3500 5511 5000
Capacity
Capacity
Edition 45 20-43
Longwall Beam Stage Loaders (BSL)
● Features
● Specifications
Features
● Stageloader and crusher completely matched to AFC,
both with higher capacity to prevent bottlenecks.
● Tailor-made belt tailpiece for required capacity and
The AFC is continuously running and conveys the coal belt dimensions, allowing BTP to handle longitudinal
mined by a shearer or plow to the head gate, where it is and lateral entry gradients.
transferred onto the beam stage loader (BSL) with inte-
grated crusher and then onto the main belt (eventually ● Horizontal crusher for high throughput and low oper-
to the surface). ating costs due to double action impact elements.
20-44 Edition 45
Beam Stage Loaders (BSL) Longwall
● Specifications
20
Features
● Horizontal crushing.
Edition 45 20-45
Longwall Beam Stage Loaders (BSL)
● Specifications
20-46 Edition 45
CST Drive Systems Longwall
● Features
20
Edition 45 20-47
Longwall CST Drive Systems
● Specifications
Specifications
Model CST30
Typical Application Chain Type Longwall Machinery like Armored Face Conveyors (AFC)
KP-30 CST P-30 CST
Maximum Output Torque (for 3 sec) Tmax [N·m] 300 000 N·m 221,269 lb-ft 300 000 N·m 221,269 lb-ft
Ratio i [–]: Rated Power P Rated Power P Rated Power P Rated Power P
(n = 1485 RPM) (n = 1782 RPM) (n = 1485 RPM) (n = 1782 RPM)
16 500 kW 816 hp 500 kW 816 hp
21 500 kW 816 hp 500 kW 816 hp
24.4 500 kW 816 hp 500 kW 816 hp
28 500 kW 816 hp 500 kW 816 hp
33 500 kW 816 hp 500 kW 816 hp
39 435 kW 710 hp 435 kW 710 hp
50 400 kW 653 hp 400 kW 653 hp
Dimensions:
Length 2280 mm 89.8" 1400 mm 55.1"
Width 1180 mm 46.5" 960 mm 37.8"
Height 900 mm 35.4" 900 mm 35.4"
Capacity:
Oil Quantity 500 L 132 U.S. gal 250 L 66 U.S. gal
Gearbox Weight (without oil) 5800 kg 12,783 lb 3900 kg 8596 lb
Requirements of Cooling Water:
Required Cooling Water 20 L/min 5.28 gal/min 20 L/min 5.28 gal/min
Maximum Water Inlet Temperature 25° C/298,15 K 77° F/298.15 K 25° C/298,15 K 77° F/298.15 K
Shaft Design:
Input Shaft (cylindrical) DIN 5480-W 100×4×30×24 DIN 5480-W 100×4×30×24
Output Shaft with Internal Toothing DIN 5480-N 220×10×30×20 DIN 5480-N 220×10×30×20
20-48 Edition 45
CST Drive Systems Longwall
● Specifications
20
Specifications
Model CST45
Typical Application Chain Type Longwall Machinery like Armored Face Conveyors (AFC)
KP-45 CST P-45 CST
Maximum Output Torque (for 3 sec) Tmax [N·m] 450 000 N·m 331,858 lb-ft 450 000 N·m 331,858 lb-ft
Ratio i [–]: Rated Power P Rated Power P Rated Power P Rated Power P
(n = 1485 RPM) (n = 1782 RPM) (n = 1485 RPM) (n = 1782 RPM)
24.5 800 kW 1305 hp 800 kW 1305 hp
28 800 kW 1305 hp 800 kW 1305 hp
33 800 kW 1305 hp 800 kW 1305 hp
39 700 kW 1142 hp 700 kW 1142 hp
45 540 kW 881 hp 540 kW 881 hp
50 500 kW 816 hp 500 kW 816 hp
Dimensions:
Length 2875 mm 113.2" 1697 mm 66.8"
Width 1401 mm 55.2" 1120 mm 44.1"
Height 1060 mm 41.7" 1060 mm 41.7"
Capacity:
Oil Quantity 730 L 193 U.S. gal 430 L 114 U.S. gal
Gearbox Weight (without oil) 9700 kg 21,385 lb 5900 kg 13,007 lb
Requirements of Cooling Water:
Required Cooling Water 25 L/min 6.6 gal/min 25 L/min 6.6 gal/min
Maximum Water Inlet Temperature 25° C/298,15 K 77° F/298.15 K 25° C/298,15 K 77° F/298.15 K
Shaft Design:
Input Shaft (cylindrical) DIN 5480-W 120×4 DIN 5480-W 120×4
Output Shaft with Internal Toothing DIN 5480-N 260×10×30×24 DIN 5480-N 260×10×30×24
Edition 45 20-49
Longwall CST Drive Systems
● Specifications
Specifications
Model CST45 M
Typical Application Chain Type Longwall Machinery like Armored Face Conveyors (AFC)
and Plow Systems
P-45 M CST
Maximum Output Torque (for 3 sec) Tmax [N·m] 450 000 N·m 331,858 lb-ft
Ratio i [–]: Rated Power P Rated Power P
(n = 1485 RPM) (n = 1782 RPM)
16 800 kW 1305 hp
21 800 kW 1305 hp
28 800 kW 1305 hp
33 800 kW 1305 hp
39 700 kW 1142 hp
45 540 kW 881 hp
50 500 kW 816 hp
Dimensions:
Length 1697 mm 66.8"
Width 1120 mm 44.1"
Height 1060 mm 41.7"
Capacity:
Oil Quantity 320 L 85 U.S. gal
Gearbox Weight (without oil) 7200 kg 15,873 lb
Requirements of Cooling Water:
Required Cooling Water 30 L/min 7.9 gal/min
Maximum Water Inlet Temperature 25° C/298,15 K 77° F/298.15 K
Shaft Design:
Input Shaft (cylindrical) DIN 5480-W 120×4
Output Shaft with Internal Toothing DIN 5480-N 260×10×30×24
20-50 Edition 45
CST Drive Systems Longwall
● Specifications
20
Specifications
Model CST45 V
Typical Application Chain Type Longwall Machinery like Armored Face Conveyors (AFC)
KP-45 V CST P-45 V CST
Maximum Output Torque (for 3 sec) Tmax [N·m] 450 000 N·m 331,858 lb-ft 450 000 N·m 331,858 lb-ft
Ratio i [–]: Rated Power P Rated Power P Rated Power P Rated Power P
(n = 1485 RPM) (n = 1782 RPM) (n = 1485 RPM) (n = 1782 RPM)
16 1050 kW 1713 hp 1050 kW 1713 hp
21 1050 kW 1713 hp 1050 kW 1713 hp
28 1050 kW 1713 hp 1050 kW 1713 hp
33 1050 kW 1713 hp 1050 kW 1713 hp
39 820 kW 1338 hp 820 kW 1338 hp
45 710 kW 1158 hp 710 kW 1158 hp
50 650 kW 1061 hp 650 kW 1061 hp
Dimensions:
Length 2875 mm 113.2" 1697 mm 66.8"
Width 1401 mm 55.2" 1120 mm 44.1"
Height 1060 mm 41.7" 1060 mm 41.7"
Capacity:
Oil Quantity 730 L 193 U.S. gal 430 L 114 U.S. gal
Gearbox Weight (without oil) 9700 kg 21,380 lb 5900 kg 13,000 lb
Requirements of Cooling Water:
Required Cooling Water 25 L/min 6.6 gal/min 25 L/min 6.6 gal/min
Maximum Water Inlet Temperature 25° C/298,15 K 77° F/298.15 K 25° C/298,15 K 77° F/298.15 K
Shaft Design:
Input Shaft (cylindrical) DIN 5480-W 120×4 DIN 5480-W 120×4
Output Shaft with Internal Toothing DIN 5480-N 260×10×30×24 DIN 5480-N 260×10×30×24
Edition 45 20-51
Longwall CST Drive Systems
● Specifications
Specifications
Model CST65
Typical Application Chain Type Longwall Machinery like Armored Face Conveyors (AFC)
KP-65 CST P-45 CST
Maximum Output Torque (for 3 sec) Tmax [N·m] 650 000 N·m 479,415 lb-ft 650 000 N·m 479,415 lb-ft
Ratio i [–]: Rated Power P Rated Power P Rated Power P Rated Power P
(n = 1480 RPM) (n = 1800 RPM) (n = 1480 RPM) (n = 1800 RPM)
28 1200 kW 1958 hp 1200 kW 1958 hp
33 1200 kW 1958 hp 1200 kW 1958 hp
39 1000 kW 1632 hp 100 kW 1632 hp
45 900 kW 1468 hp 900 kW 1468 hp
50 800 kW 1305 hp 800 kW 1305 hp
Dimensions:
Length 2910 mm 114.6" 1887 mm 74.3"
Width 1530 mm 60.2" 1120 mm 44.1"
Height 1060 mm 41.7" 1060 mm 41.7"
Capacity:
Oil Quantity 800 L 211 U.S. gal 500 L 132 U.S. gal
Gearbox Weight (without oil) 10 880 kg 23,980 lb 7300 kg 16,094 lb
Requirements of Cooling Water:
Required Cooling Water 25 L/min 6.6 gal/min 25 L/min 6.6 gal/min
Maximum Water Inlet Temperature 25° C/298,15 K 77° F/298.15 K 25° C/298,15 K 77° F/298.15 K
Shaft Design:
Input Shaft (cylindrical) DIN 5480-W 120×4 DIN 5480-W 120×4
Output Shaft with Internal Toothing DIN 5480-N 320×10 DIN 5480-N 320×10
20-52 Edition 45
CST Drive Systems Longwall
● Specifications
20
Specifications
Model CST115
Typical Application Chain Type Longwall Machinery like Armored Face Conveyors (AFC)
KP-115 CST P-115 CST
Maximum Output Torque (for 3 sec) Tmax [N·m] 1 150 000 N·m 848,196 lb-ft 1 150 000 N·m 848,196 lb-ft
Ratio i [–]: Rated Power P Rated Power P Rated Power P Rated Power P
(n = 1485 RPM) (n = 1782 RPM) (n = 1485 RPM) (n = 1782 RPM)
39 1800 kW 2937 hp 1800 kW 2937 hp
46 1800 kW 2480 hp 1800 kW 2480 hp
Dimensions:
Length 3600 mm 141.6" 2811 mm 110.6"
Width 2029 mm 79.8" 1400 mm 55.1"
Height 1300 mm 51.1" 1300 mm 51.1"
Capacity:
Oil Quantity 1300 L 212 U.S. gal 700 L 132 U.S. gal
Gearbox Weight (without oil) 23 980 kg 52,851 lb 16 400 kg 36,145 lb
Requirements of Cooling Water:
Required Cooling Water 90 L/min 23.8 gal/min 90 L/min 23.8 gal/min
Maximum Water Inlet Temperature 25° C/298,15 K 77° F/298.15 K 25° C/298,15 K 77° F/298.15 K
Shaft Design:
Input Shaft (cylindrical) DIN 5480-W 140×4 DIN 5480-W 140×4
Output Shaft with Internal Toothing DIN 5480-N 360×10 DIN 5480-N 360×10
Edition 45 20-53
Longwall CST Drive Systems
● Rated Power P/Gearbox Ratio i [–]
CST30 CST45 M
kW hp hp kW
700 1142 1305 800
POWER
600 978 1060 650
RATED POWER P
300 489
200 326
16 21 24.4 28 33 39 50
CST45 CST45 V
kW hp hp kW
1000 1632 2119 1300
900 1468
1956 1200
RATED POWER P
800 1305
POWER
1793 1100
700 1142
1630 1000
600 979
400 653
24.5 28 33 39 45 50 1304 800
978 600
16 21 28 33 39 45 50
20-54 Edition 45
CST Drive Systems Longwall
● Rated Power P/Gearbox Ratio i [–]
20
CST65 CST115
hp kW hp kW
1958 1300 2937 1800
1955 1200
2774 1700
POWER
1741 1100
POWER
2573 1600
1632 1000
2447 1500
1468 900
2251 1400
1305 800
28 33 39 45 50 39 40 41 42 43 44 45 46
Edition 45 20-55
Longwall Variable Frequency Drives
● Features
20-56 Edition 45
Variable Frequency Drives Longwall
● Specifications
20
Specifications
Model VFD — A800/W800 VFD — A1200/W1200
Rated Power 800 kW 1072 hp 1200 kW 1609 hp
Input Voltage 3300 V ± 10% 3300 V ± 10%
Output Voltage 0-3300 V 0-3300 V
Input Frequency 50/60 Hz ± 5% 50/60 Hz ± 5%
Output Frequency 0-60 Hz 0-60 Hz
Power Factor (cos phi) >97.5% (PWM) >97.5% (PWM)
Slew Rate 20%-80% 20%-80% 20%-80% 20%-80%
<20 m/sec <65.62 ft/sec <20 m/sec <65.62 ft/sec
Maximum Operational Torque 210% 210%
Operation 4Q 4Q
Converter Current Source Inverter (CSI) Current Source Inverter (CSI)
Motor Type AC motor AC motor
Setup VFD separate from motor VFD separate from motor
Edition 45 20-57
Longwall Variable Frequency Drives
● Dimensions
Side View
Top View
20-58 Edition 45
Shearers Longwall
● Features
20
Specialized Shearers
Caterpillar also supplies shearers for specialized appli-
cations:
● Single- and double-drum low-seam shearer.
● Three-drum shearer for selective mining.
These shearers utilize the key feature of modular main-
frame construction and are proven for coal and non-
coal applications.
Edition 45 20-59
Longwall Shearers
● Specifications
Specifications
Model EL2000 EL3000 EL4000
Machine Machine Machine Machine Machine Machine
@ 50 Hz @ 60 Hz @ 50 Hz @ 60 Hz @ 50 Hz @ 60 Hz
Seam Range 1.8-4.5 m 71-177" 2.5-5.5 m 98-217" 4.0-7.0 m 158-276"
Typical Machine Length (drum centers) 14 155 mm 46.2' 15 200 mm 49.9' 17 008 mm 55.8'
Installed Power Up to Up to Up to Up to Up to Up to
1780 kW 2387 hp 2295 kW 3680 hp 2295 kW 3680 hp
Available Cutting Power: 2 × 500 kW 2 × 800 hp 2 × 860 kW 2 × 1380 hp
2 × 620 kW 2 × 1000 hp 2 × 750 kW 2 × 1200 hp
2 × 750 kW 2 × 1200 hp
RA860 Arms 2 × 860 kW 2 × 1380 hp
RA860 Arms 2 × 750 kW 2 × 1200 hp
RA750 Arms 2 × 620 kW 2 × 1000 hp
RA750 Arms 2 × 750 kW 2 × 1200 hp
Cutting Drum Diameter: 1600- 63-98.5" Up to Up to 138"
2500 mm 3500 mm
RA860 Up to Up to 108"
2750 mm
RA750 Up to Up to 98"
2500 mm
Cutting Drum Speed: 32.8, 39.4, 30.8, 35 and 37, 42 and
37.4 and 44.9 and 43 RPM 51.6 RPM
45.2 RPM 54.3 RPM
RA860 30.8, 35 and 37.42 and
43 RPM 51.6 RPM
RA750 32.8, 39.4,
37.4 and 44.9 and
45.2 RPM 54.3 RPM
Haulage System AC Inverter Drive AC Inverter Drive AC Inverter Drive
Haulage Motor 2 × 125 kW 2 × 168 hp 2 × 150 kW 2 × 240 hp 2 × 150 kW 2 × 240 hp
Haulage Speed Up to Up to Up to Up to Up to Up to
30.1 m/min 98.5 ft/min 31.1 m/min 98.7 ft/min 31.1 m/min 98.7 ft/min
Haulage Pull Up to Up to Up to Up to Up to Up to
945 kN 107 tons 1075 kN 123 tons 1075 kN 120 tons
Pump Motor 30 kW 40 hp 75 kW 120 hp 75 kW 120 hp
Body Height 600 mm 23.6" 685 mm 27" 1070 mm 42"
Machine Weight (approximate) 70 tonnes 77 tons 105 tonnes 116 tons 130 tonnes 143 tons
Operating Voltage 3300V 4160V 3300V 4160V 3300V 4160 V
Minimum Pan Width 1032 mm 40.6" 1132 mm 44.6" 1342 mm 52.8"
Coal Sizer — 200 kW 320 hp 200 kW 320 hp
20-60 Edition 45
Shearers Longwall
● Specifications
20
Edition 45 20-61
Longwall Shearers
● Specifications
HAULAGE PULL
224,809 1000
Speed at Maximum Pull 14.28 m/min 46.83 ft/min
179,847 800
Maximum Machine Speed 28.56 m/min 93.66 ft/min 134,885 600
89,924 400
Pull at Maximum Speed 472.75 kN 106,278 lbf 44,962 200
48.40 tonnes 53.35 tons 0 0
0 5 10 15 20 25 30 35 m/min
0 16.40 32.81 49.21 65.62 82.02 98.43 114.83 ft/min
202,328 900
179,847 800
157,366 700
● Maximum power rating 150 kW (201 hp)
134,885 600
112,404 500 ● Integral water cooling @ 9 L/min (2 gal/min)
89,924 400
67,443 300
44,962 200 ● Transmission reduction of 137:1
22,481 100
0 0
0 5 10 15 20 25 30 m/min
● Maximum oil capacity of 25 L (7 gal)
0 16.40 32.81 49.21 65.62 82.02 98.43 ft/min
● Integral monitoring transducers
SPEED
● Quillshaft transmission protection
● Maximum power rating 125 kW (168 hp) ● This unit has a haulage motor rating of 150 kW (201 hp)
● Integral water cooling @ 9 L/min (2 gal/min) ● Available with Machine Position Encoder
● Transmission reduction of 137:1 ● Available with Machine Parking Brake
● Maximum oil capacity of 25 L (7 gal) ● Online vibration monitoring with VibraGuard
● Integral monitoring transducers
● Quillshaft transmission protection
● This unit has a haulage motor rating of 125 kW (168 hp)
● Available with Machine Position Encoder
● Available with Machine Parking Brake
20-62 Edition 45
Shearers Longwall
● Specifications
20
EL3000 ● EL3000 ●
EL4000 ● EL4000 ●
Edition 45 20-63
Longwall Shearers
● Specifications
EL3000 ● EL3000 ●
EL4000 ● EL4000 ●
20-64 Edition 45
Shearers Longwall
● Specifications
20
Edition 45 20-65
Longwall Shearers
● Specifications
20-66 Edition 45
Shearers Longwall
● Dimensions
20
Low
Mid-Low
Edition 45 20-67
Longwall Shearers
● Dimensions
Mid-High
High
20-68 Edition 45
Shearers Longwall
● Dimensions
20
Low
Mid-Low
Edition 45 20-69
Longwall Shearers
● Dimensions
Mid-High
High
20-70 Edition 45
Shearers Longwall
● Dimensions
20
A
B
D
H
E G
F
C
Low
A
B
D
H
G
E
F
C
Medium
Edition 45 20-71
Longwall Shearers
● Dimensions
A
B
D
H
G
E
F
C
High
A
B
D
G
H E
F C
Super-High
20-72 Edition 45
Shearers Longwall
● Dimensions
20
B
B
C C
A
A
D
D
H H
F G F G
E E
Low Medium
Edition 45 20-73
Longwall Shearers
● Dimensions
B
B
C C
A
A
D
D
H H
F G F G
E E
High Super-High
20-74 Edition 45
Shearers Longwall
● Dimensions
20
Edition 45 20-75
Longwall Shearers
● Dimensions
20-76 Edition 45
Shearers Longwall
● Optional Accessories
20
Optional Accessories
Model EL2000 EL3000 EL4000
Multi-piece Mainframe
Cowl
Spall Guards
Coal Sizer:
100 kW (134 hp)
200 kW (268 hp) —
Trapping Shoe Ix
(Insert Exchange)
Shearer Clearer
Spray Bars
Central Lubrication System
PMC Evo-S
Gate End Data Connection:
Powerline
Fiber Optics —
WLAN
IPC
Zone-based Automation “Navigator 1”
State-based Shearer Automation “Navigator 2”
Integrated Longwall Automation with “Navigator 2 + 3” * * *
Edition 45 20-77
Longwall Automated Plow Systems
● Features
20-78 Edition 45
Automated Plow Systems Longwall
● Specifications
20
Gliding Plow
Model Base-Plate Plow RHH800 GH800
Plow Length — Single Plow 2384 mm 7.82 ft 2712 mm 8.89 ft
Plow Heights 600-855 mm 1.97-2.81 ft 800-1060 mm 2.62-3.47 ft
820-1120 mm 2.70-3.67 ft 1020-1320 mm 3.34-4.33 ft
1085-1385 mm 3.56-4.54 ft 1285-1585 mm 4.21-5.20 ft
1350-1650 mm 4.43-5.41 ft
Plow Heights (with gobside support) — 1570-1735 mm 5.15-5.69 ft
1700-2000 mm 5.57-6.56 ft
Mechanical Height Adjustment 255-300 mm 0.83-0.98 ft 180-300 mm 0.59-0.98 ft
Cutting Depth max. 190 mm max 0.62 ft 195 mm 0.64 ft
Weights: 4400-6400 kg 9700-14,109 lb —
Single Plow — 4080-6630 kg 8995-14,616 lb
Bottom Bit Positions:
Position 1 +24 mm +0.08 ft +12 mm +0.04 ft
Position 2 –5 mm –0.02 ft –10 mm –0.03 ft
Position 3 –18 mm –0.06 ft –20 mm –0.06 ft
Position 4 –37 mm –0.12 ft –34 mm –0.11 ft
Maximum Drive Power 2 × 400 kW 2 × 536 hp 2 × 400 kW 2 × 536 hp
Coal Hardness Soft–hard coal Soft–hard coal
Maximum Seam Inclination Up to 60° Up to 60°
Maximum Plow Speed 2.5 m/sec 500 ft/min 3.0 m/sec 600 ft/min
Edition 45 20-79
Longwall Automated Plow Systems
● Specifications
20-80 Edition 45
Automated Plow Systems Longwall
● Dimensions
20
Dimensions RHH800 — Plow Body Setup Option 1 (All dimensions are approximate.)
Edition 45 20-81
Longwall Automated Plow Systems
● Dimensions
Dimensions RHH800 — Plow Body Setup Option 2 (All dimensions are approximate.)
20-82 Edition 45
Automated Plow Systems Longwall
● Dimensions
20
Dimensions RHH800 — Plow Body Setup Option 3 (All dimensions are approximate.)
Edition 45 20-83
Longwall Automated Plow Systems
● Dimensions
Dimensions RHH800 — Plow Body Setup Option 4 (All dimensions are approximate.)
20-84 Edition 45
Automated Plow Systems Longwall
● Dimensions
20
Dimensions GH800 — Plow Body Setup Option 1 (All dimensions are approximate.)
Edition 45 20-85
Longwall Automated Plow Systems
● Dimensions
Dimensions GH800 — Plow Body Setup Option 2 (All dimensions are approximate.)
20-86 Edition 45
Automated Plow Systems Longwall
● Dimensions
20
Dimensions GH800 — Plow Body Setup Option 3 (All dimensions are approximate.)
Edition 45 20-87
Longwall Automated Plow Systems
● Dimensions
Dimensions GH800 — Plow Body Setup Option 4 (All dimensions are approximate.)
J 42 mm 0.14 ft
20-88 Edition 45
Automated Plow Systems Longwall
● Dimensions
20
Dimensions GH800 — Plow Body Setup Option 5 (All dimensions are approximate.)
Edition 45 20-89
Longwall Automated Plow Systems
● Dimensions
Dimensions GH800B — Plow Body Setup Option 1 (All dimensions are approximate.)
L
C B H K
E F G J
M
O
20-90 Edition 45
Automated Plow Systems Longwall
● Dimensions
20
Dimensions GH800B — Plow Body Setup Option 2 (All dimensions are approximate.)
A
P
D
L
C B H
E F G J
H 1671 mm 5.48 ft
Edition 45 20-91
Longwall Automated Plow Systems
● Dimensions
Dimensions GH800B — Plow Body Setup Option 3 (All dimensions are approximate.)
A
P
D
L
C B H
E F G J
H 1671 mm 5.48 ft
20-92 Edition 45
Automated Plow Systems Longwall
● Dimensions
20
Dimensions GH800B — Plow Body Setup Option 4 (All dimensions are approximate.)
A
P
D
M
R
L
C E B H
F G J
K
Q
O
J 42 mm 0.14 ft
Edition 45 20-93
Longwall Automated Plow Systems
● Dimensions
Dimensions GH800B — Plow Body Setup Option 5 (All dimensions are approximate.)
A
P
D
M
R
L
C E B H
F G J
K
Q
O
J 42 mm 0.14 ft
20-94 Edition 45
Automated Plow Systems Longwall
● Dimensions
20
Dimensions GH1600 — Plow Body Setup Option 1 (All dimensions are approximate.)
F
C
Edition 45 20-95
Longwall Automated Plow Systems
● Dimensions
Dimensions GH1600 — Plow Body Setup Option 2 (All dimensions are approximate.)
A
E
D
F
C
20-96 Edition 45
Automated Plow Systems Longwall
● Dimensions
20
Dimensions GH1600 — Plow Body Setup Option 3 (All dimensions are approximate.)
A
E
Edition 45 20-97
Longwall Automated Plow Systems
● Dimensions
Dimensions GH1600 — Plow Body Setup Option 4 (All dimensions are approximate.)
A
E
D
F
20-98 Edition 45
Programmable Mining Controls Longwall
● PMC-R
20
B
A
Edition 45 20-99
Longwall Programmable Mining Controls
● PMC-R
F2 E2 D2 C2 B2 A2
B
A
F1 E1 D1 C1 B1 A1
Surface
Power
Supply
Shearer Face
Conveyor Chain
Coal Tensioner
Stage
Loader
Tail
Drive
Main
Drive
20-100 Edition 45
Programmable Mining Controls Longwall
● PMC-R
20
Together with the following peripheral equipment the ● Outrigger steering for conveyor steering (mostly plow
PMC-R controller forms an individually per customer faces)
order designed control system for Longwall automation.
● Automation of:
● Solenoid Driver Board (minimum one per Roof Support)
– Block anchorage
● Pressure Sensor
– Flipper
● Reed Rod
– Sliding canopy
● Proximity Switch
– Gap shield
● IR Transmitter and Sensor
– Several steering cylinder automation modes depen-
● LED Warning Light dent on roof conditions
● IS Power Supply Via a decentralized visualization and control unit at
the face and/or the surface supports MineStar capabili-
● Diverse Data Coupler ties, especially HEALTH for Longwall.
● 3D-Tilt Sensor and 3D-Tilt Monitor The entire PMC-R system provides different global
certifications:
● Double Solenoid Valve
● Europe: ATEX
Such a PMC-R control system consists typically of
more than a hundred similar subsystems set up by a ● U.S.: MSHA
PMC-R controller, solenoid driver, sensors, and valves ● Russia: GHOST
per roof support and one time used hardware at the
gate ends as server controllers, IPC, communication ● Australia: IECEx, ANZEx
modules, chain tensioner, etc.
● China: MA
Main Features PMC-R Control System
● More certifications on demand
● “Distributed Intelligence in each shield”
● Wide range of sensors and multiple solenoid drivers Solenoid Driver Module
● Easy diagnosis through communication between The PMC-R solenoid driver module is placed at a dis-
PMC-R controls tance from the PMC-R in accordance with the modular
concept. The solenoid driver module can activate up to
● Various auto sequences 22 valve functions, additional lights and sound modules
or relays. As well, additional sensors could be read in by
● Automated conveyor push modes the solenoid driver module.
● Conveyor pullback functions
● Automated water spray functions
Edition 45 20-101
Longwall Programmable Mining Controls
● PMC-R
20-102 Edition 45
Programmable Mining Controls Longwall
● PMC-D and PMC-V
20
The intrinsically-safe PMC-D control is used on shearer ● Highly reliable OS37 plug technology for complete
or plow faces to provide high level AFC (armed face gearbox control
conveyor) and plow automation. Each Drive unit needs
to be equipped with one PMC-D control unit and equiv- ● SKK24 hose cables for bus system and additional I/O
alent I/O to operate the CST drives or UEL gearbox connection
functions. ● IP 68 rating (48 h under @ 1 m [3.28 ft] under water)
The PMC-V provides in such a system the HMI to
interact with the PMC-D controls to operate manual ● HMI with 24 multi feedback keys (pressure point, led
mode, visualize and change parameters and show actual light)
process values. Within a PMC-D system minimum one
and typically up to 3 PMC-Vs are in equal operation. ● 63.5 mm (2½") graphical monochrome display
The PMC-D system can control extremely sensitive ● Multi language support
the speed and torque of highly powered AFC CST drive.
Using Profibus network all PMC-Ds and PMC-Vs in a ● Maintainability (brass bar mounting)
system could exchange process data over long distances ● Optional eight (8) additional ports for acceleration
with high frequency.
sensors (PMC-D20)
PMC-D
A
B
PMC-D
Edition 45 20-103
Longwall Programmable Mining Controls
● PMC-D and PMC-V
PMC-D20
A
B
PMC-D20
PMC-V
B
A
PMC-V
20-104 Edition 45
Programmable Mining Controls Longwall
● PMC-D and PMC-V
20
Surface
Power
Supply
Shearer Face
Conveyor Chain
Coal Tensioner
Stage
Loader
Tail
Drive
Main
Drive
Edition 45 20-105
Longwall Programmable Mining Controls
● PMC-D and PMC-V
Main Features of the PMC-D Drive Control System The entire PMC-D system provides different global
● “Distributed controller Intelligence per drive” certifications:
● Synchronized heavy load start up ● Europe: ATEX
● Soft startup ● U.S.: MSHA
● Load sharing between conveyor drives ● Russia: GHOST
● Overload protection ● Australia: IECEx, ANZEx
● Motor braking feature ● China: MA
● Further used in plow operations: ● More certifications on demand
20-106 Edition 45
Programmable Mining Controls Longwall
● MCU2
20
Edition 45 20-107
Longwall Programmable Mining Controls
● MCU2
Drawings
A B
20-108 Edition 45
Roof Support Carriers Longwall
● Features
20
Features
Caterpillar offers a range of roof support carriers
designed to provide maximum lift and carrying capacity
at dimensions adequate for different mine layouts and
various transportation tasks.
Edition 45 20-109
Longwall Roof Support Carriers
● Specifications
20-110 Edition 45
Roof Support Carriers Longwall
● Dimensions
20
Edition 45 20-111
Longwall Roof Support Carriers
● Dimensions
20-112 Edition 45
Roof Support Carriers Longwall
● Tractive Effort vs. Speed — Loaded
20
SH640 D
TRACTIVE EFFORT vs. SPEED
— LOADED
kN lbf
300 67,442
TRACTIVE EFFORT
250 56,202
200 44,961
1st
150 33,721
2nd
100 22,480 3rd
4th
50 11,240
0 0
0 3.10 6.21 9.32 12.43 15.53 mph
0 5 10 15 20 25 km/h
SPEED
SH660 D
TRACTIVE EFFORT vs. SPEED
— LOADED
kN lbf
400 90,000
TRACTIVE EFFORT
350 78,750
300 67,500
250 56,250
200 45,000
150 33,750
100 22,500
50 11,250
0 0
0 3.10 6.21 9.32 12.43 15.53 mph
0 5 10 15 20 25 km/h
SPEED
Edition 45 20-113
Longwall Roof Support Carriers
● Tractive Effort vs. Speed — Loaded
● % Grade vs. Speed — Loaded
SH660 HD
TRACTIVE EFFORT vs. SPEED
kN lbf
— LOADED
400 90,000
TRACTIVE EFFORT
350 78,750
300 67,500
250 56,250
50 11,250
0 0
0 3.10 6.21 9.32 12.43 15.53 mph
0 5 10 15 20 25 km/h
SPEED
SH640 D
% GRADE vs. SPEED — LOADED
30
25
% GRADE
20
1st
15
2nd
3rd
10
4th
5
0
0 3.10 6.21 9.32 12.43 15.53 mph
0 5 10 15 20 25 km/h
SPEED
20-114 Edition 45
Roof Support Carriers Longwall
● % Grade vs. Speed — Loaded
20
SH660 D
% GRADE vs. SPEED — LOADED
30
25
% GRADE
20
15 1st
2nd
10 3rd
4th
5
0
0 3.10 6.21 9.32 12.43 15.53 mph
0 5 10 15 20 25 km/h
SPEED
All values at zero percent rolling resistance.
SH660 HD
% GRADE vs. SPEED — LOADED
30
25
% GRADE
20
15 1st
2nd
10 3rd
4th
5
0
0 3.10 6.21 9.32 12.43 15.53 mph
0 5 10 15 20 25 km/h
SPEED
Edition 45 20-115
Longwall Roof Support Carriers
● Lift Capability
SH640 D
kg lb
LIFT CAPABILITY
45 000 99,208 Lift Load
40 000 88,185
35 000 77,162
30 000 66,139
25 000 55,116
20 000 44,092
15 000 33,069
10 000 22,046
5000 11,023
0 0
0 7.8 15.7 23.6 31.5 39.4 47.2 55.1 63.0 70.9 in
0 200 400 600 800 1000 1200 1400 1600 1800 mm
SH660 D
kg lb LIFT CAPABILITY
60 000 132,277
Lift Load
50 000 110,231
40 000 88,185
30 000 66,139
20 000 44,092
10 000 22,046
0 0
0 7.8 15.7 23.6 31.5 39.4 47.2 55.1 63.0 70.9 in
0 200 400 600 800 1000 1200 1400 1600 1800 mm
20-116 Edition 45
Roof Support Carriers Longwall
● Lift Capability
20
SH660 HD
kg lb
LIFT CAPABILITY
70 000 154,324
Lift Load
60 000 132,277
50 000 110,231
40 000 88,185
30 000 66,139
20 000 44,092
10 000 22,046
0 0
0 7.8 15.7 23.6 31.5 39.4 47.2 55.1 63.0 in
0 200 400 600 800 1000 1200 1400 1600 mm
Edition 45 20-117
Longwall Shield Trailers
● Features
20-118 Edition 45
Shield Trailers Longwall
● Specifications
20
Edition 45 20-119
Longwall Shield Trailers
● Dimensions
A B
D
E
K L M
H J
20-120 Edition 45
Shield Trailers Longwall
● SH150 Load Setting Table
20
Load B
Dimension A Toe to Cof G
Edition 45 20-121
Longwall Shield Trailers
● SH150 Load Setting Table
Load B
Dimension A Toe to Cof G
20-122 Edition 45
Shield Trailers Longwall
● SH150 Load Setting Table
20
Load B
Dimension A Toe to Cof G
Edition 45 20-123
Notes —
20-124 Edition 45
ROOM & PILLAR
Continuous Miners
Face Haulers 20
CONTENTS INTRODUCTION
ROOM & PILLAR Caterpillar offers you the most comprehensive systems
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-125 and solutions for your Room & Pillar mine. Whether you’re
Continuous Miners: mining coal, gypsum, potash or salt, our product line can
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-126 handle your most unique underground applications, oper-
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 20-127 ating conditions and seam heights.
Face Haulers: Our commitment to you is a product that delivers the
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-131 greatest production and customer satisfaction in the indus-
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 20-132 try. Together with our dealers, we can help you manage
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 20-134 your costs by rebuilding your machines and extending their
Tractive Effort vs. Speed — Loaded. . . . . . . 20-135 service life. Our commitment doesn’t end with the purchase,
% Grade vs. Speed — Loaded. . . . . . . . . . . . 20-135 we’re equally invested in your success through the life and
Load Capacities and Load Heights. . . . . . . . 20-136 use of the product.
Continuous Haulage Systems:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-137
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 20-138
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 20-139
Feeder Breakers:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-141
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 20-142
Roof Bolters:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-143
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 20-144
Scoops:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-145
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 20-146
LHD Vehicles (Load-Haul-Dumps):
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-148
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 20-149
Tractive Effort vs. Speed — Loaded. . . . . . . 20-152
% Grade vs. Speed — Loaded. . . . . . . . . . . . 20-154
Lift Capability . . . . . . . . . . . . . . . . . . . . . . . . 20-156
Bucket Load Capacities. . . . . . . . . . . . . . . . . 20-158
Edition 45 20-125
Room & Pillar Continuous Miners
● Features
20-126 Edition 45
Continuous Miners Room & Pillar
● Specifications
20
Edition 45 20-127
Room & Pillar Continuous Miners
● Specifications
20-128 Edition 45
Continuous Miners Room & Pillar
● Specifications
20
Edition 45 20-129
Room & Pillar Continuous Miners
● Specifications — Miner Bolter
MODEL CM845
Operating Dimensions:
Mining Range (recommended) 2800 mm-3900 mm 110.2"-153.5"
Minimum Height Over Cutting Boom Assembly
(with 1067 mm [42 in] diameter cutting drum and without bolting rigs) 1800 mm 70.7"
Maximum Reach (with 1067 mm [42 in] diameter cutting drum
and 350 mm [13.8 in] ground clearance) 4150 mm 163.4"
Ground Clearance 350 mm 13.8"
Length Rear Bumper to Bit Tip (with 1067 mm [42 in] diameter cutting drum) 8460 mm 27'9"
Transport Dimensions:
Frame Width (outside rub rails and without platforms) 3333 mm 10'11"
Overall Length 11 900 mm 39'0.5"
Height — Cover Line (i.e. without bolting rigs and material pods) 1500 mm 59"
Weight Standard Machine (total) 92 tonnes 202,800 lb
Cutting Unit:
Cutting Drum Diameter 1067 mm 42"
Cutting Drum Power (one-hour rating) 2 × 173 kW 2 × 232 hp
Loading Unit:
Loading Method 6 finger CLA*
Conveyor Width 914 mm 36"
Conveyor Speed 2.23 m/sec 439 ft/min
Conveyor Depth (without sideboards) 300 mm 12"
Loading Capacity 31.5 tonnes/min 35 tons/min
Conveyor Power through CLAs (one-hour rating) 2 × 41 kW 2 × 55 hp
Traction Units:
Crawler Chain Width 559 mm 22"
Crawler Assembly Length 2850 mm 9'4.2"
Ground Pressure 230 kPa 33 psi
Crawler Speed 0-0.33 m/sec 0-65 ft/min
Traction Power DC (one-hour rating) 2 × 56 kW 2 × 75 hp
Electrical System:
Machine Voltage 1000 VAC**
Control System Processor Based/Radio Remote Control
Total Installed Power:
Standard (one-hour rating) 674 kW 904 hp
Optional Loading Unit:
Loading Method Plow with Vaned Cutting Unit
Conveyor Width 914 mm 36"
Conveyor Depth (without sideboards) 300 mm 12"
Loading Capacity 31.5 tonnes/min 35 tons/min
Conveyor Power Tail Drive (one-hour rating) 2 × 29 kW 2 × 39 hp
Optional Dust Suppression:
Scrubber Type Wet Bed
Scrubber Capacity 3.8 m3/sec- 8,000 ft 3/min-
8 m3/sec 17,000 ft 3/min
Scrubber Power (one-hour rating) 1 × 22 kW 1 × 30 hp
*CLA denotes Continuous Loading Arms.
**VAC denotes Variable AC Voltage.
20-130 Edition 45
Face Haulers Room & Pillar
● Features
20
Edition 45 20-131
Room & Pillar Face Haulers
● Specifications
20-132 Edition 45
Face Haulers Room & Pillar
● Specifications
20
MODEL FH125 D
Engine Model 3126 DITA**
Engine Power — Gross 170 kW 230 hp
Engine Power — Net 154 kW 208 hp
Tire Size — Standard 20.5 R25 L3
Nominal Payload Capacity — Tramming* 20 000 kg 44,080 lb
Machine Operating Weight Unladen 25 000 kg 55,115 lb
Trailer Capacity — Heaped No Sideboards 12.0 m3 15.8 yd3
Trailer Capacity — Struck No Sideboards 8.7 m3 11.4 yd3
Length — Overall 11 350 mm 446.9"
— Wheelbase 5263 mm 207.2"
Width — Overall 3330 mm 131.1"
— Over Tires 3475 mm 136.8"
Height — Overall Tractor 1425 mm 56.1"
— Overall Trailer (no sideboards) 1560 mm 61.4"
— Top of ROPS Adjustable High 2025 mm 79.7"
— Top of ROPS Adjustable Mid 1962 mm 77.2"
— Top of ROPS Adjustable Low 1900 mm 74.8"
— Ground Clearance 420 mm 16.5"
Turning Radius — Outer 8960 mm 352.7"
— Inner 5020 mm 197.6"
Angle — Articulation ±42°
— Rear Axle Oscillation ±30°
Hydraulic Cycle Time:
Discharge 25 Sec.
Retract 20 Sec.
Tailgate Lower 3 Sec.
Tailgate Raise 3 Sec.
Travel Speeds: km/h mph
Forward — 1st 3.8 2.3
— 2nd 7.8 4.8
— 3rd 13.6 8.5
— 4th 23.4 14.5
Reverse — 1st 3.8 2.3
— 2nd 7.8 4.8
— 3rd 13.6 8.5
— 4th 23.4 14.5
Refill Capacity:
Fuel 300 L 79 U.S. gal
Hydraulic 300 L 79 U.S. gal
Engine Crankcase with Filter 22 L 5.8 U.S. gal
Transmission 80 L 21.1 U.S. gal
Axles 60 L 15.9 U.S. gal
Exhaust Conditioner/Water 450 L 118.9 U.S. gal
Hydraulic Oil Tank Brake Flush 200 L 53 U.S. gal
Cooling System 72 L 19 U.S. gal
*Consult Room & Pillar product over 15 000 kg (33,060 lb).
**The 3126 DITA engine carries a U.S. EPA Tier 1 equivalent rating.
Edition 45 20-133
Room & Pillar Face Haulers
● Dimensions
20-134 Edition 45
Face Haulers Room & Pillar
● Tractive Effort vs. Speed — Loaded
● % Grade vs. Speed — Loaded
20
FH125 D
TRACTIVE EFFORT vs. SPEED
kN lbf
— LOADED
250 56,202
TRACTIVE EFFORT
200 44,961
150 33,721
1st
2nd
100 22,480 3rd
4th
50 11,240
0 0
0 3.10 6.21 9.32 12.43 15.53 18.64 mph
0 5 10 15 20 25 30 km/h
SPEED
FH125 D
% GRADE vs. SPEED — LOADED
40
35
30
% GRADE
25
20 1st
2nd
15 3rd
4th
10
0
0 3.10 6.21 9.32 12.43 15.53 18.64 mph
0 5 10 15 20 25 30 km/h
SPEED
Edition 45 20-135
Room & Pillar Face Haulers
● Load Capacites and Load Heights
20-136 Edition 45
Continuous Haulage Systems Room & Pillar
● Features
20
Edition 45 20-137
Room & Pillar Continuous Haulage Systems
● Specifications
20-138 Edition 45
Continuous Haulage Systems Room & Pillar
● Dimensions
20
G K
B
A
E
C H
F
J
E
D
E
D
Edition 45 20-139
Room & Pillar Continuous Haulage Systems
● Dimensions
G K
B
A
E
C H
F
J
20-140 Edition 45
Feeder Breakers Room & Pillar
● Features
20
Edition 45 20-141
Room & Pillar Feeder Breakers
● Specifications
20-142 Edition 45
Roof Bolters Room & Pillar
● Features
20
Edition 45 20-143
Room & Pillar Roof Bolters
● Specifications
20-144 Edition 45
Scoops Room & Pillar
● Features
20
SCOOPS Features
● Oversize center sections for long life and reliability.
With over 40 years of experience and over 6500 battery-
powered units produced, Cat scoops are the obvious ● Tape-switch-type emergency stops.
choice for a low-maintenance high-productivity utility
vehicle. These products set the bar for efficient and reli- ● Wet-disc service brakes.
able underground utility vehicles. The SU488 is one of the ● Proprietary IGBT electric controllers.
strongest and most rugged low-profile scoops ever built.
● Multi-purpose contoured bottom bucket.
● Planetary wheel drives.
● Ground-level battery change system.
● Optional AC traction and hydraulic pump motors with
HiPAC VFD drives.
Edition 45 20-145
Room & Pillar Scoops
● Specifications
20-146 Edition 45
Scoops Room & Pillar
● Specifications
20
Edition 45 20-147
Room & Pillar LHD Vehicles (Load-Haul-Dumps)
● Features
20-148 Edition 45
LHD Vehicles (Load-Haul-Dumps) Room & Pillar
● Specifications
20
MODEL CL115
Engine Model Deutz 1013FC*
Maximum Power Tested @ 2300 RPM 112 kW 150 hp
Tire Size — Standard 14 × R24 L3/17.5 × R25 L3
Weight — Unloaded with Full Tanks and Bucket 24 490 kg 54,000 lb
Standard Ejector Bucket — Heaped Capacity (SAE) 2.7 m3 3.5 yd3
Standard Ejector Bucket — Struck Capacity 2.3 m3 3 yd3
Length — Front Axle to Bucket 3099 mm 122.0"
— Wheelbase 3574 mm 140.7"
— Rear Axle to Bumper 2948 mm 116.1"
— Overall with Bucket 9621 mm 378.8"
Width — Overall with Bucket 2409 mm 102.7"
— Overall without Bucket 2172 mm 95.5"
Height — Ground Clearance 326 mm/464 mm 12.8"/18.3"
— Top of Hood 1378 mm 54.3"
— Top of ROPS 1799 mm 70.8"
Turning Radius — Outer 6211 mm 244.5"
— Inner 3433 mm 135.1"
Maximum Travel Speeds: km/h mph
Forward — 1st 1.9 1.2
— 2nd 4.2 2.6
— 3rd 7.1 4.4
— 4th 11.1 6.9
Refill Capacity:
Fuel 151 L 40 U.S. gal
Hydraulic 250 L 66 U.S. gal
*This engine leaves the Deutz factory as a U.S. EPA Tier 2 engine, but is upgraded to meet Tier 4 by Caterpillar when the machine leaves the factory.
Edition 45 20-149
Room & Pillar LHD Vehicles (Load-Haul-Dumps)
● Specifications
20-150 Edition 45
LHD Vehicles (Load-Haul-Dumps) Room & Pillar
● Specifications
20
MODEL CL215
Engine Model 3126 DITA*
Engine Power — Gross 170 kW 230 hp
Engine Power — Net 154 kW 208 hp
Tire Size 20.5 R25 L3
Nominal Payload Capacity — Tramming 15 000 kg 33,060 lb
Nominal Payload Capacity — Truck Loading 15 000 kg 33,060 lb
Machine Operating Weight without Tools 26 500 kg 48,406 lb
Bucket Size — Heaped Capacity (SAE) 4.5 m3 5.8 yd3
Bucket Size — Struck Capacity 3.5 m3 4.6 yd3
Length — Overall Spade Bucket 10 600 mm 417.3"
— Overall Forks 10 300 mm 405.5"
— Wheelbase 3600 mm 141.7"
Width — Overall with Bucket 2750 mm 108.3"
— Overall without Bucket 2540 mm 100"
— Over Tires 2550 mm 100.4"
Height — Overall Bucket Raised 3300 mm 130"
— Overall to Top of Forks Tine 1900 mm 74.8"
— Body 1650 mm 65"
— Top of ROPS Adjustable High 2182 mm 85.9"
— Top of ROPS Adjustable Mid 2119 mm 83.4"
— Top of ROPS Adjustable Low 2056 mm 80.9"
— Ground Clearance 400 mm 15.7"
Turning Radius — Outer with Bucket 6900 mm 271.6"
— Inner 3300 mm 130"
Angle — Articulation ±43°
— Rear Axle Oscillation ±7.5°
— Maximum Bucket Dump Parallel Lift 45°
Hydraulic Cycle Time:
Raise 5 Sec.
Dump 9 Sec.
Lower 4 Sec.
Total 18 Sec.
Travel Speeds: km/h mph
Forward — 1st 3.1 2
— 2nd 7.4 4.6
— 3rd 13 8.1
— 4th 22.9 14.2
Reverse — 1st 3.1 2
— 2nd 7.4 4.6
— 3rd 13 8.1
— 4th 22.9 14.2
Tilt Breakout Force (SAE) 19 000 kg 41,867 lb
Lift Breakout Force (SAE) 11 000 kg 24,244 lb
Refill Capacity:
Fuel 300 L 78.3 U.S. gal
Hydraulic 300 L 78.3 U.S. gal
Engine Crankcase with Filter 22 L 5.8 U.S. gal
Transmission 40 L 10.6 U.S. gal
Axles 71 L 18.7 U.S. gal
Drop Box
Exhaust Conditioner/Water 450 L 118.9 U.S. gal
Cooling System 72 L 19 U.S. gal
*The 3126 DITA engine is U.S. EPA Tier 1 equivalent.
Edition 45 20-151
Room & Pillar LHD Vehicles (Load-Haul-Dumps)
● Tractive Effort vs. Speed — Loaded
CL210
TRACTIVE EFFORT vs. SPEED
kN lbf
— LOADED
250 56,200
TRACTIVE EFFORT
1st
200 45,000
2nd
4th
100 22,500
50 11,250
0 0
0 3.10 6.21 9.32 12.43 15.53 18.64 mph
0 5 10 15 20 25 30 km/h
SPEED
CL210B
TRACTIVE EFFORT vs. SPEED
kN lbf — LOADED
300 67,450
TRACTIVE EFFORT
200 45,000
2nd
150 33,750
3rd
100 22,500
4th
50 11,250
0 0
0 3.10 6.21 9.32 12.43 15.53 18.64 mph
0 5 10 15 20 25 30 km/h
SPEED
20-152 Edition 45
LHD Vehicles (Load-Haul-Dumps) Room & Pillar
● Tractive Effort vs. Speed — Loaded
20
CL215
TRACTIVE EFFORT vs. SPEED
kN lbf
— LOADED
350 78,683
300 67,442
TRACTIVE EFFORT
1st
250 56,202
2nd
200 44,961
3rd
100 22,480
50 11,240
0 0
0 3.10 6.21 9.32 12.43 15.53 18.64 mph
0 5 10 15 20 25 30 km/h
SPEED
Edition 45 20-153
Room & Pillar LHD Vehicles (Load-Haul-Dumps)
● % Grade vs. Speed — Loaded
CL210
% GRADE vs. SPEED — LOADED
50
45 1st
40 2nd
35 3rd
% GRADE
30 4th
25
20
15
10
0
0 3.10 6.21 9.32 12.43 15.53 18.64 mph
0 5 10 15 20 25 30 km/h
SPEED
CL210B
% GRADE vs. SPEED — LOADED
60
50
1st
% GRADE
40
2nd
30
3rd
20
4th
10
0
0 3.10 6.21 9.32 12.43 15.53 18.64 mph
0 5 10 15 20 25 30 km/h
SPEED
20-154 Edition 45
LHD Vehicles (Load-Haul-Dumps) Room & Pillar
● % Grade vs. Speed — Loaded
20
CL215
% GRADE vs. SPEED — LOADED
60
50 1st
40 2nd
% GRADE
3rd
30
4th
20
10
0
0 3.10 6.21 9.32 12.43 15.53 18.64 mph
0 5 10 15 20 25 30 km/h
SPEED
Edition 45 20-155
Room & Pillar LHD Vehicles (Load-Haul-Dumps)
● Lift Capability
CL210
kg lb
LIFT CAPABILITY
12 000 26,455
Maximum
10 000 22,046 Cylinder
Lift Load
8000 17,637
6000 13,228
4000 8818
2000 4409
0 0
0 7.8 15.9 23.6 31.5 39.9 47.2 55.1 63.0 in
0 200 400 600 800 1000 1200 1400 1600 mm
CL210B
kg lb
LIFT CAPABILITY
12 000 26,455
Maximum
Cylinder
10 000 22,046 Lift Load
8000 17,637
6000 13,228
4000 8818
2000 4409
0 0
0 7.8 15.7 23.6 31.5 39.4 47.2 55.1 63.0 in
0 200 400 600 800 1000 1200 1400 1600 mm
20-156 Edition 45
LHD Vehicles (Load-Haul-Dumps) Room & Pillar
● Lift Capability
20
CL215
kg lb
LIFT CAPABILITY
16 000 35,274
Lift
14 000 30,865 Load
12 000 26,455
10 000 22,046
8000 17,637
6000 13,228
4000 8818
2000 4409
0 0
0 7.8 15.7 23.6 31.5 39.4 47.2 55.1 63.0 70.9 in
0 200 400 600 800 1000 1200 1400 1600 1800 mm
Edition 45 20-157
Room & Pillar LHD Vehicles (Load-Haul-Dumps)
● Bucket Load Capacities
CL215 Standard
Standard Extra
Ejector 4.5 m3 5.8 yd3
20-158 Edition 45
WASTE HANDLING
21
Edition 45 21-1
Waste Handling Introduction
MRF’s, Sorting and Safety
Transfer Stations Overview
Material Recovery Facilities, Sorting, and Transfer Stations
21-2 Edition 45
Material Recovery Facilities, Sorting, and Transfer Stations Waste Handling
MRF’s, Sorting and
Transfer Stations
Edition 45 21-3
Waste Handling Material Recovery Facilities, Sorting, and Transfer Stations
MRF’s, Sorting and Equipment Selection
Transfer Stations
Types of Transfer Stations 2. Recovering and Sorting. Waste streams are rich in
Globally, top loading and compaction transfer sta- recoverable/recyclable materials. Waste diversion or
tions are the two most popular designs. There are many recovery not only helps reduce the amount of waste
different types of transfer stations, but, most conform going to landfills, but adds to profitability when sold
to these two designs. to commodity markets. Sorting and recovery prior
Top loading systems are the most common and sim- to stockpiling or loading can be accomplished with
plest to operate. In top loading designs, there are nor- specialized machines equipped with sorting grabs,
mally five types of loading arrangements: direct, surge grapple buckets, or grapples. Stockpiled materials are
pit, full separation, half separation, and same level or sorted prior to loading or when loaded with grapples
floor loading. Depending on the type of transfer station, or grapple buckets. All sizes of equipment could be
wheel loaders, excavators (tracked or wheeled), dozers, used depending on type of material and material
track loaders, and compactors can be utilized alone or flow. Compact wheel loaders/excavators, skid steer
in systems providing quick efficient waste handling. loaders, backhoe loaders, medium wheel loaders and
Compaction transfer stations utilize hydraulic com- excavators, and telehandlers should be sized accord-
paction equipment prior to or during the loading of ing to amount of waste and type of application and
the haul vehicle to compress the material into bales/ type of tool(s) needed. It should be noted that in this
logs or into the haul vehicle itself. The hydraulic com- type of application couplers on primary and sup-
pactor can be top loaded or side loaded by wheel loaders port equipment could be a necessity.
or excavators, depending on the type of design. 3. Loading the Waste. No matter what type of haul/load
out, vehicle/conveyor or hopper, materials are either
EQUIPMENT SELECTION pushed, load and carried, grappled or bucket loaded
into transport vehicles or containers. Wheel loaders,
In waste applications, the largest single cost in daily tracked or wheeled excavators, track-type tractors,
operations is purchasing, operating, and maintaining track loaders, compactors or any combination of
the equipment that will handle the waste. Undersized, these (systems) can be utilized. Note that the type
inadequate, or unreliable equipment results in ineffi- of loading application will dictate the type of tool
cient operation and higher maintenance and fuel costs. and machine necessary for optimum efficiency in
As in many Cat® applications/industries, right sizing the loading process.
equipment should follow the familiar path of; Task, Tool, 4. Reducing Volume of Material. Haul vehicles/trans-
Machine. TASK: Understand the task or application port vehicles need to leave with the maximum allow-
the machine will work in. TOOL: What tool or tools able weight for the type of transportation mode being
will aid the machine in performing the task most effi- used. Wheel loaders and tracked or wheeled excava-
ciently? MACHINE: After finding the ‘right tool(s)’ to tors can keep stockpiling or turning the waste to get
perform the job, then match it to the right sized machine. the waste more dense. However, best compression,
Equipment in MRF, Sorting and Transfer Station shredding and volume reduction of the waste is seen
applications perform the below operations. by layering waste in thin layers, continuous running
1. Stockpiling the Waste. Once it is dumped onto the over (passes) the waste, turning the waste, and “work-
tip floor, wheel loaders, wheeled or tracked excava- ing” the waste. Track-type tractors, track loaders,
tors, track-type tractors, track loaders, or compactors and compactors normally see an average of about
will push the material up into a stockpile. Stockpil- 60–120 kg/m3 (100–200 lb/yd3) higher density than
ing helps: recover storage and working space within wheel loaders or excavators in this type of applica-
the building, get the waste slightly denser, store the tion. Type of track or wheel/tip design is very impor-
waste till it can be processed or loaded. tant for shredding and compression in this type of
Factors for a machine in stockpiling are: type of application.
tool, reach, lift, ceiling height, storage space, and
maneuverability.
21-4 Edition 45
Equipment Selection Waste Handling
MRF’s, Sorting and
Transfer Stations
Edition 45 21-5
Waste Handling Equipment Selection
MRF’s, Sorting and
Transfer Stations
*Depending on inbound/outbound tonnage, reach, production required, this machine could step up to either a 962 or 972.
a = Multiple machines recommended (contact your local Cat dealership for recommendations)
b = Depends on type and density of C&D material
c = Waste stream mixture may require multiple machines
d = Operating hours may require additional machines
e = Multiple machines required
The above are rule of thumb estimates. Your application might vary enough to change the machine for the above recommendations.
Other questions that might need answered are:
What are you loading? Conveyors, haul vehicles, hoppers, etc.?
If loading conveyors or drums — what are the feed capacities, FPS rate?
How much storage capability in your building?
What type of loading are you performing?
How much reach is required for stockpiling and loading?
“Other" required operations that the machine might perform?
Additional Considerations
All facilities are different and require special considerations when ordering and specifying tools and equipment. If tonnage and operating hours change, then
tool and machine might change. Machine weight has to balance power to ground for best traction on slick floors. Keep in mind Task, Tool, Machine. (What
type of work will the machine be asked to perform during the shift? What tool(s) will apply to that type of work cycle? What machine fits to that type of tool?)
It should be noted that most of the wheel loaders being sold into MRF, Sorting and Transfer Stations are high lift. This arrangement offers increased reach and
lift height not only for loading and stockpiling, but in case the haul vehicle has to be brought to the same level as the machine to be loaded.
● ● ●
21-6 Edition 45
Equipment Selection Waste Handling
MRF’s, Sorting and
Transfer Stations
Edition 45 21-7
Waste Handling Landfills
Landfills
21-8 Edition 45
Equipment Selection Waste Handling
Landfills
Edition 45 21-9
Waste Handling Equipment Selection
Landfills
21-10 Edition 45
Equipment Selection Waste Handling
Landfills
The below Machine Tonnage and Usage Selection For example: Follow the left column down to 45.3 to
Factor Guide should be considered a ‘rule of thumb.’ 136 Metric Tons/day (50 to 150 tons per day) — For
To use; find the amount of tonnage/day that the land- MSW Landfills — All the machines marked by ×’s 21
fill takes in (left column) — to the right of that column could be utilized. Smaller machines for smaller ton-
find the possible machines that could be used for that nages, larger machines for larger tonnages. Depending
amount of tonnage (marked by an ×). Please note that on budget and required density, and required support
depending on the type of waste, amount of waste/day, activity, a single machine might be used or a combina-
and even amount of waste/hr., a single machine could tion of machines could be needed.
be utilized or multiple machines might be necessary.
F2
K
N
T
953
963
973
816
826
836
Machine Tonnage and
D6
D6
D7
D8
D9
Usage Selection Guide
0 to 45.3 Metric Tons per Day (0 to 50 Tons per Day)
MSW Landfills × × × ×
Construction and Demolition Landfills/Other × × × ×
45.3 to 136 Metric Tons per Day (50 to 150 Tons per Day)
MSW Landfills × × × × ×
Construction and Demolition Landfills/Other × × × × × ×
136 to 227 Metric Tons per Day (150 to 250 Tons per Day)
MSW Landfills × × × × × × ×
Construction and Demolition Landfills/Other × × × × × × ×
227 to 317.5 Metric Tons per Day (250 to 350 Tons per Day)
MSW Landfills × × × × × × ×
Construction and Demolition Landfills/Other × × × ×
317.5 to 453.6 Metric Tons per Day (350 to 500 Tons per Day)
MSW Landfills × × × × × × ×
Construction and Demolition Landfills × × × × × ×
453.6 to 680.4 Metric Tons per Day (500 to 750 Tons per Day)
MSW Landfills × × × × × ×
Construction and Demolition Landfills/Other × × × × × ×
680.4 to 907.2 Metric Tons per Day (750 to 1000 Tons per Day)
MSW Landfills × × × × ×
Construction and Demolition Landfills/Other × × × × ×
907.2 to 2721 Metric Tons per Day (1000 to 3000 Tons per Day)*
MSW Landfills × × × × ×
Construction and Demolition Landfills/Other × × × × ×
2721 PLUS Metric Tons per Day (3000 PLUS Tons per Day)*
MSW Landfills × × × × ×
Construction and Demolition Landfills/Other × × × ×
*Might require multiple machines or ‘systems.’ Systems = dozer/compactor combination (S).
Edition 45 21-11
Waste Handling Equipment Selection
Landfills
21-12 Edition 45
Type of Waste and Refuse Densities Waste Handling
Landfills
TYPE OF WASTE AND REFUSE DENSITIES 2011 EU-27 Total MSW Generation (by material)
Paper/Cardboard 40.0%
The type and density of the waste stream inbound to Food Scraps 25.0% 21
MRF’s, Sorting/Transfer Stations, and Landfills deter- Plastics 19.0%
mine how it is handled, the type of work tool, and ulti- Metals 6.0%
mately the type of machine to handle it. Type of waste Wood 15.0%
to be handled will strongly influence machine selection. Glass 20.0%
Shares of packaging waste Courtesy of EEA
The major waste components for the community and
landfill should be identified and machine selection based Generally, loose residential and commercial refuse
on the type of waste and compaction density required. weighs 150–267 kg/m3 (250–450 lb/yd3). A refuse truck will
For example, if the site receives a high proportion of increase this density to 237–593 kg/m3 (400–1000 lb/yd3).
material that is hard to compact like medium to heavy Once ejected from the refuse truck, some waste has a
C&D waste, (rocks, bricks, concrete, tree stumps, tele- ‘rebound’ tendency and it will lose some density. Typi-
phone poles, etc.) a landfill compactor might have a cally, loose on the landfill, we see loose refuse weights
hard time achieving normal densities without the help with an average of 207–475 kg/m3 (350–800 lb/yd3). This
of a track-type tractor or track loader. Tracked machines waste needs to be compacted and in-place densities can
have more difficulty pushing and compacting bulk waste vary from between 356–889 kg/m3 (600–1500 lb/yd 3)
such as trees, road materials, iron, etc. A combination depending on the shredding and compression applied by
or “system” of both tracked machine and landfill com- the compacting machine. C&D landfill sites, depending
pactor might work best. Depending on the type of waste, on type of inbound material, sometimes see a wide range
different tip/cleat designs will help with shredding, trac- of densities from 593–1187 kg/m3 (1000–2000 lb/yd3)
tion, and density. (depending on compacting machine). Cover material
On average, Americans generate approximately 2 kg will raise fill densities 119–296 kg/m3 (200–500 lb/yd3)
(4.4 lb) waste/day while the European Union (EU) gen- from the numbers above. When asked about the density
erates about 1.4 kg (3.0 lb) waste/day. (Before recovery/ of their landfill, most managers will give you the ‘in-place
recycling) Waste composition varies from location to with cover’ estimates of density — Please see weights of
location, the following charts are representative of the refuse below:
waste stream in the U.S. and EU. (Please note that the
Weight of Refuse
growing trend within the EU and to a lesser extent the kg/m3 lb/yd3
U.S. is to use waste as a resource. Subsequently the num- Loose Refuse: 148-237 250-400
bers represented in these charts will have annual changes.) Packer Truck: 237-474 400-800
The EU-27 are avoiding waste to landfills through recov- Fill Density: 355-949 600-1600
ery, recycling, composting, and incineration, and are Refuse and Cover: 474-1186 800-2000
trying to use waste as a resource. For the EU-27, approx-
imately 38% of waste is landfilled. The U.S. is currently
approximately 33% recovered/recycled with a slow trend
towards composting.
2011 U.S. Total MSW Generation (by material)
250 million tons (before recycling)
Paper/Cardboard 28.1%
Food Scraps 14.5%
Yard Trimmings 13.5%
Plastics 12.7%
Metals 8.8%
Rubber, Leather and Textiles 8.2%
Wood 6.4%
Glass 4.6%
Other 3.3%
Before Recycling Courtesy U.S. EPA
Edition 45 21-13
Waste Handling Type of Waste and Refuse Densities
Landfills Factors Governing Compaction
0 1 2 3 4 5 6 7 8 9 10
Number of machine passes
21-14 Edition 45
Factors Governing Compaction Waste Handling
Compaction Comparison Estimate Landfills
Edition 45 21-15
Waste Handling Landfill Estimating
Landfills ● Example Problems
21-16 Edition 45
Landfill Estimating Waste Handling
● Example Problems Landfills
Edition 45 21-17
Waste Handling GreenWaste/Composting
Applications Waste Related Energy Production
Landfills — Renewable Power with Landfill Gas
21-18 Edition 45
Features Waste Handling
Track-Type Tractors
Cat Waste Handling Track-Type Tractor modifi- ● Center hole track shoes (optional) help minimize the
cations are purpose built and installed at the original effects of track packing during machine operation.
manufacturing facility prior to shipment. 21
● Blade trash racks (optional) prevent blade spill-over
Features: and damage to cylinders or radiator guard. Increase
● Hinged heavy duty radiator doors are guarded to pre- productivity in waste handling.
vent excessive trash build-up. Quick release handles ● Ducted alternator available on D6T, D8T, D9T insures
allow easy access for cleaning. adequate current is available to maintain battery and
● Final drive, pivot shaft, and idler seal guarding helps operate accessories. Not required on D7E.
prevent wire, cable and similar material from wind- ● Elevated prescreener to remove engine air inlet from
ing around components and damaging seals. debris environment. Larger surface area to resist
● Striker bars for front, rear and ripper (all optional) plugging.
keep trash from damaging fenders, fuel and hydraulic ● Precleaner removes large particulates from incoming
tanks or other sheet metal. air before they reach the air filter, helps extend filter
● Lighting protection. Front lights are mounted on top of life. (Optional on D6T through D9T.)
bulldozer lift cylinders. Rear lights are ROPS mounted. ● ROPS mounted air conditioning helps prevent con-
● Waste Handling Arrangement radiator with 6 fins/inch. denser core plugging. Provides full utilization of jacket
water cooling system by avoiding additional heat load
● Elevated sprocket removes final drives from wear envi- from radiator mounted condenser.
ronment and eliminates impact loading for extended
power train life. D7E includes D10-size bearings to
● Laminated thermal shields cover the CEM inside the
ensure long life. engine compartment, hot-side of the turbocharger,
and the exhaust manifold. These shields reduce sur-
● Sheet metal guarding near track and on dozer tilt hoses. face temperatures below the flash point of most com-
mon combustibles encountered.
● Fuel tank guards keep trash from damaging fuel and
hydraulic tanks or other sheet metal. ● Chassis Guards.
● Final drive guards — guard installed over the final ● Sealed belly guards.
drives to help prevent wire wrap. Guards include
inspection plates, not available for D6N.
● Perforated engine enclosures standard on D6T, D7E,
D8T, and D9T. This configuration is unavailable when
● Reversible hydraulic demand fan required for D6T, Sound Suppression is ordered.
D7E, D8T, D9T, not available for D6N.
● Carrier rollers not recommended on elevated sprocket
● Heavy duty steps and grab handles resist damage from machines.
landfill debris.
Edition 45 21-19
Waste Handling Specifications
Track-Type Tractors
21-20 Edition 45
Specifications Waste Handling
Track-Type Tractors
Edition 45 21-21
Waste Handling Specifications
Track-Type Tractors
21-22 Edition 45
Specifications Waste Handling
Track-Type Tractors
Edition 45 21-23
Waste Handling Specifications
Track-Type Tractors
21-24 Edition 45
Blade Specifications Waste Handling
Track-Type Tractors
Edition 45 21-25
Waste Handling Blade Specifications
Track-Type Tractors
MODEL D9T WH
Type 9SU 9U
Blade Capacities* 28.8 m3 37.6 yd3 33.5 m3 43.8 yd3
Dozer Weight** 8051 kg 17,749 lb 8704 kg 19,189 lb
Tractor and Dozer Dimensions:
Length Blade Straight 6.84 m 22'5" 7.18 m 23'7"
Blade Dimensions:
Width including std. end bits 4.31 m 14'2" 4.65 m 15'3"
Height 2845 mm 9'4" 2845 mm 9'4"
Maximum Dig Depth 606 mm 1'11.9" 606 mm 1'11.9"
Ground Clearance at full raise 1422 mm 4'8" 1422 mm 4'8"
Maximum Hydraulic Tilt 940 mm 3'1" 1014 mm 3'3.9"
**Blade capacities, weights and heights include 914 mm (3'0") trash rack on D9T WH blades.
**Total bulldozer arrangement includes blade with trash rack, pusharms, braces, cylinders, lines, trunnions and lift cylinder mountings.
21-26 Edition 45
Features Waste Handling
Track Loaders
Edition 45 21-27
Waste Handling Specifications
Track Loaders
21-28 Edition 45
Attachments Waste Handling
● Landfill Buckets Track Loaders
MULTI-PURPOSE LANDFILL
BUCKETS
21
Machine Model 953D WH 963D WH 973D WH
Capacity, rated (Refuse) 2.1 m3 2.75 yd3 2.7 m3 3.5 yd3 4.6 m3 6 yd3
3 3
Capacity, rated (Earth) 1.5 m 3
2 yd 1.8 m 3
2.4 yd 2.7 m 3
3.53 yd3
Width 2536 mm 99.84" 2573 mm 101.30" 2946 mm 115.9"
Height 1677 mm 66.02" 1750 mm 68.90" 1944 mm 76.58"
Depth 1433 mm 56.41" 1537 mm 60.51" 1607 mm 63.3"
Teeth — Optional 8 8 8
Clearance @ 45° dump 2738 mm 9'0" 2870 mm 9'5" 3060 mm 120.5"
Reach @ 45° dump 961 mm 3'2" 1013 mm 3'4" 1261 mm 49.6"
Digging Depth 147 mm 5.7" 161 mm 6.3" —
Weight (approx.) 1668 kg 3678 lb 2206 kg 4864 lb 3575 kg 7882 lb
GENERAL PURPOSE
LANDFILL BUCKETS
Machine Model 953D WH 963D WH 973D WH
Capacity, rated (Refuse) 2.3 m3 3.0 yd3 3.1 m3 4.1 yd3 4.9 m3 6.41 yd3
3 3
Capacity, rated (Earth) 1.75 m 3
2.29 yd 2.3 m 3
3.0 yd 3.2 m 3
4.2 yd3
Width 2458 mm 96.77" 2612 mm 102.83" 2910 mm 114.6"
Height 1607 mm 63.2" 1778 mm 70" 1936 mm 76.2"
Depth 1450 mm 57.1" 1480 mm 58.3" 1491 mm 58.7"
Teeth — Optional 8 8 8
Clearance @ 45° dump 2855 mm 9'0" 3155 mm 10'4" 3261 mm 128.4"
Reach @ 45° dump 999 mm 3'3" 1147 mm 3'9" 1191 mm 46.9"
Digging Depth 85 mm 5.7" 161 mm 6.3" —
Weight (approx.) 1266 kg 2792 lb 1888 kg 4163 lb 2320 kg 5115 lb
NOTE: 973D GP and MP landfill buckets are equipped with bolt-on segments and teeth general duty.
Edition 45 21-29
Waste Handling Features
Landfill Compactors
● Operator comfort and convenience … sound sup- ● Wheel and tip configurations … Three new wheel and
pressed cab with pressurized and filtered air circula- tip configurations are available to meet your particu-
tion system. Adjustable suspension seat. Electronic lar application:
Monitoring System and gauge package is standard. 1) Paddle tip — High performance and less fuel burn
● Striker bars … standard on all Cat Landfill Compac- with more traction and less weight.
tors, prevents refuse from being carried over the rear 2) Plus tip — Traditional design for increased side
wheels. slope stability and more mass for longer life.
3) Combination tip — Both paddle and plus tips to
give high performance with side slope stability.
21-30 Edition 45
Specifications Waste Handling
Landfill Compactors
Edition 45 21-31
Waste Handling Specifications
Landfill Compactors ● Rimpull
816F2
kg x lb x
1000 1000
60
26
56
24
52
1
22 48
20
18 40
(Grade + Rolling)
16 36
RIMPULL
14
32 2
28 60
12
55
24 50
10 45
20 40
8 35
16 30
6 25
12
20
4 8 15
2 4 10
5
0 0 2
0 1 2 3 4 5 6 7 8 mph
0 1 2 3 4 5 6 7 8 9 10 11 12 km/h
SPEED
KEY
1 — 1st Gear
2 — 2nd Gear
21-32 Edition 45
Specifications Waste Handling
● Rimpull Landfill Compactors
826K
kg x lb x
1000 1000 21
120
50
45 100
40
35 80
RIMPULL
30
60
25
20
40
15
10 20
5
0 0
0 1 2 3 4 5 6 7 mph
0 2 4 6 8 10 km/h
SPEED
836K
kg x lb x
1000 1000
70 160
65
140
60
55 120
50
45 100
RIMPULL
40
35 80
30
25 60
20
40
15
10 20
5
0 0
0 1 2 3 4 5 6 7 8 mph
0 2 4 6 8 10 12 km/h
SPEED
KEY
1F CD
1F CD with PTS
2F CD
Edition 45 21-33
Waste Handling Blade Specifications
Landfill Compactors
21-34 Edition 45
Features Waste Handling
Wheel Loaders
Edition 45 21-35
Waste Handling Specifications
Wheel Loaders
21-36 Edition 45
Specifications Waste Handling
Wheel Loaders
MODEL 924K WHA (LRC) 930K WHA (LRC) 938K WHA (LRC)
Flywheel Power 105 kW 141 hp 119 kW 160 hp 140 kW 188 hp
21
Peak Power 101 kW 135 hp 115 kW 154 hp 136 kW 182 hp
Engine Model C7.1 ACERT C7.1 ACERT C7.1 ACERT
Rated Engine RPM 1800 1800 1800
Bore 105 mm 4.00" 105 mm 4.00" 105 mm 4.00"
Stroke 135 mm 5.00" 135 mm 5.00" 135 mm 5.00"
No. Cylinders 6 6 6
Displacement 7.0 L 428 in3 7.0 L 428 in3 7.0 L 428 in3
Speeds Forward km/h mph km/h mph km/h mph
1st 1.0-13.0 0.6-8.0 1.0-13.0 0.6-8.0 1.0-13.0 0.6-8.0
2nd 13.0 8.0 13.0 8.0 13.0 8.0
3rd 27.0 17.0 27.0 17.0 27.0 17.0
4th 40.0 25.0 40.0 25.0 40.0 25.0
Speeds Reverse km/h mph km/h mph km/h mph
1st 1.0-13.0 0.6-8.0 1.0-13.0 0.6-8.0 1.0-13.0 0.6-8.0
2nd 13.0 8.0 13.0 8.0 13.0 8.0
3rd 27.0 17.0 27.0 17.0 27.0 17.0
4th 40.0 25.0 40.0 25.0 40.0 25.0
Hydraulic Cycle Time
Rated Load in Bucket: Seconds Seconds Seconds
Raise 5.4 5.1 5.5
Dump 1.5 1.5 1.5
Lower (empty, float down) 2.6 2.7 2.7
Total 9.5 9.3 9.7
Tread Width 1930 mm 6'3" 1930 mm 6'3" 2065 mm 6'9"
Width Over Tires 2540 mm 8'4" 2540 mm 8'4" 2675 mm 8'9"
Ground Clearance 397 mm 1'3" 397 mm 1'3" 386 mm 1'3"
Fuel Tank Capacity 195 L 51.5 U.S. gal 195 L 51.5 U.S. gal 195 L 51.5 U.S. gal
Hydraulic Tank Capacity 90 L 23.8 U.S. gal 90 L 23.8 U.S. gal 90 L 23.8 U.S. gal
Hinge Pin Height:
Full Lift Std. 3853 mm 12'7" 3907 mm 12'9" 3969 mm 13'0"
High Lift — 4500 mm 14'9" 4550 mm 14'11"
Operating Weight up to:
Standard Lift 12 019 kg 26,490 lb 13 135 kg 28,948 lb 15 146 kg 33,382 lb
High Lift — 13 382 kg 29,494 lb 15 395 kg 33,930 lb
NOTE: Dimensions listed are for a machine configured with general purpose pin on buckets, bolt-on cutting edges, optional counterweights, 80 kg (176 lb)
operator, and Michelin 20.5 R25 (L-3) XHA2 tires.
Edition 45 21-37
Waste Handling Specifications
Wheel Loaders
21-38 Edition 45
Specifications Waste Handling
Wheel Loaders
Edition 45 21-39
Waste Handling Specifications
Wheel Loaders
21-40 Edition 45
Specifications Waste Handling
Wheel Loaders
Edition 45 21-41
Waste Handling Specifications
Wheel Loaders
21-42 Edition 45
Specifications Waste Handling
Wheel Loaders
Edition 45 21-43
Waste Handling Work Tools
Applications
D
323
R,
DC
H
D
DM
321
322
M
322
R,
LN
LR
D,
D
L
,M
315
318
9D
16E
0E
H
MH
4E
, 31
, 32
DM
L, 3
MH
32
R
D,
D,
18D
EC
DL
EL
D,
13
16
22
D
C
E
308
315
320
320
324
318
319
M3
M3
M3
M3
MODEL
Grapple — Contractors’ × × × × × × × ×
Grapple — Demolition and Sorting × × × × × × ×
Grapple — Orange Peel × × ×
Grapple — Trash × × × × × × ×
NOTE: Normal Waste Applications utilize the Trash, Sorting, and Orange Peel Grapples. Depending on the application, these work tools might be advisable.
NOTE: Learn more about available work tools in the Hydromechanical Work Tools chapter of the Performance Handbook.
NOTE: Learn more about available work tools @ Work Tool Central: https://dealer.cat.com/products/wtc.
21-44 Edition 45
Work Tools Waste Handling
Applications
MH
21
0C
9E
, 32
, 34
9D
MH
9E
6E
H
32
33
34
9
9
CM
25D
304
305
CL
D,
D,
D,
Excavator Work Tools (cont’d)
D
D
C
329
336
345
345
365
385
390
MH
MH
374
MODEL M3
Grapple — Contractors’ × × × × × × ×
Grapple — Demolition and Sorting × × ×
Grapple — Orange Peel × × × ×
Grapple — Trash × × ×
NOTE: Normal Waste Applications utilize the Trash, Sorting, and Orange Peel Grapples. Depending on the application, these work tools might be advisable.
NOTE: Learn more about available work tools in the Hydromechanical Work Tools chapter of the Performance Handbook.
NOTE: Learn more about available work tools @ Work Tool Central: https://dealer.cat.com/products/wtc.
There are a variety of work tools for small–medium ● Sorting Grapple — This grapple is designed to sort,
wheel loaders that have couplers. It is important to check separate, and load material. Equipped with a rotator,
the tasks that the wheel loader will perform and equip its main strength lies in the ability to separate mate-
as needed. The 924–980 wheel loaders have three waste rial quickly, swing/rotate, and load haul vehicles,
specific designed ‘pin on’ buckets to choose from. conveyors, and hoppers efficiently.
● Load & Carry Bucket — An overall use bucket that ● Orange Peel Grapple — Also designed to sort, sepa-
is open and deep throated to gather and retain large rate, and load material, its main strength is in a slightly
loads. This bucket provides the ability to push, larger load capability than the sorting grab. It also
stockpile, load, and tamp no matter what type of has the capability to rotate.
loading is required.
● Contractor’s Grapple — Designed like the Waste
● Doze Bucket — The height of this bucket provides Grapple, it is slightly smaller with a two over three tine
more of a push platform to move heavy loads on the configuration instead of four over five. It is heavier in
floor into waiting haul vehicles. Its main strengths construction and designed for materials heavier than
are for pushing, stockpiling, and loading below grade MSW.
vehicles.
There is a wide variety of work tools for Excavators
● Tamp and Clamp Bucket — Designed with a longer (wheeled and tracked) that can be used in waste applica-
snout and “optional” top clamps, this bucket is best tions; the above are “waste handling” tools designed for
for sorting, loading, and tamping haul vehicles with the application.
hard to handle materials. It has slightly less capacity
than the load & carry and push buckets. Support Work Tools
Brooms, pallet forks, bale clamps, blades, lifting arms,
There are a variety of waste work tools for excava- are just a few of the ‘coupler attached’ work tools that
tors and wheeled excavators. For Tracked and Wheeled are used within the waste industry. A thorough assess-
Excavators you need to ask its primary use. Loading ment of primary and support roles of machine needs
and Tamping, Sorting, Combination, Other Support? to be performed.
● Trash Grapple — Designed to load and tamp large As stated in the chart, please contact your Dealer/
loads of material into haul vehicles. They can perform Waste Representative or Cat.com websites for more
some material separation, but its main strength would information.
be to load and tamp.
Edition 45 21-45
Notes —
21-46 Edition 45
WHEEL DOZERS
SOIL COMPACTORS
22
CONTENTS WHEEL DOZERS
WHEEL DOZERS Features:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1 ● Reliable Cat® power train: four-stroke-cycle diesel with
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-2 adjustment-free fuel system … full power shift with
Travel Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-4 single lever on-the-go shifting.
Rimpull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-4
Machine Selection . . . . . . . . . . . . . . . . . . . . . . . . . 22-6 ● Articulated frame steering with hinge point midway
Counterweights and Ballast . . . . . . . . . . . . . . . . . 22-6 between front and rear axles … short turning radius,
Tire Selection & Maintenance. . . . . . . . . . . . . . . . 22-7 long wheelbase … rear and front wheels track at all
Bulldozer Specifications . . . . . . . . . . . . . . . . . . . . 22-8 times.
Work Tools Specifications . . . . . . . . . . . . . . . . . . . 22-9 ● Machine balance … equal weight distribution on axles
SOIL COMPACTORS when blading.
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-11 ● All dozer functions, including tip and tilt, hydraulically
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-12 controlled from operator’s seat.
Rimpull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-13
Compaction Fundamentals. . . . . . . . . . . . . . . . . 22-14 ● STIC™ (Steering Transmission Integrated Control)
Compactor Types and Zones of Application . . . 22-15 Steering is now offered on all Wheel Dozers, except
Estimating Production (Example Problem). . . . . 22-16 the 814.
Production Table . . . . . . . . . . . . . . . . . . . . . . . . . 22-17
Bulldozer Specifications . . . . . . . . . . . . . . . . . . . 22-17
Ground Contact Pressures . . . . . . . . . . . . . . . . . 22-18
Edition 45 22-1
Wheel Dozers Specifications
22-2 Edition 45
Specifications Wheel Dozers
Edition 45 22-3
Wheel Dozers Travel Speeds
Rimpull
814F2 824K
kg x lb x kg x lb x
1000 1000 1000 1000
64 80
28 60 36
26 56
32 70
24 52
22 48 28 60
TOTAL RESISTANCE (%)
(Grade + Rolling)
40 24
18 50
1
RIMPULL
RIMPULL
36
16 20
32 40
14
28 16
12
24 60 60
55 30
55
10 50 50
20 12
45 45
8 40 40
16 2 35 20 2 35
30 8 30
6
12 25 25
3
4 3 20
10
20
8
15 4 4 15
4 10 10
2 4 5
5 2
0 0 2 0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 mph 0 2 4 6 8 10 12 14 16 18 20 22 24 mph
0 4 8 12 16 20 24 28 32 36 km/h 0 4 8 12 16 20 24 28 32 36 km/h
SPEED SPEED
KEY
1 – 1st Gear
2 – 2nd Gear
3 – 3rd Gear
4 – 4th Gear
22-4 Edition 45
Rimpull Wheel Dozers
kg x lb x 834K
1000 1000
40 90
85
36
80
1
75
32
70
22
65
28
60
24
55 2
RIMPULL
60
50
(Grade + Rolling)
45
40
40
16
35
3 35
30
30
12 2L
25 25 KEY
20 4 1 – 1st Gear
8 3L 20
2 – 2nd Gear
15 15 3 – 3rd Gear
4L 10
4 – 4th Gear
10
4
5 5 Direct Drive
2
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 mph Torque Converter
0 4 8 12 16 20 24 28 32 36 40 km/h
SPEED
kg x lb x
1000 1000 854K
80
180
kg x lb x 844K 75
1000 1000 170
60 130
70 160
1
55 120 150
65
1
140
110 60
50
130
100 55
45
120
90 50
110 60
40
RIMPULL
60 45 55
80 100
TOTAL RESISTANCE (%)
2
RIMPULL
35 55 50
TOTAL RESISTANCE (%)
50 40 90
70 2 45
(Grade + Rolling)
30 45
(Grade + Rolling)
35 80 40
60 40
70 35
25 30
35
50 1L 30
60
30 25 3
20 3 25
40 25 50
20 2L
15 2L 20 40
20
30
15
15
10
15 30 3L
20 3L
10
10 20 10
5 10
5 5 10 5
2 2
0 0 0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 mph 0 2 4 6 8 10 12 14 16 mph
0 2 4 6 8 10 12 14 16 18 20 22 24
km/h 0 2 4 6 8 10 12 14 16 18 20 22 24 km/h
SPEED SPEED
Edition 45 22-5
Wheel Dozers Machine Selection
Counterweights and Ballast
22-6 Edition 45
Tire Selection & Maintenance Wheel Dozers
Edition 45 22-7
Wheel Dozers Bulldozer
● Specifications
22-8 Edition 45
Work Tools Wheel Dozers
● Specifications
844K 854K
Model: Coal U-Blade Coal U-Blade
Replaces “S” Blade
Blade:
Capacity 30.7 m3 40.2 yd3 44.7 m3 58.2 yd3
Length (Cutting Width) 5846 mm 19'2" 7200 mm 23'7"
Height, wing section
(tapered down) 2024 mm 6'8" 2500 mm 8'2"
Wing Angle 30° 30°
Weight, Installed
(Without Hydraulics) 6237 kg 13,830 lb 10 333 kg 22,780 lb
Edition 45 22-9
Notes —
22-10 Edition 45
SOIL COMPACTORS
22
CONTENTS Features:
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-11 ● Dozing, filling and compacting versatility.
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-12
Rimpull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-13
● High speed operation with responsive Cat diesel engine,
Compaction Fundamentals. . . . . . . . . . . . . . . . . 22-14 single-lever planetary power shift transmission, and
Compactor Types and Zones of Application . . . 22-15 all-wheel drive.
Estimating Production (Example Problem). . . . . 22-16 ● Articulated frame makes maneuvering quick and easy.
Production Table . . . . . . . . . . . . . . . . . . . . . . . . . 22-17 Long wheel base for stability.
Bulldozer Specifications . . . . . . . . . . . . . . . . . . . 22-17
Ground Contact Pressures . . . . . . . . . . . . . . . . . 22-18 ● Wheels with tamping foot design and chevron pattern give
traction, penetration and compaction needed for high
production. Foot pattern reversed on trailing drums to
prevent overprinting lead drums.
● Rear drums track front for double compactive effort.
Drum spacing covers mid-axle strip on return pass.
● Rear axle oscillation keeps all drums on ground for
traction and stability.
● Cleaner bars keep drums free of carry over earth
regardless of rolling direction. Adjustable, replaceable.
● Optional fill spreading dozer has single lever control
for raise, lower, hold and float. (Blade tilt optional.)
● The 825K now offers STIC (Steering Transmission
Integrated Control) Steering as a standard feature.
Edition 45 22-11
Soil Compactors Specifications
22-12 Edition 45
Rimpull Soil Compactors
815F2 825K
kg x lb x kg x lb x
1000 1000 1000 1000
26 56 40 90
38 84
24 52
36 22
48 78
22 34
44 32 72
20
(Grade + Rolling)
36 60
(Grade + Rolling)
16 26
1
RIMPULL
32 24 54 1
RIMPULL
14
22 48
28
12 20
24 60 42
55 18
10 50 60
20 45 16 36 55
8 40 14 50
16 30 45
35
6
12
2 30 12
24 2 40
25 10 35
30
4 8 3 20
8 18 25
15
2 4 10 6
12
3 20
15
5 4
0 0 2 6 10
2 5
0 2 4 6 8 10 12 14 16 18 20 22 24 mph 2
0 0
0 2 4 6 8 10 12 14 mph
0 4 8 12 16 20 24 28 32 36 km/h
SPEED 0 2 4 6 8 10 12 14 16 18 20 km/h
SPEED
KEY
1 – 1st Gear
2 – 2nd Gear
3 – 3rd Gear
Edition 45 22-13
Soil Compactors Compaction Fundamentals
OPTIMUM MOISTURE
Heavy clay 17.5%
Silty clay 15.0%
Sandy clay 13.0%
Sand 10.0%
Gravel, sand, clay mix 7.0%
(pit run)
22-14 Edition 45
Types and Applications Soil Compactors
SHEEPSFOOT
VIBRATORY
SMOOTH DRUM PADDED DRUM
Edition 45 22-15
Soil Compactors Estimating Production
● Example Problems
English Method
W × S × L × 16.3
CCY/hr = _________________
P
W = Compacted width per pass, in feet. (For Cat
Compactors it is recommended that W =
Twice the width of one wheel.)
S = Average speed, in miles per hour.
L = Compacted thickness of lift, in inches.
16.3 = Conversion constant, equals 5280 feet ÷
12 inches ÷ 27 cubic feet
P = Number of machine passes to achieve com-
paction (can only be determined by testing
the compacted material density on-the-job).
22-16 Edition 45
Production Table Soil Compactors
● Bulldozer Specifications
PRODUCTION TABLE
COMPACTED LIFT THICKNESS
MODEL AND
MACHINE AVERAGE SPEED 100 mm 4 in 150 mm 6 in 200 mm 8 in 250 mm 10 in
PASSES* km/h mph m3/h yd3/hr m3/h yd3/hr m3/h yd3/hr m3/h yd3/hr
815F2 3 6.5 4 419 548 628 822 837 1095 —
9.5 6 628 822 942 1232 1256 1643 — 22
13.0 8 837 1095 1256 1643 1675 2191 —
4 6.5 4 314 411 471 616 628 822 —
9.5 6 471 616 706 924 942 1232 —
13.0 8 628 822 942 1232 1256 1643 —
5 6.5 4 251 329 377 493 502 657 —
9.5 6 377 493 565 739 754 986 —
13.0 8 502 657 754 986 1005 1314 —
6 6.5 4 286 274 314 411 419 548 —
9.5 6 314 411 471 616 628 822 —
13.0 8 419 548 628 822 837 1095 —
825K 3 6.5 4 488 642 731 962 975 1283 1219 1604
9.5 6 713 962 1069 1444 1425 1925 1781 2406
13.0 8 975 1283 1463 1925 1950 2566 2438 3208
4 6.5 4 366 481 534 722 731 962 914 1203
9.5 6 534 722 802 1083 1069 1444 1336 1804
13.0 8 731 962 1097 1444 1463 1925 1828 2406
5 6.5 4 293 385 439 577 585 770 731 962
9.5 6 428 577 641 866 855 1155 1069 1444
13.0 8 585 770 878 1155 1170 1540 1463 1925
6 6.5 4 244 321 366 481 488 642 609 802
9.5 6 356 481 534 722 713 962 891 1203
13.0 8 488 642 731 962 975 1283 1219 1604
*The number of machine passes required is dependent on soil type, moisture content, desired compaction and machine weight.
Edition 45 22-17
Soil Compactors Ground Contact Pressures
22-18 Edition 45